Zetor Crystal 150,160 Manual
Zetor Crystal 150,160 Manual
Zetor Crystal 150,160 Manual
OPERATORS MANUAL
1/2015
150
160
ZETOR
This Operators Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor.
Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operators Manual very carefully.
In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work.
If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ZETOR
Brno
The technical specifications and information about the design, equipment, material and appearance are valid at the time
of print. The manufacturer reserves the right to implement changes.
CONTENTS
Location of serial numbers ............................................................................................................................11
Safety instructions for users .........................................................................................................................13
General safety regulations...........................................................................................................................13
Proper clothing ............................................................................................................................................13
Starting the engine .....................................................................................................................................14
Driving operation .........................................................................................................................................14
Transportation of persons, operation ..........................................................................................................14
Fire prevention principles ............................................................................................................................15
Preventive daily maintenance......................................................................................................................16
Front passengers seat notification .............................................................................................................17
Protection of cab against aerosols ..............................................................................................................17
The level of external noise of tractor ...........................................................................................................18
The level of internal sound of tractor ...........................................................................................................18
The level of vibrations on drivers seat........................................................................................................18
Tractors equipped with front end loader ......................................................................................................19
Zetor tractors used for work in the woods ...................................................................................................20
Principles for operating tractors equipped with front end loader .................................................................20
Preventive daily maintenance .......................................................................................................................21
Preventive daily maintenance......................................................................................................................21
Fuel system leaks ........................................................................................................................................21
Engine oil level ............................................................................................................................................21
Cooling system ............................................................................................................................................21
Liquid brakes ...............................................................................................................................................22
Trailer air brakes ..........................................................................................................................................22
Trailer hydraulic brakes ...............................................................................................................................22
Hydrostatic steering .....................................................................................................................................22
Air cleaner ...................................................................................................................................................23
Cab filtration.................................................................................................................................................23
Hitches .........................................................................................................................................................23
After work with front implements and in case of cooler clogging ...............................................................23
Tyres and wheels ........................................................................................................................................24
Short functional test ....................................................................................................................................24
Acquaintance with the tractor .......................................................................................................................25
Safety cabin .................................................................................................................................................25
Opening the door from the outside ..............................................................................................................25
Opening the door from the inside ................................................................................................................25
Rear window ................................................................................................................................................26
Side window.................................................................................................................................................26
Hinged lid .....................................................................................................................................................26
Adjustable screen and cover of the swing lid ..............................................................................................26
Shelf.............................................................................................................................................................27
Rear view mirrors ........................................................................................................................................27
Internal lighting ............................................................................................................................................27
Aggregation opening ...................................................................................................................................28
Drivers seat ................................................................................................................................................28
Driver's seat Sears ......................................................................................................................................29
Passengers seat .........................................................................................................................................29
Control panel on the right column of the cabin ............................................................................................30
Control panel on the right rear mudguard ...................................................................................................30
Panel of the instrument panel ......................................................................................................................30
Lights switch ................................................................................................................................................31
Lights switch between the grill and the cabin ..............................................................................................31
Switch of warning lights ...............................................................................................................................31
Direction lights, lower beam head lights, head lights and horn switches ....................................................32
Switch box ...................................................................................................................................................32
Switch box key in the position (0) ................................................................................................................32
Switch box key in the position (I) .................................................................................................................33
Switch box key in the position (II) ................................................................................................................33
Tilting and protrusion of steering wheel.......................................................................................................33
Manual throttle .............................................................................................................................................33
Reversing lever ............................................................................................................................................34
Gear shifting lever .......................................................................................................................................34
Gear shifting scheme...................................................................................................................................34
CONTENTS
Pedals ..........................................................................................................................................................34
Road and reduced speeds shifting lever .....................................................................................................35
PTO revolutions preselection lever .............................................................................................................35
Manual brake lever and coupling for semi-trailer control lever....................................................................35
Battery disconnector ....................................................................................................................................36
Heating control panel, * air-condition ..........................................................................................................36
Heating valve control (A) .............................................................................................................................36
Switch air-condition (C) ...............................................................................................................................37
Air circulation in cabin control (D) ................................................................................................................37
Proper function of the heating and air-condition system .............................................................................37
Fast heating of the cabin area .....................................................................................................................38
Fast cooling of the space of the cabin .........................................................................................................38
Operation of heating or air-condition with tractors work .............................................................................38
Immediately after cooling the cabin .............................................................................................................38
Air-condition and heating registers (A) ........................................................................................................39
Front windshield (B) defrosting ....................................................................................................................39
*Air filter with active carbon .........................................................................................................................40
Wiper and washer of the front window ........................................................................................................40
Front wiper speed switch .............................................................................................................................40
Rear window wiper ......................................................................................................................................41
Windshield washer tank ..............................................................................................................................41
Washer nozzle .............................................................................................................................................41
Fuel tank ......................................................................................................................................................42
Fuel tank drain plug .....................................................................................................................................42
Urea tank .....................................................................................................................................................42
Dashboard .......................................................................................................................................................43
Instrument panel - signal lamps...................................................................................................................43
Instrument panel - instruments ....................................................................................................................44
Instrument panel - buttons ...........................................................................................................................44
Display description ......................................................................................................................................45
Change of the look of display ......................................................................................................................45
Display - change of display..........................................................................................................................45
Display - resetting data ................................................................................................................................49
Display - manual brake ................................................................................................................................50
Display - indicator of service inspection intervals ........................................................................................50
Exceeding the service interval .....................................................................................................................50
Zeroing (reset) of the indicator of service inspection intervals ....................................................................51
Error signalling .............................................................................................................................................51
Display - error messages.............................................................................................................................52
Description of the display of error messages ..............................................................................................52
Symbols of tractor nodes .............................................................................................................................53
Display - service menu ................................................................................................................................53
Service menu ...............................................................................................................................................53
Display - history of defects ..........................................................................................................................54
Display - setting language mutation ............................................................................................................54
Display - machined area ..............................................................................................................................55
Machined area menu ...................................................................................................................................55
Machined area width ...................................................................................................................................55
Setting of the user-defined width of aggregation .........................................................................................56
Machined area record..................................................................................................................................56
Display - setting and calibration...................................................................................................................57
Travel speed calibration .............................................................................................................................58
Setting of steering sensors of the front axle ................................................................................................59
Setting of time ..............................................................................................................................................60
Instrument panel - warning ..........................................................................................................................60
Replenish fuel ..............................................................................................................................................60
Add urea ......................................................................................................................................................61
High temperature of the cooling liquid .........................................................................................................61
Low level of the cooling liquid ......................................................................................................................61
High temperature of the engine oil ..............................................................................................................62
High air temperature in the engine air intake system ..................................................................................62
Water in the coarse filter of fuel ...................................................................................................................63
High oil temperature in the gearbox ............................................................................................................63
CONTENTS
Full pushing filter of the gearbox distributor ................................................................................................64
Full pushing filter of the hydraulics ..............................................................................................................64
System of additional treatment of exhaust gases .......................................................................................65
System of additional treatment of exhaust gases (SCR) ............................................................................65
Conditions for system SCR operation .........................................................................................................65
Urea (Aqueous Urea Solution AUS 32) .......................................................................................................65
Principles for safe handling of urea .............................................................................................................65
Limitation of the engine power and engine revolutions ...............................................................................66
Indication of amount of urea in the tank ......................................................................................................66
Long-term shutdown of tractor.....................................................................................................................66
Repairs and maintenance of the system of additional treatment of exhaust gases ....................................66
Driving operation ............................................................................................................................................57
Before you start ...........................................................................................................................................67
If you do not succeed in starting the engine ................................................................................................67
Non-permitted starting .................................................................................................................................67
Starting the engine of the tractor .................................................................................................................68
Blocking of the start .....................................................................................................................................68
Immediately after start .................................................................................................................................68
Engine heating .............................................................................................................................................69
Error signalling .............................................................................................................................................69
Indication of the limitation of the engine power and engine revolutions ......................................................69
Signalling errors in the system of additional treatment of exhaust gases ...................................................70
Gear shifting ................................................................................................................................................70
Reversing lever ............................................................................................................................................70
Reversing lever position signalization .........................................................................................................71
Shifting road and reduced speeds ...............................................................................................................71
Road and reducing speeds lever position signalization ..............................................................................71
Drivers seat - safety switch ........................................................................................................................71
The principles of appropriate use of tractors ...............................................................................................72
The description of the system of travel clutches .........................................................................................72
The way of controlling the travel clutch by ..................................................................................................72
The differences in ways of controlling the travel clutch by ..........................................................................72
Interrupted sound signal ..............................................................................................................................73
Dead start of the tractor ...............................................................................................................................73
Dead start of tractor in regular operation - automatic dead start function ...................................................73
Dead start by means of automatic dead start function ................................................................................73
Dead start of tractor in regular operation - clutch pedal ..............................................................................73
Dead start - using the clutch pedal ..............................................................................................................74
Change the direction of drive.......................................................................................................................74
Change the direction of drive by means of reversing lever .........................................................................74
Change the direction of drive - using the clutch pedal ................................................................................75
Gear shifting ................................................................................................................................................75
Gear shifting - Using the clutch pedal .........................................................................................................75
Gear shifting - using the clutch control button on the head of gear shifting lever ......................................75
Blocking the automatic dead start function..................................................................................................75
Three-gear torque multiplier ........................................................................................................................75
Signalization of multiplier function ...............................................................................................................76
Increasing, decreasing the travel speed by two gears ................................................................................76
Multiplier preselection switch .......................................................................................................................76
Multiplier pre-selection signalization ............................................................................................................76
Automatic multiplier shifting .........................................................................................................................77
Front drive axle control ................................................................................................................................78
Driving with engaged front axle drive ..........................................................................................................78
Manual Front drive axle control ...................................................................................................................78
Automatic front drive axle control ................................................................................................................79
Axle lock control of rear and front axle ........................................................................................................79
Automatic axle lock control of rear and front axle .......................................................................................80
Suspension front drive axle .........................................................................................................................80
Front drive axle suspension mode setting ...................................................................................................81
Height adjustment of the front part of the tractor .........................................................................................81
Manual brake - signalization ........................................................................................................................82
Driving down the slope ................................................................................................................................82
Foot brakes ..................................................................................................................................................83
CONTENTS
Warning signalization of air pressured drop ................................................................................................83
One-hose and two-hose brakes ..................................................................................................................83
One-hose brakes .........................................................................................................................................83
Two-hose brakes .........................................................................................................................................84
Hydraulic brakes of trailers ..........................................................................................................................84
Connecting and disconnecting quick couplings of trailer hydraulic brakes .................................................84
Stopping the tractor - manual brake ............................................................................................................85
Stopping the engine .....................................................................................................................................85
Leaving the tractor .......................................................................................................................................85
Warning signalization of hydrostatic steering failure ...................................................................................85
Limiting travel speed ...................................................................................................................................85
Running in the tractor ....................................................................................................................................87
General principles of new tractor run-in in first 100 hours of operation ......................................................87
In first 10 hours of operation ........................................................................................................................87
From 100 hours of operation .......................................................................................................................87
Transportation ................................................................................................................................................89
CBM stage quick-adjusting hitch .................................................................................................................89
Height adjustment and disassembly of the CBM stage hitch ......................................................................89
Automatic mouth of the CBM stage hitch ....................................................................................................89
Modular system of hitches for trailers and semi-trailers ..............................................................................90
Swinging draw-bar console module ............................................................................................................90
Swinging draw-bar console with a fixed pin module ...................................................................................90
Console with a 80 ball module .................................................................................................................91
Hitch for a single-axle CBM semi-trailer ......................................................................................................91
Drive of agricultural machinery .....................................................................................................................95
Work with PTO shaft....................................................................................................................................95
Controlling the front and rear PTO shaft .....................................................................................................95
Rear PTO shaft revolutions preselection lever ............................................................................................95
Standard and economical independent revolutions of rear PTO shaft .......................................................96
Dependent and independent rear PTO shaft revolutions ............................................................................96
Facilitating connection of joint shaft of an aggregated machine to the tractor ............................................97
Selection switch of rear PTO clutch revolutions (P.T.O.) ............................................................................97
Replaceable end points of rear PTO shaft ..................................................................................................98
Rear PTO switch .........................................................................................................................................98
Engaging rear PTO shaft - Independent revolutions ...................................................................................99
Engagement of rear PTO shaft - dependent revolutions .............................................................................99
Automatic disengagement of PTO clutch ..................................................................................................100
Setting automatic disengagement of PTO shaft clutch - display description ............................................100
Automatic disengagement of PTO shaft clutch - return to basic setting ...................................................100
Setting automatic disengagement of PTO shaft clutch .............................................................................101
Work with automatic disengagement of PTO shaft clutch .........................................................................102
Front PTO shaft .........................................................................................................................................102
Front PTO shaft control .............................................................................................................................103
Maximum transferred output......................................................................................................................103
Drive of machines with greater inertia masses..........................................................................................104
Hydraulic system ..........................................................................................................................................105
Hydraulic system .......................................................................................................................................105
Hydraulic pump ..........................................................................................................................................105
Control elements placement ......................................................................................................................105
Outer hydraulic circuit ................................................................................................................................105
Connecting and disconnecting quick-couplers ..........................................................................................106
Quick-couplings with drip collection ..........................................................................................................106
Hydraulic distributor of the outer hydraulic circuit......................................................................................106
Description of the functions of individual positions of control levers of the hydraulic distributor ..............107
Rear outlets of the outer hydraulic circuit ..................................................................................................107
Front outlets of the outer hydraulic circuit .................................................................................................108
Connecting machines and implements to the outer hydraulic circuit .......................................................108
Electro-hydraulic system .............................................................................................................................109
Control element functions ..........................................................................................................................109
Equipment 'OFF' ........................................................................................................................................109
Blocking cancellation .................................................................................................................................110
Quick sinking .............................................................................................................................................110
Transport of implements ............................................................................................................................111
CONTENTS
Stop position ..............................................................................................................................................111
Vibration compensator (damper) ...............................................................................................................111
Limitation of the upper position of the three-point hitch ............................................................................112
Lowering speed .........................................................................................................................................112
Free position ..............................................................................................................................................112
Setting the control of three-point hitch .......................................................................................................112
Manual setting of control of three-point hitch ............................................................................................113
Automatic control of three-point hitch ........................................................................................................113
Using the rear control ................................................................................................................................114
External control buttons of the electro-hydraulic system ...........................................................................114
Indication of EHR-B errors.........................................................................................................................114
Description of signals of EHR-B electro-hydraulic system errors..............................................................115
Description of minor errors of the EHR-B electro-hydraulic system ..........................................................116
Hitches ...........................................................................................................................................................117
Rear three-point hitch ................................................................................................................................117
Safety principles of working with the three-point hitch ..............................................................................117
Height adjustment of the lifting draw-bars .................................................................................................118
Fixed and free position of the lower hydraulic draw-bars ..........................................................................118
Limiting draw-bars .....................................................................................................................................118
Automatic limiting draw-bars ....................................................................................................................119
*Lower draw-bars with CBM hooks ...........................................................................................................119
Securing the lower draw-bars with CBM hooks.........................................................................................119
Upper draw-bar ..........................................................................................................................................120
*Front three-point hitch ..............................................................................................................................120
Adjusting the lowering rate of the front three-point hitch ...........................................................................120
Controlling front three-point hitch ..............................................................................................................120
Hydraulic lock of the front three-point hitch ...............................................................................................121
Working and transport position of the front three-point hitch ....................................................................121
Driving with agricultural machines attached to the front three-point hitch .................................................121
Wheel track change ......................................................................................................................................123
Front wheels track of front drive axle in tractors equipped with non-removable discs ..............................123
Toe-in of the wheels of the front driving axle.............................................................................................123
Adjustment of toe-in of the wheels of the front driving axle.......................................................................124
Rear wheels wheel track ...........................................................................................................................125
Ballast weights ..............................................................................................................................................127
*Rear wheel weights ..................................................................................................................................127
Bottom weights ..........................................................................................................................................127
*Front weights ............................................................................................................................................127
*Weight of the front three-point hitch .........................................................................................................128
Valve for filling tyre tubes with liquid .........................................................................................................128
Procedure of draining liquid from the tyres................................................................................................129
Antifreeze solution for tyre filling................................................................................................................129
Electric installation .......................................................................................................................................131
Basic service information...........................................................................................................................131
Accumulator battery...................................................................................................................................131
Battery disconnector ..................................................................................................................................132
Accumulator battery maintenance .............................................................................................................132
Alternator ...................................................................................................................................................133
Alternator maintenance .............................................................................................................................133
Electric installation overload .....................................................................................................................133
Fuse panel .................................................................................................................................................134
Checking the adjustment of the front grill headlights ................................................................................136
Adjusting the front grill headlights .............................................................................................................136
Checking the adjustment of the cab roof headlights .................................................................................137
List of lamps...............................................................................................................................................138
Tractor maintenance ....................................................................................................................................139
Steps performed daily before the start of work..........................................................................................139
Steps performed every 50 hours of work ..................................................................................................139
Steps performed every 100 hours of work ................................................................................................139
Steps performed every 500 hours of work ................................................................................................139
Steps performed outside the interval of 500 hours of work .......................................................................139
Filling and filter replacement......................................................................................................................140
Used operation liquids and filling - quantities ............................................................................................141
CONTENTS
ZETOR Service Fillings .............................................................................................................................141
Motor Oils ..................................................................................................................................................141
Specification of Oil for Tractor Transmission Devices ...............................................................................141
Specification of Oil for the Front Driving Axle ............................................................................................141
Other Recommended Service Fillings Tested on Zetor Tractors ..............................................................142
Oil to gear systems of tractors ...................................................................................................................142
Oil for the front driving axle........................................................................................................................142
Front PTO oil .............................................................................................................................................142
Hydraulic brake liquid for the tractors ........................................................................................................143
Liquid for the cooling system of the tractors ..............................................................................................143
Fuel ............................................................................................................................................................143
Plastic lubricant for the tractor ...................................................................................................................144
Tractor greasing scheme ..........................................................................................................................144
Solid front drive axle ..................................................................................................................................144
Suspension front drive axle .......................................................................................................................145
Hitch for a single-axle semi-trailer .............................................................................................................145
Front three-point hitch ...............................................................................................................................145
Three-point hitch ........................................................................................................................................146
Hitch mouth for a trailer .............................................................................................................................146
Technical maintenance of the tractors after a general overhaul of the main groups ...............................146
Maintenance instructions ............................................................................................................................147
Opening the hood ......................................................................................................................................147
Checking the oil level in the engine ...........................................................................................................147
Draining oil from the engine.......................................................................................................................148
Filling the engine with oil ...........................................................................................................................148
Replacing full-continuous motor oil filter....................................................................................................149
Fuel Filtering ..............................................................................................................................................149
Raw Fuel Filter Clearing ............................................................................................................................150
Cartridge Replacement in the Raw Fuel Filter ..........................................................................................150
Cartridge Replacement in the Fine Fuel Filter...........................................................................................151
Fuel system venting ...................................................................................................................................151
Dry air cleaner maintenance instructions .................................................................................................152
Recovery of the mainair cleaner element .................................................................................................152
Replacing the safety element of the air cleaner .......................................................................................152
Reassembly of the air cleaner elements ..................................................................................................152
Bleeding the hydraulic circuit of the hydrostatic steering .........................................................................153
Replacing the hydrostatic steering hoses .................................................................................................153
Replacing coolant .....................................................................................................................................153
Checking the oil in gearbox ......................................................................................................................154
Check and replacement of oil in gear box .................................................................................................154
Draining and checking holes ....................................................................................................................154
After draining oil ........................................................................................................................................154
Replacement of the transmission oil cleaner element with hydraulic pump suction filter ........................154
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard .................155
Replacement of filter element of urea filter................................................................................................155
Lubrication and filling points of the front driving axle ...............................................................................155
Filling, inspection and drain opening of oil of the front wheel reducers ...................................................156
Front PTO .................................................................................................................................................156
Brake fluid replacement .............................................................................................................................156
Carbon filter installation instructions ..........................................................................................................156
Cleaning the heating filters ........................................................................................................................157
*Air filter with active carbon ......................................................................................................................157
Air-conditioning maintenance ...................................................................................................................157
Draining condensate from the air reservoir ..............................................................................................158
Checking the air systems for leaks ...........................................................................................................158
Working pressure of air brakes .................................................................................................................158
Maintenance and treatment of tyres .........................................................................................................159
Tyres for driving wheels ............................................................................................................................161
Storing the tractor ......................................................................................................................................161
Adjustment ....................................................................................................................................................163
Adjusting valve clearance ..........................................................................................................................163
Flat belt drive tension of accessories ........................................................................................................163
Adjusting the play of the brake pedals .....................................................................................................163
CONTENTS
Bleeding the brake system of the tractor ..................................................................................................163
Bleeding the rear brake system ................................................................................................................164
Foot brake check ......................................................................................................................................164
Foot brake adjustment ..............................................................................................................................165
Parking brake adjustment .........................................................................................................................165
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer ............................................165
Adjusting the bowden cable.......................................................................................................................165
Main technical parameters...........................................................................................................................167
Main tractor's parameters (mm) ................................................................................................................167
Technical data of engines..........................................................................................................................167
Permitted maximum load of front axle (kg)................................................................................................168
Permitted maximum load of rear axle (kg) ................................................................................................168
Permitted maximum weight of set 'tractor + mounted machine' (kg) ........................................................168
Manoeuvrability condition ..........................................................................................................................168
Front tires steerability ................................................................................................................................169
Change of the load-bearing capacity of the front tyres (%) .......................................................................169
Bearing capacity of rear tires .....................................................................................................................170
Change of the load capacity of the rear tyres (%) .....................................................................................170
Permitted combinations of wheels for tractors ..........................................................................................170
Performance on rear PTO shaft ................................................................................................................170
Lifting force of the three-point hitch ...........................................................................................................171
Tensile force ..............................................................................................................................................171
Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels (km/h) ..................172
Independent rear pto shaft revolutions ......................................................................................................173
Speed of the Zuidberg front PTO ..............................................................................................................174
Clearance-circle and turning circle diameter .............................................................................................174
Index...............................................................................................................................................................175
10
C15N001
1.
