CVT - Re0f06a
CVT - Re0f06a
CVT - Re0f06a
AT
CONTENTS
EURO-OBD TROUBLE DIAGNOSIS - INDEX ....................................4 Alphabetical & P No. Index for DTC ...........................4 Diagnostic Procedure Without CONSULT-II..............35 EURO-OBD TROUBLE DIAGNOSIS - INTRODUCTION ..................41 Introduction ................................................................41 Work Flow..................................................................44 EXCEPT FOR EURO-OBD TROUBLE DIAGNOSIS -...............................................46 Introduction ................................................................46 Work Flow..................................................................49
PRECAUTIONS ...............................................................6 Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER ......................................................6 Precautions for On Board Diagnostic (EUROOBD) System of CVT and Engine...............................6 Precautions ..................................................................6 Service Notice or Precautions .....................................7 Wiring Diagrams and Trouble Diagnoses....................8 PREPARATION ...............................................................9 Special Service Tools ..................................................9 CVT FLUID.....................................................................10 Checking CVT Fluid...................................................10 Changing CVT Fluid ..................................................11 OVERALL SYSTEM ......................................................12 CVT Electrical Parts Location....................................12 Circuit Diagram ..........................................................13 Cross-sectional View - RE0F06A ..............................14 Control System ..........................................................15 EURO-OBD ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION ...............................................................18 Introduction ................................................................18 EURO-OBD Function for CVT System......................18 EURO-OBD Diagnostic Trouble Code (DTC)............18 Malfunction Indicator (MI) ..........................................21 CONSULT-II ...............................................................21 EXCEPT FOR EURO-OBD ON BOARD DIAGNOSTIC SYSTEM ............................31 CONSULT-II ...............................................................31
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........51 CVT Fluid Check .......................................................51 Stall Test ....................................................................51 Line Pressure Test.....................................................52 Road Test...................................................................53 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION ...............................................................58 TCM Terminals and Reference Value........................58 TROUBLE DIAGNOSIS FOR POWER SUPPLY ..........62 Wiring Diagram - AT - MAIN......................................62 EURO-OBD DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH .........................................................................65 Description .................................................................65 Wiring Diagram - AT - PNP/SW.................................67 Diagnostic Procedure ................................................68 Component Inspection...............................................70 DTC P0710 CVT FLUID TEMPERATURE SENSOR....71 Description .................................................................71 Wiring Diagram - AT - FTS ........................................73 Diagnostic Procedure ................................................74 DTC P0715 PRIMARY SPEED SENSOR .....................76 Description .................................................................76
CONTENTS
Wiring Diagram - AT - PSSA/T ..................................77 Diagnostic Procedure ................................................78 Component Inspection...............................................79 DTC P0720 VEHICLE SPEED SENSOR ......................80 Description .................................................................80 Wiring Diagram - AT - VSSA/T ..................................82 Diagnostic Procedure ................................................83 Component Inspection...............................................84 DTC P0725 ENGINE SPEED SIGNAL .........................85 Description .................................................................85 Wiring Diagram - AT - ENGSS ..................................86 Diagnostic Procedure ................................................87 DTC P0740 TORQUE CONVERTER CLUTCH ............89 Description .................................................................89 Wiring Diagram - AT - TCV........................................91 Diagnostic Procedure ................................................92 Component Inspection...............................................93 DTC P0745 LINE PRESSURE SOLENOID VALVE .....94 Description .................................................................94 Wiring Diagram - AT - LPSV......................................96 Diagnostic Procedure ................................................97 Component Inspection...............................................98 DTC P1705 THROTTLE POSITION SENSOR .............99 Description .................................................................99 Wiring Diagram - AT - TPS......................................101 Diagnostic Procedure ..............................................102 Component Inspection.............................................105 DTC P1777 STEP MOTOR - CIRCUIT .......................106 Description ...............................................................106 Wiring Diagram - AT - STM .....................................108 Diagnostic Procedure ..............................................109 Component Inspection.............................................110 DTC P1778 STEP MOTOR - FUNCTION ................... 111 Description ............................................................... 111 Diagnostic Procedure ..............................................112 DTC P1791 LINE PRESSURE SENSOR ....................113 Description ...............................................................113 Wiring Diagram - AT - LPS ......................................115 Diagnostic Procedure ..............................................116 Component Inspection.............................................117
(Contd)
Description ...............................................................124 Wiring Diagram - AT - VSSMTR..............................126 Diagnostic Procedure ..............................................127 THROTTLE POSITION SENSOR................................128 Description ...............................................................128 Wiring Diagram - AT - TPS......................................130 Diagnostic Procedure ..............................................131 Component Inspection.............................................135 STEPPING MOTOR - CIRCUIT...................................136 Description ...............................................................136 Wiring Diagram - AT - STM .....................................137 Diagnostic Procedure ..............................................138 Component Inspection.............................................139 STEP MOTOR - FUNCTION .......................................140 Description ...............................................................140 Diagnostic Procedure ..............................................140 LINE PRESSURE SENSOR ........................................141 Description ...............................................................141 Wiring Diagram - AT - LPS ......................................143 Diagnostic Procedure ..............................................144 Component Inspection.............................................145 LINE PRESSURE SOLENOID ....................................146 Description ...............................................................146 Wiring Diagram - AT - LPSV....................................148 Diagnostic Procedure ..............................................149 Component Inspection.............................................152 TORQUE CONVERTER CLUTCH SOLENOID...........153 Description ...............................................................153 Wiring Diagram - AT - TCV......................................155 Diagnostic Procedure ..............................................156 Component Inspection.............................................158 CVT FLUID TEMPERATURE SENSOR ......................159 Description ...............................................................159 Wiring Diagram - AT - BA/FTS ................................161 Diagnostic Procedure ..............................................162 ENGINE SPEED SIGNAL............................................164 Description ...............................................................164 Wiring Diagram - AT - ENGSS ................................165 Diagnostic Procedure ..............................................166
CVT SAFE FUNCTION ................................................118 Description ...............................................................118 Diagnostic Procedure ..............................................118 EXCEPT FOR EURO-OBD VEHICLE SPEED SENSOR CVT ................................119 Description ...............................................................119 Wiring Diagram - AT - VSSA/T ................................121 Diagnostic Procedure ..............................................122 PRIMARY SPEED SENSOR .......................................124
CONTROL UNIT (RAM), CONTROL UNIT (ROM) .....168 Description ...............................................................168 Diagnostic Procedure ..............................................169 CONTROL UNIT (EEPROM) .......................................170 Description ...............................................................170 Diagnostic Procedure ..............................................171 TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS...........................................................................172 PNP Switch, Stop Lamp Switch and Throttle Position Switch ........................................................172 Diagnostic Procedure ..............................................172
AT-2
CONTENTS
Wiring Diagram - AT - NONDTC .............................176 TROUBLE DIAGNOSES FOR SYMPTOMS ...............178 SPORT Indicator Lamp Does Not Come On ..........178 A/T SHIFT LOCK SYSTEM .........................................181 Description ...............................................................181 Shift Lock System Electrical Parts Location............181 Wiring Diagram - SHIFT -........................................182 Diagnostic Procedure ..............................................183 KEY INTERLOCK CABLE ..........................................187 Components.............................................................187 Removal...................................................................187 Installation................................................................188 ON-VEHICLE SERVICE ..............................................189 Control Cable Adjustment........................................189 Park/Neutral Position (PNP) Switch Adjustment .....189 Differential Side Oil Seal Replacement ...................189
(Contd)
REMOVAL AND INSTALLATION ...............................191 Removal...................................................................191 Inspection.................................................................191 Installation................................................................192 Air Breather Hose ....................................................193 CVT Fluid Cooler .....................................................193 Components.............................................................194 SERVICE DATA AND SPECIFICATIONS (SDS) .......195 General Specifications.............................................195 Stall Revolution........................................................195 Line Pressure...........................................................195 Removal and Installation .........................................195 A/T Fluid Temperature Sensor.................................195 Solenoid Valves .......................................................195 Dropping Resistor ....................................................195
AT-3
EURO-OBD
NLAT0001 NLAT0001S01
Check if the vehicle is a model with Euro-OBD system or not by the Type approval number on the identification plate. Refer to GI section, IDENTIFICATION PLATE.
Type approval number Available Not available (blank) Model With Euro-OBD system Without Euro-OBD system
DTC Items (CONSULT-II screen terms) ATF TEMP SEN/CIRC ENG SPEED SIG LINE PRESSURE SEN L/PRESS SOL/CIRC PNP SW/CIRC PRI SPEED SIG/CIRC STEP MOTOR/CIRC STEP MOTOR/FNCTN TP SEN/CIRC A/T*3 TCC SOLENOID/CIRC VEH SPD SEN/CIR A/T ECM*1 0710 0725 1791 0745 0705 0715 1777 1778 1705 0740 0720 CONSULT-II GST*2 P0710 P0725 P1791 P0745 P0705 P0715 P1777 P1778 P1705 P0740 P0720 Reference page
AT-71 AT-85 AT-113 AT-94 AT-65 AT-76 AT-106 AT-111 AT-99 AT-89 AT-80
*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6. *3: When the fail-safe operation occurs, the MI illuminates.
AT-4
EURO-OBD
Check if the vehicle is a model with Euro-OBD system or not by the Type approval number on the identification plate. Refer to GI section, IDENTIFICATION PLATE.
Type approval number Available Not available (blank) Model With Euro-OBD system Without Euro-OBD system
DTC CONSULT-II GST*2 P0705 P0710 P0715 P0720 P0725 P0740 P0745 P1705 P1777 P1778 P1791 ECM*1 0705 0710 0715 0720 0725 0740 0745 1705 1777 1778 1791 Items (CONSULT-II screen terms) PNP SW/CIRC ATF TEMP SEN/CIRC PRI SPEED SIG/CIRC VEH SPD SEN/CIR AT ENG SPEED SIG TCC SOLENOID/CIRC L/PRESS SOL/CIRC TP SEN/CIRC A/T*3 STEP MOTOR/CIRC STEP MOTOR/FNCTN LINE PRESSURE SEN Reference page
AT-65 AT-71 AT-76 AT-80 AT-85 AT-89 AT-94 AT-99 AT-106 AT-111 AT-113
*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN. *2: These numbers are prescribed by ISO15031-6. *3: When the fail-safe operation occurs, the MI illuminates.
AT-5
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER
Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER
NLAT0002
The Supplemental Restraint System AIR BAG and SEAT BELT PRE-TENSIONER, used along with a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side collision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats), satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision), wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information necessary to service the system safely is included in the RS section of this Service Manual. WARNING: + To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN dealer. + Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. + Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors).
NLAT0198
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MI) to warn the driver of a malfunction causing emission deterioration. CAUTION: + Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MI to light up. + Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MI to light up due to an open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.) + Be sure to route and secure the harnesses properly after work. Interference of the harness with a bracket, etc. may cause the MI to light up due to a short circuit. + Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube may cause the MI to light up due to a malfunction of the EGR system or fuel injection system, etc. + Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and ECM before returning the vehicle to the customer.
Precautions
+
NLAT0003
Before connecting or disconnecting the TCM harness connector, turn ignition switch OFF and disconnect negative battery terminal. Failure to do so may damage the TCM. Because battery voltage is applied to TCM even if ignition switch is turned off.
SEF289H
AT-6
PRECAUTIONS
Precautions (Contd)
When connecting or disconnecting pin connectors into or from TCM, take care not to damage pin terminals (bend or break). Make sure that there are not any bends or breaks on TCM pin terminal, when connecting pin connectors.
AAT470A
Before replacing TCM, perform TCM input/output signal inspection and make sure whether TCM functions properly or not. (See page AT-58.)
MEF040DA
After performing each TROUBLE DIAGNOSIS, perform DTC (Diagnostic Trouble Code) CONFIRMATION PROCEDURE. The DTC should not be displayed in the DTC CONFIRMATION PROCEDURE if the repair is completed.
SAT652J
+ + +
It is very important to perform functional tests whenever they are indicated. Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling. When the CVT drain plug is removed, only some of the fluid is drained. Old CVT fluid will remain in torque converter and CVT fluid cooling system. Always follow the procedures under Changing CVT Fluid in the MA section when changing CVT fluid.
NLAT0004 NLAT0004S01
The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major electrical input/output device circuit is damaged. Under Fail-Safe, the vehicle always runs even with a shift lever position of L or D. The customer may complain of sluggish or poor acceleration. When the ignition key is turned ON following Fail-Safe operation, SPORT indicator lamp blinks for about 8 seconds. [For TCM SELF-DIAGNOSTIC PROCEDURE (No Tools), refer to AT-28.] The blinking of the SPORT indicator lamp for about 8 seconds will appear only once and be cleared. The customer may resume normal driving conditions. Always follow the WORK FLOW (Refer to AT-44).
AT-7
PRECAUTIONS
Service Notice or Precautions (Contd)
The SELF-DIAGNOSIS results will be as follows: The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor. During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
EURO-OBD SELF-DIAGNOSIS
+
NLAT0004S04
CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through the blinking pattern of the SPORT indicator lamp. Refer to the table on AT-22 for the indicator used to display each self-diagnostic result. + The self-diagnostic results indicated by the MI are automatically stored in both the ECM and TCM memories. Always perform the procedure HOW TO ERASE DTC on AT-19 to complete the repair and avoid unnecessary blinking of the MI. For details of EURO-OBD, refer to EC section (ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION). + Certain systems and components, especially those related to EURO-OBD, may use a new style slide-locking type harness connector. For description and how to disconnect, refer to EL section, Description, HARNESS CONNECTOR.
NLAT0005
AT-8
PREPARATION
Special Service Tools
NLAT0006
NT097
Installing differential side oil seal (Use with ST35325000) a: 59 mm (2.32 in) dia. b: 49 mm (1.93 in) dia.
NT105
ST35325000 Drift
Installing differential side oil seal (Use with KV31103000) a: 215 mm (8.46 in) b: 25 mm (0.98 in) dia. c: M12 x 1.5P
NT417
AT-9
CVT FLUID
Checking CVT Fluid
NLAT0243
SMA146B
2.
