Automatic Transaxle: (H CVT)

AUTOMATIC TRANSAXLE
SECTION AT (HvCVT)
CONTENTS
TROUBLE DIAGNOSIS — INDEX..................................3 DTC P0705 PARK/NEUTRAL POSITION (PNP)
Alphabetical & P No. Index for DTC ...........................3 SWITCH .........................................................................65
PRECAUTIONS ...............................................................5 Description .................................................................48
Precautions for Supplemental Restraint System Wiring Diagram — AT — PNP/SW ...........................50
(SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT Diagnostic Procedure ................................................51 AT
PRE-TENSIONER’’......................................................5 Component Inspection...............................................53
Precautions for On Board Diagnostic (OBD) DTC P0710 CVT FLUID TEMPERATURE
System of CVT and Engine.........................................5 SENSOR CIRCUIT.........................................................54
Precautions ..................................................................5 Description .................................................................54
Service Notice or Precautions .....................................6 Wiring Diagram — AT — FTS...................................56
Wiring Diagrams and Trouble Diagnosis.....................7 Diagnostic Procedure ................................................57
PREPARATION ...............................................................8 DTC P0715 PRIMARY SPEED SENSOR .....................59
Special Service Tools ..................................................8 Description .................................................................59
OVERALL SYSTEM ........................................................9 Wiring Diagram — AT — VSSA/T.............................60
CVT Electrical Parts Location......................................9 Diagnostic Procedure ................................................61
Circuit Diagram ..........................................................10 Component Inspection...............................................61
Cross-sectional View — RE0F06A............................11 DTC P0720 VEHICLE SPEED SENSOR CVT
Control System ..........................................................12 (SECONDARY SPEED SENSOR) ................................62
ON BOARD DIAGNOSTIC SYSTEM Description .................................................................62
DESCRIPTION ...............................................................15 Wiring Diagram — AT — VSSA/T.............................64
Introduction ................................................................15 Diagnostic Procedure ................................................65
OBD Function for CVT System .................................15 Component Inspection...............................................65
OBD Diagnostic Trouble Code (DTC) .......................15 DTC P0725 ENGINE SPEED SIGNAL .........................66
Malfunction Indicator (MI) ..........................................18 Description .................................................................66
CONSULT-II...............................................................18 Wiring Diagram — AT — ENGSS.............................67
TROUBLE DIAGNOSIS — INTRODUCTION ...............29 Diagnostic Procedure ................................................68
Introduction ................................................................29 DTC P0740 TORQUE CONVERTER CLUTCH
Work Flow..................................................................32 SOLENOID VALVE........................................................69
TROUBLE DIAGNOSIS — BASIC INSPECTION ........34 Description .................................................................69
CVT Fluid Check .......................................................34 Wiring Diagram — AT — TCV ..................................71
Stall Test....................................................................34 Diagnostic Procedure ................................................72
Line Pressure Test ....................................................35 Component Inspection...............................................73
Road Test ..................................................................36 DTC P0745 LINE PRESSURE SOLENOID VALVE .....74
TROUBLE DIAGNOSIS — GENERAL Description .................................................................74
DESCRIPTION ...............................................................41 Wiring Diagram — AT — LPSV ................................76
TCM Terminals and Reference Value.......................41 Diagnostic Procedure ................................................77
TROUBLE DIAGNOSIS FOR POWER SUPPLY..........45 Component Inspection...............................................78
Wiring Diagram — CVT — MAIN..............................45
CONTENTS (Cont’d)
DTC P1705 THROTTLE POSITION SENSOR .............79 CONTROL UNIT (EEPROM) .......................................103
Description .................................................................79 Description ...............................................................103
Wiring Diagram — AT — TPS ..................................81 Diagnostic Procedure ..............................................104
Diagnostic Procedure ................................................82 TROUBLE DIAGNOSES FOR NON-DETECTABLE
Component Inspection...............................................85 ITEMS...........................................................................105
DTC P1777 STEP MOTOR — CIRCUIT.......................86 PNP Switch, Stop Lamp Switch and Throttle
Description .................................................................86 Position Switch ........................................................105
Wiring Diagram — AT — STM..................................88 Wiring Diagram — AT — NONDTC ........................110
Diagnostic Procedure ................................................89 ON-VEHICLE SERVICE ..............................................113
Component Inspection...............................................90 Control Cable Adjustment........................................113
DTC P1778 STEP MOTOR — FUNCTION...................91 Park/Neutral Position (PNP) Switch Adjustment .....113
Description .................................................................91 Differential Side Oil Seal Replacement ...................113
Diagnostic Procedure ................................................93 REMOVAL AND INSTALLATION ...............................115
DTC P1791 CVT FLUID PRESSURE SENSOR ...........94 Removal...................................................................115
Description .................................................................94 Inspection.................................................................115
Wiring Diagram — AT — FPS ..................................96 Installation................................................................116
Diagnostic Procedure ................................................97 Air Breather Hose ....................................................117
Component Inspection...............................................98 CVT Fluid Cooler (Hyper CVT-M6) .........................117
CVT SAFE FUNCTION..................................................99 Components.............................................................118
Description .................................................................99 SERVICE DATA AND SPECIFICATIONS (SDS) .......119
Diagnostic Procedure ..............................................100 General Specifications.............................................119
CONTROL UNIT (RAM), CONTROL UNIT (ROM).....101 Stall Revolution........................................................119
Description ...............................................................101 Line Pressure...........................................................119
Diagnostic Procedure ..............................................102 Removal and Installation .........................................119
AT-2
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC
Alphabetical & P No. Index for DTC NCAT0001

