A 732 - A732M - 02 Equivalencia Ic Astm
A 732 - A732M - 02 Equivalencia Ic Astm
A 732 - A732M - 02 Equivalencia Ic Astm
Castings, Investment, Carbon and Low Alloy Steel for General Application, and Cobalt Alloy for High Strength at Elevated Temperatures1
This standard is issued under the xed designation A 732/A732M; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 1.1 This specication covers carbon and low-alloy steel castings made by the investment casting process. 1.2 Fifteen grades of steel and two cobalt alloy grades are covered (see Appendix).
NOTE 1An investment casting is one that is produced in a mold, obtained by investing (surrounding) an expendable pattern with a refractory slurry which is allowed to solidify. The expendable pattern may consist of wax, plastic, or other material and is removed by heating prior to lling the mold with liquid metal.
1.3 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specication. 2. Referenced Documents 2.1 ASTM Standards: A 370 Test Methods and Denitions for Mechanical Testing of Steel Products2 A 488/A488M Practice for Steel Castings, Welding, Qualications of Procedures and Personnel3 A 941 Terminology Relating to Steel, Stainless Steel, Related Alloys, and Ferroalloys4 E 21 Test Methods for Elevated Temperature Tension Tests of Metallic Materials5 E 30 Test Methods for Chemical Analysis of Steel, Cast Iron, Open-Hearth Iron, and Wrought Iron6
E 94 Guide for Radiographic Examination7 E 125 Reference Photographs for Magnetic Particle Indications on Ferrous Castings7 E 139 Practice for Conducting Creep, Creep-Rupture, and Stress-Rupture Tests of Metallic Materials5 E 165 Test Method for Liquid Penetrant Examination7 E 192 Reference Radiographs for Investment Steel Castings for Aerospace Applications7 E 350 Test Methods for Chemical Analysis of Carbon Steel, Low-Slloy Steel, Silicon Electrical Steel, Ingot Iron, and Wrought Iron6 E 446 Reference Radiographs for Steel Castings up to 2 in. (51 mm) in Thickness7 E 709 Guide for Magnetic Particle Examination7 3. Ordering Information 3.1 Orders for material under this specication should include the following information: 3.1.1 Description of the casting by part or pattern number or drawing, 3.1.2 ASTM designation and year of issue, 3.1.3 Grade of steel, 3.1.4 Quantity, 3.1.5 Options in the specication (4.1, 5.3, 6.1, 9.1, and 10.3), and 3.1.6 Supplementary requirements. 4. Heat Treatment 4.1 Castings shall be supplied in the heat-treated condition with the exception of Grades 21 and 31. Heat treatment shall be either annealing, normalizing and tempering, or quenching and tempering to obtain either the specied properties or other properties that might be agreed upon within each grade. In this latter instance, Supplementary Requirement S19 should be used. Grades 21 and 31 shall be supplied in the as-cast condition unless otherwise agreed upon. 4.2 Heat treatment shall be performed after the castings have been allowed to cool below the transformation range.
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1 This specication is under the jurisdiction of ASTM committee A01 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.18 on Castings. Current edition approved Sept. 10, 2002. Published October 2002. Originally published as A 732 76. Last previous edition A 732/A 732M 98e1. 2 Annual Book of ASTM Standards, Vol 01.03. 3 Annual Book of ASTM Standards, Vol 01.02. 4 Annual Book of ASTM Standards, Vol 01.01. 5 Annual Book of ASTM Standards, Vol 03.01. 6 Annual Book of ASTM Standards, Vol 03.05.
Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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4.3 Denitions of terms relating to heat treatment shall be in accordance with Terminology A 941. 5. Chemical Composition 5.1 The castings shall conform to the requirements for chemical composition specied in Table 1 and Table 2. 5.2 Cast or Heat AnalysisAn analysis of each cast or heat shall be made by the manufacturer to determine the percentages of the elements specied in Table 1 and Table 2. The analysis shall be made from a test sample taken preferably during the pouring of the heat, or from a master heat (Note 2) which is remelted with only minor additions for deoxidization. The chemical composition determined from the heat or master heat shall be reported to the purchaser, or his representative, and shall conform to the requirements in Table 1.
