0120

IP-7700 INFUSION PUMP

SERVICE MANUAL

IP-7700 / SME-04-REV.0-08B27

CONTENT
1.
1-1. 1-2. 1-3.

STRUCTURE
Block Diagram Descriptions Operating Flow

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2~7
2 4~6 7

2.
2-1. 2-2. 2-3. 2-4. 2-5. 2-6.

DISASSEMBLY AND ASSEMBLY

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8~12
8~9 9 ~10 11 11 12 12

3.
3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7.

Trouble Shooting
Power on Failure Air In line Error Occlusion Error Flow Error Empty Error Door Error Battery Error SPECIFICATION

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13~17
13 13 13 ~14 14~15 15~17 17 17

*DO NOT EXPOSE THIS MANUAL TO OTHER PARTY WITHOUT PERMISSION FROM MANUFACTURER, AMPALL.

IP-7700 / SME-04-REV.0-08B27

1. STRUCTURE
1-1. Block Diagram

IP-7700 / SME-04-REV.0-08B27

1. STRUCTURE

1-2. Descriptions
MAIN BOARD FRONT REAR

SHAPE

FUNCTION

Entire system control, Display, Memory, Time

SUB BOARD FRONT REAR

SHAPE

FUNCTION

Injection, Condition of injection Sensing

MOTOR BOARD FRONT REAR

SHAPE

FUNCTION

Drive motor, Recharge battery, Supply circuit power

IP-7700 / SME-04-REV.0-08B27

1. STRUCTURE

POWER BOARD FRONT REAT

SHAPE

FUNCTION

Rectify power, Supply power

KEY PAD REAR

SHAPE

FUNCTION

Input a key, LED Display

IP-7700 / SME-04-REV.0-08B27

1. STRUCTURE

Others POWER ASSY STAND ANGLE

DOOR ASSY

BACK COVER ASSY

MOTOR ASSY

IP-7700 / SME-04-REV.0-08B27

1. STRUCTURE

Others BATTERY

IP-7700 / SME-04-REV.0-08B27

1. STRUCTURE

1-3. Operating Flow

Turn on Power switch

Connect DRIP SENSOR(OPTION)

Initialize system

Setup an IV set and remove the air bubble

Close and Lock a pump door

Attach IV set tube on the pump

Attach DRIP SENSOR (OPTION)

Setup amount of IV set(drop/ml)

Insert IV set needle into a patient

Setup flow rate(ml/h)/Bolus rate(ml)

Press START button(Start injection)

Complete injection

(*) START button (Start Injection) Motor rotary(Peristaltic finger) DRIP SENSOR(Detect total amount of injection) Ultrasound sensor(Detect the air bubble in a tube.) (*) Complete injection Start K.V.O. rate injection (This is to prevent a needle from clogging by a blood coagulant.)

IP-7700 / SME-04-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY

2-1. Disassembly & Assembly Case

2-1-2 Remove battery Remove bolts on the rear and bottom of BACK CASE.

Open a battery cover, remove a battery and sponge.

IP-7700 / SME-04-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY

Assembly DOOR ASSY and BACK CASE ASSY.

2-2. Assembly and Replace Main Board

2-2-1. Remove a Jog-shuttle Switch Knob on the front.

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2. DISASSEMBLY & ASSEMBLY

2-2-2 Remove 8 bolts inside of the Door, then remove PCB cover and CABLE cover. 2-2-3 Remove FLAT CABLE on the PCB, take out MAIN PCB. CAUTION : When assembly MAIN BOARD and SUB BOARD connecting cable, be careful the sequence of cables.

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IP-7700 / SME-04-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY

2-2-1 Remove the Motor connector, Battery connector and Power connector on the Motor board. 2-2-2 Remove 5 bolts on the board and take off the board.

2-3. Assembly and Replace SUB Board

2-3-1 Remove connector for Ultra sonic Sensor, Door Detect, Occlusion Detect and Main to Sub. 2-3-2 Remove 2 bolts and 2 supports, and take off the board.

