OM VI Vol I
OM VI Vol I
OM VI Vol I
CHAPTER-I
Para
Organisation of Ordnance Factory Board 1
Organisation of Ordnance Factories 3
Responsibilities of Accounts Officer 4
Duties entrusted to Accounts Officer 5
Internal Audit by Chief Internal Auditor 6
Organisation Chart of Chief Controller of Accounts (Fys) and
Controller of Finance 7
Quality Assurance 10
Stock Verification 11
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Each factory and its shops are identified for purposes of mechanical
accounting by specific code numbers. The code Numbers of Shops are allotted by
the Local Accounts Officer and those of factories centrally by the CC of A (Fys).
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The duties of the Accounts Officer are multifarious and vary from task to
task as detailed in the preceding sub-pare. The Accounts Officer is functionally
responsible to the-Chief Controller of Accounts (Fys)/Member (Finance) in the
case of facts under OFB. In other cases he is responsible to the Controller of
Accounts/ (Fys). The Officers Staff are sanctioned by the Controller General
Defence Accounts. Cases requiring financial concurrence are sent direct by the
Accounts Officer the Finance Division. Detailed note is in pendix-1.
6. The Internal audit of the auditable documents of the OFB Hqrs office as
well as the factories under OFB is vested in the Chief Internal Auditor, who
functions direct y under Member/Finance, OFB. He is assisted by Accounts
Officers, Asstt. Accounts Officers, Section Officers and Staff. The Chief Internal
Auditor is independent of the General Managers of the factories and the Chief
Controller of Accounts (Fys).
9. While the organisation chart gives an overall idea, the sections concerned
with production and cost management and control are:
(i) OFB
(a) Production Sections under various Operating Divisions and the P & MM
Division.
(b) Finance Division-all groups except group I.
(ii) CC OF A (Fys)
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11. The physical stock of raw material, plant and machinery, other capital
assets, inventory and other items are taken by DGOF's stock verifiers. They work
under the direction of OFB. Stock taking of components in shop and work in
progress is done by the respective sections.
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Annexure 'I'
ORGANISATION CHART ORDNANCE FACTORY BOARD
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Member/P&M M Member/Personnel Member/Finance
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P&P Con.of DPS SP M&E CSO PER HRD DH TS CC of A Cof F CIA
Safety (Fys)
MIS Safety DPS SP Market- Sec- HR Medi- Q.C. Ref Ref
Group Group Grp Grp ing & urity Grp cal & to to
P&P Export Group Stnd Anne- Anne
Group Group M&E xurc xure
P.C. Safety II III
Group DPS
R&D
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Annexure -III
CONTROLLER OF FINANCE
FINANCE MAIN
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1. Labour Section, which deals with all claims of Industrial Employees. In the
Labour section there are two groups.
(A) Authorisation group deals with the initial fixation of pay as well as
subsequent changes, higher audit, audit decisions and complaints. Responsibility
for clarification of doubtful points and circulation of important orders devolves on
this section.
(B) Disbursement group deals with actual check and calculation of wages
and other items of work like posting of manufacturing warrants, pricing of day
work and piece work cards, audit of medical reimbursement, TA/LTC claims of
IEs, forwarding of fund schedules etc.
2. Material Section which deals with all aspects of work connected with the
accounting of Material, comprises
Material (Main) Section which deals with scrutiny of Purchase
Orders/Indents far material, Audit and payment of bills of contractors, Linking of
Store Transactions, Maintenance of Priced Store Accounts.
Material (Ledger) Section deals with all work connected with the
maintenance of the Priced Store Ledger including action on physical stock
verification reports rendered by OFB Stock `Verifier'.
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Note l. - In the case of Bengal and Avadi Group of Fys, pay bills of
NIEs/NGOs etc. are dealt with finally by the AO concerned. Main Office is
concerned with pay fixation cases only. Thus the pay section of the Office of the
Chief C of A/Fys is concerned with.
(i) Pre-audit of pay bills of all categories of employees in the Ordnance Fact
jry Board A.D.T.D., Calcutta.
(ii) Post audit of pay bills of all categories of employees in the
Ordnance/Ordnance Equipment Factories (other than those in the Bengal
and Avadi Group of Factories). In the case of Gazetted Officers post audit of
the pay bill of the officers in the decentralised factories is also to be
done.TA claims of all categories of employees other than I.Es is audited by
T Section of the Office of the Chief C of A/Fys.
Note 2.- In the case of a new and small Accounts Office separate sections need
not be formed but reference file should be maintained separately according to the
nature of work required to be done in each section so that if office expands there
will be no difficulty to form separate sections.
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CHAPTER-II
Para
Over Heads 29
Mechanisation of accounts 31
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CHAPTER-II
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19. The Institute of Cost and Management Accountants (Loadon) and the
Institute of Cost and Works Accountants of India are the two professional bodies.
In the early part of the century ascertainment of the cost of product for fixing
selling price was the prime, object. There was no difficulty unknown in direct
costs, viz.'direct labour and direct material. The problem was in regard to the
collection and distribution of indirect expenses. These were recovered on the basis
of direct labour. Subsequently to facilitate .comparison between firms
manufacturing the same item, "Uniform Costing Method", were introduced. To
ensure, equitable distribution of overheads the Machine Hour Rate Method was
adopted. Marginal Costing techniques were used for taking decision on vital
matters like:-
20. Standard costing and Budgetary control procedures ware adopted for pin-
pointing areas of control: Linear programming, programme. Evaluation and
Review Techniques (PERT).and Critical Path Method, (CPM) are the, advanced "
techniques; for production planning, progress and control. Management
accounting techniques enable forecasting of future trend by taking into account
various factors viz. policies, organization facilities, operating method, market
conditions, personnel management etc. Full use is made of Electronic Data Pro-
cessing Machines' for speedy availability of tabulations.
21. The cost of a product is analysed: as under: -
Direct Labour- Labour that can be, charge ' direct to the job
Direct Material-Material required for the job.
Direct Chargeable Expenses-Expenses that can be charged direct.
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Prime Cost
22. The methods of "Costing" vary, according to the type of industry. The
methods are job costing/ batch costing/multiple costing/Departmental; cogling,
Process costing, Unit Rate costing, Operation costing, etc. In the Ordnance
Factories, the costing system suitable to the manufacturing activities is adopted.
Thus process costing method is followed in chemical factories like High
Explosive Factory, Kirkee.
23. The principles of cost control and cost ascertainment are applicable: to all
types of business including agricultural firms, commercial banks, educational
institutions, offices etc. The systems are devised so as to locate areas where
controls possible and present figures which will ' give an idea of the overall
efficiency of the organisation, management accounting covers a wider scope.
Systems may be sound. Implementation may be defective. Management
accounting is concerned with areas not covered by financial and cost accounting.
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9 Factories
5 Factories
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18 Factories
The figures will indicate the vast expansion during the period from 1962-63
to 1990-91. To cope up with the increased activities; the need for comprehensive
review of the cost accounting system and the scope for utilising the new tool of
Management Accounting, was stressed by different parliamentary committee. A
Committee consisting, of experts from Private and Public Sector headed by
the then Financial Adviser (Defence Services) examined the system thoroughly
and made recommendations in 1944 for simplifying' the system and making it
purposeful. At the same time, the organisation set up was examined and -it was
decided that functional integration of the work of Account and Factory would
result in the batter involvement of the personnel in "Production and Cost Control".
This integration took plate-in April 1979. The objectives sought to be achieved by
the formation of ordnance factory. Board is contained in Annexure "B".
26. Little is known about, the system of accounting prior to 1911. Probably,
there was a sort of Budgetary System with limited objectives. From 1911-1937,
the cost of Production was ascertained under 6 elements via, Direct Labour, Direct
Material, Non-Productive Charges, Power and Machinery Charges, Store Indirect
Charges and General Charges. Non-Productive and General Charges were levied
as a percentage on total Direct Labour. Power and Machinery Charges as
percentage of Machine Labour and Store Indirect Charges as a percentage of
Direct Material consumed. Check on utilisation of Direct' Labour and Direct Mate-
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27. From 1938, the overheads were divided into variable overheads comprising
of Non-Productive, Power and Machinery and Stores Indirect 'charges and Fixed
Charges. As the Ordnance Factories were geared for meeting peak production in
items of war, it was decided to recover only a 'percentage of fixed charges. The
peak capacity was defined as the production in two shifts of 10, hours each for 25
days in a month. 45% of this was taken as Datum Load. Recovery was made with
reference to the fixed charges and direct labour at data load. Due to the outbreak of
war the system was held in abeyance during 1939-49. From 1949 onwards there
were vast changes in the pay Structure and service conditions of all employees.
The industrial employees were on regular monthly gates of pay. Essential
maintenance workers other than unskilled workers were eligible for incentive
`bonus from 1972 onwards. Productivity Linked Bonus is being paid to all
categories of eligible employees drawing emoluments (i.e. pay plus dearness
allowances upto Rs. 2,500 per month) from March 80 onwards. Pay and
allowances, overtime to supervisory and other categories of employee is paid on
the same basis as factory workers. The Dearness Allowance paid to Industrial
Employees, was treated as an item of overhead initially. Subsequently this is
treated as a part of Direct/ Indirect Labour Charges.
28. In the field of Material accounting, the Tissues were originally priced on the
First-in-First out principle. Then the monthly average rate was adopted. This gave
way to the working of the "Weighted Average Rate" after each receipt transaction.
Based on the recommendation of the cost committee, the rates are now worked out
on the basis of the Average Monthly Rate. Provisioning was made on the basis of
"Store Holders Inability Sheets". This has been replaced by "Material Planning
Sheets" prepared on computer. Priced Store Ledgers were maintained on Hollerith
Machines. These were replaced by Priced Provision cum Ledger Sheet maintained
on Remington machines from 1940 onwards. At HVF, Avadi the ledgers are
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Overheads
29 From 1956 onwards central and shop committee were formed for framing
budgets and watching actual against estimates. The Board of Management with
DGOF as Chairman, DDGOF (Administration), DDGOF (Production), C of A
(Fys) and DFA (Fys) as members met and discussed various issues affecting cost
and production control viz. standard costing, ascertainment and recovery of
preliminary expenses, development charges, deferred revenue, floor time keeping,
even flow of documents, speedy closure of warrants etc.
Reports to Headquarters
30. The production activities of the Factories were reflected in the "Monthly
Financial Activities Reports". The format was reviewed in 1973 and "Quarterly
Financial Review" covering all aspects of production and cost control was intro-
duced. There were other reports like "Concurrent Review of Production Costs" for
selected warrants, "Analysis of Stock Holdings", "Interim Provisional Annual
Accounts" which enabled the authorities to have an idea of the working of
Ordnance Factories with the formation of the Ordnance Factory Board and the
implementation of the recommendation of the "Cost Committee", there is greater
awareness of the need for timely and proper rendition of these statements. Queries
from the OFB on the information furnished as well as redesigning of certain
forms connected with the Management Information Systems indicate the great
importance attached to such issues as Inventory Control, Production Planning,
Labour Utilisation, Optimum production at economic costs, utilisation of unused
capacity etc.
Mechanisation of Accounts
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32. Cost Accounting is a dynamic subject. This would be clear from the;
development that have taken place in the professional field as well as in the
Ordnance Factories Organisation. Efficient functioning of the Cost Department
depends on knowledge, the officer and staff possess about the various
manufacturing process in the factory as well as the lay-out of the factory and the
keenness evinced by production personnel for cost information. Similarly
employees concerned with the production activities should visit Accounts Office to
appreciate fully the use of the various documents made out, by them and the utility
of the various Cost Report, and Returns. Favorable' variances which are indices of
progress and efficiency are as important as adverse variances, which bring out
short coming and inefficiency. It is the function of the cost Department to cover
both these aspects so that creative action can be taken for 'utilising opportunities
and, corrective actions for improving a deteriorating situation.
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ANNEXURE "B"
(i) To accept and meet on schedule, production targets from the Defence
Services where necessary, call for the utilisation of facilities at levels of not less
than 80% of installed capacity. Such installed capacities should b: calculated on
the basis of Scrutiny by high level expert groups.
(ii) To maintain war reserve capacity, both physical and in terms of human skills
so that it can be brought into effect at short notice.
(iii) To provide the user with a high level of service in regard to spares, technical
advice, fault analysis and rectification.
(iv) work to quality standards which meet fully the user's specification.
Incidentally the users in heir turn must also ensure that the specification Have
direct elevance to the end use of' the product.
(vi) Flowing from its close selling, contracts with the users of the product, to
design and develop new products technologies/processes making maximum use of
indigenous R&D capability both with in the and outside the DGOF and the
Defence Research and Development Organisation (DRDO).
(vii) To build cadres of professional and forward looking managers in all field
(e.g. production per' sonnet) which in addition to meeting the defence needs are
able to contribute to the larger resources of managerial skills for other sectors
of enquiry.
(viii) To maintain close co-ordination and cooperation between the DGOF and its
customers and suppliers.
(ix) To establish close links between DGOF arid outside bodies such a; State
Government. I.I.Ts, and Universities, National Laboratories, public and private
sector corporations, Institutes of management, professional association and
consultancy organisation so 'that ranging over a wide range of disciplines, ranging
from engineering to finance and personnel, that is exchange of knowledge,
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Internal
(xii) To create a planning organisation and capability which sets out demanding
but realistic short and long time bound targets in all major fields or activity such as
production, quality, capacity utilisation, cost of production, design and develop-
ment training of personnel and project implementation. These targets can then be
broken down into tasks for all individual down to the supervisory level within
DGOF.
(xiii) To create an organisation structure for the DGOF which gives these
individuals the necessary authority, resources and freedom of action to hold them
accountable for results in all key areas.
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(xx) To develop where possible ancillaries and off load as much as possible, the
simpler operations, to outside suppliers and develop alternative sources of
supplier.
(xxii) To minimise delay and cost over runs in the implementation of projects.
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CHAPTER-III
Para
Numerical Codes 38
Allotment of Code Numbers 39
Element-of Costs 41
Main Primary documents 42
Kind of Documents (KOD) 43
Extract 45
Work Orders 46
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CHAPTER-III
38. Numerical and Alpha Numerical codes are used for purposes of production
and cost control. Tile codes are necessary to avoid the writing down of the details
in wards and for purpose of processing the various' documents through Electronic
Data Processing Machines. When these numbers are prefixed / suffixed by one, or
more alphabets, the system is called Alpha Numerical System. It is essential to use
pre-printed forms with- descriptive headings on all mechanised tabulations, so that
the contents can be easily deciphered.
39. Code Numbers are allotted to the different sections of the factory, office of
the Chief Controller of Accounts (Fys), Ordnance Factories, Accounts Offices,
OFB Headquarters etc. The object is to facilitate compilation of the expenditure to
the various factories/formations. The section compiling the expenditure will be
known from the code numbers allocated for Account offices/ sections of the Main
Office. The compilation is done on a document called "Punching Medium" i.e. the
medium through which information con' tamed are punched on cards for
further processing on EDP Machines. The document contains the following
particulars: -
Class 1 - Payment
Class 2 - Transfers
Class 3 - Items adjustable by Defence
Class 4 - Items adjustable by civil
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C R MR
001101 (cheque drawn)
01/804/01
The first three digits indicate the unit of Control Code i.e. 001 stands for
"Pay and Allowances of Gazetted Officers".
Next three digits indicate Factory Code. No. i.e. 101 stands for, Ammunition
Factory Kirkee:
When cheque for Rs. 2000/- is issued for pay and allowances of officers at
Ammunition Factory Kirkee, the entry will be:
Receipt Charge
Rs. Rs.
C. B. 2000 001101 2000
01/804/01
40. Great care has to, be taken in making out the Punching Medium, as these
form the basis for financial compilation as well as adjustments for cheque drawn
on various treasuries, receipts deposited on Military Receivable Orders etc. Details
of financial expenditure are furnished in the monthly statement of Cash
expenditure ``Statement C" issued by the EDP Section of the Office of the Chief
Controller of Accounts (Fys) Calcutta. This is supported by a detailed statement
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11 ... Labour
20, 21, 22, 28 ... Material
36 .... Variable Overhead
39 ... Fixed Overhead
While the tabulations on Labour, Material, 'Overhead Cost indicate the code
numbers for different elements of cost, the class of cost numbers are shown in
Sectional Variable and Fixed Charges Statement's and Master Cost Card
tabulations. These are 1 for Labour, 2 for Material and 4 for other charges.
42. The main primary documents are Day Work Cards, Piece Work Cards,
Demand Notes, Return Notes, Receipt Vouchers, Issue Vouchers and Transfer
Vouchers. While pricing store documents, it is likely that these might have been
overpriced or under priced. Provision has therefore to be made for documents
which provide for minus adjustments viz. Minus Demand Note, Minus Receipt
Voucher, etc.
Plus Minus
Receipt Voucher K.O.D. 21 K.O.D 29
Issue Voucher K.O.D. 26 K.O.D 24
Demand Notes K.O.D. 27 K.O.D 42
Return Notes K.O.D. 22 K.O.U 47
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K.O.D. 29 at top indicates that the difference is minus. This minus figure will be
posted in the Ledger Folio and alto Priced Store Accounts.
44. The receipt and issues of stores are classified according to the sources of
receipts and parties to whom issues have been made. Code Numbers are allotted
for each head of receipt and issues. Thus Code 05 in the Priced Store Account is
for "Local Purchase". Separate Code Numbers are allotted for receipts of stores
from production and stock of different consignor Ordnance Factories. Same
procedures are followed for issue, in addition surpluses, profit on sale of stores,
losses etc. are also shown.
45. Authority for undertaking work in the factory is the Extract issued by the
D.G.O.F. These are divided into five classes viz.:
(a)Class I . .. For issue to Army
Class II ... Payment Service
Class III ... Inter Factory Requirements (demand)
Class IV ... Manufacture for stock .
Class V .. Capital Works
Numbers are allotted in serial order.
In addition to the above the following may also constitute authority for the
work.
(b) A requisition from an Ordnance Depot for minor repairs costing below
Rs. 1,500.
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Note 1- All S.W.O. Drafts will be post-audited by the A.O. If the work is
executed in piece work system, details of operations, estimated time
required for each of them, class or grade of labour to be employed and the
average rate therefore for each of the operations, the actual amount of
money in rupee for each of these operations, etc. always be shown in the
drafts or be made available to the Accounts Office.
Note 2- While post auditing the S.W.O.Ds issued for maintenance and repair
work to particular item, of plant and machinery, the A.Os should consult the
Machine History Cards maintained by the Factory to examine that the
expenditure on repairs is not unjustifiably heave when compared to the book
value/purchase cost of the asset. It should also be ensured that sanction of
the D.G.O.F, is available to incur repair .expenditure costing Rs. 500 and
more on any asset, which is held at nil value vide Government of India,
Ministry of Defence letter no. 574/IS/ II/D (Fy) dated 6th July, 1959.
Note 3- Spot estimates instead of detailed ,a estimates will fee prepared by the
Management in respect of small orders, which expression would cover an
order, individual or bulked, in which the estimated value of aggregate direct
labour ;charges, (indirect labour charges in respect of the jobs done- on
indirect work orders) does not exceed Rs. 100. In the case of a service order
of urgent (Priority) category, the limit of "Small Orders" may be raised so as
to include orders covering direct labour value (indirect labour value in
respect of the jobs done on in (direct work orders) upto Rs. 250.
47. Details of work orders common to all factories, codes as well as Process
Work Orders are contained in the Syllabus of Work Order Part I issued by the
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Excepting the "indirect expenditure" under W.O. serials "01 and 02" in the
first part of the syllabus, the expenditure on all work orders is treated as "direct
expenditure".
48. Warrants are allotted five digit numbers. The last digit is utilised for
indicating type of expenditure viz. tool expenditure, replacements etc. System of
numbering is left to the requirement of each individual factory.
49. Raw Materials are allotted ten digit cod numbers. The first two digits
indicate the section in the vocabulary of Army Ordnance Stores. These Code
Numbers facilitate proper identification an accounting of stores. The Material
Inward Slip, are allotted, continuous serial number through the year. Alpha
numerical system is used for numbering stock and production receipt and issue
you chers by prefixing or suffixing the letter "S" for; transactions relating to stock
and "P" for production issues. The allotment of serial numbers is necessary, for
tracing a transaction at a later date and for ensuring that all documents processed
during a period are received and accounted for. Last batch certificate are issued
indicating the last number allotted am blank numbers for, each kind of document
for each month to the Accounts Office. Materials are requires to be accounted for
in terms of numbers, weighs length, area, volume etc, The unit to be accounts for
vary from item to item. These units are allotted two digit numbers thus "40" stands
for numbers. The, correct unit of quantity should b quoted on all documents. If the
unit of quantity is Kilogram and if the unit for Ton is quoted, the, pricing at the
rate per Kilogram will lead to heavy under pricing.
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52. The entire system of financial and cost accounting is dependent on the
timely receipt and; proper accounting of all documents. Any dilution in" watching
these basic aspect results in serious distortion of cost and financial accounts. Thus,
if 500 Receipt vouchers are made out during a month and only 400 are received in
the Accounts Office, then the non-accounting of these balance 100 Receipt
Vouchers results in understanding of stock holding. Working out of Monthly
Average Rates in respect of 'the items unaccounted for will not be correct. The
payment made/debits received will remain unlinked. Prompt action for ensuring
the despatch of all documents is the responsibility of the factory authorities.
Careful watch for ensuring the receipt and accounting of all documents in the same
month and accounting in time devolves on the Accounts Office. The system
basically is to note in the register the date of receipt against cacti serial number of
the particular document and call for mi s sing numbers. Vouchers intimated as
blank will be excluded.
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CHAPTER-IV
SYSTEM OF COST ACCOUNTING IN ORDNANCE FACTORIES
Para
Basic Concepts 57
Job Costing 58
Marginal Costing 60
Standard Costing 61
Objectives 62 Foundry
Costing 63
Timber Costing at G.C. Factory Jabalpur 65
Leather Costing at O.E. Factory Kanpur 71
Process Costs 92
Civil Trade Orders 99
Comparison Cost. Between Factories Manufacturing the same Items 109
Items Kept out, of Production Accounts 111
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CHAPTER- IV
Basic Concepts
(i) Orders are placed on the shops in the shape of manufacture and material
warrant for convenient batch or quantity which can be completed in three
month,
(ii) Warrant along with the standard estimate forms the main instrument for
control over utilization of labour and material on an individual job or batch.
This also forms the basis for compilation of cost
(iv) Expenditure incurred under the elements `of cost viz. Labour, Materials,
Variable Overheads and- Fixed Overheads are collected warrant-wise.
(v) After the closure of warrant the actual cost is compared with the
estimated cost under different, elements of cost.
(vi) Comparison between the costs of production on warrants for the same
items, during different periods, enables location of variances and the causes.
Remedial measures as necessary can be taken. Speedy cost ascertainments
depends on the timely closure-of warrants, timely rendition of all primary
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58. Under this system of Job-costing, the ascertainment of cost is possible only
after the closure of warrants. In the case of items which are in the process of
manufacture as on 31st March of any year, evaluation of the work in progress is
made and the cost of production is worked out as:-
(a) Expenditure during the year minus value of closing semi cost of
production.
(b) Cost of Production, divided by the number of unit manufactured gives
the rate per unit. This rate is worked out correct to two decimal places. Apart from
the system of job costing, Process costing method is used for Chemical
Factories.
59. Costing Methods are different for conversion of timber, foundry etc.
60. The technique of "Marginal Costing" is employed while quoting for the civil
trade. The object is to utilise idle labour and facilities available to the extent
possible. Details of the system are at Para 99.
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Objectives
62. The object of maintaining cost card is for purpose "Cost Ascertainment" and
"Cost Control' analysing figures of, variations into facts in its time perspective,
so that the management may be aware of the cost results for any timely action,
when deemed necessary. Closing of Cost Card, compilation, of process costs,
Foundry Costs etc. are very important items of work requiring keen insight, extra
inquisitiveness, intelligent scrutiny, sound judgment and above all promptitude in
action.
Foundry Costing
63. Blooms, billets, rods arc produced by open hearth, electric steel furnaces.
Foundry work orders 03/ 00001/ 00-Iron Foundry, 03/00002/00- Steel Foundry
and 03/00003/00-Brass Foundry are operated. The procedure consists in arriving at
a unit rate per kilogram of castings produced. Foundry Cost Statement Form I is
made out by Labour section posted from Foundry Form III (metal statement and
process statement) which gives details and value of material consumed and Form
II (Foundry work record) which gives labour charges. Variable and Fixed Charges
are calculated on the basis of labour charges. The total expenditure divided by net
total weight of castings produced gives the rate r unit weight. The moulding rates
of the casting very according to the type of casting produced. The labour charges
are allocated direct from Form I to, the relevant castings after adding variable and
fixed overhead expenses. A watch is kept on the percentage of loss to the total
quantity manufactured. An abstract is prepared by "Costing Section" debiting the
out-turn order by credit to the elevant Foundry work Order.
Important Items
64. (i) Costing Section will check the quantities for which payments have been
claimed in Form II (Foundry Work record) with the total weights of castings issued
as per Form II for which the metals had been expanded. Any discrepancy in regard
to under/ over payment of labour or excess drawl of materials in relation to the
quantities shown in the statement is settled with the management.
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RTC KOLKATA 39
_____________________________________________________________________________________________
(iv) Electric Furnace: Procedure followed is the same except that electricity
charges are accounted in Form I.
65. Logs of various kinds of timber are accounted for in the Bin Cards/Store
Ledgers. These are drawn for conversion into planks. A monthly statement is made
out by the Saw mill Section for conversion of Log/sleeper to planks.
_____________________________________________________________
Element of Quail- Rate Value Recoveries of
Cost tity per cft
in cft of log
_____________________________________________________________
1 2 3 4 5
_____________________________________________________________
Materials Fire Wood (Ord)
Opening Fire Wood Balance
Selected Saw Dust
Drawals Off cuts Gr. I
During the Off cuts Gr. II month
D. No. and Return to the
Date stored Balance in
Hand on Planks
Direct Labour Groups IRO 1
Variable IRO 2
Charges % IRO 3
Fixed Charges IRO 4
IRO 5
IRO 6
IRO 7
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RTC KOLKATA 40
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Distribution of Cost
--------------------------------------------------------------------------------------------
Wt. WO. I Note In Cft Size Value
No. No. No. &
Date
--------------------------------------------------------------------------------------------
10 11 12 13 14 15
--------------------------------------------------------------------------------------------
66. The Debit side consists of Opening Balance of Logs and drawals during the
month. To the value of these, labour expended on conversion of logs and
overheads charges on the above are, added, from this, the values of Timber Fire
Wood and 'Saw, Dust recovered,' Logs returned to Stores and tog in hand is
deducted, to arrive at the cost of a lank produced. The Planks are graded in 10
groups according to quantity and size of Planks. Quantities of various groups of
Planks are posted against each group. There is a mid-weight fixed by the factory
for Planks of each group. Total of mid-weight for all Planks is worked out and
thereafter the rate per mid-weight is determined. By applying the rate, the total
value of Planks of various groups is calculated. Loss in conversion of Logs to
Planks is reviewed with reference to the scales fixed and regularisation action
taken where necessary.
67. The Planks are required to be seasoned. Kulu seasoning of the Plank is done
and the expenditure on Kulu-seasoning is distributed monthly to the Planks
through Kiln Cost Distribution Sheet. Along with the "Kiln Cost Distribution
Sheet" an Allocation Sheet giving the Ticket Numbers, Rate of Pay and
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RTC KOLKATA 41
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68. Based on the rate, the distribution is made to different planks as indicated
below: -
--------------------------------------------------------------------------------------------
Total Stock Closing Balance
Qty Value Rate Qty. Value
6 7 8 9 10
--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
Planks Seasoned Seasoning Charges
Qty. Value PC Time
Capacity
--------------------------------------------------------------------------------------------
11 12 13 14
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RTC KOLKATA 42
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70. The special features are thus the distribution of "Kiln Cost" and the
allocation of expenditure on suitable basis to various types and sizes of planks
produced.
72. There are separate work orders under 41: series for (1) to (10) above.
Buffalo hides, Buffalo bellies and cow hides receive different treatment.
Hence piece works rates for one and the same operation vary. Separate process
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RTC KOLKATA 43
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(1) A.B.C.
(2) D.E.F.
73. Dry raw hides on receipt in the Factory are put in lime pits for about 12
days. Raw material for this process is lime only. After this the hides are taken out
and unhide. The accepted hides are weighted in their limed state. The accepted
hides are paid for at the contract rate and brought to account as such. The rejected
hides are returned to the contractor and recoveries for liming charges on these
hides made at a fixed rate and credited to the process. Recoveries on account of
sale of fleshing etc. are credited to the Buffalo and cow hides in proportion to the
weight of the accepted hides and taken as a credit to hide cost.
74. Cost of process material like lime etc. is distributed in proportion to the
limed weight of the hides accepted during the quarter.
75. Water charges is allocated with reference to water Cost Statement to the
Tannery and Curriery Section. Water charges for Tannery Section is distributed to
Buffalo and Cow hides work orders in proportion to the weight of the accepted
hides. This is again distributed to the operation as under: -
76. Bellies are cut off from accepted buffalo hides after liming and they are
transferred to the appropriate work order at the fixed rate for being treated
separately from the operation of deliming.
Deliming
77. Process materials are acid boric and cost of water. The accepted Bellies and
shoulders are priced at 20% and 50% respectively of the cost of the whale; hide.
Balance represents the butt' portion of the hide.
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RTC KOLKATA 44
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Colouring
78. The hides are rotated in a lattice drum containing weak tan-liquor to give
them a uniform colour. No material is debited to this process as the value of weak
tan-liquor is reckoned as "NIL".
79. Ungrounded Bark Baboul and Myrabolams are drawn against the relevant
41 series work order. The ground stuff is returned to stock on C.S. Voucher. The
ground stuff is priced at the purchase cost plus grinding charges. The difference
between the weight drawn and weight returned represent loss and is charged to the
process. This loss is carefully scrutinised. Rates for ground stuff are standardised
and no adjustments between the actual cost and the cost already charged are made.
80. The ground bark and myrabolam are redrawn on 41 series work order
provided for leach house where they are made into liquor ready for supply to tan
and layer yards. Strength of liquor is determined by Bark Meter Reading. Unit of
liquor is represented by 5 degrees Bark Meter Reading. To charge the cost of the
liquor to various processes, the following documents are furnished by the factory:
Items III to V above represent cost data in respect of liquor which is allocated to
the various processes with reference to item (i). Transaction at (ii) above is
incorporated in those at item (i).
Handlers
81. The hides are put in pits containing liquor and are gradually moved into
stronger and stronger liquor. In addition to the value of liquor charged from Leach
House, the value of other materials consumed in this operation as obtainable from
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RTC KOLKATA 45
_____________________________________________________________________________________________
Layers
82. After the above process, the hides are put, in pit duly arranged in layers.
Buffalo hides take two layers while cow's one or two. The duration of each layer is
one month. The layer pits are filled with fresh strong liquor. Details of materials
used' "other thin liquor is obtained from the register referred to above and value of
such materials is debited to the work order. Hides lying in pit are valued on the
same basis as in the process for Handler's.
83. The operations are similar to "Handlers" and "Layers" Buffalo bellies
undergo these operations. Liquor from Leach House and other materials consumed
are debited to this work order. Bellies found in drum or circulated as on 31st
March are priced in the same way as hides in pit.
Final washing
84. Very weak liquor is used after washing, the hides are sent to Curriery
section for oiling and shedding. This operation forms a part of Tanning. The hides
are rubbed with coal oil and when dried they are washed and transferred to stock
as Tanned Hides through stock vouchers.
The weight of limed hides minus the weight of tanned hides represents loss
which is charged to the process.
85. The buffalo bellies after drumming on circulation, are oiled with Kromoline
in Tannery Section and when dried they are forwarded to stores and brought on
charge as Tanned Bellies. Difference in weight between limed and tanned weight
is treated as in the case of Buffalo & Cow hides.
Curriery process cost statement
86. In the Curriery Section, tanned hides are dressed with cord oil, tallow etc.
Share of Water charges from the water cost statement is debited to the process
work orders. The curried and converted leather is brought into account under 15
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RTC KOLKATA 46
_____________________________________________________________________________________________
87. Factory furnishes every month, statement showing the number of hides and
their weight in respect of all.