2.
3.
4.
When ordering spare parts and within all written and oral communication always specify the data of your
tractor that should be written in the frames below.
Tractor type
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C15N002
12
This symbol accompanies all important warnings that concern operation safety. Observe these
instructions and be extremely careful in these cases! Inform your colleagues and other users about these
warnings.
Carefully study the chapters marked with this symbol before starting to perform operation, repairs and
adjustments of your tractor.
This symbol identifies all important information concerning operation, adjustment and repairs of the
starter motor. Observe these instructions and be extremely careful in these cases!
This symbol marks parts of the Operators Manual concerning environment protection. Or possibly
sections describing handling of dangerous waste.
This symbol refers to optional tractor accessories installed by the manufacturer on the customers
request.
Accessories that are not installed by the manufacturer in the standard way or * optionally on
the customers request (in the production plant) cannot be subject to a claim.
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operators Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
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Only start the engine from the drivers seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the 'I' position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
Caution! Electric shock hazard!
Driving operation
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Driving down a slope with the aim of starting the engine is not permitted.
It is forbidden to put the tractor in motion using another tractor or vehicle with the aim of starting the
engine.
Hoses of the hydrostatic steering, brakes and fuel system must be checked and replaced immediately
if any signs of damage are found. These are some examples of hose damage signs: - cracks on the
hose surface, releasing of pretensioning of hose connection (which can be verified by easy removal of
the hose from the connection) and mechanical damage of the hose. Hoses with indicated service life
must be replaced immediately after the expiration of the service period.
The brakes and steering must be in the perfect condition all the time.
During driving on roads with trailers and tools the brake pedals must be connected with a latch.
Driving downhill without an engaged gear is forbidden.
Pay special attention when driving on a slope and muddy, sandy, icy or uneven ground.
Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor
or on the rear wheel mudguard.
Do not use the differential lock when driving into a bend.
It is forbidden to get into and out of a moving tractor.
When driving with machines attached to the rear hitches the load of the steered axle must not drop
below 18 % of the current weight of the set.
When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the
driving speed to 20 km/h.
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During aggregation of Zetor tractors with machines and implements with high tensile resistance when
the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for
the work with these machines (risk of shaft twist-off).
The number of persons transported by the tractor must not exceed the number specified in the
technical certificate of the tractor.
Persons that are not authorized to work with the attached implement must not stand between the
tractor and the hitched machine (implement).
Before putting the tractor in motion make sure there is no person or obstacle in the driving direction.
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To recover a tractor that has sunk in mud use a tow bar or rope attached to the front hook
Never use chains! Rupture of the chain represents a danger of death!
During recovery it is dangerous to stand near the towing rope.
It is prohibited to use the tractor axles (individual wheels) as a winch for releasing a sunken tractor.
The front hook should be only use to recover the entire tractor, i.e. without any trailer or another
attached implement.
Never recover the tractor with reduced gears engaged.
When pushing other vehicles (trailers, implements, etc.) with the tractor never insert free wooden
blocks or bars between the tractor and the pushed vehicle.
Park the tractor only on an even land and where not possible, support with a shim assy.
Do not park the tractor with an attached implement in the lifted position.
Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is
coming, that could jeopardize your safety when leaving the tractor.
Use steps and handles when leaving the tractor. When leaving the tractor by the right-hand side door
pay attention being in space of shifting lever and hand throttle control.
Brake the tractor with parking brake before leaving tractor with running engine.
Before leaving the tractor, do not forget to secure the tractor by manual brake. Engaging a gear does
not secure the tractor against rozjetm (clutch is disengaged), remove the key from the switchbox and
lock the cabin.
All work connected with refuelling, cleaning, lubricating and adjusting the tractor or attached
implements may only be performed with the engine and moving parts of the tractor stopped except
functional checks of the brakes, hydraulic system and charging.
Before removing the side plates of the hood it is always necessary to stop the engine. The tractor
engine can only run in a closed building or room if sufficient ventilation is ensured. Exhaust gases are
harmful for health.
Refuel the tractor best after the end of work and with the engine stopped.
Do not refill fuel up to the top of the fuel tank in summer. Wipe spilt fuel immediately.
Do not refuel the tractor near open flame and do not smoke.
Do not smoke and do not use open flame when inspecting the battery electrolyte level.
Make sure that fire safety instructions are strictly observed in environments with an increased danger
of fire (hay-lofts, straw-stacks, etc.).
The tractors are not equipped with a fire extinguisher from the production plant.
15
The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not
designed for work with aerosols and other harmful substances.
Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the
operation and maintenance of the tractor may cause various skin disorders in case of direct contact
with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory
ways. Some of them may even cause systemic poisoning when swallowed.
Persons that handle oil products are obliged to strictly observe safety and hygienic regulations, use
suitable means of protection and work in well ventilated rooms.
After the end of work or before a meal you should wash yourself with a mild agent and treat your
hands with a suitable ointment or cream.
When connecting and disconnection quick-couplers of the hydraulic circuits use any piece of cloth to
remove residual oil remaining in the socket or on the plug of the quick-coupler.
Waste disposal
z
When disposing of the tractor or its parts (incl. operation liquids) after the end of their service life you
must observe relevant provisions of valid acts and implementation directives of these acts of the
country where the tractor is used. The last seller of the tractor is obliged in accordance with the Waste
Act to inform the consumer - during the sale of the tractor - about the way of collection of some used
parts of the tractor. This is the case of oil and other operation liquids, batteries and tyres. These used
products must be received from the consumer without any obligation of the consumer to pay for this
service.
Perform this maintenance daily or after every 8 - 10 hours of operation at the latest.
Safety cab
z
If the protective frame of the safety cab is damaged by corrosion, an accident or otherwise, the safety
cab must be replaced.
Air-conditioning
z
Disassembling, turning or otherwise handling the screw union of the air-conditioning system is not
allowed in any case. Sudden leak of the coolant may occur, causing quick local cooling. Contact or
freezing of components in hands may cause serious damage of some tissues.
The air-conditioning system is equipped with quick-couplers that make it possible to separate the cab
from the tractor body if necessary without any coolant leak. Entrust interventions into the airconditioning system to a specialized repair shop.
16
z
z
If the tractor is operating in a chemically aggressive environment (e.g. working with chemical sprays,
fertilizers, in environments with high concentrations of salt, etc.), it is always necessary to clean the
tractor thoroughly from chemically aggressive substances and neutralize them after the termination of
the work according to the manufacturer's instructions.
FH13N002
FH13N003
17
40 km
83
83,5
79
79,5
40 km
73,5
73,5
Model
Springing
a*wS(1)
(m/s)
a*wS(2)
(m/s)
GRAMMER
MSG85/721
mechanical
1,18
0,8
GRAMMER
MSG95A/721
pneumatic
1,16
1,1
MARS
78/764-73xx
mechanical
1,25
1,23
SEARS
3008
mechanical
1,24
1,06
1,13
1,03
SEARS
3045
pneumatic
(1) Values corresponding to drivers weight of 50 kg.
(2) Values corresponding to drivers weight of 120 kg.
18
Carefully study operation manual supplied by the manufacturer of front end loader.
In case of discord of Principles for operating tractors equipped with front end loader and operation
manual for front end loader, which was supplied by the manufacturer of front end loader, the wording
listed in operation manual supplied by the manufacturer of front end loader shall apply.
z
z
z
z
z
z
z
z
z
z
z
z
The use of front end loader for transporting material at places accessible to the public is forbidden.
The use of front end loader for transporting material in places inaccessible to the public is possible
only in a limited way. In such case, instructions in user's manual supplied by the loader manufacturer
must be observed.
Observe local valid regulations at all times.
A strict ban on transportation and lifting of people by means of loader is in effect.
No matter whether the front end loader is loaded or empty, no-one may stand in front of the loader if it
is in lifted position. When driving with a lifted loader, there is a risk of load transported by front end
loader falling (there is a risk of disrupting the balance of the tractor).
Never leave the tractor standing with the loader in lifted position.
If it is necessary to open the bonnet of the engine at intervention, disconnect the front end loader first
or secure hydraulic rollers of front end loader by metallic props designed for this purpose.
Hydraulic circuit of the front end loader is designed in such a way to endure the maximum operation
pressure of 20 MPa (200 bar). Do not do any changes on couplers of hydraulic circuit hoses.
Any front end loader ZETOR mounting without observing the recommendation of ZETOR TRACTORS
valid to the day of pur-chase revokes the validity of guarantee for the whole of supply.
The loader may be used, maintained and repaired only by people who perfectly know the machine
and who are informed about potential risks.
When driving on roads do not transport any material on the front end loader.
It is necessary to observe special instructions related to accidents prevention and general rules
related to technical safety, la-bour medicine, labour hygiene and regulation defining operation on
roads.
The manufacturer does not bear any responsibility for any potential damage incurred as a result of
changes conducted on the loader without their consent.
19
z
z
z
z
z
z
z
z
z
Do not ever adjust the front end loader by yourselves and do not use the adjusted front end loader
without prior ZETORs ap-proval. The loader may become dangerous as a result of not observing
these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury.
Use front end loader without additional weights on the tractor (danger of mutual contact). The load of
front and rear drive axle must not exceed the maximum permitted load listed in the manual. The use
of front end loader requires mounting of counter weight in the rear part of the tractor.
Each working tool was reconstructed for the purpose of specific usage and has its own tolerance of
resistance and tightness.
It is forbidden to use front end loader for cultivating soil and stubbing. Such work needs to be done
with a special tool, front end loader is not designed for doing this.
Using controls which would set the loader into motion without driver holding the gear shifting lever is
strictly forbidden and re-sults in installation not meeting the prescribed standard.
To penetrate the loaded material, better use the kinetic energy of the tractor rather than pressing force
which causes higher strain of both the loader and the tractor.
Do not overload hydraulic parts if the load is too heavy or pistons are in end positions.
Control the loader exclusively from driver's seat, if you are sitting on driver's seat.
Do not leave the seat if you have not blocked any movement of controls.
No people can be present in the working zone of the loader.
When working with a lifted loader, mind electric and external cables etc.
Loader/tractor set needs to be parked on a horizontal and solid base, the arms of the lifting device
must be set in the lower position
You will find more information in user's manual to front end loader.
Important notification: Work always safely and with consideration.
Zetor tractors used for work in the woods
Principles for operating tractors equipped with front end loader
Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example,
protection against a fal-ling tree or branch on a cab or penetration of objects to a cab.
If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected
against these risks.
It is necessary to observe applicable local valid regulations in countries which are not part of the European
Union.
To ensure this protection, it is advisable to conduct assembly of a specific protective structure, like for
example FOPS / OPS (Fal-ling Object Protective Structure / Operator Protective Structure), tested according
to standards for forest machines.
Only forest superstructures approved by ZETOR TRACTORS can be mounted to ZETOR
tractors.
In case of additional assembly of further tractor equipment for working in the woods, full responsibility is
borne by the supplier and manufacturer of the protective structure that all the safety regulations (e.g: OPS /
FOPS), all the conditions of homologation (e.g. the area of driver's view, lighting, parameters, permissible
weight etc.) are met, same as for the provision of due assembly of pro-tective equipment. The
supplier/manufacturer of protective construction is also obliged to conduct all the necessary validation
(approval) steps required by the legislature of the country in which the tractor is operated.
20
C15N003
C15N004
C15N005
Cooling system
Check the connections of the engine cooling system for
leaks and the coolant quantity in the expansion tank.
Replenish the missing quantity up to the upper mark
indicated MAX. The minimum acceptable cooling liquid
level is indicated by the MIN mark.
Only release the overpressure plug when the
coolant has cooled down! There is a danger of
scalding!
C15N006
21
C15N007
C15N008
F13
Hydrostatic steering
z Check the tightening of screws and nuts of the steering
rods and levers.
z Check the condition of all the hoses of the hydraulic
steering circuit for damage and for oil leaks.
C15N009
22
C15N010
Cab filtration
Check and if necessary clean the cab ventilation air filters
installed in the front overhang of the roof.
The filter exchange interval depends on the dustiness of
the working environment.
Partial regeneration can be performed by beating out or
blowing with compressed air.
Do the cleaning or replacement of the filter elements after
removing the covering grills in the roof overhang.
At the customer's request we supply filters with active
carbon.
Don't clean the filter; don't flush it with
compressed air.
C15N011
Hitches
Check the condition of the hitching and attachment
systems of the tractor and trailer.
F18
23
C15N013
C15N014
24
Tractor user must be properly acquainted with recommended operating and safety rules for
safe tractor operation in advance. It is too late to do it within operation!
Safety cabin
Use the left side of the tractor for getting on
and getting off the tractor.
Use three-stage climbing irons and hold the bars
when getting on and getting off the tractor.
Pay increased attention in the area of gear shifting
lever and manual throttle lever.
Safety cabin is equipped with toned glass.
C15N046
F_02_11
F23
25
Side window
The window is secured in the partly open position with
a plastic latch. You can open the door by lifting the latch
towards yourself upwards and pushing it into the groove.
Then, the window will be secured in the fixed position.
F25
Hinged lid
It is opened by turning the locking lever of the cover (1)
and by pressing the locking lever in the upward direction.
The swing cover is closed with the opposite procedure.
By opening of the swing cover, the total height
of the tractor is increased. Therefore always close the
cover when driving through or parking in places with
a reduced internal diameter.
C15N026
C15N146
26
F31
FH12N025
F_02_12
Internal lighting
To be turned on and off by means of a button marked with
the arrow.
F13BN014
27
F11N091
Drivers seat
1 - The control of setting the seat suspension according to the drivers weight (setting by rotation, in the
direction according to pictogram on the boot of the seat)
2 - Longitudinal setting of the seat lever
3 - Seat vibrations absorption control (by tilt over of the control forward, floating position of the seat is
engaged)
4 - Setting the angle of rest control
5 - Tilting elbow rest
6 - Pneumatic suspension of seat setting control (by pulling in the direction upward, the rigidity of the
suspension increases, by pulling in downward direction, it decreases)
Drivers seat with mechanical suspension
Control according to points 1, 2, 3, 4 and 5
Point 2, lever is placed on the right
Drivers seat with pneumatic suspension
Control according to points 2, 3, 4, 5 and 6
Point 2, lever is placed on the left
FH12N026
28
P13N003
The driver's seat Sears can be made with a mechanical (A) or pneumatic (B) suspension.