NOTE 2A master heat is rened and alloyed metal of a single furnace charge, not exceeding 10 000 lb [4500 kg].
TABLE 2 Chemical Requirements-Cobalt Alloys
Type Carbon Manganese, max. Silicon, max Phosphorus, max Sulfur, max Chromium Nickel Cobalt Molybdenum Tungsten Vanadium Columbium + Tantalum Nitrogen Iron, max. Boron Grade 21 0.200.30 1.00 1.00 0.040 0.040 25.029.0 1.73.8 remainder 5.06.0 ... ... ... ... 3.00 0.007 max Grade 31 0.450.55 1.00 1.00 0.040 0.040 24.526.5 9.511.5 remainder ... 7.08.0 ... ... ... 2.00 0.0050.015
5.3 Product-Check-Verication AnalysisA product analysis may be made by the purchaser from material representing each heat, lot, or casting. The analysis shall be made on
representative material. Due to the possibility of decarburization, carbon and alloy steel samples for carbon analysis shall be taken no closer than 14 in. [6.4 mm] to a cast surface except
0.25 to 0.55 0.05 to 0.15 0.50 0.50 0.35 0.25 1.00 0.50 0.50 0.35 0.10 1.00 0.50 0.50 0.35 0.10 1.00 0.50 0.50 0.50 0.35 0.25 1.00 0.50 0.50 0.35 0.25 1.00
0.50
0.50 0.50
0.10 0.60
0.10 0.60
0.10 1.00
9Q Chrome Nickel Molybdenum IC 4330 0.25 to 0.40 to 0.04 0.045 0.20 to 1.65 to 0.70 to 0.20 to 0.35 0.70
10Q Chrome Nickel Molybdenum IC 4340 0.35 to 0.70 to 0.04 0.045 0.20 to 1.65 to 0.70 to 0.20 to 0.45 1.00
11Q Nickel Molybdenum IC 4620 0.15 to 0.40 to 0.04 0.045 0.20 to 1.65 to 0.25 0.70
12Q Chromium Vanadium IC 6150 0.45 to 0.55 0.65 to 0.95 0.04 0.045 0.20 to 0.80 0.80 to 1.10
13Q Chrome Nickel Molybdenum IC 8620 0.15 to 0.65 to 0.04 0.045 0.20 to 0.40 to 0.40 to 0.15 to 0.25 0.95
14Q Chrome Nickel Molybdenum IC 8630 0.25 to 0.65 to 0.04 0.045 0.20 to 0.40 to 0.40 to 0.15 to 0.35 0.95
15A Chromium IC 52100 0.95 to 1.10 0.25 to 0.55 0.04 0.045 0.20 to 0.80 1.30 to 1.60
Carbon Manganese Phosphorus, max Sulfur, max Silicon Nickel Chromium Molybdenum Vanadium Residual Elements: Copper Chromium Molybdenum + Tungsten Tungsten Total content of residual elements
A
0.80 2.00
0.50
0.50
0.50 0.35
0.50
0.50
0.50 0.50
0.10 0.60
0.10 1.00
0.10 1.00
1.00
0.10 1.00
0.10 1.00
0.10 0.60
Investment Casting (IC) numbers are to be used only for nomenclature comparison.