(i) Curried and converted leather.
(ii) Opening and Closing Balance of currying and conversion materials as
well as those of unfinished hides.
(iii) Allocation of Currying - and conversion materials.
Various items of cost (viz. Labour, Material and Overhead) are collected in
the proforma and cost of finished leather is worked out therein, variations are
analysed. Standard rates are adopted for pricing tanned leather. Copies of
statements are forwarded to the C.C. of A (Fys) and the G.M.
Cutters Shop
88. All sorts of leather are drawn on work order 03/00006/99. Leather is cut and
charged to various out turn orders. A daily record (H&S Form 39) for all leather
transactions is maintained by the shop. The information regarding the quantity of
leather used in manufacture is collected monthly from the piece work cards which
are sent by shops. All recoveries such as cutting, pieces and splits etc. are returned
on Return Notes to the credit of the above work order. An annual balance sheet is
drawn up showing the above transactions'.
89. Difference between the total quantity of leather drawn for cutting and
that charged to out turn is determined and a percentage to total quantity drawn is
worked out and compared with previous year's figures. The difference is generally
due to in alteration which occurs in the Curriery Section receiving the leather from
the Cutters Shop for conversion or, alteration. Monetary difference between the
original values of the cuttings splits etc. and the sale proceeds is eventually
distributed over the production. The percentage is standardised, for adoption, in
the next year's account.
90. Accounts Office prepares a monthly abstract showing the quantity utilized
on, different work orders as per Piece Work Cards. The quantity is then priced at
the standard rate. To the value thus arrived at, standard percentage of loss is
added Monthly Punching media showing the value is sent to EDP Section for
inclusion in the transfer voucher abstract.
Modern Method
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RTC KOLKATA 47
_____________________________________________________________________________________________
91. The method is in vogue from 1978 in Tannery Section in addition to drum
tanning method of processing, leather following are the process which are
common ;-
After "Bathing" in the new method, buffalo hides, including bellies are
divided into two parts. Process is (1) Pertaining (2) Scudding (3) Rocking (4)
Drumming (5) Layers (6) Washing (7) Punching and cutting and carrying to
Curriery, Section.
In the old method, Buffalo bellies and buffaloes tanned butts are processed
separately. In the modern method, both leather buff and tanned bellies are
processed together. In Curriery Section, sole side leather is produced and the
process is considered as complete.
Process Costs
92. Certain items of production pass through various stages or processes before
the final product is obtained. For each such process, separate accounts are
maintained known as process accounts. To compile process accounts, it is
necessary to have a flow chart of production. The various process work orders are
listed in the Syllabus of Work Order Part 1 (1979) Edition under "03" series.
RTC KOLKATA 48
_____________________________________________________________________________________________
Repair and other charges such as electricity, steam, compressed air and
refrigerated water etc. that can be directly allocated to a process are called
"Allocated Overheads". Other indirect charges incurred by the Section itself or by
other Section and the Overheads thereon cannot be directly allocated to a
particular process are compiled separately and are then distributed to the process
concerned on direct labour charge basis.
Fixed Overheads leviable are being absorbed on the current level of production.
95. Waste acids are recovered from certain processes and they are again utilised
in production after necessary purification. The waste acids are priced at pre-
determined rates which are arrived at the beginning of each financial year, with
reference to the purification/concentration, cost, incurred during the previous
financial year in, the following manner: -
96. The total expenditure incurred in a process fist of (i) Direct Labour Charges
(ii) Raw materials (iii) Overhead Charges-Allocated variable overheads, Fixed
Overheads Charges and Departmental Material. The total of the charges form the
cost of production for a particular month.
97. Every month the management furnishes the Accounts Office with a
statement showing on the receipt side the quantity of the process materials educed
and of the opening balance from the previous months and on the issues side
quantities Sued and the closing balance. The value of the opening balance is
obtained from the previous month account and is added to the value of production
wring the month and an average rate for the month; worked out. The issues are
priced at this rate. Transfer vouchers are made out debiting the work order and
crediting the process material and forwarded to E.D.P. Section for incorporation in
the Master Card Tabulation.
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RTC KOLKATA 49
_____________________________________________________________________________________________
Note: - The process cost will be worked once every quarter. In order,
however, to avoid delay in the closing of cost cards relating to out-
turn warrants the following procedure will be followed.
98. The production and issue statements, showing issues from process will
continue to be received monthly as at, present. The issues to the out-turn work
order during the first two months of the quarter will be priced at the latest
available average rates. Necessary transfer vouchers will also be prepared monthly
as at present by operating classes of cost 22 and 23. As soon as the process
accounts for the quarter are finalised consequential adjustments to the cost of
issues made in the first two months of 'the; quarter will be carried out and included
in the transfer vouchers for the third month of the quarter.
99. The policy of the Government is to utilise the spares capacity available,
after meeting service demands for the manufacture of stores etc. for sale to Civil
Trade, other non-military departments (including Central and State Governments,
Public Bodies, Municipalities, Local Board and Other Semi-Government
institution and Foreign Governments). Manufacture is undertaken against 80, 82,
83, 84 and 88 series of work orders. The OFB/GMs are authorized to fix the
quotation price without prior concurrence of A..O. /C.C. of A (Fys). The Accounts
Office prices and checks the arithmetical accuracy of the estimates. He ensures
that orders issued by Governments are not overlooked. Pricing of all materials
other than non-ferrous scrap is done with reference to market or controlled rice.
Minor difference between ledger a market/controlled price may be ignored and
ledger rates may be adopted where market rates are not available. Price of non-
ferrous scrap is fixed on the basis of the Value of Grade I Scrap as given in "The
Eastern Metal Review". The prices of other scraps are calculated on the basis of
the percentage given in the relevant orders.
100. The minimum price will include Direct Labour+Direct Material and full
variable overhead charges plus the cost of such staff as ma have to specially be
retained or entertained for the work.
101. For Civil Trade Quotations (other than Export and Non-Military
Departments including Central, State Govt. etc.), the minimum price will be direct
labour plus Direct Material plus as much of variable charges as the market can
bear. The amount of variable Charges to be levied is left to the discretion of the
OFB.
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RTC KOLKATA 50
_____________________________________________________________________________________________
103. All civil indentors are required to pay according to one of the following
methods
1. While issuing quotation, the factory will write to the party to send a crossed
Demand Draft in favour of the General Manager of the factory for the value of
stores. The demand drafts will invariably be on the State Bank of India of the place
where the factory is situated.
3. The Demand Draft will then be deposited by the factory into the State Bank
of India on a Military Receivable Order in favour of the Chief Controller of
Accounts (Fys), Calcutta.
4. On receipt of the receipted copy of the M.R.O. the State Bank of India, the
factory will under, manufacture/issue of the Civil Trade items.
In general, pre-payment need not be insisted upon from the Government
Departments (including State Government) and recognized firms of known
financial stability, provided the General Manager/Officer-in Charge is personally
satisfied that this will not result in loss to Government.
The Security Deposits should be for such amount as to cover the entire cost
of material to be provided for the order (or likely to be delivered in a period of
three months at the maximum rate of out-turn possible) and other contingent
expenses the full cost of preparatory tools and equipment) labour and overheads
for the first month's Production at the maximum cost. Subsequent monthly
payments shall be made to the extent of the-value of order likely to be completed
and the work-in-progress, in each month.
Note: - This is only for major orders of considerable `value covering several
months' work for which no credit is to be extended to the firm.
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RTC KOLKATA 51
_____________________________________________________________________________________________
Payment for stores issued shall be made monthly. -Full settlement of the
monthly bill must be made within 15 days of the close of the month to which they
pertain.
Full payment must be made by a banker's draft within one week of receipt
of the stores, within one week of dispatch of stores (at owner's risk) by Railway or
one week of the receipt of the Railway Receipt from the factory whichever is
earlier. The mode of payment as enumerated at para 5(c) and 5(d) above should be
allowed with utmost caution and only in respect of commercial houses of
exceptional good financial standing, provided the G.M. is personally satisfied that
this will not result in loss to Government. In cases of doubt, regarding the financial
standing of the party, the question should 'e decided by the O.F.B.
104. If the General Manager of the Supplying Factory is satisfied that the
Replacement/Rectification is due to any defect in materials, workmanship which
were not noticed at the time of despatch of stores, he may authorise the
rectification/replacement being done free of charge at the premises of the
consignee provided the cost of rectification/replacement and freight including
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RTC KOLKATA 52
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105. All cases involving expenditure exceeding the above limit of Rs. 500 will be
decided by the OFB on their merits in consultation with Associated Finance. In the
case of orders received through the agency of DGS&D rectification/replacement
will be made in accordance with the orders issued in their behalf by the DGS&D.
107. Five copies of the Packing Account will at by the factory to the Embarkation
Headquarters' to enable him to obtain the necessary shipping document. The
Embarkation Headquarters the stores have been loaded will send a full set, of the
Bill of Lading along with three copies of the Packing Account to Director (Export)
within ten days. The Bill of Lading including one stamped Negotiable copy will be
sent by the Director (Export) to the nominated Representative/Bank as the may be.
Copy of the bill prepared by Director (Export) with two copies of the Issue
Voucher prepared by the factory will be sent to the C.C. of A (Fys) who will check
the correctness thereof and enter it in the Demand Register for watching recovery.
C.C. of A (Fys) will bring to the notice of the Director (Export) if there is any
discrepancy in the realisation of the amounts. One copy of the Issue Voucher will
be kept by CC of A (Fys) for check of the bill and the other copy to the Accounts
Officer for linking the charge off from stores and reflection of credit in the cash
compilation and acknowledgement obtained. Accounts Officers are to watch the,
receipt of statement of case/Issue Vrs. from C.C. of .A(Fys) with reference to the
Issue Vouchers available with them and report case of non receipt within ',two
_____________________________________________________________________________________________
RTC KOLKATA 53
_____________________________________________________________________________________________
Comparison of Cost
110. The Accounts Office is to record separately the items for comparison of cost
under the following three heads: ----
Upto date element-wise costs are obtained; wide variations are investigated
in consultation with other AOs/GMs for corrective action. The details are obtained
in intervals of six months.
111. There are certain items of expenses like abnormal profit or loss on sale of
stores, arrear depreciation, care and custody of stores surplus to requirement which
do not relate to the normal production activities. Inclusion of the items in the
overheads will vitiate cost comparison. Hence these are not treated as leviable
overhead and the expenditure is shown as deduction from the total expenses.
While there are instructions for keeping items out of production, other expenses
_____________________________________________________________________________________________
RTC KOLKATA 54
_____________________________________________________________________________________________
112. BLANK.
113. BLANK.
114. BLANK
115. BLANK
116. BLANK
117. BLANK
118. BLANK
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RTC KOLKATA 55
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CHAPTER-V
Para
Classification of workers 119
Procedure for mustering 121
Submission of Muster Rolls to Accounts Office 130
Submission of documents pertaining to wages 143
Calculation of wages under different elements 146
Piece work earnings 148
Guarantee pay 154
Incentive bonus 155
Idle time 160
Leave and leave salary 169
Overtime 187
Night duty allowance 201
Paid holidays 202
Dearness allowance 203
Compensatory (City) allowance and House Rent Allowance 206
Educational assistance 211
Completion of Muster Rolls for payment 213
Agreement form of labour 214
Disbursement certificate 216
Absentee Payment Register 219
Payment of arrear wages 220
Belated and advance payment 221
Financial Accounting of labour charges 222
Cost Accounting aspects-Day work Cards and Piece work cards 223
Labour punching medium 228
Preparation of Labour Abstract 229
Allocation of D.A., C.C.A., etc 230
Piece work rates 231
Increment 241
Payments under workmen's compensation act 242
Payment of travelling allowance claims 248
Casual industrial employees 249
Medical attendance 250
Fine 252
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RTC KOLKATA 56
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RTC KOLKATA 57
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CHAPTERV
LABOUR-METHODS OF PAYMENT AND ALLOCATION
119. The industrial workers in Ordnance/ Equipment Factories are classified as:-
Unskilled
Semiskilled
Skilled
HS-II
HS-I
120. The workers are on monthly rates of pay. Those who are paid on the basis of
attendance are called Day Workers. Workers on piece work, rates of wages,
working individually or in gangs are called individual/gang piece Workers.
RTC KOLKATA 58
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Normally, the factories will be open at least during normal working hours on
all days except Sundays and days which are declared to be paid holidays for
workmen. If, however, the majority of workmen desire a holiday for a particular
day or part of a. day and the exigencies of production permit it, the factory may be
closed for that day/part of a clay, the workmen not receiving pay for 'that time, but,
whether a factory remain open tar is closed under such circumstances rests entirely
at the discretion of the GM. When for unavoidable or strong reasons, a factory has
to be closed by the G.M. on a clay which is a normal working clay rot workmen,
the G.M. will be responsible to arrange as early as convenient thereafter, working
time it compensation for the time lost in order that work men shall not lose pay.
121. The gate of the factory is opened about half an hour before the time fixed
for commencement of work in the factory and is punctually closed at the fixed
time. During this interval that workmen get in, remove their tickets (metal dices)
from the ticket boards, placed near the gate under the supervision of labour bureau
or gate office and deposit them on the boards or in the boxes placed for the
purpose in the respective shops. Soon after the factory gate is closed, the gate
office of labour bureau prepares separately for each shop a list, if necessary, (for
purpose of mustering) showing the ticket numbers that have not been removed
from the ticket boards. At the same time, after shops have commenced work, the
shops examine the tickets deposited by the workmen in the section boards or boxes
and also take attendance by personal counting. ensuring that the persons not
present, absent as shown in the report are actually absent Thereafter the shops-
prepared a `Casualty Memo' or 'Presentee Memo' whichever is convenient. The
report is signed by the Foreman or by the Head of Shop and sent direct to the
Accounts Office. The late comers are allowed inside the factory after , , and
l hour from opening time. No one is normally allowed inside the factory after one
hour. The late comers are required to deposit their tickets in the respective boxes at
the gate specially. Provided for the purpose to record the particular hour at which a
late comer is admitted or their numbers are noted on this account by a represent-
tative of the gate office (or the labour bureau) who is deputed at the gate specially
for this purpose. The Labour Bureau or the gate office prepares the memo for these
men and one copy of the memo is supplied to the Accounts Office.
122. The main attendance record of the worker is maintained by the factory (gate
office or the labour bureau) in IAFO 1367 outer/1367 A Inner and is known as
'Muster Roll'.
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RTC KOLKATA 59
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124. Men who take short leave are granted 'Leave passes'. Leave passes granted
to men on the previous day, overtime memos, and copies of order granting leave
with or without pay are collected and the previous day's attendance marked up in
accordance with them. Part leave is generally granted in terms of quarter of' an
hour, absence for which is normally booked as absence for 1/32 of a day.
125. Deduction for absence during part of a day including Saturdays shall in the
case of industrial employees, to whom the payment of Wages Act 1936 is
applicable, be calculated at the rate of 1/32 of a normal days pay, for each quarter
hours absence for the normal period of that day. Deductions for absence for a
whole day other than a Saturday shall continue to be a whole day's pay for these
individuals, but deductions for absence for a whole Saturday shall be calculated as
prescribed above for a part Or a day except that if a man is absent for not less than
six consecutive working clays, including a Saturday, the deduction for absence on
that Saturday shall be a whole day's pay. The following formula should be adopted
in marking part attendance on Saturdays: -
---------------------------------------------------------------------------------------------------
Present on Saturday for hours Booking of attendance
---------------------------------------------------------------------------------------------------
0 13/32
1 17/32
2 21/32
3 25/32
4 29/32
5 1-1 /32
6 1-5/32
---------------------------------------------------------------------------------------------------
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RTC KOLKATA 60
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126. In the case of shift workers having 7 hours effective working on week
days and 7 hours on Saturday marking should be made as follows:
--------------------------------------------------------------------------------------------
Present for Booking on Booking on
week days Saturdays
--------------------------------------------------------------------------------------------
0 2/32 3/32
4/32 5/32
1 8/32 9/32
2 12/32 13/32
3 16/32 17/32
4 20/32 21/32
5 24/32 25/32
6 28/32 29/32
7 1 1-1/32
--------------------------------------------------------------------------------------------
This bonus of 2/32 and 3/32 hours marked on week days and Saturdays should be
with held from payment if the individual concerned absented for dot less than 6
days including Saturday.
127. The late attendance of workers, due to late running cancellation of local /
shuttle trains may be condoned up to a maximum limit of three hour by the GM of
the factory If he is satisfied that the late attendance is solely due to late running of
trains. When the late attendance is condonded, the workers, will not be penalized
in the matter of wages, for un worked time. Marking of the attendance in muster
rolls will, however, be done with reference to the actual time of attendance of the
Workers. The condonation of late attendance will be notified through Factory
Orders. If any over time is worked by the affected personnel on the date of late
attendance, the overtime wages will be reduce by the proportionate wages
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RTC KOLKATA 61
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"Certified that no individual attended late on the date for which overtime
allowance lids been claimed and in cases where late attendance due to late running
of trains has been condoned, the claim ,has been reduced by proportionate wages
calculated on the single time rate in respect of late attendance on , the particular
date".
128. Suitable symbols will be used for noting different kinds pf leave, idle time
clue to various 'causes and periods of absence in the muster. The symbols will be
adopted by the factory in consultation with the Accounts Office.
129. Overtime attendance is marked on the basis of 1/32 of a clay for each
quarter hour of' over time in respective of whether it is on week day, Saturday or
Holiday. Overtime memos are prepared in the rise of casual overtime when the
shop or section is not working systematic overtime as a whole.
130. After completing the muster rolls for the various shops in the manner
detailed above, the gate office (or the labour bureau) sends them every day to
Accounts Office with the leave passes, over time passes etc. This is to down as
done as early as possible daily, but not later than 1 P.M. for day shift and the time
arranged with Accounts Office for night shifts.
131. The gate office (or labour bureau) also shows at the end of the muster roll
the total number present (i) at the morning attendance as marked by them on the
basis of tickets not removed or the list prepared there from and the late memos
prepared by them, and (ii) the evening attendance for the previous day as modified
by the postings of part time leave passes overtime memos etc. A similar procedure
is followed for night shift attendance. The total attendance for the day will be
initialled by the Clerk of Gate Office (or Labour Bureau).
132. After the close of each week, the progressive total of each man's attendance
to' the month is also shown by the Gate Office (or Labour Bureau) in the muster
roll. .
133. On the day following the close of the month, the muster roll will be sent to
the Accounts Office by the Gate Office (or the labour bureau) after entering therein
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RTC KOLKATA 62
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134. The Gate Office (or labour bureau) will furnish the Accounts Office with
daily Statement showing:-
135. A formal change statement confirming the daily reports from the Gate
Office (Labour Bureau) should reach the Accounts Office not later than the first
working day of the month following that to which it relates.
The Gate Office (or the Labour Bureau.) maintains service records for
workman.
136. The Accounts Office maintains attendance in the form IAF (Fac) 74, 74 A
and 74 B or IAF (Fac) -73 Old and IAF (Fac) 74 old where found suitable. The
records may be opened for complete financial year, six months, three months, for
each month showing, names, ticket numbers, trades, grades and rates of pay of
industrial employees. Separate records should be prepared for the various shops or
sections showing ticket numbers serially like muster rolls (in which case
distribution gang profit or loss is to be carried out through zing. distribution book)
or for day workers, individual piece workers and various piece worker gangs
separately. On receipt of the muster rolls from the gate office (or the labour
bureau). The entries or the day will be checked with reference to presentee
statement or casualty memos received from the gate office. The previous day's
attendance will be checked with reference to leave passes, overtime memos etc.
Received from. Any discrepancy noticed will be reported to the gate office (or
labour bureau) through discrepancy reports and alterations in the muster rolls will
be made and attested that authority. It will also be verified by the accounts Office
that the total attendance shown the muster rolls by the gate office (or by the labour
bureau) for the days and the previous day are correct.
137. The daily totals by Sections in the Muster Rolls will be recorded in the
Accounts Office records eider the Labour Section Auditor's initials. The latter
should also initial these total in the Muster Rolls in token of having checked them
with leave reports etc. A similar procedure will be followed for, attendance in night
shifts.
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138. The Accounts Office will also verify the Correctness of the progressive
total of the weekly attendance of each worker as shown by Gate Office of labour
bureau) in Muster Roll. These totals of weekly attendance of each worker will
thereafter be copied by Accounts Office in the records maintained by them. The
hours of overtime worked under Departmental Rules and Factories Act will also be
noted. NDA & NSS hours are also to be noted.
139. On receipt of the muster roll on the day following the close of the month in
the Accounts Office, the total number of clays' attendance by each worker will be
checked. The total number of days worked by workmen for the whole section will
be agreed with the total for the month of the daily attendance as noted in the
records maintained by the Accounts Office.
141. The General Manager will carry out occasional surprise' checks on the
attendance of workmen in various sections. These surprise (checks will, as far as
practicable be carried out once a month. The result of the surprise checks shall be
communicated to the Accounts Office for any action that may be necessary.
142. Under file payment of wages Act 1936, the wages for any wage period (the
calendar month in the case of Ordnance and Ordnance Equipment Factories) are
payable before the expire of the 10th day following the last day of the wage period
if the factory employs 1000 or more workmen before the expiry of the 7th day
following in the case of factories employing less 1000 workmen. It is therefore,
necessary that the factory should receive the muster roll showing gross wages in
sufficient time to enable factory authorities to effect various authorized recoveries
of dues from the workmen. The exact date on which the rolls should be sent to the
factory should be settled between the Accounts Officer and the General Manager.
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143. The Factory will issue dark .and piece work cards in the prescribed forms-
to workman showing-Me-work to be done either by an individual or gang. Day
work and piece work cards may, if necessary, be returned to the Section office
where they may be held for safe custody and ready reference but must at all limes
be readily accessible to the workman concerned. These cards will be checked by
the shop with the manufacture warrants.
Note- In the case pf clay workers who are continuously employed on same class of
work no work cards are necessary but a list of work orders on which they
are employed is furnished by the Sections concerned to the Accounts Office.
144. In the case of piece workers the number of articles or operations passed for
payment will be entered in the card duly initialed in the employees specially
authorized to inspect and pass the work. Shops should enter stepwise rejections in
the relevant manufacture warrants indicating briefly the cause for rejection as
well as reference of the relevant Inspection Notes wherein the exact causes for
rejection are to be indicated. If only a portion of the work on a card has been
payment at the end of a month, the balance will be brought forward on to a new
card, necessary amended being made on the record of cards mainted on the
manufacture warrant.
Rapid costing depends absolutely upon the data on the day and. piece work
cards, being available to the Accounts Office at the shortest possible intervals. It is,
therefore, important that the amount Work given on a card should be restricted.
145. The day and piece work cards for, completed work should receive in the
Accounts Office at frequent intervals in a regular flow without delay. Endeavourer,
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Calculation of wages
146. Wages payable to alt industrial employee for any wage period will include
(i) Duty pay at basic monthly rate day workers and piece work- for piece
workers.
(ii) Other elements of pay e.g. idle time, overtime, leave, holiday, injury,
segration etc. pay.
(iii) Overtime and night shift bonus. Night duty allowance. Incentive Bonus
for day workers (maintenance workers) and any other remuneration payable
under existing rules, and
(iv) Certain allowance e.g. dearness, city compensatory etc. but not House
Rent Allowance vide Section 2 (vi) (a) of the payment of Wages Act
1936.House Rent Allowance due for each wage period should, However,
normally be included in wages for the purpose of payment. In making any
deduction from wages, the provision of the payment of wage; Act 1936, will
be strictly followed. Entitlement of each clement of wages will be decided
first and then calculated separately with reference to the orders on the
subject and also the instructions and procedure detailed in subsequent
paragraphs.
147. This is also called the time wages or the nominal time wanes in the case of
piece workers. Time wages in respect of any industrial worker will be calculated
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(a) In the case of those governed by the payment of wages Act 1936 the pay
for a day should be assumed at 1/N- (S+H) X Basic monthly pay (where `N'
represents the number of days in a month and 'H' represent number of closed
paid holidays in that month). No separate payment for any closed holiday is
made. For the purpose of calculating duty pay due for broken period for a
month, this formula should be multiplied by the number of days actually
worked i.e. excluding Sundays and paid, holiday: In the case of those not
governed by the payment of Wages Act ;1936 the daily pay should be
assumed I/N as ,in the case of regular establishment.
(c) the formula at (a) will not also apply to a workman who works partly as
a piece worker and partly as a dory worker during a wage period. He will be
paid piece work earnings for the period he is put on piece work and' time
wages calculated at the rate of 1/N--S for the period he works as a day
worker. In addition, payment for closed paid holiday, if any falling with in
the wage period will be made to him separately as in the case of a piece
worker.
148. Piece work cards are sent to the Accounts Office by factory shops (in
duplicate, if wage sheets and labour abstracts are required. to be prepared on
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RTC KOLKATA 67
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149. The wages sheets contain the total earnings of each gang or individual
pieceworker correct to two decimal places. Piece workers are required to be paid
on the basis of work performed and gang and individual piece worker will get the
piece work earnings recorded in the wage sheets. In accordance with the revised
procedure of correlation of piece work rate and distribution of earnings, piece
work rate will be correlated to the minimum of the pay' scales of the relevant
grade(s) of worker(s) as incorporated in the estimates/rate forms.
In the case of gang piece workers, the total piece work earnings will be
distributed anion; tile workers with reference to Notional Time Wages of each
worker calculated on the basis of the minimum of his pay scale. [That difference
between the actual basic pay of a worker and the minimum of his pay scale will be
paid to him as separate elements].
RTC KOLKATA 68
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Each man will thus get as his share of earnings his Notional Time Wages increased
or decreased by his share of profit or loss. In actual if practice, however, to arrive
at the share of earnings, the procedure of adding the profit or subtracting the loss
from National Time Waves can be dispensed with by adopting the following
formula:
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RTC KOLKATA 69
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151. The bonus will be booked to the same outturn work order to which the pay
is booked and will also be included as an element of direct labour cost in the
relevant estimate.
152. In Ordnance Parachute Factory and other Clothing Factories, there is a "Pool
Bench" attached to each section and each shift from which men are posted to
regular gangs-benches of the section to meet absenteeism there without formal
transfer memos. Daily record of gang distribution is maintained by the Pool Bench
in a labour report and by the regular benches in the form of gang list. At the end of
the month, copies of the gang list and labour report are received in the Accounts
Office. The total attendance of each pool bench man in each gang is worked out
with reference to the gang list and acquaintance roll of the pool bench and is noted
in the Accounts records pertaining to the regular gang benches.
Their pro-rata earnings in those gangs are calculated and then transferred
against their names in the pool bench where total wares and allowances are
assembled. Remaining men in the pool benches work as I.P.W. in the pool bench.
In the Clothing Factories, piece workers are paid at the rate fixed for each
garment made by them. But the gang/benches are not complete units in that. Tailor
'C' have different rates and earnings have to be distributed separately amongst
Tailor 'C'. Rate forms showing detailed operations for each kind of garment will be
priced. A summary in the following proforma is made for ensuring that the total
number of garments shown as completed on the piece work/day work cards have
actually been passed in inspection or not.
In cases where certain materials like buttons are not available, 90 per cent
payments are authorised. Suitable Registers should be maintained for proper
linking of balance 10 per cent payment. It should be ensured that for the same
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RTC KOLKATA 70
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153. In Gun Carriage Factory, Jabalpur, where gang workers are frequently
transferred from one gang to another, the attendance in each gang is recorded daily
in a gang distribution book and the carries therein are transferred at the end of the
month to I.A.F., (Fac) 73 in I.A.F (Fac) 74 in which the earnings of the men in the
general gangs are assembled.
Note: - The percentage of profitor loss as worked out with reference the formula
given above will recorded in a register to be maintained for purpose. The ceiling
on profit which was 50 Per cent is now fixed at 75 per cent for a period from 19-
07-83. Ordnance factory Board is to make institutional arrangements for
monitoring the increase in volume production very half year and intimate the
results to the department of Defence Production with the help of the Register,
abnormal profit or loss and data regarding the profit earned or loss sustained by a
gang or an individual piece worker will be brought to the notice of the factory
management.
Guarantee Pay
Note: - (a) O.T. Bonus paid to a piece worker under departmental rules or statutory
regulation should be taken into account for determining whether or not
stands in need of any guarantee element.
[Authy: - C.G.D.A.'s No.11057/AT-S dated 21/23-08-63]
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RTC KOLKATA 71
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Incentive Bonus
155. Incentive Bonus to the maintenance worker of the Ordnance and Ordnance
Equipment Factories will be paid at the rates and subject to the conditions
enumerated below: -
(i) Incentive bonus will be paid to all maintenance workers outer than
unskilled workers employed on maintenance work within the factory
premises.
(iii) Maintenance workers in Production Section where p.w. does not exist
are also eligible for incentive bonus @ 50% of average p.w. profits of the
Factory as a whole.
156. The following categories of workers other than unskilled workers who are
partly employed on maintenance work will also be entitled to payment of incentive
bonus at 50% of the average piece work profit earned by the piece workers in the
whole factory.
(a) Workers employed in gas plants, steam generating plants, compressed air
supply plants and plants supplying industrial water.
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RTC KOLKATA 72
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(c) If any or the above plants catering to industrial requirements are installed
outside the factory premises for any technical reasons the workmen
employed therein will be deemed to be employed within the factory
premises for the purpose of payment of incentive bonus.
(d) Battery/leister truck drivers and mobile crane drives, Tractor drivers,
loco drivers and drivers' crane (electric overhead) who are employed on
internal transport system of factories.
158. The term 50 per cant of piece work profit and 50 per cent of average piece
work profit used above Should be taken to mean 50 per cent of the percentage
of profit earned in month by all the piece workers, both and individual and gang
of the production section or whole factory as the case may he percentage so
calculated will be applied to the time wages of the maintenance workers to arrive
at the amount of incentive bonus admissible. For this purpose the percentage of
profit earned by the piece workers will be calculated taking into account the
difference between their total earnings and total Notional time Wages in a Section
or entire factory as the case may as envisaged in Para 149.
RTC KOLKATA 73
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Piece work rates have been made applicable to Chemical Factories also.
Idle time payment for causes other, than those enumerated above should be
covered by separate Govt. sanction. The idle time payment will not be admissible
on the occasion when it is due to wrongful action or misconduct of the employees
making it impracticable to employ certain classes of workmen.
161. When the conditions noted in the margin rise, the General Manager after
making any transfer, of workmen and rearrangements of work that maybe possible,
will employ as many of the temporary surplus workmen at the Factory, as may be
practicable on work such as special cleaning up or other suitable work which
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RTC KOLKATA 74
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162. These arrangement will be mad by GM for the first six work-men. After
that period, the arrangement will, if necessary, be continued under the authority of
the Director General, Ordnance Factories, who in deciding how long they should
continue will take all factors into consideration, such as (in the case of anticipated
long duration of the abnormal conditions), the difficulties of recruiting suitable
man if experienced hands are retrenched, relative cost of continuing to pay idle
time and the probable cost of training eventual replacements of, some of the
workmen who will be discharged etc.
163. The General Manager has discretion subject to any directions which the
DGOF may give to decide the occasions when such 'workmen will' report at the
factory but such occasion shall not be less frequent than once in three working
days. A working man failing to report at the time directed will be liable to be
deprived of his idle time pay from the time of last reporting to the time of next
reporting unless his failure-to report at the due time is excused by the General
Manager. In excusing such cases the GM will follow the same principles while
granting leaves retrospectively when it is not applied for before commencement;
No workman will be forced against his will to take idle time payment and
remain on the strength of factory. If he requires it, he will be allowed to take
discharge under the normal arrangement for discharge.
164. As soon as it is found that a workman is surplus permanently and not merely
temporarily, action will be taken to discharge him under the procedure for
discharge on retrenchment or reduction establishment as may be in force from time
to time.
165. In the case of men who normally work on piece work and who may be
temporarily surplus to a market extent the, G.M. may make an estimate of the
number which, if performing the available work at standard speed, would earn
piece work profile of the standard amount and treat the remaining workmen as
temporarily surplus. In such case the G.M. will arrange for a satisfactory rotation
of workmen within each month so that as far as practicable have equal share in the
available work. If it is found necessary, such arrangements may be continued
under the orders of the DGOF, after the six working days from the commencement
of special arrangement.
