Aun Infusomat P - Service Manual
Aun Infusomat P - Service Manual
Aun Infusomat P - Service Manual
Infusomat P
Service-Manual
0-
Voltage 230 V:
Ord. No.
0-2
Infusomat P 2.0gb
0-
Table of Contents
Service Work
Technical Safety Inspections
Current Versions
Revision Service
Non-Liability
ISO 9000 ff/EN 46 000 ff
Repair and Inspection only
by Trained Technicians
Spare Parts and Test Equipment
Setting Off
Page
Page
Page
Page
Page
Page
0-5
0-5
0-5
0-5
0-5
0-6
Page
Page
Page
0-6
0-6
0-6
General Information
Technical Training
Entry for the Product Training
Ordering of Spare Parts and Test Equipment
Return of Spare Parts
Service Hotline
Safety Officer
Translation
Page
Page
Page
Page
Page
Page
Page
0-7
0-7
0-7
0-7
0-7
0-7
0-7
System Overview
Design
Operation Flow Chart
Function
Voltage Supply
Signal Table
Mains Operation
Battery Operation
Alarm Circuit
Pump Unit
Computer Interface
Braun fluid manager system (fm system)
Internal Assignment
Accessories
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-7
1-7
1-8
1-9
1-9
1 - 10
Software
Software Update
Approved Software Versions
Error Messages and Alarms
Software Default Values
Page
Page
Page
Page
2-1
2-2
2-3
2-5
Service Program
Page
3-1
Page
Page
Page
Page
Page
Page
Page
3-2
3-3
3-3
3-5
3-6
3-7
3 - 10
Mains Fuses
Battery
Door Lock
Pump Cover
Pump Housing
Housing and Handle
Page
Page
Page
Page
Page
Page
4-1
4-1
4-2
4-3
4-4
4-5
Unit Elements
Infusomat P 2.0gb
0-3
Table of Contents
Controller Board
Rear Panel
Front Panel
Pump Unit
Occlusion Sensor
Air Sensor
Operating Unit
Barcode Label
Frame with Seal
Page
Page
Page
Page
Page
Page
Page
Page
Page
4-6
4-8
4 - 11
4 - 13
4 - 15
4 - 18
4 - 19
4 - 20
4 - 20
Page
5-1
Maintenance
Page
6-1
Page
7-1
1. Visual Inspection
2. Electrical Safety Inspection as
per IEC/EN60 601-1
3. Functional Inspection
4. Pump Unit Inspection
Page
8-1
Page
Page
Page
8-1
8-2
8-3
Page
9-1
Unit Elements
Colours
Miscellaneous
Accessories
Software Update
Page
Page
Page
Page
Page
10 - 1
10 - 2
10 - 2
10 - 3
10 - 3
Appendix
ESD Recommendations
Workstation
Revision Service-Documentation
Current Information
Order Form
Page
Page
Page
Page
Page
A-1
A-1
A-2
A-2
A-2
0-4
Infusomat P 2.0gb
0-
B. Braun also recommends training on the technical safety inspections, or to perform at least the steps indicated in the current
version of the manual, as:
-
the TSI requires that the instructions in the manuals are observed
Current Versions
Revision Service
The possession of this manual does not automatically mean inclusion in the revision service. You will be included in the revision
service after:
Non-Liability
Infusomat P 2.0gb
B. Braun Melsungen AG does not assume any responsibility for injuries to persons, property damages or other damages caused by:
-
the use of a wrong manual, or a manual which does not correspond to the revision state for maintenance, repair, and
service tasks
0- 5
Setting Off
0- 6
Infusomat P 2.0gb
0-8
0-
Technical Training
General Information
B. Braun Melsungen AG
Stadtwald Haus 6
D-34 212 Melsungen
Germany
Responsibility
Dieter Gundlach
Tel.:
Fax:
B. Braun Melsungen AG
P.O. Box 11 20
D-34209 Melsungen
Germany
+49 5661 71 - 37 74
+49 5661 71 - 28 81
Tel.:
Fax:
+49 800 2 27 28 24
+49 5661 71 37 98
Dealer and
Medical Houses
Tel.:
Fax:
B. Braun Melsungen AG
Schwarzenberger Weg 73-79
Wareneingang Werk C
D-34 212 Melsungen
Germany
Service Hotline
Safety Officer
Translation
Infusomat P 2.0gb
0- 7
General Information
0- 8
Infusomat P 2.0gb
1 - 10
1-
System Overview
Design
Drop Sensor
Handle
Peristaltic Pump
Flow Inhibitor
MFC-Socket
Door Lock
LCD Display
Softkeys
Optical
Interface
fm Recessed Plug
Potential Equalization
Bolt
Drop Sensor Socket
Keypad
Barcode Label
Control LEDs
Air Sensor
IP 003
Mains Connection
Infusomat P 2.0gb
1- 1
System Overview
Switch On
Tube Selection 5
Standard Operation
Preselected Volume
Service Plug,
Inserted ... 1
Preselected Time
Rate Calculation
Start Infusion
Stop Infusion
Dose Calculation 5
Bolus Function
Standby Function
Drug Change
CC Mode 4
Occlusion Pressure
Drop Control
Piggyback 5
Battery Capacity
Data Lock
Alarm Tone 6
Contrast Setting
Clock 5
Recall Info
Call up Bolus
4 Only
KOR Mode 2
Fig.: 1 - 2
See Instructions for Use for detailed information.