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that castings too thin for this shall be analyzed on representative material. The chemical composition thus determined shall meet the requirements specied in Table 1 and Table 2. 5.4 Referee AnalysisTest methods E 30 and E 350 shall be used for reference purposes. When a comparison is made between the heat analysis and product analysis, the reproducibility data, R2, in the precision statement of test methods E 350 shall be used as a guide. 6. Workmanship, Finish, and Appearance 6.1 The castings shall conform substantially to the shapes and sizes indicated by the patterns and drawings submitted by the purchaser. Casting tolerances or deviations from drawing dimensions shall be agreed upon between the purchaser and the manufacturer and shall be on the drawing. 7. Quality Assurance 7.1 The surface of the casting shall be examined visually and shall be free of adhering refractory, scale, cracks, hot tears, and other injurious imperfections. Castings may have a gate evidence of 0.03 in. [0.8 mm] maximum on surfaces subject to subsequent machining and 0.01 in. [0.3 mm] maximum on the surfaces not subject to machining. 7.2 When additional inspection is desired, Supplementary Requirements S4, S5, or S6 may be ordered. 7.3 The castings shall not be peened or plugged or impregnated to stop leaks. 8. Repair by Welding 8.1 Repairs shall be made using procedures and welders qualied under Practice A 488/A 488M. 8.2 Welding shall be accomplished with a ller metal that produces a weld deposit with a chemical composition similar to the casting. Castings ordered in the annealed condition or for subsequent hardening shall be annealed after weld repairs. Castings ordered heat treated shall be tempered in accordance with the qualied welding procedure after weld repairs with the exception of Grades 1A and 2A where postheat treatment is optional. 8.3 Welds shall be inspected to the same quality standards as are used to inspect the castings. 9. Inspection 9.1 The manufacturer shall afford the purchasers inspector all reasonable facilities necessary to satisfy him that the material is being produced and furnished in accordance with this specication. Foundry inspection by the purchaser shall not interfere unnecessarily with the manufacturers operations. All tests and inspections with the exception of product analysis (see 5.3) shall be made either at the place of manufacture or a laboratory with the capability to perform analyses or mechanical tests to the applicable ASTM specications. 10. Rejection and Rehearing 10.1 Any rejection based on tests made in accordance with 5.3 shall be reported to the manufacturer within 30 days from receipt of samples by the purchaser. 10.2 Material that shows injurious defects subsequent to its acceptance at the manufacturers works may be rejected, and the manufacturer shall be notied. 10.3 Castings rejected in accordance with this specication shall be made available to the manufacturer for his review and concurrence. 11. Certication 11.1 Upon request of the purchaser in the contract or order, a manufacturers certication that the material was manufactured and tested in accordance with the specication (including year date), together with a report of the test results, shall be furnished at the time of shipment. 12. Product Marking 12.1 Castings shall be marked for identication as agreed upon by the manufacturer and the purchaser. 13. Keywords 13.1 alloy steel; carbon steel; cobalt alloys; investment castings; steel castings
SUPPLEMENTARY REQUIREMENTS One or more of the following supplementary requirements shall be applied only when specied by the purchaser in the inquiry or order. Details of these supplementary requirements shall be agreed upon in writing by the manufacturer and the purchaser. S1. Residual Elements S1.1 The manufacturer shall determine the percentage of residual elements shown in Table 1 and Table 2 and report these results to the purchaser or his representative. S3. Tension Test (Castings Heat-Treated by Manufacturer) S3.1. Tensile properties shall be determined from material representing each heat. The bar from which the test specimen is taken shall be heat-treated with production castings to the
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same procedure as the castings it represents. The results shall conform to the requirements specied in Table 3, or to properties agreed upon, and shall be reported to the purchaser or his representative. S3.2 The test specimens shall be cast in the same type mold as the casting. They may be cast to shape or machined from blocks. The specimens shall be machined to dimensions in accordance with Test Methods and Denitions A 370 or the ICI bar shown in Fig. 1. Tension tests shall be performed in accordance with Test Methods and Denitions A 370.
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TABLE 3 Tensile Requirements
Grade ksi 1A 2A 2Q 3A 3Q 4A 4Q 5N 6N 7Q 8Q 9Q 10Q 11 12Q 13Q 14Q 15AD
A B
Tensile strength, min [MPa] [414] [448] [586] [517] [689] [621] [862] [586] [621] [1030] [1241] [1030] [1241] [827] [1310] [724] [1030] ... ksi 40 45 60 48 90 50 100 55 60 115 145 115 145 100 170 85 115 ...
Yield strength, min [MPa] [276] [310] [414] [331] [621] [345] [689] [379] [414] [793] [1000] [793] [1000] [689] [1172] [586] [793] ...
Heat Treatment
60 65 85 75 100 90 125 85 90 150 180 150 180 120 190 105 150 ...
AA A QtB A Qt A Qt NtC Nt Qt Qt Qt Qt Qt Qt Qt Qt A
Annealed. Quenched and tempered. Normalized and tempered. D Hardness Rockwell B, 100 max.
