Duplex Stainless Steel LDX 2404 or 1.4662 PDF

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North

American
Version
Imperial Units

LDX 2404
Duplex Stainless Steel
Steel grade

General properties

Outokumpu

EN

ASTM/UNS

LDX 2404

1.4662

S82441

Characteristic
properties
High resistance to uniform corrosion
High resistance to pitting and crevice corrosion
High resistance to stress corrosion cracking
and corrosion fatigue
Excellent mechanical strength
Good abrasion and erosion resistance
Good fatigue resistance
High energy absorption
Low thermal expansion
Good weldability

Applications
Storage tanks
Architectural applications
Structural components
Piping systems
Boilers and water heaters
Pulp & Paper
Oil & Gas
Energy
Water treatment and desalination
Process industry

LDX 2404 is a molybdenum-containing duplex stainless


steel with high contents of chromium and nitrogen. The
grade combines a higher mechanical strength than for
other common duplex grades with a generally high corrosion
resistance. These characteristics make LDX 2404 well
suited for optimal designs with respect to strength, reduced
maintenance, durability, and long-term cost efficiency. As with
all duplex grades, the normal service temperature is restricted
to a maximum of 600F.

Chemical composition
The typical chemical composition of LDX 2404 is shown
in Table 1.

Microstructure
The balanced chemical composition of LDX 2404
results in a microstructure containing approximately
equal amounts of ferrite and austenite after annealing.
Cold rolled material can be annealed as low as 1832F,
whereas hot rolled material should be annealed in the
temperature range 1976-2048F. Due to the lower
alloy content, mainly molybdenum, the precipitation of
undesirable intermetallic phases is more sluggish
than for conventional comparable duplex grades, like
2205. The high nitrogen content results in a rapid
reformation of austenite when welding, which improves
weld toughness.

Chemical Composition
Outokumpu
Steel Name

International
Steel No
EN
ASTM

Table 1

Chemical Composition, % by wt
Typical Values
C
N Cr Ni Mo Others

National steel designations,


suspended by EN
BS
DIN
NF

0.03 0.22 21.5 1.5 0.3 5Mn

1.4362 S32304

0.02 0.10 23 4.8 0.3

LDX 2404

1.4662 S82441

0.02 0.27 24 3.6 1.6 3Mn

2205

1.4462 S32205

0.02 0.17 22 5.7 3.1

318S13 1.4462 Z3 CND 22-05 Az 2377

4404

1.4404 316L

0.02 17.2 10.1 2.1

316S11 1.4404 Z3 CND 17-11-02 2348

4436

1.4436 316

0.04 16.9 10.7 2.6

316S33 1.4436 Z7 CND 18-12-03 2343

904L

1.4539 904L

0.01 20 25 4.3 1.5Cu

904S13 1.4539

2304


1
.4460

SS

1.4162 S32101

LDX 2101

Z3 CN 23-04 Az 2327

Z2 NCDU

25-20 2562

Mechanical properties

Corrosion resistance

LDX 2404 has high mechanical strength. In Table 2,


minimum and typical values for the grade are presented.
The mechanical properties at elevated temperatures are
shown in Table 3.

The corrosion resistance of LDX 2404 is better than for


Cr-Ni-Mo grades such as 4404 and duplex grades such
as 2304. The grade is suitable for use in a wide range of
applications and environments. A brief description of the
resistance to different types of corrosion is given below.

Mechanical properties at room temperature (68F), according to


Outokumpu internal standard AM641 (typical values are in the process of being established)
Minimum Values

Table 2

Uniform corrosion

Typical Values

P (0.59 in.)

H (0.157 in.)

Uniform corrosion is characterized by uniform attack


on the steel surface in contact with a corrosive medium.
Uniform corrosion data in various solutions based on
the widely accepted MTI-1 procedure are shown in Table 5
and Figure 1. The results are presented as the critical
temperature where the corrosion rate exceeds 0.127 mm/
year in the test solution.

C (0.039 in.)

The critical temperatures in the test solutions prescribed by MTI-1.


Concentration [% by wt}

Critical temperature [F]

Hydrochloric acid

HCI

0.2

>212 (bp)

Hydrochloric acid

HCI

1.0

203p

Hydrochloric acid + ferric chloride

HCI + FeCl3

1.0 + 0.3

122

Sulphuric acid

H2SO4

10

167

Sulphuric acid + chlorides

H2SO4 + Cl

10 + 2000 ppm

95

Sulphuric acid + chlorides + sulphur dioxide

H2SO4 + Cl + SO2Sulphuri

10 + 2000 ppm + sat.