1 - The seat suspension adjustment controller according to the driver's weight (turn it in the direction based
on icons shown on the seat bellows)
2 - The seat height adjustment controller (release the controller to increase the seat height, tighten the
controller to decrease the seat height)
3 - The longitudinal seat adjustment lever (pull the lever to adjust the seat lengthwise, return the lever back
to its original position to lock the longitudinal adjustment)
4 - The seat backrest inclination adjustment controller (pull the lever to adjust the seat backrest inclination,
return the lever back to its original position to lock the backrest position)
5 - Foldable armrest
6 - The armrest height locking adjustment (release the controller to adjust the height of the armrest, tighten
the controller to lock the armrest position)
7 - The seat vibration absorption setting (move the controller up to get the float seat position, move the
controller to the lower position to lock it)
8 - The seat height adjustment and seat suspension adjustment according to the weight of the driver (push
the controller to increase the air pressure in the pneumatic suspension of the seat - when the drivers weight
is bigger, pull the controller to decrease the air pressure in the pneumatic suspension of the seat - at the
lower weight of the driver
Passengers seat
Passengers seat is tiltable and placed on the left mudguard of the cabin.
C15N047
29
30
C15N052
FHD14N073
F56
F59
F58
31
X139
When the signal lamps are turned on, the acoustics signal is activated.
Switch box
Switchbox is placed on the dashboard, see arrow.
C15N053
S43
32
S44
S45
Manual throttle
a - idle run
b - maximum supply
The lever enables to set engine revolutions in the whole
range (a) to (b).
33
F205
X212a
FH12N037
FH12N038
Pedals
1 - travel clutch pedal
2 - foot brake pedals joint by a catch
3 - throttle pedal
FHD14N083
34
Road speeds
N-
Neutral
L-
Reduced speeds
F72
F74
35
FH12N022
Attention! When the engine is switched off, the engine control unit remains active for about
1 minute because of storage of operation data. During this time the supply of current from the
accumulator must not be interrupted. Do not disconnect the accumulator before this time expires.
Heating control panel, * air-condition
The control panel of the heating and of the air conditioning
is located on the right side of the lower view of the cabin
roof.
A - valve heating controller
B - fan controller
C - air conditioner switch
D - controller of air circulation in the cabin
F13BN009
F_02_16_a
36
F_02_16_b
F_02_17a
F11N009
37
F_02_19
38
F13BN010
F13BN011
39
F13BN015
Active carbon filters are installed in the placed of standard dust filter and the replacement is done in the
same way as with standard filters. Filter must be inserted with the white side to the grid. Assembly
instructions are found in the chapter 'Maintenance instructions'.
Filter is used only when spraying pesticides, then it must be replaced back by a paper filter because the
flying dust would clog the carbon filter very fast.
The recirculation control must be in the position 'air is sucked from the outside'.
Ventilator control must be in the position 'maximum ventilator run'.
WARNING: filter does not provide full protection against toxic substances
- Wear protective gloves when manipulating with the filter.
- Do not clean the filter and do not blow through with compressed air.
DANGER: Replace the active carbon filter every 200 hours or 36 months (date of production is
given on the filter). If you happen to smell pesticides in the cabin, replace the filter immediately and
have the sealing of the cabin checked. Used filters must be damaged in specialized collection
centres.
When spraying pesticides and using heating filters with active carbon, the recirculation
control must be in the position of 'air sucked from the outside' and the ventilator control 'maximum
ventilator run' for creating surplus pressure in the cabin.
Wiper and washer of the front window
The switch of the front wiper and control of the front
washer are located on the right column of the cabin.
The double-speed engine of the front wiper is controlled
by the two-position switch of the front wiper.
The windshield washer is activated after pressing the
switch of the front double-speed wiper located on the right
column of the cabin. The maximum time of continuous
operation of the washer pump is 20 s.
When the washer is used, the windshield is automatically
wiped by the wiper. The number of wipings depends on
the operation time of the washer.
C15N048
40
C15N049
C15N050
F_02_152a
Washer nozzle
The washer nozzle is situated in the upper part of the
hood and is adjustable by needle or steel wire of
maximum diameter 0,8 mm.
C128
41
C15N133
H800
Urea tank
The tank for urea is located in the left side of the tractor
and is equipped with the blue plug of the filling hole.
The tank volume is 32 litres.
C15N075
42
DASHBOARD
Instrument panel - signal lamps
C15N093
When switching the key in the switch box from 0 position to 1 position, all signal lamps light up.
1 - Signal lamp of the tractor left direction lamps (green).
2 - High beam lights (blue). Lights up with high beam lights on.
3 - Operational protection signal lamp (blue). It is lit up when there is disagreement between operational
values of the tractor groups.
4 - Signal lamp of direction lights of 1st trailer (green)
5 - Signal lamp of direction lights of 2nd trailer (green)
6 - Minimum air pressure in brake system signal lamp (red). It is lit up with the pressured drop for air brakes
of trailer below the critical limit.
7 - Manual brake signal lamp (red). It is lit with engaged manual brake.
8 - Charging signal lamp (red). With engine run, lights up with charging failure. When the engine is at
standstill, it must be lit.
9 - Lubrication signal lamp (red). With engine running lights up with the oil pressure drop below the critical
limit.
10 - Air cleaner clogging signal lamp (yellow). Lights up with air filter clogging.
11 - Urea level signal lamp (red/orange)
12 - SCR signal lamp (red)
13 - SCR signal lamp (orange)
14 - Indicator (red) of a failure in the hydrostatic control system. It lights with engine operation in hydrostatic
control failure. When the engine is at standstill, it must be lit.
15 - Signal lamp of tractor right direction lights (green).
16 - Not connected
17 - Not connected
18 - Engine ignition signal lamp (yellow). Signalizes the activity of the device for facilitation of engine start.
19 - Not connected
20 - Fuel level signal lamp (orange). It is on with the remaining 0 - 1/4 of the tank volume.
21 - Gearbox malfunction signal lamp (dark red)
22 - Warning signal lamp (orange)
23 - Stop signal lamp (red)
43
DASHBOARD
Instrument panel - instruments
C15N094
A - coolant thermometer
B - fuel gauge
C - air pressure gauge
D - speedometer
1. Engine revolutions
2. Indicator of engine revolutions at which nominal revolutions of the rear PTO at economic revolutions of the
rear PTO shaft are achieved.
3. Indicator of engine revolutions at which nominal revolutions of the rear PTO at standard revolutions of the
rear PTO shaft are achieved.
E - display
Instrument panel - buttons
A - Rolling up in the menu button
B - Rolling down in the menu button
C - Entry to the menu button, confirming items on the
menu
D - LCD backlight inversion button
E - Reset button hours of operation and km
F - Change of display button in the navigation menu
C15N041
44
DASHBOARD
Display description
The following values are displayed on the main display:
1 - shifted gear of multiplier of torque, according to shifted
gear 1, 2 or 3 is displayed
2 - switching the switch of torque multiplier preselection
3 - switching the function of rear PTO shaft automatic
disengagement
4 - gear shifting lever position, reversing F driving forward,
N neutral, R reversing
5 - road and reduced speeds shifting lever position,
reduced speeds,
neutral or road speeds
6 - main field of display
7 - secondary field of display
8 - engagement of front axle drive switch
9 - engagement of differential locks
10 - maintenance interval exceeded
C15N027
C15N028
C15N029
C15N030
45
DASHBOARD
After about three seconds the main screen is displayed on
the display.
In the main field (1) the travel speed of the tractor is
displayed. In the secondary field (2) the current time in 24hour format is displayed.
C15N031
C15N032
In the main field (1) the total moto hours worked by the
tractor are displayed.
In the secondary field (2) the total moto hours worked by
the tractor from the last resetting of the data are displayed.
C15N033
C15N034
46
DASHBOARD
There are data regarding the automatic switching off of the
rear PTO shaft; more information is available in the
chapter Power of Agricultural Machines.
C15N035
C15N036
In the main field (1) the total amount of the fuel consumed
from the engine start is displayed. The entry is
automatically cleared after two hours from the engine
start. In the secondary field (2) the immediate
consumption of the fuel is displayed. The entry is
automatically cleared when the engine is switched off.
C15N037
C15N038
47
DASHBOARD
In the main field (1) the amount of urea in the tank in the
volume percentage of the tank is displayed.
More information in chapter System of Additional
Treatment of Exhaust Gases.
C15N039
C15N040
C15N095
C15N149
48
DASHBOARD
The average speed and the fuel consumption of the tractor
C15N153
C15N055
49
DASHBOARD
Display - manual brake
If the tractor is not braked by a manual brake, a warning is
displayed on a display (letter P in a circle) and at the same
time a sound signal is heard. See the chapter "Driving
operation" for more.
Brake the tractor by a manual brake.
FH12N039
C15N042
The warning regarding an approaching maintenance date (service interval) is displayed if there is less than
30 operating hours remaining to the planned maintenance.
When the key in the switch box is moved to position I, the home screen is displayed on the display (A).
After several seconds the warning regarding an approaching maintenance (B) with the number of operating
hours of the tractor (1) remaining to the maintenance date is displayed on the display.
Exceeding the service interval
In case of exceeding the service interval, the maintenance
alert is displayed on the display when the key in the switch
box is moved to position I.
When the display is switched to the main screen using
button (F) (DISP), the symbol (1) remains on all displays
of the main screens.
C15N044
50
DASHBOARD
Zeroing (reset) of the indicator of service inspection intervals
C15N152
When the maintenance was performed, zero (reset) the indicator of service inspection
intervals.
Enter the service menu by longer pressing of the button ( A ).
Use the buttons ( B ) and ( C ) to select the item calibration indicated with the arrow ( a ). By pressing the
button ( A ) you enter the calibration menu.
Use the buttons ( B ) and ( C ) to select the item service indicated with the arrow ( b ). By pressing the button
( A ) you enter the service menu.
Use the buttons ( B ) and ( C ) to select the item [clearing] indicated with the arrow ( c ). By pressing the
button ( A ) reset the indicator of the service interval.
To return to the service menu, use the buttons ( B ) and ( C ) to select the item EXIT and press the button
( A ) (Enter).
Error signalling
Errors arising during tractor operation are indicated by
switching the corresponding signal lamp, acoustic signal
and error message in the instrument panel display.
If the error is indicated, the signal lamp still glows, even
though the display is switched to the next display.
If the error is not eliminated or the indicated state has not
returned to a normal state:
the corresponding signal lamp glows
when the tractor is switched off, the key in the switch box
is moved to position I and then the engine is started, the
corresponding signal lamp is switched on again and the
error message runs through the display.
1 - The signal lamp of a serious defect of the system (red).
2 - The signal lamp of a less serious defect of the system
(orange).
3 - Operational protection signal lamp (blue).
4 - Gearbox malfunction signal lamp (dark red). It glows
together with any of the signal lamps indicating errors, as
long as the error relates to the gearbox or the system of
travelling clutches.
During tractor operation, three types of error messages
may appear in the display.
51
C15N111
DASHBOARD
Display - error messages
C15N057
During tractor operation, three types of error messages may appear in the display.
A. - Warning of operational protection,
that a small deviation from the set values or error by the operator occurred.
The warning is displayed in the display for about 10 seconds and then the display is switched to the
previously set main screen.
The state is indicated by the signal lamp
The tractor can be used without limitation.
B. - Less serious defects of the system
If a less serious defect of the system occurs, the defect number is displayed in the display for about 10
seconds. Then the display of the defect is minimized into the main field.
All the tractor's functions remain active; it can happen that some of the functions is not undepreciated.
The state is indicated by the signal lamp
If this situation occurs, finish the work and contact the service centre.
C. - Serious defects of the system
If a serious defect occurs, the display is backlighted in red there is a label STOP. The display cannot be
switched to another screen.
The state is indicated by the signal lamp
If this situation occurs, stop the tractor immediately and contact the service centre.
Description of the display of error messages
1 - The symbol of the defect significance.
2 - Node of the tractor where the defect appeared.
3 - Main display field - defect code.
4 - Secondary display field - defect specification.
C15N056
52
DASHBOARD
Symbols of tractor nodes
Engine
C15N096
Service menu
Service menu
1 - Failures history, for servicing purposes
2 - Machined area
3 - Calibration
4 - Language selection
5 - Exit service menu
C15N097
53
DASHBOARD
Display - history of defects
C15N106
54
DASHBOARD
Display - machined area
Machined area displays machined area in hectares in the
main displaying array, in the secondary displaying array
mean in hectares per hour.
It is necessary to set the width of the machined
area (i.e. working width of the tools) for the correct
calculation of machined area.
C15N099
C15N100
Enter service menu by pressing (A) for a longer period of time. Select an item machined area marked with an
arrow (a) by (B) and (C) buttons. By pressing (A) button, you will enter the machined area (b) menu.
Machined area (b) menu:
(1) - setting the width of machined area (i.e. working width of tools)
(2) - start of machined area record
(3) - end of machined area record
(4) - erase recorded area from ECU
(5) - return to service menu
Machined area width
c15n104
Enter machined area menu. Select the item aggregation width marked with an arrow (a) by (B) and (C)
buttons and by pressing the button (A) shift to the menu aggregation width. There are three preset values of
aggregation width in aggregation width menu. Select the required aggregation width by (B) and (C) buttons
and confirm by pressing (A) button. Select an item (1) by (B) and (C) buttons and press (A) button for return
to machined area (a) menu.
55
DASHBOARD
Setting of the user-defined width of aggregation
C15N105
In the aggregation width menu, each of the three preset values of the aggregation width can be changed.
Enter the aggregation width menu, use buttons (B) and (C) to select the value that you want to change and
press button (A) (ENTER). The value is indicated with asterisk (1).
By pressing of button (D) (DISP), value (a) is indicated with arrow (2); you can change this value using
buttons (B) and (C).
By another pressing of button (D) (DISP), value (b) is indicated with arrow (2); you can change this value
using buttons (B) and (C).
By another pressing of button (D) (DISP), value (c) is indicated with arrow (2); you can change this value
using buttons (B) and (C).
By another pressing of button (D) (DISP) you can exit setting.
To return to the processed area menu, select the item exit using buttons (B) and (C) and press button (A)
(ENTER).
Machined area record
FHD14N070
Enter service menu (a) by longer pressing the (A) button. Select the item machined area marked with an
arrow by (B) and (C) buttons. By pressing the(A) button, you will enter the machined area menu (b).
Select an item (1) by (B) and (C) buttons and in the aggregation width menu select a requested value and
return to the machined area(b) menu.
Select an item (2) by (B) and (C) button and by pressing the button (A) start recording of machined area and
exit service menu. From this time on, if the tractor is moving, machined area will be recorded depending on
the aggregation width and the travelled distance.
The record of the machined area will end if you select item (3) in the machined area menu(b) and press (A)
button.
If you start the record of machined area again, the newly read values will be added to the already saved
values.
After annulling the values in the main and secondary array, select an item (4) in the menu by (B) and (C)
buttons in the machined area menu(b) and by pressing the (A) button, confirm the selection. After returning
to the main screen Machined area, there will not be any data in the main and secondary array of the display
(c).
Overridden values cannot be renewed in any way.
56
DASHBOARD
Display - setting and calibration
C15N060
57
DASHBOARD
Travel speed calibration
FHD14N072
58
DASHBOARD
Setting of steering sensors of the front axle
C15N109
59
DASHBOARD
Setting of time
C15N110
If the accumulator battery of the tractor is disconnected for a longer time, ca. after ten days the
set time is reset (zeroed). When accumulator battery is connected, the current time must be set
again.
Instrument panel - warning
Replenish fuel
When the fuel signal lamp is lit up, the appeal for
replenishment of the fuel appears in the display for about
3 seconds.
C15N061
60
DASHBOARD
Add urea
When the level of the urea tank content drops, the prompt
for the addition of urea and the amount of urea in the tank
in percentage of the tank volume are shortly displayed on
the display.
C15N151
C15N112
C15N113
61
DASHBOARD
High temperature of the engine oil
C15N114
C15N115
High air temperature in the engine air intake system is indicated in several stages of warning
A - informative - reduce the engine power
B - warning - stop the tractor, set the engine to idling until the air temperature in the engine air intake system
is reduced
C - caution - stop the engine and wait until the temperature in the engine air intake system is reduced; if the
air in the engine air intake system starts to be overheated again when the engine is started, stop the engine
and contact the service centre
62
DASHBOARD
Water in the coarse filter of fuel
C15N116
High water level in the coarse filter of fuel is indicated in several stages of warning
A - informative - it will be necessary to perform defecation of the fuel coarse filter (see chapter Maintenance
Guidelines)
B - warning - it will be necessary to perform defecation of the fuel coarse filter (see chapter Maintenance
Guidelines)
C - caution - stop the engine and perform defecation of the fuel coarse filter (see chapter Maintenance
Guidelines)
High oil temperature in the gearbox
C15N118
63
DASHBOARD
Full pushing filter of the gearbox distributor
C15N121
The full oil filter of the gearbox distributor is indicated in several stages of warning
A - informative - it will be necessary to perform replacement of the oil filter cartridge of the gearbox distributor
(see chapter Maintenance Guidelines)
B - warning - it is necessary to perform replacement of the oil filter cartridge of the gearbox distributor (see
chapter Maintenance Guidelines)
B - caution - perform immediate replacement of the oil filter cartridge of the gearbox distributor (see chapter
Maintenance Guidelines)
Full pushing filter of the hydraulics
C15N122
The full oil filter of the hydraulics is indicated in several stages of warning
A - informative - it will be necessary to perform replacement of the oil filter cartridge of the hydraulics (see
chapter Maintenance Guidelines)
B - warning - it is necessary to perform replacement of the oil filter cartridge of the hydraulics (see chapter
Maintenance Guidelines)
C - caution - perform immediate replacement of the oil filter cartridge of the hydraulics (see chapter
Maintenance Guidelines)
64
65
C15N124
amount of urea
in the tank
urea signal
lamp
defect
signal
lamp
glows
flashes
(0.5 Hz)
less than 5%
flashes
(0.5 Hz)
glows
yes
less than 5%
flashes
(1 Hz)
glows
yes
reduction of
power by 20%
0%
flashes
(2 Hz)
glows
yes
reduction of
power by 20%
reduction of
engine
revolutions to
1,200 rpm
66
DRIVING OPERATION
Before a drive with the new tractor get to know how to shift gears and try individual positions
of the shifting lever when the engine is stopped.