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IP-7700 / SME-04-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY

2-4-1 Remove 8 bolts and take off Power ASSY. from the Door ASSY.

2-4. Assembly and Replace Motor ASSY

2-4-1 Remove 4 bolts, then take off Motor ASSY.

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IP-7700 / SME-04-REV.0-08B27

3. Trouble Shooting

NOTE

Whenever alarm sounds, the pump stops infusion and [STATUS] LED on the top of the pump is flashing in red. That is, alarm sounds only in error situation during infusion.

Symptom

Cause
AC or DC power cord is not inserted properly

Action
Check the AC or DC power cord connection.

3-1 Power on Failure Pump is switched on.

Internal not deteriorated

battery

Never connect both AC and DC power to the pump at the same time Stop the operation of the pump and replace with a new has battery through your local authorized dealer.

3-2

Air In line Error

The [AIR] LED flashes and alarm sounds continuously showing AIR IN LINE on the LCD.

The voltage of the internal Recharge the battery fully for more than 6 hours by battery is low. connecting the pump to an AC power outlet. 1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 2. Close the manual roller clamp on IV set. 3. Open the door and push the release lever to the right to release the tubing clamp. 4. Take the infusion line from the pump and tap Air bubble is in the tubing the tube to make the air bubble gather into the drip IV set is not properly chamber.(In case that Air-In-Line detector is placed stained, clean it with a gauze cloth or similar, Air-In-Line detector is moistened with cold or tepid water) stained 5. Set the infusion line back properly in place. 6. Close and lock the door securely. 7. Open the manual roller clamp on IV set. 8. Make sure to check that the delivery rate, delivery limit and drop volume that were set. 9. Restart infusion by pressing [START] button. IV set is not compatible Check the compatibility of IV set with your local dealer. with this pump.

3-3 Occlusion 1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. The[OCC] LED The manual roller clamp is 3. Open the manual roller clamp on IV set. flashes and closed. 4. Make sure to check that the delivery rate, delivery alarm sounds limit and continuously drop volume that were set showing 5. Restart infusion by pressing [START] button OCCLUSION on the LCD.

Error

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3. Trouble Shooting

Symptom

Cause

Action

The manual roller clamp is 6. Close and lock the door securely. closed. 7. Open the manual roller clamp on IV set. 8. Make sure to check that the delivery rate, delivery limit and drop volume that were set. 3-3 Occlusion 9. Restart infusion by pressing [START] button. Error IV set is not compatible Check the compatibility of IV set with your local dealer. with this pump. The[OCC] LED Tubing is kinked or twisted 1. Turn the alarm off by pressing [SILENCE] button. flashes and IV set is not properly 2. Make STAND-BY mode by pressing [STOP] button. alarm sounds placed 3. Close the manual roller clamp on IV set. continuously Tubing is stretched or 4. Open the door and push the release lever to the right showing shrunk to release the tubing clamp. OCCLUSION on 5. Take the infusion line from the pump, check the the LCD. infusion line and take a corrective action like untwisting or replacing with a new one to solve the problem of occlusion. 6. Set the infusion line back properly in place. 1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. The setting of drop volume is not correct. 3. By pressing [INFUSION SET] button, select the (e.g. In case of the use of IV correct set with 60drops/ml, the drop drop volume volume is set at 15drops/ml, 4. Make sure to check that the delivery rate, delivery limit and drop volume that were set 3-4 Flow Error 19drops/ml or 20drops/ml.) 5. Restart infusion by pressing [START] button. The [FLOW] LED flashes and alarm sounds 1. Turn the alarm off by pressing [SILENCE] button. continuously 2. Make STAND-BY mode by pressing [STOP] button. showing 3. Close the manual roller clamp on IV set. FLOW ERR on 4. Open the door and push the release lever to the right the LCD. to release the tubing clamp. 5. Either move the tubing connected to this pump at a Also, [FLOW] The same site of the tubing distance of more than 10cm to reset or replace IV set with LED flashes and has been set at peristaltic a new one. alarm sounds finger section for a long 6. Set the infusion line back properly in place. continuously in time(over 12 hours). case of Free Flow 7. Close and lock the door securely. situation. 8. Open the manual roller clamp on IV set. 9. Make sure to check that the delivery rate, delivery limit and drop volume that were set 10. Restart infusion by pressing [START] button.