SAT282K
Check fluid level. Fluid level should be check using HOT range on A/T fluid level gauge at fluid temperatures of 50 to 80C (122 to 176F) after vehicle has been driven approximately 10 minutes in urban areas after engine is warmed up. But it can be checked at fluid temperatures of 30 to 50C (86 to 122F) using COLD range on A/T fluid level gauge for reference after engine is warmed up and before driving. However, fluid level must be rechecked using HOT range. a. Park vehicle on level surface and set parking brake. b. Start engine and then move selector lever through reach gear range, ending in P. c. Check fluid level with engine idling. d. Remove A/T fluid level gauge and wipe it clean with lint-free paper. e. Re-insert A/T fluid level gauge into charging pipe as far as it will go. f. Remove A/T fluid level gauge and note reading. If level is at low side of either range, add fluid through the speedometer cable hole. Use genuine NISSAN CVT fluid (NS-1) or exact equivalent. CAUTION: Do not overfill. CAUTION:
Firmly fix the A/T fluid level gauge using a lip attached to the fluid charging pipe.
SMA051D
AT-10
CVT FLUID
Checking CVT Fluid (Contd)
3.
Check fluid condition. Check fluid for contamination. If fluid is very dark, smells burned or contains frictional material check operation of CVT. Refer to section AT for checking operation of CVT.
SMA853B
NLAT0244
SMA294C
Warm up CVT fluid by driving the vehicle for 10 minutes. Drain CVT fluid from radiator cooler hose (return side) and refill with new CVT fluid at charging pipe with the engine running at idle speed. 3. Refill until new CVT fluid comes out from radiator cooler hose (return side). About 30 to 50% extra fluid will be required for this procedure. Fluid capacity Hyper CVT: Approx. 8.1! (7-1/8 lmp qt) Drain plug: : 23 - 27 Nm (2.4 - 2.8 kg-m, 18 - 20 ft-lb) CAUTION: Use genuine NISSAN CVT fluid (NS-1) or exact equivalent. 4. Check fluid level and condition.
AT-11
OVERALL SYSTEM
CVT Electrical Parts Location
NLAT0008
SAT226K
AT-12
OVERALL SYSTEM
Circuit Diagram
Circuit Diagram
NLAT0009
YAT172
AT-13
OVERALL SYSTEM
Cross-sectional View RE0F06A
NLAT0011
SAT668J
AT-14
OVERALL SYSTEM
Control System
Control System
OUTLINE
=NLAT0014 NLAT0014S01
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift position and reduces shifting and lock-up shocks.
SWITCHES AND SENSORS PNP switch Throttle position sensor Closed throttle position switch Wide open throttle position switch Engine speed signal CVT fluid temperature sensor CVT fluid pressure sensor Primary speed sensor Secondary speed sensor Stop lamp switch SPORT mode switch ABS control unit TCM ACTUATORS
Shift control Line pressure control Lock-up control Fail-safe control Self-diagnosis CONSULT-II communication line control Duet-EA control On board diagnosis
Step motor Torque converter clutch solenoid valve Line pressure solenoid valve SPORT indicator lamp
AT-15
OVERALL SYSTEM
Control System (Contd)
CONTROL SYSTEM
NLAT0014S02
SAT227K
AT-16
OVERALL SYSTEM
Control System (Contd)
TCM FUNCTION
The function of the TCM is to: + Receive input signals sent from various switches and sensors. + Determine required line pressure, shifting point and lock-up operation. + Send required output signals to the step motor and the respective solenoids.
=NLAT0014S03
NLAT0014S04
Detects throttle valves fully-closed position and sends a signal to TCM. Detects a throttle valve position of greater than 1/2 of full throttle and sends a signal to TCM. From ECM. Detects transmission fluid temperature and sends a signal to TCM. Detects transmission fluid pressure and sends a signal to TCM. Detects primary pulley rpm and sends a signal to TCM. Detects secondary pulley rpm and sends a signal to TCM. Sends a signal to the TCM relaying the operation condition of the brake pedal. Sends a signal to the TCM relaying the operation condition of the SPORT mode switch. Sends a signal to the TCM operation condition of the ABS. Regulates pulley position in relation to a signal sent from TCM. Regulates (or decreases) line pressure suited to driving conditions in relation to a signal sent from TCM. Regulates (or decreases) lock-up pressure suited to driving conditions in relation to a signal sent from TCM. Shows the operation condition of the SPORT mode switch.
AT-17
EURO-OBD
Introduction
NLAT0017
The CVT system has two self-diagnostic systems. The first is the emission-related on board diagnostic system (EURO-OBD) performed by the TCM in combination with the ECM. The malfunction is indicated by the MI (malfunction indicator) and is stored as a DTC in the ECM memory but not the TCM memory. The second is the TCM original self-diagnosis indicated by the CVT indicator (warning) lamp or SPORT indicator lamp. The malfunction is stored in the TCM memory. The detected items are overlapped with EUROOBD self-diagnostic items. For detail, refer to AT-28.
NLAT0018
The ECM provides emission-related on board diagnostic (EURO-OBD) functions for the CVT system. One function is to receive a signal from the TCM used with EURO-OBD-related parts of the CVT system. The signal is sent to the ECM when a malfunction occurs in the corresponding EURO-OBD-related part. The other function is to indicate a diagnostic result by means of the MI (malfunction indicator) on the instrument panel. Sensors, switches and solenoid valves are used as sensing elements. The MI automatically illuminates in Two Trip Detection Logic when a malfunction is sensed in relation to CVT system parts.
NLAT0020
NLAT0020S01
DTC and 1st trip DTC can be read by the following methods. 1. ( No Tools) The number of blinks of the malfunction indicator in the Diagnostic Test Mode II (Self-Diagnostic Results) Examples: 0705, 0710, 0715, 0720, etc. For details, refer to EC section [Malfunction Indicator (MI), ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION]. These DTCs are controlled by NISSAN. 2. ( with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710, P0720, P0725, etc. These DTCs are prescribed by ISO15031-6. (CONSULT-II also displays the malfunctioning component or system.) + 1st trip DTC No. is the same as DTC No. + Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. However, in case of the Mode II and GST they do not indicate whether the malfunction is still occurring or occurred in the past and returned to normal. CONSULT-II can identify them as shown below. Therefore, using CONSULT-II (if available) is recommended. A sample of CONSULT-II display for DTC is shown at left. DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for ENGINE with CONSULT-II. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
SAT250K
AT-18
EURO-OBD
SAT015K
If a 1st trip DTC is stored in the ECM, the time data will be 1t.
SAT016K
NLAT0020S0101
The ECM has a memory function, which stores the driving condition such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle speed at the moment the ECM detects a malfunction. Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data, and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For detail, refer to EC section (CONSULT-II, ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION). Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the following priorities to update the data.
Priority 1 Freeze frame data Items Misfire DTC: P0300 - P0306 (0300 - 0306) Fuel Injection System Function DTC: P0171 (0171), P0172 (0172), P0174 (0174), P0175 (0175) Except the above items (Includes CVT related items) 1st trip freeze frame data
2 3
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM memory is erased.
NLAT0020S02
The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as described following. + If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours. + When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode selector on the ECM.
AT-19
EURO-OBD
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC related to EURO-OBD. For details, refer to EC section (Emission-related Diagnostic Information, ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION). + Diagnostic trouble codes (DTC) + 1st trip diagnostic trouble codes (1st trip DTC) + Freeze frame data + 1st trip freeze frame data + System readiness test (SRT) codes + Test values + Distance traveled while MI is activated + Others
+ If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM. 1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5 seconds and then turn it ON (engine stopped) again. 2. Turn CONSULT-II ON and touch CVT. 3. Touch SELF-DIAG RESULTS. 4. Touch ERASE. (The DTC in the TCM will be erased.) Then touch BACK twice. 5. Touch ENGINE. 6. Touch SELF-DIAG RESULTS. 7. Touch ERASE. (The DTC in the ECM will be erased.)
NLAT0020S03
SAT251K
AT-20
EURO-OBD
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5 seconds and then turn it ON (engine stopped) again. 2. Perform EURO-OBD SELF-DIAGNOSTIC PROCEDURE (No Tools). Refer to AT-28. (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.) 3. Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC section Generic Scan Tool (GST).
NLAT0020S05
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5 seconds and then turn it ON (engine stopped) again. 2. Perform TCM SELF-DIAGNOSTIC PROCEDURE (No Tools). Refer to AT-28. (The engine warm-up step can be skipped when performing the diagnosis only to erase the DTC.) 3. Change the diagnostic test mode from Mode II to Mode I by turning the mode selector on the ECM. Refer to EC section HOW TO SWITCH DIAGNOSTIC TEST MODES.
NLAT0021
2.
SAT652J
The malfunction indicator will light up when the ignition switch is turned ON without the engine running. This is for checking the lamp. If the malfunction indicator lamp does not light up, refer to EL section (Warning Lamps/System Description, WARNING LAMPS AND CHIME). (Or see MI & Data Link Connectors in EC section.) When the engine is started, the malfunction indicator lamp should go off. If the lamp remains on, the on board diagnostic system has detected an emission-related (EURO-OBD) malfunction. For detail, refer to EC section (ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION).
CONSULT-II
NLAT0022
After performing SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II) (AT-22), place check marks for results on the DIAGNOSTIC WORKSHEET, AT-43. Reference pages are provided following the items. NOTICE: + Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II unit.
AT-21
EURO-OBD
SAT250K
2.
Touch SELF-DIAG RESULTS. Display shows malfunction experienced since the last erasing operation. CONSULT-II performs REAL TIME DIAGNOSIS. Also, any malfunction detected while in this mode will be displayed at real time.
SAT987J
NLAT0022S03
EURO-OBD (DTC)
CVT
ENGINE + TCM does not receive the correct voltage signal (based on the gear position) from the switch. + TCM does not receive the proper voltage signal from the sensor.
PNP switch circuit PNP SW/CIRCUIT Primary speed sensor I/P PULLY SPD SIG PRI SPEED SIG/ CIRC PNP SW/CIRC
P0715
Output pulley speed signal O/P PULLY SPD SIG VEH SPD SEN/CIR A/T
+ TCM does not receive the proper voltage signal from the sensor.
P0720
T/C clutch solenoid valve T/C CLUTCH SOL/V TCC SOLENOID/ CIRC
+ TCM detects an improper voltage drop when it tries to operate the solenoid valve. + TCM detects an improper voltage drop when it tries to operate the solenoid valve. + TCM receives an excessively low or high voltage from the sensor.
P0740
Line pressure solenoid valve LINE PRESSURE S/V L/PRESS SOL/ CIRC
P0745
P1705
AT-22
EURO-OBD
CONSULT-II (Contd)
EURO-OBD (DTC)
CVT
ENGINE + TCM does not receive the proper voltage signal from the ECM. + TCM receives an excessively low or high voltage from the sensor.
Engine speed signal ENGINE SPEED SIG CVT fluid temperature sensor FLUID TEMP SEN Stepping motor circuit STEP MOTOR STEP MOTOR/ CIRC ATF TEMP SEN/ CIRC
P0710
+ Not proper voltage change of the TCM terminal when operating step motor. + Step motor is not operating according to the TCM.
P1777
Stepping motor function Line pressure sensor LINE PRESSURE SEN LINE PRESS SEN STEP MOTOR/ FNCTN
P1778
P1791
CVT SAFE FUNCTION CVT SAFE FUNCTION TCM (RAM) CONTROL UNIT (RAM) TCM (ROM) CONTROL UNIT (ROM) TCM (EEP ROM) CONTROL UNIT (EEP ROM) Initial start *INITIAL START*
+ TCM is malfunctioning. X
+ This is not a malfunction message (Whenever shutting off a power supply to the TCM, this message appears on the screen.) + No failure has been detected.
No failure (NO SELF DIAGNOSTIC FAILURE INDICATED FURTHER TESTING MAY BE REQUIRED**)
X: Applicable : Not applicable *1: These malfunctions cannot be displayed by MI if another malfunction is assigned to MI. *2: Refer to EC section [Malfunction Indicator (MI), ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION].
AT-23
EURO-OBD
NLAT0022S04
Vehicle speed sensor VHCL SPEED (Secondary speed sensor) SE [km/h] or [mph]
+ Vehicle speed computed from signal of revolution sensor is displayed. + Throttle position sensor signal voltage is displayed. + CVT fluid temperature sensor signal voltage is displayed. + Signal voltage lowers as fluid temperature rises. + Source voltage of TCM is displayed. + Engine speed, computed from engine speed signal, is displayed. + ON/OFF state computed from signal of P/N position SW is displayed. + ON/OFF state computed from signal of R position SW is displayed. + ON/OFF state computed from signal of D position SW is displayed. + ON/OFF status, computed from signal of Sport mode SW, is displayed. + ON/OFF status, computed from signal of L position SW, is displayed. + ON/OFF status, computed from signal of closed throttle position SW, is displayed. + ON/OFF status, computed from signal of wide open throttle position SW, is displayed.
When racing engine in N or P position with vehicle stationary, CONSULT-II data may not indicate 0 km/h (0 mph).
Engine speed display may not be accurate under approx. 800 rpm. It may not indicate 0 rpm even when engine is not running.
N POSITION SW [ON/OFF] R POSITION SW [ON/OFF] D POSITION SW [ON/OFF] S POSITION SW [ON/OFF] L POSITION SW [ON/OFF] CLOSED THL/SW [ON/OFF]
R position switch
D position switch
L position switch
AT-24
EURO-OBD
CONSULT-II (Contd)
Remarks
+ Selector lever position + A specific value used for data, used for computacontrol is displayed if failtion by TCM, is dissafe is activated due to played. error. + Vehicle speed data, used for computation by TCM, is displayed. + Throttle position data, used for computation by TCM, is displayed. + Control value of line pressure solenoid valve, computed by TCM from each input signal, is displayed. + Control value of torque converter clutch solenoid valve, computed by TCM from each input signal, is displayed. + Control status of SPORT indicator lamp is displayed. + Line pressure sensor signal voltage is displayed. + Primary pulley speed computed from signal of primary pulley speed sensor is displayed. + Secondary pulley speed computed from signal of secondary speed sensor is displayed. + ON/OFF position signal of stop lamp switch is displayed. + ABS operation signal (ON/OFF) from ABS control unit is displayed. + Real CVT ratio operated TCM is displayed. + Step motor position is displayed. + A specific value used for control is displayed if failsafe is activated due to error.
Vehicle speed
VEHICLE SPEED [km/h] or [mph] THROTTLE POSI [/8] LINE PRES DTY [%]
Throttle position
PAT MONI LAMP [ON/OFF] LINE PRESSURE SEN [V] I/P PULLY SPD [rpm]
ABS signal
X X
AT-25
EURO-OBD
NLAT0022S08
Turn ignition switch OFF. Connect CONSULT-II to data link connector which is located in the left side lower dash panel. Turn ignition switch ON.