ALPHABETICAL INDEX FOR DTC NCAT0001S01
DTC
Items
CONSULT-II Reference page
(CONSULT-II screen terms) ECM*1
GST*2
ATF TEMP SEN/CIRC 0710 P0710 AT-54
ENG SPEED SIG 0725 P0725 AT-66
LINE PRESSURE SEN 1791 P1791 AT-94
L/PRESS SOL/CIRC 0745 P0745 AT-74
PNP SW/CIRC 0705 P0705 AT-48
PRI SPEED SIG/CIRC 0715 P0715 AT-59
STEP MOTOR/CIRC 1777 P1777 AT-86
STEP MOTOR/FNCTN 1778 P1778 AT-91
TP SEN/CIRC A/T*3 1705 P1705 AT-79
TCC SOLENOID/CIRC 0740 P0740 AT-69
VEH SPD SEN/CIR A/T 0720 P0720 AT-62
*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*2: These numbers are prescribed by ISO15031-6.
*3: When the fail-safe operation occurs, the MI illuminates.
AT-3
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC (Cont’d)
P NO. INDEX FOR DTC =NCAT0001S02
DTC
Items
CONSULT-II Reference page
ECM*1 (CONSULT-II screen terms)
GST*2
P0705 0705 PNP SW/CIRC AT-48
P0710 0710 ATF TEMP SEN/CIRC AT-54
P0715 0715 PRI SPEED SIG/CIRC AT-59
P0720 0720 VEH SPD SEN/CIR AT AT-62
P0725 0725 ENG SPEED SIG AT-66
P0740 0740 TCC SOLENOID/CIRC AT-69
P0745 0745 L/PRESS SOL/CIRC AT-74
P1705 1705 TP SEN/CIRC A/T*3 AT-79
P1777 1777 STEP MOTOR/CIRC AT-86
P1778 1778 STEP MOTOR/FNCTN AT-91
P1791 1791 LINE PRESSURE SEN AT-94
*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*2: These numbers are prescribed by ISO15031-6.
*3: When the fail-safe operation occurs, the MI illuminates.
AT-4
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’
Precautions for Supplemental Restraint System

(SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT
PRE-TENSIONER’’ NCAT0002
The Supplemental Restraint System ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’, used along with a seat
belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The
Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and
on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning
lamp, wiring harness and spiral cable.
In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along
with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side col-
lision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats),
satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision),
wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information
necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses (except ‘‘SEAT BELT PRE-TENSIONER’’ connector) can be
identified with yellow harness connector (and with yellow harness protector or yellow insulation
tape before the harness connectors).
Precautions for On Board Diagnostic (OBD)
System of CVT and Engine NCAT0198
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver
of a malfunction causing emission deterioration.
CAUTION:
+ Be sure to turn the ignition switch ‘‘OFF’’ and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MI to light up.
+ Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
+ Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MI to light up due to a short circuit.
+ Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to a malfunction of the EGR system or fuel injection system, etc.
+ Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Precautions NCAT0003
+ Before connecting or disconnecting the TCM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
TCM. Because battery voltage is applied to TCM even if
ignition switch is turned off.
SEF289H
AT-5
PRECAUTIONS
Precautions (Cont’d)
+ When connecting or disconnecting pin connectors into or

from TCM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on TCM
pin terminal, when connecting pin connectors.
Bend Break
SEF291H
+ Before replacing TCM, perform TCM input/output signal

Perform TCM
input/output signal
inspection and make sure whether TCM functions prop-
inspection before erly or not. (See page AT-41.)
replacement.
MEF040DA
+ After performing each TROUBLE DIAGNOSIS, perform

‘‘DTC (Diagnostic Trouble Code) CONFIRMATION PROCE-
DURE’’.
The DTC should not be displayed in the ‘‘DTC CONFIRMA-
TION PROCEDURE’’ if the repair is completed.
SAT652J
+ It is very important to perform functional tests whenever they
are indicated.
+ Extreme care should be taken to avoid damage to O-rings,
seals and gaskets when assembling.
+ When the CVT drain plug is removed, only some of the fluid is
drained. Old CVT fluid will remain in torque converter and CVT
fluid cooling system.
Always follow the procedures under ‘‘Changing CVT Fluid’’ in
the MA section when changing CVT fluid.
Service Notice or Precautions NCAT0004

FAIL-SAFE NCAT0004S01
The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major
electrical input/output device circuit is damaged.
Under Fail-Safe, the vehicle always runs even with a shift lever position of ‘‘L’’ or ‘‘D’’. The customer may
complain of sluggish or poor acceleration.
When the ignition key is turned ‘‘ON’’ following Fail-Safe operation, CVT or SPORT indicator lamp blinks for
about 8 seconds. [For ‘‘TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)’’, refer to AT-25.]
Fail-Safe may occur without electrical circuit damage if the vehicle is driven under extreme conditions (such
as excessive wheel spin followed by sudden braking). To recover normal shift pattern, turn the ignition key
‘‘OFF’’ for 5 seconds, then ‘‘ON’’.
AT-6
PRECAUTIONS
Service Notice or Precautions (Cont’d)
The blinking of the CVT or SPORT indicator lamp for about 8 seconds will appear only once and be cleared.
The customer may resume normal driving conditions.
Always follow the ‘‘WORK FLOW’’ (Refer to AT-32).
The SELF-DIAGNOSIS results will be as follows:
The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
OBD SELF-DIAGNOSIS NCAT0004S04
+ CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the CVT or SPORT indicator. Refer to the table on AT-19 for the indicator used to
display each self-diagnostic result.
+ The self-diagnostic results indicated by the MI are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure ‘‘HOW TO ERASE DTC’’ on AT-16 to complete the repair and avoid
unnecessary blinking of the MI.
For details of OBD, refer to EC section (‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’).
+ Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector.
For description and how to disconnect, refer to EL section, ‘‘Description’’, ‘‘HARNESS CONNEC-
TOR’’.
Wiring Diagrams and Trouble Diagnosis NCAT0005
When you read wiring diagrams, refer to the followings:
+ ‘‘HOW TO READ WIRING DIAGRAMS’’ in GI section
+ ‘‘POWER SUPPLY ROUTING’’ for power distribution circuit in EL section
When you perform trouble diagnosis, refer to the followings:
+ ‘‘HOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSIS’’ in GI section
+ ‘‘HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT’’ in GI section
AT-7
PREPARATION
Special Service Tools
Special Service Tools NCAT0006
Tool number
Description
Tool name
ST2505S001 Measuring line pressure and governor pressure