During normal operation and before you set up, make sure that the technical condition ensures safe
operation of the tractor.
Before you start
Before you start the engine, make sure that:
1. the tractor is properly braked.
2. the main gear shifting lever of gears in neutral
position.
3. Reversing lever is in neutral position
4. PTO switches are off
If clutch pedal is not depressed the tractor cannot be
started - start protection switch is not switched
C15N062
C15N127
Non-permitted starting
It is forbidden to start the tractor by shortcircuiting the starter clamps. Start only from the
drivers seat. It is necessary to disconnect minus pole
of accumulator and all the shifting levers including
PTO shaft shifting lever to be shifted in neutral
position with any manipulation or repair of the starter.
The starters clams are covered with a cap.
C15N125
67
DRIVING OPERATION
Starting the engine of the tractor
C15N126
FH11N092
68
DRIVING OPERATION
Engine heating
FH11N091
Do further heating of the engine during the drive. The heating of the engine by lengthy idle run
or sharp increase in revolutions is harmful to the engine. If the temperature of coolant has not
reached 45C, do not exceed the engine revolutions over 2000 rpm.
Error signalling
Errors arising during tractor operation are indicated by
switching the corresponding signal lamp, acoustic signal
and error message in the instrument panel display.
If the error is indicated, the signal lamp still glows, even
though the display is switched to the next display.
If the error is not eliminated or the indicated state has not
returned to a normal state:
the corresponding signal lamp glows
when the tractor is switched off, the key in the switch box
is moved to position I and then the engine is started, the
corresponding signal lamp is switched on again and the
error message runs through the display.
1 - The signal lamp of a serious defect of the system (red).
2 - The signal lamp of a less serious defect of the system
(orange).
3 - Operational protection signal lamp (blue).
4 - Gearbox malfunction signal lamp (dark red). It glows
together with any of the signal lamps indicating errors, as
long as the error relates to the gearbox or the system of
travelling clutches.
C15N111
69
C15N129
DRIVING OPERATION
Signalling errors in the system of additional treatment of exhaust gases
C15N148
The label with a short description of indication of errors in the system of additional treatment of exhaust
gases and subsequent activities of operators is located in the right bottom corner of the windshield (A).
On the label (B) in the left part there is a combination of signal lamps glowing or flashing on the instrument
panel indicated using pictograms including their colours and the pictogram of the sounding acoustic warning
signal.In the right part of the label a required reaction of the tractor operator is described.
1. Add urea.
2. Add urea.The engine power will be limited.
3. Add urea.Engine revolutions will be minimised.
4. Increase the engine load or contact service.The engine power will be limited.
5. Contact service.The engine power will be limited and engine revolutions will be minimised.
Gear shifting
The tractors are equipped with a five-gear synchronized
gearbox, three-gear torque multiplier, reversing and twogear reduction.
Five-gear gearbox is shifted by main shifting lever with
buttons for disengaging the travel clutch (1) and for
shifting the individual gears of multiplier (2).
FH12N037
Reversing lever
The selection of the direction of travel drive is done by
reversing lever (forward, backward).
F - driving forward
N - neutral
R - driving backward
The lever also serves for starting the tractor without the
depressed clutch pedal.
X212a
70
DRIVING OPERATION
Reversing lever position signalization
The individual positions of reversing lever are signalized
by a sign (1) on the display.
driving forward
Neutral
C15N063
driving backward
Neutral
L-
Reduced speeds
road speeds
neutral position
reduced speeds
C15N064
71
DRIVING OPERATION
72
DRIVING OPERATION
Interrupted sound signal
If the speed of tractor is control by partial depression
of the clutch pedal with engine revolutions higher
than 1 200 rpm, there is an interrupted sound signal
and gearbox failure control is still lit. If this situation
occurs, fully depress the clutch pedal immediately to
stop or release the clutch pedal to the upper position
and wait until the sound signal goes silent and the
control of gearbox failure. Lower the engine
revolutions under 1 200 revolutions per minute and
then continue working with the tractor. If you do not
do it, 8 seconds later the interrupted acoustic signal
changes to uninterrupted signal.
FH12N047
73
DRIVING OPERATION
Dead start - using the clutch pedal
1. Start the engine.
2. Depress the clutch pedal.
3. Select road and reduced speeds.
4. Shift an applicable gear for starting the tractor.
5. Shift the reversing lever to the direction requested (forward or backward).
6. Slightly increase the engine revolutions.
7. Prepare the manual brake for unbraking.
8. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of
revolutions continue in a continuous release of the clutch pedal.
9. Fully unbrake the manual brake.
10. Start smoothly and slowly.
etc.
Use this way of dead start when you need to inch carefully, for example when connecting tools
74
DRIVING OPERATION
Change the direction of drive - using the clutch pedal
1. Depress the clutch pedal and stop the tractor by foot brake.
2. Shift the reversing lever to the requested direction of tractor drive.
3. Release the clutch pedal only to the point of travel engagement and with simultaneous increase of engine
revolutions continue in smooth release of the clutch pedal.
4. Start smoothly and slowly.
Gear shifting
- For shifting the gear speeds while travelling use the travel clutch control by a red button of clutch control on
the head of gear shifting lever.
- When shifting gears, press and hold the red button of clutch control on the head of gear shifting lever,
release the gas pedal, throw out the gear, shift an applicable gear speed, release the red button and then
increase the engine revolutions.
- If operation conditions permit, use the function of multiplier preselection.
Gear shifting - Using the clutch pedal
Depress the clutch pedal (clutch disengaged). At the same time release the pedal of foot throttle and shift the
applicable gear speed. Release the clutch pedal smoothly (clutch is being engaged) and at the same time
increase the engine revolutions.
Gear shifting - using the clutch control button on the head of gear shifting lever
Press the clutch control button on the head of gear shifting lever. At the same time release foot throttle pedal
and shift the applicable gear speed. Release the button of clutch control (clutch is being engaged) and at the
same time increase the engine revolutions.
Note: Clutch pedal is always preselected to the use of button of clutch control on the head of gear shifting
lever.
Blocking the automatic dead start function
With some failures of travel clutches system, the function
of automatic dead start is blocked. This situation is
signalized by an inscription displayed on a display. In this
case reversing lever under the steering wheel serves only
for the selection of direction of drive, the button for clutch
control on gear shifting lever does not work. For dead start
of tractor and gear shifting, it is possible to use only clutch
pedal.
If this situation occurs, finish your work and
contact service.
C15N128
L-
75
DRIVING OPERATION
Signalization of multiplier function
Individual engaged gears of multiplier are signalized by
a sign (1) in the left upper corner of the display.
3
Middle gear
C15N065
FH12N054
C15N067
C15N066
76
DRIVING OPERATION
Automatic multiplier shifting
The system of automatic multiplier shifting is switched by multiplier pre-selection switch. If the multiplier preselection switch is on (control on the switch is lit), the gears of multiplier are shifted automatically depending
on the engine revolutions according to preset values (engine revolutions). The system of automatic multiplier
shifting is not dependent on the engaged speed gear. With engaged multiplier pre-selection switch, it is
possible to turn the engine off and start and the saved values (engine revolutions) do not change. The values
for automatic multiplier shifting are read always when the pre-selection switch is off, with tractor drive with
engine revolutions higher than 700 rpm, with travel speed higher than 2 km/h.
When meeting the previous conditions, the system will remember
a - Engine revolutions with last use of L button on gear shifting lever for automatic shifting of multiplier gears
for lowering the travel speed
b - Engine revolutions with last used of H button on gear shifting lever for automatic engagement of gears of
multiplier for increasing the travel speed
The difference between the engine revolutions for a and b must be greater than 250 rpm
Example of use:
We are driving with a tractor with multiplier pre-selection off with multiplier shifted to 2 gear, with engine
revolutions of 1,600 rpm we press L button on the gear shifting lever, by this we shift the torque multiplier to
1 gear, now we increase the engine revolutions to 1,900 rpm and we press H button on the gear shifting
lever, by this we shift the torque multiplier back to 2 gear. We continue driving with the tractor. Now we turn
on the multiplier pre-selection switch. From this time, the automatic multiplier gear shifting system shifts
gears of torque multiplier without any intervention of the driver in the following way:
a - With the drop of engine revolutions under 1,600 rpm automatically shifts the multiplier to lower gear
(lowering travel speed)
b - When increasing the engine revolutions above 1,900 rpm, the multiplier automatically shifts to a higher
gear (increasing the travel speed)
The values 1,600 and 1,900 engine revolutions necessary for automatic multiplier shifting used
in this example are purely informative, in practice the number of revolutions is set by the driver
according to the specific use of tractor.
With multiplier pre-selection on, it is possible to shift the multiplier gears also manually on a gear shifting
lever, but only within the range of set values (engine revolutions); i.e. in the example presented in the range
of revolutions from 1,600 to 1,900 rpm, when reaching the saved revolutions for automatic shift of multiplier
gear the multiplier is automatically shifted without drivers intervention. In this case (multiplier pre-selection
switch on), manual shifting of multiplier by buttons on gear shifting lever does not influence the values
(engine revolutions) that are saved in the system of automatic multiplier shifting. After turning the multiplier
pre-selection on the dashboard off (the control on the switch is not lit) it is possible to shift the torque
multiplier gears only manually by buttons on gear shifting lever.
Beware!
With tractor travel, when the pre-selection multiplier switch on the dashboard is off, the system of automatic
multiplier selection keeps on reading the values (engine revolutions) with every use of H or L buttons use on
gear shifting lever. After switching the multiplier pre-selection switch, the system of automatic multiplier
shifting uses the last read value (engine revolutions) i.e. values read with last usage of H and L buttons on
the gear shifting lever with multiplier pre-selection off.
Recommendation
Before switching the switch of multiplier on the dashboard, do the manual shift of multiplier gear when using
H and L buttons (once by H button and once by L button) on gear shifting lever with requested engine
revolutions. The values (engine revolutions) will be saved and after subsequent engagement of the multiplier
pre-selection switch on dashboard, the system of automatic multiplier shifting will automatically shift multiplier
gears according to these engine revolutions
With multiplier pre-selection switch on, in case of release of travel clutch, for example with gear shifting,
stopping and subsequent dead start of tractor or while using reversing, the system of automatic shifting of
multiplier sets an applicable multiplier gear with subsequent switch of travel clutch.
77
DRIVING OPERATION
Front drive axle control
Front drive axle control button is placed on the panel on
the right rear mudguard.
By pressing the upper part of the button, the function
manual mode is engaged - front drive axle control.
By pressing the lower part of the button (auto symbol) the
function automatic mode - front drive axle control is
engaged.
With the tractor at stand-off (tractor braked, engine
stopped, the key of switchbox disengaged) front drive axle
drive is off.
After restart of the engine, front drive axle returns to the
mode it was before turning the engine off.
C15N070
C15N069
Engagement of front drive axle in manual mode is done by pressing a button which returns to its initial
position after release. The disengagement of front drive axle is done by repeated pressing of the button. The
engagement of front drive axle is signalized by a lit symbol on the switch and a symbol on the display of the
dashboard.
Automatic disconnection of front drive axle
When exceeding travel speed of 20 km/h, the drive of front drive axle is automatically disconnected.
Automatic disconnection of the drive is signalized by blinking of control in a switch. After switching off of the
blinking control, front drive axle is automatically disconnected.
With the drop of travel speed under 20 km/h, front drive axle can be connected by a repeated depression of
a button.
With speeds higher than 20 km/h, the drive of front drive axle can be connected by repeated depression of
a blinking button.Front axle drive is engaged permanently by a long pressing of a button (app. 3s) for the
whole period of tractor drive (without disengagement of automatics). Front axle drive remains engaged also
when overcoming travel speed of 20 km/h. By putting the tractor at standstill, front axle drive is disengaged
automatically.
The switch from manual to automatic mode can be done after the disengagement of manual mode.
78
DRIVING OPERATION
Automatic front drive axle control
C15N068
Engagement of front drive axle in automatic mode is done by pressing a button which returns to its initial
position after release. The disengagement of front drive axle is done by repeated pressing of the button.
Engagement of front drive axle is signalized by a lit symbol on the switch and a symbol on the display of
dashboard.
Automatic mode of front drive axle control
When automatic front drive axle control is on, the drive of front axle connects automatically, if the angular
front wheels displacement is smaller than 15 and travelling speed is lower than 20 km/h,
When you exceed the angular displacement of front wheels 25 or with travelling speed higher than 20 km/h,
the drive of front axle disconnects. When the front wheels angular displacement change has lower value than
15, the drive of front axle connects automatically.
If there is a disconnection of front axle drive for the reason of travel speed higher than 20km/h, then the drive
of front axle does not connect automatically with lower travel speed and it is necessary to connect it by
pressing a button.
The switch from automatic to manual mode can be done by pressing the button of manual mode.
Axle lock control of rear and front axle
C15N071
Axle lock control button is placed on the panel on the right rear mudguard. Engagement of axle locks is done
by pressing the button which returns to its initial position after release. By pressing the upper part of the
button, manual mode of axle locks control function is engaged. By pressing the lower part of the button (auto
symbol) the function automatic mode of axle locks is on. Axle locks engagement is signalized by a lit symbol
on the switch and a symbol on the display of the dashboard. It applies for mechanical and automatic mode of
axle locks.
Axle locks cannot be engaged if front drive axle drive is not engaged. When engaging both of
the brake pedals, the locks remain switched.
When achieving travel speed which is higher than 15 km/h for the time period of 5 seconds, the axle
locks switch off automatically. This condition is signalized for a time period of 5 seconds before the
axle locks are disengaged by a blinking of the button symbol. If the axle locks were disengaged due
to higher travel speed than 15 km/h, then with a lowered travel speed the axle locks are not engaged
automatically and it is necessary to turn them on by pressing a button.
Axle locks are disengaged by repeatedly pressing a button or by engaging one of the brake pedals. The
switch from manual to automatic mode can be done by pressing the automatic mode button.
79
DRIVING OPERATION
Automatic axle lock control of rear and front axle
C15N072
The engagement of axle locks of rear and front drive axle in automatic mode is done by pressing a button
which returns to its initial position after release. The disengagement of this function is done by a repeated
pressing of the button.
The engagement of the axle locks is signalized by a lit symbol on the switch and a symbol on the display of
the dashboard.
Automatic mode of axle locks control
Automatic mode of axle locks control lies in disengagement of axle locks if any of the following situations
occur:
1. the angular displacement of front wheels is greater than 15, if the angular displacement of front wheels
changes to smaller than 15, axle locks turn on automatically
2. arms of the rear three-point hitch are heaved in a position, in which the PTO shaft clutch is automatically
disconnected (for more see DRIVE OF AGRICULTURAL MACHINES chapter), when lowering the arms of
the rear three-point hitch, the axle locks get engaged automatically
3. travel speed is higher than 15 km/h, with lowered travel speed the axle locks are not engaged
automatically and it is necessary to turn them on by pressing a button
The switch from automatic to manual mode can be done by pressing the manual mode button.
Disengagement of axle locks is to be done by pressing the button auto again or by depressing a brake pedal.
Suspension front drive axle
Tractors can be equipped with a suspension front drive
axle upon request.
Suspension drive axle control buttons (1) and (2) are
located on the panel in the area of the right rear
mudguard.
Button (1) serves for setting the suspension mode of front
drive axle.
Button (2) serves for height adjustment of the front part of
the tractor.
If travelling speed of the tractor is higher than
13 km/h, front drive axle transfers automatically to
automatic mode where the axle is automatically kept
in approximately half of the suspension heave.
80
C15N073
DRIVING OPERATION
Front drive axle suspension mode setting
Button (1) serves for front drive axle suspension mode
setting.
C15N074
(a) - after pressing the upper part of the button, there is a lock of front drive axle suspension, the front part of
the tractor is lowered to the lowest position. Suspension does not work with the axle and the axle acts as if
there were no suspension. The button is locked in (a) position. Front drive axle suspension lock mode can be
disengaged by switching the button (1) to (b) position.
Use this mode always when working with a front loader.
If a tractor is at stand-off with a button (1) in position (a), with next engine starting the
suspension of front drive axle is locked.
( b ) - middle position of the button, the so-called manual mode. Height adjustment of front drive axle works
in this position by the button (2). Suspension works by the axle.
( c ) - after pressing the lower part of the button, front drive axle goes to automatic mode where the axle is
automatically kept approximately in half of the suspension heave. This mode is signalized by a lit symbol on
the button ( 1 ). Suspension works with the axle. Automatic mode can be disengaged by switching the button
to ( b ) position.
The blinking of the symbol on the button signalizes a failure in the circuit of front drive axle
suspension. The code of failure is displayed on the dashboard display.
Height adjustment of the front part of the tractor
Button (2) serves for height adjustment of the front part of
the tractor. Button (1) must be in the manual mode
position.
C15N073
81
DRIVING OPERATION
(a) - by holding the upper part of the bottom for a longer
period of time, the front part of the tractor lifts upward after
a certain delay, it is lifting for the time of button holding to
the end position of the suspension.
FHD14N057
FHD14N058
FH12N039
F11N021
82
DRIVING OPERATION
Foot brakes
They are disc, wet, hydraulically controlled, doublepedalled with automatic pressure equalizer.
When driving on the road, both pedals must be
connected by valve. Use disconnected pedals for
braking right or left wheel only when working in
terrain or on the field.
Note: When going down a steep slope with a trailer or
articulated trailer equipped with air or hydraulic brakes, it
is necessary to brake by a foot brake from the beginning
of descend.
FHD14N086
C15N092
FHD14N061
One-hose brakes
Valve is marked with a black colour.
Operating pressure is adjusted with the control valve at
600 20 kPa.
When connecting the trailer (articulated trailer)
with a maximum allowed weight approved for the type
of tractor at stake is a maximum allowed speed of the
set of 30 km per hour! Maximum allowed speed of the
set is defined by maximum allowed speed of the
slower vehicle of the set.
FHD14N062
83
DRIVING OPERATION
Two-hose brakes
Operating pressure is adjusted with the control valve at
740 20 kPa. Capacity of air tank is 20 l.
The valve of the left head is labelled in yellow (braking
branch), the valve of the right head is labelled in red (filling
branch).
When connecting the trailer (articulated trailer)
with a maximum permitted speed approved for the
type of tractor, the maximum permitted speed of set is
40 km per hour!