77

Sulphuric acid

H2SO4

60

<57

Sulphuric acid

H2SO4

96

104

Phosphoric acid

H3SO4

85

212

Phosphoric acid + hydrofluoric acid

H3SO4 + HF

83 + 2

113


122 212 302 392 572 600

WPA 1

131

Rp0.2 ksi


64 55 50 47 43 43

WPA 2

131

Rm ksi


95 89 85 83 80 80

Nitric acid

HNO3

10

>212 (bp)

Nitric acid

HNO3

65

212

Nitric acid + hydrochloric acid

HNO3 + HCl

60 + 2

>140

Acetic acid

CH3COOH

80

>106 (bp)

Acetic acid + acetic anhydride

CH3COOH + (CH3CO)2O

50 + 50

194

Formic acid

HCOOH

50

185

Sodium hydroxide

NaOH

50

212

Proof strength

Rp0.2 ksi

61

79

79

Tensile strength

Rm

ksi

98

108

108

Elongation A5 %

25

25

Impact toughness*

44

59

290

290

290

KV

ft-lbs

Hardness HB

max

78

89

108

25/20**

116
32

-30

96

230

Tensile properties

Minimum values

123

33

P = Hot rolled plate, H = Hot rolled coil, C = Cold rolled plate and sheet.
*Refers to full size Charpy-V specimens performed on gauges >0.394 in.
**Refers to A80 for gauges less than 0.118.
Table 3

High temperature strength

98

Temperature F

Fatigue

The high tensile strength of LDX 2404 also implies


high fatigue strength. The fatigue strength at R=0.1
evaluated at 2 million cycles for 95% probability of survival
has been determined to be in excess of 72 ksi for cold
rolled material. Correction factors for surface roughness,
notches, welds, etc., are always required for utilization of
fatigue data.

Test solution

Table 5

bp = boiling point. p = pitting.


* The WPA 1 (high Cl-, low F -) and WPA 2 (low Cl-, high F -) solutions were designed to simulate wet process phosphoric acids.

Physical properties
The physical properties of LDX 2404 are shown in Table 4.

T (F)

Physical properties

Table 4


68F
200F 400F 600F

4432

284

904L

248

LDX 2101

212

2304

Density lb/in3

.28

Modulus of elasticity

X106 PSI

29

(28)

(27)

(26)

176

LDX 2404

Poissons ratio

(0.3)

140

2205

Thermal expansion at (RTgT)F X10 in/inF

(7.2)

(7.5)

(7.5)

Thermal conductivity

Btu/ft/hF

9.3

9.8

10.4

Thermal capacity

Btu/lbsF


(0.119)

Electric resistivity

nm

(0.80)

-6

8.7

104
68
32

10% H2SO4

96% H2SO4

85% H3PO4

65% HNO3

50% NaOH

Fig. 1. Critical temperatures in selected test solutions prescribed by MTI-1.

2 - LDX 2404 Duplex Stainless Steel

LDX 2404 Duplex Stainless Steel - 3

Pitting and Crevice Corrosion

Fabrication

The resistance to pitting and crevice corrosion is particularly


important in chloride-containing environments. The resistance
of LDX 2404 to these types of corrosion is good, due to the
high chromium and nitrogen content of this grade and further
improved by the addition of molybdenum. One common way
to describe the relative corrosion resistance is to use the
pitting resistance equivalent, PRE, (%Cr + 3.3 x %Mo + 16 x
%N) shown in Table 6.

158

Hot Forming

Hot forming is performed in the temperature range 16522048F and should be followed by a solution annealing to
restore the original properties. The mechanical strength of the
material is low at these high temperatures.

140
122
104

Cold Forming

86

PRE, Typical values for duplex grades. 


LDX 2101 2304

Table 6

LDX 2404 2205

68
50


PRE
26 26 33 35

32

The pitting corrosion resistance has been evaluated according


to ASTM G 150 using the Avesta Cell, where the critical
pitting corrosion temperature, CPT, is determined. The values
for LDX 2404 are compared with other Outokumpu grades in
Figure 2.
The crevice corrosion resistance, expressed as the critical
crevice corrosion temperature (CCT), has been measured
using the ASTM G 48 F method. LDX 2404 is compared with
some other Outokumpu grades in Figure 3.

4404 4436

904L

LDX 2304 LDX 2205

2101
2404

Fig. 2. C
 ritical Pitting Temperature (CPT) values according to ASTM G 150 for
ground surface (320 mesh) of Outokumpu stainless steel grades.

The resistance of a steel to atmospheric corrosion is


strongly linked to its resistance to localized corrosion such
as pitting and crevice corrosion. Since LDX 2404 shows
good resistance to these types of corrosion, the resistance
to atmospheric corrosion is good. Accordingly LDX 2404 is
sufficiently resistant in most environments, including seaside
locations. Early results from a marine atmospheric testing
station have shown LDX 2404 to be on a par with 2205.

