Model

From Serial #

HS-5008

886.068

H5020

1.340.001

Instructions for replacing the

bearings on washers

HS-5008 / H5020

GIRBAU, S.A.
Crta de Manlleu, km. 1
08500 VIC (Barcelona) SPAIN
Tel. 34 93 8861100
Fax 34 93 8860785
[email protected]
www.girbau.com

BEARING
REPLACEMENT

HS-5008
H5020
Rev. 00

For USA and CANADA:

CONTINENTAL GIRBAU Inc.
2500 State Road 44
WI 54904 Oshkosh USA
Tel. 1(920) 231-8222
Fax 1(920) 231-4666
[email protected]
www.cont-girbau.com

Downloaded from www.Manualslib.com manuals search engine

Cod. 409748 Bearing

Rev. 00/0204

Bearings Replacement

SAFETY INSTRUCTIONS

INDEX
SAFETY INSTRUCTIONS
1. Preparation
1.1. Variants of bearings box.
1.2. Necessary tools
1.3. Pieces and materials
1.4. Parts
1.5. Emptying the residual bath
1.6. Disassembling the covers
1.7. Disassembling the front panel of the
washing machine
1.8. Disassembling the outer drum front
1.9. Disassembling the drum

2. Machines without drainage. Action

2.1. Disassembling the bearings box
2.2. Changing the bearings
2.3. Preparing the outer drum
2.4. Assembling the bearings box

3. Machines with drainage. Action

3.1. Disassembling the bearings box
3.2. Changing the bearings
3.3. Preparing the back of the outer drum
3.4. Assembling the bearings box

4. Changing the seals

5. Assembly and verification

5.1. Assembling the drum
5.2. Assembling the outer drum front
5.3. Assembling the front panel of the
washing machine
5.4. Assembling the covers
5.5. Checking the machine

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

IMPORTANT
The operations described in these instructions are
restricted to the Authorised Service

WARNING!!
Before attempting any service or inspection of the
washing machine:

COMPLETELY disconnect the machine from

the power source and check for accidental
reconnection. In LOGI CONTROL units, moving
the ON switch to the OFF position is not
sufficient.
Wait at least five minutes after disconnecting
the machine before beginning this operation.
Within the electrical circuit of the washer exists
high powered charges which can produce
important electrical shocks even after the
machine has been disconnected.
Close and mechanically interlock the water
supply valves and check that machine has
COMPLETELY drained, parts have cooled
down and that no pieces are in movement
through inertia.

Failure to comply with this warning may result in

serious injury.

Bearings Replacement

1. PREPARATION
1.1 Variants of bearings box

IMPORTANT
THERE ARE TWO VARIANTS

OF BEARINGS
CURRENTLY
IN

BOXES
IN
MACHINES
OPERATION.
FOR CORRECT INTERVENTION, IT IS
IMPORTANT TO FOLLOW THE SPECIFIC
ACTION GUIDELINES FOR EACH ONE.

BEARINGS
BOX
WTHOUT
DRAINAGE OUTLET.
MACHINES MANUFACTURED WITH SERIAL
NUMBER BEFORE 887034 (CONTINENTAL
MODELS: MACHINES MANUFACTURED WITH
SERIAL NUMBER BEFORE 1343435). FOR
CHANGING THE BEARINGS, FOLLOW THE
STEPS INDICATED IN CHAPTER 2.

BEARING BOX WITH DRAINAGE

OUTLET.
MACHINES MANUFACTURED WITH SERIAL
887034
NUMBER
FROM
NUMBER
(CONTINENTAL
MODELS:
MACHINES
MANUFACTURED WITH SERIAL NUMBER
FROM NUMBER 1343435). FOR CHANGING
THE BEARINGS, FOLLOW THE STEPS
INDICATED IN CHAPTER 3.

The rest of the interventions: disassembly and

assembly of covers, changing the seals and
verification are described in chapters 1, 4 and 5
and are common to all washing machines.
Note: It is possible that machines manufactured
with serial number corresponding to the variant
without drainage had been modified later. If in
doubt, the plastic tube in the lower part of the
bearings box identifies machines with drainage.