Maximum permitted speed of set is given by maximum
permitted speed of the slower vehicle of the set.
FHD14N063
FHD14N064
Connect hydraulic brakes of trailer or articulated trailer to the quick couplings marked by an arrow.
Control of hydraulic brakes of trailers (articulated trailers) and control of tractor brakes is done so that the
braking effect of both vehicles is synchronized. Working pressure is derived by oil supplied by non-switched
on/switched off gear pump of hydraulics. Brake valve of the trailer is done by the pressure of brake fluid from
main braking rollers depending on the force effecting on the brake pedal. The pressure on clutch head must
be 12 - 15 MPa with maximum depression of brake pedal. Brake valve of trailer prefers the function of brakes
to the function of hydraulics. If there are shocks when foot brake pedals are depressed in the pipeline of
hydraulic circuit, it is necessary to bleed the hose from the brake valve to the quick coupling.
When driving with connected trailer or articulated trailer, the pedals of foot brake must be
connected and secured by a valve! When braking with one brake pedal, hydraulic brakes of the trailer
are not active.
84
DRIVING OPERATION
Stopping the tractor - manual brake
Stop the tractor slowly under standard conditions. Shortly
before stopping:
1. Depress the clutch pedal.
2. Shift the main gear shifting lever to neutral position.
3. With every stopping, secure the tractor against
spontaneous dead start by manual brake.
C15N142
C15N143
C15N091
85
DRIVING OPERATION
Limiting travel speed
With the threat of exceeding the travel speed of
40 km/h, the maximum engine revolutions are
automatically reduced. This function cannot be
switched off.
FHD14N068
86
C15N013
87
NOTES
88
TRANSPORTATION
Before you start, make sure that the technical condition of the tractor corresponds to
requirements for safe operation. When a trailer or implement is attached, check its connection and
proper fixation of the load. Never leave the tractor while it is moving to connect the trailer by
yourself. Also take care of your assistant's safety.
CBM stage quick-adjusting hitch
It is designed for attachment of double-axle trailers or
lighter single-axle semi-trailers. The guiding mouth is
height adjustable. During work with various implements it
may be necessary to adjust the height of the hitch or to
disassemble the entire hitch.
D201
D202
89
TRANSPORTATION
Modular system of hitches for trailers and semi-trailers
Module types:
Fig. (B) - Swinging draw-bar console
Fig. (C) - Swinging draw-bar console with a fixed pin
Fig. (D) - Console with a 80 ball
Disassembly, fig. (A):
1 - Remove the locking screw (1).
2 - Secure the module against sinking, release and
disassemble the pins (2).
3 - Slide the module out of the console downwards.
Do the assembly in the reverse order.
D204
D205
D206
90
TRANSPORTATION
Console with a 80 ball module
The console with a 80 ball is only used to
connect semi-trailers with a hitching device designed
for a 80 ball.
Releasing the hitch, fig. (A):
By moving the lever (1) in the arrow direction you will
remove the locking wedge (2).
Locking the hitch, fig. (B):
By moving the lever (1) in the arrow direction you will
retract the locking wedge (2).
D207
D208
91
TRANSPORTATION
Maximum permissible vertical static load of hitches for trailers and semi-trailers
Hitch type
Permissible Hitch
vertical
pin
static load
2 000 kg
Hitch type
Permissible Hitch
vertical
pin
static load
31 mm
Hitch class D2
2 000 kg
38 mm
2 000 kg
50 mm
Hitch class D3
2 000 kg
43 mm
2 000 kg
28 mm
Hitch class C
The maximum weight of an aggregated braked trailer or semi-trailer must not exceed the value
specified on the data plate of the tractor and the value specified in the technical certificate of the
tractor. The maximum permissible speed of the set results from the maximum permissible speed of
the slower vehicle in the set.
Hitch of class C: max. weight of the trailer 6,000kg.
Hitch of class D2: max. weight of the trailer 14,000kg.
Hitch of class D3: max. weight of the trailer 20,000kg.
92
TRANSPORTATION
Hitch type
Permissible
vertical static
load
Permissible
Hitch
vertical static pin
load
(ball)
736 kg
31 mm
2 000 kg
80 mm
3 000 kg
47 mm
1 200 kg
31 mm
Fixed pin
2,000 kg
44,5 mm
The maximum weight of an aggregated braked trailer or semi-trailer must not exceed the value
specified on the data plate of the tractor and the value specified in the technical certificate of the
traktor. The maximum permissible speed of the set results from the maximum permissible speed of
the slower vehicle in the set.
93
NOTES
94
Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed
compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm).
Different PTO speed values may cause serious damages and injuries.
Work with PTO shaft
1. When working with PTO shaft mind that all the covers are duly fixed.
2. After completing the work, always mount the cover of PTO shaft back.
3. Any repairs or cleaning of aggregated machines parts driven by PTO shaft to be done only with the
engine at halt and PTO clutch disengaged.
4. Before starting an aggregated machine driven by PTO shaft, make sure that there are no
unauthorized personnel near, there is a risk of injury.
Controlling the front and rear PTO shaft
Switches of the control of the front and rear PTO shaft are
located on the right pillar of the cabin.
1. The switch of the revolution control of the rear PTO
shaft.
2. The button of the automatic switching off of the clutch of
PTO shaft.
3. The switch of the rear PTO shaft.
4. The switch of the front PTO shaft.
FH13N012
FH13N005
The tractor may be equipped with one of two systems of rear PTO shaft revolutions preselection. The system
used in the tractor is marked on the label placed by rear PTO shaft revolutions preselection lever.
1. Standard and economical independent revolutions of rear PTO shaft - label (1)
2. Dependent and independent revolutions of rear PTO shaft - label (2)
Rear PTO shaft revolutions preselection lever (3) is located on the right side of driver's seat.
Independent rear PTO shaft revolutions - number of revolutions is dependent on the number of engine
revolutions.
Dependent rear PTO shaft revolutions - number and the direction of revolutions is dependent on the
engaged gear and reversing lever position.
95
FH13N006
The system used in the tractor is marked on the label placed by rear PTO shaft revolutions preselection
lever.
This system has only independent revolutions of rear PTO shaft.
ANB-
With engaged standard PTO shaft revolutions (A), one can engage 540 or 1000 revolutions of rear PTO
shaft on the right side of the cab column by the revolutions selection switch.
With engaged economical PTO shaft revolutions (B), the switch of rear PTO shaft revolutions preselection on
the right column of the cab can be used to engage 540E or 1000E rear PTO shaft revolutions.
The lever is placed on the right side of driver's seat. After shifting the lever, it is necessary to lift collar in the
direction of the arrow (C).
Dependent and independent rear PTO shaft revolutions
FH13N007
The system used in a tractor is marked on the label placed by the rear PTO shaft revolutions preselection
lever.
This system has only 540 or 1000 rear PTO shaft revolutions.
ANB-
With engaged dependent (A) or independent (B) rear PTO shaft revolutions (B), the switch of rear PTO shaft
revolutions preselection on the right column of the cab can be used to engage 540E or 1000E of rear PTO
shaft revolutions.
The lever is placed on the right side of driver's seat. For shifting the lever, it is necessary to lift collar in the
direction of the arrow (C).
96
FH12N002
For facilitating the connection of joint shaft of aggregated machine to a tractor a button (1) placed on
mudguards can be used.
With the engine running and rear PTO shaft switch off, spinning of rear PTO shaft occurs after pressing the
button (1). PTO shaft stops spinning after releasing the button.
Beware: Rear PTO shaft revolutions preselection lever must not be in (N) position or in the position of
a dependent revolution of rear PTO shaft.
When manipulating with PTO shaft by means of buttons (1), the operator must stand beyond
the space of the connected tools not to be caught or injured.
Selection switch of rear PTO clutch revolutions (P.T.O.)
FH13N014
Shifting rear PTO shaft revolutions is done by a switch (1) The switch is equipped with a mechanical lock (2)
against unwanted switch. When switching the switch, depress the lock in downward direction.
A-
540 rpm
B-
1000 rpm
The change of PTO shaft revolutions - 540 and 1000 per minute to be done only with PTO shaft
at halt! Check that the revolutions of PTO shaft are set accordingly with regard for the connected
tools!
97
E357
C15N016
Rear PTO shaft clutch is engaged by switch of rear PTO shaft. After engagement of the switch the shaft
spins.
The engagement of the rear PTO clutch is done by a switch (1) placed on the right column of the cabin. The
switch is equipped with a mechanical lock (2) against unwanted switch. When switching the switch, depress
the lock in downward direction.
After switching the switch (1) from (A) position to (B) position rear PTO shaft clutch is engaged and the shaft
spins.
After switching the switch (1) from (B) position to (A) position rear PTO shaft clutch is engaged and the shaft
stops.
A - rear PTO shaft clutch disengaged
B - rear PTO shaft clutch engaged
Check that the PTO shaft revolutions are set properly with regard for the connected tools!
98
C15N017
The number of PTO shaft revolutions is dependent on the number of engine revolutions.
With engine running:
1. Select applicable operation mode PTO shaft revolutions preselection lever.
2. Select applicable revolutions by switch of selection of rear PTO shaft (2) revolutions.
3. Rear PTO shaft is set into operation by switching the switch of rear PTO shaft (3).
Engagement of rear PTO shaft is signalized by the display of the number of rear PTO shaft revolutions on
the display of the dashboard.
If the aggregated machine allows it, engage the rear PTO shaft with minimum revolutions of
1500 rpm.
Engagement of rear PTO shaft - dependent revolutions
C15N18
The number and the direction of the revolutions are dependent on the engaged gear and the position of
reversing lever. The position of reduction lever does not have any influence on the number rear PTO shaft
revolutions in dependent revolution mode.
With engine running:
1. Rear PTO shaft dependent revolutions are selected by PTO shaft revolutions preselection lever.
2. Rear PTO shaft switch (3) is not functional in this mode.
3. Select applicable revolutions by rear PTO shaft selection switch (2).
4. Engage gear by the main gear shifting lever and the direction of drive by reversing lever. When tractor
drives off, rear PTO shaft also spins.
Automatic PTO clutch disengagement is not functional in this mode.
99
C15N020
The function of automatic deactivation of the clutch of PTO shaft means that when the PTO shaft is activated
and the arms of the rear three-point hinge are lifted, the clutch of the rear PTO shaft is automatically
deactivated and the shaft is stopped; when the arms of the rear three-point hinge are lowered again, the
clutch of the rear PTO shaft is automatically activated and the shaft starts rotating provided that the driving
direction is engaged with the return lever and the travelling speed of the tractor is 0.3 km/h at least.
When the clutch of the rear PTO shaft is activated, automatic deactivation of the clutch of PTO shaft is
activated by pressing the button (2) for at least three seconds. When the button (2) is released, it returns into
its original position.
Further pressing of the button (2) causes deactivation of this function.
The activation of the function of automatic deactivation of the clutch of PTO shaft is indicated by the symbol
on the display of the instrument panel.
Setting automatic disengagement of PTO shaft clutch - display description
c15n101
100
C15N102
Setting automatic disengagement of PTO shaft clutch is done with standing tractor with started engine, with
disengaged PTO shaft clutch switch and reversing lever under the steering wheel in neutral position.
Display the third display on dashboard by gradual depression of (A) button.
Setting H-LIMIT position
1. Set the arms of three-point hitch to a position of the required disengagement of rear PTO shaft clutch.
2. Press (C) button on the dashboard. By this a new value is saved and the number by H-LIMIT item
changes and equals to ACTUAL value.
Setting L-LIMIT position
1. Set the arms of the three-point hitch to the position of required engagement of rear PTO shaft clutch.
2. Press (D) button on the dashboard. By this a new value is saved and the number with L-LIMIT item
changes and equals to ACTUAL value.
The number by H-LIMIT item must be always greater at least by 10 than the number by L-LIMIT item, or the
new value will not be saved.
Beware! When setting the position of arms of automatic disengagement of rear PTO shaft
clutch outside basic values set by manufacturer not bearing any liability for damage incurred from
this setting.
101
C15N021
Switch automatic disengagement of PTO shaft clutch by (A) switch with tractor at standstill with engine
running. Switching automatic disengagement of PTO shaft clutch is signalized by (B) display on the display
of the dashboard.
After switching the function with a switch (A), the rear PTO shaft is at standstill; this is signalized by blinking
of (B) symbol on the display of the dashboard.
Starting rear PTO shaft
Rear PTO shaft spins if the arms of three-point hitch are lowered lower than L-LIMIT is set and the tractor
goes at a rate faster than 0.3 km/h. When spinning the rear PTO shaft, the display of symbol (B) on the
display stops blinking.
Stopping rear PTO shaft
Rear PTO shaft stops if the arms of three-point hitch are lifted higher than H-LIMIT is set. When stopping
rear PTO shaft, the display of symbol (B) starts blinking on the display.
Restarting rear PTO shaft
For subsequent spinning of rear PTO shaft it is necessary to proceed in accordance with see Starting rear
PTO shaft.
If with Stopping rear PTO shaft also stopping of tractor occurs which lasts for more than three minutes,
there is a blockage of starting rear PTO shaft. (B) symbol is not displayed on the display, control on switch
(A) is blinking and PTO shaft does spin also when meeting the conditions for Starting rear PTO shaft.
If there is a blockage of blocking the starting of rear PTO shaft, it is necessary to switch the switch to (A)
position - off. Then switch the rear PTO clutch again by switch A according to previous articles.
Front PTO shaft
Front PTO shaft is equipped with a solid six or twenty-one
splined end point and it comes only in design of 1,000
revolutions.
Tractor may be equipped with front PTO shaft with varied
direction of spinning:
a - In compliance with the direction of engine
revolutions (standard)
b-
F_02_64
102
C15N022
C15N147
90 kW
Rear
1000 per minute
60 kW
60 kW
F_02_46
103
troj
104
HYDRAULIC SYSTEM
Hydraulic system
The system consists of the inner and outer circuit.
The source of pressurized oil is a gear pump.
Oil is drawn from the common filling of the gearbox and final drive housing.
Hydraulic pump
The hydraulic pump cannot be disengaged. When the
engine is running, the pump is in operation.
Pump type
Delivered quantity
GHD0 32/12,6L
85 l/min
The pressure generated in the hydraulic system by the
hydraulic pump is limited by a relief valve to 20 MPa.
F_02_113a
C15N023
C15N024
105
HYDRAULIC SYSTEM
Connecting and disconnecting quick-couplers
When connecting and disconnecting the quick-couplers pay increased attention with regard to
the residual oil that remains in the socket or on the plug of the quick-coupler. For environmental
reasons after every disconnection of quick-couplers this residual oil must be removed with any
textile material.
Quick-couplings with drip collection
On request, dripping system for holding leakage oil can be
installed. Regularly check whether the tank is not full;
dispose of the oil in an environment-friendly way.
FH12N046
106
FH12N048
HYDRAULIC SYSTEM
Description of the functions of individual positions of control levers of the hydraulic distributor
FH12N049
Lever position
Function
Rear (upper)
position
Central position
Neutral
Front (lower)
position
Front limit position With an increased force you can shift the control levers from position (3) further
to the front to position (4), i.e. floating (free) position, where the levers are
locked. Both the quick-couplers of each section are connected to the return line
in this position.
107
FH12N044a
HYDRAULIC SYSTEM
Front outlets of the outer hydraulic circuit
They are installed on a panel in the right front part of the
tractor.Their installation is bound to a three-section
distributor. They are designed for the control of frontally
attached adapters.The marking of the outlets and their use
is the same as in the case of the rear outer outlets.
F168
If the tractor is equipped with a three-point hitch, the (F)(3)(4)(N) lever is used for its control.
Quick couplers must not be connected at the time of three-point hitch usage connected because they
are pressurized together like front three-point hitch!
After terminating the work with a front three-point hitch for further usage of the section with quick
couplers 3 and 4 with the connection of three-point hitch, it is necessary to lift the arms of the front
three-point hitch to transporting position and the lever of the cock of the front three-point hitch in the
'closed' position.
Connecting machines and implements to the outer hydraulic circuit
Connecting machines and implements consisting of more parts
During work with agricultural machines that consist of more parts (combinators, skids, harrows) and that
have side frames hat are hinged to the central frame and during transport are folded to the vertical position
by separate hydraulic cylinders controlled by the outer hydraulic circuit of the tractor, the folding of the side
frames must always be controlled by the upward (backward) movement of the auxiliary distributor lever. The
'lifting' branches of the cylinders must be connected to quick-couplers '2', '4' or '6'.
Connecting a rotational hydraulic motor
If a rotational hydraulic motor is connected to an outer outlet of the hydraulic system, its return branch must
always be connected to quick-coupler '0'. In case of connection of the filling (pressure) branch to quickcoupler 1 or 2 the hydraulic motor is protected by the 'kick-out' function against overloading. This function
interrupts the operation of the hydraulic motor at the pressure value in the filling branch of 17.5 - 1.6 MPa.
Connecting a reversing hydraulic motor
A reversing rotary hydraulic motor must be connected to quick-couplers '1' and '2' for functional reasons.
However, relief valves must be inserted in both the branches in this case as they can reliably limit the
pressure peaks during the stopping of the machine. The oil return lines from these valves are connected to
quick-coupler '0'.
108
ELECTRO-HYDRAULIC SYSTEM
Control element functions
F_02_162
1. Lifting switch
a - Transport, lifting
b - STOP
c - Regularity of lowering (working)
d - Free position, fast sinking- automatic return of lever to (c) position by a spring
2. Blocking (in transport position)
3. Lowering speed
4. Setting the position of lifting device
5. Upper position restriction
6. Smooth setting - of manual control
- automatic control
7. LED - diagnostic
8. LED - lifting
9. LED - lowering
10. Engaging compensator (softening vibrations)
11. LED - softening vibrations engaged
Equipment 'OFF'
Electric installation deactivated with the key of the
switching box. The electronic system is off, the lifting
device is blocked.
F_02_188
109
ELECTRO-HYDRAULIC SYSTEM
Blocking cancellation
When you switch on the electric installation with the key of
the switching box (I), the lifting device remains blocked
electronically - the lifting and lowering function is
deactivated; on the EHR-B control panel the diagnostic
LED (7) and the vibration dampening LED (11) shortly
light up - the system self-test is in progress. The lifting
LED (8) and the lowering LED (9) are off. After a short
time permanent illumination of the diagnostic LED (7)
indicates the state of EHR-B blocking.