SAT228K
4.
Touch START.
SAT586J
5.
Touch CVT.
SAT250K
6.
SAT252K
7. 8.
SAT933J
AT-26
EURO-OBD
CONSULT-II (Contd)
SAT934J
Set ENGINE BRAKE LEVEL by touching UP or DOWN. ENGINE BRAKE LEVEL 0: Initial set value (Engine brake level control is activated) OFF: Engine brake level control is disactivated. 10. Turn ignition switch OFF, wait at least 5 seconds and then turn ignition switch ON. 11. Engine brake level set is completed. CAUTION: Mode of +1 0 -1 -2 OFF can be selected by pressing the UP DOWN on CONSULT screen. However, do not select mode other than 0 and OFF. If the +1 or -1 or -2 is selected, that might cause the abnormality of drivability.
DIAGNOSTIC PROCEDURE WITHOUT CONSULT-II NLAT0022S07 EURO-OBD Self-diagnostic Procedure (With GST) NLAT0022S0701
Refer to EC section [Generic Scan Tool (GST), ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION].
AT-27
EURO-OBD
=NLAT0022S0703
SAT491J
SAT234K
Preparation 1. Turn ignition switch to OFF position. 2. Connect the handy type vacuum pump to the throttle opener and apply vacuum 25.3 kPa (253 mbar, 190 mmHg, 7.48 inHg). 3. Disconnect the throttle position switch harness connector. 4. Turn ignition switch to ON position. 5. Check continuity between terminals 4 and 5 of the closed throttle position switch. Continuity should exist. (If continuity does not exist, check throttle opener and closed throttle position switch. Then increase vacuum until closed throttle position switch shows continuity.) 6. Connect the throttle position switch harness connector. 7. Warm up the engine. 8. Turn the ignition switch from ON to OFF two more times, and then turn to OFF. 9. In the P position of the selector lever, turn the ignition switch ON, and verify that the CVT warning lamp turns on for about 2 seconds. 10. Turn the ignition switch OFF. 11. Press the brake pedal, and shift the selector lever to the D position. 12. Turn the ignition switch ON. 13. Release the brake, and shift the selector lever to the L position. 14. Fully depress both brake and accelerator pedals all the way to the floor. Without releasing the brake and accelerator pedals, shift the selector lever to the D position. 15. Read the display from the SPORT indicator lamp to complete the diagnosis.
NLAT0022S0704
SAT281K
SAT437FA
Secondary speed sensor (VEHICLE SPEED SENSOR CVT) circuit is short-circuited or disconnected. Go to VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) (DTC: 0720), AT-80.
AT-28
EURO-OBD
CONSULT-II (Contd)
SAT439FA
SAT441FA
Primary speed sensor circuit is short-circuited or disconnected. Go to PRIMARY SPEED SENSOR (DTC: 0715), AT-76. 4th judgement flicker is longer than others.
Throttle position sensor circuit is short-circuited or disconnected. Go to THROTTLE POSITION SENSOR (DTC: 1705), AT-99. 5th judgement flicker is longer than others.
SAT443FA
SAT445FA
Step motor circuit is short-circuited or disconnected. Go to STEP MOTOR (DTC: 1777), AT-106. 6th judgement flicker is longer than others.
Line pressure sensor circuit is short-circuited or disconnected. Go to LINE PRESSURE SENSOR (DTC: 1791), AT-113. 7th judgement flicker is longer than others.
SAT447FA
SAT449FA
Line pressure solenoid valve circuit is short-circuited or disconnected. Go to LINE PRESSURE SOLENOID VALVE (DTC: 0745), AT-94.
Lock up solenoid valve circuit is short-circuited or disconnected. Go to TORQUE CONVERTER CLUTCH SOLENOID VALVE (DTC: 0740), AT-89.
AT-29
EURO-OBD
SAT451FA
SAT453FA
CVT fluid temperature sensor is disconnected or TCM power source circuit is damaged. Go to CVT FLUID TEMPERATURE SENSOR (DTC: 0710) AND TCM POWER SOURCE, AT-71. 10th judgement flicker is longer than others.
Engine speed signal circuit is short-circuited or disconnected. Go to ENGINE SPEED SIGNAL (DTC: 0725), AT-85.
SAT455FA
SAT278K
+ When 4th judgement flicker and/or 6th judgement flicker is displayed, inspect STEP MOTOR (DTC: 1777) and/or LINE PRESSURE SOLENOID VALVE (DTC: 0745). + When neither 4th judgement flicker nor 6th judgement flicker are displayed, replace TCM. Go to CVT SAFE FUNCTION, AT-118. Lamp does not come on.
Battery voltage is low. Battery has been disconnected for a long time. Battery is connected conversely. (When reconnecting TCM connectors This is not a problem)
SAT653J
PNP switch, overdrive control switch or throttle position switch circuit is disconnected or TCM is damaged. Go to TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEM, AT-172. t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second
AT-30
CONSULT-II
NLAT0245
After performing SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II) (AT-31), place check marks for results on the DIAGNOSTIC WORKSHEET, AT-42. Reference pages are provided following the items. NOTICE: + Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II unit.
SAT250K
2.
Touch SELF-DIAG RESULTS. Display shows malfunction experienced since the last erasing operation. CONSULT-II performs REAL-TIME SELF-DIAGNOSIS. Also, any malfunction detected while in this mode will be displayed at real time.
SAT987J
NLAT0245S02
Remarks
No failure + No failure has been detected. (NO SELF DIAGNOSTIC FAILURE INDICATED FURTHER TESTING MAY BE REQUIRED**) Initial start INITIAL START Output pulley speed signal Primary speed sensor Throttle position sensor Stepping motor circuit O/P PULLY SPD SIG I/P PULLY SPD SIG THROTTLE POSI SEN STEP MOTOR + This is not a malfunction message (Whenever shutting off a power supply to the TCM, this message appears on the screen.) + TCM does not receive the proper voltage signal from the sensor. + TCM does not receive the proper voltage signal from the sensor. + TCM receives an excessively low or high voltage from the sensor. + Not proper voltage change of the TCM terminal when operating step motor.
AT-31
Remarks
Line pressure solenoid LINE PRESSURE S/V valve TCM (RAM) TCM (ROM) TCM (EEP ROM) CONTROL UNIT (RAM) CONTROL UNIT (ROM) CONT UNIT (EEP ROM)
NLAT0245S03
Vehicle speed sensor VHCL SPEED (Secondary speed sensor) SE [km/h] or [mph]
+ Vehicle speed computed from signal of revolution sensor is displayed. + Throttle position sensor signal voltage is displayed. + CVT fluid temperature sensor signal voltage is displayed. + Signal voltage lowers as fluid temperature rises. + Source voltage of TCM is displayed. + Engine speed, computed from engine speed signal, is displayed.
When racing engine in N or P position with vehicle stationary, CONSULT-II data may not indicate 0 km/h (0 mph).
Engine speed display may not be accurate under approx. 800 rpm. It may not indicate 0 rpm even when engine is not running.
AT-32
N POSITION SW [ON/OFF] R POSITION SW [ON/OFF] D POSITION SW [ON/OFF] S POSITION SW [ON/OFF] L POSITION SW [ON/OFF] CLOSED THL/SW [ON/OFF]
+ ON/OFF state computed from signal of P/N position SW is displayed. + ON/OFF state computed from signal of R position SW is displayed. + ON/OFF state computed from signal of D position SW is displayed. + ON/OFF status, computed from signal of Sport mode SW, is displayed. + ON/OFF status, computed from signal of L position SW, is displayed. + ON/OFF status, computed from signal of closed throttle position SW, is displayed. + ON/OFF status, computed from signal of wide open throttle position SW, is displayed.
R position switch
D position switch
L position switch
Wide open throttle position W/O THRL/ switch P-SW [ON/OFF] Selector lever position SLCT LVR POSI
+ Selector lever position + A specific value used for data, used for computacontrol is displayed if failtion by TCM, is dissafe is activated due to played. error. + Vehicle speed data, used for computation by TCM, is displayed. + Throttle position data, used for computation by TCM, is displayed. + Control value of line pressure solenoid valve, computed by TCM from each input signal, is displayed. + Control value of torque converter clutch solenoid valve, computed by TCM from each input signal, is displayed. + Control status of SPORT indicator lamp is displayed. + A specific value used for control is displayed if failsafe is activated due to error.
Vehicle speed
VEHICLE SPEED [km/h] or [mph] THROTTLE POSI [/8] LINE PRES DTY [%]
Throttle position
AT-33
+ CVT fluid pressure sensor signal voltage is displayed. + Primary pulley speed computed from signal of primary pulley speed sensor is displayed. + Secondary pulley speed computed from signal of secondary speed sensor is displayed. + ON/OFF position signal of stop lamp switch is displayed. + ABS operation signal (ON/OFF) from ABS control unit is displayed. + Real CVT ratio operated TCM is displayed. + Step motor position is displayed.
ABS signal
X X
NLAT0245S09
2.
If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait for at least 3 seconds and then turn it ON again. Turn CONSULT-II ON, and touch CVT.
SAT250K
3.
SAT252K
AT-34
4.
SAT970J
NLAT0246
NLAT0246S01 NLAT0246S0101
SAT491J
3. 4. 5.
6.
Turn ignition switch to OFF position. Connect the handy type vacuum pump to the throttle opener and apply vacuum 25.3 kPa (253 mbar, 190 mmHg, 7.48 inHg). Disconnect the throttle position switch harness connector. Turn ignition switch to ON position. Check continuity between terminals 4 and 5 of the closed throttle position switch. Continuity should exist. (If continuity does not exist, check throttle opener and closed throttle position switch. Then increase vacuum until closed throttle position switch shows continuity.) Go to Self-diagnostic procedure (Without CONSULT-II).
SAT234K
AT-35
1. Start engine and warm it up to normal operating temperature. 2. Turn ignition switch ON and OFF more than two times, and then turn OFF. 3. Move selector lever to P position, and then turn ignition switch ON. Then make sure SPORT indicator lamp turns ON for approximately 2 seconds.
SAT256K
SAT257K
Yes or No Yes No GO TO 2. Go to SPORT Indicator Lamp Does Not Come On, AT-178.
1. Turn ignition switch to OFF position. 2. Depress brake pedal and simultaneously release accelerator pedal fully. Then, move selector lever to D position. 3. Turn ignition switch to ON position. (Do not start engine.)
SAT258K
GO TO 3.
AT-36
SAT259K
GO TO 4.
While depressing brake pedal with your left foot, depress accelerator to WOT with your right foot. Then, move selector lever to D position.
SAT260K
GO TO 5.
SAT257K
DIAGNOSIS END
AT-37
NLAT0246S02
SAT281K
SAT437FA
Secondary speed sensor (VEHICLE SPEED SENSOR CVT) circuit is short-circuited or disconnected. Go to VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR), AT-120. 3rd judgement flicker is longer than others.
SAT439FA
SAT441FA
Primary speed sensor circuit is short-circuited or disconnected. Go to PRIMARY SPEED SENSOR, AT-124. 4th judgement flicker is longer than others.
Throttle position sensor circuit is short-circuited or disconnected. Go to THROTTLE POSITION SENSOR, AT-128. 5th judgement flicker is longer than others.
SAT443FA
SAT445FA
Line pressure sensor circuit is short-circuited or disconnected. Go to LINE PRESSURE SENSOR, AT-141.
AT-38
SAT447FA
SAT449FA
Line pressure solenoid valve circuit is short-circuited or disconnected. Go to LINE PRESSURE SOLENOID VALVE, AT-146. 8th judgement flicker is longer than others.
Lock up solenoid valve circuit is short-circuited or disconnected. Go to TORQUE CONVERTER CLUTCH SOLENOID VALVE, AT-153. 9th judgement flicker is longer than others.
SAT451FA
SAT285K
CVT fluid temperature sensor is disconnected or TCM power source circuit is damaged. Go to CVT FLUID TEMPERATURE SENSOR AND TCM POWER SOURCE, AT-159. 10th judgement flicker is longer than others.
Engine speed signal circuit is short-circuited or disconnected. Go to ENGINE SPEED SIGNAL, AT-164.
SAT455FA
SAT457FA
+ When 4th judgement flicker and/or 6th judgement flicker is displayed, inspect STEP MOTOR and/or LINE PRESSURE SOLENOID VALVE. + When neither 4th judgement flicker nor 6th judgement flicker are displayed, replace TCM. Go to CVT SAFE FUNCTION, AT-118.
Battery voltage is low. Battery has been disconnected for a long time. Battery is connected conversely. (When reconnecting TCM connectors. This is not a problem.)
AT-39
SAT653J
PNP switch, stop lamp switch or throttle position switch circuit is disconnected or TCM is damaged. Go to TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEM, AT-172. t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second
AT-40
EURO-OBD
NLAT0023
SAT631IA
SAT632I
The TCM receives a signal from the vehicle speed sensor, throttle position sensor or PNP switch and provides shift control or lock-up control via step motor and CVT solenoid valves. The TCM also communicates with the ECM by means of a signal sent from sensing elements used with the EURO-OBD-related parts of the CVT system for malfunction-diagnostic purposes. The TCM is capable of diagnosing malfunctioning parts while the ECM can store malfunctions in its memory. Input and output signals must always be correct and stable in the operation of the CVT system. The CVT system must be in good operating condition and be free of valve seizure, solenoid valve malfunction, etc. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts. A visual check only, may not find the cause of the problems. A road test with CONSULT-II (or GST) or a circuit tester connected should be performed. Follow the Work Flow. Refer to AT-44. Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The customer can supply good information about such problems, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A Diagnostic Worksheet like the example (AT-43) should be used. Start your diagnosis by looking for conventional problems first. This will help troubleshoot driveability problems on an electronically controlled engine vehicle. Also check related Service bulletins for information.