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

Bearings Replacement

1.2. Necessary tools

DISASSEMBLY
ASSEMBLY
Lower front and rear covers
(according to manufacturing
series)
Front panel of the washing
machine
Front outer drum
Drum

Bearings box
Bearings

TOOLS AND EQUIPMENT

TORX 20 screwdriver
TORX 25 screwdriver
5mm. flat screwdriver
Wrench for opening the control panel
10mm. wrench
TORX 20 screwdriver
Two open wrench 13mm
Lock grip pressure-type pliers.
17mm. key
Nylon-headed hammer (approx. recommended weight: 4,5lb/2kg)
M10 threaded rod. approx. length: 6 inch / 150mm.
M10 washers and nut.
13mm tube wrench
Two wrench 13mm.
Nylon-headed hammer
Metallic round or similar item. (guiding measurements):
1inch. / 25mm; length: 12inch / 300mm
Front bearing introducer: UM-500 tool
UM-542 centering tool
Rear bearing introducer: UM-499 tool

1.3. Pieces and materials

For identifying the pieces, consult their position in the figures in section 1.4.
QUANTITY
DESCRIPTION

6207 Bearing
6206 Bearing
Separator
39x30 Washer
83x71x4 Joint
Flat joint
V-ring 65
V-ring 45
SKF LGWA2 grease
Silicon

POSITION

1
2
3
4
5
5
6
7

Vaseline

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

MACHINES
MACHINES
WITHOUT DRAINAGE
WITH DRAINAGE
before serial num.:
from serial num.:
887034 / 1343435
887034 / 1343435
1
1
1
1
1
1
1
1
1
--------1
1
1
1
1
200 gr. (aprox.)
----You can use any kind of non-acid silicon sealant. It is
important to use a fine mouth applicator.
You can use any kind of industrial vaseline (you can also use
sanitary vaseline found in smaller containers).

Bearings Replacement

1.4. Parts list

MACHINES WITHOUT
DRAINAGE

4
3

7
2

1
5
6

MACHINES WITH DRAINAGE

4
3
7

1
5
6

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

Bearings Replacement

1.5. Emptying the residual bath

Before acting upon the washing machine.
Situate the outer, horizontal drainpipe tube
onto the floor (machines with pump drainage)
and place a recipient under it for collecting the
water that can come out.
Lightly tilt the machine forwards and
backwards in order to help empty the residual
water that remains at the bottom of the outer
drum and in the drains.

fig. 1
1.6. Disassembling the covers.
Lower front cover. Unscrew the three fastening
screws at the base and separate it from the
machine. (fig. 1).
Rear central cover. Take out the fastening screws,
move the cover upwards and separate it from the
machine (fig. 2).

fig. 2

1.7. Disassembling the front panel of

the washing machine.
Open the door of the washing machine.
With the help of a screwdriver, remove the spring
bracket that fastens the door joint. Separate the
front panel from the washing machine (fig. 3)

fig. 3

Take the fastening screws out of the door lock

device (fig. 4). Separate it from the front panel.

fig. 4

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

Bearings Replacement

Open the control panel of the washing machine

using the security wrench that is provided with the
machine.
Take out the four screws that fasten the front
panel of the washing machine and remove it from
the machine. The location of the screws is
indicated by means of the arrows in figure 5.

1.8. Disassembling the outer drum

front.

fig. 5

Take out the joint screw of the fastening ring of the

front panel (figure 6). Remove the ring.
Hold the front panel and remove the union joint.
Remove the outer drum front panel

1.9. Disassembling the drum.

(It is advisable to have this operation performed by
two people)
Remove the drum pulley belt.
Take the fastening screw out of the drum pulley.
Remove the pulley from the axle.
Attention: Some machines have an adjustment
ring at the rear end of the axle. Remove said ring.
Hold the drum by the opening, lightly pulling
upwards. At the same time, hit the end of the drum
axle strongly with a nylon-headed hammer.
Once the axle has been freed of the bearings, take
the drum out of the inside of the outer drum. Avoid
rubbing the axle with the back of the outer drum.