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RTC KOLKATA 75
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167. The actual expenditure on account of idle time should be worked out by the
Accounts officer based on the data furnished by the management. When sanction
of the DGOF or Govt. of India is necessary application for the covering sanction
should be sent by the General Manager to the DGOF through the usual accounts
channel as soon as possible after the close of, the month in which it is incurred but
not later than the end of the next month.
168. Whenever there is any idle time beyond the first six working days; in
respect of any workmen the accounts office should look for the approval of DGOF
or such continuation of idle time payment. Regarding the attendance of those
workmen who, will be permitted to stay, out for any day/days, the General
Manager should furnish a list of such personnel giving inter-alia the date/dates
fixed for their, report, at factory to the Accounts Office. In the acquaintance roll
they should be marked as I.T. since they are neither present nor absent. The
date/dates of reporting should be carefully watched by the Accounts Office with
reference to the list received from the management.
169. Industrial employees governed : by the Factories Act 1948 are entitled to
leave on full pay under Civilian in Defence Services (industrial Employee) Leave
Rules 1954 Or Under Section 79 of the Factories Act, whichever is favorable at
different stages of their service.
All other kinds of leave admissible under the CDS (IE) leave rules 1954 will
also be admissible to these employees in addition.
In accordance with the provision of Rule 6 of CDS, (IE) Leave Rules 1954,
the entitlement, of leave on full pay of a I.E. will be based on the length, of
service, whereas the quantum of leave that can be, availed of by him is determined
with reference to the calendar year i.e. to say the leave account of an I.E. can be
credited in advance with the full years entitlement, at the beginning, of the
calendar year without performance of duty in that calendar, year.
RTC KOLKATA 76
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Note:- The G.M. will publish Factory Orders notying all kinds of leave
granted to IES every month and furnish a copy of each Factory Order to the
Accounts Office. The Factory Order should specially whether the leave is
granted under factories act or under Departmental Rules.
170. The G.M. should ensure that the leave applied for and received by the
Management by the 24th of a month is sanctioned according to rules and factory
Orders issued so that payment for leave period is made along with the wages for
that month.
---------------------------------------------------------------------------------------------------
Length of total service Amount of leave in a
Calendar year
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(a) Less than one year service No leave
Note: -Industrial employees shall also be entitled to encashment of leave and shall
now get maximum accumulation of full pay leave /annual leave
Inoculation leave
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RTC KOLKATA 77
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172. Leave on full pay for inoculation owing to prevalence of plague may be
granted upto 2 days many one occasion. When they are inoculated under orders of
competent authority.
Terminal Leave
173. Full pay leave admissible under Rule 6 of CDS (IEs) Leave Rules 1954 may
be granted at the discretion of the sanctioning authority on the termination of
service on account of retrenchment or abolition of the posts or in case, of
resignation due to ill-health or other compelling circumstances beyond an
individual's control subject to the condition that the leave does not extend beyond
the date of super annuation. In all cases, however, where any notice of termination
of service is necessary, the leave should be so granted as to cover the notice period
as far as possible. It is necessary to extend the temporary post to cover the period
of leave granted to I Govt. servant at the end of the temporary employment.
174. The above provision is not applicable to apprentices and persons in non-
continuous employment. Terminal leave will not be admissible in tike following
instances:
(i) Where the employee concerned has been dismissed or removed from
service (This rule will not apply to persons whose services may have to be
dispensed with as a matter of administrative convenience, an alternative to
the initiation of disciplinary proceedings against them)
Or
(ii) Where the employee concerned resigns his post of his own- volition.
175. Blank.
Casual Leave
176. Casual leave on full pay may begranted upto 12 days in a calendar year and
the unutilised leave will lapse at the end of the , calendar year. Sundays and
holidays falling in between the periods of leave will not be taken into account for
calculating the period of casual leave availed Casual leave cannot be combined
with any other leave.
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RTC KOLKATA 78
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Note 2:-While for the purpose of leave under factories Act, the provision of
grant of leave for not more than 3 spells will apply for leave under the
Departmental Rules contained in CDS (IE) Leave Rules 1954, there will be
no such limit regarding number of spells.
Note 3:-No leave shall be earned for the period of idle time, under Sec. 79
of the Factories Act, but idle time for portion of a day will be treated as
work for the purpose of earning leaves, under the Act.
Note 4:- Industrial employees who are governed by Factories Act will be
allowed the option to choose leave under departmental rules or Factories
Act whichever is more favorable. [Govt. of India, Min. of Defence No.
20(2)/82/D (Civ-II), dated-.3-6-83 circulated under 00 no. AT/74: dated 8-
11-83]
Note 8:-The total service referred to in Rule 4(A) of the CDS (IE) Leave
Rules 1954 refers only to industrial service and, will not include, service in
non-industrial posts.
Note 9:-The under mentioned periods will count as-duty for earning leave
under section 79 of the Factories Act.
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RTC KOLKATA 79
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Note 11--Audit of service books and the leave entitlements of 'IEs will be
done to the same extent as in the case of NIEs. This equally applies to
Hospital Leave. Other kinds of leave not provided for in CDS (IE) Leave
Rules 1954, which may be granted to an IE are given below: -
Hospital leave may be granted for such period as the authority, granting it,
may consider necessary and Leave Salary for Hospital leave shall be calculated as:
(i) Equal to leave salary while on earned leave; for the first 120 days-on any
period of such leave and
(ii) Equal to leave salary half pay leave for, the remaining period, any such
leave
Hospital leave shall not be 'debited against the (caw account and may be
Combined with any other kind of leave admissible except, casual leave, Provided
the total period after such combination does not exceed 28 months. The period of
leave will be such as may be certified by the authorised medical attendant to be
necessary. The certificate of a superior a1licer not below the rank of a gazettcd
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RTC KOLKATA 80
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Payment of Hospital leave will be made for the number of working days
including paid holidays but excluding Sundays in the case of piece workers and
working days excluding paid holidays and Sundays-in the case of day workers.
178. Industrial employees who are granted leave attending court as witness on
behalf of Govt. or as juries and where under local rule remuneration from the State
authorities concerned cannot are entitled to normal wages which they would get
had they not been precluded by order of the court from attending their normal
duties. In admitting leave (which with allowance due will be equal normal wages
excursive of profits) the certificate from the court regarding attendance individual
concerned will be, looked for in audit.
179. The G.M. is allowed discretionary powers short leave without pay on two
occasions for, not more than 2 hours in a month, in, recognized genuine cases. In
very exceptional and emergent cases only short/petty leave without pay for more
than two Occasions or for more than 2 hours on any one occasion may, be granted
at the discretion of the G.M.
RTC KOLKATA 81
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180. Special Casual Leave on, full pay up to maximum of 14 days may be
granted to industrial employees for attending the course of instruction training; etc.
in the Territorial Army.
Special casual leave on full pay on other occasions mentioned below may be
granted to the extent and subject to the conditions mentioned in the Govt. Orders
issued from time to time.
(h) For the period spent by ex-servicemen boarded out of service and re-
employed as civilians for appearing before medical survey Board.
Special Leave with wages for obtaining medical treatment during working
hours
181. The time spent by workers for receiving medical treatment during working
hours will be treated as under:
(b) The time spent in dispensary/hospital. Out side the factory premises will
be treated as special leave with wages.
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RTC KOLKATA 82
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The period of .absence will be from the time the workers leave work spot till
he returns to duty at work spot. Workers who do not join duty prior to their
proceeding to receive medical attendance and workers who are not in a
position to, return to duty within the stipulated time limit of 2 hours as well
as those who do not return duty before the closing of working hours will not be
entitled to receive the benefit of the concession given above.
The question whether the injury/sickness arose out of work or otherwise will
be decided oar the bass of the report of the Medical Officers on duty at the
dispensary etc. where the worker receives the treatment.
182. Calculation of leave pay will be made in the same Way as is done in respect
of duty pay viz. under the formula [(1/N-(S+H)] in the case of day worker and 1/
(N-S) in the case of piece worker when the leave is granted under Departmental
Rules. Sundays and holidays falling within the spell of leave will form part of the
leave but for purpose of payment of leave allowance Sundays and holidays will be
excluded in the case of day workers and Sundays only in respect of piece workers.
Pay, for, the purpose of leave allowance under the Departmental Rules both in
respect of day workers and piece workers should be taken as pay on the date
preceding that on which leave Commences.
183. Blank.
(a) At the rate of 20 days per year on completion of each years service.
(b) Half pay leave can be accumulated at the rate of days per year without
limit.
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RTC KOLKATA 83
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(c) Half pay leave may be commuted without any ceiling subject to
production of medical certificate. In that case twice the amount of such
leave shall, be delaited against the half pay leave due.
During the leave on half pay, an employee will be paid leave salary at half
the rate of pay drawn immediately before proceeding on leave.
Maternity Leave
185. Absence from duty may be granted on full pay for a period of 90 days
from the date of its commencement in all cases i.e. it shall lot ; be restricted to six
weeks from the date of confinement. The female Govt.servant, if temporary, has
been in continuous service for not less than one year before the commencement' of
the leave.
Extra-ordinary Leave
(b) Six months in cases where a Govt. servant has completed one year
continuous service on the expiry of the leave of the kind due end admissible,
and the request for the leave is supported by a Medical Certificate.
(c) Twenty four months where the, leave is required for the purpose of
prosecuting studies certified to be in public interest, provided-the Govt.
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RTC KOLKATA 84
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(d) (i) No IE, other than permanent shall be granted leave of any kind for a
continuous period exceeding five years
Overtime
187. Any work done under proper orders outside the norms working hours or on
a Sunday or a paid holiday will be treated as overtime. Orders for working
overtime are required to be issued. strictly conformity with the provisions under
Sections 51 to 56 of the Factories Act as modified by exempting if any, framed by
the State Govt. under powers conferred by Section 64 and exemption in force vide
section 65 ibid.
188. Sunday for which a compensatory off is arranged within three days
immediately before or after a Sunday will be treated as work do one on a normal
working day and not as a overtime work. If the Compensatory off is granted within
three days immediately before the Sunday, it will for the purpose of calculating
weekly hours of work be included in the preceding week. In cases where work
done on Sunday is not treated as work done on a normal day, work done on
Sunday should be treated as overtime and taken into account in computing the
total hours for overtime irrespective of whether compensatory off is given or not.
RTC KOLKATA 85
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190. The General Manager is competent to ion both casual and systematic over
time in of instructions issued by thy OFB from time to time.
191. Payment of overtime under Departmental will arise when a workman works
beyond the working hours of Ordnance/Ordnance Equipment Factories which has
been fixed at 44 hours per week i.e. 8 hours on all week days and 4 hours on
Saturdays.
192. Payment under Section 59 of the Factories Act, 1948 arises for work done
beyond 9 hours day or 48 hours in a week. The total of the overtime hours worked
in a week should be divided into overtime hours under factories Act and
departmental overtime.
193. In all cases where overtime is admissible to a worker both under the
provisions of the Factories Act and under Departmental rules, the overtime will be
calculated as under:-
(i) For work in excess of normal working hours and upto 9 hours on any
working day or 48 hours in a week, overtime will be paid at the rates pres-
cribed in the Departmental Rules. For calculating overtime pay under this
item, basic pay, dearness allowance, special pay, personal pay, pension (to
the extent taken into account for, the fixation of pay in the case of re-
employed pensioners) and city compensatory allowance will be taken into
account. House Rent allowance, conveyance allowance, traveling and daily
allowance, permanent travelling allowance, clothing allowance, uniform
allowance, washing allowance and children education allowance will not be
taken into account.
Note- CEA and conveyance allowance, Bonus, wages for O.T. work etc. are not to
be included.
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RTC KOLKATA 86
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194. Both for computing actual work performed and the normal working hours for
purpose of Departmental rules, lunch break and periods of rest will be excluded.
Similarly, for purpose of calculation under 'Factories Act' periods of lunch break
and rest will be excluded for computing actual work performed. The number of
hours for which Saturday bonus is paid without actual work being performed will
not reckon for the purpose of computing normal working hours.
195. The split up between hours of overtime under departmental overtime and
Factories Act may be done by ascertaining the `hours of overtime under Factories
Act' in the first instance. The difference between the total hours of overtime and
overtime under Factories Act will be overtime under Departmental Rules. Thus if a
worker works for 54 hours in a week.
196. A night shift represents the hours worked between the termination of the day
shift and the normal opening hours of the next day. The piece workers who
Perform overtime work under Departmental rules in the night shift will be paid
an extra half hour pay termed as 'Night shift bonus' calculated at the hourly rate of
1/200 of the monthly basic pay plus dearness allowance, special pay, personal pay,
pension (to the extent taken into account for fixation of pay in the case of re-
employed pensioners) and city compensatory allowance for every hour of
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RTC KOLKATA 87
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Calculation of overtime
197. Calculation of overtime pay may be made in accordance with the following
formula where:
D.A.-Dearness allowance
"D"- All allowances including D.A., C.C.A. and House Rent Allowance.
Beyond normal working hours upto 9 hours on any day/48 hours in a week.
are booked to work order 02/00008/00 (overtime. bonus) to avoid inflation of cost
of articles manufactured in overtime hours.
Note- Piece workers who are put on day work for part of a wage period are to be
paid O.T.A. under Departmental Rules also, as admissible to the day
workers, for the period he is on day work.
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Factories Act
199. For each hour of overtime in excess of 9 hours on any day or 48 hours in a
week an amount equal to P/200 for every hour O.T. worked will be added to the
nominal time wages of a pieceworker: In addition, he will get P/200 of the
monthly basic pay plus 25% of the basic pay plus twice all allowances. in other
words, if `P' represents the monthly basic pay and 'D' stands for all allowance such
as dearness Allowance, House Rent Allowance, City Compensatory, Allowance,
etc. overtime for each hour will be P/200 +l/4/P/200+2d/200
Note 1:- Periods .of idle time caused by stoppage of power, Break-down of
machinery or other causes, beyond control should be reckoned for purpose
of computing working hours for overtime under Factories Act. Such periods
however, not reckonable for computing working hours for the payment of
overtime allowance under Departmental Rules
RTC KOLKATA 89
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Note 4:-IEs paid from the Defence Services Estimates will also be eligible for
overtime allowance for performing overtime work while on tour/temporary
transfer.
For working out overtime allowance, the working hours of the establishment
to be visited while on tour will be taken into account. Time spent for journey shall
be excluded for computing over, time hours.
Cost Accounting
200. For Cost Accounting purposes, overtime allowance is spilt up into overtime
pay and overtime bonus, though so far as the question of actual payment to the
workers in concerned no such differentiation is necessary and these terms, need
not be used at all. P/200 of each hour of overtime has been construed as overtime
pay for purpose of merger with the time wages as part of labour charges and the
excess over P/200 for each hour of overtime treated as overtime bonus for purpose
of accounting it as an item of overhead expenditure. For this purpose, the
procedure detailed below may be followed in actual practice as it, will involve
calculation of overtime pay virtually at the full admissible rate as also segregation
initially of the bonus element of the overtime allowance.
(i) Total overtime hours worked during the wage period will be recorded
first below the total normal attendance for calculation at P/200 rate for
merger with the time wages of day workers or Notional time wages of piece
workers as the, , case may be.
(ii) The total overtime hours worked. Beyond the normal working hours
upto 9 hours on a day/ 48 hours in a week will be recorded in the adjacent
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(iii) The overtime bonus beyond nine hours day /48 hours in a week will be
indicated in the next Column for purpose of calculating the bonus element
under the Factories Act viz. (P + 2d)/200 for each hour in the case of day
workers and (P +1/4P+2d)/200 for each hour of overtime in the case of
piece workers.
201. Industrial employees working on night shifts are eligible for Night Duty
allowance on the basis of weightage of 10 minutes for every hour of night duty
performed between 22.00 hours and 6.00 hours at the rates specified in the
Government orders Issued from time to time. For calculation of weightage, duty
for less than half an hour shall be ignored and, duty for half an hour and more but
less than one hour shall be reckoned as one full hour. The rounding off of fractions
of an hour shall be made with reference to the, actual hours of night, duty
performed in a month (i.e. wage period) and not on daily basis. Night duty allo-
wance not be admissible during overtime hours if any falling within the night duty
hours. The allowance will not be treated as `Pay' for purpose of piece work
earnings or for other allowances admissible to the employees. The night duty
allowance payable to the industrial employees shall be booked to work order
number 02/00003/00 and the work order is exempt from DA levy.
Note: - In the muster rolls, the period of night shift indicating the time of
commencement and closing of such a shift in respect of workers on ' ht duty
should be specifically indicated by the factory.
The net hours of work between 22.00, hrs. and 6.00 hrs. performed by the
workers daily during the normal hours of night shift duty (i.e. after excluding the
period of recess, shift leave, overtime etc. during that period) ',which hours
qualify for night duty allowance should be shown separately in muster roll and
progressive weekly and monthly Carried over as done in the case of normal
booking, of attendance.
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202: The industrial employees are entitled to 16 paid holidays. Out of these
holidays, three holidays namely, Republic Day, Independence Day and Mahatma
Gandhi's Birth Day being National Holidays, are compulsory. The remaining 13
holidays, will be determined every year by the establishments/organisations
themselves on the basis of the guidelines issued by the Govt. from time to time.
Holiday pay is not, however, admissible to them when the paid holidays fall
within the period of leave without pay. It is not also admissible separately as an
element of wages to the piece workers when the paid holidays fall within a spell of
leave with pay/half pay in which case the entire period will be treated as leave
with pay/half pay as the case may be and paid accordingly. Holiday pay is
however, admissible for any paid holiday which may be affixed or prefixed to,
leave.
In the case of day workers, when paid holidays fall within a spell of leave
with pay/Half pay, while the entire period will be treated as leave, no payment of
leave salary will be made for the paid holidays within the period of such leave.
Dearness Allowance
203. The rates and conditions etc. for the grant of dearness allowance are
contained in Govt. orders issued from time to time.
Dearness allowance during leave will be based on the rate of pay on which
leave salary has actually been drawn. Therefore, when leave on medical certificate
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206. The rates and conditions etc. for the grant compensatory (city) allowance
and House Rent allowance are contained in the Govt. orders issued from time to
time.
Payment of Compensatory (City) allowance and douse Rent Allowance
involves.
(a) Determination of the eligibility to draw these allowances.
(c) Determination of the number of clays for which the allowances are
payable and lastly.
207. The rates of Compensatory (City) allowance and House Rent Allowance
will be determined with reference to pay and dearness pay where applicable. For
this purpose `Pay.' means the basic monthly rate of pay and not the actual piece
work or day work earnings or leave salary drawn. Those in occupation of Govt.
quarters as well as those barred for drawing the allowance arc not eligible or the
House Rent Allowance. List of industrial employees eligible for the allowance is
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RTC KOLKATA 93
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208. Compensatory (City) allowance and House rent Allowance is admissible for
the number of days an industrial employee is on duty or on leave or paid holidays.
These allowances during leave period including leave without pay may be granted
for a period of 40 days at the same rate at which the individuals were in receipt of
before proceeding on leave. The limit of 40 days shall be extended to 180 days in
the case of employees suffering from TB/Cancer/other ailments during leave taken
on medical certificates. Sanction of the Ministry of Defence is necessary for
payment of these allowances beyond the period of 180 days.
209. Calculation of compensatory (City) allowance and House Rent allowance for
broken periods of a month will be made exactly in the same manner as calculation
of pay or dearness allowance for broken periods of a month.
210. Blank
Educational Assistance
211. IEs are entitled to educational' assistance in the form of children education
allowance, reimbursement of tuition fee, subsidy for purchase of books and hostel
subsidy in terms of Central Civil. Services (Educational Assistance) Orders 1988
vide Annexure to Min. of Personnel, P.G. and Pensions, Deptt. of Personnel of
Training O.M. No. 21011/21/ 88-Est (Allowance) dated 17-10-88 as amended,
from time to time.
Insurance Scheme
212. IEs are also eligible for the scheme as contained in Annexure to Ministry of
Finance OM. No. F. 15(3)/78-WIP dated 31-10-1980 as amended from time to
time.
213. Wages payable to an industrial employee for any period will include:
(i) Duty pay at basic monthly rate for day workers and piece work earnings
for piece workers.
(ii) Other elements of pay i.e. idle time, overtime, night shift bonus, holiday,
injury pay etc.
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RTC KOLKATA 94
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(iii) Overtime Bonus, Night Duty allowance and other extra remuneration
like incentive bonus payable under the existing rules.
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RTC KOLKATA 95
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Note 3:-A review of primary documents e.g. a attendance record, leave memos,
gate pass, overtime rolls, day work and piece work cards etc. will be carried
out by a Section Officer to the extent considered necessary by the Accounts
Officer. A register of Review of Primary Documents in the proforma given
in Annexure "A" is kept for the purpose of recording the results of such
review. The review should be completed before the master rolls are passed
for payment.
Note 5:- 20% check will be carried out by Internal Audit cell functioning
under Chief Internal Auditor for the factories other than Ordnance
Equipment and ordnance Clothing Factories. In respect of ordnance
Equipment and Ordnance Clothing Factories 20% check shall continue to be
carried out by the respective Factory Accounts Office. The results of
checking and the settlement of discrepancies etc. shall be recorded in the
register to be maintained as per proforma given in Annexure "A".
Note 6:-The pay entitlements of the Industrial Employees shall also be checked to,
the extent off/6th of the total number of employees as to cover all the cases
within a period of six months. This check will be carried out with reference
to pay fixation proforma in the case of promotion/reversion, factory order
and last pay certificates in respect of individuals who have come on transfer
and the entertainment metros in the case of newly appointed workmen.' A
reference should be made to the latest audited document. (Including
periodical increment certificate) for the purpose of this half, yearly veri-
fication.
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RTC KOLKATA 96
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214. The Accounts Office will make out an agreement form of labour (IAF 13) in
duplicate in which the total amount passed for payment will be entered section-
wise. its will be forwarded to the General Manager of the Factory, who will return
one copy duly completed to show the amount actually paid, undisbursed wages,
fines, licence fee etc. recovered, income tax, provident fund recoveries and other
deductions. All supporting schedules and documents will also be forwarded along
with the agreement form of labour so as to reach the Accounts Office by 10th of
the second month following that: to which the transaction pertains.
Disbursement Certificate
RTC KOLKATA 97
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218. The amount of deduction wilt be, checked with relevant scheduled, licence
fees recoveries shown in Disbursement certificate should be checked with the rent
rolls at the time they are audited. The total amount of deduction as noted in the
Disbursement Certificate will agree with the total amount of deduction shown in
the Agreement Form of Labour. The net amount payable as shown in the
Disbursement Certificate is checked with the total amount shown as payable in the
Agreement Form of Labour to see that they agree. The arrear wages paid as shown
in the Disbursement Certificate will be verified with the list as well as with the
entries in the Absentee Payment Register. The amount of the undisbursed wages
which can be worked out from the details of the disbursement certificate will be
checked with the grand total of the Absentee Payment Register to see that they
agree.
219. Absentee Payment Registers are maintained separately for each section for
each month in the loose leaf form in the factory in which all amounts remaining
undisbursed on the regular pay day are noted and so also the payments made there
from. When all payments have been completed. from a sheet in the Absentee
Payment Register and necessary audit check has been carried out, the sheet will be
removed from the register and attached with the last page, of the relevant
acquaintance (Muster Roll).
A part from the check mentioned in the previous para, the following points
tire to be verified: -
(i) The entries in the Register have been correctly made from the
Acquittance Rolls.
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RTC KOLKATA 98
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(ii) The total of column of `amount due' on each sheet is written both in
words and, figures.
(iii) The register should be initialed by the Auditor against each payment
which has been attested by the factory office.
(iv) The grand total agrees with the amount shown as 'un-disbursed
wages' in the Agreement Form of Labour.
Payment of arrear Wages
220. The claim for arrear wages becomes time barred after 12 months from
the date the wages became originally due for payment. The authorities competent
to sanction arrear wages are given below: -
Periods of arrear of Authority
Wages
221. Belated payments for work done in previous months are ordinarily
inadmissible. If at the .of payment a workman discovers that he has been paid for
certain work he has done during the month he will at once report the matter and
after investigation any amounts due will either be paid to him on supplementary
pay roll or included the wages for the following month. Beyond; no belated claims
will be admitted unless supported written order of the Genera1 Manager recording
the reasons allowing the belated claims.
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RTC KOLKATA 99
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222. The Pay head of Industrial Employees is 54/805/03. To have detailed idea of
expenditure, unit controls have been allotted for overtime pay, Educational
assistance etc. This pay head will be charged with the entire amount while paying
any advance or adjusting any debit/credit accounted for in the disbursement
certificate. Similarly, the pay heads will be credited (as minus charge) with the
entire amount while adjusting any treasury receipts for amounts deposited against
the advance drawn. It is evident, therefore, (with reference to the entries in the
disbursement certificate as explained in Para 216 to 218) that the amount of F
unclaimed wages is not charged to the pay head in the financial accounts although
the same is fully charged in the Cost Accounts. The difference between the cost
and financial accounts thus represented by the unclaimed wages is treated as
'Outstanding Liability'.
223. The different productive/service section will issue day/piece work card in
the prescribed forms to workmen showing the work to be done by any individual
or a gang. In order to make payment to industrial staff in a particular month
necessary advance calculated Eased on the requisite estimated amount in a
particular month is paid by the concerned Accounts Officers to the Head of the
Factories. For this purpose a cheque for payment of the advance is issued by the
Accounts Officer, one or two days earlier to the actual date of disbursement. The
justification for the advance claimed will be checked on the basis of the past actual
and the current trend. These advances will be noted in the demand register
(IAFA-" 590) and after getting the same checked by the concerned Officer the
same will be adjusted on the receipt of the Disbursement Certificate as has been
prescribed in the Disbursement Certificate. The cards will be prepared with
reference to the Manufacture Warrant incorporating all identification particulars.
The cards so distributed may, be returned to Section for safe custody and ready
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224. In the case of day workers who are continuously employed on the same type
of indirect work, no day work card are necessary but details of men so employed
and the work order concerned on which they are employed are to be furnished by
the by the Sections concerned to the Accounts Office. It should, however, be
ensured that the financial limit laid-down for incurring expenditure by the G.M.
against these work orders is not exceeded without the sanction of the DGOF.
Day work cards (in duplicate in the case of factories to which E.D.P. Section
are not attached) will be prepared periodically for each day worker and submitted
to Accounts Office. These cards will show the ticket number, the name of the
worker, the rate f ay, the work order number and the warrant on which he was
employed on each job during the period.
225. Having furnished the muster rolls, duly completed, to the factory
management, the Accounts Office will complete the day work cards as regards the
amount debitable to each work order and warrant. For this purpose, the cards
should first be posted on the relevant manufacture warrants, supplementary work
orders/drafts etc. concerned to see whether the work shown on the day work card
has been authorised. The total time for which each workman was present on duty
during the period according to the muster roll should be agreed with the total time
booked to jobs through the day cards for each workman. Any discrepancy should
be brought to the notice of the management and necessary reconciliation made.
After the timings have been agreed, the debit to each job will be calculated on the
basis of tune spent on each by the workmen and his rate of pay based on the
formula 1/[N-(S+H)] x rate of pay for each day. The total of debits to jobs thus
allocated in respect of each man should agree with the total day earnings passed
for payment to him in the muster roll. The completed day work cards should be
passed thereafter to the E.D.P. Section for use by that Suction in the compilation of
labour abstracts etc.
226. The day work card which is prepared in the kind of documents 17 does not
furnish the particulars such as operations performed or the quantity passed in
inspection. This can be checked while posting day work cards in the manufacture
warrant. It should, however be seen in audit that no job whose piece work rates
have already been fixed is carried out on daily work basis.If any job whose piece
work rate is carried under exceptional circumstances on daily work basis, there
will naturally be a variation between the estimated and actual cost. Under normal
circumstances, the actual cost should be generally less than the estimated cost,
which includes a percentage of piece work profit. As such, if the actual labour is
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227. Separate statements for each section in respect of day workers employed
continuously on one work order showing ticket numbers, names etc. and the work
orders involved will be received from the factory monthly or periodically as
agreed between the Accounts Office and Factory Management. These work orders
will be copied in the counts Office Attendance Records for reference while
preparing allocation sheets of labour mentioned in para 214.
228. For booking payments pertaining to leave pay, holiday pay, overtime bonus,
dearness allowances, (debit and credit) the Accounts Office prepare labour
punching media showing the Section code number, the work order number and the
total amount. All these punching media relate to indirect orders only.
229. All piece work cards; day work cards, allocation sheets and the labour
punching media pertaining to a month are sent to the E.D.P. Section for the
preparation of labour abstract on E.D.P. Machine. While forwarding these
documents, the A.O. also ultimate control totals of each kind of document
pertaining to each Action. The Labour Abstract is prepared section-wise showing
each work order and warrant and the amount of labour booked. Charges shown in
the labour abstract are inclusive of allowances which are levied at the constant
D.A. percentages as explained in next para.
A top sheet is ago prepared by E.D.P. Section, showing for each section, the
total charges booked against each work order series (01, 02, 70, 90 etc. series) and
also the grand total for the section.
230. At the beginning of every financial year a percentage will be worked out for
each section of the Factor based on the actual amount paid as basic wages and
dearness allowance, House Rent Allowance and City Compensatory Allowance.
The figures for the previous year should be suitably modified taking into account
the load position, overtime working composition of the trade and Grade of men
employed in that section as also revision in the rates of D.A., H.R.A. And C.C.A
for this purpose management's advice should be sought.
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Suppose the basic wages and D.A. etc. paid for a section in 1983-84 are Rs.
60,000 and D.A., CCA & HRA is Rs. 90,000 respectively then the percentage to
be adopted for that section valid for the year 1983-84 will be
While working out the constant percentage, the amounts relating to training
work order viz. O1/ 00010/00 etc., 02/00003/00-Night Duty Allowances,
02/00007/00--Payment of incentive bonus to I.Es. 02/00008/00-Overtime bonus to
I.Es and such otherwork orders as exempted from levy of DA should not be taken
into account.
The percentage thus worked out will be intimated to EDP Section to in the
month of May every year along with the Punching Media for April. EDP Section
will adopt this percentage throughout the year for levy and inclusion of DA, CCA
and HRA in the monthly labour abstract in respect of all work orders and. warrants
excepting those which are exempted from levy of D.A.
The amount of DA, CCA and HRA actually paid every coon=h will be
compiled in Cost Accounts as follows: -
In exceptional cases where the estimates of Basic Wages, DA, CCA and
HRA have to be changed due to variation in load, grant of enhanced DA etc.
revision of the percentage during the year may be made.
The difference between the actual allowances paid for a month in each
section and the amount allocated to various- jobs at the pre-determined rate will
represent under/over allocated DA which will automatically get included in the
variable overhead expenses of that section to recovered in production.
231. Fixation of piece wok rates for a piece of work/operation is only feasible if
the work is Measurable i.e. if a reasonable approximation of the volume and nature
of work involved can be made. Accordingly, no piece work rates can normally be
fixed for indirect services, repair job etc. All sundry jobs where the exact quantum
and nature of work is not susceptible of exact determination should be carried out
on day work.
232. In the case of non-recurring jobs, that is, job for which the quantities are
small and further orders are not anticipated, no standard rate form is obviously
required and as such piece work rate will be fixed on the basis of estimates.
233. For fixation of piece Work rate, the work will be split up into different
operations and the trade and grade of labour required, determined. Two essential
factors involving a rate is the hourly rate of the operator and the time in hours
required to do the job. The time required can be estimated on an ad hoc basis or
may be fairly calculated to clinically with reference to time taken actually in
respect of similar jobs, if any. Recurring items of work should initially be
undertaken normally on, Work Basis. Piece work rates can be fixed only after
proper time and motion study and watching performance for some period. The
provisional piece work rate will show (i) the work. split up into operations
together with the estimated time required for each operation (ii) the c1ass or grade
of labour anticipated to be employed (iii) the minimum rare of the grade of the
employee for each of these operations and (iv) the actual amount of money in
rupees for each of these operations.