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IP-7700 / SME-04-REV.0-08B27

3. Trouble Shooting

Symptom

Cause

Action

IV set is not compatible Check the compatibility of IV set with your local dealer. with this pump. 1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. Close the manual roller clamp on IV set. 4. Open the door and push the release lever to the right to release the tubing clamp. Tubing is not properly 5. Set the infusion line properly in place. placed 6. Close and lock the door securely. 7. Open the manual roller clamp on IV set. 8. Make sure to check that the delivery rate, delivery limit and drop volume that were set. 9. Restart infusion by pressing [START] button. 1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. Attach the drip sensor securely on the drip chamber. Drip sensor is not securely Make sure that the surface of drip chamber and drip sensor is dry. attached on the drip 4. Make sure to check that the delivery rate, delivery chamber on IV set. limit and drop volume that were set 5. Restart infusion by pressing [START] button.

3-4

Flow Error

The [FLOW] LED flashes and alarm sounds continuously showing FLOW ERR on the LCD. Also, [FLOW] LED flashes and alarm sounds continuously in case of Free Flow situation.

1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. In case of completing the infusion, close the manual roller The solution container is clamp on IV set and remove the needle from the skin. 3-5 Empty empty (In case of continuing the infusion, close the manual roller Error clamp, remove the needle from the skin and exchange the solution container with a new one and restart infusion The [EMPTY] LED by following the operating procedure) flashes, and alarm sounds 1. Turn the alarm off by pressing [SILENCE] button. continuously 2. Make STAND-BY mode by pressing [STOP] button. showing 3. Tap the drip chamber to remove air or dew EMPTY on the Air or dew is in Drip 4. Make sure to check that the delivery rate, delivery LCD despite the chamber limit and remaining solution drop volume that were set. in the container. 5. Restart infusion by pressing [START] button . Stop the operation of the pump and contact your local Peristaltic fingers do not authorized dealer. move

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IP-7700 / SME-04-REV.0-08B27

3. Trouble Shooting

Symptom

Cause

Action

3-5

Error

1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. Close the manual roller clamp on IV set. 4. Open the door and push the release lever to the right to release the tubing clamp. 5. Take the infusion line from the pump, check the infusion line Tubing is kinked or twisted. and take a corrective action like untwisting or replacing Tubing is stretched or with a new one to solve the problem of occlusion. 6. Set the infusion line back properly in place. shrunk 7. Close and lock the door securely. 8. Open the manual roller clamp on IV set. 9. Make sure to check that the delivery rate, delivery limit and drop volume that were set Empty 10. Restart infusion by pressing [START] button.

The [EMPTY] LED The wire in the cable of Stop the operation of the pump and contact your local flashes and alarm the drip sensor is authorized dealer. sounds damaged. continuously showing 1. Turn the alarm off by pressing [SILENCE] button. EMPTY on the 2. Make STAND-BY mode by pressing [STOP] button. LCD despite the 3. Clean it with a gauze cloth or similar, moistened with remaining solution cold or tepid water. in the container. The drip sensor is 4. Attach the drip sensor securely on the drip chamber. stained 5. Make sure to check that the delivery rate, delivery limit and drop volume that were set 6. Restart infusion by pressing [START] button. 1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. Open the manual roller clamp on IV set. The manual roller clamp 4. Make sure to check that the delivery rate, delivery limit on IV set is closed. and drop volume that were set 5. Restart infusion by pressing [START] button.