SEF234G
AT-41
EURO-OBD
=NLAT0023S01 NLAT0023S0101
N Shift point too high or too low. N Shift shock or slip N Noise or vibration N No pattern select N Others ( SPORT indicator lamp Blinks for about 8 seconds. N Continuously lit Malfunction indicator (MI) N Continuously lit N Not lit N Not lit ) (N N D N Lockup N Any drive position)
AT-42
EURO-OBD
Introduction (Contd)
=NLAT0023S0102
AT-7 AT-51
AT-51, 52
N Line Pressure test Suspected parts: 4. N Perform all ROAD TEST and mark required procedures. 4-1. Check before engine is started. N SELF-DIAGNOSTIC PROCEDURE Mark detected items. N N N N N N N N N N N N N N N N 5. 6. 7. 8. PNP switch, AT-65. CVT fluid temperature sensor circuit, AT-71. Vehicle speed sensor (Output pulley speed signal), AT-80. Engine speed signal, AT-85. Torque converter clutch solenoid valve, AT-89. Line pressure solenoid valve, AT-94. Step motor, AT-106, 111. Line pressure sensor, AT-113. Throttle position sensor, AT-99. Primary speed sensor, AT-76. CVT SAFE FUNCTION, AT-118. CONTROL UNIT (RAM) CONTROL UNIT (ROM), AT-168. CONTROL UNIT (EEP ROM), AT-170. PNP switch, stop lamp switch, throttle position switch, AT-172. Battery Others AT-22 AT-53 AT-58 AT-68 AT-19 AT-53 AT-54
N For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. N Perform all ROAD TEST and re-mark required procedures. N Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts. N Erase DTC from TCM and ECM memories.
AT-43
EURO-OBD
Work Flow
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
=NLAT0024 NLAT0024S01
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In general, each customer feels differently about a problem. It is important to fully understand the symptoms or conditions for a customer complaint. Make good use of the two sheets provided, INFORMATION FROM CUSTOMER (AT-42) and DIAGNOSTIC WORKSHEET (AT-43), to perform the best troubleshooting possible.
AT-44
EURO-OBD
Work Flow (Contd)
=NLAT0024S02
SAT280K
AT-45
NLAT0247
SAT631IA
SAT632I
The TCM receives a signal from the vehicle speed sensor, throttle position sensor or PNP switch and provides shift control or lock-up control via CVT solenoid valves. Input and output signals must always be correct and stable in the operation of the CVT system. The CVT system must be in good operating condition and be free of valve seizure, solenoid valve malfunction, etc. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts. A visual check only, may not find the cause of the problems. A road test with CONSULT-II or a circuit tester connected should be performed. Follow the Work Flow. Refer to AT-49. Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The customer can supply good information about such problems, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A Diagnostic Worksheet like the example (AT-48) should be used. Start your diagnosis by looking for conventional problems first. This will help troubleshoot driveability problems on an electronically controlled engine vehicle. Also check related Service bulletins for information.
SEF234G
AT-46
KEY POINTS WHAT ..... Vehicle & CVT model WHEN..... Date, Frequencies WHERE..... Road conditions HOW..... Operating conditions, Symptoms
Customer name Trans. model Incident Date Frequency MR/MS Model & Year Engine Manuf. Date N Continuous N Intermittent ( VIN Mileage In Service Date times a day)
N Shift point too high or too low. N Shift shock or slip N Noise or vibration N No pattern select N Others ( SPORT indicator lamp Blinks for about 8 seconds. N Continuously lit N Not lit ) (N N D N Lockup N Any drive position)
AT-47
Diagnostic Worksheet
1. 2. N Read the Fail-safe and listen to customer complaints. N CHECK CVT FLUID N Leakage (Follow specified procedure) N Fluid condition N Fluid level 3. N Perform STALL TEST and LINE PRESSURE TEST. N Stall test Mark possible damaged components/others. N Forward clutch N Reverse brake N Engine N Line pressure is low.
=NLAT0247S0102
AT-7 AT-51
AT-51, 52
N Line Pressure test Suspected parts: 4. N Perform all ROAD TEST and mark required procedures. 4-1. Check before engine is started. N SELF-DIAGNOSTIC PROCEDURE Mark detected items. N N N N N N N N N N N N N N 5. 6. 7. 8. CVT fluid temperature sensor, AT-159. Vehicle speed sensor (Output pulley speed signal), AT-119. Engine speed signal, AT-164. Torque converter clutch solenoid valve, AT-153. Line pressure solenoid valve, AT-146. Step motor, AT-136, 140. Line pressure sensor, AT-141. Throttle position sensor, AT-128. Primary speed sensor, AT-124. CVT save function, AT-118 Control unit (RAM), control unit (ROM), AT-168 Control unit (EEP ROM), AT-170 Battery Others AT-31 AT-53 AT-58 AT-122 AT-34 AT-53 AT-54
N For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. N Perform all ROAD TEST and re-mark required procedures. N Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts. N Erase self-diagnosis code from TCM memories.
AT-48
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In general, each customer feels differently about a problem. It is important to fully understand the symptoms or conditions for a customer complaint. Make good use of the two sheets provided, INFORMATION FROM CUSTOMER (AT-47) and DIAGNOSTIC WORKSHEET (AT-48), to perform the best troubleshooting possible.
AT-49
=NLAT0248S02
SAT272K
AT-50
NLAT0025 NLAT0025S01
Clean area suspected of leaking. for example, mating surface of converter housing and transmission case. Start engine, apply foot brake, place selector lever in D position and wait a few minutes. Stop engine.
SAT767B
4.
SAT288G
NLAT0025S02
Water contamination Road water entering through filler tube or breather Oxidation Over or under filling, Overheating
SAT638A
NLAT0025S03
Stall Test
STALL TEST PROCEDURE
1. 2.
NLAT0026 NLAT0026S01
Check CVT fluid and engine oil levels. If necessary, add. Drive vehicle for approx. 10 minutes or until engine oil and CVT fluid reach operating temperature. CVT fluid operating temperature: 50 - 80C (122 - 176F)
SAT647B
AT-51
3. 4. +
Set parking brake and block wheels. Install a tachometer where it can be seen by driver during test. It is good practice to mark the point of specified engine rpm on indicator.
SAT513G
5. 6. 7. +
Start engine, apply foot brake, and place selector lever in D position. Accelerate to wide open throttle gradually while applying foot brake. Quickly note the engine stall revolution and immediately release throttle. During test, never hold throttle wide open for more than 5 seconds. Stall revolution: 2,350 - 2,850 rpm Move selector lever to N position. Cool off CVT fluid. Run engine at idle for at least one minute.
SAT514G
8. 9. +
SAT771B
NLAT0027 NLAT0027S01
Location of line pressure test ports are shown in the illustration. + Always replace pressure plugs as they are self-sealing bolts.
SAT670J
NLAT0027S02
Check CVT fluid and engine oil levels. If necessary, add fluid or oil. Drive vehicle for approx. 10 minutes or until engine oil and CVT fluid reach operating temperature. CVT fluid operating temperature: 50 - 80C (122 - 176F)
SAT647B
AT-52
3.
4. +
Set parking brake and block wheels. Continue to depress brake pedal fully while line pressure test is being performed at stall speed.
SAT513G
5. +
Start engine and measure line pressure at idle and stall speed. When measuring line pressure at stall speed, follow the stall test procedure. Line pressure: Refer to SDS, AT-195.
SAT493G
Road Test
DESCRIPTION
+ + 1. 2.
NLAT0028 NLAT0028S01
The purpose of the test is to determine overall performance of CVT and analyze causes of problems. The road test consists of the following three parts: Check before engine is started Cruise test
SAT692J
+ +
Before road test, familiarize yourself with all test procedures and items to check. Conduct tests on all items until specified symptom is found. Troubleshoot items which check out No Good after road test. Refer to ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION, AT-18 to AT-28 (EURO-OBD)/AT-31 to AT-38 (Except for EURO-OBD).
SAT496G
AT-53
=NLAT0028S02
SAT967IC
3. Turn ignition switch to OFF position. Wait at least 5 seconds. 4. Turn ignition switch to ON position. (Do not start engine.) 5. Does SPORT indicator lamp come on for about 2 seconds? Yes or No Yes No GO TO 2. Stop ROAD TEST.
Does SPORT indicator lamp flicker for about 8 seconds? Yes or No Yes (EURO-OBD) Yes (Except for EUROOBD) No Perform self-diagnosis and check NG items on the DIAGNOSTIC WORKSHEET, AT-43. Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-28. Perform self-diagnosis and check NG items on the DIAGNOSTIC WORKSHEET, AT-48. Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-35. 1. Turn ignition switch to OFF position. 2. Perform self-diagnosis and note NG items. Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-28.
TEST DRIVE
TEST END
2. CRUISE TEST
+ + + Check all items listed in Parts 1 through 3.
NLAT0028S04
With CONSULT-II
NLAT0028S0401
Using CONSULT-II, conduct a cruise test and record the result. Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
SAT601J
AT-54
NLAT0028S0402
Turn ignition switch OFF. Connect CONSULT-II to data link connector which is located in the left side lower dash panel.
SAT228K
3. 4.
SAT586J
5.
Touch CVT.
SAT250K
6.
SAT252K
7. 8. 9.
Touch MAIN SIGNALS to set recording condition. See Numerical Display, Barchart Display or Line Graph Display. Touch START.
SAT253K
AT-55
SAT236K
SAT237K
SAT254K
SAT608J
14. Touch PRINT. 15. Check the monitor data printed out. 16. Continue cruise test part 2 and 3.
SAT238K
AT-56
Without CONSULT-II
+
NLAT0028S0403
Throttle position sensor can be checked by voltage across terminals 41 and 42 of TCM. Refer to Road Test, AT-53.
SAT417J
AT-57
NLAT0030 NLAT0030S01
Measure voltage between each terminal and terminal 25 or 48 by following TCM INSPECTION TABLE.
SAT216J
SAT403JA
NLAT0030S03
R/W
P/B
GY/R
Torque converter clutch solenoid valve DT1 DT2 DT3 DT5 DT4
0V Battery voltage
5 *1 6 *1 7 *1 8 *1 9 *1
AT-58
12
L/W
Step motor B
Within 2 seconds after key switch ON, the time measurement by 30.0 msec using the pulse width measurement function (Hi level) of CONSULT-II. + CONSULT-II cable connected to data link connector. 10.0 msec + This inspection cannot be measured by circuit tester. When SPORT indicator lamp illuminates When SPORT indicator lamp does not illuminate When releasing accelerator pedal after warming up engine. Refer to step 1 to 6 of Preparation, TCM Self-diagnostic Procedure (No Tools), AT-28 EURO-OBD/AT-35 Except for EURO-OBD. When depressing accelerator pedal after warming up engine. Refer to step 1 to 6 of Preparation, TCM Self-diagnostic Procedure (No Tools), AT-28 EURO-OBD/AT-35 Except for EURO-OBD. When depressing accelerator pedal more than half-way after warming up engine. When releasing accelerator pedal after warming up engine. 0V Battery voltage
13
OR/B
15 *1
PU
(EURO-OBD-II)
Battery voltage
16
Y/PU
0V
17
LG
Battery voltage
0V
18
BR
19
G/W
Power source
Same as No. 10
20
L/Y
Step motor C
21
P/L
Step motor D
Within 2 seconds after key switch ON, the time measurement by 30.0 msec using the pulse width measurement function (Hi level) of CONSULT-II. + CONSULT-II cable connected to data link connector. 10.0 msec + This inspection cannot be measured by circuit tester. When SPORT mode switch in ON position. When SPORT mode switch in OFF position. When ABS operates. 0V
22
10V
0V
23
SB
ABS control unit When ABS does not operate. 5.6 - 10.0V
AT-59
27
Battery voltage
29
G/R
Secondary speed sensor (RX) (TX) Throttle position sensor (Power source)
When driving [D position, 20 km/h (12 MPH)], the pulse measurement by using the pulse measurement function of CONSULT-II. 600 Hz + CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester.
30 *2 31 *2
G/B GY/L
When turning ignition switch to ON 4.5 - 5.5V When turning ignition switch to OFF When setting selector lever to D position. When setting selector lever to other positions. When setting selector lever to R position. When setting selector lever to other positions. 0V Battery voltage 0V Battery voltage 0V
32
34
W/G
35
G/W
36
When setting selector lever to N or Battery voltage P position. When setting selector lever to other positions. When engine runs at idle speed. 0V
1.0V
37
CVT fluid pressure sensor When engine runs at stoll speed. When driving [L position, 20 km/h (12 MPH)], the pulse measurement by using the pulse measurement function of CONSULT-II. + CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester. 4.0V
38
G/Y
900 Hz
39
L/OR
0.5 - 1.5V
AT-60
41
GY
42
1.5V 0.5V
47
BR
48
Ground
*1: This terminal is connected to the ECM. *2: These terminals are connected to the Data link connector for CONSULT-II.
AT-61
NLAT0031
YAT173
AT-62
NLAT0031S01
Battery voltage
28
R/B
Battery voltage
48
Ground
DIAGNOSTIC PROCEDURE
1 CHECK TCM POWER SOURCE
1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between TCM terminals 10, 19, 28 and ground. Voltage: Battery voltage 3. Turn ignition switch to OFF position. 4. Check voltage between TCM terminal 28 and ground. Voltage: Battery voltage
NLAT0031S03
SAT332J
OK or NG OK NG GO TO 2. Check the following items: + Harness for short or open between ignition switch and TCM terminals 10, 19 and 25 (Main harness) + Ignition switch and fuse Refer to EL section (POWER SUPPLY ROUTING).
AT-63
1. Turn ignition switch to OFF position. 2. Disconnect TCM harness connector. 3. Check continuity between terminals 25, 48 and ground. Continuity should exist.
SAT333J
If OK, check harness for short to ground and short to power. OK or NG OK NG INSPECTION END Repair open circuit or short to ground or short to power in harness or connectors.
AT-64
EURO-OBD
Description
NLAT0032
The PNP switch assembly includes a transmission range switch. The transmission range switch detects the selector lever position and sends a signal to the TCM.
NLAT0032S01
Judgement standard (Approx.) Battery voltage 0V Battery voltage 0V Battery voltage 0V Battery voltage 0V
27
34
W/G
35
G/W
36
NLAT0032S02
AT-65
EURO-OBD
SAT250K
SAT255K
AT-66
EURO-OBD
YAT174
AT-67
EURO-OBD
Diagnostic Procedure
1 CHECK PNP SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II.
NLAT0033
SAT250K
3. Read out P/N, R, D and L position switches moving selector lever to each position. Check the signal of the selector lever position is indicated properly. OK or NG OK NG GO TO 3. Check the following items: + PNP switch Refer to Component Inspection, AT-70. + Harness for short or open between ignition switch and PNP switch (Main harness) + Harness for short or open between PNP switch and TCM (Main harness) + Ignition switch and fuse Refer to EL section (POWER SUPPLY ROUTING).