If the diagnostic LED (7) is permanently illuminated, the
control circuits are disconnected.
F_02_164
F_02_163
Quick sinking
Lever (1) in position (d) - free position. You must hold the
lever in this position; after releasing the lever will return to
position (c) - the system works in accordance with the
setting of controls (3), (4), (5) and (6).
F_02_165
110
ELECTRO-HYDRAULIC SYSTEM
Transport of implements
Shift the lifting lever (1) to position 'a' and block it with the
moving latch (2).
Blocking the lifting lever (1) by the moving latch (2) in
position (a):
A - Lever movement blocked
B - Lever movement not blocked
When the tractor with an attached implement is
stopped, the implement must be lowered onto the
ground (it must not be left in the lifted position).
F_02_166
Stop position
By moving the lever (1) to position (b) - STOP position you will immediately stop the movement of the three-point
hitch.
F_02_167
F_02_168
It is used during transport of a heavy implement attached to the rear three-point hitch.
After activation of the vibration compensator (10) the arms of the rear three-point hitch sink by approx. 4%,
which allows oscillation of the arms in the range of approx. 8% of the lift. The upward oscillation is always
limited by the position of the upper position limiter (5).
Advantages of active dampening of vibrations during transport of a heavy implement attached to the rear
three-point hitch.
1. Increased operation safety (the steering axle is not unloaded so much
2. Stabilization of the transported implement
3. Reduced dynamic stress of the hydraulic system and the rear three-point hitch
During the adjustment of the hitch for a single-axle semi-trailer the vibration compensator
must be off.
111
ELECTRO-HYDRAULIC SYSTEM
Limitation of the upper position of the three-point hitch
It is activated with the control (5). The limitation can be
implemented in the upper half of the three-point hitch lift.
F_02_169
Lowering speed
The lowering speed of the three-point hitch is set with the
control (3).
Symbol of the maximum
lowering speed
Symbol of the minimum
lowering speed
Free position
For permanent work with free hydraulic system, e.g.
during work with a plough with a support wheel the
position of the control (4) under the indication (A) and the
position of the control (6) at the positional control symbol
is used.
F_02_171
ahc_01
112
ELECTRO-HYDRAULIC SYSTEM
Manual setting of control of three-point hitch
F_02_172a
Perform according to 'Cancel blocking' part and set the required position of elements with regard for the
nature of performed works. To reach the depth of working tools, there is a control (4). For setting the kind of
control and its mixing, use a control (6).
Power control symbol
The activity of control (lifting and lowering) can be monitored by means of indication diodes (8) and (9). Na
shift the lever (1) (a) position, after turning, set again to (c) position. Control system takes the previous
working position (memory of ploughing). For setting the required speed of starting, there is a control (3).
Automatic control of three-point hitch
F_02_172a
Do the step according to 'Cancel blocking' part. Set the control (6) to hitchtronic (AHC) position. By control
(4), set the working depth of tools attached to rear three-point hitch.
When the implement attached in the rear three-point hitch reaches the depth set by the control (4), control
system measures the soil resistance and this value is used as default for further control.
The activity of controls (lifting and lowering) can be monitored by means of indicated on diodes (8) and (9).
At dead end, shift the lever (1) to (a) position, after turning set the (c) position again.
For setting the required speed of lowering, there is a control (3).
After reaching the depth set by the control (4) control system again measures the soil resistance and this
value is used as default for further regulation.
113
ELECTRO-HYDRAULIC SYSTEM
Using the rear control
The rear control is used to connect and disconnect
implements. The lifting switching lever (1) on the EHR-B
electro-hydraulic control panel must be in position (b) or
(c). The designation symbols of buttons on both the tractor
fenders correspond to the movement direction of the
three-point hitch after their pressing. The movement only
lasts as long as the button is held.
Every use of the rear control causes blocking of the
control system and the 'Blocking cancellation' must be
repeated.
F_02_98
F_02_65
F_02_173
114
ELECTRO-HYDRAULIC SYSTEM
Description of signals of EHR-B electro-hydraulic system errors
Flashing
combination of the
diagnostic LED (7).
Error category Error description
No.
Short No.
Long
of
pause of
pause
flashes
flashes
1x
1x
1x
2x
1x
3x
1x
4x
1x
5x
1x
6x
2x
2x
2x
3x
2x
4x
2x
8x
3x
1x
3x
2x
3x
4x
3x
6x
Serious error
Moderately
serious error
Minor error
115
ELECTRO-HYDRAULIC SYSTEM
Description of minor errors of the EHR-B electro-hydraulic system
F_02_174
Flashing combination of
the diagnostic LED (7).
Long
pause
Error location
No.
No.
Short
of
of
pause
flashes
flashes
3x
1x
3x
2x
3x
3x
4x
6x
116
HITCHES
Rear three-point hitch
It is intended for attaching carried or semi-carried
agricultural machines and implements with hitching points
of ISO category III.
Category III.
Hitch axis length
1010 mm
of openings of
connecting balls of the
lower draw-bars according
to ISO
37 mm
32 mm
1. Upper draw-bar
2. Left lifting draw-bar
3. Right lifting draw-bar
4. Limiting draw-bars
5. Lower draw-bars
E451
117
HITCHES
Height adjustment of the lifting draw-bars
Extend the capstan (1) in the arrow direction and make
the adjustment by turning the capstan.
FHD14N085
E454
Limiting draw-bars
The limiting draw-bars - stabilizers (1) limit or completely
prevent lateral swinging of the lower draw-bars. The
adjustment of the left and right limiting draw-bar is
performed by turning of the draw-bar pipe, see arrow.
Both the limiting draw-bars must always be
installed on the tractor.
E455
118
HITCHES
Automatic limiting draw-bars
FHD14N087
X901
119
HITCHES
Upper draw-bar
The upper draw-bar (1) has adjustable length. It is
attached to the tractor to the console openings.
When extending the upper draw-bar you must
make sure that both the joints are unscrewed from the
draw-bar pipe to the same length.
FHD14N084
X463
Lifting
Position 4
Lowering
Position N
Hitch lock
FH12N065
120
HITCHES
Hydraulic lock of the front three-point hitch
Hydraulic locking of the front three-point hitch is performed
in any position of the hydraulic cylinders with the ball valve
in the front part of the tractor (2).
A
Free position
Valve levers are in the horizontal position
- The hitch can be controlled from the cabin
B
Locked position
Valve levers are in the vertical position
- The hitch is locked
X464
FH12N066
121
NOTES
122
1 974 mm
F_02_189
123
C507
Set the stops always with any wheel track change or tire
replacement with front drive axle.
Wheel stops with front drive axle must be set so that there
would be a distance of at least 50 mm between front drive
axle tires and tractor with full lock and full axle swing
around central pin.
Setting wheel stops with front drive axle check
1. Set full lock to one side and check that the distance
between a tire and the nearest solid point on the tractor is
at least 50 mm. Check both front tires.
2. Turn the steering to full lock to the other side and check
according to point 1.
3. Heave one side of the front axle to the maximum swing
(front axle leans against the bracket) and check according
to point 1 and 2.
4. Hoist the other side of front axle to the maximum swing
(front axle leans against the bracket) and check according
to point 1 and 2.
124
F13BN033
C15N015
125
NOTES
126
BALLAST WEIGHTS
Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and
stability of the tractor.
*Rear wheel weights
Combination of Mass of weights
weights (pcs)
(kg)
2+6
2x25 + 6x30
230
2+10
2x25 + 10x30
350
2+14
2x25 + 14x30
470
F222
Bottom weights
Combination of Mass of weights
weights (pcs)
(kg)
2
2x34
68
F223
*Front weights
Front weights
Combination of
weights (pcs)
Mass of weights
(kg)
3+3
6x50
300
5+5
10x50
500
7+7
14x50
700
9+9
18x50
900
127
F_02_26
BALLAST WEIGHTS
*Weight of the front three-point hitch
Material
Weight mass (kg)
Cast-iron
460
Concrete
800
Concrete
1200
E552a
F_02_109
1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A).
2. Deflate the tyre and unscrew the valve insert.
3. Screw the adapter for water filling on and attach the liquid supply hose to it.
4. Fill the tyre with the prescribed quantity of liquid.
5. For the filling you can use a gravity tank (B) or you can fill the tyre under pressure (C).
6. Remove the hose and unscrew the adapter for water filling.
7. Screw on the valve insert and inflate the tyre to the prescribed pressure.
8. After inflating screw the protective cap on the valve.
9. Fill the other tyre in the same way.
Water must not freeze in a tyre!
128
BALLAST WEIGHTS
Procedure of draining liquid from the tyres
F227
1. Unload the tyre by lifting the tractor and turn it with the
valve upwards (A).
2. Deflate the tyre and unscrew the valve insert; turn the
wheel with the valve downwards.
During draining of liquid vacuum may occur in
the tyre. Therefore, turn the wheel time after time to
get the valve to the upper position (B).
3. Remove the rest of the liquid after screwing on the
adapter for water filling by supplying pressurized air (C).
4. Blow out the liquid until it stops running through the
tube of the air adapter.
5. Unscrew the adapter for water filling
6. Screw the air part of the valve back on and inflate the
tyre to the prescribed pressure.
7. Screw the protective cap on the valve.
8. Drain the liquid from the other tyre in the same way.
C15N132
(kg)
(kg)
45
11.8
0.21
45
13.9
45
15.4
(C)
(l)
(kg)
1.13
-18
50
57
0.23
1.18
-25
50
59
0.25
1.21
-30
50
61
Solution preparation:
1. Dry calcium chloride CaCl2 is added to water, never the other way round!
2. The solution is not dangerous, but it is necessary to work carefully with it. Remove spilt drops with clean
water.
3. Before filling leave the solution to cool down. Observe the prescribed quantity of hydrated lime.
4. The solution must not get in contact with metal parts and the electric installation! The solution is not
harmful for the tube valve.
5. The antifreeze solution with the above mentioned composition must not be used in the cooling system!
6. After draining dispose of the antifreeze liquid as special waste!
129
NOTES
130
ELECTRIC INSTALLATION
E602
It is forbidden to start the engine by shortcircuiting the starter motor terminals. Only start the
tractor from the driver's seat!
Accumulator battery
The accumulator battery is installed under the cover on
the left side of the tractor under the cab step. The battery
is accessible after folding up of the cab step.
During folding up of the cab step the cab door
must be closed.
1 - Remove the screw (1)
2 - Lift the step in the arrow direction
3 - Secure the lifted step with a screw inserted to the
opening (2) in the step
4 - Remove the safety pin (3)
5 - Grasp the bottom edge of the cover and remove it
D305
131
ELECTRIC INSTALLATION
Battery disconnector
Batterydisconnector is placed on the left side of the tractor
behind the stairs of the driver.
a - Batteryconnected
b - Batterydisconnected
When the tractor is at dead parking, disconnect
the battery by means of the battery disconnector (1). If
a tractor is dead parked for a longer period of time, it
is necessary to recharge at least once a month from
the reasons of self-discharge of battery.
FH12N022
Attention! When the engine is switched off, the engine control unit remains active for about 2
minutes because of storage of operation data. During this time the supply of current from the
accumulator must not be interrupted. Do not disconnect the accumulator before this time expires.
Accumulator battery maintenance
F298
Keep the accumulator battery clean and properly fixed to the vehicle. However, the fixing device must not
deform the battery case. In the case of polypropylene batteries the electrolyte level must not be below the
minimum mark indicated on the case.
Only add distilled water to the battery!
1. When working with the battery first read the attached manual.
2. During work with the battery protect your eyes with goggles or a safety shield!
3. The electrolyte is a caustic substance; therefore, handle it with proper care.If your skin or clothes
get stained by electrolyte, wash the skin or clothes with water and neutralize them with soap.
4. During charging hydrogen is released from the electrolyte on the electrodes. Hydrogen mixed with
the air forms an explosive mixture. Therefore, it is prohibited to handle open fire near the battery
during charging.
5. An explosion may also be caused by a spark created on the disconnection or release of a terminal
when the charging circuit is on.
6. Keep the battery out of reach of children!
7. A discarded battery is dangerous waste for the environment - when buying a new battery hand the
old one over to the dealer, who will dispose of it free of charge.
132
ELECTRIC INSTALLATION
Alternator
Charging is monitored by the red indicator on the
combined dashboard instrument.
During repairs of the tractor by electric welding
all the conductors must be disconnected from the
alternator. Protect the '+B' conductor from a shortcircuit.
C15N135
Alternator maintenance
When washing and cleaning the tractor protect the alternator from penetration of water or
diesel fuel! During operation the alternator must not be disconnected from the battery! The alternator
must never be put in operation without load, i.e. with the conductor disconnected from the '+B'
terminal and the '+D' terminal connected. Such a condition may induce an extremely high voltage
when the engine speed is increased, which would destroy the semiconductors! Never short-circuit
any alternator terminal during operation! The alternator must not be additionally excited. Such an
intervention would damage the semiconductors. Ensure perfect electric connection of the alternator
terminals and proper grounding of the alternator! Poles of the alternator may not be re-versed even
for a short time!
Electric installation overload
Is signalized by the selected display changing to a display
with a symbol of a battery. It is a condition when electric
installation of the tractor has such take-off, that the
alternator performance is not sufficient to accumulator
charging. If this state occurs, turn off a device or increase
engine revolutions, load of electric installation drops and
originally selected display is displayed.
The operation of tractor in the electric
installation overload mode can lead to accumulator
depletion.
C15N144
133
ELECTRIC INSTALLATION
Fuse panel
The fuse panel is accessible after the left side cover of the control bracket is removed.
During replacement of fuses it is necessary to adhere to the prescribed value of the fuse. If interrupted
repeatedly, search the nearest service.
C15N120
134
ELECTRIC INSTALLATION
Pos.. Fuse size
Secured system
F1
15A
F2
15A
horn, beacon
F3
15A
F4
15A
F5
10A
F6
10A
F7
15A
F8
7,5A
F9
15A
F10
3A
F11
15A
F12
15A
F13
15A
F14
7,5A
air-conditioning
F15
10A
heating of mirrors
F16
10A
F17
15A
F18
20A
F19
15A
F20
15A
F24
15A
F25
7,5A
EHR
F26
7,5A
EHR
F27
unoccupied
F28
7,5A
F29
10A
F31
15A
SCR system
F32
10A
turbo-blower
F33
unoccupied
F34
unoccupied
F35
15A
F36
10A
F37
unoccupied
F38
unoccupied
F51
30A
heating
F52
30A
F53
30A
heating of urea
135
ELECTRIC INSTALLATION
Checking the adjustment of the front grill headlights
F_02_145
During a check on a test wall the tractor must stand on a level surface and the tyres must be inflated to the
prescribed pressure. The basic vertical setting is 3.5% at the shipping weight of the tractor.In the horizontal
direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor.
l
'h
C15N134
136
ELECTRIC INSTALLATION
Checking the adjustment of the cab roof headlights
C15N136
In the vertical direction there must not be any point of illuminated area lying on the road surface plane to the
left from the longitudinal vertical plane passing through the headlight centre further than 30 m from the front
outline of the tractor.
In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the
tractor.
Check the adjustment of the headlights at the shipping weight of the tractor. The front roof headlights may
only be used when driving on public roads when the tractor carries a frontally attached machine or implement
covering the main headlights (in the tractor grill).
137
ELECTRIC INSTALLATION
List of lamps
C15N123
voltage
power
lamp type
Dimmed headlight
12V
60W
HB3
Distance headllight
12V
60W
HB3
Work headlight
12V
65W
H9
Dimmed headlight
12V
55W
H7
Direction light
12V
21W
P21W
Position light
12V
5W
R5W
12V
21W/5W
P21/5W
12V
5W
W5W
Lighting of switches
12V
1.2W
1.2W
138
TRACTOR MAINTENANCE
Steps performed daily before the start of work
Check that the signal lamps in the instrument panel are off and if there are no error messages.
Before starting the engine
Check the oil level in the engine
Check the level of cooling liquid and tightness of connections of the cooling system
Check the quantity of the brake liquid and check the liquid brakes for leaks
Check the oil quantity in the gearbox and final drive housing
Check the air pressure in all tyres
Check the tightening of wheels
Check the condition of hitching and attaching equipment
After starting the engine
Check the engine lubrication function (indicator)
Check the charging function (indicator)
Check the steering function (indicator)
Check the function and tightness of the steering circuit
Check the function and efficiency of the tractor brakes
Check the function and efficiency of the brakes of the trailer or semi-trailer
Steps performed every 50 hours of work
Lubricate the tractor in accordance with the lubrication plan
Steps performed every 100 hours of work
Clean the cooler blades with pressurized air
Perform maintenance of the dry air cleaner (in accordance with the signal of the clogging indicator)
Check the oil quantity in the gearbox and final drive housing
Check the oil quantity in the gear box of the front PTO
Check the oil quantity in the reducers and in the box of the front driving axle
Drain condensate from the air reservoir
Cleansing and greasing of accumulator clamps with a layer of grease
Steps performed every 500 hours of work
Cogged belt tension check
Hydrostatic steering system clearance check
Pivot of front drive axle clearance check
Clutch and brake pedals adjustment clearance check
Manual clutch function check
Brake function for trailer check
Air pressure system tightness and function check
Driver's seat function check, greasing moving parts with grease
Steps performed outside the interval of 500 hours of work
of new tractor or tractor after general overhaul
state of counter of Mth
100
500
1000
1500
2000
2500
3000
2,000
Replacement of belt of
accessories drive
Replacement of hoses of
hydrostatic control
3,000
after every 3,500 Mth
or every 4 years
subsequently always
after ... Mth
o
o
139
2,000
o
500
TRACTOR MAINTENANCE
Filling and filter replacement
of new tractor or tractor after general overhaul
500
1,000
1,500
2,000
subsequently always
after ... Mth
500
500
500
100
1,000
1,000
1,000
2,000
every 2 years
every 2 years
1,000
500
500 or according to
indication of full filter
500 or according to
indication of full filter
1,000
1,000
500
140
TRACTOR MAINTENANCE
Used operation liquids and filling - quantities
amount in
litres
Determination name
Brake fluid
0.5
Cooling liquid
30
Oil in engine
16
2x1.5
2x1.5
75
2.7
Urea
32
Fuel
300
The manufacturer does not take responsibility for any damages caused by the usage of
service fillings that do not comply with requirements stated in this service manual.