234. By proper time and motion study the average time taken to do the
job/operation should be determined on a data sheet by taking 8 to 10 rear dings
through stop watch arrangements by engaging different operations of the same
trade and grade on the average time, an allowance up to 12 per cent may be
added for machine break down tool, sharpening, fatigue etc. on the total time
inclusive of the allowance, another 25% allowance will be provided for incentive
to the worker. The time so arrived at will be taken as the standard tile. The hourly
rate of operator will be minimum of the pay scale divided by 195 corrected upto
four decimal places. The piece work rate will be the product of standard time and
the hourly rate correct upto four decimal places.
235. Piece work rates of operation or Estimates/ rate Forms should be worked out
to four places of decimal but while making payment of the monthly wages,
rounding off will be done to multiples of nearest 5 paise in accordance with Rule
789. Central Treasury Rule Part I.
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Piece work rates, once fixed should not be altered unless there is a change in
method of manufacture or change due to introduction of improved types of
machineries or any other very special circumstances. As such, it should be
ascertained before finalising provisional rates that they are neither tight nor slack
i.e. they are really fair to; the Government and the workmen.
237. Whenever a new piece work rate is fixed or an existing rate is revised by
Management, Accounts Office will see in post audit whether the new or revised
rate is financially equitable with reference to data such as the rates of pay of the
workman skill required, operation time test/intervals and other allowances etc.
which will be furnished by the Management.The Accounts Officer will not merely
check the arithmetical calculation but also scrutinize the rate and scrutinise the
rate and will have the right to challenge the same form a financial point of view.
238. Any abnormal profit or loss should be subject to scrutiny for ascertaining
the real cause and it is due to wrong fixation, revision will be advised and looked
for in audit. A register of profit and loss of individual Piece or and gang work rates
will be maintained by the accounts Officer for the purpose of watching the normal
percentage of profit or loss. No payment is made when the profit exceeds 75%.
The excess profit is booked to indirect work order No 02/ 00127/00.
239. As rates for all operations and the quantum different materials required for a
job are after actual establishment of the manufacture, on to labour rate and/or
material will not be vary under normal circumstances. In exceptional
circumstances only addition may be necessary for covering some job of a non-
recurring nature such as bringing materials to the correct size or shape or to rectify
defective forgings or castings or for similar jobs of a non-recurring nature. The use
off such non-recurring rate form should be restricted to the absolute minimum and
can be resorted for special reasons to be recorded in for the scrutiny of the
Accounts Officer in audit:
240. Piece work incentive scheme has also been introduced in Chemical
Factories.
Increment
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It should be seen in audit that the increment certificates have been signed by
the competent authority and that increments of progressive salaries have been
earned to qualifying service as detailed by the administrative authorities in the in-
crement certificates. It should also be ensured that the lien certificates issued by
the leave sanctioning authorities are rendered along with the periodical increment
certificates of those who proceed on leave while on officiating appointment. The
particulars shown in the increment certificates are not normally required to be
verified with reference to the service documents/audited wage records etc. unless
special circumstance necessitate such a course. A record of the date of last
increment and the quantum of non-qualifying service should, however, be kept in
the Accounts Office to verify the correctness of the details of service given in the
increment sheet.
243. The convening of Court of Inquiry for enquiring into the accidents is an
administrative matter and unless there is `prima facie' a case of doubt no objection
of reference seeking for clarification arising out of the proceedings of the Board of
Inquiry need be made.
Note: - For purpose of calculation of wages under Section B (a) of the W.C.
Act, 1923, only wages in respect of the last twelve calendar months which have
fallen due for payment should be taken into consideration. For example, if a
workman is paid on the 7th of each month and if he is injured on 5th January, the
wages for preceding December will not enter into calculation but wages of
December of the preceding year are to-be included.
245. The accounts office will verify from medical report that the extent of injury
is such as to bring the claims under the provisions of the Act. Payment will be
passed at the scheduled rates laid down therein. In the case of injuries not covered
under schedule I of the Workmen's Compensation Act, 1923 the loss of earning
capacity will have to be assessed by the administrative authority that had the
opportunity of seeing the workmen's work before and after the accident. For this
purpose, 'the medical opinion regarding assessment of loss Of earning capacity
should indicate the particular items of the Schedule I of the Workmen's
Compensation Act, 1923 to which the non-scheduled injury bears the closest
resemblance. The General Manager while ratifying the medical assessment of
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246. The compensation under Workmen's Compensation Act, 1923 in the case
of accidents while proceeding to the place of employment or coming back there
from, may be paid provided the workman came by a permitted route over his
employers premises or over other premises which he would have no right to
traverse but for his employment. In dealing with cases of accidents taking pace
outside the premises of the employer, payment of compensation will depend on
whether (a) the workman was in any way subject to the contact of employer or (b)
he was doing any thing involved or connected with his duty to his employer.
Note: - The cost of law suits in connection with the payment under the
Workmen's Compensation Act, 1923 will be paid from the contingent
grant and adjusted in the financial accounts under the appropriate
detailed head, which are clearly admissible under rules, may be paid by
Branch Accounts Offices.
249. Staff paid from the Incidental and miscellaneous grant as are not brought on
the regular, establishment are classified as `Casual Employees'. Besides the casual
employees paid from contingencies, casual personnel recruited on monthly scales
of pay from regular pay or works head of accounts for specific lobs e.g. as
substitutes or temporarily increased work load will be designated as `Casual
Industrial Employees'. Employment of such personnel may be resorted to where,
necessary subject to the following conditions:-
(i) Men will be recruited in this category, only when it is clearly anticipated
that they are not likely to be 'required from more than six months.
(iii) During the period of employment not exceeding six months these men
will be governed by ,.the following conditions:-
(a) They will be paid the same monthly rates of pay as are prescribed for
the corresponding category of regular industrial employees; and their pay
will be met from regular pay or works head of accounts.
(b) Leave and holiday will be admissible as for other regular industrial
employees.
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Note 1:- Industrial Employees who are appointed in casual capacity for a
period not exceeding one month should be paid daily rates of pay as
determined by local administrative authorities irrespective of the fact that
their pay is met from regular pay or works heads of accounts.
Note 2:- Casual employees are to be treated as fresh entrant every time they
are employed after a break in their service.
Medical Attendance
250. All civilian employees both gazetted and non-gazetted including industrial
categories serving in the Ordnance and Ordnance Equipment factories and
associated Inspectorates and their families are entitled to the concessions of
medical attendance as laid down in Fy. Regulations. However, the employees who
are living beyond a distance of 8 Kms radius from the factory premises (to be
determined with reference to the main gate of the respective factories) may opt to
be governed by Central Service (Medical Attendance) Rules, 1944 and such
employees will is case of emergencies, during the performance of their, duties,
continue to receive the treatment in the factory dispensary/hospital only to the
extent statutorily admissible under the provisions of Factories Act, 1948.
Hospital stoppages
251. In cases where hospital stoppages are recoverable, hospital stoppage rolls
will be prepared in I.A.F.A. 55 and sent by the Medical Authorities to the Audit
Officer (Disbursing Officer in the case of Industrial Employees) for effecting re-
covery from the pay bill of the individuals 'Concerned. The recovery in respect of
industrial employees will be affected through their acquaintance rolls and the
credit therefore accounted for in the relevant disbursement certificate. While
verifying the details of the disbursement certificates, the recovery for hospital
stoppages should be checked by the Accounts Office with the relevant hospital
stoppage rolls. The credit for hospital stoppages should be accounted for as
miscellaneous receipts in the financial accounts.
_____________________________________________________________________________________________
Fines
(ii) Fines may be inflicted for the following acts and omissions on the part
of a person, with the previous approval of the State Government or the
prescribed authority, after giving him an opportunity for explanation :-
(i) Any conduct prejudicial to the health, hygiene morals and safety of
other employees in the factory.
Note 1:- The above list lays down the basic principles of general applicability.
Items may be added to as necessary by tile executive heads of the
establishment concerned with the prior approval of the State Government or
of the prescribed authority under Payment of Wages Act.
Note 2:- A notice specifying the acts and omissions should be displayed in
English and in the language of majority of persons employed at the main
entrance and other prominent places of the factory.
Note 3:- Fine shall not exceed in total half an anna in the rupees of wages
earned in the wage period vide Sections 8(4) of Wages Act, 1936.
Note 4:- Deductions, other than fines made in accordance with the Payment of
Wages Act should not be entered in tile `Register of Fines'.
Note 5:- Fines may be remitted or increased upto the limitation of the Rule 3
above at tile discretion of the General Manager.
Note 6:- The Fine Register is to be laid before the General Manager at the end
of each month for his approval.
Note 7:- Objects on which the proceeds of fine may be utilised will be laid
down by the General Manager with the approval of prescribed authority. The
proceeds will be applied only to such object and purposes.
253. The fine fund account maintained under section 8 of the Payment of Wages
Act, 1936 is a public Fund and the procedure for maintaining the accounts of the
Funds is to record all these in the Register referred to in the previous para.
A fine fund Account; will be opened by the General Manager with the local
branch of the State Bank of India or with a recognised bank and-where, banking
facilities do not exist in a civil treasury.
_____________________________________________________________________________________________
255. The fine register will be audited monthly and fine fund accounts will be
audited quarterly by the Accounts Office. In auditing the accounts it should be
seen, that:-
(1) All transactions are in order and in accordance with the fine fund rules as
laid down in the rules.
(2) The receipts agree with the amount of fines recovered as shown in the
acquittance rolls and the disbursement certificates. `
(3) The transactions have been accounted for separately from tile factory
cash.
(4) The balance at the end of each financial year has been transferred to the
Labour Welfare Fund.
(5) If expenditure is incurred from the fine fund and the labour welfare fund
simultaneously for the same purpose it has been sanctioned by the
competent, financial authority and has been applied only to such
purposes beneficial to the persons employed in the factory or establishment
as are approved by the prescribed authority mentioned in the preceding para.
Soon after the audit is completed a report with any observation raised will
be submitted to the Accounts Officer. A report will be sent to the CC of A
(Fys) annually by the 1st of May regarding audit of the fine fund accounts
for the whole year,
Scale Audit
256. The overall strength of industrial employees in each factor for each grade of
labour for each trade will be fixed by the OFB and intimated to the Branch
Account Office accordingly. Any increase, decrease in strength as approved by
him from time to time will also be intimated to them. The Accounts Officer will
check the actual strength with the sanctioned on receipt of Factory Orders inti-
mating promotions, reversions, transfers to different trade/grades etc. and bring to
the notice of the management any variation noticed by them for regularization. A
register will be maintained in the proforma given to Annexure `A' for this purpose.
The object is to ensure that authorised strength for each trade/grade is not
_____________________________________________________________________________________________
257. The register in Ordnance factories is subject to audit by Internal Audit Cell
functioning under Chief Internal Auditor, Calcutta.
Pensionary Rules
258. An industrial employee shall be retained in service till the day he attain the
age of 60/58 years as the case may be in respect of Group `S' and `C' employees,
respectively whether his retention in service beyond the age of 55 years is in
public interest will however be reviewed and decided six months before he attains
the age of 55 years.In case it is found, his retention will not be in public interest,
he will be given 3 months notice and retired from service. Similarly, an industrial
employee may also retire from service by giving 3 mouths' notice after he has
attained the age of 55 years.
259. Not withstanding the above provision, the services of an industrial employee
-may be terminated, if it is in public interest, after he has attained SS Years by
giving 3 months notice.
261. Industrial employees on being, made permanent will be brought under the
pensionary scheme
262. Temporary industrial employees who enter service on or after 14-2-62 will
be admitted to the contributory Provident Fund benefits in accordance with the
relevant rules applicable to them. They will, however, be brought over to
pensionary scheme on their confirmation.
_____________________________________________________________________________________________
264. The whole temporary service followed by confirmation, whether in the same
post or another post, which may either be as industrial or non industrial one, will
be counted as service qualifying for pension, to the extent it would have counted
had the service been rendered ab-initio in a pension able establishment.
Note 1- The procedure laid down in Civil Service Regulation read with
relevant orders issued by Government would regulate the matter regarding
application for the grant of pension to the Industrial Employees.
Note 2- The orders and procedure as are obtaining for the non-industrial
employee will be followed for verification of service for purpose of pension.
265. Superannuation statement in respect, of Industrial Employees is to be
prepared by the Factory Management in the prescribed form and furnished to the
Accounts Office concerned. Checks prescribed in Office Manual Part-II (Vol.-I)
are to be carried out. Each Accounts Office will maintain a list (in the proforma
given below) allotting a page for each establishment for watching the - receipt and
disposal of superannuation statements. Action taken to call for the superannuation
statement from the defaulting establishment will also be indicated in the list in the
remarks column:-
---------------------------------------------------------------------------------------------------
Section/ Name of the Year No. Remarks
Group of Establishment and date
the Accounts under which
Office the superannuation
list was received
---------------------------------------------------------------------------------------------------
The above list will be submitted to the Accounts Officer concerned every
quarter for his inspection.
266. The date of birth shown in the super annuation statement should be
compared with the date of the birth shown in the March Check Roll and it, the
previous year's statement. In the case of new names it should be compared with
LPC/ Rolls etc. where pay was drawn. Audit should proceed from. March Check
Rolls/ LPC etc. to the superannuation statement and vice versa
_____________________________________________________________________________________________
Gratuity
267. (i) If an industrial employee has rendered continuous service' of five years
or more prior to 1-8-49, he shall on discharge for causes beyond his control,
i.e. on account of reduction in establishment or on reaching the age of
superannuation or on medical grounds, get in respect of that service a fatuity
equal to half a month's pay for each completed year of service, subject to a'
maximum of nine month's pay. This gratuity will also be payable to the
dependants in the event of the employee's oath, while in service. War bonus
paid to such industrial employees under the provisions of late Finance
Department O.M.No.7(29)-W/42 dated 23rd February 1942, should not be
deducted from he gratuity payable to temporary industrial employees.
Deduction on account of war bonus should however be made from the
gratuity admissible to the permanent industrial employees.
(ii) Industrial employees admitted to the contributory fund scheme will not
be entitled to the benefit gratuity from the date of their joining that scheme.
(iii) For the purpose of 'calculating gratuity o pay referred to in clause (i)
above means pay drawn on 31-7-49. In the case of personnel who were
eligible to join the I.O.F.W.P. Fund, pay for "; the purpose of calculating
gratuity for the 'service ' Tendered prior to joining the fund will mean pay
drawn immediately prier to the date of introduction of the fund, or the date
the individual joins the fund, whichever is later. Pay will also include any
personal pay drawn on the aforesaid date.
(v) Spell of service rendered before and, after 1-8-49 should be reckoned
separately for the purpose of admitting gratuity.
(vi) A person who has not rendered 5 years service prior to 1-8-1949 will,
for the Purpose of admitting gratuity, be allowed the benefit of counting
service rendered from '1-8-49.
(vii) Only persons discharged on 'or after 1-8-52 are eligible for gratuity 'for
service rendered after 1-8-49.
268. All gratuity claims will be audited in Accounts Office with reference to the
instructions contained above and any further orders that may be issued from tame,
to time oil the-subject and recorded , in. a Register to be maintained for the
purpose. IEs are also entitled to benefits under C.C.S. (T.S.) Rules, 1965.
Discharge
Period of notice
(a) For persons having continuous
service for not less than 10 years. 3 months
270. No notice is required in the case of those who are employed for specific
jobs/periods or by way of substitution or for short periods of casual nature as for
example for a period not exceeding 6 months. In the case of workmen absenting
themselves without notice and as a result struck off the factories as a penal action,
the question of notice or cash payment in lieu thereof will not arise.
_____________________________________________________________________________________________
271. An industrial employee who wishes to leave the Service is also required to
give notice in writing or to pay cash in lieu for 1 month or 3 months, accordingly
as his continuous service is less or not than 10 years. In exceptional case, however,
competent authority may, by mutual consent, waive requirement of notice being
given by the employee, shorten the period of notice. If an employee governed the
payment of Wages Act, 1936 fails to give requisite notice or compensate
Government by an amount equal to his pay for the notice period, he has not
worked, he will be called upon by the management to pay the same within a
reasonable period, say, within a fortnight from the date of receiving the factory's
letter. A specific date for the payment may, with advantage, be also fixed the man
warned that if he fails to comply with demand, he will be liable for disciplinary
action and be debarred from further employment under government. In the event
of his failure to pay the amount within the prescribed date or within any other date
in case where an extension may be granted on the special merits of the case
disciplinary proceedings should be started against him. Not withstanding his
liability to compensate Government no deduction on account of notice pay can be
de from wages as such deductions have not been specified in Section of the
Payment of Wages act, 1936. Undisbursed pay, if any, should 'not therefore, be
withheld from payment.
273. In the event of transfer of industrial employees from one factory to another or
to some other establishment, no formal last pay certificates arc required to be
issued. A statement s owing the rate of pay, the date upto which the individual is
paid, outstanding, demands if any, and monthly piece work /daily work earnings
_____________________________________________________________________________________________
274 (i) The application and Nominal Roll for admission to. G.P.F./C.P. Fund, in
duplicate along with Nomination Form (all in prescribed proforma) will be
submitted to the Accounts Office by the Factory management. The Accounts
Office after verification will keep the same in their custody and allot G.P.
Fund/C.P. Fund Account Number. One copy of the application and
Nomination Form will also be forwarded to the Factory Management by the
Accounts Office duly accepted. The block of account numbers for G.P. Fund
, and C.P. Fund for each Branch Accounts Office are allocated by the C.C.
of A (Fys) Calcutta. A register in this regard is maintained by the Branch
Accounts Offices.
(ii) Rate oh subscription in respect of G.P. Fund and C.P. Fund is 6% and
1/12th of emoluments respectively under the existing Rules and orders. The
emoluments mean the basic pay of Industrial Employees.
(iv) C.P. Fund Assets of I.Es will be transferred to G .P. Fund on their
electing pensionary benefit on their being brought over to pensionary
benefits compulsorily on confirmation in service as per existing orders.
(v) I.Es who opt for pensionary benefit within months after entering
service can directly be admitted to G.P. Fund.
_____________________________________________________________________________________________
276. Members of the above committees will be treated as on duty for the time
spent at the meetings of the committees held during the normal working hours. If
the normal working. hours are exceeded during a meeting, the time spent will be
similarly treated and overtime will be allowed if admissible under departmental
rules governing overtime pay, provided, however the rate of ,overtime allowance
will not exceed the normal time rate. All expenditure in connection with the above
committees including pay and allowances of industrial employees will be booked
to Work Order 01/ 00006/00.
277. A manufacture Warrant duly checked with estimate or rate forms the- basis
of admitting payment claimed through piece work cards. No operation shown on
_____________________________________________________________________________________________
278. A test check of the postings in the warrant will be carried out while
reviewing the primary documents. A second check will be made while linking the
accounts copy of a completed warrant with the shop copy, which is due to be
received in the Accounts Office early in the following month of its completion. It
should be ensured that no extension of the working life of the warrant i.e. six
months or one year as the case may be, is made without prior approval of the
D.G.O.F. From the completed Warrants, it may appear that certain operations
have not been executed, while a greater number than those provided in the original
warrant have been actually executed, through additional operation on the
authority of non recurring rate forms The Accounts Office, will, therefore examine
all warrants with a view to suggesting amendments where such over or under
estimation of rates are of recurring nature. Again rejection at each operation of
stage may a be scrutinised with reference to postings in the warrants and the actual
number of warrants on which the warrant is completed to see that they do not
exceed authorized limit without satisfactory reason.
279. The number for which a replacement order or warrant is issued for the
purpose of making good the number of articles rejected at any stage or operations
should be duly reconciled with the number of rejection posted in the original
warrant.
Note: - The posting of day work cards/piece work cards does not ensure the
correctness of pricing of these cards.
Provisional Payment
280. Provisional payment of pay and allowances, pending receipt of the L.P.C.
can be made by the w establishment from the date of reporting for duty in that
establishment on the basis of pay shown the transfer orders. For this purpose, the
designation and the rate of pay (including the scale of pay) in the old establishment
should be shown in he transfer memos.
281. The above procedure will apply in cases of transfer to post carrying higher
scales of pay. In the case of transfers to a grade/post carrying lower scale of pay,
rates of pay to be admitted should be restricted to the minimum of the scale of pay
of the lower post pending, verification and readjustment on receipt of the L.P.C.
_____________________________________________________________________________________________
282. The main schemes in operation in the Ordnance Factories for training of
Boy Artisans are indicated below. Payment to the trainees will be regulated in
accordance with the Government Orders, sanctioning the scheme as amended from
time to time..
---------------------------------------------------------------------------------------------------
Training Scheme Govt. letter under which the scheme
has been a sanctioned
---------------------------------------------------------------------------------------------------
1. Training of apprenti- M of D letter No. 716/
ces in Ordnance Factories Rev/A/TG/455/II/D(Fys)
underApprentices dt. 10-3-69.
Act 1961.
---------------------------------------------------------------------------------------------------
284. The pay of the workmen trainees will, to the extent laid down for the
purpose, be booked to work order 01/00010/00 and the balance charged to the out-
turn orders on which they are employed. When competent trainees are put, on
piece work, they will be treated as full fledged workmen and their entire earning
debited to the out-turn orders concerned.
Subsistence Allowance
285. In the matter of grant of subsistence allowance and grant of pay and
allowance on reinstatement, industrial employees are treated on par with non-
industrial Employees with effect from 10-6-63. Subsistence allowance will
_____________________________________________________________________________________________
Trade Test
286. Promotion to a higher grade in the same trade or transfer to a different trade
as also appointment as a tradesman will be subject to passing the prescribed trade
test. For this purpose: a trade test board will conduct tests as per details of speci-
fications approved by the DGOF for each trade and grade.
288. The pay of the workman for the period he undergoes trade test or acts as an
observer will be charged to W.O. O1/00010/00.
Promotion
Note: - To ensure in audit that the above conditions at fulfilled in each case, all
part-II Factory Orders notifying fixation of pay on promotion to a higher grade in
the trade or transfer to a different trade should have prior concurrence of the
Accounts Officer.
Fixation of Pay
_____________________________________________________________________________________________
Re-employed personnel
(i) Kataya Ghat Pumping Station, Filter plant and similar places of
work under OF Katni
(b) These registers should be sent daily to the Section for preparation
of casualty reports.
(c) The casualty report will be forwarded by the Section to the Gate
Section.
Departure - Workmen should leave their section only after the hooter.
Exception -In the case of Ammunition Factory, Kirkee and Ord. Fy. Khamaria,
however, workmen working in buildings site far from the main gates due to
employment in the danger areas may leave their sections slightly in advance of the
hooter but should not pass through the gate before the hooter.
294. The following concessions are admissible the Workmen, non-industrial and
non-Gazetted who are transferred from the existing factories/ inspectorates to the
new Ordnance Factories which have been/are being established and may be
established in future. These concessions will be admissible in all the above
categories of employees who may be transferred to the new factories/inspectorates
either on a temporary or a permanent basis to the extent indicated below provided
that these concessions will not be admissible to individual who may be transferred
owing to shortage of work and/or to avoid retrenchment in the existing factories.
An advance of one month's pay repayable is not more than twelve equal
installments is admissible.
Note - For this purpose the basic monthly pay of the individual at the time of
his transfer will be, taken into account. The recovery of the advance will
_____________________________________________________________________________________________
Note - (a) Monthly pay will be 'exclusive of overtime pay drawn as well as
dearness and other allowances.
Note- (a) The average earnings will be calculated on the basis of actual earnings of
the individual in the previous factory/inspectorate during the three complete
calendar months proceeding the month of their transfer.
(b) The term "actual earnings" in (a) above means piece work and/or day
work earnings including overtime pay, and overtime bonus but excluding dearness,
house rent, compensatory and other allowances. For maintenance workers
incentive bonus will be taken into account for the purpose of calculation of actual
earnings. The overtime Pay and overtime Bonus will, however, be included subject
to the following conditions: -
The payment of overtime allowance and overtime bonus in the above cases
will, however, be subject to the same conditions as laid down under Notes
(b) above.
For the purpose of the above concessions, a new factory will be treated as
"New" till three years from the date production starts and the same holds
'good for new inspectorate also. For this purpose, production would be
deemed to have commenced even if there is only trickle production for each
particular line of production of an identifiable product of the
factory/inspectorate. Identifiable products of a new factory/inspectorate will
be those as stated and accepted at the time of setting up of production. These
concessions will be admissible for a period of 24 months to all employees to
whom they are applicable and who are transferred to a new
factory/inspectorate before it ceases to be new.
_____________________________________________________________________________________________
Note (c) Workmen will be paid at their monthly rates at the new
factory/inspectorate (including annual increment or pay increase due to
promotations) and in addition they will be paid the difference, if any,
between their basic monthly pay at the new factory/inspectorate and their
monthly earnings. This additional payment will be treated as part of pay for
the purpose of calculating leave pay.
Note (d) Should the basic monthly rate at the new factory/inspectorate exceed
at any time, the average earnings at the old factory/inspectorate, addition
will cease to be made.
Non-Industrial Staff
295. They will be granted protection of salary equal to their average salary
including overtime allowance and overtime bonus for the last three months
proceeding the month of their transfer. The payment of overtime allowance and
overtime bonus will be subject to the same conditions as for workman. In addition
they will be entitled to advance of TA/DA as admissible under normal rules.
296. The Government of India in the late Army Department. letter No. 3543-3-
N.G.I.A. (AO-3) dated 14th November 1928] sanctioned the grant of the following
concessions to the temporary staff and labour recruited at stations other than, the
seat of operations for employment under the direction of the General Manager in
_____________________________________________________________________________________________
(i) Single railway fare of the class applicable to men of similar status under
the existing regulations from the station of recruitment to the station nearest
the place of operations ' and 'vice-versa. The cost of fare will be paid in cash
to the men under arrangements to be made by the General Manager of the
Factory.
(ii) Advance not exceeding 15 days pay may be given to approve temporary
staff and labourers. The advance will be recovered during the period of
forest operations at the discretion of the officer in-charge of the forest party
at a rate not less than 1/3rd of a month's pay or 1/3rd of the advance paid in
each case, whichever is less.
The above expenditure will be audited and passed by the Accounts Officer
of the factory and met from the industrial employees Grant and booked to the
appropriate work order under 01/02 series. Labour Welfare Fund
297. (i) The rates and conditions in regard to Welfare Fund as contained in
Ministry of Labour Employment and Rehabilitation (Department of Labour
and Employment) O.M. have been made applicable to civilians paid from
the Defence Service Estimates in Industrial Undertaking.
(ii) From the year 1969-70 onwards the rates of grants-in-aid will be Rs. 2
per worker per annum. In addition a grant in aid upto Re. 1 per worker will
also be paid to match the subscription collected by the Labour Welfare Fund
subject to the overall limit of Re. 1 per worker per annum.
(iii) The grant-in-aid referred to above will not be subject to the further
condition that the total grant payable to labour welfare fund will be reduced
to the extent the amount of income realized on credits to funds from sources
other than employees contribution such as fines, profits from canteens and
miscellaneous receipt like earned from cycle shedds, cultural programme
etc.
298. As the labour strength is more or less related its production activities,
monthly comparison of actual strength of labour in a section with the load of the
section provides the basis for examining to whether any section of a factory is
unnecessary over manned.
_____________________________________________________________________________________________
300. Blank.
301. Blank.
302. Blank.
303. A watch should be kept over the I.E.s annual grant placed at the disposal of
the factory maintaining a register as per proforma given in Annexure `A' showing
therein the progressive payment against the respective allotment.
304. Blank.
305. Blank.
306. Blank.
307. Accounting of labour charges comprise mainly of pay audit work similar to
that done in pay Group Sections of the Main Office. In order to obtain greater
speed precision and scope for specializations, `Labour' Section should work
on a functional basis like those Sections under the groups is follows:
To deal with normal pay bills, noting and recovery of demands, all
complaints regarding delay in payment etc.
_____________________________________________________________________________________________
(2) Maintenance of Note Books showing the scales of pay in C.D.S. (R.P.)
rules for the various categories of personnel.
(9) Safe custody of the files containing original proforma indexed and
linked. The fixation proforma which are important documents vitally
essential for audit should be filled separately from the ordinary
correspondence files and arranged in separate files section-wise with proper
index and cross references and their safe custody on permanent basis
ensured for facility of reference at a future date.
Disbursement Group
308. In addition to the arithmetical and routine check of pay bills etc. duties of
disbursement groups are:-
_____________________________________________________________________________________________
(2) To prepare fair copy of the fixation proforma in duplicate and to send
one copy to the factory ping the other as office copy and also return the
original fixation proforma to Authorisation group. (The fair copy may be got
compared and intialled by the clerks concerned in the Authorion Groups.
who had fixed the pay).
(3) To audit and pass claims based on the fixation of pay and deal with all
other claims pertains to pay and allowance.
(4) Deal with ordinary correspondence and routine appeals direct and route,
important cases of' audit decision/reports etc. through the Authorisation
Groups.
(5) Feed the authorisation groups with all factual needed by them.
(6) Pass cent per cent Factory Order published with original pay fixation
proforma.
(7) Check increment sheets with the dates of increment shown in the
original fixation proforma view to accounting for variations, if any
(8) Check the acquaintance rolls of 2 months (say June and December) in a
year with the original ion proforma on record in the authorisation group
with a view to explaining satisfactorily variation pay occurring from time to
time. This may be done after payment, if' delay in the monthly payment is
anticipated. It is additional safeguard set right any lapses or clerical errors
that might have occurred in the intervening period due to change of staff or
omission in some quarters or others etc. After completion of this check,
the A.O. should furnish a completion report through the, mthly progress
report of July and January.
309. Pre-audit and payment of all claims to pay and allowances and medical
reimbursement claims excluding traveling allowance; daily allowance and L.T.C.
Claims of non-Gazetted and non-Industrial staff serving in the following factories,
inspectorates devolve on the Accounts Officers attached to the factories. Problems
_____________________________________________________________________________________________
(a) All Ordnance and Equipment Factories and allied inspectorates located
in West Bengal and Tamil Nadu.
(i) Pre-audit and payment of all claims to pay and allowances and medical
re-imbursement, claims of non-Gazetted and non-industrial staff serving in-
(a) OFB Headquarters and A.D.T.D. Establishment at Calcutta.
(ii) Post-audit of monthly pay bills -and pre audit and payment of all other
claims, to pay and allowances, medical reimbursement claims of all non-
gazetted and non-industrial staff serving (except those mentioned above).
3.11. This group deals with all questions relating to the following Subjects in.
respect of Industrial employees of the factories and allied inspectorates and R&D
Establishments. Necessary instructions issued for the guidance of the Branch
Accounts officer; after obtaining clarifications whenever required:-
_____________________________________________________________________________________________
313. The provisions of Para 88-A of Pay and Allowance Regulation Part-I as well
as other orders have been cancelled. The payment overtime allowance to non-
industrial and non-Gazetted employees to in Ordnance/ordnance Equipment Fac-
tories and allied. Establishments who have, either the same total numbers of hours
of work (irrespective of the time of commencement and closing of work) and have
the same holidays as the industrial Staff, when call upon ;to work overtime for
production purposes, will be the sauce as for Industrial Employees. They will be
paid at the time rate for work done between the prescribed hours of work and 48
_____________________________________________________________________________________________
314. For work beyond 9 hours a clay or 48 hours a week, they will be paid OTA
at the same rates as are admissible to the Industrial employees subject to the
conditions laid in M ,of Def. No, 14 (10)/68/D (Civ.-it) dated 30th April, 82
315. A day shift will be 12 hours from the normal time of work in a factory.
316. A night shift will be the hours worked between the termination and
beginning of a day shift as defined above. Rest intervals will be excluded from tile
time paid for.
317. Durwans, Fire Brigade Staff, Telephone Operators and Security Assistants
are entitled to overtime for work from 44 hours to 48 hours per week at single
rate and for work beyond 48 hours in a week at the rates as is admissible to I.Es.
(i) In the case of officers whose pay plus pension exceeds the sanctioned
maximum pay of the post, overtime allowance on the maximum plus
the includible allowances.
(ii) In the case of those officers whose pay on re-employment posts is fixed
without taking into account the entire pension or part thereof the amount of
pension so ignored shall be ignored for the purpose of overtime.
(iii) In other cases, tile overtime pay shall be calculated on pay plus pension
plus the includable allowance.