Without CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between TCM terminals 27, 34, 35, 36 and ground while moving selector lever through each position. Voltage: B: Battery voltage 0: 0V
MTBL0312
OK or NG OK NG GO TO 3. Check the following items: + PNP switch Refer to Component Inspection, AT-70. + Harness for short or open between ignition switch and PNP switch (Main harness) + Harness for short or open between PNP switch and TCM (Main harness) + Ignition switch and fuse Refer to EL section (POWER SUPPLY ROUTING).
AT-68
EURO-OBD
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-66. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-69
EURO-OBD
Component Inspection
PARK/NEUTRAL POSITION SWITCH
1.
=NLAT0034 NLAT0034S01
Check continuity between terminals 1 and 3 and between terminals 2 and 4, 5, 6, 7, 8, 9 while moving manual shaft through each position.
Lever position P R N D L Terminal No. 37 38 39 36 35
2. 3. 4. 5. 6.
If NG, check again with control cable disconnected from manual shaft of CVT assembly. Refer to step 1. If OK on step 2, adjust control cable. Refer to AT-189. If NG on step 2, remove PNP switch from A/T and check continuity of PNP switch terminals. Refer to step 1. If OK on step 4, adjust PNP switch. Refer to AT-189. If NG on step 4, replace PNP switch.
AT-70
EURO-OBD
Description
NLAT0035
The CVT fluid temperature sensor detects the CVT fluid temperature and sends a signal to the TCM.
SAT021J
NLAT0035S02
47
BR
When CVT fluid temperature is 20C 1.5V (68F). When CVT fluid temperature is 80C 0.5V (176F).
NLAT0035S03
+ Harness or connectors (The sensor circuit is open or shorted.) + CVT fluid temperature sensor
AT-71
EURO-OBD
SAT250K
SAT255K
AT-72
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT Wiring Diagram AT FTS
EURO-OBD
YAT175
AT-73
EURO-OBD
Diagnostic Procedure
1 CHECK CVT FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY
1. Turn ignition switch to OFF position. 2. Disconnect terminal cord assembly connector in engine compartment. 3. Check resistance between terminals 6 and 7 when CVT is cold. Resistance: Cold [20C (68F)] Approximately 2.5 k
NLAT0036
SAT229K
4. Reinstall any part removed. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Replace CVT assembly.
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 3. Read out the value of FLUID TEMP SE. Voltage: Cold [20C (68F)] Hot [80C (176F)]: Approximately 1.5V 0.5V OK or NG OK NG GO TO 4. Check the following item: + Harness for short to ground or short to power or open between TCM, ECM and terminal cord assembly (Main harness) + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
AT-74
EURO-OBD
Without CONSULT-II 1. Start engine. 2. Check voltage between TCM terminal 47 and ground while warming up CVT. Voltage: Cold [20C (68F)] Hot [80C (176F)]: Approximately 1.5V 0.5V
SAT420JB
3. Turn ignition switch to OFF position. 4. Disconnect TCM harness connector. 5. Check continuity between terminal 42 and ground. Continuity should exist.
SAT421J
If OK, check harness for short to ground and short to power. OK or NG OK NG GO TO 4. Check the following item: + Harness for short to ground or short to power or open between TCM, ECM and terminal cord assembly (Main harness) + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-72. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-75
EURO-OBD
Description
TCM TERMINALS AND REFERENCE VALUE
Remarks: Specification data are reference values. Terminal No. Wire color Item Condition When driving [L position, 20 km/h (12 MPH)], the pulse measurement by using the pulse measurement function of CONSULT-II. + CONSULT-II cable connected to data link connector. + This inspection cannot be measured by circuit tester.
NLAT0220
The primary speed sensor detects the primary pulley revolution speed sends a signal to the ECM.
NLAT0220S01
38
G/Y
900 Hz
NLAT0220S02
+ Harness or connectors (The sensor circuit is open or shorted.) + Primary speed sensor
SAT250K
SAT252K
SAT255K
AT-76
EURO-OBD
YAT176
AT-77
EURO-OBD
Diagnostic Procedure
1 CHECK PRIMARY SPEED SENSOR
Refer to Component Inspection, AT-79. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Repair or replace primary speed sensor.
NLAT0222
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 3. Read out the value of I/P PULLY SPD while driving. Check the value changes according to driving speed. (Almost same value as engine speed) OK or NG OK NG GO TO 3. Check the following items: + Harness for short or open between TCM, ECM and primary speed sensor (Main harness) + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-76. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-78
EURO-OBD
Component Inspection
NLAT0223 NLAT0223S01
Jacking up the vehicle. Check pulse by using the pulse measurement function of CONSULT-II when front wheel rotating. + CONSULT-II cable connected to data link connector. At front wheel rotating [L position 20 km/h (12 MPH)]: Approx. 900 Hz
SAT230K
AT-79
EURO-OBD
Description
NLAT0038
The vehicle speed sensor CVT (secondary speed sensor) detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal. The pulse signal is sent to the TCM which converts it into vehicle speed.
NLAT0038S01
29
G/R
600 Hz
42
NLAT0038S02
+ Harness or connectors (The sensor circuit is open or shorted.) + Secondary speed sensor
SAT250K
AT-80
EURO-OBD
Description (Contd)
SAT252K
With CONSULT-II Turn ignition switch ON and select DATA MONITOR mode for ENGINE with CONSULT-II. 2) Start engine and maintain the following conditions for at least 12 consecutive seconds. THRTL POS SEN: More than 1.3V Selector lever: D position Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this test. If the check result is NG, go to DIAGNOSTIC PROCEDURE, AT-83. With GST Follow the procedure With CONSULT-II.
SAT255K
AT-81
EURO-OBD
NLAT0201
YAT177
AT-82
DTC P0720 VEHICLE SPEED SENSOR (SECONDARY SPEED SENSOR) Diagnostic Procedure
1 CHECK SECONDARY SPEED SENSOR
Refer to Component Inspection, AT-84. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Repair or replace secondary speed sensor.
EURO-OBD
Diagnostic Procedure
NLAT0039
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 3. Read out the value of VHCL/S SEA/T while driving. Check the value changes according to driving speed. OK or NG OK NG GO TO 3. Check the following items: + Harness for short or open between TCM, ECM and secondary speed sensor (Main harness) + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-80. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-83
EURO-OBD
Component Inspection
SECONDARY SPEED SENSOR
1. 2.
NLAT0040 NLAT0040S01
Jacking up the vehicle. Check pulse by using the pulse measurement function of CONSULT-II when front wheel rotating. + CONSULT-II cable connected to data link connector. At front wheel rotating [D position, 20 km/h (12 MPH)]: Approx. 600 Hz
SAT231K
AT-84
EURO-OBD
Description
NLAT0041
The engine speed signal is sent from the ECM to the TCM.
NLAT0041S01
39
L/OR
0.5 - 1.5V
NLAT0041S02
TCM does not receive the proper voltage + Harness or connectors signal from ECM. (The sensor circuit is open or shorted.)
SAT250K
SAT255K
AT-85
EURO-OBD
NLAT0202
YAT178
AT-86
EURO-OBD
Diagnostic Procedure
NLAT0042
Check ignition signal circuit for engine control. Refer to EC section (IGNITION SIGNAL).
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 3. Read out the value of ENGINE SPEED. Check engine speed changes according to throttle position. OK or NG OK NG GO TO 4. Check the following items: + Harness for short or open between TCM and ECM + Resistor and ignition coil Refer to EC section (IGNITION SIGNAL).
Without CONSULT-II 1. Start engine. 2. Check voltage between TCM terminal 39 and ground. Voltage (Idle speed): 0.5 - 1.5V
SAT424JA
OK or NG OK NG GO TO 4. Check the following items: + Harness for short or open between TCM and ECM + Resistor and ignition coil Refer to EC section (IGNITION SIGNAL).
AT-87
EURO-OBD
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-85. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-88
EURO-OBD
Description
NLAT0055
The torque converter clutch solenoid valve is activated by the TCM in response to signals sent from the vehicle speed and throttle position sensors. Lock-up piston operation will then be controlled. Lock-up operation, however, is prohibited when CVT fluid temperature is too low. When the accelerator pedal is depressed (less than 2/8) in lock-up condition, the engine speed should not change abruptly. If there is a big jump in engine speed, there is no lock-up.
NLAT0055S02
GY/R
0V
NLAT0055S03
+ Harness or connectors (The solenoid circuit is open or shorted.) + T/C clutch solenoid valve
AT-89
EURO-OBD
With CONSULT-II Turn ignition switch ON. Select DATA MONITOR mode for ENGINE with CONSULT-II and wait at least 10 seconds. If the check result is NG, go to Diagnostic Procedure, AT-92. With GST Follow the procedure With CONSULT-II. 1) 2)
SAT255K
AT-90
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE Wiring Diagram AT TCV
EURO-OBD
YAT179
AT-91
EURO-OBD
Diagnostic Procedure
1 CHECK GROUND CIRCUIT
1. Turn ignition switch to OFF position. 2. Disconnect terminal cord assembly connector in engine compartment. 3. Check resistance between terminal 9 and ground. Resistance: 10 - 20 OK or NG OK NG GO TO 2. Replace CVT assembly.
NLAT0056
1. Turn ignition switch to OFF position. 2. Disconnect TCM harness connector. 3. Check continuity between terminal 9 and TCM harness connector terminal 3. Continuity should exist.
SAT683JA
If OK, check harness for short to ground and short to power. 4. Reinstall any part removed. OK or NG OK NG GO TO 3. Repair open circuit or short to ground or short to power in harness or connectors.
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-89. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-92
EURO-OBD
Component Inspection
NLAT0057
SAT684JA
Operation Check
+
NLAT0057S0102
Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground of TCC solenoid valve.
SAT685JA
AT-93
EURO-OBD
Description
NLAT0061
The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in response to a signal sent from the TCM. The line pressure duty cycle value is not consistent when the closed throttle position switch is ON. To confirm the line pressure duty cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is OFF.
NOTE: The line pressure duty cycle value is not consistent when the closed throttle position switch is ON. To confirm the line pressure duty cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is OFF.
NLAT0061S02
R/W
P/B
NLAT0061S03
+ Harness or connectors (The solenoid circuit is open or shorted.) + Line pressure solenoid valve
AT-94
EURO-OBD
Description (Contd)
With CONSULT-II Turn ignition switch ON and select DATA MONITOR mode for ENGINE with CONSULT-II. 2) Depress accelerator pedal completely and wait at least 5 seconds. If the check result is NG, go to Diagnostic Procedure, AT-97. With GST Follow the procedure With CONSULT-II. 1)
SAT255K
AT-95
EURO-OBD
NLAT0209
YAT180
AT-96
EURO-OBD
Diagnostic Procedure
NLAT0062
1. Turn ignition switch to OFF position. 2. Disconnect TCM harness connector. 3. Check resistance between terminal 8 and TCM harness connector terminal 2. Resistance: 11.2 - 12.8 OK or NG OK NG GO TO 3. Check the following items: + Dropping resistor Refer to Component Inspection, AT-98. + Harness for short or open between TCM terminal 2 and terminal cord assembly (Main harness)
1. Turn ignition switch to OFF position. 2. Check continuity between terminal 8 and TCM harness connector terminal 1. Continuity should exist. If OK, check harness for short to ground and short to power. 3. Reinstall any part removed. OK or NG OK NG GO TO 4. Repair open circuit or short to ground or short to power in harness or connectors.
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-95. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-97
EURO-OBD
Component Inspection
LINE PRESSURE SOLENOID VALVE
+ + For removal, refer to AT-191.
=NLAT0063 NLAT0063S01
Resistance Check
Check resistance between two terminals.
Solenoid valve Line pressure solenoid valve Terminal No. Ground of line pressure solenoid valve
NLAT0063S0101
SAT686JA
Operation Check
+
NLAT0063S0102
Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground of line pressure solenoid valve.
SAT687JA
DROPPING RESISTOR
+ Check resistance between two terminals. Resistance: 11.2 - 12.8
NLAT0063S02
SAT232K
AT-98
EURO-OBD
Description
NLAT0070
SAT233K
Throttle position sensor The throttle position sensor detects the throttle valve position and sends a signal to the TCM. Throttle position switch Consists of a wide open throttle position switch and a closed throttle position switch. The wide open throttle position switch sends a signal to the TCM when the throttle valve is open at least 1/2 of the full throttle position. The closed throttle position switch sends a signal to the TCM when the throttle valve is fully closed.
NLAT0070S02
16
Y/PU
When releasing accelerator pedal after warming up engine. Refer to step 1 to 6 of Preparation, Battery voltage TCM Self-diagnostic Procedure (No Tools), AT-28. When depressing accelerator pedal after warming up engine. Refer to step 1 to 6 of Preparation, 0V TCM Self-diagnostic Procedure (No Tools), AT-28. When depressing accelerator pedal more than half-way after warming up Battery voltage engine. When releasing accelerator pedal after warming up engine. When turning ignition switch to ON. When turning ignition switch to OFF. When depressing accelerator pedal slowly after warming up engine. (Voltage rises gradually in response to throttle position.) 0V 4.5 - 5.5V 0V Fully-closed throttle: 0.3V Fully-open throttle: 3V
17
LG
32
41
GY
42
AT-99
EURO-OBD
NLAT0070S03
Harness or connectors (The sensor circuit is open or shorted.) Throttle position sensor Throttle position switch
SAT250K
THRTL POS SEN CLOSED THL/SW Less than 0.5V 0.5 - 1.9V 1.9 - 4.0V ON OFF OFF
Fully depressed
SAT255K
If the check result is NG, go to DIAGNOSTIC PROCEDURE, AT-102. If the check result is OK, go to following step. 3) Turn ignition switch ON and select DATA MONITOR mode for ENGINE with CONSULT-II. 4) Start engine and maintain the following conditions for at least 5 consecutive seconds. Then release accelerator pedal completely. VHCL SPEED SE: 10 km/h (6 MPH) or more THRTL POSI SEN: Approximately 3V or less Selector lever: D position If the check result is NG, go to DIAGNOSTIC PROCEDURE, AT-102. With GST Follow the procedure With CONSULT-II.
AT-100
EURO-OBD
YAT181
AT-101
EURO-OBD
Diagnostic Procedure
1 CHECK DTC WITH ECM
Perform diagnostic test mode II (self-diagnostic results) for engine control. Refer to EC section [Malfunction Indicator (MI), ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION]. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Check throttle position sensor circuit for engine control. Refer to EC section (DTC P0120 THROTTLE POSITION SENSOR).