1- 2
Infusomat P 2.0gb
System Overview
Function
Fig.: 1 - 3
Infusomat P 2.0gb
1- 3
System Overview
Voltage Supply
The voltage supply is generated either directly from mains, via the
FM plug (14 V connection to the fluid manager system), or via the
MFC connector (11 to 16 V) and as an internal supply via the internal 7.2 V NiCD battery. The mains module is available in three
versions: 230 V, 220 / 230 / 240 V and 100 / 110 / 120 V. The rated
voltage has a tolerance of + 10% to 15 %.
A voltage of 11 V to 18 V is available after transformation and rectification. This voltage is fed to the battery charge circuit and the
unit supply. This is also valid for an external 12 V supply from the
MFC or FM plug. The FET V10 switches between the external and
the internal voltage supply. The transistor V10b works as an ON/
OFF switch for the operating voltages UBS, UMOT and +5V. The
+5V supplies the complete electronics including the double channel microprocessor system. A window comparator constantly
monitors the +5V for undervoltage or overvoltage. The function is
checked during switch-on. The operating voltage UBS supplies the
stepper motor and the UMOT, the stepper motor drive.
The transistor V47 switches the operating voltage UMOT. In case
of an alarm the motor is switched off by V47. Additionally the
switching function of the transistor is checked during the switchon test.
The circuit has two separate assembly groups with separate supply voltages UBA and UBB. The ON/OFF circuit has a retriggerable
delay switch-off. A follow-up charging circuit drives the transistor V10b.
The alarm logic (operating voltage UBB) is an RS latch. This is set
when the unit is running and activates the alarm circuit. The
alarm buzzer and drive are also driven by UBB. The ON/OFF circuit
is activated and the voltage supply is switched on by pressing the
ON/OFF key. The alarm latch is reset simultaneously. A function
test of the voltage monitoring, motor circuit and alarm activation
is performed. The voltage supply is maintained by cyclic self-holding pulses fed to the logic. The alarm latch is also activated.
1- 4
Infusomat P 2.0gb
System Overview
Fig.: 1 - 4
Signal Table
Signal
Meaning
Signal
Meaning
+5V
PKS2
5V-HT
Overvoltage Test
PKSS
5V-LT
Undervoltage Test
PRS
AK-I
PRS-F
AK-LAD
PKSS
AK-Test
Battery Test
PRS.RUF
ALA-UB
RDE
CS
Chip Select
RES
Power on Reset
DI
Data Input
RES-F
DO
Data Output
RES-K
E/A-INT
ON/OFF by Microprocessor
RTS
E/A-ST
ON/OFF Status
Rx
Receive Data
Infusomat P 2.0gb
1- 5
System Overview
Signal
Meaning
Signal
Meaning
E/A-TAS
ON/OFF Key
SCK
EDB
TD-A0
FMC-F
TD-A1
FMC-K
TD-A2
UEXT-N
TD-A3
UEXT-P
TD-E
UFM-P
TD-R/W
LFCL
TD4
LFDA
TD5
LFS
TD6
LFSEL
TD7
LFT
TSA
MISO
TSCL
MOSI
TSE
MOTEIN
Motor ON
TSR
MS
Motor Control
TSS
P-ENA
Port Enable
Tx
Transmit Data
PH0
Phase 0
UBA, UBB
PH1
Phase 1
UBS
PH2
Phase 2
UBS-M
PH3
Phase 3
UMOT
PKS
UMOT-M
PKS1
URTC
Mains Operation
1- 6
Infusomat P 2.0gb
System Overview
Battery Operation
Alarm Circuit
Audible alarm due to the drive of the buzzer or the loudspeaker via ALA-AK (control channel) or via ALA-UB
Optical alarm. Is displayed in the LCD and a separate LED display. Additionally the set rate flashes with AAA.A.
The user must check the optical and audible alarm during the
switch-on test. An alarm must be activated to test the staff call
alarm of the Infusomat P, e.g. open pump cover during operation.
Pump Unit
The pump head is driven by a stepper motor. Each full step of the
motor is realized by 5 microsteps. The motor is driven by an FET
output stage. The function processor controls the motor with the
MS signal. A slot disc which is mounted on the pump head axle is
scanned by two light barriers (PKS1 and PKS2 signal). Thereby the
control microprocessor monitors the direction of rotation and
speed of the pump head.
The pump head position is also determined with the PKS2 signal.
The motor can therefore be accelerated during the withdrawal
phase. Thus a nearly pluse-free flow is realized in the lower delivery range (<100 ml/h). The total pump head cycles and running
time are available in the service program under history data.
Infusomat P 2.0gb
1- 7
System Overview
Computer Interface
1- 8
Infusomat P 2.0gb
System Overview
The Infusomat P can be operated as a stand-alone unit or integrated in an intensive care unit, e.g. the B. Braun fluid manager
system (fm system). It is integrated by simply snapping the unit
into the system.
Mains supply and data communication are automatically connected. Thereby data acquisition and transmission to higher computer system levels are possible.
Internal Assignment
Fig.: 1 - 5
Infusomat P 2.0gb
1- 9
System Overview
Accessories
General
Designation
Ord. No.
1 - 10
Infusomat P 2.0gb
2-6
2-
Software Update
Designation
Software
2
Ord. No.