319. The following categories will be paid OTA at 'slab rate' as per M of D OM
No. 14(2)/76/D (Civ-II) of 25-6-83 and Ministry of Personnel Public Grievances
and Pensions O.M. No. 15012/3/86-Lstt. (Allowances) dated 19-3-91 viz.
(a) (i) Office staff (ii) non-industrial staff whose office hours are the same as
those of the clerical and who are not employed in workshops and do not
observe the same hours of works as industrial personnel.
_____________________________________________________________________________________________
320. In cases when the lost day of a month does not coincide with the last
working day of a month, time pay for Sundays, Gazetted Holidays and also if any
due, for normal working days should be claimed in the overtime bills of the
respective month. Thus if the last working day of a month 'is Friday and an
individual has completed the weekly limit of 44 3/4, hours of work on that day, the
time pay upto and for that day will be payable in the bill for that month and the
overtime pay due for Saturday in the bill for following month. Iii other words, if
by the end of the month one has become entitled to certain overtime, it should be
paid along with the earnings for the month without waiting for the completion of
the week in the following month.
Registers, Reports and Returns,
321. Lists of Registers to be maintained together with their Fly Leaf Instructions
and Reports and Returns to be rendered by the labour section are given in
Annexure `A' & `B' respectively to this chapter.
322. Blank
323. Blank
324. Blank
325. Blank
326. Blank
327. Blank
328. Blank
_____________________________________________________________________________________________
ANNEXURE--`A'
(Referred to in para 321)
17. List of subscribers to IOFWP Fund For the leaf instructions refer to Chapter V,
O.M. Part-VI.
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_____________________________________________________________________________________________
Serial No.1
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Date of Date of Date of Remarks
promotion transfer discharge
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(7) (8) (9) (10)
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Serial No.4
Object
_____________________________________________________________________________________________
Serial No.5
The object is to watch the progress of expenditure against the industrial employees'
grant.
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A separate page will be allotted for each locally controlled head of expenditure.
The amount allotted for each head and the number and date of the sanction will be
entered on the top of the page against the space provided for the purpose.
The expended each month will be posted in column3andtile progressive total struck in
colunin4.
The register will be submitted to the Accounts Officer on the 20th of each month.
S1. No.-6
The object is to watch the percentage of profit and loss in respect of gang or
individual piece workers d report cases of high profit or loss to the management.
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_____________________________________________________________________________________________
The register will be maintained section-wise and where there is more than one gang in
each section; the entries will be shown by each gang separately.
The percentage of profit or loss as worked out will be recorded in column 4 under each
month. The register will be submitted to the Accounts Officer on the 25th of each month.
SL No.-7
Object: - To ensure that the number of boy artisan's sanction for training is not exceeded
and also to; watch their rates of pay, increments and terms of training.
PART-I
SECTION
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Serial Ticket No. Name of the boy artisan Date of Rate of pay Scale of pay
No. appointment
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(1) (2). (3) (4 ) (5) (6)
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Date of increment Amount paid Date of promotion Remarks or discharge
Jan. Feb. Mar. etc.
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(7) (8) (9) (10)
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A separate page will be allotted for each section. .
_____________________________________________________________________________________________
CHAPTER-VI
MATERIAL ACCOUNTING
Para
Basic Concerts 329
Material Control Procedure 330
Organization of the Store Department 331
Classification of Materials 332
Provisioning of Stores 341
Material Planning Sheets 348
Store Holders Inability Sheets 349
Control of Demands 354
Local Purchases 357
Purchase Orders Placed By OFB 364
Excess Supply 368
Provisional Payments 370
Cases where Prior Financial Concurrence is Necessary 380
Advance Payments 381
Payment of L.P. Bills 383
Loss of Cheques 390
Purchase of Coal and Coke, Timber, Gas & Electricity 391
Security Deposits 395
Agencies Making Payments for Purchase of Stores 403
Transportation and Sea Freight Charges 404
Customs Duty 405
Accounting of Receipts 407
Classification and Accounting of Scrap 409
Primary Store Documents 410
P.S,A. Schedule 411
Processing of Demand/Return Notes 412
Review of Primary Documents 413
Bin Card and Priced Store cum Provision Ledger 414
_____________________________________________________________________________________________
_____________________________________________________________________________________________
CHAPTER-VI
MATERIALS ACCOUNTING
Basic Concepts
329. Direct materials constitute about two third of the production cost. Major
portion of the Revenue Budget relates to purchase of materials. Accordingly,
proper control on provisioning, purchase, storage, utilisation and disposal of
materials is necessary for ensuring uninterrupted utilisation manufacturing
maintenance and service facilities consistent with production programme. The
expenditure on purchase of materials should be Chin the allotment for the year.
(i) The provision of the required quantity of the right material at the right
time and right place.
(v) Prompt action for utilisation/disposal of scrap and other stores, which
are considered as "Surplus".
331. (a) The Provision Section of the Factory is responsible for the
assessment of the requirements of various materials And for taking action
for obtaining the materials from various sources. '
_____________________________________________________________________________________________
(b) The stores are received by the "Receipt Branch" of the Stores
Department and after proper inspection; these are accounted for under
"Receipt Voucher" and kept in "Stores" for issue.
(d) The physical verification of stock is carried out continuously through out
the year by stock verifiers directly responsible to the O.F.B. Hqrs
332.
(i) Materials on "Stores:" charge.
(iii) Miscellaneous items of trade supply e.g. electricity and water for
manufacturing purposes. .
(i) Sundry Shop Stores e.g. oil, greese, brushes, buckets etc.
(ii) Plant stores e.g. screws, nuts drills, shovels etc.
(iii) Packing Materials e.g. boxes, cases etc,
335. These items are accounted for in the Priced Store Ledger maintained by the
Accounts Officers and the Bin Cards maintained by the Store Holder.
336. Materials falling under "Production'' are same. Which are manufactured in
the factories for issues to formation like arsenals, depots, other factories ,private
bodies and firms direct or which are utilized for further assembles etc. without
being light on Store Ledger charge.
337. Stock Pile Stores are strategic item of stores which are very difficult to
procure. Reserve of such stores is built up separately in order to meet the
demand of production in case of failure of supplies. The purchases are made from
the Capital Grant of the Factory. Separate ledger and Bin Cards are maintained.
Accounting is done through "R" Series of Vouchers.
338. Inventory Stores are items of expensive and quasi-permanent nature such as
Office Furniture, miscellaneous equipments, movable shop fittings etc. These
stores are accounted for by each Shop or Section. The Accounting Document is the
Inventory List opened under the Signature of the Foreman of the Shop or Section
and the Section Officer/Asstt. Accounts Officer of the Accounts Office. The entries
are made by the shop duly attested by the Foreman. Correct nomenclature.
Quantity, value, source of original receipt and location are shown.
During half-yearly audit the Accounts Office will ensure that stores drawn
or made on the inventory work orders are on the inventory list. All transactions for
inventory stores other than those Where demand and return notes are prepared
should be operated by "I" Series Vouchers arid any loss of inventory stores dealt
with as in the case of regular stock items.
339. Blank.
_____________________________________________________________________________________________
Receipts of materials- Raw materials are obtained by the factories by one of the
following means:
(a) Purchase from the United Kingdom or from other overseas countries.
Besides these, tile following internal transactions of the factories are also
accounted for on the receipt side of the store accounting records.
(i) Receipts from the production of own factory, e.g. components etc. which
are manufactured and taken oil store charge for Subsequent issue to
manufacture of outside parties.
(ii) Receipt fronts the returns to the Store Section of surplus materials, waste
etc. by manufacturing Shops.
(v) Miscellaneous receipts from sources other than those enumerated above
i.e. estate produce, inventory etc.
Issue of Material- Material is issued by the Stores Sections of tile factory under
proper authority for the following purposes:
_____________________________________________________________________________________________
Besides the above, the following internal transactions of the Factory are also
accounted for as issues:
Provisioning of Stores
341. Proposals for purchase of stores whether in India or from foreign sources is to
be based on actual requirements, if it is justified with reference realistic production
programme, taking into a account the stock in hand , dues (i.e. orders placed for
which stores are still to be received) and liabilities i.e. requirements of materials
For meeting the demands). In the case of maintenance and other general purpose
store not forming part of the manufactured stores provisioning is made on the
basis of the monthly average consumption for past eighteen months.
342. In addition, provision of items of seasonal nature like timber, hides and
tanning materials, steel scrap etc. may also be made on the basis of the monthly,
Average Consumption for the past eighteen months. Provisioning has to be done in
each a way that the optimum level of stock held by factories at any time will be
following:-
(b) For difficult Indigenous Stores i.e. items where it is know from past
experience or from information available that supply did not materialize or
not likely to materialize in time and hence due to such anticipated long
delays, and hence provisioning for longer requirements is essential in the
interest of production 36 months in advance of the period of utilisation
which will be six months i.e. For requirement upto 42 months requirement
less stock and dues against firm demands.
_____________________________________________________________________________________________
344. (i) In the case of certain stores where provision is to be made based
on technical knowledge taking into account the life of the stores required or
for the minimum quantity of stores required for production or maintenance
purposes.
345. The delivery dates shown in the indent should be staggered so that as far as
possible the actual stock in the factory is restricted to the optimum level
mentioned in para 342 above. GMs have complete freedom according 'to their
judgment to maintain stock at optimum levels taking into account availability of
storage space and production targets.
346. Emergent Provisioning: There are certain items where stock should not be
allowed to go below the critical level viz.
347. In cases where suppliers do not agree for daggered deliveries. G.Ms may at
their discretion in take procurement action for lesser quantities than those
envisaged in Para 342 above.
_____________________________________________________________________________________________
348. Material Planning Sheets are made out by the Data Processing Section of
the O.F.B. All products are identified 10 digit code number. The first two digits
indicate vocab section, the next three digits the Factory Code No. The last five
digits present the serial number of foliosm from 00001 to 99999. The input data'
for the computer are the opening, balance of stock as on a date estimates for
material requirements with relevant material code numbers, primary documents
connected with stores viz. Receipt and Issue Vouchers, Demand and Return Notes,
Adjustment for each month are to be punched on Cards by the Factory and sent to
DP Section with requisite certificates of last numbers of vouchers/demand notes
etc. and blank numbers by the factory. The initial data of stocks and dues are
recorded on magnetic tapes. Office copies of all Demands, Indents, acceptance of
Tenders etc. are sent to DP Section of O.F.B. Based on the Punched Cards for pri-
mary documents and other information available, DP Section of Ordnance Factory
Board makes out.
349. This is document ors which tile Store Holder represents his inability to
supply a store, when the stock has gone below a fixed limit, so that arrangements
may be made for replenishment. It shows stock in hand, dues, average
consumption- liabilities in sight and requirement to meet liabilities.
_____________________________________________________________________________________________
(i) The quantity of stock existing in the factory on the (late of inability sheet
as noted is correct.
(iii) The figures for "dues'.", liabilities as noted in tile Inability Sheet is
correct.
In addition, Inability Sheets for items costing Rs.1 lakh and above are
invariably checked. The Register is submitted to the Sr. A.O. /A.O. in the first
week of each month.
351. The main steps in the manual system where Store Holders "Inability Sheets"
are floated and "Material Planning Sheets" under computerized system are :-
Manual System
2 The stock as on a particular date may be checked with ledger and bin
card balances.
3. ".Dues-in" represented by S.Os, A.Ts & I.F.D. are noted in the ledger
by Factory Staff. Progress of supplies is also noted.
_____________________________________________________________________________________________
2. The stock as per Bin Card as on a particular date is obtained from the
Factory and this is kept up elated with reference to data received in
the form of punched cards and office copies of demands, A/Ts etc.
Pricing of Demands
352. General Managers have been vested with full powers in regard to placing of
demands on Central Purchasing Authorities. Demands sheet together with
relevant documents are received by Accounts Officer for preaudit. The estimated
cost as noted in the Demand/Indent will be checked to ensure that the total value
of demands is assessed as correctly as possible. The Accounts Officer will return
the demands/indents duly audited/observed as quickly as possible. In respect of
specified items for which provisioning is done centrally by the O.F.B. HQrs and
imported items, the post-audit comments are intimated to the G.M. under advice to
OFB and finance Division/OFB within 10 days in the case of ordinary demands
and 7 days in the case of urgent demands.
353. In cases, where considered expedient by the Sr. A.O. A .O. a copy of the
audit report may be forwarded to the Chief Controller of Accounts (Fys) for
advance information and necessary action brining out the special and unusual
features of the Provision propose warranting special attention and action.
Note: - Supply Orders against Rate/Running Contracts upto Rupees one lakh are
post audited by the A.O.
Control of Demands
355. Monthly reports separately for local purchases, Central purchase N.M.D.
and Foreign Purchases of Stores as received by the Sr. A.O./Accounts Officer from
the Factory will be scrutinised and forwarded to the O.F.B. by the 7th of the month
following.
356. In the case of Inter-Factory demands, the supplying factory should furnish
to the indenting factor list of L.F.D. outstanding for more than one year so that
the indenting factory can review the stock of components held and the
manufacturing programme as modified and confirm that the materials are still
required.
Local Purchases
357. Financial powers of the General Managers have been enhanced from Rs.
25,000 to Rs. 25 lakhs. In the case of Vehicle Factory, Jabalpur the financial power
is 50 lakhs. The work managers and officers above the rank of works managers
have been delegated powers for local purchase of stores upto specified limit. The
object, of delegating such vast powers is to ensure availability of right materials at
the right time for maintaining continuity of production an achieving production
targets with least hindrance. The delegation involves shouldering of
responsibility.
358. These powers are to be exercised in consultation with the Sr. A.O./Accounts
Officer/Local Finance. The expenditure should be restricted within allotted budget
grant. The purchases should conform to the stipulations laid down in financial
Regulations and Orders issued from time to time viz.-
(i) Every Public Officer should exercise the same vigilance in respect of
expenditure from public money as a person of ordinary prudence should
exercise in respect of expenditure of his own money.
(ii) The expenditure should not he prima facie mote than the occasion
demands.
(viii) The rates accepted compare favorably with last paid rate.
(ix) Terms of delivery and date of delivery have been specified and are
related to rate of consumption.
(xiii) Sanction for advance payments, if, desired by the supplier, has been
accorded by the competent authority as per prescribed policy.
_____________________________________________________________________________________________
(iii) Single tender of proprietary articles and small orders not exceeding Rs.
1,000 in value.
362. In the T.P.C. headed by G.M./Jt. G.M., the Manager (user) the Manager
(Procurement) and other concerned Officers will also be members. Financial
scrutiny should clearly bring out financial implications and repercussions of
exercise of any-power and alternatives available to aid decision to the best course
from financial point of' view.
_____________________________________________________________________________________________
Chairman-D. G.O.F.
Members - (i) Member/P&MM
(ii) Member of the Concerned Operating Division.
(iii) Member/Finance.
Secretary--D.D,G./SP.
(b) Level-II-For purchase of' Stores exceeding Rs. 50 lakhs in value but
within Rs, 1 Crore in each case-
Secretary-D.D.G./SP.
(b) Level- III -For purchase exceeding Rs.25lakhs in value, but within Rs.
50 lakhs in each case-
Chairman-Concerned Member
Secretary-A.D.G./SP. .
_____________________________________________________________________________________________
Chairman -D.D,G./SP.
Secretary-A.D.G./SP.
Note- For purchase of vehicle components the composition is the same except that
the Secretary will be DDG/ADG Concerned.
366. Supply Orders are received in the Accounts Office for Post Audit. These are
audited to the extent indicated below:
367. Both the copies of Supply Orders arc et1dorsed over the signature of the
Section Officer (A)/ Assistant Accounts Officer with the words "Post Audited".
Such of the Supply Orders which arc 'Dot-selected for Post Audit are endorsed to
this effect over the signature of the Section Officer (A)/ Assistant Accounts
Officer. One copy of each Supply Order is retained and the other copy is returned
to the Factory. The entries in the Supply Order Register are made of all Supple
Orders including those returned with observation. Suitable "Note" is kept in the
Supply Order Register to watch the return of the Supply Order "Returned with
_____________________________________________________________________________________________
Excess Supply
For orders placed by the General Manager when the total value of supply
(inclusive of the excess) is within his financial powers, a covering sanction of
G.M. will be required before payments of the bills. . When the value of total
supply exceeds G.M.'s financial powers, bills may be passed as ad-interim
payments for excess value Objection can be waived by C of A (Fys) and the
A.O in terms of Rule 177 F.R.-Part I (Vol. 1). In all other cases where sanction of
the O.F.B. is required, ad interim payment may be made with the prior approval of
C of A (Fys).
Important Points
368. (a) Acceptance of supplies in excess/short of the quantity ordered will not be
held to be modification in the conditions of a contract provided that the
value of the excess/short supply does not exceed 5 % of the original value.
For acceptance of supplies in excess/short of 5 % of the original value, the
competent authority will be determined by the value of the original order
plus the excess/short value. This does not refer to contract made on "As
Required Basis".
(b) G.Ms. may allow price increase upto a ceiling of 5%, of the contracted
price. This may be allowed if-
_____________________________________________________________________________________________
(d) Price differential may be allowed at the discretion of OFB with the
concurrence of Member (Finance) in respect of contracts placed on different
sources for the supply of identical stores. This should not exceed 10 % in special
cases.
(f) In respect of fixed price contracts, O.F.B. can accept increase upto 66-
2/3 percent of the Contract Price. Normally as a principle no price increase should
be accepted, but in exceptional cases negotiations could be done and the final,
decision taken by O.F.B.
369. Comparative Statement of, tenders in triplicate on which the names of the
various tenders with their respective quotations and the recommendation of the G.
M. regarding the tender selected is sent to Accounts Office for financial
concurrence. After exercising necessary checks the statement will be signed and
transmitted to the OFB for necessary sanction. A copy of the C.S.T. duly
sanctioned will be received in the Accounts Office and recorded. When the
relevant Supply Order is forwarded to Accounts Office for concurrence, it should
be carefully checked with copy of the sanctioned C.S.T. on record to ensure that
the name of supplier, the quantity and rate of material are correct.
_____________________________________________________________________________________________
370. These are scrutinised regularly by A.O. Report is sent on 15th April
showing-
(b) Number of cases in which contracts were given to other than the
lowest.
(c) Details of the cases in which the reasons for the rejection of the
lowest tender were not found to be satisfactory. For this purpose, a
register showing statistics in regard to tenders other than the lowest
accepted by Administrative authorities is maintained.
371. Factories situated far away from big trade centres like Calcutta, Bombay
experience considerable difficulty in procurement of materials which are urgently
required at times to avoid delay in production. To meet such emergencies, a
factory encountering such difficulties may be allowed to ask another factory
located near big trade centres to made local purchase on its behalf. Such local
purchase will be made by the latter factory on the authority of inter-factory
demands placed by the former factory duly concurred in by the A. O. of the
indenting factory. The Supply Order to be issued by the purchasing factory will
be checked by the A.O. with reference to the inter-factory demands. Since such
occasions will be rare, no transfer of funds will be made between factories. It
should be ensured that the method of purchase' is resorted to only in exceptional
cases.
_____________________________________________________________________________________________
Provisional Payments
376. Cases may arise where sanction of appropriate authority exist and funds are
available yet final payments cannot be made to the parties concerned on account of
lack of documentation or for lack of time for verification of the particulars or
for the completion of audit requirements.
378. In rare cases where the General Manager does not agree with the views of
the A.O., he may authorise provisional payments on his own responsibility and
report such cases to the Member concerned with copy to Member (Finance). Res-
ponsibility for watching clearance of provisional payments cases vests with the
General Manager. Progress is watching by the Chief Internal Auditor.
379. In the case of Hqrs. cases of disagreement will be referred to the Member
concerned for finalisation of the case in consultation with the Member (Finance).
380. (A) All orders placed by the Ordnance Factory Board DGOF except in the
following cases:-
_____________________________________________________________________________________________
(iii) Despatch of stores by other than the shortest route or cheapest mode
of carriage Rs. 50,000 on each occasion.
(v) Repairs of M.T. Vehicles by Trade Sources upto Rs. 2,000 in each
case.
(i) Purchase of stores upto Rs. 15,000 in each case for all factories
except H.V.Fy., Avadi where the limit is Rs. 50,000.
(ii) Cash Purchase upto Rs. 2,000 in each transaction each item for all
factories except H.V.Fy. Avadi where the limit is Rs.4, 000
(iii) For H.V. Fy. Avadi only emergency purchase upto Rs.1 Lakh in each
case
(x) In the case of contingent and miscellaneous upto Rs. 2,000 in each
case or up to the ceiling the financial powers whichever is less.
Advance Payments
382. In addition, to the powers stipulated at items (i), (ii) and (iii) above for
purchases within their financial powers advance payment may be authorized by
the G.Ms in the following cases:
(i) 100% advance payment to private Oil Companies for purchase of oil
an lubricants where these are not available with M/s Indian Oil Co. or these
are proprietary articles of private Oil Company.
_____________________________________________________________________________________________
Note:-The claim for 100% spot payment would be preferred by the G.M. on behalf
of the contractor and cheque in payment thereof would be handed over to the
General Manager. The cheque will be handed over, to the Contractor after delivery
of the stores duly accepted by the, Competent Inspection Authority.
383. (i) Bill is checked with relevant Supply order in respect of the quantity, rate
and terms of delivery. It will be seed that the enfacement of "Post
Audited" or "Not Selected for Post Audit" under the dated Signature of the
Section Officer/Asstt. Accounts Officer has been made on the Supply Order.
(iii) Bills have been duly receipted and signed in full by the suppliers and
that vernacular signatures are translated.
(iv) Details work upto the total and the total are in words as well as in
figures.
(v) There are no erasures and alterations and that any alteration in the total
tire attested by the Officer concerned as many times as they are made.
(vi) The bills are signed in ink, no bill or voucher signed with a rubber
stamp being accepted.
(vii) That Revenue Stamp is affixed to bills for sums in excess of Rs. 20.
(viii) That the signature of the Officer certifying the bill tally with the
Specimen Signature held in Accounts Office to ensure that the signature on
the bill is genuine. For this purpose, suitable ' Register containing the
Specimen Signatures of Officer authorised to certify such claims should be
maintained. ,
(x) Prescribed Certificate on payment of "Sales Tax" and other Govt. Duties
has been rendered.
The bill is passed for payment when the above requirements are complied
with.
384. (i) Endorsement of paid and cancelled is made on the bill and relevant
Supply Order. The amount passed for payment and No. and date of Receipt
Vouchers are entered on the reverse of the Supply Order. The bill is also
stamped "Paid and Cancelled". In cases where part supply is made only,
entry is made on the reverse of the Supply Order with suitable indication
against items for which payment has been made. The Contractors' copy of
the Supply Order will be received only with the final bill for supply against
the order.
(ii) The amount passed for payment will be noted in Supply Order Register
maintained as per Sl. No. 10 of Appx. "A" against the relevant Supply Order
(iii) The details of the bill will be entered in the Register of Payments to
local purchase contractors.
(iv) Endorsement for passing the bill is made, on the reverse of the bill
under the. Dated initial of the Auditor passing the bill showing:
(a) The amount passed for payment.
(b) Treasury on which cheque is to be issued.
(c) Name of Contractor.
(d) Amount in figures.
(e) Reference to page number in Register of payments. The Section
Officer/Asst. Accounts Officer initials the bill after checking
_____________________________________________________________________________________________
(vi) In cases in which more than one bill is disposed of on the same day in
respect of one and the sage contractor the consolidation of the amounts
passed for payment will be done an any one bill quoting reference to other
bills and one cheque be issued. Each bill will be endorsed "Audited and
Passed" paid by inclusion in Bill No.........for Rs................. Use of IAF
(CDA-13) shou1d be avoided as far as possible.
(viii) Cheque forwarding memo (Cheque Slips) with copy to the G.M. is
made out under the signature of the Section Officer(A)/A. A.O, of the
Material Section.
385. The bills with all the relevant documents and registers referred to above will
be' submitted to tile Accounts Officer. Alter necessary scrutiny, lie will sign the
bills for payment. Supply Order Register endorsement on the reverse of the Supply
Order on record in Accounts Office, Register of Payments to contractors (income
tax Register), and Punching Medium for- amount over Rs. 50,000 cheque
forwarding memos will be initialed by him. The practice of calling for
acknowledgements from contractors in prescribed form has been dispensed with
from 1974. All corrections will be, attested by him.
386. Passed bills are entered in Daily Payment Sheets and sent along with bill to
Disbursement Section for issue of Cheque. The No, and date of the
Disbursement Vouchers is noted oil the passed bill by the Section making out the
Daily Payment Sheets. Disbursement Section forwards the cheque with the
"Forwarding Memo" 'made but by M. Section. Copy of the forwarding memo
is sent to the General Manager. On return of bills from Disbursement Section the
No, and date of the Disbursement Voucher should be noted in "Bill Register" and
"Register of Payment to Contractor" against the relevant entry. This step is very
important as the issue of cheque for bills passed for payment is ensured by this
noting.
_____________________________________________________________________________________________
388. (a) Contracts of the annual value of Rs. 10,000 or less may be given
without production of Income Tax Clearance Certificate. The details of such
contracts including payments made to such contractors 'as also to
other should be intimated periodically to tile Regional Commissioner of
Income Tax. Production of Income Tax Clearance Certificate need not also
be demanded for contracts of annual value exceeding Rs. 10,000 from the
firms exempted by the 'Govt. from 'time to time. In such cases also, full
details of the contract including the name of the firm and the value of the
contract should be forwarded periodically to the Regional Commissioner of
Income Tax. Contracts should not be given to any firm not mentioned in
such lists unless Income Tax Clearance Certificate is produced by it. The
Accounts Officer makes out quarterly statements of payments of Rs. 1,000
and above to each contractor and furnishes it to the Regional Commissioner
of Income Tax.
(b) Sales Tax: Levy of Sales Tax on Stores purchased by Ordnance and
Ordnance Equipment Factories will be regulated in accordance with Govt.
Orders on the subject.
389. (a) All local purchase bills should be disposed of within seven days of
receipt in Accounts Office.
(c) Bills will be taken for payment according to the date of receipt: When
General Manager personally makes a request in writing for payment of a bill
by a specified date; payment should be made by that date. If for unavoidable
circumstances, the G.M.'s request cannot be complied with, the fact should
be explained to him well in advance if possible by personal discussion.
_____________________________________________________________________________________________
(e), In regard to bills for Spot Payment, cheque would be issuable only
against bills preferred by the G.M. on behalf of the contractor duly
supported-by the proposed Supply Order. The relevant Supply order should
invariably be audited before the bill prepared for the proposed Spot
Payment is admitted and Cheque is handed over to G. M. of the concerned
factory. As and when the cheque is issued, it will be entered in the "Register
of Payments to Contractors" in the usual manner. These advance payments
are noted in the Demand Register. Factory Authorities will forward
covering bill from the contractor duly receipted for the amount of cheque
and indicating other usual particulars e.g. reference to the Supply Order,
description of stores, unit of quantity, total -quantity of stores delivered, rate
and total ' cost duly certifying the receipt of the stores in. good condition. In
cases, where Receipt Vouchers do not accompany such receipted bill, it
should be ensured that they are received within a reasonable time. Cases
of unusual delay should be brought to the notice of the Factory Management
at the appropriate level and discussed in the Liaison Meeting.
(f) In the case of local purchase made by the General Manager, invoking
emergency powers, it should be seen that (i) the date of delivery has not
been extended beyond the date of delivery by lowest tendered and, (ii) that
materials received in time are not lying unutilized in stock. It should be
ensured that store procured under the financial powers vested in the General
Manager is utilized in production within a reasonable period of
procurement. For this purpose, a Register indicating details of such cases of
emergency purchase together with the information whether the delivery
dates were extended and whether the stores were utilised within reasonable
period will be kept.
(g) Bills of local contractors for sums less than Rs. 10 and those of
outstation contractors for suns less than Re. 1 will after audit, be sent to the
factory for payment in cash out of impress. The factory will recoup its imp
rest by including such amounts in contingent bills duly supported by tile
contractor's bill.
_____________________________________________________________________________________________
(h) Bills for purchase of steel and other items in respect of which 'purchase
orders have been placed by factory/OFB will be paid expeditiously by tile
Accounts Office on receipt, having due regard to tile terms and conditions in
each such order.
(i) In the case of part supplies a certificate to the effect "Supply Not
Completed" will be endorsed on the bill and Contractor's Copy of Supply
Order will be forwarded with the Last Bill. In cases where a contractor
loses the original supply order, a certificate on the following line should be
obtained from the contractor before payment is made: "It is certified that
payment has not been obtained by me previously and I shall not again prefer
a claim if, the lost copy of the supply order is found"
LOSS of Cheques
390. In cases where Cheques are reported as lost, intimation should be sent to the
banker under 'Registered Post/Ack. Due" to stop payment of' the cheque. On
receipt of intimation from the Bank, Accounts Section should be addressed for
Confirming that the cashed cheque has not been received. After this fresh cheque
will be issued to the contractor on receipts of Indemnity Bond duly scrutinized by
tile factory authorities. Indemnity Bond is not necessary in the case of cheque
issued in favor of Govt. Departments/Bank. The payee should furnish a certificate
stating that lie has not received the cheque alleged to have been. Lost and that it
will be returned to the drawer it found.
391. (a) Demands for certain items e.g. steel, timber, leather, coal and coke are
submitted when requirements are specially called for by tile OFB from time
to time. On approval of the demand for coal and coke, which are central
purchase items, a supply order will be placed by the G.M. on the Deputy
Coal Commissioner (Distribution) Calcutta in the same way as in tile case
other local purchase stores.
(b) As bills for the cost of coal and, coke will be paid by tile C.C. of A (Fys)
Rly. Section, one copy of the supply order will also be forwarded to him.
Freight charges, Wagon charges, Labour Department Central Cess and Sales
Tax where leviable, are also paid along with the cost of, coal and coke. Of
these, sales tax is booked to central purchase code and others to
transportation head. These charges are incorporated in tile demand note
_____________________________________________________________________________________________
(c) The Vouchers for coal and coke will be priced provisionally taking into
account all tile charges mentioned above and necessary adjustments made
with reference to tile paid bills received from the office of the Chief
Controller of Accounts (Fys), Rly. Station. No inspection fee is to be
added to the cost of coal and coke as no separate debit on this account
for inspection carried out by the -Organization of tile Coal Commissioner is
received.
Purchase of Timer
392. In regard to the supply of seasoned timber for the various branches of the
Army in India (except the M.E.S. Much arranges for its own requirements), the
supply of' the under mentioned classes of seasoned limber will be arranged by the
OFB in tile manner stated below: -
(i) High grade are generally bard-wood timbers such as sat, Sissoo etc. will
be purchased, seasoned and supplied by tile Gun Carriage Factory, Jabalpur
to the extent necessary to meet demands, the cost involved being net within
the allotment on which the Ordnance Factories now work according to tile
present financial system, i.e. within tile Priced Vocabulary or other Eastimed
Value of orders placed on them in any financial year: The D.O.S. (who will
consolidate the requirements of the various branches o1' tile Arm,. and 'of
the Indian Air Force as in the case of other stores) should demand, as
required, the timber falling under the above mentioned category from the
O.F.B./D.G.O.F.
(ii) The purchase of seasoned Deodar and soft woods such as Chir, Kail etc.
will be arranged by the Director General of Supplies and Disposals by
placing firm purchase orders with the State Forest Departments against
definite indents of D.O.S. and OFB/DGOF. All supplies will be treated as
departmental supplies from State Governments, "stock and supplies will
ordinarily be made after inspection by an authorized Officer of the
Forest Department. For all supplies, separate issue vouchers will be
prepared by State Forest Department for different consignees, as well as for
different purchase orders.Inward claim for the supply will be received by
the Accounts Section of COA's Office from the concerned State A.G. for
settlement on cash basis by issuing cheque. After payment, tile vouchers
will be scheduled to the Audit Section/ Branch Accounts Office. The State
A.G. will be responsible for the collection of the consignee's receipts in all
_____________________________________________________________________________________________
The State A.G. will include in the debits the rates stipulated in the purchase
orders inclusive of the agreed State Government Overhead Charges and 1%,
(Or 1% forOverseas Consignees) Works, Housing and Supply Ministry
purchase fee, where leviable.