NLAT0071
With CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 3. Read out the value of THRTL POS SEN. Voltage: Fully-closed throttle: Approximately 0.5V Fully-open throttle: Approximately 4V OK or NG OK NG GO TO 4. Check harness for short or open between ECM and TCM regarding throttle position sensor circuit. (Main harness)
Without CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between TCM terminals 41 and 42 while accelerator pedal is depressed slowly. Voltage: Fully-closed throttle valve: Approximately 0.5V Fully-open throttle valve: Approximately 4V (Voltage rises gradually in response to throttle position)
SAT453J
OK or NG OK NG GO TO 5. Check harness for short or open between ECM and TCM regarding throttle position sensor circuit. (Main harness)
AT-102
EURO-OBD
With CONSULT-II 1. Refer to steps 1 to 7 of Preparation, TCM Self-diagnostic Procedure (No Tools), AT-28. 2. Turn ignition switch to OFF position. 3. Turn ignition switch to ON position. (Do not start engine.) 4. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 5. Read out CLOSED THL/SW and W/O THRL/P-SW depressing and releasing accelerator pedal. Check the signal of throttle position switch is indicated properly.
MTBL0011
OK or NG OK NG GO TO 6. Check the following items: + Throttle position switch Refer to Components Inspection, AT-105. + Harness for short or open between ignition switch and throttle position switch (Main harness) + Harness for short or open between throttle position switch and TCM (Main harness)
AT-103
EURO-OBD
Without CONSULT-II 1. Refer to steps 1 to 7 of Preparation, TCM Self-diagnostic Procedure (No Tools), AT-28. 2. Turn ignition switch to OFF position. 3. Turn ignition switch to ON position. (Do not start engine.) 4. Check voltage between TCM terminals 16, 17 and ground while depressing, and releasing accelerator pedal slowly. (After warming up engine)
MTBL0137
SAT454JD
OK or NG OK NG GO TO 6. Check the following items: + Throttle position switch Refer to Components Inspection, AT-105. + Harness for short or open between ignition switch and throttle position switch (Main harness) + Harness for short or open between throttle position switch and TCM (Main harness)
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-100. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-104
EURO-OBD
Component Inspection
=NLAT0072 NLAT0072S01 NLAT0072S0101
Check continuity between terminals 4 and 5. Refer to steps 1 to 6 of Preparation, TCM Self-diagnostic Procedure (No Tools), AT-28.
Accelerator pedal condition Released Continuity Yes No
SAT234K
Depressed
To adjust closed throttle position switch, refer to EC section (Basic Inspection, TROUBLE DIAGNOSIS BASIC INSPECTION).
NLAT0072S0102
SAT235K
AT-105
EURO-OBD
Description
+
NLAT0224
The step motor is ON/OFF of 4 aspects changes according to the signal from TCM. As a result, the flow of line pressure to primary pulley is changed and pulley ratio is controlled.
NLAT0224S02
30.0 msec Within 2 seconds after key switch ON, the time measurement by using the pulse width measurement function (Hi level) of CON10.0 msec SULT-II. 30.0 msec + CONSULT-II cable connect to data link connector. + This inspection cannot be measured by circuit tester. 10.0 msec
NLAT0224S03
When in operating step motor ON and + Harness or connectors OFF, there is no proper change in the (The step motor circuit is open or voltage of the terminal TCM which correshorted.) sponds to it. + Step motor
AT-106
EURO-OBD
Description (Contd)
SAT250K
SAT255K
AT-107
EURO-OBD
NLAT0225
YAT182
AT-108
EURO-OBD
Diagnostic Procedure
NLAT0226
SAT655JA
If OK, check harness for short to ground and short to power. 7. Reinstall any part removed. OK or NG OK NG GO TO 2. Repair open circuit or short to ground or short to power in harness or connectors.
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-107. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-109
EURO-OBD
Component Inspection
STEP MOTOR Resistance Check
+ Check resistance between terminals.
Control valve Terminal No. 2 and 3 4 and 5 2 and ground
SAT690JA
Resistance (Approx.) 28
AT-110
EURO-OBD
Description
NLAT0228
+ +
The step motor is ON/OFF of 4 aspects changes according to the signal from TCM. As a result, the flow of line pressure to primary pulley is changed and pulley ratio is controlled. This diagnosis item detects when electrical system is OK but, mechanical system is NG. This diagnosis item detects when the state that the changing the speed mechanism in unit does not operate normally.
NLAT0228S03
AT-111
EURO-OBD
SAT250K
SAT252K
SAT255K
Diagnostic Procedure
1 CHECK STEP MOTOR
NLAT0230
+ It is monitoring whether CVT ratio: 2.32 - 0.47 changes similarly to PLY CONT STEP: -3 - 200 by DATA MONITOR mode. + If no CONSULT-II, inspect the engine speed (rise and descend) about vehicle speed and throttle opening angle, and check shift change. OK or NG OK NG INSPECTION END Replace CVT assembly.
AT-112
EURO-OBD
Description
NLAT0232
The line pressure sensor detects line pressure of CVT, and sends TCM the signal.
NLAT0232S02
When engine runs at idle speed. 37 W When engine runs at stall speed. Line pressure sensor 42 B
4.0V
46
R/L
4.5 - 5.5V
NLAT0232S03
+ Harness or connectors (The sensor circuit is open or shorted.) + Line pressure sensor
AT-113
EURO-OBD
SAT250K
SAT252K
SAT255K
AT-114
EURO-OBD
Wiring Diagram AT LPS
NLAT0233
YAT183
AT-115
EURO-OBD
Diagnostic Procedure
1 CHECK PRESSURE SENSOR
Refer to Component Inspection, AT-117. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Repair or replace pressure sensor.
NLAT0234
2
1. 2. 3. + +
OK NG
GO TO 4. Check the following items: + Harness for short or open between TCM, ECM and line pressure sensor (Main harness) + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
Without CONSULT-II Refer to Component Inspection, AT-117. OK or NG OK NG GO TO 4. Check the following items: + Harness for short or open between TCM, ECM and line pressure sensor (Main harness). + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-114. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-116
EURO-OBD
Component Inspection
=NLAT0235 NLAT0235S01
SAT265K
AT-117
Description
CVT SAFE FUNCTION is function to protect CVT.
NLAT0249
NLAT0249S01
SAT250K
SAT252K
SAT270K
Diagnostic Procedure
1 CHECK INPUT SIGNAL (With CONSULT-II)
1. Turn ignition switch to ON and select SELF-DIAG RESULTS mode for CVT with CONSULT-II. 2. Touch ERASE. Perform DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE above. Is the CVT SAFE FUNCTION displayed again? OK NG Replace TCM. INSPECTION END
NLAT0250
AT-118
VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) EXCEPT FOR EURO-OBD
Description
Description
NLAT0251
The vehicle speed sensor CVT (secondary speed sensor) detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal. The pulse signal is sent to the TCM which converts it into vehicle speed.
NLAT0251S01
29
G/R
When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring function.*1 CAUTION: Connect the diagnosis data link 600 Hz cable to the vehicle diagnosis connector. *1: A circuit tester cannot be used to test this item.
42
NLAT0251S02
AT-119
VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) EXCEPT FOR EURO-OBD
Description (Contd)
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0251S0301
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 30 km/h (19 MPH), throttle opening greater than 1/8 of the full throttle position and driving for more than 5 seconds.
Without CONSULT-II
1) 2)
NLAT0251S0302
3)
Start engine. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 30 km/h (19 MPH), throttle opening greater than 1/8 of the full throttle position and driving for more than 5 seconds. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35.
SAT806HB
AT-120
VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) EXCEPT FOR EURO-OBD
Wiring Diagram AT VSSA/T
NLAT0252
YAT177
AT-121
VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) EXCEPT FOR EURO-OBD
Diagnostic Procedure
Diagnostic Procedure
1 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II.
NLAT0253
SAT250K
3. Read out the value of VEHICLE SPEED while driving. Check the value changes according to driving speed.
SAT236K
OK or NG OK NG GO TO 3. GO TO 2.
MTBL0550
+ Harness for short or open between TCM and secondary speed sensor (Main harness) OK or NG OK NG GO TO 3. Repair or replace damaged parts.
AT-122
VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR) EXCEPT FOR EURO-OBD
Diagnostic Procedure (Contd)
CHECK DTC
1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector. OK or NG OK NG INSPECTION END Repair or replace damaged parts.
AT-123
Description
NLAT0254
The primary speed sensor detects the primary pulley revolution speed and sends a signal to the ECM.
NLAT0254S01
38
G/Y
900 Hz
NLAT0254S02
+ Harness or connectors (The sensor circuit is open or shorted.) + Vehicle speed sensor
AT-124
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0254S0301
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle under the following conditions: Selector lever in D position and vehicle speed higher than 20 km/h (12 MPH).
Without CONSULT-II
1) 2)
NLAT0254S0302
3)
Start engine. Drive vehicle under the following conditions: Selector lever in D position and vehicle speed higher than 20 km/h (12 MPH). Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35.
SAT807HA
AT-125
NLAT0255
YAT176
AT-126
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 3. Read out the value of I/P PULLY SPD while driving. Check the value changes according to driving speed.
SAT236K
Without CONSULT-II 1. Start engine. 2. Check voltage between TCM terminal 38 and ground while driving at 20 km/h (12 MPH). Approx. 900 Hz
SAT263K
OK or NG OK NG GO TO 2. Check the following items: + Harness for short or open between TCM, ECM and primary speed sensor (Main harness) + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
CHECK DTC
Perform Self-diagnosis Code confirmation procedure, AT-125. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-127
Description
+ +
NLAT0257
SAT004K
Throttle position sensor The throttle position sensor detects the throttle valve position and sends a signal to the TCM. Throttle position switch Consists of a wide open throttle position switch and a closed throttle position switch. The wide open throttle position switch sends a signal to the TCM when the throttle valve is open at least 1/2 of the full throttle position. The closed throttle position switch sends a signal to the TCM when the throttle valve is fully closed.
NLAT0257S02
Battery voltage
16
Y/PU
0V
17
LG
Battery voltage
32
41
GY
42
AT-128
NLAT0257S03
Harness or connectors (The sensor circuit is open or shorted.) Throttle position sensor Throttle position switch
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0257S0401
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/2 of the full throttle position and driving for more than 3 seconds.
Without CONSULT-II
1) 2)
NLAT0257S0402
3)
Start engine. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/2 of the full throttle position and driving for more than 3 seconds. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35.
SAT808H
AT-129
NLAT0258
YAT181
AT-130
Perform diagnostic test mode II (self-diagnostic results) for engine control. Refer to EC SECTION , Malfunction Indicator (MI), ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Check throttle position sensor circuit for engine control. Refer to EC section , DTC P0120 THROTTLE POSITION SENSOR.
With CONSULT-II 1. Apply vacuum to the throttle opener then check the following. Refer from step 1 to 5 of Preparation, SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35. 2. Turn ignition switch to ON position. (Do not start engine.) 3. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II.
SAT250K
4. Read out the value of THRTL POSI SEN. Voltage: Fully-closed throttle: Approximately 0.5V Fully-open throttle: Approximately 4V
SAT236K
OK or NG OK NG GO TO 4. Check harness for short or open between ECM and TCM regarding throttle position sensor circuit. (Main harness)
AT-131
Without CONSULT-II 1. Apply vacuum to the throttle opener then check the following. Refer to steps 1 to 5 of Preparation, SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35. 2. Turn ignition switch to ON position. (Do not start engine.) 3. Check voltage between TCM terminals 41 and 42 while accelerator pedal is depressed slowly. Voltage: Fully-closed throttle valve: Approximately 0.5V Fully-open throttle valve: Approximately 4V (Voltage rises gradually in response to throttle position)
SAT453J
OK or NG OK NG GO TO 5. Check harness for short or open between ECM and TCM regarding throttle position sensor circuit. (Main harness)
AT-132
With CONSULT-II 1. Apply vacuum to the throttle opener, then check the following. Refer to steps 1 to 5 of Preparation, SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35. 2. Turn ignition switch to ON position. (Do not start engine.) 3. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 4. Read out CLOSED THL/SW and W/O THRL/P-SW depressing and releasing accelerator pedal. Check the signal of throttle position switch is indicated properly.
MTBL0011
SAT264K
OK or NG OK NG GO TO 6. Check the following items: + Throttle position switch Refer to Components Inspection, AT-135. + Harness for short or open between ignition switch and throttle position switch (Main harness) + Harness for short or open between throttle position switch and TCM (Main harness)
AT-133
Without CONSULT-II 1. Apply vacuum to the throttle opener, then check the following. Refer to steps 1 to 5 of Preparation, SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35. 2. Turn ignition switch to ON position. (Do not start engine.) 3. Check voltage between TCM terminals 16, 17 and ground while depressing, and releasing accelerator pedal slowly. (After warming up engine)
MTBL0137
SAT454JA
OK or NG OK NG GO TO 6. Check the following items: + Throttle position switch Refer to Components Inspection, AT-135. + Harness for short or open between ignition switch and throttle position switch (Main harness) + Harness for short or open between throttle position switch and TCM (Main harness)
CHECK DTC
Perform Self-diagnosis Code confirmation procedure, AT-129. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-134
Check continuity between terminals 4 and 5. [Refer to Preparation, SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35.]
Accelerator pedal condition Released Continuity Yes No
SAT851JA
Depressed
To adjust closed throttle position switch, refer to EC section, (Basic Inspection, TROUBLE DIAGNOSIS BASIC INSPECTION.)
NLAT0260S0102
SAT852JA
AT-135
Description
NLAT0261
The step motor is turned ON/OFF 4 times according to the signal from TCM. As a result, the flow of line pressure to primary pulley is changed and pulley ratio is controlled.
NLAT0261S01
30.0 msec Within 2 seconds after key switch ON, the time measurement by using the pulse width measurement function (Hi level) of CON10.0 msec SULT-II. 30.0 msec + CONSULT-II cable connect to data link connector. + This inspection cannot be measured by circuit tester. 10.0 msec
NLAT0261S02
+ Harness or connectors (The solenoid circuit is open or shorted.) + Stepping motor circuit
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0261S0301
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle in D position.
Without CONSULT-II
1) 2) 3) Start engine. Drive vehicle in D position. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC CONSULT-II), AT-35.