1 2 3 4 5 6 7 8 9
Digit
F P E 1 3 0 0 3
Revision Level
Hardware Identification
Software Group
Infusomat P
Fig.: 2 - 1 Coding
Infusomat P 2.0gb
2- 1
Software
IFPC02001
-
Basic software
(Must not be used any more. Please contact the Technical
Service of B. Braun).
IFPC02002
-
IFPe02003
-
Storage of alarms in case of malfunctions, which can be recalled in the service program menu 230
Tube update
IFPE13002
Only controller board with loudspeaker (see Controller Board
pg. 4 - 6).
-
History function
IFPE13003
-
2- 2
Infusomat P 2.0gb
Software
Text Field
Fig.: 2 - 2
Text Field
Description
100
101
102
103
104
105
106
107
108
109
110
111
112
113
116
117
118
119
120
Table 2 - 1
Infusomat P 2.0gb
2- 3
Software
FF02
FF03
FF04
FF05
FF06
FF07
FF08
FF09
FF10
FF12
FF14
FF16
FF17
Table 2 - 2
2- 4
Infusomat P 2.0gb
Software
Menu Point
Standard Function
Special Functions
Customer Setting
_______________________
Alarm Type
Single stage
_______________________
Staff Call
Ward Identification
Ward Identification
_______________________
Drug 1 ... 9
Drug 1 ... 9
_______________________
Operating Alarms
_______________________
0.1 ml/h
_______________________
999.9 ml/h
_______________________
1.5 ml/h
_______________________
0.30 ml
_______________________
Dose Calculation
Deactivated
_______________________
Bolus
Deactivated
_______________________
Standby
Activated
_______________________
Deactivated
_______________________
Deactivated
_______________________
Occlusion Pressure
Activated
_______________________
Drop Control
Deactivated
_______________________
Piggyback
Deactivated
_______________________
Battery Capacity
Deactivated
_______________________
Data Lock
Deactivated
_______________________
Deactivated
_______________________
Deactivated
_______________________
Activated
_______________________
Off
_______________________
On
_______________________
Off
_______________________
Off
_______________________
Occlusion Pressure
High
_______________________
Contrast
Optimum contrast
_______________________
CC Address
_______________________
Drug
Blank
_______________________
Data Lock
Off
_______________________
Standby Time
24h 00min
_______________________
CC Mode
2)
1)
Alarm Tone
1) 3)
Contrast
Clock
1)
Tube Selection
User Data
Default
User Language
Drug Selection
SM Menu
2)
1)
1)
Infusomat P 2.0gb
2- 5
Software
Menu Point
Drop Control
_______________________
Stage 7
_______________________
60sec
_______________________
Bolus Key
On
_______________________
Bolus Rate
999.9 ml/h
_______________________
130 mV
130 mV
Scale Factor
(dependent on tube)
50 (Intrafix Air)
_______________________
_______________________
12
_______________________
History Function
Activated
_______________________
Depending on unit
_______________________
Unit No.
Depending on unit
_______________________
Operating Hours
Depending on unit
_______________________
Battery Hours
Depending on unit
_______________________
Depending on unit
_______________________
1) 3)
Customer Setting
On
Alarm Tone
Calibration Data
Default
1)
1)
2- 6
Infusomat P 2.0gb
3 - 12
3-
Service Program
Service Plug,
Inserted
Switch On
1)
Short Display:
software version,
user language
Standard Operation
(see operating
flow diagram)
Special Functions
(see operating
flow diagram)
Service Program
Activated
Group:
Unit Data
Group:
History Data
Group:
Test
Group:
Unit Modification
Group:
Calibration
Software Version
100.0
Operating Hours
200.0
Air Sensor
300.0
Service Language
400.0
Occlusion Sensor
500.0
Drug
110.0
Occlusion Sensor
310.0
User Language
410.0
Scale Factor
510.0
Ward Identification
120.0
Pump Head
Cycles
220.0
Temperature Sensor
320.0
Alarm Tone
420.0
Air Sensor
520.0
Staff Call
430.0
Serial Number
140.0
Special Function
440.0
Occlusion Level
540.0
Menu
450.0
Pump Data
550.0
Delivery Rate
460.0
History 3)
560.0
Tube Type 1)
130.0
Alarms
230.0
Air Alarm
470.0
1)
2)
3)
Dianet Mode
Display 2)
480
Fig.: 3 - 1
Infusomat P 2.0gb
3- 1
Service Program
Insert service plug into the MFC socket at the rear of the unit.
2.
3.
4.
5.
red = Alarm
2.
3.
Infusomat P 2.0gb
Service Program
Insert service plug into the MFC socket at the rear of the unit.
- ** appears in the display.
2.
Fig.: 3 - 2
FUNCTION
END
GR+
FU+
OK
Fig.: 3 - 3
Press END in the main menu. - A data storage query is activated: Save Changes? Yes / No.
Y / N terminates the service program.
Press END to jump to the last function.
2.
Note
Disconnect the Infusomat P from mains for at least 30 seconds after termination of the service program (memory is deleted). Then
the unit can be switched on again.
Unit Data
Infusomat P 2.0gb
Software Version
Function 100.0
1.
2.
3.
3- 3
Service Program
Drug Name
Function 110.0
2.
3.
4.
5.
Fig.: 3 - 4
Ward Identification
Function 120.0
2.
3.
Tube Type 1)
Function 130.0
Function 140.0
YES activates the entry mode. Enter via the numeric keypad.
2.
3.