393. The factory Authorities should dispose of receipt and inspection certificates
for receipt of timber normally within 14 days and, if it be not practicable ail,
concerned should be informed accordingly. Proposal, if any, for rejection may be
made in the receipts certificates together with proposed recoveries for losses and
the purchasing officer who made the contract will issue final orders on tile same. If
it is established after investigation that State Government officials are responsible
for losses or shortages, and that deficits or discrepancies are not attributable to
negligence of the Railway or pilferage after dispatch, the State Government will
make appropriate refunds.
394. Supply of gas and electricity is arranged with tile companies as per terms of
agreement, a copy of which is supplied to Accounts Office. When the bills are
preferred by the companies the same will be checked with reference to conditions
of supply, stipulated in tile agreement form and payment regulated accordingly.
Special care will be taken to ensure maximum advantage to State in respect of
days of grace, maximum/minimum demand clause etc.
Security deposits
396. All Security Deposits on' receipt will be recorded in the Security Deposits
Register which will be maintained in two parts one (IAFA-525) for security
deposits tendered in cash and the other (IAFA-285) for all other security
deposits. All transactions must be noted at the time of their occurrence and a
_____________________________________________________________________________________________
"Certified that all the securities as shown in tile Register of, Securities are
physically in existence"
399. (a) Balances outstanding as result of the security deposits remaining un-
refunded on 31st March each year will be verified direct from the entries in
the Register (IAFA-525).
(b) As soon as the balances have been proved (for tit: purpose of Review of
Balances), a Certificate to that effect will be endorsed in the Register
(IAFA-525) under the signature of the Officer-in-Charge of the Section.
400. On the expiry of a contract and after fulfilling all undertakings the
refund/release of a security deposit will be made to a contractor on production or a
"No Demand Certificate" duly completed in all respects and signed by the General
Manager. After verification, necessary entries will be made in the Security Deposit
Register and initialled by the Accounts Officer before the refund of security
deposit/release of documents deposited is made.
401. The period of limitation for recovery by contractors of security deposit from
Govt. is 30 years, from the date of deposit as provided in Article 145 of the First
Schedule- of the Indian Limitation Act 1908.
402. At the close of each financial year all cash security deposits remaining
unclaimed for three years exclusive of the year in which tile deposit was made and
all balances of security deposits of not more than one rupee in amount will be
_____________________________________________________________________________________________
403. (a) Procedure for payment of bills relating to local purchase contract is
outlined at Para 383 above.
(b) (i) Payments for the cost of stores purchased in India for supply to
Defence Services against contracts placed by the Director General of
Supplies andDisposals are made by the Regional Pay Accounts Officers at
New Delhi, Calcutta, Bombay and Madras. After payments, the amounts are
debited direct against the "Proforma Balance of the Defence" through the
Central Accounts section of the Reserve Bank of India, Nagpur. At the end
of each week the respective Pay Accounts Officer will send an advice to the
"Accounts Section" of the Chief Controller of Accounts (Fys), in respect of
payments debited to the "Proforma Account". This advice will be supported
by bills and Vouchers. The supporting bill, inter-alia, invariably contain the
following information
(II) head of Accounts giving also sub-heads, grants etc. to which the
expenditure is dubitable.
[Particulars at (1) and (II) will be furnished on the basis of.' the information
given in the Supply Order by the Consignee].
(ii) Transactions during the period from 17th March to 29th March will be
sent on 5tlt April and 30th and 31st March on 15th April by telegram.
.Advice from 17th March will be sent daily by Registered post except in the
case of Accounts of Rs. 5lakhs and above. Advice in these cases will be
_____________________________________________________________________________________________
(iii) On receipt of the advice along with bills and vouchers from, the
Regional Pay & Accounts Officer, Accounts Section debits the amount to
"Reserve Bank Suspense".
(iv) The bills and vouchers are forwarded with I.D. Schedule IAF (CDA)-
338 to the Stores Section of the Office of the Chief Controller of Accounts
(Fys) for scrutiny and compilation' to the Central Purchase Code of the
different factories under the appropriate head via Revenue / Capital by
credit to Reserve Bank ' Suspense. In cases where the vouchers do not relate
to the Factory / Formation under the audit control of the Chief Controller of
Accounts (Fys) or where details are not available, the entry will be reversed
to P&AO concerned by operating relevant "Remittance Account". In this
case the vouchers are returned to Accounts Section for further action.
Details of amount compiled with relevant No. and Month of the Punching
Medium along with supporting vouchers are sent to the respective Accounts
Officers and the acknowledgements are watched by Stores Section. The
Punching Medium is included in the batch sent to EDP Section, Office of
the Chief C of A (Fys) for inclusion in the month's cash compilation
statement. One copy of I.D. Schedule with details of adjustment is
returned to Accounts Section.
(vi) To ensure that the Pay & Accounts Officers despatch the vouchers in
time, close liaison by the selected Group Officers in the different Accounts
Offices at Avadi, Kirkee, Muradnagar is kept with the PAO's at Madras,
Bombay and Delhi. At Calcutta the Group Officer. Accounts check the
position from PAO, Calcutta. Periodical reports on the actual expenditure
and flow of vouchers are sent as per requirement of OF Board. The objec-
tive is to ensure booking in time and that heavy booking during March and
subsequent period i.e. March (Final), March (Supplementary) are avoided to
the extent possible.
_____________________________________________________________________________________________
The orders are placed by the Director of Defence Supplies. Payments are
made against the supplies by the CDA (HQrs), New Delhi. The amount is
compiled to the Central Purchase Code Head (Revenue/Capital) without the Unit
Code No. of the Factory. The amount compiled is to be reflected in the All India
Compilation. Individual allocation to the factories is done by Accounts Section on
receipt of detailed statement of factory-wise allocation from the CDA (HQrs),
New Delhi. The Accounts Officers get the paid vouchers pertaining to their factory
direct from CDA (HQrs), New Delhi and the detailed of allocation (i.e. month's
Accounts, Amount) from Accounts Section. The scrutiny and further action to be
taken by AOs is the same as in the case of Central Purchase Vouchers.
In the case of these payments these will be difference between the figure
reflected against Central Purchase Code in the All India Compilation and the
CCO-2 statement of all factories on this account for any month due to tune lag,
in the booking of expenditure by CDA (HQrs), New Delhi and its detailed
compilation by Accounts Section.
(d) Direct contract for supply of materials concluded by OFB with foreign
suppliers
_____________________________________________________________________________________________
(e) Import of stores from U.K. for which payments are made by D.G.I.S.M.
London
(i) Customs duty is payable by the CDA in whose audit jurisdiction the port
of Disembarkation is located with the exception of the bills for stores is
landed in Calcutta Port. For Ordnance factories the main Ports are Calcutta
and Bombay. For stores landing at Calcutta, Customs duty Paid by "Stores
Section" of the Office of the Controller of Accounts (Fys). The bills of entry
prepared and countersigned by the Embarkation Commandant and duly
completed by the Customs authorities is submitted to the Stores Section for
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(I) That the duties relate to goods duly authorised for purchase.
(II) That the debit is a proper charge against work or other expenditure
unit etc. Cheques are to be made out within twenty four hours of the receipt
of bill of entry and handed over to the representative of the Embarkation
Commandant. Responsibility for obtaining refund in case of provision
assessment vests with the Embarkation Commandant. The Payments are
booked to the relevant Head of Account and the concerned A.O. is advised
about the details of the amount booked, Invoice No. and date etc. to faci-
litate linking of payments and allocation of' the correct amount to the cost of
Stores /Machinery.
404. The amounts are booked to the Transportation Head by the Rly Section of the
Office of the Chief Controller of Accounts (Fys) with reference to M.C. Notes etc,
Transportation Charges oil the Stores will not be directly allocated to the Cost of
Stores. The said charges will be booked to the Variable Overhead Expenses of the
Factory concerned. Sea Freight charges are booked by the Controller responsible
for payment to the "Transportation Head".
405. Customs duty on imported parcels will be paid by the factory concerned in.
cash to the postal authorities from their imprest. In case the amount exceeds the
amount available in imprest, the factory will obtain an advance from the Accounts
Officer concerned. The Accounts Officer will treat such payment as ad-interim
payments and note the same in the Register and watch its clearance. A Contingent
Bill duly supported by the postal cover will be forwarded by the factory to the
A.O. for adjusting such ad-interim payment. Contingent bill will be passed and
demand cleared. In the case of items to be brought on "Stock Charge", Customs
duty paid will be added to the cost of Stores.
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Accounting of Receipts
407. (a) All materials handled by Receipt branch will be entered in Material
Inward Slip in Form IAF (Fac) 151, recording full particulars of the stores
and the results of their examination and inspection. Materials not handled by
Receipt Branch, such as material received by post will be similarly entered
on a M.I. Slip, on its being handed to Store Holder for custody, if it is to
come o stock or deposit ledger charges M.I. Slip will be given consecutive
serial No. from 00001 to 99999. From the number it is possible to know the
month of transaction. M.I. Slip will normally be prepared, timbered and
dated on the same day of the receipt of stores. The No. of copies to be made
out will be according to local convenience. For taking stores on regular
stock or deposit stock charge, the M.I. Slip itself will be allotted "S" or "D"
series Receipt Voucher. In other cases e.g. machinery, stock pile, medical,
nominal etc. items, a voucher on Form IAF Z-2096 is prepared quoting M.I.
Slip No. and allotting specific series of vouchers e.g. "M", "R", "Med", "N"
etc.
(b) Surplus Voucher in Form IAF (Fac)-45 is made out for receipts from
surplus found at stock taking.
The Inspection Note made out is used both as an issue Voucher and Receipt
Voucher.
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408. Receipt Vouchers are allotted continuous Serial No. under "Stock Series" and
forwarded to Accounts Office. Drill followed in regard to the receipt and
accounting of the Receipt Vouchers is outlined as para 411.
409. (A) For proper and quick pricing of Receipt Voucher, it is necessary that
Supply Orders, ATS, Priced copies of inter Factory Vouchers paid bills, paid
Vouchers/Invoices received from various sources etc. are properly arranged and
kept. When a voucher is priced with reference to paid vouchers/priced copies of
vouchers received from A.O of Consignee Factories/Formation, the pricing is
viewed as final. In cases where these documents are not available, it is necessary
to rice the receipt vouchers with reference to the rates in the relevant supply
orders, acceptance or tenders, last available rate, rate in the priced vocabulary of
Ordnance Stores. Such vouchers are treated as "Provisionally Priced Vouchers"
and are recorded in a Register as per Sl. No. 12 of Annexure "A" to facilitate the
noting of the actual expenditure on receipt of relevant documents like priced copy
of the voucher, invoice, paid vouchers etc. The difference between the value
provisionally taken and corrected value is adjusted by making out an adjustment
voucher. The adjustment vouchers are classified as Plus Receipt Adjustment (KOD
21) where the actual value is more than the Provisional Value, minus
Receipt Adjustment Voucher (KOD 29) where the actual value is less than the
provisional value. Consecutive Nos are allotted for Adjustment Vouchers from a
Register, where in the serial No. brief particular and amount are recorded. To
ensure proper accounting adjustment pertaining to plus receipt adjustment are
given serial No. 210001 onwards. This is left to local arrangement. Care should be
taken to sec that the adjustment voucher No. and date are quoted on to the relevant
Receipt Vouchers and that all adjustment vouchers duly approved by
AO/SO(A)/A.A.O. are accounted for both in the Priced Store Account and
Priced Store Ledger.
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Provisionally priced with reference to the supply order taking into account
other charges such as labour, departmental, central cess and sales tax where
leviable. Necessary adjustments are made on receipt of vouchers for linking
purposes.
The voucher will be priced at the rate in the t relevant stock book or priced
vocabularies concerned.
The receipts under this category (with the exception noted below) should be
valued at the actual cost of production as shown in cost cards. In cases where
complete costs are not available in time, the vouchers will be priced provisionally
at estimated rates noted in-the cost cards and modified to the extent necessary with
reference to any changes brought to light since the estimation of aforesaid rate.
Note- Vouchers in respect of timber, leather and other items of manufacture for
stock, the production cost of which cannot be ascertained till the end of the
year will be priced at predetermined standard Production Rates. These rates
will be fixed in consultation with the G.M. The difference between the
standard and "actual" production cost will be, included as Profit or Loss in
the Annual Accounts.
These are valued as per priced espies of vouchers. If these are not received
in time, they should be valued provisionally at the latest receipt rate or on
estimated.
_____________________________________________________________________________________________
(G) Receipts from the Departments other than Defence (including MES,
IAF, IN and Defence Production and R/D Organisation)
At the rate at which issues are priced i.e. the value taken from ledger for
stock pile items/capital block register.
(K) Care should be taken to include incidental charges like customs duty,
insurance, etc. while valuing the stores. The assessment of customs duty must be
made with reference to rates available in the customs tariff book/details available
with factory to ensure that tile allocation will compare favorably with actual
charges.
(L) There are two categories of scrap ferrous and non-ferrous scraps. Value of
non-ferrous scraps is periodically revised with reference to the orders issued by
OFB. Ferrous scraps are also required to be valued based on instructions issued by
OFB. The rate quoted on the priced copy of the vouchers received from the
Accounts Officers may be different from the rate at which the scraps are revalued
by the Accounts Office. The difference is adjustment by means of an adjustment
vouchers and booked to Code 27 Adjustment of the P.S.A. Such adjustments are
kept out of Production Account. Nonferrous scraps are grouped in 27 grades
according to the composition. For the purpose of revaluation of the scrap, the
revaluation of virgin metals like zinc, copper etc. will be made based on the rates
given in "Eastern Metal Market Review". If the price as on the date notified by the
OFB for revaluation is not available, the price as on the nearest date available
should be taken. For purposes of pricing, the scraps are divided into ten major
categories. The valuation is to be done on the percentage of current market rate of
virgin metals as noted in the orders issued by O.F.B.
_____________________________________________________________________________________________
410. The primary store documents are the Receipt Vouchers; issue Vouchers,
Demand Notes and Return Notes. With the introduction of computerized Material
Planning Sheets, the documents are sent by Store Section to the Accounts factory
Accounts Office through Data Processing Cell of the fact' under a covering Note
giving total No. of each type of 'document forwarded in the batch. These docu-
ments are properly serialised, item code wise, showing the 10 digit code No. for
material code indicating on the reverse of these documents the two digits bin line
No. and the bin balance correct to two places. The documents are punched,
verified and transmitted to the A.O. within two days from the date the transaction
took place. The In-Charge D.P. Cell keeps a track of all documents and expedites
"Stores Section" for missing documents. At the end of the month, Stores Section
furnish to D.P. Cell/Accounts Office a Skeleton List showing the first and last
number of each type of document for the month and also the documents either
cancelled or left blank.
Drill for Processing of Receipt and Issue Vouchers and for maintenance of
Price Store Schedule for Receipt and Issue Vouchers
411. (a) The Receipt and Issue Vouchers on receipt by the General Clerk
will be passed on to individual responsible for maintaining the P.S.S.
(c) Thereafter the vouchers will be priced, classified and posted under
relevant heading of the, P.S.A. and passed on the same day 'for posting in
the P.S. Ledger after 'batching them. This should be done expeditiously.
(d) As the month advances the Auditor maintaining the P.S.S. will contact
the Staff of Factory for missing numbers.
(e) When the month is over, the receipt of list from management showing
the serial number of vouchers cancelled, blank numbers should be watched.
It should be ensured that all vouchers have been received. Missing/Wanting
vouchers may be called for from the factory.
(f) When all the vouchers have been accounted for the P.S.S. will be totalled
and closed. Except blank and cancelled numbers the serial number of
_____________________________________________________________________________________________
(g) When closing the P.S.S. in addition to the certificate regarding, the
agreement of the P.S.L. and P.S.S. balances the number of vouchers not
accounted for, brief reason therefore should be recorded in the P.S.S. over
the signature of A.O. of Material Section.
(h) In the case of Issue Vouchers, in addition to the above drill, it should be
ensured that copies meant for Consignee A.Os are sent immediately after
pricing. This should not wait till the preparation of LAX. (Fac)-17 at the
time of closing; the accounts for the month. In the case of payment issues,
action for recovery and intimation to other Audit Officers should be initiated
without any delay.
(i) The Material Ledger Group should also make out a list of
Demand/Return Notes not accounted for on the line indicated above. The
figures of outstanding should also be checked with the Annexure to figures
reflected in the month's progress report-Proforma "B".
412. Demand and Return Notes on receipt will be entered in the schedule of
Demand/Return Notes (Sl. No. 14 Annexure "A"). The object is to watch the
receipt of all documents except cancelled and blank Nos. and for ensuring that the
documents received are posted in the Priced Store ledger Demand and Return
notes are received in duplicate. These are arranged ledger- wise and rated. After
rating the documents are priced and made into convenient batches ledger-wise. A
top sheet is attached showing batch no. K.O.D., total of quantity and total of value.
These are entered in the Control Register. The batches are handed over to the
Machine Group for posting. After posting, the duplicate copies of Demand Notes/
Return Notes are made into convenient batches (not numbering more than 100 in
each batch) and totalled for value. These batches are dispatched to the EDP
Section concerned on or before the 5th of the following month. The Section will
Sake out the Material Abstract and indicate batch nos where the total values do not
tally. On receipt of the intimation, immediate action should be taken to rectify the
mistakes by making out adjustment documents as necessary. The total value of all
Demand/Return Notes including adjustment documents will be intimated to the
P.S.A. Group for inclusion of these figures in the Monthly P.S.A. Details of
Demand/Return Notes which could not be accounted for in the month with reasons
for the same will also be furnished. The duplicate copy will be sent to Material
_____________________________________________________________________________________________
413. All store documents of the value of over Rs, 500 will be reviewed by the
Section Officer and (pose over Rs. 10,000 by the Accounts Officer. The review
will cover rating, pricing and posting of the documents. In addition the Accounts
Officer will select at random 1 % of the ordinary vouchers including Demand
and Return Notes and 16% of payment issues and loss statements for review of
rating, pricing and posting by Section Officer. Result of review will be recorded in
a Register (as per S1. No. 18 of Annexure "A").
In the case of papers that are submitted to the S.O. (A) or to the Accounts
Office through him for approval, the S.O.(A) should satisfy himself by a test check
that the work lie passes has been done correctly. There are, however, certain items
of work e.g. posting in Principal Ledger, Block Register, Production Cards, check
of Warrants with Standard Estimates, Posting of Warrants, Linking of Vouchers
etc. which are finally dealt with by the assistants concerned and are not ordinarily
submitted to the S.O. (A) or the Accounts Officer for his approval. In these cases,
the S.O. (A) should exercise a test check at least to the extent of 2 per cent, except
where a lower percentage of check is specifically laid down. Items checked will be
initialed by the S.O (A). In the case of more important items, 2 per cent check may
be insufficient and the Accounts Officer, therefore, has the power to raise the
minimum upto 5 percent.
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414. The important records used for the Accounting of Stores are Bin Cards and
the Priced Store cum-Provision Ledger.
415. The Bin Cards are maintained by the Store keeping staff of the factor. One
in card is maintained for each item of stock. In cases in which more than one bin
card are maintained for one item of stock a suitable note is kept in the relevant
ledger folio of the number of bin cards maintained for the item concerned and the
locations of stock. Receipt, Issues and balance quantity of stores are reed in the
Bin Card. The balances in the Bin Car must at all time agree with actual stocks and
ledger balances. To ensure that ledger balances do not fall out of line with bin card
balances, the factory management should ensure that adjustment vouchers are
prepared in cases where the physical receipts are different from the quantity shown
on the Receipt Voucher.
(i) He will be responsible for Long the Operator i.e. he will have at all time
data for machining together with the requisite folios for handing over to the
Operator so that the Operator can without the need for further sorting or
rearrangement proceed unhindered with the posting operation,
(ii) Before handing over the hedger Sheets and the documents to the
Operator for pasting, the feeder will invariably compare the Lodger FAA
and the nomenclature shown on the documents with these on the
corresponding Ledger Folio.
(iii) The posted documents will be checked for ensuring that the batch total
as obtained from the machine agrees with the preconceived totals on the
reverse of the last documents in the batch and as noted in the Control
Register.
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(v) He is responsible for ensuring that no folios in the binder get loose
immediately he comes across any loose folio he should arrange to keep it
properly at the appropriate place.
(vii) He is responsible for opening continuation sheets and entering the carry
forward particulars and other entries to be made on the top of the ledger
sheet such as folio number, nomenclature, unit of quantity etc. These sheets
will be initialed by Section Officer and In-charge "TV" Section.
_____________________________________________________________________________________________
(iii) The Accounts Officer will keep details of folios of Rs. 1, 00,000 and
above for review on the above lines. By these reviews it is possible to elimi-
nate abnormal results in the accounts of factories due to erroneous Pricing
of material documents.
(iv) The registers at (ii) and (iii) above should be handed over whenever
there is a change of Section Officer/Accounts Officer. These facts should be
recorded in the handing over/tanking over report.
418. A price store account detailing, the receipt and issue transactions from stock
in each month under the various heads specified in forms I.A.F. (Fac) 15 for
receipts and I.A.F. (Fac) 16 for, issues will be prepared by the Material Section and
submitted to the Costing Section by the 15th of Month following for the purpose
of posting in the Principal Ledger.
The Accounts Officer is required to watch that the recovery and adjustment of the
cost of store issued from stock on payment and issued to Departments other than
Defence, Department as also to I.A.F., I.N., MES., R & D Organisation are
effected promptly. In the case of book adjustments, necessary debits will be raised
against the consignee's Accounts Officer on receipt of the receipted copies of
vouchers from the consignee. For payment issues, the value of which is
recoverable through pay bills, recovery memos to Controllers concerned will be
issued on IAF (A); 57-A. Cost Accounting adjustment will be made in the Prin-
cipal Ledger as and when the amount appears in the cash compilation, but in the
case of other Controllers, such adjustments will be made on receipt of
acknowledgement of the IAF (A) 57-A. A Statement showing the details of
outstanding on the last day of the previous quarter in respect of payment issues to
other than Defence Departments (including Air Force, Navy, MES, and R&D
Organisation) should be sent to the C.C.A. (Ft's), Stores Section so as to reach
on or before the 10th of the month following the quarter.
The Profit or Loss on sale or surplus, obsolete, scrap and waste stores will
be determined taking into account the condition of the store and its book value and
the sale price recoverable. The profit and losses so arrived will be accounted for
against proper Code Nos. in priced store account to facilitate entry in Principal
Ledger.
_____________________________________________________________________________________________
A watch should also be kept over loss exhibited in the Priced Store Account
but awaiting sanction of the Competent Financial Authority.
At the end of the financial year, the quantitative balance, of the Priced-
Store-cum-Provision -Ledger will be agreed with those shown in the Bin Cards.
When the issues already priced require adjustment on account of Provisional Rates
haning been adopted or on account of adjustments being intimated by other
agencies, or for incorrect pricing, necessary adjustment vouchers should be
prepared and accounted for in the accounts then open. All such adjustments must
be completed by the time the March (Supplementary) accounts are closed. The
Monthly Store Accounts including March (Supplementary) Accounts will then be
consolidated and the Annual Score Account submitted to the C C of A (Ft's on or
before the date prescribed by him. Balance Sheets for each category of Stores pur-
chased should also be prepared separately at the end of the year for reconciliation
with the balances struck out in the Principal Ledger.
Codification of Material
420. As soon as any new material is purchased Code No. under 99 Series is
allotted as a temporary measure. After finalization of nomenclature, identification,
specification etc., a ten digit Code No. is allotted by the Ordnance Factory Board
for uniformity and control of the same material in all Ordnance Factories. The Unit
of Quantity is identified by two digits Code No.
Review of Ledgers
421. (i) A Monthly Average Ledger Rate should be worked out in respect of each
e 9Jo o. The rate is based on the total values of receipts during the month as per
receipt voucher and the opening value divided by the total quantity of receipts
during the month and opening quantity. Thus if VI and V2 be the Opening Value
and Value of Receipts during the month and Q1 and Q2 be the Opening Quantity
and Quantity of Receipts-
_____________________________________________________________________________________________
(ii) This rate is adopted for pricing issues during the next month. New
rate is worked out whenever there are fresh receipts during a month.
(iii) The rate is worked out correct to two decimals and is indicated in the
rate column of P.S.L. under the dated initials of the Auditor.
_____________________________________________________________________________________________
422. The following categories of issues are priced at monthly average ledger
rates:
Note: - In the case of factories located in the same area, provision for
common user store is made by one factory. The issue of such stores to other
factory will be on stock transfer note instead of issue voucher.
Issues to Capital.
Losses-D.D. Vouchers.
(v) Issues on payment from stock in other cases should be priced on the
following basis:
423. When adjustment Receipt Vouchers are made out for the difference between
the correct value as per paid vouchers/priced copies of vouchers etc. and she value
provisionally taken into account, adjustment of the Monthly Average Ledger Rates
and adjustment to past issues are involved. The, following procedure will be
adopted:
(i) When the numbers of transactions involved is small, the difference will
be adjusted into the store ledger and consequent adjustment to all issues
documents will be made.
_____________________________________________________________________________________________
(iii) When neither of the above courses is possible, the difference should be
adjusted by making an adjustment receipt voucher and booking it to code 27
of the P.S.A. (Adjustments). Prior approval of the C.C. of A (Fys) should be
obtained in cases where variation of 10% or more is proposed to be adjusted
against this code.
424. The Average Monthly Ledger Rate is also adopted for pricing materials
provided in (a) Standard Estimates (b) S.W.O.Ds, (c) Replacement Warrants, (d)
Non-Recurring Revisions to Materials, (e) Semi Statements, (f) Receipt from
Other Defence Departments (when P.V.O.S. rates are not available). In such case
freight charges are not added as the ledger rate is inclusive of these charges.
(i) Stores documents are not promptly priced and posted chronologically in
the ledger. Priority also not given to the posting of receipt documents in the
chronological order over the issue documents
_____________________________________________________________________________________________
127. An Unorthodox Balance Register (as per SI. No. 16 Annexure "A") should
be maintained wherein all file unorthodox balances should be noted. The
unorthodox balances recorded in the register- should be reviewed promptly and
adjustment documents as necessary made out every month and certificate to the
effect furnished to the Stores Section of C. C. of A (Fys) through the monthly
Progress Report '(Proforma B). As the Bin balance is reflected on the reverse of
each documents reconciliation quantity should be effected by calling for the Bin
card as balance as per Bin Card can never be a minus figure.
428. Results of physical stock verification are recorded on Stock Taking Sheets:
in Form No. IAFO-1935. The form interalia contains the actual e physical balance
and bin card balance against each item as on the date of stock taking. These sheets
are received in the Ledger Section for entering the ledger balance as on the date of
stock taking after a reconciling with the bin card balance. This reconciled balance
should be entered in the Stock Taking Sheet under the Column Ledger Balance.
Enfacement on the ledger folio to the effect balance as on----------reconciled with
ledger balance found to be--------------should be made on the ledger folio under the
dated initials of the Auditor. He should also ensure that the discrepancies between
the physical balance and ledger balance are noted in the register for Progressing
Discrepancies and watch the receipt of the discrepancy (excess) / discrepancy
deficiency voucher. In part "A" of the Registers the progress of Stock verifications
recorded. It must be ensured that the date of stock taking is noted in the
appropriate ' column by the O.F. Directorate Stock Verifier. This is necessary for
ensuring that Physical Stock Taking as per orders has been carried out for all
verifiable items during the year.
Note 1- When any surplus is found in respect of items not borne in Priced
Stock Ledger or Deposit Stock Ledger the above procedure will be
followed with the only exception that Certified Receipt Voucher (CRV) on
IAFZ-2096 will be prepared instead of Discrepancy Voucher on IAF (Fac)-
145.
Note 2- Ledger folios which contain entries more than three years old and
record "Nil" balance both in quantity and value continuously for three years
or more should be removed from current volumes and filed separately for
future reference. Corresponding bin card also should be removed. These
folios and bin cards are termed is "Non-effective folios". Such non effective
folios should be reviewed at the end of each financial year and ledger folios
_____________________________________________________________________________________________
429. Apart from the Review Group, Central Group should control the allotment
of adjustment vouchers under the various kinds of documents. Separate pages
should he allotted to each kind of document plus or minus. Thus the Group will
normally dealt with the followings K.O.Ds.
430. The group should ensure that the adjustment documents duly approved are
batched, entered in Control Register and posted in the Ledger and the P.S.A.
431. In addition, there are certain adjustments which are tormed ledger
adjustment only "or" P.S.A. adjustment only. In the case of wrong codification of
L.P. of Store to C.P. of Stores Code, ledger is not affected. An adjustment voucher
for P.S.A. only is made as under:-
P.S.A. Only
02 05 Net effect
---------------------------------
(+) (-) Nil
_____________________________________________________________________________________________
432. Once in every half year, the value and balance at the close of the month on
each ledger folio will be copied from the various ledgers and the Sheets containing
these extracted balances will be kept recorded. The balances as copied from the
ledger folios will be totalled ledger-wise and aggregate total agreed with the
balance for the factory as a whole as recorded in the contort cards and the P.S.A.
1. Ledger No.
2. Kind of Document
3. Batch No.
4. No. of Items,
5. Quantity,
6. Value.
Separate totals are taken according to the K.O.D. and agreed with P.S.A.
figure.
These are opened ledger-wise when the posting of batch is complete. The
control cost is also posted with the batch total under the appropriate column and
the closing balance is arrived at Reconciliation of the extracted balance is made
with the Control Card balance. A.O. should check all folios having extracted
balance over Rupees one lakh and Section Officers between Rs. 50,000 and
Rupees One lakh. Special attention should he given to folios having minus value
balance. The Register containing extracted balances should be kept under safe
custody.
_____________________________________________________________________________________________
(ii)
(a) Stores surplus to the provisioning period
(b) Stores declared as surplus.
436. Based on this Accounts Office furnish the value of the stores under the
above categories periodically to OFB with copy to Finance Division and C .C of A
(Fys). This enables the authorities at HQrs to find out whether the stock balances
are at appropriate levels.
437. Factory carries out with the assistance of Accounts Staff a review of all non-
moving and slow moving items of stores. Slow moving items are those which have
not drawls for a continuous period of one year from the date of receipt. Stores
which have not been drawn for a period of three years or more from the date of
receipt should be classified as "Non-moving". Careful review is carried out for
ascertaining the reasons for such accumulation and also for exploring the
possibilities of utilisation in own or other factory or for disposal action. A.O.
renders the review report to C.C. of A (Fys). O.F.B. is kept informed about the
result of review by the G.M. Such of the slow-moving and non moving items
which are found ultimately in scrutiny as surplus to requirement of factory are
included in the material aid list and circulated to other factories. During the course
of scrutiny of purchase order A.Os are required to see that the certificate on the
following lines is endorsed on these orders:
_____________________________________________________________________________________________
Analysis of Stock
438. The value of stock at the close of month by A.O. is analysed under the
following categories
1. Working Stock ,
(a) Ordinary Store,
(b) Components
2. Maintenance Stores
3. Surplus Stores
4. Obsolete Stores
5. Waste Products.
440. The Priced Stores Ledger is printed out every month through IBM-, 1401-H
Computer from basic store documents. Pricing of Demand/Return Notes and
working out Average Ledger Rate is done through the Computer. In addition
material abstracts receipt and issues P.S.A. are prepared from the priced
documents generated by the computer. Except receipt vouchers, all other
documents are priced by computer. To facilitate punching of cards form of
adjustment voucher has been standardised. The processing is done separately for
various sections of the ledgers. The opening balances of the ledger are punched
and arranged ledger folio-wise. These are merged with the transaction card for a
month by means of a collector. The output is (i) printed priced stores ledgers (ii)
printed issue vouchers and demand/return notes in the form of punched outputs in
separate stockers (iii) updated closing balance cards.
441. Computer gives count of the various types of Cards-Receipt Vouchers, Issue
Vouchers, Demand Notes, Return Notes and adjustment documents and printed out
at the end of the operation. Due to limited space on the printed units, quantities
and values for opening balance, receipts, issues and closing balance are printed in
_____________________________________________________________________________________________
442. (1) All containers and packages either received free or on payment will be
accounted for separately in the same M.I. Slip for main stores. Containers and
packages for which value has been charged for separately by the supplier will be
priced and taken on ledger charge.