NLAT0261S0302
PROCEDURE
(Without
SAT809HA
AT-136
NLAT0262
YAT182
AT-137
Diagnostic Procedure
1
1. 2. 3. 4. 5. 6.
NLAT0265
SAT655JA
If OK, check harness for short to ground and short to power. 7. Reinstall any part removed. OK or NG OK NG GO TO 2. Repair open circuit or short to ground or short to power in harness or connectors.
CHECK DTC
Perform SELF-DIAGNOSIS CODE CONFIRMATION PROCEDURE, AT-136. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-138
SAT690JA
AT-139
Description
+
NLAT0267
+ +
The step motor is ON/OFF of 4 aspects changes according to the signal from TCM. As a result, the flow of line pressure to primary pulley is changed and pulley ratio is controlled. This diagnosis item detects when electrical system is OK but, mechanical system is NG. This diagnosis item detects when the state that the changing the speed mechanism in unit does not operate normally.
NLAT0267S02
*: This detected item is according to the SELF-DIAG RESULTS for ENGINE on CONSULT-II.
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0267S0501
Start engine. Select SELF-DIAG RESULTS mode for ENGINE with CONSULT-II. Drive vehicle in D position.
Diagnostic Procedure
1 CHECK STEP MOTOR
NLAT0268
+ It is monitoring whether CVT ratio: 2.32 - 0.47 changes similarly to PLY CONT STEP: -3 - 200 by DATA MONITOR mode. + If no CONSULT-II, inspect the engine speed (rise and descend) about vehicle speed and throttle opening angle, and check shift change. OK or NG OK NG INSPECTION END Replace CVT assembly.
AT-140
The line pressure sensor detects line pressure of CVT, and sends TCM the signal.
NLAT0269S02
When engine runs at idle speed. 37 W When engine runs at stall speed. Line pressure sensor 42 B
4.0V
46
R/L
4.5 - 5.5V
NLAT0269S03
Check items (Possible cause) + Harness or connectors (The sensor circuit is open or shorted.) + Line pressure sensor
AT-141
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0269S0501
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle in D position.
Without CONSULT-II
1) 2) 3) Start engine. Drive vehicle in D position. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC CONSULT-II), AT-35.
NLAT0269S0502
PROCEDURE
(Without
SAT812HA
AT-142
NLAT0270
YAT183
AT-143
Diagnostic Procedure
1 CHECK PRESSURE SENSOR
Refer to Component Inspection, AT-145. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Repair or replace pressure sensor.
NLAT0271
2
1. 2. 3. + +
OK NG
GO TO 4. Check the following items: + Harness for short or open between TCM, ECM and CVT fluid pressure sensor (Main harness) + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
Without CONSULT-II Refer to Component Inspection, AT-145. OK or NG OK NG GO TO 4. Check the following items: + Harness for short or open between TCM, ECM and CVT fluid pressure sensor (Main harness). + Ground circuit for ECM Refer to EC section (TROUBLE DIAGNOSIS FOR POWER SUPPLY).
CHECK DTC
Perform SELF-DIAGNOSIS CONFIRMATION PROCEDURE, AT-142. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-144
SAT265K
AT-145
Description
NLAT0273
The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in response to a signal sent from the TCM. The line pressure duty cycle value is not consistent when the closed throttle position switch is ON. To confirm the line pressure duty cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is OFF.
NOTE: The line pressure duty cycle value is not consistent when the closed throttle position switch is ON. To confirm the line pressure duty cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is OFF.
NLAT0273S02
R/W
P/B
NLAT0273S03
+ Harness or connectors (The solenoid circuit is open or shorted.) + Line pressure solenoid valve
AT-146
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0273S0401
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. With brake pedal depressed, shift the lever from P N D N P positions.
Without CONSULT-II
1) 2) 3)
NLAT0273S0402
Start engine. With brake pedal depressed, shift the lever from P N D N P positions. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35.
SAT815HA
AT-147
NLAT0274
YAT180
AT-148
SAT686JA
OK or NG OK NG GO TO 2. 1. Remove control valve assembly. Refer to AT-191. 2. Check the following items: + Line pressure solenoid valve Refer to Component Inspection, AT-152. + Harness of terminal cord assembly for short or open
AT-149
1. Turn ignition switch to OFF position. 2. Disconnect TCM harness connector. 3. Check resistance between terminal 8 and TCM harness connector terminal 2. Resistance: 11.2 - 12.8
SAT267K
OK or NG OK NG GO TO 3. Check the following items: + Dropping resistor Refer to Component Inspection, AT-152. + Harness for short or open between TCM terminal 2 and terminal cord assembly (Main harness)
AT-150
1. Turn ignition switch to OFF position. 2. Check resistance between terminal 8 and TCM harness connector terminal 1. Resistance: Approx. 0
SAT268K
If OK, check harness for short to ground and short to power. 3. Reinstall any part removed. OK or NG OK NG GO TO 4. Repair open circuit or short to ground or short to power in harness or connectors.
CHECK DTC
Perform Self-diagnosis Code confirmation procedure, AT-147. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-151
Component Inspection
LINE PRESSURE SOLENOID VALVE
+ + For removal, refer to AT-191.
=NLAT0276 NLAT0276S01
Resistance Check
Check resistance between two terminals.
Solenoid valve Line pressure solenoid valve 8 Terminal No. Ground
NLAT0276S0101
SAT686JA
Operation Check
+
NLAT0276S0102
Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground.
SAT687JA
DROPPING RESISTOR
+ Check resistance between two terminals. Resistance: 11.2 - 12.8
NLAT0276S02
SAT232K
AT-152
Description
NLAT0277
The torque converter clutch solenoid valve is activated, with the gear in D4, by the TCM in response to signals sent from the vehicle speed and throttle position sensors. Lock-up piston operation will then be controlled. Lock-up operation, however, is prohibited when CVT fluid temperature is too low. When the accelerator pedal is depressed (less than 2/8) in lock-up condition, the engine speed should not change abruptly. If there is a big jump in engine speed, there is no lock-up.
NLAT0277S02
GY/R
0V
NLAT0277S03
+ Harness or connectors (The solenoid circuit is open or shorted.) + T/C clutch solenoid valve
AT-153
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0277S0401
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle in D D lock-up position.
Without CONSULT-II
1) 2) 3) Start engine. Drive vehicle in D D lock-up position. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCEDURE CONSULT-II), AT-35.
NLAT0277S0402
(Without
SAT818H
AT-154
NLAT0278
YAT179
AT-155
Diagnostic Procedure
1 CHECK VALVE RESISTANCE
1. Turn ignition switch to OFF position. 2. Disconnect terminal cord assembly connector in engine compartment. 3. Check resistance between terminal 9 and ground. Resistance: 10 - 20
NLAT0279
SAT269K
OK or NG OK NG GO TO 2. 1. Remove oil pan. Refer to AT-191. 2. Check the following items: + Torque converter clutch solenoid valve Refer to Component Inspection, AT-158. + Harness of terminal cord assembly for short or open
AT-156
1. Turn ignition switch to OFF position. 2. Disconnect TCM harness connector. 3. Check continuity between terminal 5 and TCM harness connector terminal 3. Continuity should exist.
SAT683JA
If OK, check harness for short to ground and short to power. 4. Reinstall any part removed. OK or NG OK NG GO TO 3. Repair open circuit or short to ground or short to power in harness or connectors.
CHECK DTC
Perform Self-diagnosis Code confirmation procedure, AT-154. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-157
Component Inspection
+ + For removal, refer to AT-191.
NLAT0280
SAT684JA
Operation Check
+
NLAT0280S0102
Check solenoid valve by listening for its operating sound while applying battery voltage to the terminal and ground.
SAT685JA
AT-158
Description
NLAT0281
The CVT fluid temperature sensor detects the CVT fluid temperature and sends a signal to the TCM.
SAT021J
NLAT0281S02
47
BR
When ATF temperature is 20C (68F). When ATF temperature is 80C (176F).
1.5V 0.5V
NLAT0281S03
+ Harness or connectors (The sensor circuit is open or shorted.) + CVT fluid temperature sensor
AT-159
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0281S0401
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/8 of the full open position, engine speed higher than 450 rpm and driving for more than 10 minutes.
Without CONSULT-II
1) 2)
NLAT0281S0402
3)
SAT821HB
Start engine. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/8 of the full open position, engine speed higher than 450 rpm and driving for more than 10 minutes. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35.
AT-160
NLAT0282
YAT175
AT-161
Diagnostic Procedure
1 CHECK A/T FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY
1. Turn ignition switch to OFF position. 2. Disconnect terminal cord assembly connector in engine compartment. 3. Check resistance between terminals 6 and 7 when CVT is cold. Resistance: Cold [20C (68F)] Approximately 2.5 k
NLAT0283
SAT229K
4. Reinstall any part removed. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3. Replace CVT assembly.
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 3. Read out the value of FLUID TEMP SE. Voltage: Cold [20C (68F)] Hot [80C (176F)]: Approximately 1.5V 0.5V
SAT271K
OK or NG OK NG GO TO 4. Check the following item: + Harness for short or open between TCM, ECM and terminal cord assembly (Main harness) + Ground circuit for ECM Refer to EC section, TROUBLE DIAGNOSIS FOR POWER SUPPLY.
AT-162
Without CONSULT-II 1. Start engine. 2. Check voltage between TCM terminal 47 and ground while warming up CVT. Voltage: Cold [20C (68F)] Hot [80C (176F)]: Approximately 1.5V 0.5V
SAT463J
3. Turn ignition switch to OFF position. 4. Disconnect TCM harness connector. 5. Check resistance between terminal 42 and ground. Continuity should exist.
SAT464J
OK or NG OK NG GO TO 4. Check the following item: + Harness for short or open between TCM, ECM and terminal cord assembly (Main harness) + Ground circuit for ECM Refer to EC section, TROUBLE DIAGNOSIS FOR POWER SUPPLY.
CHECK DTC
Perform Self-diagnosis Code confirmation procedure, AT-160. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-163
Description
The engine speed signal is sent from the ECM to the TCM.
NLAT0285
NLAT0285S01
39
L/OR
0.5 - 1.5V
NLAT0285S02
TCM does not receive the proper voltage + Harness or connectors signal from ECM. (The sensor circuit is open or shorted.)
With CONSULT-II
1) 2) 3)
SAT250K
NLAT0285S0301
Start engine. Select SELF-DIAG RESULTS mode for CVT with CONSULTII. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/8 of the full throttle position and driving for more than 10 seconds.
Without CONSULT-II
1) 2)
NLAT0285S0302
3)
Start engine. Drive vehicle under the following conditions: Selector lever in D position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/8 of the full throttle position and driving for more than 10 seconds. Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II), AT-35.
SAT823H
AT-164
NLAT0286
YAT178
AT-165
Diagnostic Procedure
1 CHECK DTC WITH ECM
Perform diagnostic test mode II (self-diagnostic results) for engine control. Check ignition signal circuit condition. OK or NG OK (With CONSULT-II) OK (Without CONSULTII) NG GO TO 2. GO TO 3.
NLAT0287
Check ignition signal circuit for engine control. Refer to EC section, IGNITION SIGNAL.
With CONSULT-II 1. Start engine. 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II.
SAT250K
3. Read out the value of ENGINE SPEED. Check engine speed changes according to throttle position.
SAT271K
OK or NG OK NG GO TO 4. Check the following items: + Harness for short or open between TCM and ECM + Resistor and ignition coil Refer to EC section, IGNITION SIGNAL.
AT-166
Without CONSULT-II 1. Start engine. 2. Check voltage between TCM terminal 39 and ground. Voltage (Idle speed): Refer to EC section, IGNITION SIGNAL.
SAT424JA
OK or NG OK NG GO TO 4. Check the following items: + Harness for short or open between TCM and ECM + Resistor and ignition coil Refer to EC section, IGNITION SIGNAL.
CHECK DTC
Perform Self-diagnosis Code confirmation procedure, AT-164. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-167
Description
NLAT0288
The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The unit controls the CVT.
SAT574J
NLAT0288S01
SAT250K
SAT252K
AT-168
Diagnostic Procedure
1 CHECK DTC
With CONSULT-II 1. Turn ignition switch ON and select SELF-DIAG RESULTS mode for CVT with CONSULT-II. 2. Touch ERASE. PERFORM DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE. See previous page. Is the CONTROL UNIT (RAM) or CONTROL UNIT (ROM) displayed again? Yes No Replace TCM. INSPECTION END
=NLAT0289
AT-169
Description
NLAT0241
The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The unit controls the CVT.
SAT574J
NLAT0241S01
SAT250K
SAT252K
AT-170
Diagnostic Procedure
1 CHECK DTC
With CONSULT-II 1. Turn ignition switch ON and select SELF-DIAG RESULTS mode for CVT with CONSULT-II. 2. Move selector lever to R position. 3. Depress accelerator pedal (Full throttle position). 4. Touch ERASE. 5. Turn ignition switch OFF position for 10 seconds. PERFORM DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE. See previous page. Is the CONT UNIT (EEPROM) displayed again? Yes No Replace TCM. INSPECTION END
=NLAT0242
AT-171
NLAT0290
SYMPTOM: SPORT indicator lamp does not come on in TCM self-diagnostic procedure even the lamp circuit is good.
DESCRIPTION
+ + + +
NLAT0290S01
PNP switch The PNP switch assemble includes a transmission position switch. The transmission position switch detects the selector position and sends a signal to the TCM. Stop lamp switch Detects the stop lamp switch position (ON or OFF) and sends a signal to the TCM Throttle position switch. Consists of a wide open throttle position switch and a closed throttle position switch. The wide open throttle position switch sends a signal to the TCM when the throttle valve is open at least 1/2 of the full throttle position. The closed throttle position switch sends a signal to the TCM when the throttle valve is fully closed.
Diagnostic Procedure
1 CHECK PNP SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II.
NLAT0291
SAT250K
3. Read out P/N, R, D and L position switches moving selector lever to each position. Check the signal of the selector lever position is indicated properly. OK or NG OK NG GO TO 3. Check the following items: + PNP switch Refer to Component Inspection, AT-70. + Harness for short or open between ignition switch and PNP switch (Main harness) + Harness for short or open between PNP switch and TCM (Main harness) + Ignition switch and fuse Refer to EL section (POWER SUPPLY ROUTING).