ZETOR Service Fillings
To maintain best operational characteristics of your tractor, original operational Zetor fillings are
recommended to be used.
Oil for gearing mechanisms of tractors ZETOR EXTRA 10W30 STOU
Oil for front driving axle of ZETOR LS 80W
Motor Oils
While changing or refilling the oil fill in the engine always use an oil complying with the specification
DQC III-10
Specification of Oil for Tractor Transmission Devices
Viscosity Class SAE Performance Class API
10W - 30
GL-4
GL4/GL5
GL4/GL5
141
TRACTOR MAINTENANCE
Other Recommended Service Fillings Tested on Zetor Tractors
Oil to gear systems of tractors
Manufacturer
Oil designation
Viscosity class
SAE
Performance
class API
Paramo
10W - 30
GL-4
Aral
Super Traktoral
10W - 30
GL-4
MV
Austrotrac
10W - 30
GL-4
Fuchs
10W - 30
GL-4
ORLEN OIL
Agro STOU
10W - 40
GL-4
Shell
Spirax AX
80W - 90
GL-5
Aral
Fluid HGS
80W
GL-4
Agip
80W
GL-4
Esso
Torque Fluid 62
80W
GL-4
Fuchs
Titan Supergear
80W - 90
GL-4/GL-5
10W - 30
GL-4
80W - 90
GL-4/GL-5
MV
Gear Oil LS
85W - 90
GL-5
MOL
Hykomol K 80W-90
80W - 90
GL-5
ORLEN OIL
80W - 90
GL-5
Oil designation
Shell
Donax TX
BP
Autran DX III
Fluid 9
Esso
ATF E 25131
Castrol
Transmax S
Elf
Elfmatic G2 Syn
Elfmatic G3
FINA
Finamatic HP
Finamatic S6726
Mobil
Mobil ATF
Texaco
Texamatic 7045
Valvoline
Beverol
Dextron II-E
(Fina)matic HP
JD
Total
Fluide AT42
Fluidematic Syn
MOL
ATF 3G
142
TRACTOR MAINTENANCE
Hydraulic brake liquid for the tractors
Type
Classification
Shell Donax YB
Synthol 205
Fuchs Stopred
SAE - J 1703
EVOX DOT 4+
143
TRACTOR MAINTENANCE
Plastic lubricant for the tractor
Type
Classification
Shell retinax HD2
MOGUL LA 2
MOGUL LV 2M
MV signum
MOL
Liton LT 2EP
ORLEN OIL
Use grease with PTFE additives for greasing suspension front drive axle.
Tractor greasing scheme
Transmission shaft
Position Name
Number of
greasing
points
2
FHD14N089
No. of
lubrication
points
Central pin
03F
144
TRACTOR MAINTENANCE
Suspension front drive axle
FHD14N088
Position Name
number
Number of
greasing points
25
Greasing points
Use grease with PTFE additives for greasing suspension front drive axle.
Hitch for a single-axle semi-trailer
Pos.
Identification
No. of
no.
lubrication
points
1
0 to 4
(by version)
01F
No. of
lubrication
points
4
02F
145
TRACTOR MAINTENANCE
Three-point hitch
Pos.
Identification
no.
No. of
lubrication
points
Lifting draw-bars
21
No. of
lubrication
points
1
5P
Technical maintenance of the tractors after a general overhaul of the main groups
Run in the tractor after a general overhaul in accordance with the instructions for running in a new tractor.
Perform the maintenance in the same way as with a new tractor.
146
MAINTENANCE INSTRUCTIONS
Most of operations of planned maintenance may be carried out by the driver or other user of the tractor.
In case you do not have sufficient technical equipment, let the difficult operations carried out by a specialised
repair shop.
All works, connected with cleaning, lubrication and adjustments of the tractor or coupled
mechanisms may only be carried out after stopping of the engine and other movable components
except checks of brakes, recharging and hydraulic system.
Opening the hood
Opening the hood:
Release the hood by pressing the button (1), grasp it in
the places of arrows and lift it. Thanks to a gas brace the
hood will open automaticallyafter that.
The hood is locked in this lifted position thanks to this gasliquid brace.
Closing the hood:
Pull the hood down with the strap, grasp it in the place of
arrows and press it downwards until the hood lock snaps.
Do not use excessive force to close the front
hood as the filaments of headlight bulbs situated in
thefront hood might get damaged.
C15N076
C15N077
Perform the check daily before starting the operation when the tractor is standing horizontally and the engine
is not running.
The filling hole (1) is located in the left side of the engine (A).
The engine oil dipstick is a part of the lid of the filling hole (B).
The oil level must always be in the range from MIN and MAX (C).
The lid (1) is released by turning to the left.
Take out the dipstick, wipe it with a clean cloth without fibres and insert it back till the end.
When the dipstick is taken out again check the oil level.
Add the oil as necessary through the filling hole (1) to the mark MAX on the dipstick.
147
MAINTENANCE INSTRUCTIONS
Draining oil from the engine
C15N078
Oil draining from the engine is preferably carried out when the driving is finished or when the engine is
heated to the operating temperature.
Do not perform the oil draining until the tractor is standing horizontally and the engine is not running.
Release the filling hole plug (2) of the engine oil during the oil draining.
1. Place the retaining vessel for the drained oil under the drain plug (1) in the left side of the engine
2. Unscrew the drain plug (1) in the left side of the engine.
3. Drain the oil to the retaining vessel
3. Clean the drain plug
4. Screw the drain plug (1) back
Filling the engine with oil
Pour the specified amount of the engine oil through the filling hole (2), start the engine and leave it running
for 2 - 3 minutes when engine idling.
When the engine is stopped and the oil level is quiet, check the oil level with the dipstick and perform
checking of the tightness of the filter body, drain plug and other connections.
148
MAINTENANCE INSTRUCTIONS
Replacing full-continuous motor oil filter
The full flow oil filter is located in the right side of the
engine and is accessible when the engine bonnet is open
and the right bonnet sidewall is disassembled. The
replacement of the filter element is performed after each
oil change in the engine.
The replacement is performed when the engine is not
running.
C15N080
C15N079
1 - Cover
2 - Sealing ring
3 - Jacket
4 - Guide
5 - Filter element
6 - Clamp
Procedure for filter element replacement
Release the cover (1) by 2 to 3 revolutions and wait ca. 30 seconds.
Unscrew the cover (1) in anticlockwise direction.
Carefully release the filter body from the guide (4) in the jacket (5) in the upward direction.Catch the leaking
oil in a suitable vessel.
Slightly bend the filter element (5) in the retaining vessel to the side until the element is released from the
clamp (6).
Clean the components.
Replace the sealing ring (2) and oil it slightly.
Press the new filter element (5) into the clamp (6) and carefully put them together in the guide (4).
Firmly screw the cover (1) (25 Nm) in clockwise direction.
Check the tightness when the engine is running.
Fuel Filtering
The fuel filters are located on the right side of the engine.
The fuel filtration is two stage:
preliminary fuel filter with desilter (1)
fine fuel filter (2)
C15N081
149
MAINTENANCE INSTRUCTIONS
Raw Fuel Filter Clearing
You perform it while the engine is stopped and the key is
in the switch box in the position 0.
1. Put a catch reservoir under the raw fuel filter
2. Loosen the draining bolt (1)
3. Keep the liquid draining until a pure fuel flows out
4. Tighten up the draining bolt with a tightening moment of
1.3-1.9 Nm
5. After having started the engine check tightness of the
raw fuel filter
C15N083
150
C15N084
MAINTENANCE INSTRUCTIONS
Cartridge Replacement in the Fine Fuel Filter
C15N079
1 - Cover
2 - Sealing ring
3 - Jacket
4 - Guide
5 - Filter element
6 - Clamp
Procedure for filter element replacement
Release the cover (1) by 2 to 3 revolutions and wait ca. 30 seconds.
Unscrew the cover (1) in anticlockwise direction.
Carefully release the filter body from the guide (4) in the jacket (5) in the upward direction.
Catch the leaking fuel in a suitable vessel.
Slightly bend the filter element (5) in the retaining vessel to the side until the element is released from the
clamp (6).
Clean the components.
Replace the sealing ring (2) and oil it slightly.
Press the new filter element (5) into the clamp (6) and carefully put them together in the guide (4).
Firmly screw the cover (1) (25 Nm) in clockwise direction.
Check the tightness when the engine is running.
Fuel system venting
Release the bleeder screw (2).
Unlock the bayonet closure of the fuel pump (1) by
simultaneous pressing and turning and in anticlockwise
direction. The pump piston is now pressed out due to the
force of the spring.
Pump until no air leaks from the bleeder screw.
Tighten the bleeder screw (6.5) with the tightening torque
of 6.5 1.3 Nm.
Lock the bayonet closure of the fuel pump (1) by
simultaneous pressing and turning and in clockwise
direction.
Start the engine and leave it running for ca. 5 minutes
when engine idling or at low load. During this check the
tightness of the fuel system.
151
C15N085
MAINTENANCE INSTRUCTIONS
Dry air cleaner maintenance instructions
Perform maintenance of the air cleaner in the following
way:
1. Remove the right side plate of the hood
2. Release the clamps of the air cleaner lid (marked with
arrows)
3. Remove the air cleaner lid (1)
C15N086
NM14D015
NM14D016
C15N087
152
MAINTENANCE INSTRUCTIONS
Bleeding the hydraulic circuit of the hydrostatic steering
1 - Start the engine and let it run at the idle speed for
approx. 1 minute.
2 - Turn the steering wheel several times to both the sides
at the idle speed of the engine.
3 - At the maximum engine speed turn the wheels with the
steering wheel 3 times alternately slowly and quickly to
both the sides up to the limiting stops of the wheels.
4 - Stop the engine and lower the tractor onto the front
wheels.
C15N130
Replacing coolant
C15N088
153
MAINTENANCE INSTRUCTIONS
Checking the oil in gearbox
The height of oil in gear box set is checked by oil level
indicator which is placed at the right rear part of the
gearbox behind the right hydraulic roller.
A - Standard oil filling
Carry out the check always with the engine
stopped.
FH12N016
FH12N015
FH12N078
Replacement of the transmission oil cleaner element with hydraulic pump suction filter
The oil filter is located on the left side of the gearbox.
In case of indication of full oil filter element, replace the
element regardless the interval of planned replacement of
filters and their elements.
154
F11N038
MAINTENANCE INSTRUCTIONS
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard
The oil filter is located on the left side of the gearbox.
In case of indication of full oil filter element, replace the
element regardless the interval of planned replacement of
filters and their elements.
Prior to the replacement of the filter element put
a suitable vessel for catching the dripping oil under
the tractor.
1. Unscrew the oil filter body (1)
2. Clean the oil filter body (1)
3. Replace the filter element
4. Perform the reassembly of the oil filter body
C15N089
C15N108
155
MAINTENANCE INSTRUCTIONS
Filling, inspection and drain opening of oil of the front wheel reducers
Oil is checked, filled and drained through one opening
after turning of the reducer in accordance with the figure.
1. Checking the oil level - opening on the horizontal axis of
the reducer (after removing of the inspection screw the oil
level must reach the bottom edge of the inspection
opening)
2. Oil filling - opening at the top
3. Oil draining - opening at the bottom
C731
Front PTO
The inspection and filling plug of oil (1) is situated on the
front side of the front PTO case.
Note: The front PTO with the standard turning direction is
equipped with a hollow bolt of the oil cooler hose instead
of the inspection and filling plug. Perform the check after
removing the hollow bolt.
After unscrewing of the inspection plug the oil
level must reach the bottom edge of the inspection
opening. During the oil replacement the oil cleaning
strainer (2) must be cleaned. The cleaning strainer is
accessible after the disassembly of the locking ring
and removal of the cap.
F206
C15N007
F13BN029
156
MAINTENANCE INSTRUCTIONS
Cleaning the heating filters
Recover the filters positioned under the covering grills
over the windshield outside the cabin with regard to the
degree of clogging:
- by shaking
- by blowing with compressed air
Check the filters for clogging daily. Replace heavily
clogged filters.
The safety cab of the tractor is not equipped
with special filters of air aspirated to the cab.
It does not protect the operator from the effect of
aerosols and other harmful substances!
Use a filter with active carbon when working with
harmful substances.
F13BN030
F13BN031
157
C15N090
MAINTENANCE INSTRUCTIONS
When the air-conditioning functions properly, water
condenses in the roof space of the cab and the
condensate is drained through hoses in the cab pillars and
runs out at the bottom side of the pillar. This is why you
must make sure that the condensate drain hoses will not
be blocked.
F267
F268
C15N131
F_02_56
158
MAINTENANCE INSTRUCTIONS
Maintenance and treatment of tyres
F_02_122a
Regularly check the outer surface of tyres and verify whether they are free of defects at the sides and over
the bead and whether the reinforcement is not damaged.
Do not use tyres that show a defect any longer.
Tyre inflation
The basic recommended inflation values are specified in the table. Regularly check the tyre pressure before
driving, when the tyres are cold. To inflate the tyres use the pressure controller (B), which acts as a pressure
equalizer, tyre filling device and safety valve. Remove the rubber cap of the pressure controller and screw
a tyre inflation hose instead. Screw the hose up to the end of the thread to compress the non-return valve. If
there is the maximum pressure in the air reservoir (A), the tyres cannot be inflated. In this case you must first
reduce the pressure with the condensate drain valve located in the bottom part of the air reservoir (A). After
inflating the tyres you must put the rubber cap back on the pressure controller.
The value of the permitted load-bearing capacity of the front axle must not exceed the sum of the loadbearing capacity values of both the tyres that are installed on the axle. The values of the permitted loadbearing capacity of the axles are specified in the 'Main technical parameters' of the corresponding tractor
type. On the same axle of the tractor there must not be tyres of different dimensions and designs (in this
case tyre design means the diagonal or radial tyre version).
Tyredimensions and design
Principal working
activity
For field work
480/70 R24
420/70R28
480/65 R24
Inflation (kPa)
130-160
130-160
130-160
Load-bearing capacity
(kg)
2035-2360
1860-2060
2000-2240
Inflation (kPa)
160-190
160-190
160-190
Load-bearing capacity
(kg)
2035-2360
1860-2060
2000-2240
200
200
200
max. 2830
max. 2040
max. 1910
159
MAINTENANCE INSTRUCTIONS
Tyredimensions and design
Principal working
activity
For field work
540/65 R24
480/65 R28
14,9R24
420/70R24
130-160
130-160
130-160
130-170
2150-2430
1490-1700
1665-1900
Inflation (kPa)
160-190
130-160
190
2150-2430
1490-1700
1665-1900
Inflation (kPa)
200
200
200
3680
2500
2300
Inflation (kPa)
160-190
200
Load-bearing capacity
4105
(kg)
650/65R38
600/65R38
18,4R38
520/70R38
580/70R38
130-160
130-160
110-160
130-160
Load-bearing 3620-4125
capacity (kg)
3200-3650
2625-3000
2635-3350
3475-3880
160-190
130-160
110-160
160-190
Load-bearing 3620-4125
capacity (kg)
3200-3650
2625-3000
2635-3350
3475-3880
For road
transport
160
MAINTENANCE INSTRUCTIONS
Tyres for driving wheels
Driving wheels - diagonal tyres
Speed
km/h
Load-bearing
capacity %
Inflation
pressure %
10
140**
125
20
120
100
25
107
100
30
100
100
35
90
100
40
80
100
** minimum value for 6 PR
It is not allowed to increase the load-bearing capacity of the tyres except the above mentioned cases by
further in-creasing the inflation pressure above the values mentioned in the table while si-multaneous
decreasing the speed.
Driving wheels - radial tyres
Speed
km/h
Load-bearing
capacity %
Inflation
pressure %
10
20
25
30
35
40
150
123
111
107
103
100
125
100
100
100
100
100
161
NOTES
162
ADJUSTMENT
Almost all the following works require certain experience and more exacting service and
diagnostic equipment. That's why we recommend to do the works at specialized or authorized
workshops.
Adjusting valve clearance
Adjustment of the engine valves must be performed by an authorized service.
Flat belt drive tension of accessories
Flat belt drive tension of accessories (A) does not need to
be adjusted. The belt is tensioned automatically.
* Tensioning the V-belt of the AC compressor
If the V-belt (B) is properly tensioned - its deflection must
be 5.5 mm when the belt is subject to the force of 50 N.
Tension the V-belt to the prescribed value after releasing
the fixation screws of the AC compressor.
C15N119
F_02_204
163
ADJUSTMENT
Bleeding the rear brake system
FH12N018
- Check the quantity of brake liquid in the compensation tank; fill up new liquid to the maximum level.
- Slide a hose onto the corresponding brake cylinder screw and immerse its other end to the bottom of
a transparent container partly filled with the brake liquid.
- Depress the brake pedal, release the bleeding screw by 1/4 turn at the most, further depress the brake
pedal and tighten the bleeding screw.
- Release the brake pedal and repeat the procedure until air bubbles stop escaping from the hose.
During the bleeding observe the liquid level in the
compensation tank to avoid aspiration of air (A).
Make sure that the hose end is continuously
immersed in the liquid and hold the container as high
as possible (B). After two years you must replace the
brake liquid in the whole brake circuit.
FH12N019
F287
164
ADJUSTMENT
Foot brake adjustment
Before the adjustment of the foot brake the parking brake
lever must be in the unbraked position and between the
nut (1) and pin (2) in the disc brake lever (3) there must be
some play. If you find zero play, loosen the nut (1) slightly.
Lift both the rear wheels and instruct your assistant to turn
one of them by hand. At the same time tighten the
adjustment nut (4) until the wheel cannot be turned. Stop
tightening. Then, loosed the adjustment nut by 5/6 of
a turn (5 tabs of the nut) and check the turning of the
wheel.
After this basic adjustment check the operation of the foot
brakes to see whether the braking effect of both the
wheels is the same. If not, loosen the adjustment nut (4)
by the required value on the side where the braking effect
is higher.