Function 150.0
YES activates the entry mode. Enter via the numeric keypad.
2.
3.
1)
3- 4
Service Program
History Data
2.
2.
Function 200.0
Function 210.0
Function 220.0
2.
Operating Alarms
Function 230.0
Bit
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Code
1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
They are displayed as 16 bit binary codes and each bit position can
be set from 0 to 1.
Drop alarm
Air alarm
Occlusion alarm
Interface alarm
8 to 14
free
15
Operating alarm
1.
2.
Display operating alarms -01 to -20 with the (+) and (-) key.
3.
4.
In addition the last unit alarm (GA) will be displayed from software version IFPe, IFPE.
Fig.: 3 - 5
Infusomat P 2.0gb
3- 5
Test
Service Program
Air Sensor
Function 300.0
2.
Insert an infusion line filled with air and check the maximum
permissible air value.
3.
Insert an infusion line filled with fluid and check the minimum permissible water value.
4.
Pressure Sensor
Function 310.0
Test Equipment
2.2 mm template
(see Test Equipment and Special Tools pg. 9 - 1)
1.
2.
Press OK twice.
3.
4.
5.
6.
7.
Function 320.0
Display of the measured temperature of both processors. Deviations are possible, the display is only for internal use.
3- 6
1.
2.
Infusomat P 2.0gb
Service Program
Unit Modifications
Service Language
Function 400.0
2.
3.
4.
User Language
Function 410.0
2.
3.
4.
Alarm Tone
Function 420.0
Single stage
Infusomat P 2.0gb
1.
2.
3.
4.
3- 7
Service Program
Staff Call
Function 430.0
For further details see staff call line in the instructions for use.
An additional switch-on pulse (YES/NO) can be activated for each
mode to test the staff call unit.
Fig.: 3 - 6
1.
2.
3.
4.
Special Functions
Function 440.0
3- 8
1.
2.
3.
4.
Infusomat P 2.0gb
Service Program
Menu
Function 450.0
Interval bolus
Tube selection
1.
2.
3.
4.
Delivery Rate
Function 460.0
1.
2.
3.
4.
5.
6.
Air Alarm
Function 470.0
The air sensor sensitivity of the air rate alarm in ml/h (total air
alarm) and of the maximum air bubble in ml (single bubble) can
be adjusted.
Setting range air rate: 0.5 to 3.5 ml/h
Setting range air bubble: 0.01 to 0.3 ml/h
Infusomat P 2.0gb
1.
2.
3.
4.
5.
6.
3- 9
Service Program
Function 480.0
Calibration
Function 500.0 *
Measurement and setting of the zero value of the occlusion sensor, Ord. No.: 3450 7353.
1.
2.
3.
4.
5.
6.
7.
It is not allowed to enter the zero point value via the keypad.
Occlusion Sensor
Function 500.0 **
2.
3.
4.
Infusomat P 2.0gb
Service Program
5.
6.
7.
It is not allowed to enter the zero point value via the keypad.
Scale Factor
Function 510.0
The scale factor can be set in the limits between 40 and 99 digits
for each tube type. Every digit step is equivalent to a 0.5 % modification of the delivery rate. An increase of the scale factor reduces the pump speed, and a decrease increases the pump speed.
1.
2.
3.
4.
5.
6.
7.
8.
Switch on unit and check the delivery rate (see Delivery Accuracy pg. 8 - 4).
If necessary repeat the delivery rate measurement.
Air Sensor
Function 520.0
2.
3.
4.
5.
6.
7.
Function 530.0 *
Infusomat P 2.0gb
3 - 11
Service Program
Occlusion Level
Function 540.0
2.
3.
4.
Enter the pressure value via the numeric keys (pay attention
to the displayed limit values!).
5.
6.
Pump Data
Function 550.0
Note
Compatibility between controller board and pump must be
checked before acknowledging. Only press YES if pump corresponds to controller board.
History
Function 560.0 *
2.
3.
ON activates the function. The history protocol memory is initialized (the actual software version and the serial number
are registered).
Press the OFF key to deactivate the function. The history protocol memory is deleted.
4.
Infusomat P 2.0gb
4 - 20
4-
4.1
Mains Fuses
Unit Elements
Designation
4
Ord. No.
2.
Replace blown fuse and press in fuse holder. Only use recommended fuses.
Check
Safety check, functional check.
4.2
Battery
Designation
Ord. No.
M4x8
Exchange
1.
2.
3.
4.
5.
6.
Fig.: 4 - 1
Note
Defective batteries must be orderly disposed of, e.g. send back to
B. Braun (see Return of Spare Parts pg. 0 - 7).
Check
Perform switch-on test in battery operation and check the battery
running time, if necessary.
Infusomat P 2.0gb
4- 1
4.3
Unit Elements
Door Lock
Designation
Ord. No.
S M 3x6
Exchange
1.
2.
3.
4.
Check
Pump unit check (only mechanical occlusion pressure).
Spring Holder
IP 013
Fig.: 4 - 2
4- 2
Infusomat P 2.0gb
Unit Elements
4.4
Pump Cover
Designation
Ord. No.
Pump Cover
Hinge Pin for
Pump Cover Lever
1.
Open door and remove hinge pin with pin punch (1.8 mm)
from below. Do not lose the torsion spring.
2.
3.
Insert the torsion spring in new pump cover. Insert the hinge
pin from the top with a pin punch (6 mm).
4.