AT-172
With CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between TCM terminals 27, 34, 35, 36 and ground while moving selector lever through each position. Voltage: B: Battery voltage 0: 0V
MTBL0312
OK or NG OK NG GO TO 3. Check the following items: + PNP switch Refer to Component Inspection, AT-70. + Harness for short or open between ignition switch and PNP switch (Main harness) + Harness for short or open between PNP switch and TCM (Main harness) + Ignition switch and fuse Refer to EL section (POWER SUPPLY ROUTING).
With CONSULT-II 1. Turn ignition switch to ON position. (Do not start engine.) 2. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II.
SAT250K
3. Read out BRAKE SW moving brake pedal to each position. Check the signal of the brake pedal is indicated properly. OK or NG OK NG GO TO 5. Check the following items: + Harness for short or open between fuse block and PNP switch harness terminal 3 + Fuse + Ignition switch (Refer to EL section.)
AT-173
1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between stop lamp switch harness terminal 1 and ground. Refer to Wiring Diagram CVT MAIN, AT-62.
SAT733JA
Does battery voltage exist? OK NG GO TO 5. Check the following items: + Harness for short or open between battery and stop lamp switch harness terminal 1 + Fuse + Ignition switch (Refer to EL section.)
With CONSULT-II 1. Refer to steps 1 to 7 of Preparation, TCM Self-diagnostic Procedure (No Tools), AT-28. 2. Turn ignition switch to OFF position. 3. Turn ignition switch to ON position. (Do not start engine.) 4. Select TCM INPUT SIGNALS in DATA MONITOR mode for CVT with CONSULT-II. 5. Read out CLOSED THL/SW and W/O THRL/P-SW depressing and releasing accelerator pedal. Check the signal of throttle position switch is indicated properly.
MTBL0011
OK or NG OK NG GO TO 7. Check the following items: + Throttle position switch Refer to Components Inspection, AT-105. + Harness for short or open between ignition switch and throttle position switch (Main harness) + Harness for short or open between throttle position switch and TCM (Main harness)
AT-174
Without CONSULT-II 1. Refer to steps 1 to 7 of Preparation, TCM Self-diagnostic Procedure (No Tools), AT-28. 2. Turn ignition switch to OFF position. 3. Turn ignition switch to ON position. (Do not start engine.) 4. Check voltage between TCM terminals 16, 17 and ground while depressing, and releasing accelerator pedal slowly. (After warming up engine)
MTBL0137
SAT454JD
OK or NG OK NG GO TO 7. Check the following items: + Throttle position switch Refer to Components Inspection, AT-105. + Harness for short or open between ignition switch and throttle position switch (Main harness) + Harness for short or open between throttle position switch and TCM (Main harness)
CHECK DTC
1. Perform Diagnostic Trouble Code (DTC) confirmation procedure for PNP switch (AT-66) and throttle position switch (AT100). 2. Perform stop lamp switch check using step 4 of Diagnostic Procedure, AT-172. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-175
NLAT0292
YAT184
AT-176
YAT185
AT-177
=NLAT0295
SYMPTOM: SPORT indicator lamp does not come on for about 2 seconds when turning ignition switch to ON.
SAT261K
SAT262K
1. Turn ignition switch to OFF position. 2. Check voltage between TCM terminal 28 and ground. Voltage: Battery voltage OK or NG OK NG GO TO 2. Check the following items: + Harness for short or open between battery terminal and TCM terminal 28 (Main harness). + Refer to Wiring Diagram AT MAIN, AT-62. + Ignition switch and fuse Refer to EL section, POWER SUPPLY ROUTING.
AT-178
1. Turn ignition switch to OFF position. 2. Disconnect TCM harness connector. 3. Check continuity between TCM terminals 25, 48 and ground.
SAT468J
Continuity should exist. If OK, check harness for short to ground and short to power. OK or NG OK NG GO TO 3. Repair open circuit or short to ground or short to power in harness or connectors. Refer to Wiring Diagram AT MAIN, AT-62.
1. Turn ignition switch to OFF position. 2. Check resistance between TCM terminals 13 and 10. Resistance: 50 - 100
SAT469JD
3. Reinstall any part removed. OK or NG OK NG GO TO 4. Check the following items: + SPORT indicator lamp. Refer to EL section, METERS AND GAUGES. + Harness and fuse for short or open between ignition switch and SPORT indicator lamp (Main harness) Refer to EL section, POWER SUPPLY ROUTING. + Harness for short or open between sport indicator lamp and TCM.
AT-179
CHECK SYMPTOM
Check again. OK or NG OK NG INSPECTION END 1. Perform TCM input/output signal inspection. 2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
AT-180
Description
+
NLAT0316
The mechanical key interlock mechanism also operates as a shift lock: With the key switch turned to ON, the selector lever cannot be shifted from P (parking) to any other position unless the brake pedal is depressed. With the key removed, the selector lever cannot be shifted from P to any other position. The key cannot be removed unless the selector lever is placed in P. The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock solenoid and by the operation of the rotator and slider located inside the key cylinder.
NLAT0317
SAT239K
AT-181
NLAT0318
YAT186
AT-182
Diagnostic Procedure
NLAT0319
SYMPTOM 1: + Selector lever cannot be moved from P position with key in ON position and brake pedal applied. + Selector lever can be moved from P position with key in ON position and brake pedal released. + Selector lever can be moved from P position when key is removed from key cylinder. SYMPTOM 2: Ignition key cannot be removed when selector lever is set to P position. It can be removed when selector lever is set to any position except P.
1 CHECK KEY INTERLOCK CABLE
Check key interlock cable for damage. OK or NG OK NG GO TO 2. Repair key interlock cable. Refer to AT-187.
Check selector lever position for damage. OK or NG OK NG GO TO 3. Check selector lever. Refer to ON-VEHICLE SERVICE PNP Switch and Control Cable Adjustment, AT-189.
1. Turn ignition switch to ON position. (Do not start engine.) 2. Check voltage between stop lamp switch harness terminal 1 and ground. Voltage: Battery voltage
SAT240K
OK or NG OK NG GO TO 4. Check the following items: 1. Harness for short or open between battery and stop lamp switch harness terminal 1 2. Fuse 3. Ignition switch (Refer to EL section, POWER SUPPLY ROUTING.)
AT-183
Turn ignition switch to ON position. (Do not start engine.) + Check voltage between A/T device harness terminal 7 and ground. Voltage: Brake pedal depressed: Battery voltage Brake pedal released: 0V
SAT241K
OK or NG OK NG GO TO 5. Check the following items: 1. Harness for short and open between battery and stop lamp switch harness connector 1. 2. Harness for short or open between stop lamp switch harness connector 2 and A/T device harness connector 7. 3. Fuse 4. Stop lamp switch (Refer to A/T DEVICE CHECK, AT-186.)
1. Turn ignition switch to OFF position. 2. Disconnect A/T device harness connector. 3. Check continuity between A/T device harness terminal 6 and ground. Continuity should exist. If OK, check harness for short to ground and short to power.
SAT242K
AT-184
SAT243K
1. Reconnect shift lock harness connector. 2. Turn ignition switch from OFF to ON position. (Do not start engine.) 3. Recheck shift lock operation. OK or NG OK NG INSPECTION END 1. Perform A/T device input/output signal inspection test. 2. If NG, recheck harness connector connection.
AT-185
=NLAT0319S01 NLAT0319S0101
Check operation sound. When ignition switch is turned to ON position and selector lever is set in P position.
Brake pedal Operation sound Yes No
Depressed Released
NLAT0319S0102
When selector lever is set in P position and selector lever button is released When selector lever is not set in P position and selector lever button is released
SAT244K
NLAT0319S02
Continuity Yes No
Check stop lamp switch after adjusting brake pedal refer to BR section, BRAKE PEDAL AND BRACKET.
SAT861JB
AT-186
Components
NLAT0320
SAT245K
CAUTION: + Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or interference with adjacent parts. + After installing key interlock cable to control device, make sure that casing cap and bracket are firmly secured in their positions.
Removal
1.
NLAT0321
Unlock slider by squeezing lock tabs on slider from adjuster holder and remove interlock rod from cable.
SAT246K
AT-187
2.
Remove lock plate from steering lock assembly and remove key interlock cable.
SAT247K
Installation
1. 2. 3. 4.
NLAT0322
Turn ignition key to lock position. Set A/T selector lever to P position. Set key interlock cable to steering lock assembly and install lock plate. Clamp cable to steering column and fix to control cable with band.
SAT247K
5.
SAT248K
6. 7.
Install casing cap to bracket. Move slider in order to fix adjuster holder to interlock rod.
SAT249K
AT-188
ON-VEHICLE SERVICE
Control Cable Adjustment
NLAT0111
SAT658J
Move selector lever from the P position to the L position. You should be able to feel the detents in each position. If the detents cannot be felt or if the pointer indicating the position is improperly aligned, the control cable needs adjustment. 1. Place selector lever in P position. 2. Loosen control cable lock nut and place manual shaft in P position. CAUTION: Turn wheels more than 1/4 rotations and apply the park lock. 3. Tighten control cable lock nut. : 12 - 14 Nm (1.2 - 1.5 kg-m, 9 - 10 ft-lb) 4. Move selector lever from P to L position again. Make sure that selector lever moves smoothly. 5. Apply grease to contacting areas of selector lever and control cable. Install any part removed.
NLAT0112
SAT659J
4. a. b. 5. 6. 7. 8. 9.
Use a 4 mm (0.157 in) pin for this adjustment. Insert the pin straight into the manual shaft adjustment hole. Rotate PNP switch until the pin can also be inserted straight into hole in PNP switch. Tighten PNP switch fixing bolts. : 4.9 - 6.8 Nm (0.5 - 0.7 kg-m, 44 - 60 in-lb) Remove pin from adjustment hole after adjusting PNP switch. Reinstall any part removed. Adjust control cable. Refer to Control Cable Adjustment. Check continuity of PNP switch. Refer to AT-70.
NLAT0113
Remove drive shaft assemblies. Refer to AX section (Drive Shaft, FRONT AXLE). Remove oil seals.
SAT660J
AT-189
ON-VEHICLE SERVICE
Differential Side Oil Seal Replacement (Contd)
3. + +
Install oil seals. Apply CVT fluid to oil seal surface before installing. Install oil seals so that dimensions A and B are within specifications.
Unit: mm (in) A 5.5 - 6.5 (0.217 - 0.256) B 0.5 to 0.5 (0.020 to 0.020)
4.
SAT661JB
AT-190
Removal
NLAT0115
SAT664J
CAUTION: Before separating transaxle from engine, remove the crankshaft position sensor (OBD) from transaxle. Be careful not to damage sensor. 1. Remove battery and bracket. 2. Remove air duct between throttle body and air cleaner. 3. Disconnect control valve harness connector, PNP switch harness connector, secondary speed sensor harness connector, dropping resistor harness connector, primary speed sensor harness connector and body earth harness connector. 4. Remove crankshaft position sensor (OBD) from transaxle. 5. Drain CVT fluid from transaxle. 6. Disconnect control cable from transaxle. 7. Remove exhaust front tube. Refer to FE section (EXHAUST SYSTEM). 8. Remove drive shafts. Refer to FA section (Drive Shaft, FRONT AXLE). 9. Disconnect oil cooler hoses. 10. Remove starter motor from transaxle. Tighten bolts to specified torque. : 41 - 52 Nm (4.2 - 5.3 kg-m, 30 - 38 ft-lb) 11. Support transaxle with a jack. 12. Remove center member. + Tighten center member fixing bolts to specified torque, Refer to EM section (ENGINE REMOVAL). 13. Remove rear plate cover. 14. Remove torque converter bolts. Rotate crankshaft to gain access to securing bolts. 15. Support engine with a jack. 16. Remove transaxle mount bolt. Refer to EM section (ENGINE REMOVAL). 17. Remove oil cooler tube (outlet side). 18. Remove transaxle.
Inspection
+
NLAT0236
When connecting torque converter to transaxle, measure distance A to be certain that they are correctly assembled. Distance A: 15.9 mm (0.626 in) or more
SAT665J
AT-191
Installation
1. Tighten bolts fixing transaxle.
Bolt No. 1 2 3 4
SAT266K
NLAT0116
Tightening torque Nm (kg-m, ft-lb) 70 - 79 (7.1 - 8.1, 51 - 59) 31 - 36 (3.1 - 3.7, 23 - 26) 31 - 36 (3.1 - 3.7, 23 - 26) 70 - 79 (7.1 - 8.1, 52 - 58) 75 - 85 (7.6 - 8.7, 55 - 62) 70 - 79 (7.1 - 8.1, 52 - 58)
5 6
2. +
Install torque converter to drive plate. With converter installed, rotate crankshaft several turns to check that transaxle rotates freely without binding.
3. 4. 5. 6. 7.
8.
SAT638A
Reinstall any part removed. Adjust control cable. Refer to AT-189. Check continuity of PNP switch. Refer to AT-70. Refill transaxle with CVT fluid and check fluid level. Move selector lever through all positions to be sure that transaxle operates correctly. With parking brake applied, idle engine. A slight shock should be felt through the hand gripping the selector each time the transaxle is shifted. Perform road test. Refer to AT-53.
AT-192
NLAT0323
SAT283K
NLAT0324
SAT284K
AT-193
Components
NLAT0325
SAT273K
AT-194
General Specifications
Engine Automatic transaxle model Automatic transaxle assembly Model code number D range Transaxle gear ratio Reverse Final drive Recommended fluid Fluid capacity SR20DE RE0F06A 8E020 Variable 1.586 5.473 Nissan CVT fluid NS-1*1 8.1! (7-1/8 Imp qt)
NLAT0179
*1: Refer to MA section (Fluids and Lubricants, RECOMMENDED FLUIDS AND LUBRICANTS). Any other fluid will damage the CVT.
Stall Revolution
Engine (SR20DE) Stall revolution 2,350 - 2,850 rpm
NLAT0181
Line Pressure
Engine speed rpm Idle Stall Line pressure kPa (bar, kg/cm , psi) R position D position 598 (5.98, 6.1, 87) 4,119 (41.2, 42, 597) L position
2
NLAT0182
NLAT0197
Unit: mm (in)
NLAT0326
Solenoid Valves
Solenoid valve Line pressure solenoid Torque converter clutch solenoid Resistance (Approx.) 2.5 - 5 10 - 20 Terminal number 8 9
NLAT0327
Dropping Resistor
Resistance 11.2 - 12.8
NLAT0328
AT-195
Note
AT-196