fig. 6

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

2.
MACHINE
DRAINAGE. ACTION

Bearings Replacement

WITHOUT

2.1. Disassembling the bearings

box.
Note down the position of the level sensor tube in
order to put it back during assembly.
Note down the position of the screws and washers
in order to put them back during assembly.
Take out the A screws (fig. 7) fastening the
bearings box to the back of the outer drum.
Take out the B screws (fig. 7) fastening the
bearings box to the outer drum.
Remove the bearings box.

fig. 7

2.2. Changing the bearings.

Position the bearings box in a way that the
bearings can be separated from the box. Take out
the bearings by striking them from inside the
bearings box (fig. 8), using a metallic round (or
similar item). For facilitating disassembly, it is
advisable to strike along different points.

fig. 8
Clean the bearings box, especially the area
housing the bearings.

Lean the conical trunk end of the bearings box on

a hard, clean and flat surface.

Position the front bearing in its housing (the

numbered face of the bearing in the external part).
Introduce it up to the end of the box using the UM500 tool (fig. 9).

fig. 9

Turn the bearings box around and position it over

the UM-542 centering tool (fig. 10).

fig. 10

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

Bearings Replacement

Introduce the separator into the bearings box and

position it over the UM-542 centering tool. The
conical side facing outward (fig. 11).

Position the rear bearing in its housing (the

numbered face of the bearing in the external part).
Introduce it up to the end of the separator using
the UM-499 tool (fig. 12).

Check that the separator end piece is pressed

between the two bearings.
Turn the bearings box around again. Spread a
coat of grease over the visible face of the front
bearing (do not go beyond the edges of the
bearing) (fig. 13).

fig. 11

fig. 12

IMPORTANT
Use SKF LGWA2 grease. It is watertight grease
indicated by the manufacturer of the bearings.
Other types of lubricants may not be compatible
with the grease of the bearings.

2.3. Preparing the back of the

outer drum.
Check the back of the outer drum in the friction
area of the seals. This surface should be clean
and should not display dents, scratches or
deformations.
For proper tightness, this surface should be totally
clean.
Use a damp cloth for eliminating remains of
detergent or fabric (fig. 14).
The adherence of remains of rubber coming from
the seals can be cleaned with solvent.
The adherence of lime can be cleaned with an
anti-lime liquid and then wiped away with a damp
cloth.

fig. 13

fig. 14

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

10

Bearings Replacement

If superficial scratches are observed, they can be

smoothed with a polishing pad (Scotch Britte type)
with a very fine grain. Never use abrasive products
with emery-type course grain.

At the rear face of the back of the outer drum,

clean the inside of the central fastening disk of the
bearings box and place a fine circular string of
silicon (0,1 inch / 3mm diameter) on the joint of
this disk and the back of the outer drum (fig. 15).

fig. 15

Spread the silicon (fig. 16) in order to seal the joint

and place the flat joint on top (fig. 17).

fig. 16

fig. 17

2.4. Assembling the bearings

box.
Position the bearings box against the rear side of
the back of the outer drum, trying to coincide with
the fastening points. The drill hole N (fig. 18)
indicates the position in relation to the outer drum.

fig. 18

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

Bearings Replacement

11

Fasten the center of the bearings box to the

center of the back of the outer drum by means of
the A screws and the corresponding washers (fig.
19). Do not tighten.
Fasten the ends of the bearings box to the edge
of the outer drum by means of the B screws and
the corresponding nuts and washers (fig. 19).
Avoid letting the level sensor tube become
pressed by the bearings box.
Tighten the central fastening screws A first and
then the peripheral ones B.

fig. 19

3. MACHINE WITH DRAINAGE.

ACTION
3.1. Disassembling the bearings
box.
Note down the position of the level sensor tube in
order to put it back during assembly.
Note down the position of the screws and washers
in order to put them back during assembly
Disconnect the drainage tube from the elbow of
the bearings box.
Take out the A screws (fig. 20) fastening the
bearings box to the back of the outer drum.
Take out the B screws (fig. 20) fastening the
bearings box to the outer drum.