C
0.005 [0.15]
! [3]
0.252 [6.40]
0.375 [9.50]
0.385 [9.75]
916 [15]
1 [30]
3 [75]
S3.3 If the results of the mechanical test for any heat do not conform to the requirements specied, the castings may be reheat-treated and retested. If any test specimen shows defective machining or develops aws, it may be discarded, and another specimen substituted from the same heat. S4. Magnetic Particle Inspection S4.1 The casting shall be examined by magnetic particle inspection. The method of performing the magnetic particle test shall be in accordance with Practice E 709. The types and degrees of discontinuities considered may be judged by reference Photographs E 125. The extent of the examination and the basis for acceptance shall be subject to agreement between the manufacturer and the purchaser. S5. Radiographic Inspection S5.1 The casting shall be examined for internal defects by means of X rays or gamma rays. The inspection procedure shall
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be in accordance with Guide E 94, and the types and degrees of defects considered shall be judged by Reference Radiographs E 446 or E 192. The extent of examination and the basis of acceptance shall be subject to agreement between the manufacturer and the purchaser. S6. Liquid Penetrant Inspection S6.1 The casting shall be examined by liquid penetrant inspection. The method of performing the liquid penetrant test shall be in accordance with Practice E 165. The extent of the examination, the methods and types of penetrants to be used, the developing procedure, and the basis for acceptance shall be subject to agreement between the manufacturer and the purchaser. There are no ASTM reference standards for investment castings for liquid penetrant examination.
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S19. Mechanical Properties S19.1 Mechanical properties other than those specied in Table 3 may be ordered for each of the grades. The properties shall be agreed upon between the manufacturer and the purchaser. S25. Tension Test (Castings Heat-Treated by Purchaser) S25.1 The manufacturer shall heat-treat a tension specimen from the same heat to determine whether the castings are capable of being heat-treated to the specied properties. The results shall conform to the requirements specied in Table 3, or to properties agreed upon, and shall be reported to the purchaser or his representative. S25.2 The test specimens shall be cast in the same type mold as the casting. They may be cast to shape or machined from blocks. The specimen shall be machined to dimensions in accordance with Test Methods and Denitions A 370 or the ICI bar shown in Fig. 1. Tension tests shall be performed in accordance with Test Methods and Denitions A 370. S25.3 If the results of the mechanical test for any heat do not conform to the requirements specied, an additional test bar may be reheat-treated and retested, but no more than two retests shall be permitted. If any test specimen shows defective machining or develops aws, it may be discarded and another specimen substituted from the same heat. S26. High Temperature Tension Test S26.1 High-temperature tension tests shall be required when specied in the inquiry, contract, or order. When so specied, the properties obtained shall be reported to the purchaser or his representative and shall conform to the requirements prescribed in Table S26.1. The tension test shall be performed in accordance with Test Methods E 21. S27. Stress Rupture Test S27.1 Stress rupture tests shall be required when specied in the inquiry, contract, or order. When so specied, the properties obtained shall be reported to the purchaser or his representative and shall conform to the requirements prescribed in Table S27.1. The stress rupture test shall be performed in accordance with Practice E 139.
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TABLE S27.1 Stress Rupture Requirements
Grade Condition Test temperature: F C Stress: ksi MPa Rupture life, min, h Elongation in 4D, min, % 21 as cast 1500 820 23.0 160 15 5 31 as cast 1500 820 30.0 205 15 5
APPENDIX
(Nonmandatory Information) X1. GUIDE TO CLASSIFICATION OF COBALT ALLOY CASTINGS
X1.1 This guide is appended to the specication as a source of information; it is not mandatory and does not form a part of the specication. X1.1.1 This specication itself is intended to provide both the manufacturer and the purchaser of alloy castings with a means of production control on the basis of acceptance through mutually acceptable, sound, standard requirements. X1.1.2 This guide has been prepared as an aid to prospective users of alloy castings covered by the specication in determining the classication best suited for a particular application with due consideration to the particular requirements for that application. X1.2 Stress for DesignThe old method of basing design calculations on 50 % of the limiting creep stress is conservative, but it is relatively crude and has the disadvantage that the resulting stress values do not have a consistent relation to life expectancy. Design with the stress that should produce rupture in 100 000 h is frequently satisfactory, though it should be recognized that this is an extrapolated value and provides no assurance that the installation will actually endure for this time. Among the factors that can result in shorter life are reduction of the effective cross-sectional area by hot-gas corrosion, thermal stresses superimposed on the normal working stresses, and overheating. Usually overheating is the most serious of these, since in general a 200F [110C] increase in temperature will cut the rupture strength in half.