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IP-7700 / SME-04-REV.0-08B27

3. Trouble Shooting

Symptom
3-5

Cause

Action

Empty
1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. Attach the drip sensor securely on the drip chamber. Make sure that the surface of drip chamber and drip sensor is dry. 4. Make sure to check that the delivery rate, delivery limit and drop volume that were set. 5. Restart infusion by pressing [START] button

Error
The [EMPTY] LED flashes and alarm sounds continuously showing EMPTY on the LCD despite the remaining solution in the container. 3-6 Door Error The [DOOR] LED flashes and alarm sounds continuously showing DOOR OPEN on the LCD.

Drip sensor is not securely attached on the drip chamber on IV set

Door is open

1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. Close and lock the door securely 4. Make sure to check that the delivery rate, delivery limit and drop volume that were set 5. Restart infusion by pressing [START] button

3-7

Battery

Error
The [BATTERY] LED in Low level flashes and alarm sounds continuously showing BATT LOW on the LCD.

The voltage of the internal battery is low

1. Turn the alarm off by pressing [SILENCE] button. 2. Make STAND-BY mode by pressing [STOP] button. 3. Recharge the battery fully for more than 6 hours by connecting the pump to an AC power outlet

Internal battery deteriorated

has

Stop the operation of the pump and replace with a new battery through your local authorized dealer

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IP-7700 / SME-04-REV.0-08B27

SPECIFICATIONS
GENERAL SPECIFICATIONS OF IP-7700 INFUSION PUMP

INFUSION DELIVERY RATE ACCURACY WITH APPROVED I.V. SET VOLUME TO BE INFUSED DELIVERY LIMIT RANGE K.V.O RATE MECHANICAL PUMPING MECHANISM DRIP SENSOR DIMENSIONS (WDH) WEIGHT ALARM AIR IN LINE, OCCLUSION, DOOR OPEN, EMPTY CONTAINER, INFUSION COMPLETION, K.V.O. RATE, LOW BATTERY, REPEAT ALARM, FLOW ERROR (I.V. SET FREE FLOW PROTECTION) FEATURES PURGE RATE More than 300ml/h DC 24V, 0.5A NURSE CALL VOLUME MEMORY, TEMPORARY STOPPING, CLEAR VOLUME DELIVERED, SETTING UP IV SET, SETTING UP DISPLAY, SETTING DOSAGE MODE, ALARM VOLUME / OCCLUSION PRESSURE CONTROL OTHER PARAMETERS POWER REQUIREMENTS POWER CONSUMPTION CLASSIFICATIONS BATTERY / OPERATION / CHARGING BATTERY LIFE OPERATION CONDITIONS STORAGE CONDITIONS WARRANTY PERIOD 1 ~ 1000ml/h (1ml steps) / 0.1 ~ 999.9ml/h (0.1ml steps) ml/h control mode: 5% 0.1 ~ 9999ml 0.1 ~ 9999ml IV set: 15, 19, 20ml - 3ml/h / IV set: 60ml - 1ml/h

Linear Peristaltic Finger External (Optional) 100190250 (mm) Approximately 3.5kg

AC110 /220V,

50/60Hz

or

DC12V,

DC12V 1A

15VA Class 1 / Internal power supply / Type CF Ni-Cd, Ni-MH / 3 hours (at 125ml/h) / more than 6 hours 1.5~2 years 10~40, 30~85% RH (no condensation) -10~45, 10~95% RH (no condensation) 1 year

Specifications and design are subject to change for improvement without prior notice

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IP-7700 / SME-04-REV.0-08B27

www.ampall.com E-mail : [email protected] TEL :+82-2-858-2839~41 / FAX : +82-2-858-2442 ADDRESS : 3F Annex Hankook Junja Hyeopdong B/D 371-51 Gassan-Dong, Kumcheon-Gu, Seoul, Korea

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IP-7700 / SME-04-REV.0-08B27