FH12N070
F_2_132
165
NOTAS
166
5,130
without additional
weights
4,605
without additional
weights
2,330
2,875-2,970
2,815-2,910
515-570
1,000
Wheelbase
2,840
Crystal 150
Crystal 160
Engine type
TCD6.1L6
C4ST106A
TCD6.1L6
C4ST120
Engine design
Engine type
Injection system
Common rail
Number of cylinders
Cylinder capacity
cm3
6,057
Bore x stroke
mm
101x126
Rated speed
min-1
2,100
Idle speed
min-1
700
Injection order
1-5-3-6-2-4
18
kW / rpm 106.5/1,800
120.1/1,800
g.kW.h
226.3
Nm / rpm 664/1,500
738.9/1,500
Torque reinforcement
37.67
35.08
MPa
0.08
110
233.2
167
6 000
5 000
20
4 000
30
4 000
1 974
40
4 000
The load only refers to the entire axle; the permissible load with regard to tyres is specified in the tab. 'Loadbearing capacity of the front tyres'.
Permitted maximum load of rear axle (kg)
Travelling speed
(km/h)
7 000
20
6 000
30
6 000
1 950
40
6 000
The load only refers to the entire axle; the permissible load with regard to tyres is specified in the tab. 'Loadbearing capacity of the rear tyres'.
Permitted maximum weight of set 'tractor + mounted machine' (kg)
Travelling speed
(km/h)
10000
20
9000
30
9000
40
9000
Manoeuvrability condition
Travelling speed
(km/h)
max. 40
min. 25
max. 15
min. 20
168
Tyre
dimensions
40 km.h-1
30 km.h-1
20 km.h-1
Tyreloadbearing
capacity
(kg)
Tyreloadbearing
capacity
(kg)
Tyreloadbearing
capacity
(kg)
Tyre
1 pc
Axle
Inflation
(kPa)
Tyre
1 pc
Axle
Inflation
(kPa)
Tyre
1 pc
Axle
Inflation
(kPa)
480/70 R24
2100
4200
120
2100
4200
110
2100
4200
90
420/70R28
2060
4120
160
2100
4200
145
2100
4200
120
480/65 R24
2100
4200
140
2100
4200
130
2100
4200
105
540/65 R24
2100
4200
100
2100
4200
90
2100
4200
75
480/65 R28
2100
4200
125
2100
4200
115
2100
4200
95
14,9R24
1950
3900
160
2090
4180
160
2100
4200
155
420/70R24
1900
3800
160
2030
4060
160
2100
4200
145
Travelling speed
Tyre
dimensions
8 km.h-1
6 km.h-1
Tyreload-bearing
capacity
(kg)
Tyreload-bearing
capacity
(kg)
Tyre
1 pc
Axle
Inflation
(kPa)
Tyre
1 pc
Axle
Inflation
(kPa)
480/70 R24
2600
5200
125
3000
6000
140
420/70R28
2600
5200
150
3000
6000
200
480/65 R24
2600
5200
135
3000
6000
165
540/65 R24
2600
5200
95
3000
6000
125
480/65 R28
2600
5200
120
3000
6000
150
14,9R24
2600
5200
165
2925
5850
200
420/70R24
2600 5200
180
2850 5700
200
The specified inflation values are minimum valued adapted to the current tyre load so that the tyre
deformation can remain in the range in which all the operation requirements are met.
Change of the load-bearing capacity of the front tyres (%)
Travelling speed (km/h) diagonal
radial
+ 40
+ 50
20
+ 20
+ 23
30
+7
- 20
169
Axle
30 km.h-1
20 km.h-1
8 km.h-1
Tyreloadbearing
capacity
(kg)
Tyreloadbearing
capacity
(kg)
Tyreloadbearing
capacity
(kg)
Inflation Tyre
(kPa)
1 pc
Axle
Inflation Tyre
(kPa)
1 pc
Axle
Inflation Tyre
(kPa)
1 pc
Axle
Inflation
(kPa)
650/65R38
3000 6000 70
3000 6000 60
3000 6000 55
3500 7000 60
580/70R38
3000 6000 95
3000 6000 80
3000 6000 80
3500 7000 80
520/70R38
3000 6000 95
radial
+ 40
+ 50
20
+ 20
+ 23
30
+7
40
- 20
Tyredimensions
16,9 - 24
16,9 R 24
420/85 R 24
480/70 R 24
540/65 R 24
14,9 - 28
14,9 R 28
380/85 R 28
420/70 R 28
480/65 R 28
18,4 - 38
18,4 R 38
460/85 R 38
520/70 R 38
600/65 R 38
16,9 - 28
16,9 R 28
420/85 R 28
480/70 R 28
540/65 R 28
20,8 R 38
520/85 R 38
580/70 R 38
650/65 R 38
Traktor type
CRYSTAL 150
CRYSTAL 160
93,7 kW
101,6 kW
170
76
Lifting force at the end of the lower drawbars of the front three-point hitch in the
whole lifting range at the maximum
usable pressure (kN) - Zuidberg front
three-point hitch
35
Tensile force
Traktor type
Engine type (TIER III B)
Crystal 150
Crystal 160
TCD6.1L6 C4ST106A
TCD6.1L6 C4ST120
54
171
Road
speeds
Reduced
3
speeds
Multiplier gear
460/85 R38
520/85 R38
460/85 R38
520/85 R38
36,2
37,8
41,9
43,7
31,3
32,6
36,2
37,7
27,1
28,2
31,3
32,6
25,3
26,4
29,3
30,5
21,9
22,8
25,3
26,4
18,9
19,7
21,9
22,8
17,9
18,7
20,7
21,6
15,5
16,1
17,9
18,7
13,4
13,9
15,5
16,1
12,6
13,1
14,5
15,1
10,9
11,3
12,6
13,1
9,4
9,8
10,9
11,3
9,2
9,6
10,7
11,2
8,0
8,3
9,2
9,6
7,0
7,2
8,0
8,3
8,8
9,1
10,1
10,6
7,6
7,9
8,7
9,1
6,5
6,8
7,6
7,9
6,1
6,4
7,1
7,4
5,3
5,5
6,1
6,4
4,6
4,8
5,3
5,5
4,5
4,5
5,0
5,2
3,7
3,9
4,3
4,5
3,2
3,4
3,7
3,9
3,0
3,2
3,5
3,7
2,6
2,7
3,0
3,2
2,3
2,4
2,6
2,7
2,2
2,3
2,6
2,7
1,9
2,0
2,2
2,3
1,7
1,7
1,9
2,0
172
Road
speeds
Reduced
3
speeds
to the rear
multiplier
degree
540
1000
540
1000
674
1 225
780
1 417
582
1 059
674
1 224
504
915
582
1 058
471
855
545
990
407
739
471
855
352
640
407
739
333
605
386
700
288
523
333
605
249
452
288
523
234
425
270
492
202
368
234
425
175
318
202
368
172
313
200
362
149
270
172
312
129
234
149
270
674
1 225
780
1 417
582
1 059
674
1 224
504
915
582
1 058
471
855
545
990
407
739
471
855
352
640
407
739
333
605
386
700
288
523
333
605
249
452
288
523
234
425
270
492
202
368
234
425
175
318
202
368
172
313
200
362
149
270
172
312
129
234
149
270
540
540/1913
593/2100
540E
540/1595
711/2100
1000
1000/1950
1077/2100
1000E
1000/1626
1292/2100
173
PTO speed /
engine speed
right (a)
1000 / 1920
1094 / 2100
*left (b)
* - option
1000 / 2000
1050 / 2100
E80
Track diameter
Outline
diameter
front
540/65R28
rear
650/65R38
Left
Right
12840 mm
12870 mm
12630 mm
12640 mm
113620 mm
13670 mm
13370 mm
13440 mm
174
INDEX
A
Accumulator battery
Accumulator battery maintenance
Acquaintance with the tractor
Add urea
Adjustable screen and cover of the swing lid
Adjusting the bowden cable
Adjusting the front grill headlights
Adjusting the lowering rate of the front three-point hitch
Adjusting the play of the brake pedals
Adjusting valve clearance
Adjustment
Adjustment of the lifting draw-bars of the hitch for a singleaxle semi-trailer
Adjustment of toe-in of the wheels of the front driving axle
After draining oil
After work with front implements and in case of cooler
clogging
Aggregation opening
Air circulation in cabin control (D)
Air cleaner
Air filter with active carbon
Air filter with active carbon
Air-condition and heating registers (A)
Air-conditioning maintenance
Alternator
Alternator maintenance
Antifreeze solution for tyre filling
Automatic axle lock control of rear and front axle
Automatic control of three-point hitch
Automatic disengagement of PTO clutch
Automatic disengagement of PTO shaft clutch - return to
basic setting
Automatic front drive axle control
Automatic limiting draw-bars
Automatic mouth of the CBM stage hitch
Automatic multiplier shifting
Axle lock control of rear and front axle
B
Ballast weights
Basic service information
Battery disconnector
Battery disconnector
Bearing capacity of rear tires
Before you start
Bleeding the brake system of the tractor
Bleeding the hydraulic circuit of the hydrostatic steering
Bleeding the rear brake system
Blocking cancellation
Blocking of the start
Blocking the automatic dead start function
Bottom weights
Brake fluid replacement
C
Cab filtration
Carbon filter installation instructions
Cartridge Replacement in the Fine Fuel Filter
Cartridge Replacement in the Raw Fuel Filter
CBM stage quick-adjusting hitch
Cleaning the heating filters
Clearance-circle and turning circle diameter
Conditions for system SCR operation
Connecting and disconnecting quick couplings of trailer
hydraulic brakes
Connecting and disconnecting quick-couplers
Connecting machines and implements to the outer
hydraulic circuit
Console with a 80 ball module
Control element functions
Control elements placement
Control panel on the right column of the cabin
Control panel on the right rear mudguard
Controlling front three-point hitch
Controlling the front and rear PTO shaft
Cooling system
131
132
25
61
26
165
136
120
163
163
163
165
124
154
23
28
37
23
40
157
39
157
133
133
129
80
113
100
100
79
119
89
77
79
127
131
36
132
170
67
163
153
164
110
68
75
127
156
23
156
151
150
89
157
174
65
84
106
108
91
109
105
30
30
120
95
21
D
Dashboard
Dead start - using the clutch pedal
Dead start by means of automatic dead start function
Dead start of the tractor
Dead start of tractor in regular operation - automatic dead
start function
Dead start of tractor in regular operation - clutch pedal
Dependent and independent rear PTO shaft revolutions
Description of minor errors of the EHR-B electro-hydraulic
system
Description of signals of EHR-B electro-hydraulic system
errors
Description of the display of error messages
Description of the functions of individual positions of control
levers of the hydraulic distributor
Direction lights, lower beam head lights, head lights and
horn switches
Display - error messages
Display - history of defects
Display - change of display
Display - indicator of service inspection intervals
Display - machined area
Display - manual brake
Display - resetting data
Display - service menu
Display - setting and calibration
Display - setting language mutation
Display description
Draining and checking holes
Draining condensate from the air reservoir
Draining oil from the engine
Drive of agricultural machinery
Drive of machines with greater inertia masses
Drivers seat
Drivers seat - safety switch
Driver's seat Sears
Driving down the slope
Driving operation
Driving operation
Driving with agricultural machines attached to the front
three-point hitch
Driving with engaged front axle drive
Dry air cleaner maintenance instructions
E
Electric installation
Electric installation overload
Electro-hydraulic system
Engagement of rear PTO shaft - dependent revolutions
Engaging rear PTO shaft - Independent revolutions
Engine heating
Engine oil level
Equipment 'OFF'
Error signalling
Error signalling
Exceeding the service interval
External control buttons of the electro-hydraulic system
F
Facilitating connection of joint shaft of an aggregated
machine to the tractor
Fast cooling of the space of the cabin
Fast heating of the cabin area
Filling and filter replacement
Filling the engine with oil
Filling, inspection and drain opening of oil of the front
wheel reducers
Fire prevention principles
Fixed and free position of the lower hydraulic draw-bars
Flat belt drive tension of accessories
Foot brake adjustment
Foot brake check
Foot brakes
Free position
From 100 hours of operation
Front drive axle control
175
43
74
73
73
73
73
96
116
115
52
107
32
52
54
45
50
55
50
49
53
57
54
45
154
158
148
95
104
28
71
29
82
14
57
121
78
152
131
133
109
99
99
69
21
109
51
69
50
114
97
38
38
140
148
156
15
118
163
165
164
83
112
87
78
INDEX
Front drive axle suspension mode setting
Front outlets of the outer hydraulic circuit
Front passengers seat notification
Front PTO
Front PTO oil
Front PTO shaft
Front PTO shaft control
Front three-point hitch
Front three-point hitch
Front tires steerability
Front weights
Front wheels track of front drive axle in tractors equipped
with non-removable discs
Front windshield (B) defrosting
Front wiper speed switch
Fuel
Fuel Filtering
Fuel system leaks
Fuel system venting
Fuel tank
Fuel tank drain plug
Full pushing filter of the gearbox distributor
Full pushing filter of the hydraulics
Fuse panel
G
Gear shifting
Gear shifting
Gear shifting - using the clutch control button on the head
of gear shifting lever
Gear shifting - Using the clutch pedal
Gear shifting lever
Gear shifting scheme
General principles of new tractor run-in in first 100 hours of
operation
General safety regulations
H
Heating control panel, * air-condition
Heating valve control (A)
Height adjustment and disassembly of the CBM stage hitch
Height adjustment of the front part of the tractor
Height adjustment of the lifting draw-bars
High air temperature in the engine air intake system
High oil temperature in the gearbox
High temperature of the cooling liquid
High temperature of the engine oil
Hinged lid
Hitch for a single-axle CBM semi-trailer
Hitch for a single-axle semi-trailer
Hitch mouth for a trailer
Hitches
Hitches
Hydraulic brake liquid for the tractors
Hydraulic brakes of trailers
Hydraulic distributor of the outer hydraulic circuit
Hydraulic lock of the front three-point hitch
Hydraulic pump
Hydraulic system
Hydraulic system
Hydrostatic steering
CH
Change of the load capacity of the rear tyres (%)
Change of the load-bearing capacity of the front tyres (%)
Change of the look of display
Change the direction of drive
Change the direction of drive - using the clutch pedal
Change the direction of drive by means of reversing lever
Check and replacement of oil in gear box
Checking the adjustment of the cab roof headlights
Checking the adjustment of the front grill headlights
Checking the air systems for leaks
Checking the oil in gearbox
Checking the oil level in the engine
I
If you do not succeed in starting the engine
Immediately after cooling the cabin
81
108
17
156
142
102
103
120
145
169
127
123
39
40
143
149
21
151
42
42
64
64
134
70
75
75
75
34
34
87
13
36
36
89
81
118
62
63
61
62
26
91
145
146
23
117
143
84
106
121
105
105
105
22
170
169
45
74
75
74
154
137
136
158
154
147
67
38
176
68
87
76
173
66
114
69
155
44
44
43
60
27
73
85
171
31
31
66
112
118
85
22
143
138
11
66
61
119
112
155
55
56
55
167
167
159
147
168
82
35
78
113
33
103
90
141
76
76
67
142
142
83
83
25
25
147
38
142
105
30
165
29
34
170
170
INDEX
Permitted maximum load of front axle (kg)
Permitted maximum load of rear axle (kg)
Permitted maximum weight of set 'tractor + mounted
machine' (kg)
Plastic lubricant for the tractor
Preventive daily maintenance
Preventive daily maintenance
Preventive daily maintenance
Principles for operating tractors equipped with front end
loader
Principles for safe handling of urea
Procedure of draining liquid from the tyres
Proper clothing
Proper function of the heating and air-condition system
Protection of cab against aerosols
PTO revolutions preselection lever
Q
Quick sinking
Quick-couplings with drip collection
R
Raw Fuel Filter Clearing
Rear outlets of the outer hydraulic circuit
Rear PTO shaft revolutions preselection lever
Rear PTO switch
Rear three-point hitch
Rear view mirrors
Rear wheel weights
Rear wheels wheel track
Rear window
Rear window wiper
Reassembly of the air cleaner elements
Recovery of the mainair cleaner element
Repairs and maintenance of the system of additional
treatment of exhaust gases
Replaceable end points of rear PTO shaft
Replacement of filter element of urea filter
Replacement of the transmission oil cleaner element with
hydraulic pump suction filter
Replacing coolant
Replacing full-continuous motor oil filter
Replacing the hydrostatic steering hoses
Replacing the safety element of the air cleaner
Replenish fuel
Reversing lever
Reversing lever
Reversing lever position signalization
Road and reduced speeds shifting lever
Road and reducing speeds lever position signalization
Running in the tractor
S
Safety cabin
Safety instructions for users
Safety principles of working with the three-point hitch
Securing the lower draw-bars with CBM hooks
Selection switch of rear PTO clutch revolutions (P.T.O.)
Service menu
Setting automatic disengagement of PTO shaft clutch
Setting automatic disengagement of PTO shaft clutch display description
Setting of steering sensors of the front axle
Setting of the user-defined width of aggregation
Setting of time
Setting the control of three-point hitch
Shelf
Shifting road and reduced speeds
Short functional test
Side window
Signalization of multiplier function
Signalling errors in the system of additional treatment of
exhaust gases
Solid front drive axle
Specification of Oil for the Front Driving Axle
Specification of Oil for Tractor Transmission Devices
Speed of the Zuidberg front PTO
168
168
168
144
16
21
21
20
65
129
13
37
17
35
110
106
150
107
95
98
117
27
127
125
26
41
152
152
66
98
155
154
153
149
153
152
60
34
70
71
35
71
87
25
13
117
119
97
53
101
100
59
56
60
112
27
71
24
26
76
70
144
141
141
174
177
172
96
14
68
139
139
139
139
139
111
85
85
161
80
145
90
90
37
32
32
33
33
31
53
65
65
167
146
171
72
72
18
18
18
72
72
75
146
33
123
144
139
19
22
22
111
89
14
58
84
24
161
120
65
42
141
114
128
111
83
85
41
63
128
123
41
40
102
INDEX
Work with PTO shaft
Working and transport position of the front three-point hitch
Working pressure of air brakes
Z
Zeroing (reset) of the indicator of service inspection
intervals
ZETOR Service Fillings
Zetor tractors used for work in the woods
95
121
158
51
141
20
178
NOTES
179
Operator's manual
CRYSTAL 150
CRYSTAL 160
Edition: 1-100-2015
Publication No.: 22.22.12.752
ZETOR TRACTORS a.s.
Department of Technical Documentation
Trnkova 111
628 00
Brno
180
www.zetor.com
[email protected]
Made in EU