Check the occlusion sensor with 2.2 mm template in the service program, and align, if necessary.
Check
Torsion Spring
IP 014
Fig.: 4 - 3
Infusomat P 2.0gb
4- 3
4.5
Unit Elements
Pump Housing
Designation
Ord. No.
2.
3.
Note
Do not use the pump housing again, but replace it by a new one.
Pump Housing
Tamper-Proof Caps
IP 038
Fig.: 4 - 4
4- 4
Infusomat P 2.0gb
Unit Elements
4.6
Designation
Housing Labelling
German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Italian. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Danish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Norwegian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Swedish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finnish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Portuguese. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Czech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Polish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turkish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ord. No.
3450 1851
3450 1851
3450 1851
3450 1851
3450 3382
3450 3382
3450 3404
3450 3404
3450 3404
3450 3404
3450 3382
3450 3358
3450 3358
3450 3382
O-Ring
PT5.0x16
1.
2.
Loosen 4 screws from the foot stands and remove foot stands.
3.
Remove the safety seal from the rear panel, break tamperproof cap and remove screw.
4.
Slidly widen the sides at the bottom of the housing and pull
off to the top.
5.
Lay the unit on the front side and assemble in reverse order.
6.
Check
Safety check.
4 x M4x8
Fig.: 4 - 5
Infusomat P 2.0gb
4- 5
4.7
Unit Elements
Controller Board
Designation
Ord. No.
New Part
Exchange
Reed Sensor
Connector
Fig.: 4 - 6
Battery Connector
Loudspeaker / Buzzer
Press snap-in pin together
Language Group*
New Part
Exchange
CAUTION
The controller boards (raw material no. 3810 7660 and 3810 8003)
are not compatible.
Controller Board
Raw Material No.
Software
Buzzer
3810 7660
IFPC
Buzzer
3450 7353
no
3450 1746
IFPe
Buzzer
3452 0589
yes
3452 0597
3810 8003
IFPE
Loudspeaker
3452 0589
yes
3452 0597
* Language Group:
A German, French, Dutch, Italian
B English, Dutch, Spanish, English
C Danish, Norwegian, Swedish, Finnish
D Spanish, Portuguese, English, Turkish
E Czech, Polish, Hunguarian, English
4- 6
Infusomat P 2.0gb
Unit Elements
If the controller board (raw material no. 3810 7660) is to be replaced by the new controller board (raw material no. 3810 8003)
the occlusion sensor (3451 0589) has also to be installed (see
Occlusion Sensor pg. 4 - 15). An exchange in reverse order
is not permitted.
Exchange
1.
2.
3.
4.
5.
6.
Note
If Calibration Defective is displayed after having exchanged the
controller board, check that the correct board (risk of mix-up) was
assembled.
Check
Safety check, functional check.
Infusomat P 2.0gb
4- 7
4.8
Unit Elements
Rear Panel
Designation
Ord. No.
Fig.: 4 - 7
Pin
No.
Signal Name
Pin 1 Uext-
Function
Input of external supply voltage,
connection of shield
Fig.: 4 - 8
Pin 3 GND
Reference level 0V
Pin 5 Ub
Pin 6 MFC-KAD
Analogue input K
Input interface
Pin 8 MFC-FAD
Analogue input F
Pin 9 Tx
Pin 10 STB
Infusomat P 2.0gb
Unit Elements
Pin
No.
Signal Name
Function
Pin 11 Rx
Pin 12 Uext+
2.
3.
Pull off the rear panel connectors and loosen both screws on
the unit bottom.
Rear Panel
M4x8
Fig.: 4 - 9
Infusomat P 2.0gb
4- 9
Unit Elements
2.
Pull off the connector to the mains power supply and drop
sensor, see Fig.: 4 - 7.
3.
4.
M18
Fig.: 4 - 10
Exchange fm Recessed Plug
Cable, Red
1.
Cable, Blue
PT 3x8
Note
The new recessed plug must be slightly moveable after assembly.
Exchange Potential Equalization Bolt
1.
2.
2x M4 each
2x M6
Fig.: 4 - 11
4 - 10
Infusomat P 2.0gb
Unit Elements
Note
The voltage selection for switchable power supplies is at the fuse
element.
Exchange Drop Sensor Socket
3 X Torx M3x10
Fig.: 4 - 12
1.
2.
3.
Check
Safety check, functional check.
4.9
Front Panel
Designation
Ord. No.
Front panel without clamp lever and torsion spring . . 3450 2092
Snap-In Pin
(Rear Side)
Tamper-Proof Cap
Reed Sensor
(Rear Side)
Snap-In Pin
(Rear Side)
IP 023
Fig.: 4 - 13
Infusomat P 2.0gb
1.
2.
3.
4.
5.
6.
Press reed sensor out of the holder on the rear side, see Fig.:
4 - 14.
7.
Press both snap-in pins inwards (rear side top and bottom).
Then remove the front panel to the front.
8.
Unit Elements
9.
Insert circular seal. Assembly is done in reverse order. Snapin pins manually. Insert reed sensor and seat the cables firmly
with cable ties.
Note
Always use a new pump housing.
Check
Safety check, pump unit check.
4 - 12
Infusomat P 2.0gb
Unit Elements
Designation
Ord. No.
Note
When replacing the finger pump adhere to Table 4 - 1 Compatibility List pg. 4 - 6).