77

Milling tests show similar or better results than for 2205, but
not as good as reported for LDX 2101.

68

Heat Treatment

Like all duplex stainless steels, LDX 2404 shows good


resistance to chloride-induced stress corrosion cracking
(SCC). Several test methods are used to rank different steel
grades with respect to their resistance to SCC. In Table 7,
results from immersion tests in NaCl, CaCl2 and MgCl2
(ASTM G 36), and the evaporative method, wick test (ASTM C
692) are summarized.

Products

Plate, sheet, and coil


Welded pipe and tube upon inquiry
Fittings upon inquiry
Bar upon inquiry

50

LDX 2404 is solution annealed at 1832-2048F. Rapid


cooling is recommended after annealing to restore the
original properties. Support during annealing may be used to
avoid shape distortion.

41

ksi

A5 (%)

(Hv1)

32

174

60

340

50

330

40

320

30

310

20

300

10

290

280

4404

4436 904L

LDX 2304 LDX


2205
2101
2404

Fig. 3. C
 ritical Crevice Temperature (CCT) values according to ASTM G 48 F
for ground surface (120 mesh) of Outokumpu stainless steel grades.

Stress Corrosion Cracking

LDX 2404 is suitable for most forming operations used


in stainless steel fabrication. Due to the high proof strength
of LDX 2404, greater working forces than those required
for austenitic steel are usually needed for cold forming
operations such as deep drawing and spinning. However,
in many cases the yield strength can be utilized for downgauging which reduces the need for larger working forces.
The high strength also gives a relatively high springback
compared to austenitic grades. Figure 4 shows how
mechanical properties, elongation, and hardness varies with
prior cold working.

LDX 2404 has good weldability and can be welded using


the same processes used for other duplex steels. In general,
the recommendations given for welding of duplex steels also
apply for this grade. As the steel is alloyed with nitrogen, it is
beneficial to add nitrogen to the shielding gas with GTAW and
PAW to prevent nitrogen loss. Ar + 1-3% N2 as shielding and
90% N2 + 10% H2 as backing gas are consequently preferred
over pure argon. Normally, a filler of type 22 9 3 NL should be
used for optimum properties in the as welded condition.

Machining

59

Atmospheric Corrosion

Welding

Rm

145

Intergranular Corrosion

Due to its duplex microstructure, LDX 2404 offers very good


resistance to intergranular corrosion. LDX 2404 passes
intergranular corrosion tests according to EN/ISO 3651-2
method A (Strauss Test) and method B (Streicher Test). The
result from the intergranular corrosion test ISO 3651-1/ASTM
A 262 practice C (Huey Test) designed to evaluate materials
in contact with strongly oxidizing agents, e.g. nitric acid,
shows better or similar performance for LDX 2404
compared to 2304.

Results from Stress Corrosion Cracking (SCC) Testing

Table 7

Grade

25% NaCl
boiling, 107C
U-bend

40% CaCl2
212F
R2p0.2
(4-PB)

ASTM G 36
45% MgCl2
309F
U-bend

ASTM C 692
1500 ppm Cl212F
wick test

LDX 2404

No SCC

No SCC

SCC

No SCC

2205

No SCC

No SCC

SCC

No SCC

4404

SCC

SCC

SCC

SCC

116

Rp0.2

Hv1

87

58

A5

29

0
0

10

15

20

Degree of cold stretch (%)


Fig. 4. Mechanical properties of 1 mm LDX 2404 after cold working.

4 - LDX 2404 Duplex Stainless Steel

LDX 2404 Duplex Stainless Steel - 5

1242EN, Bannockburn, USA. October 2014.

Working towards forever.


We work with our customers and partners
to create long lasting solutions for the tools
of modern life and the worlds most critical problems:
clean energy, clean water and efficient infrastructure.
Because we believe in a world that lasts forever.

Information given in this brochure may be subject to alterations without notice. Care has been taken to ensure that the contents
of this publication are accurate but Outokumpu and its affiliated companies do not accept responsibility for errors or for
information which is found to be misleading. Suggestions for or descriptions of the end use or application of products or methods
of working are for information only and Outokumpu and its affiliated companies accept no liability in respect thereof. Before using
products supplied or manufactured by the company the customer should satisfy himself of their suitability.
LDX 2101 is a registered trademark of Outokumpu Stainless.
LDX is a registered trademark of Outokumpu.
LDX 2404 is a registered trademark of Outokumpu.

Outokumpu High Performance Stainless


2275 E. Half Day Road, Suite 300, Bannockburn, IL 60015 USA
Tel. 1-847-317-1400 Fax 1-847-317-1404
outokumpu.com

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