(2). Containers/Packages which are received free i.e. are not charged for
separately, will not however be, priced separately.
_____________________________________________________________________________________________
Proforma-"A"
444. The Factory Management also furnish a Certificate to the Accounts Officer
in the Proforma given glow indicating the position of receipt of the consitr1mcnt
and verification of contents.
"Certified that the entries shown above have been verified and found correct."
_____________________________________________________________________________________________
Accounting Procedure
(2) Separate folios will be opened when the composition of set changes due
to deletions.
(3) After the stores are accounted for in the main folio (1) above,
components will be transferred to other different folios depending on the
type of sub-assemblies according to which the components ,ire drawn by
different manufacturing sections of the Factory. The transfer wilt be
effected by adjustment vouchers to be accounted for in the Priced Store
Accounts as adjustment under Issues" and "Receipts" (P.S.A. Code 80 and
27). The drawal of components is made by Demand Notes.
(5) First ledger folio will be hosted with reference to documents mentioned
in (1) above.
(6) Second ledger folio will be posted with value only with reference to the
discrepancy 'voucher for deficiencies/damages. This folio will always indi-
cate minus balance. When the shortages etc. are made good by
replacements, the item replaced will be taken on charge and posted in this
folio.' Receipt Vouchers should be linked with corresponding discrepancy
vouchers. Tile credit balance will progressively reduce when free
replacements are made.
(7) All packages brought on charge of the second folio should initially be
brought on charge on tile first folio and then transferred to second folio.
446. P.A.R. records details of' receipt of all packages. B.S.R. records details of'
packages seals of' which are broken. Transfer to B.S.R. from P.A.R. is made
through transfer voucher. Reconciliation of total C.K.D. packs with balances of
P.A.R. and B.S.R. will only be verified by audit.
(ii) When a non-trivial discrepancy is detected after it has been issued to and
opened in the production line, such deficiencies are made good by drawal of
the deficient items, from another similar package through Nominal Demand
Notes and the packages is transferred to B.S.R: by Nominal Transfer
voucher. There is no necessity for the section to give other Demand Notes
as the original Demand Note is for the full pack including deficient items.
448. In the case of these non-trivial deficiencies, the value of deficiencies and
value of replacement will be charged to a Suspense Account called "Due from
M/s...................." This amount ill be posted with reference to the Discrepancy
vouchers on and receipt vouchers prepared for deficiencies and replacements,
respectively. This account is a nominal one and will not be reflected the Principal
Ledger. The balance of account will represent "Value of Stores" due for
replacement by the firm.
(i) When the packages are damaged in transit they will be taken on charge at
full serviceable value and the deficiency adjusted by means of D.D. Vou-
chers. Recoveries from the carrying companies will are watched in the
normal manner.
(ii) The normal procedures for allocation of Rly. Freight, Customs Duty etc.
will be followed, is usual in this case.
449. As the value of the vouchers will be over, Rs. 10,000 and as the balances in
the ledger folios f will be several lakhs of Rupees, the Accounts Officer should
exercise 100 per cent check on rating, pricing and posting of all documents
relating to C.K.D. packs. The extracted value balances as on 30th September and
31st March should also be checked ', by the Accounts Officer.
_____________________________________________________________________________________________
450. Materials which form part of production are called Direct Materials.
However, direct materials of small value which are not critical from production
point of view and the total value of which does not exceed the maximum of half
percent of the total amount are treated as indirect material. Immediately on receipt
of warrants Costing Section checks the Material Warrant with the relevant
Standard Estimate to ensure that the quantities of drawls and recoveries are as pet
the Standard Estimate. The following stamp is affixed on each warrant with dated
initials on "Top Sheet":-
451. The progress of movement of warrant is watched through top sheet. The
Warrant is to be forwarded expeditiously but not later than two working days after
the receipt of warrant in Costing Section. -Pie initials of the staff dealing with
Material Warrants posting is obtained on the Warrant Register maintained by
Costing Section. While forwarding Material Warrant, all Demand. and Return
notes including Transfer Vouchers Foundry Cost Statement, Scanting Statements,
Red Demand and Return Notes for drawal of Components will be posted on the
relevant warrant with the least possible delay anal the balance struck off on the
warrant in order to verify that :
(i) the material demanded is provided for in the warrant and that no
excess demand has been made.
(ii) the work order and warrant numbers quoted in the demand and return
notes are correct, and
(iii) in case of excess materials, the surplus materials have been duly
returned.
453. A test check of tile postings of Demand and Return notes on Warrants is
carried out monthly by a section officer not belonging to the material section
nominated by the Accounts Officer. The selection is made by tile Accounts Officer
front tire Material Abstract for the month. In carrying out his test check, the,
Section Officer should specially verify the nomenclature of stores and tile unit
thereof shown ors the Demand/Return Notes with that noted as the Material
Warrant. As soon as tile check is over, the result there of with particular of
demands of Demand and Return Notes subjected to test check will be submitted
to the Accounts officer for approval in a Register maintained for this purpose (S1.
No. 19 Annexure "A" refers). Any discrepancy noticed should be pursued till tile
objection is finally settled. Arrangements should be made with the management
for sending shop copies of completed Manufacture Warrants to Labour Section and
Material Warrants to Material Section together with tile list of Completed
warrants. Additional copy will be received in Costing Section for completing the
column, "Date of completion as per list of Completed Warrants". The postings in
the shop copy will be compared with these in the Accounts Copy and action taken
to reconcile any discrepancy between the two. The pairing should be completed.
Objection if any raised and the warrant should ordinarily be passed on to Costing
Section within 3 working days from the date of receipts of shop copies from the
management. The posting on the warrant should be done in the neat and tidy
manner. List of Demand/Return Notes etc. which's could not be posted due to non-
availability of warrant, or quoting, of fictitious work order should be pursued wills
Costing Section/management to finality.
455. Number of collies of Issue Vouchers to be made and their disposal are as
under:-
(A) Issues to other defence department viz. Army, Navy, Air force, M.L.S., R &
D Organization and Inspection Organization:-
_____________________________________________________________________________________________
Consignee will return one copy duly receipted. Consignors A.O. will price
the vouchers at the Average Ledger Rate and return third copy as Office Copy. He
will forward file first copy duly adjusted along with a copy of Punching Medium
to tile Controller of Receiving Services. The second copy will be forwarded
simultaneously to the Consignee L.A.O. for verification of necessary credit in the
ledger.
Note- In file case of Issue of Stores to M.E.S. debit for the same will be
raised by the A.O. of the Consignor Factory through Defence Exchange
Accounts. For this purpose, the D.I.D. Schedule duly supported with copies
of vouchers and Punching Medium will be forwarded to the Account.
Section of tile C.C. of A (Fyc) Calcutta by tile Accounts Officer concerned
for onward transmission to the Regional C.D.A.
Out of three copies transmitted to the consignee two copies should be sent
back duly receipted to the consignor of which one copy (duly receipted by the
consignee) is sent to Accounts Office. A.O. raises debits against the consignee
department or watches credit recovery as the case may be.
(1) The receipts can be sub-divided into two clauses those supplied by order
factories
(i) from their stock and
(ii) from their production. Priced copies of the vouchers are forwarded
by the Accounts Officer of the Issuing Factory, An I.D. List (in duplicate) is
made out by the Accounts Officer of the Issue Voucher indicating the
number and date of the vouchers and th,ir amounts. Before issuing the list,
the total will be agreed with the total in the P.S.A. Issues against the code
number of each consignor factory for issues from stock. Similarly for issues
from "Production", agreement with the figures in the manufacturing
statement will be ensured.
On receipt of the monthly lists the vouchers received from the A.O. of the
Issuing Factory will be checked with details of the vouchers noted on the monthly
list. Missing Vouchers will be called for while acknowledging the receipt of the
list. Accounts Officers of the Issuing Factory will watch with reference to the
Office Copies the prompt receipt of acknowledgements.
--------------------------------------------------------------------------------------------
Serial Consignor's Name Issue Vr. Description Qly. Value
No. No. & Date of Stores
-----------------------------------------------------------------------------------------------------------
(1) (2) (3) (4) (5) (6)
-----------------------------------------------------------------------------------------------------------
I.D. List for Receipt Vr. No. Month of Value Difference bet- Adjustment Vr. Remarks
the month & Date the P.S.A. ween value in No. & Date
Col. 6 and
Col. 10
---------------------------------------------------------------------------------------------------------------------------------
(7) (8) (9) (10) (11) . (12) (13)
---------------------------------------------------------------------------------------------------------------------------------
The No. and date of the receipt voucher and the amount will be noted on the
duplicate copy of the I.D. List. Completed lists should be forwarded to the A.O. of
the issuing factory within a period of three months. In respect of issue vouchers for
which receipt particulars could not be quoted oil the list, progress of clearance
should be communicated from time to time to the consignor's A.O. The Register
should be submitted to the A.O. by 10th of each month.
(III) On his part, the consignor's A.O. should watch for the return of the
duplicate copies of the I.D. List and ensure that the corresponding Receipt
Vouchers are quoted.
(ii) Receipts during the month (No. of Vouchers and Value should agree with
the total of I.D. Lists received during the month).
(IV) At the end of the financial year, consolidated I.D. List for issues from
Stock/Production is sent to the consignee factory. This list will be compared by the
A.O. with the monthly I.D. List to ensure that details agree month-wise and the
consolidated total is corrcct. A summary in the Proforma at above should be
_____________________________________________________________________________________________
(V) Normally the priced copies of issue vouchers should be received well in
advance of the receipt voucher for accounting the stores. Cases do arise where
issue vouchers are not floated in time. To have pro per record of such receipt
vouchers (C.R. Vrs), Register in the following proforma is maintained:-
---------------------------------------------------------------------------------------------------------------------------------
Serial Consignor's Name Receipt Vr. No. P.S.A. for the Description of
No. & Date month Stores
-----------------------------------------------------------------------------------------------------------
(1) (2) (3) (4) (5)
-----------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------
Quantity Value Issue Vr. I.D. List Vaule Difference AdjustmentVr. Remarks
No. & for the between No. & Date
Date month Value in
Col. 6 &
Col. 10
-----------------------------------------------------------------------------------------------------------
(6) (7) (8) (9) (10) (11) (12) (13)
-----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
(VI) Other procedure is as for Part I of the Register. The unlinked items
represent receipt vouchers for which issue vouchers/priced copies of issue
vouchers have not been received. These should be pursued with the factory and
A.O. of the consignor factory.
_____________________________________________________________________________________________
Definitions
456. (a) Waste Products- Items such as coal dust, coal ashes, sand. dust,
zinc droys, Metal resides (sieved dust) mazak alloy din, brass/ H.F.
splashing and finance sweepings.
(b) Scrap- The item scrap means' stores beyond comical repair
unserviceable (beyond economical repair) waste stores which 'have been
utilised and have served their purpose and have been condemned under
proper authority to be of no use except as scrap.
(d) Surplus Stores- These are stores which cannot be utilised against
present or anticipated requirement over a period to be determined on the
merit of each case or which are liable to deteriorate by the time they could
be issued in the normal course of events. The term includes waste products
scraps, obsolete, obsolescent, Unserviceable,repairable and serviceable
stores.
Note- All stores and waste products in excess of the factories requirement
for the provisioning period will be treated as "surplus". This definition is for
purposes of reviewing factories stock and does not necessarily mean that the
quantity so arrived at will be disposed of.
(e) Declared surplus- The declared surplus are those which on being
determined as surplus stores have been declared to DGS&D/D of S&D for
disposal in the best interest of the State.
458. Reserve/Guiding prices for surplus stores upto Rs. 10,000 in a single
category andsurplus M.T.Stores upto Rs. 25,000 in a single category and guiding
prices of waste products, scrap, unserviceable stores etc. or reserve/guiding prices
of these stores for reauction are fixed by the General Managers of Factory with the
concurrence of their respective Local Accounts Officers. In the case of
disagreement between the Factory Management and the Local Accounts Officers,
the case should be referred to D.G.O.F. (Section SP/D) for decision. Guiding
Prices should be fixed not more than two days before the auction. The guiding
price should made known to the auction supervisor on the day of the auction itself,
half an hour before the auction. All Officers including the Accounts Officers
connected with the fixation of guiding price and the auction supervisor must treat
the reserve/guiding price as Strictly Confidential. An Officer not below the rank of
a Section Officer should be deputed to attend the auction on behalf of the Accounts
Officer. Method of fixing guiding prices as outlined in the relevant Govt. Orders
should be strictly followed. The Section Officer attending the auction sale should
note description of stores, quantity, rates of highest bidder in accounts copy of
auction list and sign the factory copy for surplus with supporting documents viz.
sale account, auction catalogue, treasury receipt, guiding price with alteration
approved by competent authority will be checked and forwarded to the CDA
mentioned below for further action. Similar action will be taken on receipt of
auctioneer's commission bill. With reference to the note in the Sale Register the
receipt of the adjusted copy of the Sale Account will be watched.
_____________________________________________________________________________________________
459. The Sale Account received from the CDA concerned for stores sold in
auction by DGS&D and sale, release order received from Factory Management
will be checked in respect of quantity, value, purchase etc. The correctness of the
amount booked the cash compilation received from EDP Section will be verified
for sale value, sales tax, excise duty with reference to the Register and adjustment
should be carried out as indicated below.
460. For advertised tender by factory of all categories of stores, the tenders
received should be checked With Comparative Statement of Tenders received from
the factory. The CST is forwarded to GM /DGOF through the CC of A (Fys) with
remarks as regarding ledger Rate, last sales rate ad rate approved by GM.
461. On receipt of approval full details are noted in the Sales Register, MRO
received for Security. Deposit is adjusted and noted in the Security Deposit
Register. MRO received for sale value is adjusted for sale value, sales tax etc. after
verification of monthly statement. The MROs are forwarded to Accounts Section
of the Office of the C.C of A/Fys in the normal manner. Action to pay dues on
account of sales tax/excise duty to the relevant authorities should be taken on
receipt of contingent bill from tile factory. All the sale proceeds will be reflected in
the cash compilation statements via. Deduct head under "Revenue Expenditure"
for realization on account of "Sale of Scrap" and revenue liead for receipts for
realisation on account of sale of surplus stores. In the case of stores disposed by
DGS&D, credits for sale proceeds are passed on by the P.A.O. "concerned to the
CDA concerned depending on the location of auction. The credits are compiled to
the final factory head of account .and the sale accounts are forwarded to Stores
Section, who allocate the amount to the respective factories and forward the sales
account to the concerned Accounts Officer for linking. On receipt, the sale
accounts are linked by the A.O.
462. Sinders (flicked), saw dust and coal dust may be sold to staff' of the
factories and allied establishments e.g. Inspectorates and Accounts Staff as well as
Tea and Cooked food Canteens attached to factories at tile following rates. Sinder
(Picked) 33 1/3% of the local control rate of soft coke, Saw dust @10% of the local
firewood rate, Coal dust @, 66 2/3 % of the local Controlled rate of soft coke
_____________________________________________________________________________________________
Stock Verification
464. The Stock Verification Group working in the factory directly under the
O.F.B. will furnish the Accounts office with Stock Taking Sheets in duplicate. The
group is responsible for physical verification of stock (including Stock-pile Items),
Deposit Stock Items, Inventory Articles (including technical books in the library
and school books), Machines and Buildings, Electrical installation and Medical
Stores on Factories books at least once during each financial year. List of certain
valuable items will be prepared by the O.F.B. Stock Verification Group in
consultation -with the Factory Management and approved by OFB. These items
will be verified at more frequent intervals. Certain items like non-ferrous/ferrous
scraps, optical 'glass items at Dehradun, limbs at G.C. Factory, Jabalpur are
verified once in a cycle of three years. In addition, at least 10% of the items should
be verified by the factory staff. The Accounts Office may carry out surprise
Physical Stock Verification.
465. In selection of 10% items, factories- should select those items which are
already costly per unit, those frequently received and issued and easily saleable in
the market and in general items which deserve greater Vigilance. Valuable items
which are checked by OFB S.V. Group more frequently than once a year should
not be included in the items selected for factory's verification. As far as possible
stock verification of items held both in stock and stock pile should be done
simultaneously.
466. Result or stock verification of stock and stock pile items will be entered in
Form IAFO1395. Stock Verifiers will enter in the appropriate columns the Date,
Serial No. Nomenclature of Stores, Ledger Folio No. (Material Code. No.) Store
Accenting Unit, Bin Card balance on date, of verification, physical balance found
on physical check and the date of last verification. Each sheet will be signed by
the Stock Verifier and the associated Factory Representative.
467. The following Certificate will be endorsed on the Stock Taking Sheet by the
Factory Representative
"I Certify that all of the stock or godown pertaining to the item or items
mentioned in the Stock f Taking Sheets have been shown to the Stock Verifier."
468. In the next line below the last entry in the ' "Balance" Column of the Bin
Card, the Stock Verifier will enter in Red Ink, the balance found on physical
_____________________________________________________________________________________________
469. The Accounts Office receives the original and duplicate copy of the Stock
Taking Sheets. The Accounts Office will compare the balance as per Bin Card with
the ledger balance taking into .account all documents upto the date of stock veri-
fication. Reconciled balance will be noted on both the copies of the Stock Taking
Sheets and passed on to the factory. This reconciled balance will also be endorsed
on the concerned folio under the dated initial of the Auditor Concerned. As
annual reconciliation of Bin Card with ledger balances as on 31st March of each
year have been dispensed with. Great care will be taken in reconciling these
balances. It will be ensured by Accounts Office that-
470. A Self-contained explanatory note giving the general position and results of
stock verification carried out during the year should be appended to the Annual
Audit Certificate. The note should inter-alia contain information as to whether
stock taking was completed, the particulars of factory where the position was not
satisfactory. Whether the results of stock-taking revealed a satisfactory state of
affairs, the particulars of factory where the position was not satisfactory and
whether the discrepancy between ground and book balances were considerable and
if so their extent and their values and such other information as will enable a
complete appreciation of stock-taking carried out during the year. A Register in the
following proforma is maintained for this purpose.
_____________________________________________________________________________________________
-------------------------------------------------------------------------------------------------------------------------------
(1) (2) (3) (4) (5) (6) (7)
-------------------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------
Stock Taking Sheet Particulars of Discrepancy Adjusted Under
No. & Date . Surplus Qty. Deficient Qty. No. & dt. of No. & dt. of
surplusVoucher deficiency voucher
------------------------------------------------------------------------------------------------------------------------------
(1) (2) (3) (4) (5)
------------------------------------------------------------------------------------------------------------------------------
This Register is submitted to the Accounts Officer on the last day of each month.
471. In the case of discrepancy between the Priced Store ledger balance and the
actual stock, a discrepancy voucher on IAF (Fac) 144 for the gross loss will be
prepared and posted in the ledger with a view to keeping the ledger balance always
and at any time in agreement with the physical ground balance. The discrepancy
will subsequently be investigated and settled. Pending settlement of the discre-
pancy, the Discrepancy Voucher should be entered in the Objection Register and
watched. It on final settlement a loss settlement is necessary the loss a. statement
portion IAF (Fac) 144 will be completed and written off or sanctioned for the net
loss.
_____________________________________________________________________________________________
472. Before the Accounts Officer agrees to write off the amount involved he, will
scrutinize each item of loss to ensure that :
(i) the loss statement has been correctly prepared and priced.
473. On receipt of the loss statement duly sanctioned, the objection' should be
cleared from the Objection Register. In other cases, where no loss is involved and
the discrepancy is settled otherwise by suitable action after investigation, the
relevant objection should also be cleared from tire Register.
475. Cost of stores its as per invoice rate/S.O.,rate /AT Rate etc. plus 5%
Departmental-charges plus cost of Specialcial Packing if ally plus Freight Charges
its per Credit Notes. For recovery of any compensation for loss etc., a formal claim
(priced claim) must be received by the Rlys. Within six months from the date of
Rly. Receipt. All such claims received from management should, therefore, be
priced and returned expeditiously.
(c) Articles taken on charge in uno- ened packages as per marking on the `
packages, and found deficient by the consignee at tire time of actual issue.
_____________________________________________________________________________________________
478. Item (c) will be treated as "Losses in Stock" as the consignee has in fact
undertaken a responsibility for the content of packages while accounting for the
stores in terms of marking oil the package. The receipt vouchers for tire stores will
be prepared as per markings on the packages and the vouchers will be priced by
the Accounts Officer for quantities is per markings at the rates shown in the
invoice. The difference between this quantity and the quantity actually passed in
inspection should be treated as stores loss and accounted for as such.
479. The amount of gross loss posted in the ledger will also be e accounted for in
the P.S.A under the appropriate head for the discrepancy. The loss thus accounted
for will be booked to Work Order 02/00023/00 and 02/00024/00 as the case may
be through Allocation Sleets. If during the same year as that of Discrepancy
Voucher, the discrepant store is physically received in part or in full, it will be
brought on ledger charge as usual and necessary adjustment voucher should be
prepared to reduce the amount accounted for in the Priced Store Account.
Recoveries/Replacement effected subsequent to the year in which the discrepancy
voucher was prepared should be accounted for as miscellaneous receipts in the
accounts for tire year in which they materialize. The net loss written off by
the Competent Authority will be included in the Appropriation Account for tire
year ill which the sanctions are accorded.
480. No loss Statement is necessary for tire difference between the book value and
sale value of surplus, obsolete and waste stores.
481. (a) The vouches s are priced at the sale rate. As the postings at tile sale
rate will affect the ledger value balance, an adjustment voucher is
simultaneously made out for the difference between tile book value and sale
value. If the difference is plus i.e. (Loss) adjustment issue voucher is made
out. If the difference is minus i.e. (Profit) adjustment receipt voucher is
floated. These are posted in tile Priced Store Ledger and accounted for
against the appropriate code head in the P.S.A.
(b) Issues from stock on payment will be made in accordance with the
procedure laid down in Para 422(v) ante the loss if any, arises will be
regulated in accordance with the provisions of FR Part-1.
_____________________________________________________________________________________________
483. The stores should be drawn on Demand Notes at their full ledger value
against work order 02/00022/00 and after repair returned to stores on Return Notes
against the same work order at the original value at which they were drawn for
repair. The repair cost will thus remain charged to production against work order
02/00022/00. A formal doss statement is, therefore, to be obtained. The loss
statement should, however, be sanctioned by the CFA and included in the
Appropriation Accounts.
484. The factory will prepare "D" statement on IAFZ-2096 and send them
together with tile examination order to the Accounts Office for pricing and counter
signature. The "D" Statement for scraps should be priced at the, ledger rate for
scraps. If such rates are not available in the ledger, they may be ascertained from
other factories and if these are not forthcoming the managem6nt may be asked to
fix a rate, failing which I/10th of the, ledger rate for stores fund unserviceable
should be adopted as a last resource. The difference between the ledger value and
scrap value will be written off on loss statement as in other cases.
485. When repairable stores are drawn from stock against work order
02/00022/00 and are rendered serviceable after repair, they should be returned to
stock at the rates for repairable stores at which they are originally drawn for repair.
Subsequently, a condition voucher appreciating the condition from repairable to
serviceable should be prepared. "
(a) all losses which require the sanction of the Govt. of India.
(d) loss due to theft, fraud, neglect, fire or due to any unusual occurrence.
_____________________________________________________________________________________________
487. Holding of court of inquiry may be dispensed with when reported loss is
than Rs. 5000/-.
Nominal Vouchers
489. Stores will be accounted for by nominal series of vouchers for very limited
and., essential purposes. Broadly tile following categories of transactions will be
documented .by nominal vouchers-
490. In order to show the true physical balance of any item of stores, loan
transaction which are accounted through nominal vouchers are posted in Bin Card
under the authority of nominal receipts and issue vouchers. These are not posted in
the Priced Stores Ledger as the issuing formation is still the holder of the stores in
question.
491. For reconciling the ledger and bin card balances, the nominal transactions
are ignored. The correctness of the nominal transaction will be verified from the
Loan Register maintained by the factory. The Loan Register is verified in the local
audit.
Inflation in Accounting
492. The Cost of Production of components and materials utilised in the out-lines
of a factory which are received from other factories is included in the Consolidated
Production and Finished Stock Account twice-once in the factories manufacturing
the materials and components and, then in the accounts of factories utilising the
same stores in the outturn. Thus the Cost of Production as shown in the Production
_____________________________________________________________________________________________
493. The factory will review periodically any change of working or ledger folio
mentioned above in cases when the items of stores previously purchased from
trade are subsequently produced by the factory.
495. This procedure will not apply to (i) articles manufactured for stock for
utilisation against in- direct work orders (ii) manufacture of Plant and Tools.
_____________________________________________________________________________________________
496. In the case of all stores for which payments are made/book debits are
received/priced copies of issue vouchers are furnished, hundred per cent linking
has to be done. Linking consists of two parts.
(B) Linking of Receipt Vouchers with "Payment made". Where the unlinked
vouchers represent "Stores received" for which payments are to be made,
these are called "Outstanding Liabilities".
------------------------------------------------------------------------------------------------------------------------------
(1) (2) (3) (4) (5)
-------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------------------
Receipt Voucher No. and date Value Difference No. and date of Adjustment Voucher
-------------------------------------------------------------------------------------------------------------------------------
(6) (7) (8) (9)
-------------------------------------------------------------------------------------------------------------------------------
Separate parts will be maintained for local and foreign purchases. The
register will be submitted to the A.O. on 25th of each month.
497. In regard to cases where 100%/90 % advance payments are made, a register
is maintained for watching the consignee's receipts as well as for ascertaining the
Outstanding Assets/Liabilities. Register is maintained in' the following proforma:
-
-------------------------------------------------------------------------------------------------------------------------------------------
Sl. A.T. No. & Date Nomenclature Amount of D.V
No. of Stores
S.O. No. & Date 100% 100% 90% 10%
Final Advance Advance Balance
_____________________________________________________________________________________________
---------------------------------------------------------------------------------------------------
D.V. Receipt Vr. No. & Date Amount of Receipt
Voucher
No. & Date Quantity No. & Date Quantity
---------------------------------------------------------------------------------------------------
(8) (9) (10) (11) (12)
---------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------
Difference between value of Adjustment voucher outstanding assets outstanding liability D.V. & value
of receipt No. and date
voucher
---------------------------------------------------------------------------------------------------
(13) (14) (15) (16)
---------------------------------------------------------------------------------------------------
498. Separate Registers must be maintained for each type of purchase. These
Registers are submitted to the Accounts Officer on the, 25th of each month.
(i) Total amount of payments/debits agree with the cash compilations figures
for the month.
(ii) The total figures as per Register agree with the figures booked under the
relevant code of the P.S.A.
(iii) In case of outstanding assets where advance payments are made for
local purchase of stores, details of cases pending over three months are fur-
nished to factory for expeditious action for accounting for the stores. For
Central Purchase Stores review should also be made on above lines.
(iv) It regard to outstanding liabilities, the receipt of the relevant bills will
be watched. It will be ensured that the outstanding liabilities do not relate to
cases where payments have been made by referring to the endorsement on
reverse of S.O. (A)/AAO by through scrutiny of outstanding items. As
claims are time bound, after 3 years no reminders should be sent to the
factory by A.O.
_____________________________________________________________________________________________
502. Regarding free receipt from other Defence Departments receipt of "R"
copies from consignor's L.A.O. should be watched.Wanting copies should be
called for 100 % linking of quantity is done by the Accounts Office. At the end of
the year balance sheets are made out for store receipts category-wise viz. local
purchase, central purchase, other Govt. Departments, customs duty, foreign
purchase. Details of outstanding assets/liabilities should be listed out under the
dated initials of Auditor/SO (A)/ AAO/AO and kept in safe custody for future
reference.
503. (a) Stores issued to other factories -A monthly List (in duplicate) for each
factory will be prepared by the Accounts Officer of issuing , factory on
Form No. IAF (Fac) 17 giving in detail the numbers and dates of the
vouchers and their amounts. The totals should be agreed with the total in the
Priced Store Account and the list forwarded to the respective Accounts
Officers who will acknowledge receipt of the same. Accounts Officer of the
issuing factory will be responsible for watching ' the receipt of such
acknowledgement through his office copy of the list. The Accounts Officer
of the receiving factory will take immediate action to settle discrepancies, if
any. He will enter the receipt vouchers numbers and amounts against each
voucher and return one copy of the list duly verified. At the end of the year,
the values of the monthly lists will be consolidated and the consolidated lists
will be for aided to the respective Accounts Officers for verification.
A.B.C. Analysis
(i) Ledger folios where the closing balance values as on 31st March/30th
September is more than Rs. 1 lakh.
Checks prescribed are essential for broadly ensuring the correctness of`
figures in Store Accounts/ Balance Sheets.
505. Contracts for the leasing of Canteens, Shops etc. on Factory Estates will be
concluded by the General Manager in the manner stated below:-
Budgetary Control
Medical Stores
507. Medical Stores are received in the factories from two sources, viz. (i) by local
purchase, the cost being debited to "incidental and miscellaneous expenses
miscellaneous" and (ii) by transfer from other departments of the Army e.g.
medical stores depots. The cost of those stores received from both the sources will
be debited to work order under 01/00024/00.No priced Store Ledgers or Priced
Accounts will be maintained for these stores by the Accounts Office.
508. The factories will maintain a quantitative ledger for medical stores and this
ledger will be audited to the extent of 33 per cent with reference to copies of
receipt and issue vouchers received by the Accounts Officer every month. The
audit will be carried out to see that:
(i) the receipts as shown in the receipt vouchers audited have been
accounted for in the factory ledgers;
_____________________________________________________________________________________________
509. During audit, it will also be confirmed that the receipt vouchers received
from the factories incorporate in them all issues made by medical store depots and
other departments of the Army as per copies of issue vouchers received from the
consignor's L.A.O.
Deposit Stock
511. Stores which are the property of other branches of the Armed Forces
(D.O.S, Air Force, and Navy) sent to Ordnance Factories for repair, conversion,,
utilisation or break up and ultimate disposal axe called Deposit Stock: Such stocks
will be stored physically separate from stocks which are the property of the
factory. The factory will maintain a un priced ledger for them and no correspon-
ding priced ledger will be maintained in the Accounts office. The factory will
submit to the Accounts Office, every month, skeleton lists of receipt and issue
vouchers and demand and return notes. The entries in the factory Bin Card will be
checked monthly with reference to the above documents. Audit of Bin Cards for
Deposit Stores will be conducted on the general principles laid down in the
L.A.O's hand Book.
_____________________________________________________________________________________________
512. No repair to -stores of deposit stock should be carried oat until a definite
need for repair becomes known. The actual cost of all repairs is chargeable to the
owner (D.O.S., Air Force or Navy). Such cost should not, include any profit or
involve any loss to the factory.
If, after repair, the stores are not required by the owner but they are
required by the factory, they should be transferred to factory stock proper with the
prior approval of the OFB/DGOF and specific concurrence of the owner is not
required. In case where a factory has an urgent need of any item, the transfer
maybe carried out and the ex-post-facto sanction of the OFB/DGOF obtained.
Thus Deposit Stock can be classified into the following categories: -
(a) Stores held in Deposit Stock and which when drawn are to be
rectified or repaired and issued in part or in full satisfaction of an extract or
an inter factory demand; and
(b) Stores held in Deposit Stock, and which are required to be drawn for
rectification or repair and after completion thereof are to be issued direct to
the owner.
Those falling under (a) will be drawn from Deposit Stock on regular "D"
Series Issue Vouchers and will be brought on charge in the Factory Stock at Priced
Vocabulary Rate. Issues of such stores, from stock will be made in the usual
procedure. Those falling under (b) will not be taken on charge, in the
Factory Stock. Issues of such stores will take place on "D" Vouchers.
513. The prior concurrence of the owner is necessary before the break up of or
declaration as surplus of stores or the produce arising from break up of such stores
can be effected while the store is still held in Deposit Stock. All packages or
components found to be beyond economical repair will, however, be deemed to
have been held as unserviceable and prior approval of the owner for declaring
them as scrap is not necessary.
_____________________________________________________________________________________________
514. Strategic items of stores, which are very difficult to procure in case of
failure of normal supplies, are classified as stock pile item by the OFB/ DGOF.
Accordingly, a reserve of such stores may be built up separately from working
stock in order to sleet the demands of future production ill case of failure of
normal supplies.