Finger pump (without motor) including pump, . . . . . 3450 1746
pump cover, seal membrane and occlusion sensor
board, software IFPC
(installed up to unit serial no. 5505)
Finger pump (without motor) including pump, . . . . . 3452 0481
pump cover, seal membrane and occlusion sensor
board, software IFPe, IFPE
(installed from unit serial no. 5506)
Finger pump (without motor and board) . . . . . . . . . . 3452 0597
incl. pump, pump cover,
and seal membrane
Motor with pinion for finger pump . . . . . . . . . . . . . . . 3450 1924
Exchange
M3x6
Motor
1.
2.
3.
4.
Loosen motor screws, pull off the motor connector and remove motor from pump unit.
Snap-In Pin
Note
Do not loosen the assembly screw on the lower occlusion sensor
board! Otherwise the pump has to be calibrated with the 2.2 mm
template.
5.
6.
Press down snap-in pins (from the inside) and tilt the pump
forward and unhinge.
7.
Pump Unit
CAUTION
Due to the improved occlusion sensor the finger pump to be installed is dependent on the controller board and the software.
Reed Sensor
Cable Tie
Note
Fig.: 4 - 14
Infusomat P 2.0gb
Be sure that the cable of the reed sensor and air sensor do not
hinder the function of the occlusion sensor and the monitoring of
the motor speed (slot disc).
4 - 13
Unit Elements
The complete pump unit (pump without motor, pump cover, membrane, boards) was calibrated by B.Braun. After a complete exchange the unit data and user data must be entered in the service
program again as the data memory is on the pump board:
8.
Drug name
Ward identification
Alarm tone
User language
Menu
If data is not entered, Calibration Defective may be displayed after the unit is switched on again.
9.
4 - 14
Infusomat P 2.0gb
Unit Elements
4.11
Occlusion Sensor
Test Equipment
Ord. No.
Ord. No.
Note
When replacing the occlusion sensor pay attention to Table 4 - 1
Compatibility List pg. 4 - 6).
Occlusion sensor (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 7353
Software IFPC
(installed up to unit serial no. 5505)
Occlusion sensor (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0589
Software IFPe, IFPE
(installed from unit serial no. 5506)
(only delivered when a pressure
calibration device is available)
Exchange
Light Barrier
Board
CAUTION
Screw (1)
Occlusion Sensor
cpl.
Plain
Washer
2.
3.
4.
Loosen screw (2) of the occlusion sensor and remove it together with plain washer and serrated lock washer. Then remove the occlusion sensor with occlusion sensor board and
light barrier board.
5.
Fig.: 4 - 15
CAUTION
The occlusion sensor to be installed is dependent on the controller
board and the software.
Infusomat P 2.0gb
4 - 15
Unit Elements
Note
Make sure that the occlusion sensor slide can smootly run in the
guides and that the coil core can move inside the coil.
6.
After a complete exchange the unit data and user data must be
entered in the service program again as the data memory is on the
lightbarrier board.
8.
Drug name
Ward identification
Alarm tone
User language
Menu
If data is not entered, Calibration Defective may be displayed after the unit is switched on again.
9.
4 - 16
Calibrate occlusion sensor, Ord. No. 3450 7353: (see Occlusion Sensor Function 500.0 * pg. 3 - 10).
Infusomat P 2.0gb
Unit Elements
j)
k)
l)
Note
If the calibration values are known the values can also be entered
manually.
m) Call function 500 in the service program (see Occlusion
Sensor Function 500.0 ** pg. 3 - 10).
n) Open the data entry window with "yes".
o) Select Calibration value low "1" and Calibration value
high "2" by pressing <<" and >>". Enter the calibration
values via the keypad and acknowledge with yes.
p) Quit function in the service program and save data.
q) Register the changed pressure values in the unit book.
Infusomat P 2.0gb
4 - 17
Unit Elements
r)
Designation
Ord. No.
2.
3.
4.
5.
Press the complete sensor from behind and out of the frame.
6.
Insert new sensor and seat the cables firmly with cable ties.
Note
Be sure that the cables of the reed sensor and air sensor do not
hinder the function of the occlusion sensor and the monitoring of
the motor speed (slot disc).
Check
After exchange of the air sensor:
Air Sensor
Fig.: 4 - 16
Check the air value, please refer to the TSI-list (see Technical Safety Inspection TSI pg. 7 - 1).
Check the water value; please refer to the TSI-list (see Technical Safety Inspection TSI pg. 7 - 1).
4 - 18
Infusomat P 2.0gb
Unit Elements
Designation
Ord. No.
1.
2.
3.
4.
5.
Fig.: 4 - 17
Disassemble either LCD module or support plate with membrane keypad or door hinge pins respectively and exchange
the door frame.
7.
Note
Hinge Pin
6 x PT2.5x14
Fig.: 4 - 18
Infusomat P 2.0gb
Do not kink either of the flex cables. Push the contacts to the stop
of the zero force insertion connector and lock in same position.
Check
Electrical safety, functional check, pump unit check.
4 - 19
Unit Elements
Designation
Ord. No.
2.
3.
Loosen barcode label from the base material and stick it on.
Note
Destroy the type plate delivered.
Check
Check that serial number and pump symbol in the plain text field
of the barcode label correspond with the type plate on the pump
of the Infusomat P.
Barcode Label
Fig.: 4 - 19
Designation
Ord. No.
Check
Electrical safety, functional check, pump unit check.