X1.3 Grade 21 (Cobalt-base27 % Cr, 5.5 % Mo, 2.8 % Ni): X1.3.1 This grade is resistant to oxidizing and reducing atmospheres at temperatures up to 2100F [1150C]. The alloy has good strength at elevated temperatures and is used in many applications where resistance to thermal shock is important. The alloy can be produced as sand, shell, or investment castings. X1.3.2 CompositionThis grade is of the austenitic, solid solutioning type and possesses its basic strength characteristics without the need of heat treatment. However, the alloy is so designed that aging occurs in the 1300 to 2100F [700 to 1150C] range by the formation of carbides, thus strengthening the alloy in service. The high chromium imparts the excellent oxidation resistance of the alloy and contributes, along with the molybdenum, to the strength of the alloy. X1.3.3 Mechanical PropertiesThis grade can be used for applications of high stress up to 1500F [815C] and moderate strength requirements to 2100F [1150C]. The average as-cast tensile strength at 1500F is 62 000 psi [430 MPa] with 16 % elongation. The alloy exhibits good impact strength even in the age-strengthened condition. The average charpy V-notch impact strength after aging is above 20 ftlb [27 J] in the 1200 to 1800F [650 to 980C] range. Table X1.1 contains typical stress-rupture data for this alloy. X1.3.4 ApplicationsThis grade can be used for applications of high stress up to 1500F and for moderate strength
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requirements up to 2100F. In the past, it has been used successfully for gas turbine blades and vanes, as well as for turbosupercharger blading applications. X1.4 Grade 31 (Cobalt-base25.5 % Cr, 10.5 % Ni, 7.5 % W): X1.4.1 This grade has been one of the most useful hightemperature alloys in the past. The alloy is used for highstrength applications to about 1500F [815C] and moderatestrength applications to 1800F [980C]. It has excellent oxidation resistance, thermal shock resistance, and fatigue life. The alloy can be produced as a sand, shell, or investment casting. X1.4.2 CompositionThis grade is the austenitic, solid solutioning type and possesses its basic strength characteristics without the need of heat treatment. However, the alloy is so designed that aging and strengthening occur in service through the precipitation of carbides. Also, it is sometimes necessary to employ a solution heat-treatment for heavy sections of castings to develop optimum strength. X1.4.3 Mechanical PropertiesUntil the introduction of the vacuum-melted nickel-base, precipitation-hardening alloys, the solid solution cobalt-base alloys were considered the stronger of the available engineering materials for high temperature applications. At 1500F [815C] this grade has an average as-cast tensile strength of 63 200 psi [43.5 MPa] and an elongation of 15 %. The combination of strength with high ductility is an advantage over other alloys which exhibit ductilities in the order of 5 % or less. Table X1.2 contains typical stress-rupture data for this alloy. X1.4.4 ApplicationsThis grade can be used for applications of high stress up to 1500F [816C] and for moderate strength requirements up to 2100F [1149C]. In the past, it has been used extensively for blading and vanes for gas turbine and turbosuperchargers.
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TABLE X1.2 Typical Stress-Rupture Data for Grade 31
Test Temperature F C Psi 1350 1500 1700 1800 730 815 925 980 49 000 33 000 20 000 13 000 10 h MPa 338 228 138 90 Psi 44 000 27 000 17 000 11 300 Average Initial Stress for Rupture 100 h MPa 303 159 117 78 Psi 40 000 23 000 15 400 10 200 500 h MPa 276 159 106 70 Psi 39 000 22 000 14 500 9 800 1000 h MPa 269 152 100 68
SUMMARY OF CHANGES Committee A01 has identied the location of selected changes to this standard since the last issue (D 732/D 732M 98e1) that may impact the use of this standard. (1) Added tungsten to Table 1. (2) Changed unspecied elements to residual elements in Table 1. (3) Changed signicant gures in Table 2.
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