fig. 20

A small contact area between the bearings box

and the back of the outer drum is sealed with
silicon; in order to separate the two pieces, it may
be necessary to use a small lever. (fig. 21).
Remove the bearings box.
IMPORTANT
In order to avoid deformations in the back of the
outer drum, press the ends of each one of the star
branches with the lever.

fig. 21

3.2. Changing the bearings.

Position the bearings box in a way that the
bearings can be separated from the box. Take out
the bearings by striking them from inside the
bearings box (fig. 22), using a metallic round (or
similar item). For facilitating disassembly, it is
advisable to strike along different points
Clean the bearings box, especially the area
housing the bearings and the remains of silicon.

fig. 22
Cod. 409748 Bearing
Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

12

Bearings Replacement

Lean the conical trunk end of the bearings box on

a hard, clean and flat surface.

Position the front bearing in its housing (the

numbered side of the bearing in the external part).
Introduce it up to the end of the box using the UM500 tool (fig. 23).

fig. 23

Turn the bearings box around and position it over

the UM-542 centering tool (fig. 24).

fig. 24

Introduce the separator into the bearings box and

position it over the UM-542 centering tool. The
conical side facing outward (fig. 25).

fig. 25
Position the rear bearing in its housing (the
numbered side of the bearing in the external part).
Introduce it up to the end of the separator using
the UM-499 tool (fig. 26).

Check that the separator end piece is pressed

between the two bearings.

fig. 26

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

Bearings Replacement

13

Turn the bearings box around again.

Spread a silicon string of about 0,2 inch / 5mm in
diameter in order to seal the drainage outlet. See
the layout of the silicon string in figure 27.
IMPORTANT
The layout of the silicon string should correspond
to the layout in the figure and should not obstruct
the drainage outlet

fig. 27

3.3. Preparing the back of the

outer drum.
Check the back of the outer drum in the friction
area of the seals. This surface should be clean
and should not display dents, scratches or
deformations...
Use a damp cloth for eliminating remains of
detergent or fabric (fig. 28).
The adherence of remains of rubber coming from
the seals can be cleaned with solvent.
The adherence of lime can be cleaned with an
anti-lime liquid and then wiped away with a damp
cloth.

fig. 28
If superficial scratches are observed, they can be
smoothed with a polishing pad (Scotch Britte type)
with a very fine grain. Never use abrasive products
with emery-type course grain.

At the rear side of the back of the outer drum,

clean the inside of the central fastening disk of the
bearings box and place a fine circular string of
silicon (0,1 inch / 3mm diameter) on the joint of
this disk and the back of the outer drum. (fig. 29)

fig. 29

Spread the silicon in order to seal the joint of the

two pieces (fig. 30)

fig. 30

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

14

Bearings Replacement

Place the flat joint starting from the welding points

indicated in figure 31.
IMPORTANT
The position of the flat joint should allow the
drainage of the bearings box. In case of improper
placement, drainage will not be effective.

fig. 31

3.4. Assembling the bearings

box.
Position the bearings box against the rear face of
the back of the outer drum, trying to coincide with
the fastening points. The drainage outlet N (fig.
32) indicates the position in relation to the outer
drum.

Fasten the center of the bearings box to the

center of the back of the outer drum by means of
the A screws and the corresponding washers (fig.
33). Do not tighten.

fig. 32

Fasten the ends of the bearings box to the edge

of the outer drum by means of the B screws and
the corresponding nuts and washers (fig. 33).
Avoid letting the level sensor tube become
pressed by the bearings box.
Tighten the central fastening screws A first and
then the peripheral ones B.
Fasten the drainage tube with clamps. Do not
deform the tube with the clamps.

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

fig. 33

Bearings Replacement

15

4. Changing the seals.

Remove the old seals.
TOTALLY clean the housing of the seals. The
contact of the seals with the TOTALITY of its
housing surface area is essential.
DO NOT LUBRICATE the housings of the
seals.
Mount the inner seal. Underneath the lip, press the
base of the seal against the housing (fig. 34).

fig. 34

Spread a VERY FINE string of silicon inside the

housing of the outer seal (fig. 35).