4 - 20
Infusomat P 2.0gb
5-2
5-
1. Visual Inspection
2. Safety Inspection
As per IEC/EN
60 601-1
Mains voltage ____ V AC
Protective conductor resistance
incl. mains
cable < 0.2
____
Insulation resistance
>> 2 M
____
Earth leakage current
30 A
____ A
3. Functional Inspection
Switch on Unit:
Self-test
Control lamps
Compare with Display:
Set delivery rate
Battery Test:
Switch mains/battery/
mains
Switch on in battery mode
and check self-test
Air Sensor:
0.4 ml air bubbles alarm
Air value
Water value
Calibration value (alarm
threshold), adjust if necessary
Values see TSI
Drop Sensor:
Simulate occlusion alarm
(alarm with closed roller
clamp)
Simulate free flow (alarm)
Staff call
Alarm suppression
Observe the procedure information (see Procedural Instructions
for Inspection pg. 8 - 1)!
Infusomat P 2.0gb
5- 1
5- 2
Infusomat P 2.0gb
6-2
6-
Maintenance
It is recommended every 2 years. In addition to the technical safety inspection, perform the following inspection points:
1.
2.
3.
Check easy running of the flow inhibitor, clean and if necessary exchange pressure springs.
4.
5.
Check the drop sensor optic and spring mechanics and clean,
if necessary.
6.
7.
8.
Infusomat P 2.0gb
6- 1
Maintenance
6- 2
Infusomat P 2.0gb
7-2
7-
Unit: Infusomat P
Manufacturer: B. Braun Melsungen AG
Observe the service manual and the instructions for use. All measured values are to be documented.
Accessories used should be included in testing. Make exclusive use of calibrated measuring instruments.
Article No.
1. Visual Inspection
Cleanliness, completeness,
damage
Pump sealing diaphragm
Softkeys, rubber feet
Control unit, lock mechanism, pump cover
Flow inhibitor
Mains cable and mains plug
connector
MFC connector incl. MFC
cable
Drop sensor line and
plug connector
Check voltage values
100/110/120 V = T 0.315 A
200/230/240 V = T 0.16 A
Unit No.
Year of Procurement
2. Safety Inspection
as per IEC/EN60601-1
4. Functional Inspection
Check mains
voltage
____ V AC
Protective conductor resistance
incl. mains
cable < 0.2
____
Insulation resistance
>> 2 M
____
Earth leakage current
30 A
____ A
Switch on Unit:
Self-test
All symbols in LCD
Control lamps
Compare with Display:
Set delivery rate
Set volume
Set time
Press every key once
Battery Test:
Switch mains/battery/mains
Switch on in battery mode
3. Accessories Used
and check self-test
MFC staff call lead
Air Sensor:
_______________________
(Check with Intrafix Air P Ord.
_______________________
No. 0406 2957, in temperature
range 20C...25C)
0.4 ml air bubbles alarm
Air value max. 65mV
Water value min. 455mV
Alarm threshold = 130 mV
check and if necessary enter
Drop Sensor:
Simulate occlusion alarm
with closed roller clamp
Simulate free flow (alarm)
Electronic Occlusion Pressure:
Check alarm with switchoff pressure
low and high
Mechanical Occlusion Pressure:
max. 2.9 bar
____ bar
> 1.8 bar
____ bar
Staff call
Pump cover alarm
Alarm suppression
Flow inhibitor
pressure check up to 0.8bar
no free flow
Check delivery accuracy according to service manual
CAUTION: Charge battery!
Test Result: Defects found which could endanger patients, users or third parties:
Measures to be taken:
Repair
___________________
Special Features / Documentation:
Yes
No
Date / Signature:
Next deadline:
7- 1
7- 2
Infusomat P 2.0gb
8-6
8-
1. Visual Inspection
Unit housing:
a) If the unit is not sealed countersunk screw at the rear of
the unit.
b) If the unit is sealed, remove lacquer from one of the holes
in the foot stands.
Note
Do not use the foot stand assembly screws as alternative measurement points.
Document the largest value.
Insulation Resistance
Insulation resistance >> 2 M
Measurement with 500 V between shorted mains connectors and
potential equalization bolt.
Earth Leakage Current
Earth leakage current 30 A incl. mains cable.
Measurement under standard conditions at the protective conductor of the mains cable. Two measurements (one with changed
poles).
Document the largest value.
Infusomat P 2.0gb
8- 1
3. Functional Inspection
Switch-on Test
Switch-on test keypad and display: check correct procedure.
Alarm tone, display: rate 000.0, VOL, TIME etc., display of all pixel,
contrast, display light, alarm and operating LED.
Battery Test
Switch mains/battery/mains: Interrupt mains supply twice in intervals of 1 second. Pay attention to the switch-over in the display. The unit must not switch to malfunction.
Note
Running time minimum 30 minutes after charging of 16 hours.
Air Sensor
Fig.: 8 - 1
Simulate free flow: Press the bottom part of the drop chamber together, to generate a jet. Immediate alarm.
Staff Call
-
Alarm Suppression
Press the alarm key. The current alarm is suppressed for 2 minutes.
8- 2
Infusomat P 2.0gb
General
-
Room temperature 20 - 28 C
Connect manometer to the outlet side of the pump and position the manometer approx. to medium height of the Infusomat P.