515. All expenditure for stockpiling will be meet from Major No. 130 A (b) (i)/
(ii) 5 Ordnance/Clothing Factories-Defence Capital Outlay. Although these items
are purchased from Capital Head, they differs from Capital Assets proper as they
are store item, intended for future, production. Accordingly, the following
accounting procedure is to be followed in respect of these items.
(i) The factory, will maintain a separate Bin Card for each of these items. A
separate store ledger known as Capita Store Ledger should be maintained by
Ledger Group of Accounts Office. This ledger, like the Priced Store Ledger,
will also be located in the Provision Section in order to afford facilities of
quick reference to the Management. A separate series of vouchers under "R"
series will be operated upon in each and every transaction.
(iii) The value of purchase of stock-pile items should be reconciled with the
figures of cash compilation through a Linking Register to be opened for the
purpose. Losses and Discrepancies of stock-pile items will be regularised as
in the case of regular capital items.
_____________________________________________________________________________________________
(iv) Separate Manual Schedule for "R" series receipt and issue vouchers will
be maintained as in the case of "B" and "M" Series. As Stock Pile items are
different from Capital Assets no Depreciation should be charged on these
items.
(v) The Capital Store Ledger serves the purpose of both Block Register and
Priced Store Ledger. But no priced store Account need be prepared monthly.
Any information regarding the position of these items should, however, be
furnished to management as and when required.
516. List of Registers to be maintained together with the fly leaf instructions and
of reports and returns to be rendered by the Material Section is given in Annexure
"A" & "B" respectively to, this Chapter.
517.
to BLANK
525.
_____________________________________________________________________________________________
ANNEXURE-"A"
---------------------------------------------------------------------------------------------------
_____________________________________________________________________________________________
Serial No. 10
Object:- To ensure that for all payments made or debits received for the purchase of stores,
the stores have actually been received and brought on charge in the Priced Store Ledger and
amounts adjusted in the Price Store Accounts.
-------------------------------------------------------------------------------------------------------------------
Receipt Vr. No. and Value Difference Number and date of Adjustment
Date Voucher
-------------------------------------------------------------------------------------------------------------------
(6) (7) (8) (9)
-------------------------------------------------------------------------------------------------------------------
Serial No. 11
Object: - To watch the commitment and expenditure and progress towards the clearance of
outstanding demands for Central/Foreign Purchases.
_____________________________________________________________________________________________
--------------------------------------------------------------------------------------------------------------------
Serial No.and date of Estimated cost of Progressive OFB's Indent A.T.No. and date
No, demand sheet demand total commit- No. and date
ment carrying
--------------------------------------------------------------------------------------------------------------------
(1) (2) (3) (4) (5) (6)
--------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------
Value as per Difference plus or Voucher No. Value Progressive Remarks
A.T. minus between and date total payments
Cots. 3 and 7 as per compiled
actual for each
month .,
-------------------------------------------------------------------------------------------------------------------
(7) (8) (9) (10) (11) (12)
-------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------------------------------
2. The Register will be submitted to the Accounts Officer on the 15th of each month.
Serial No. 12
FLY LEAF INSTRUCTIONS FOR THE, MAINTENANCE OF REGISTER FOR THE PROVI-
SIONAL PRICING OF VOUCHERS
Object:- To record all provisional pricing of vouchers and watch their final adjustments.
-------------------------------------------------------------------------------------------------------------------
Actual Value Difference Number and date of Remarks
adjustment voucher
-------------------------------------------------------------------------------------------------------------------
(6) (7) (8) (9)
-------------------------------------------------------------------------------------------------------------------
2. If the difference (vide column 7) is charged to the store indirect charges of the factory
as per 409-A of the O.M. Part VI, the number and date of the memo under which the
C.C. of A (Fys)'s approval is obtained, should be noted in Column 9.
3. The register will be submitted to the Accounts Officer on the 10th of each month.
Serial No. 13
Object- To record the items selected for review and the result of review.
2. The Register will be submitted to the Accounts Officer immediately after completion
of the monthly Review of the documents selected by him.
Serial No.14
Object- To watch the continuity of Demand and Return Notes and ensure that all
demand and return notes prepared by the Factory are received in the Accounts
Office and that they are all accounted for in the Priced Store-Cum-Provision
Ledgers and Priced Store Accounts.
_____________________________________________________________________________________________
--------------------------------------------------------------------------------------------------------------------
Serial No. of Demand/ Date Batch Number in which included for
Return Note ledger posting
--------------------------------------------------------------------------------------------------------------------
(1) (2) (3)
--------------------------------------------------------------------------------------------------------------------
2. Separate pages will be opened for Demand and Return Notes.
3. The Register will be submitted to the Accounts Officer on the 25th of each month.
Serial No. 15
Object:- To watch the continuity of receipt and issue vouchers and to ensure that. all
vouchers prepared by the, Factory Management are received in the Accounts Office and
that they are all accounted for in the Priced Store-Cum-Provision Ledgers and Priced
Store Accounts.
Serial No. 16
_____________________________________________________________________________________________
2. The Register will be submitted to the Accounts Officer on the 10th of each month.
Serial No. 18
--------------------------------------------------------------------------------------------------------------------
Whether value of Whether or not the Initials of Auditor Remarks stores is
Rs. 1 sheet was selected
lakh or more for audit
--------------------------------------------------------------------------------------------------------------------
(4) (5) (6) (7)
--------------------------------------------------------------------------------------------------------------------
_____________________________________________________________________________________________
Serial No. 19
Object- To record the result of test check of the selected demand and return notes
and to ensure that these notes are correctly posted in the material warrant and that the
material and quantity shown therein are authorised.
--------------------------------------------------------------------------------------------------------------------
Discrepancies noticed during the check Initials of the SO(A)/AAO Action taken (full
details of serial No., date and value conducting the check to settle the of
Demand Note/Return Note affected discrepancies.
should also be shown)
--------------------------------------------------------------------------------------------------------------------
(6) (7) (8)
--------------------------------------------------------------------------------------------------------------------
Serial No. 20
Object- To notify to the management the cases where the stock position hascome down to
such a level as to call for immediate provisioning action.
--------------------------------------------------------------------------------------------------------------------
_____________________________________________________________________________________________
ANNEXURE "B"
Monthly
_____________________________________________________________________________________________
Quarterly
1. Air lifting of stores in respect of Ordnance & CCA (Fys) 15th of the month
Clothing Factories. Store Sec. following each
quarter.
2. Report on cases where receipt vouchers/certifi- -do- 1st day of every
cases not received within 3 months of 100 quarter.
advance payments without consignee's receipt
note. For the supplies made against contract
placed by DGS&D, New Delhi and payment
of 2% bills without consignee's report.
3. Export carrying report of Ordnance Fys. CCA (Fys.) 15th of the month
Store Section following each
quarter.
4. Disposal of Surplus etc. stores under orders of -do- 10th of the month
the Director General, Supplies & Disposal. Following the quarter.
5. Return of Income Tax prepared from the Regis- Asstt. Director of 10th ofthe month
ter of payments to local purchase contractors. Inspection (Income following
Tax) the quarter.
Half Yearly
Annually
5. Certificate
(a) of reconciliation of stores ledger balances CC of A (Fys) On or before the
with Bin card balances. "AA" Section. date prescribed for
the year
--------------------------------------------------------------------------------------------------------------------
Note- There are certain other reports and returns which concern more than one Section.
Material Section should complete its portion in time to enable the rendition of the
reports by the prescribed date.
_____________________________________________________________________________________________
CHAPTER-VII
Para
_____________________________________________________________________________________________
CHAPTER VII
Definition of Overheads
Classification of Overheads
527. The Overheads incurred in the Ordnance Factory are broadly classified into
'variable' and 'Fixed' according to the nature of the expenses and are treated as
class of costs '36' and '39' respectively.
528. Variable overheads are expenses which generally vary in sympathy with the
load on the factories i.e. they increase or decrease with every increase or decrease
in load though not in direct proportion. Fixed overheads are items of expenditure
which by their very nature do not depend on the volume of manufacture (load), but
generally remain constant irrespective of the load involved.
531. The Ordnance Factories are normally designed, equipped and staffed in
such a way so as to enable them to rapidly expand in war time to produce an
output enormously greater than normally required. War requirement/or installed
capacity is generally computed as the maximum capacity of the plant on the basis
of two shifts of 10 hours each per day for 25 days per month in the case of batch
operation plants and three shifts of 8 hours each per day for 22 days per month in
respect of continuous process plants. This is the peak load of a factory. The normal
capacity of a factory is based on the Datum load, Datum load is 45% /40% each of
the items of production at peak load for general Engineering factories/process
factories. Thus under the normal circumstances the fixed overheads incurred will
be for the war requirement whereas the capacity utilize will not.
532. Before the commencement of the accounting year therefore, the surplus of all
the elements of fixed overheads which are being maintained at war requirement
and which are over and above what will be required for the year's production
programme should be identified with reference to the installed capacity and the
cost of these assessed separately. When the actual load is poor, say 60 per cent of
full single shift load, although the fixed charges were expected to remain the same,
only 60 per cent would be recovered. The cost of balance 40% should be treated as
war Insurance charges and deducted from the estimated fixed overhead charge's of
the factory for the year.
533. Both fixed and Variable charges are charged to jobs as a percentage on Direct
labour for each production section.
534. In addition to the above cost of surplus capacity, there exist certain other
items of fixed overheads which do not, in any way, contribute to the production
and must therefore be kept out of the production cost of the factory. A list such
items is indicated at para 578. The balance of fixed charges after deducting the
above items will form overheads chargeable to the Year's production as a
percentage of the estimated direct labour charges.
535. The first step in the accounting and allocation of overheads is their
departmentalization. The overhead expenses (whether variable or fixed) pertaining
to each shop or cost centre are collected together, so that the overhead charges for
a shop or centre may be charged to the particular shop or cost Centre.
Cost Centre
(iii) Since proliferation of cost centres will lead to increase in the cost
costing, the number of cost centre should be such as to provide optimum
control, commensurate with the cost and Management Accounting efforts.
(iv) As frequent changes in the number of cost centres is not desirable, the
changes should not normally be made more frequently than once in a year.
_____________________________________________________________________________________________
539. With a view to collecting together these types of expenditure, it has been laid
down that the last two digits or '01' and '02' series of work order numbers should
be used to indicate the shop or manufacturing centre for which the expenditure is
incurred.
541. The Variable and Fixed charges are levied as a percentage of direct labour.
These percentages vary from shop to shop. The percentages to be levied are to be
pre-determined base on the assessment of direct labour, variable charges, fixed
charges for the different shops/cost centres of the factory.
542. Before the commencement of the financial year, the anticipated expenditure
for the ensuing financial year against the various indirect work orders under '02'
series should be worked out, based on the past actuals, taking into consideration
the anticipated changes on account of production programme for the ensuing year.
Similarly a realistic estimate of the production of principal items expected from
various production shop/cost centres should be drawn up on the basis of orders
exististing as well as other known factors. The anticipated output from the
different sections should preferably be drawn on the monthly basis. Having
_____________________________________________________________________________________________
543. A suitable percentages should be added for Ad-hoc orders based on past
performance of 'shop/ cost centre and anticipated feeding of such orders, to the
section during the quarter. A suitable adjustment should be made for factory such
as unexpected hold up, delay in procurement of materials etc. The entire fore cost
should be on realistic basis taking into account the capacity of these sections,
process involved and other similar factors having a bearing on the output of the
factory/section/cost centre. To the direct labour arrived at, suitable percentage
should be added for taking into account the latest actual percentages and possible
future trends.
(ii) Linking between the budgets for O.T. Hours and the present production
programme, so that the overtime programme can be divided with reference
to past practice and other considerations based on the following formula.
(ii) Add estimated man-hours required for non Principal Items by applying
ratio, which the direct labour content of the principal items bear to that of
non-principal item.
(iv) (To be assessed by some suitable manner) Less 1/5th of the total of (i)
and (ii) above to cater for 25% incentive included in Piece Work rates.
(v) Total man-hour for Direct -Labour. Total of (i), (ii) and (iii) minus (iv),
where necessary.
_____________________________________________________________________________________________
(viii) Total man-hours required for Direct and Indirect-Labour (v) + (VI) + (vii).
547. The 'Service Sections' are arranged on the left hand side and the 'Production
Section' on the right hand side. The 'Service Section' that should be placed first is
the one which generally receives the least service of all rendered to it by other
department the next department to the right being the next in order according to
the service rendered to it and so on to the direct manufacturing department at the
extreme right. The criterion is that the total benefits rendered by the department
should be greater than the sum of he benefits received from the right. This arrange-
ments and the percentage of distribution of expenses by direct allocation to
'Production Section' as well as by the "Step Ladder Method" require good
judgment on the part of the person who lay out sheet. The percentage of
distribution is based partially on facts and partially on estimates. Computation may
be simplified and the number of entries reduced by distributing as one amount the
cost of a number of departments of alike general nature, for example, Welfare
expenses, and medical expenses may be distributed direct to sections as one
amount.
548. Similarly step should be taken to assess the consumption of Direct Material
shop/Cost centre wise as the distribution of the 'expenses of the tore Sections' is to
be done on the basis of direct materials. After the direct labour, indirect charges
and percentage for distribution of service sections are suitably worked out for
various sections/cost centres percentage of variable overheads for different
shop/cost centre should be arrived at.
It is necessary that the G.M. should himself preside over the Central Budget
Committee so that not only his knowledge of the entire operation brings to bear
the right balance between the various parts of the budget estimate but also his
authority secures adequate commitment at all level. The representative from the
Accounts Office should beat a level not lower than the Accounts Officer. Section
Officers should not be deputed as member of the Central Budget Committee.
550. The necessity for the utmost care in the fixation flat rates for the variable
charges should be borne in mind. This is one of the most important phases in Cost
Accounting and the individuals entrusted with the task should get a clear idea of
the production programme for the quarter, a complete understanding of the
peculiarities of each manufacturing shop or centre and an accurate idea of the rate
of fluctuation of variable expenditure in each shop or centre with the variation in
load. A close and actual study of the statistics available from year to year as well
as those available up to the latest month is absolutely necessary. The exercise of
collecting the various data should be initiated sufficiently in advance of the
commencement of the financial year so that the leviable percentages of variable
charges are available by the beginning of the new financial year.
552. Apart from production and Service (Non-Productive) section, there are semi-
productive sections in Ordnance Factories which are mainly engaged in
maintenance work either mechanical, electrical or building.
553. The productive work done by these sections will be mainly capital services
and/or payment services. As these items of work are also subject to a fixed
programme, sufficient data should be available to the Central Budget Committee
to fix the 'Direct Labour' in a realistic manner.
_____________________________________________________________________________________________
554. The total variable charges of the 'Sections' will be determined in the normal
manner. The amount pertaining to the productive portion will be segregated on the
basis of the formula A x B/C where 'A' will be the total variable charges of the
section as arrived at from the Step Ladder, 'B' the Direct Labour and 'C' the Direct
Labour plus the variable indirect labour of the semi-productive section concerned
(i.e. the amount of labour compliable/compiled to '02' series work orders).
555. The above guidelines are intended to be of general applicability with a view
to ensure uniformity in procedure. However, if in any particular quarter, the
application of the above mentioned formula is expected to result in abnormally
high or low percentage of variable overheads, a reasonable alternative method may
be adopted by the Central Budget Committee. Suitable remarks should be made on
the statements.
(i) The collection of actual variable expenditure for each shop or cost centre
monthly for each costing period.
(ii) The charging to each job executed during the period i.e. a month, its
proportion of variable overhead charges by levying the appropriate percen-
tages fixed by the Central Budget Committee on Direct Labour.
Work
Description
Order
557. Some items of variable charges are accounted for in the work orders under
the '02' series through primary documents. The total expenditure booked under '02'
series (whether the expenditure is booked initially in the primary cost accounting
records or in the primary financial records) should represent the total of the
variable charges for the factory concerned. So far as the expenditure initially
booked in the cost accounting records through material and labour abstracts is
concerned, these will be charged to these work orders directly through these
documents and no other documents will be prepared. The necessity for some
_____________________________________________________________________________________________
(i) Pay and Allowances of all categories of staff chargeable to work orders under
'02' series.
The Accounts Office should maintain a register for this purpose. Soon after the
close of the month the office copies of bills, contingent bills and traveling
allowance bills for the previous month should be obtained from factory office. The
Pay and Allowances should be compiled under the categories 'Supervisors',
'Godown Keepers' etc. Section-wise. Total of these items should be agreed with
the gross total of pay bills. Thereafter the pay and allowance of these personnel
employed in service sections like power, Steam, for which specific works orders
like, 02/00028/00, 02/00029/00 exists, should be compiled to these work orders.
The remainder of the pay and allowances should be compiled to the respective
general work orders like 02/00016/00 Godown Keeper, 02/00015/00-Supervisors
etc.
_____________________________________________________________________________________________
Allocation sheet will be used only when, Demand/ Return Notes are not
used for clearing Unorthodox Balances.
_____________________________________________________________________________________________
559. Electricity is purchased from State Electricity Boards who insist on a certain
minimum amount being paid irrespective of the energy consumed. The factories
have to provide for their requirement based on demand during emergency.
Judicious split up of the minimum charges has to be made so that the charge for
current consumption is not inflated. In certain cases alternating current is pur-
chased from the supply companies and converted into Direct Current e.g. Gun and
Shell Factory, Cossipore. In these cases, the power factor is an important aspect to
be watched as with a fall in the power factor, factories will have to pay more for
the Current consumed. The limit below which the power factor should not fall,
when a higher rate per unit will have to be paid by the consumer will be laid
down in the agreement with the supply companies and the Accounts Officer should
watch this aspect so that he may take up with the G.M., the cases where power
factor is below the standard.
_____________________________________________________________________________________________
560. Electric power may be generated in three ways (i) Steam engines or (ii) Oil
engines or (iii) under hydro-electric schemes. In cases where steam engines are
used, the rate of evaporation of feed water per unit quantity of fuel from month to
month should be watched and compared with the standard evaporation expected of
the quantity of fuel in use. The units of power produced per unit of quantity may
also be profitably compared from month to month. The cost per unit of power
generated and distributed should also be compared from month to month and the
reasons for wide variations, if any, should be investigated. Economy in the
consumption of power in the various productive sections may also be investigated
by a comparative study of the out-turn in each shop in each month and relative
power consumption.
561. The principle underlying the compilation of this statement is the same as that
explained under electric power cost statement. Here also, the quantity of feed
water evaporated per unit quantity of fuel used should be watched and compared
from month to month and with the standard rate also. The proportion in which the
total steam cost should be allocated to the various sections using it will be
indicated, in the statement by Management (this will be determined on the basis of
quantity of steam used or other technical considerations by the Management) and
the amount debitable to each will be calculated and shown therein. Just as in the
case of electric power cost, the cost of steam will be included in the shop variable
expenditure statement or taken into the step ladder or to other cost statements.
562. The principle of preparing this statement is also similar to that of the electrics
power cost statement. The total expenditure exclusive of the, fixed charges on
account of gas making, is charged to various work orders or sections in accordance
with the proportion fixed by the management of the factory. The amount allocated
to other sections, but which cannot be allocated direct to particular work orders
should be included in the variable expenditure statements of the section concerned.
The amount allocated direct to work orders should be debited to those work order
through transfer vouchers debiting the work order concerned under the class of
cost 'other charges' and crediting work order 02//00127/00 with a corresponding
amount. The rate of consumption of coal and coke per gallon of oil used, the
labour expenditure per gallon of oil etc., may be usefully compared from month to
_____________________________________________________________________________________________
563. The variable expenditure statement for various sections will be prepared from
the following documents:
(i) The sectional variable charges statement received from the concerned
Electronic Data Processing Centre.
(ii) Power Cost, Steam Cost, Gas Cost etc. statements
564. The sectional variable charges statement shows the monthly expenditure
incurred under '02' series work orders for the shop concerned, whether in the shop
itself or in other shops. The expenditure shown in these statements comprise of
labour, material and other charges for the month as well as upto the end of the
month of account i.e. current and progressive items of expenditure are shown in
two separate columns.
(i) Summary cards punched from the sectional variable charges statement
for the previous month.
(ii) Summary cards punched from the labour abstract for the month
pertaining to '02' series of work orders.
(iii) Summary cards punched from the material abstract for the month in
respect of '02' series of work orders.
(iv) Summary cards punched from transfers vouchers abstract (and leather
abstracts for Ordnance Equipment Factory, Kanpur) for the previous month,
or original cards for the current month, when available in respect of '02'
series of work orders, cards pertaining to overhead charges levied are to be
excluded.
(v) Summary cards punched from component abstract for '02' series of work
orders for the previous months or the original card for the current month,
when available.
_____________________________________________________________________________________________
Description
566. Section variable charges statement is printed in triplicate of which two copies
are sent to the respective Accounts Officers, who pass on one of the copies to the
General Manager of the Factory. Before forwarding the statement, general scrutiny
should be made to ensure that the fictitious work orders appearing in the abstracts
are properly reviewed and transfer vouchers made out. Due note of the
adjustments carried out should be made in the statements.A Register of Fictitious
work orders must be maintained to ensure that transfer vouchers are reflected in
the subsequent month's tabulation.
567. The Statement should be critically examined against the particular quarterly
budgetary position and suitable action taken on controllable items by the
shop/Cost Centre manager. The shop committee should meet once in a month for
making comparison between anticipated and actual variable expenditure incurred.
In the case of the majority of the work orders either the expenditure is beyond the
control of the local Factory Management or the expenditure is not of any
significant amount. There are a few work orders where, expenditure booked is
considerable and local control is possible. If attention is focused on these, the ob-
jective of budgetory control of overhead can be achieved. Some of the work
orders are the following:-I
568. In addition, the Accounts Officer should personally examine the expenditure
against the following work orders in depth:
(iii) Charges for levy pay, holiday pay are assessed for the year as a whole
and apportioned between four quarters for inclusion in the budget of each
quarter. As the incidence of the expenditure will not however, be uniform
through out the year owing to seasonal and other factors, this results in
under over absorption of variable overheads under the work order for such
charges. The effect of such deliberate under/over absorption should be
shown separately for correct assessment of the position by the Central
Budget Committee.
(v) Again some expenditure on account of 'loss on the scale of stores', 'stores
adjustments' (W.O. 02/ 0023/00), profit on sale of stores, surplus at stock
taking (02/000126100) are dependant upon contingencies which cannot be
accurately forecast. Due to periodical grant of additional dearness allo-
wance, difference arises between amount compiled to work order
02/00002/00 (D.A./HRA/CCA paid to IEs belonging to factories) and
02/00106/00 (Relief to be taken on D.A., HRA and CCA allocated at
constant percentage to both direct and indirect work orders as a part of
labour charge). Variations due to all such expenditure/relief should be
segregated in the analytical data supplied to the Central Budget Committee.
570. The variations on account of Direct Labour and Direct Material will be
analysed as under:
(iii) Whether variation in material is due to bulk drawal. Reasons for such
bulk drawal
571. A quarterly analysis of variations and action taken thereon will be indicated to
the Central Budget Committee by the Shop Committee. Normal variations
(excluding seasonal factors) against each item should range within +5% of the
budgeted provision. Reasons for variation between the budgeted actual
figures are not only to be analysed by the Central Budget Committee in detail but
the recommendation of the GM for wiping out the gap between the actual and
estimated expenditure are also to be recorded. Reports to be rendered by the AO to
OFB and Chief Controller of Accounts (Factories) and GM are:-
Quarterly Reports:
l5th of the second monthfollowing the quarter
573. A detailed time table for meeting of the Shop Budget Committees and the
Central Budget Committees should be drawn up and the same strictly adhered to.
Similarly schedule for quarterly review meetings should also be arranged. Any
departure from these schedules should be brought to the notice of the GM well in
advance for his acceptance and further necessary action.
575. The orders provide for alteration in the percentage of levy during the year, if
sizeable fluctuations in the direct labour and/or variable charges consequent on
sudden fluctuation in production programme and or on account of unforeseen
circumstances like grant of Dearness Allowance etc. The basic principle to be
adopted would be to retain the initial recovery percentages as for as possible. An
adjustment through a supplementary levy at the end of the year will be made only
when annual under/ over absorption exceeds 5 per cent of the total overhead
charges for the year.
Fixed Charges
577. The total fixed charges work order wise for a year in respect of each
shop/cost centre will first be estimated based on the actual fixed charges for the
year, duly taking into account the known/foreseeable changes on account of
increase or decrease in the incidence of the fixed charges in the ensuing year. As in
the case of variable charges suitable details should be maintained in the
sections/cost centres as the, Accounts Office will have the actuals up to a certain
period only for the previous year al the time of estimating the charges.
578. From the total fixed charges work order wise deductions have to be made
for War Insurance Charges and Items to he kept out of production.
(ii) Other charges, such as up keep and routine maintenance of those pants
and machinery installations, buildings/shops inside the factory which are
required to be utilized only in an emergency are to be similarly segregated.
While segregating the unrequited capacity in a shop/cost centre, the number
of shifts utilized/proposed should be kept in view.
_____________________________________________________________________________________________
All the elements of fixed charges, chargeable for the extra number of posts
at (i) will be assessed. Similarly the current money value of the unrequired
capacity at (ii) and (iii) above will be worked out.
Thereafter the charges required to be kept out of production under the existing
orders not covered under the above sub-para and not treated as War Insurance
Charges should be segregated.
Items of expenditure under '01' series which are required to be kept out of
production are: -
579. The Direct Labour for the ensuing yea will be estimated on the basis
indicated at para 542.
580. The fixed charges comprise of certain item of expenditure which is directly
accounted for under '01' series through primary document but others are not. In
order that these latter charges may also be compiled under the relevant work
orders, certain adjustments through allocation sheet etc. are required to be made
every month. The intention is that the total figures booked under the series,
(whether the expenditure incurred is booked initially in the primary cost
Accounting Record or in the primary financial accounting records should represent
the total of the fixed charges for the factory concerned e.g. expenditure on work
order 01/00031/00 Services for OFB will be charged to this work order directly
_____________________________________________________________________________________________
Pay and Allowances of Clerical and other Staff, NGOs; Officers etc
581. (i) Procedure outlined against variable charges will be followed. The work
orders are 01/00001/ 00-01/00002/00 Peons, Orderlies and clerical etc. messenger
01 /00003/00 Gazetted Officers and NGOs, etc.
The amount should be ascertained from the Pay bills of the factories every
month and allocated to the work order through allocation sheets. The total amount
thus allocated should thereafter be reconciled with the actuals communicated by
the C.C of' A (Fys) and re-adjustment carried out through allocation sheets where
necessary.
The amount should be ascertained every month from local books and
compiled to this work order through allocation sheets. When the actual for the year
are communicated by the C.C. of A (Fys) the total amount booked to this work
order will be reconciled therewith and necessary adjustment made through
allocation sheets.
_____________________________________________________________________________________________
1 2 3 4 5 6 7
The figures should be extracted from office copies of pay bills, traveling
allowance bills and contingent Bills of the Accounts Office and debited to this
work order through allocation sheets. This is subject to reconciliation and
_____________________________________________________________________________________________
(x) 01/00018/00--Maintenance of' buildings roads etc. The actuals in this respect
are available from Labour Abstract, Material Abstract, Transfer Voucher Abstract.
Allocation sheets are prepared for Pay and allowances and other allowances.
Expenditure compiled to the financial account and not finding; place in the above
documents viz. Electricity and Water charges are allocated through allocation
sheets. To ensure agreement, transfer entries are made out debiting Minor
Maintenance Bead' in the financial compilation and crediting the Head for wages
of IEs for Labour' and deduct head for other expenditure.
The industrial and office buildings provided exclusively for the Technical
Development Establishment which are situated in the factory are booked in the
book of the M.E.S. Such buildings which are partly used by factory and partly by
the Technical Development Establishment are booked in the books of the factories.
Maintenance work of all buildings, whether partly or hilly used by the Technical
Development Establishment, will be carried out from the factory budget. Full
maintenance charges for building used exclusively and pro-rata charges for
building used partly by the Technical Development Establishment will be debited
against the M.E.S. by the Accounts Officer. The credit work order is 01/00145/00.
_____________________________________________________________________________________________
Thus the total cost of medical establishment will be compiled to work order
01/00024/00 viz. Factory and Estate dispensary and Hospital (including Hygiene
Cell) etc. in the factory to which Medical Establishment is attached. Proportionate
cost will be compiled to W.O. No. 01/00145/00 and the amount will be intimated
to the Accounts Office of the other factory on whose behalf the expenditure is
incurred. The latter will adjust the amount in his accounts under work order No.
01/00024/00. All adjustments should be carried out through allocation sheets.
01/00143/00-Miscellaneous Receipts
The actual figures as far as known to the Accounts Office should be adjusted
against the work orders concerned. The receipts should be noted in the allocation
sheets.
582. There are certain items of fixed charges which cannot be definitely allocated
to any particular section, but which are common to the factory. The total
expenditure for each such item of the factory should be allocated to the sections on
some pre determined basis which should be approved by the G.M. of the factory.
Some items of this type are mentioned below and against each is shown, the basis
which may be adopted to allocate it to the various sections/cost centres. The list is
not exhaustive and it is also probable that local conditions may warrant the use of
an alternative basis which would give a more equitable allocation of the charges
_____________________________________________________________________________________________
---------------------------------------------------------------------------------------------------
Basis Work orders Description
---------------------------------------------------------------------------------------------------
(i) Number of 01/00027/00 Conservancy, road
workmen in lighting and main
each section tenance.
01/00028/00 Estate Revenue & expenditure.
01/000145/00 Miscellaneous indirect services
for other factories/ formations.
(iv) In proportion to the Capital value of each type of asset in the shop.
_____________________________________________________________________________________________
583. After the posting of the fixed charges section/cost Centre wise, a step-ladder
will be prepared for allocating the charges of services sections- to production
sections. The percentages or factors of allocation to each productive shop will be
fixed, in consultation with the Management of the factory and should represent
fairly the relations between the value of the service rendered by service section
and production activities of the factory.
585. The chargeable fixed charges estimated for each production shop plus
the share of service and non-production sections will form the basis for fixing
leviable percentages.
586. The percentage which the chargeable fixed charges bear to the Direct
Labour Charges will be determined separately for each production, semi
productive sections for the year as a whole,
588. The details are collected from the `Sectional Fixed charges statement which
is prepared by the E.D.P. Centres, soon after the preparation of labour, material
_____________________________________________________________________________________________
589. Sorting of expenditure booked to `01' series of work orders for the current
month (excepting overhead charges) are sorted by class of cost (only one column
which designates the Labour, material and other charges), the main number of the
work order and then the sub-numbers of the work order which denote the section
for which the expenditure is incurred. The cards are tabulated in the following
form per each shop separately as sorted out.
---------------------------------------------------------------------------------------------------
The final total for all the shops is taken on a plus adder at the end of the
statement for the last shop which is agreed with the total for `01' series of work
orders less the amount of overhead charges. One copy is sent to the Accounts
Officer concerned. Quarterly statement of actual fixed charges section wise is
worked out.
590. The difference between the chargeable fixed charges and the actual levied
amount should be shown-as under/over absorbed fixed charges provided the same
does not exceed 5% of the charge able amount. If the exceeds 5%, the difference
will be charged to production by relevying the difference over all the work orders
in proportion to the value of direct labour.
591. The War Insurance Charges assessed at the beginning of the year need not
be reviewed at the end of the year.
_____________________________________________________________________________________________
List of registers to be maintained together with their fly leaf instructions and
reports and returns to be rendered are given in Annexure 'D" and `E', respectively
to Chapter IX.
PROFORMA-A
Factory FORMAT
Statement of gas I.A.F.O.-2469 Hydraulic
(Revised) Electric
Power Cost
Steam and distribution
HP & L P Air
Fixed Charges.................... per unit
---------------------------------------------------------------------------------------------------
Nature of Expenditure Detail Total Qty. Code Light Power Total Cost of
Cost Rs. per No. of Energy
unit section consumed
generated
------------------------------------------------------------------------------------------------------------------------------
A-Works Cost Material Material
Computed Computed
1. Fuel Tons at
............per ton
(i) Coal
(ii) Oil
Less proceeds
of sale of ashes
----------------------
Total Fuel
2. Water
_____________________________________________________________________________________________
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THE END
Mchm032707
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