Mount the outer seal and press the base of the

seal against the housing in a circular direction
(fig.36).
Check that the seal remains perfectly positioned
and that the silicon does not provoke unevenness
in the lip of the seal.

fig. 35

Lubricate the lips of the seals with Vaseline.

VERY IMPORTANT! ! !
To prevent an incorrect position of seals lip
(fig. 37), strongly press them against the shaft
base (fig.38) immediately before assembling
the drum in the bearings box.

fig. 36
YES SI OUI

NO - NON

fig. 37

fig. 38

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

16

Bearings Replacement

5 ASSEMBLY AND VERIFICATION

5.1. Assembling the drum.
Introduce the end of the drum into the outer drum.
Avoid letting the axle strike or scrape against the
back of the outer drum.
Center the axle with bearings and introduce it up
to the back.

IMPORTANT
This operation should be performed with
extreme care due to the danger that a blow to
the friction area of the seals entails and the
following danger of loss of tightness.

Machines without drainage: ONLY use the 39x30

washer. Set it at the end of the axle (fig. 39).
Machines with drainage: Use the washer already
set originally onto the machine. Set it at the end of
the axle.
Mount the pulley and tighten the fastening screw.
In case the drum does not totally enter the housing
of the bearings, place the threaded rod and the
M10 nut at the rear end of the axle (fig. 40) and
tighten the nut in order to complete the
introduction of the drum.
Then fasten the pulley with the screw.
Check that the drum rotates freely.
Mount the belt.

fig. 39

fig. 40

5.2. Assembling the outer drum

front.
Position the front panel against the opening of the
outer drum, the arrow point symbol (fig. 41) should
signal the welding of the outer drum. Press both
pieces until the edges come into contact.

fig. 41

Mount the union gasket.

Mount the fastening ring with the ends in the upper

part. Set the joint screw (fig. 42).

fig. 42

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine

Bearings Replacement

17

Tighten the lower area of the ring with the grip

pliers (fig. 43). If you have more than one plier,
place them in the lower area of the ring. Tighten
the joint screw of the ring.

5.3. Assembling the front panel of

the washing machine.
Fit the front panel with the side covers and fasten
it with the upper screws.
Fit the door lock device in the front panel. Fasten it
with screws.
Check that the latch of the door enters the lock
housing.
Fit the door joint into the rim corresponding to the
front panel. Fasten it with the spring clamp.
Fasten the lower part of the front panel with the
screws.

fig. 43

5.4. Assembling the covers.

Follow the steps in reverse of those for
disassembly (section 1.6).
Pay special attention to the arrangement of the
cables and connectors of the microprocessor
board.

5.5. Checking the machine.

Once ALL the washing machine covers are
mounted and fastened, check the operation and
water tightness of the washing machine.

WARNING!!
NEVER START THE MACHINE BEFORE
MOUNTING AND FASTENING ALL THE
WASHING MACHINE COVERS.

Steps to follow:
Check that the drainpipe outlet is placed and
fastened correctly.
Open the manual water supply valves.
Connect the electric supply of the washing
machine.
Load the washing machine with clothes.
Select a washing program. It is preferable to use a
program with a high temperature.
Execute the selected program. During the
execution of the washing cycle, check that no
alarms appear, which indicate a malfunction in the
machine, especially those related with the inverter
or motor.

Once finalized, disconnect the electric supply and

close the manual valves of the water inlets.
Take the front lower cover and the rear cover off.
Check that the base of the machine is dry and that
no bath loss occurs, especially in the joints of the
front panel of the outer drum and the door joint.
Check that no bath loss occurs, especially in the
joints of the bearings box and the back of the
outer drum or through the drainage tube
(machines with this type of assembly).
In the case of not observing any kind of anomaly,
put the covers on.
Open the manual valves and connect the electric
supply.

Remember that:
In LOGI Control machines, there is the possibility
of accelerating up the program (see Instruction
Manual, section 1.5).
In COIN machines, there is the possibility of using
the DEMO program (see Advanced Instruction
Manual, section 2.4).

Cod. 409748 Bearing

Rev. 00/0204

Downloaded from www.Manualslib.com manuals search engine