Fig.: 8 - 2
8- 3
8- 4
Infusomat P 2.0gb
Measurement Equipment:
-
Procedure:
80 0.4 ml
Measurement rate:
125 ml
Measured volume:
25 ml
Fig.: 8 - 3
Fig.: 8 - 4 Graph
Infusomat P 2.0gb
8- 5
Measurement Time
Deviation
%
Rate
ml/h
12 min
37.9 sec
-5
118,75
12 min
30.0 sec
-4
120,00
12 min
22.3 sec
-3
121,25
12 min
14.7 sec
-2
122,50
12 min
7.3 sec
-1
123,75
12 min
0.0 sec
125,00
11 min
52.9 sec
+1
126,25
11 min
45.9 sec
+2
127,50
11 min
39.0 sec
+3
128,25
11 min
32.3 sec
+4
130,00
11 min
25.7 sec
+5
131,25
11 min
19.7 sec
+6
132,50
11 min
12.9 sec
+7
133,75
11 min
6.7 sec
+8
135,00
11 min
0.6 sec
+9
136,25
10 min
54.5 sec
+10
137,50
10 min
48.5 sec
+11
138,75
10 min
42.9 sec
+12
140,00
10 min
26,1
+15
143,75
Scales
8- 6
After the time has expired stop Infusomat P and stop watch.
9-2
9-
Infusomat P 2.0gb
9- 1
9- 2
Infusomat P 2.0gb
10 - 4
10 -
10
Unit Elements
Designation
Ord. No.
Mains Fuses
Fuse T 0.16 A for 200 / 230 / 240 V
(10 pcs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 2847
Designation
Finnish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Portuguese. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Czech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Polish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turkish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ord. No.
3450 3404
3450 3382
3450 3358
3450 3358
3450 3382
Battery
Battery incl. connector plug
1.2 Ah / 7.2 V and holder . . . . . . . . . . . . . . . . . . . . 3450 2556
Controller Board
Door Lock
Rear Panel
Rear panel with screws (M3) and seal . . . . . . . . . . . . . 3450 1860
Pump Cover
Pump Housing
Infusomat P 2.0gb
3450 1851
3450 1851
3450 1851
3450 1851
3450 3382
3450 3382
3450 3404
3450 3404
3450 3404
Front panel without clamp lever and torsion spring . . 3450 2092
Circular seal 571 mm / 45 mm . . . . . . . . . . . . . . . . . . . 3477 3126
Tamper-proof caps 10 mm (50 pcs.) . . . . . . . . . . . . . . 3477 3134
Pump housing, cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3390
Cover 6.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3412
Clamp lever with torsion spring and pin 4x20 . . . . . . 3450 3420
Torsion spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 3439
Reed sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1754
10 - 1
10
Designation
Ord. No.
Pump Unit
Note
When replacing the finger pump adhere to Table 4 - 1 Compatibility List pg. 4 - 6).
Designation
Ord. No.
Operating Unit
Membrane keypad with support plate and seal. . . . . . 3450 1800
LCD module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 1819
Flex cable, preformed . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 8830
Frame incl. pressure spring and magnet . . . . . . . . . . . 3450 1835
Air Sensor
10 - 2
Infusomat P 2.0gb
10
Accessories
Universal Clamp
Designation
Ord. No.
Software Update
Update-Kit IFPC02002 . . . . . . . . . . . . . . . . . . . . . . . . . 3450 6462
Update-Kit IFPe02003 . . . . . . . . . . . . . . . . . . . . . . . . . . On request
Update-Kit IFPE13003 . . . . . . . . . . . . . . . . . . . . . . . . . On request
(only units with controller
board with loudspeaker)
MFC interface line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0871 1661
Infusomat P 2.0gb
10 - 3
10
10 - 4
Infusomat P 2.0gb
A-4
A-
Appendix
ESD Recommendations
A
Semiconductors can be destroyed by electrostatic discharge. Especially MOS components can be damaged by interference from
electrostatic fields, even without discharge via contact. This type
of damage is not immediately recognizable. Unit malfunctions
can even occur after a longer period of operation.
Every workstation must be equipped according to the recommendations with the necessary static protective measures, if ESD
components or boards are handled.
Workstation
Each workstation must be equipped with a conductive table surface. The conductive surface, the soldering iron or the soldering
stations must be grounded via protective resistors.
Chairs must be of antistatic design. The floor or floor mats should
be of electrically conductive material.
Personnel must wear conductive wristbands which are connected
to a central ground potential via protective resistors, e.g. the
ground contact of a wall outlet. Furthermore it is recommended
that personnel wear cotton clothing and electrically conductive
shoes to prevent electrostatic charge.
Fig.: A - 1
Infusomat P 2.0gb
A- 1
Appendix
Revision Service-Documentation
Version 2.0
This manual has been completely revised. The most important
changes are listed below:
-
New software
Current Information
Order Form
A- 2
Infusomat P 2.0gb
Appendix
FAX
(Master)
B. Braun Melsungen AG
Fax-No: (05661) 75 - 38 09
Hospital: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ward: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 209 Melsungen
Street: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
zip code / town: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
email: [email protected]
Person responsible: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tel.: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Number
Serial Number
Serial Number
We guarantee that we will fix the barcode label / type plates to the corresponding pumps in accordance with the
Service Manual and its enclosures and will carry out the necessary test steps. Barcode labels or type plates that
are not required will be destroyed.
Date: ____________________
Infusomat P 2.0gb
Signature:
A- 3
Appendix
A- 4
Infusomat P 2.0gb