Oil pressure gauge set
1 ST25051001
Oil pressure gauge
2 ST25052000
Hose
3 ST25053000
Joint pipe
4 ST25054000
Adapter
5 ST25055000
Adapter NT097
KV31103000 Installing differential side oil seal

Drift (Use with ST35325000)
a: 59 mm (2.32 in) dia.
b: 49 mm (1.93 in) dia.
NT105
ST35325000 Installing differential side oil seal

Drift (Use with KV31103000)
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12 x 1.5P
NT417
AT-8
OVERALL SYSTEM
CVT Electrical Parts Location
CVT Electrical Parts Location NCAT0008
Steering column
Throttle position sensor and
throttle position switch
Front Indicator C/U
TCM
SPORT indicator lamp
CVT indicator lamp
Secondary speed sensor

PNP switch SPORT mode switch
Dropping
Control valve connector resistor
Inside control valve
Fluid temperature sensor

Fluid pressure sensor
Lock-up solenoid
Line pressure solenoid
Step motor
Primary speed sensor Manual mode switch
SAT671J
AT-9
OVERALL SYSTEM
Circuit Diagram
Circuit Diagram NCAT0009
: Hyper CVT M6 models

CVT indicator (warning)
: Hyper CVT models

CONNECTOR
DATA LINK
lamp
THROTTLE
POSITION
SENSOR
CONTROL VALVE
CVT FLUID
TEMPERATURE
SENSOR
DROPPING RESISTOR CVT FLUID

ECM
PRESSURE
SENSOR
LINE
PRESSURE
SOLENOID
VALVE
TORQUE
CONVERTER
FUSE
CLUTCH
ECCS RELAY SOLENOID
VALVE
STEP MOTOR
TCM
SECONDARY
ABS
SPEED
CONTROL UNIT
SENSOR
PRIMARY SPORT MODE

SPEED SWITCH
SENSOR
MANUAL
SWITCH
MODE
SHIFT DOWN
CLOSED
CONTROL DEVICE
SHIFT UP
AUTOMATIC
SWITCH
SWITCH
MANUAL
THROTTLE
MODE
MODE
WIDE POSITION
OPEN SWITCH
BATTERY
STOP LAMP SWITCH

PARK/NEUTRAL
PR N D L
INDICATOR
POSITION
SWITCH
CONTROL UNIT
IGNITION SWITCH
ON or START
COMBINATION
METER
UNIFIED METER
CONTROL UNIT
YAT142
AT-10
OVERALL SYSTEM
Cross-sectional View — RE0F06A
Cross-sectional View — RE0F06A NCAT0011
Converter housing
Primary pulley Reverse brake Oil pump
Planet carrier Forward clutch
Torque converter
Steel belt
Sun gear
Input shaft
Side cover
Internal gear Parking gear
Output gear
Taper roller bearing
Reduction gear
Idler gear
Speedometer drive gear

Secondary pulley
Differential case
Final gear
SAT668J
AT-11
OVERALL SYSTEM
Control System
Control System =NCAT0014

OUTLINE NCAT0014S01
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift
position and reduces shifting and lock-up shocks.
SENSORS TCM ACTUATORS
PNP switch
Throttle position sensor
Closed throttle position switch
Wide open throttle position switch Shift control
Step motor
Engine speed signal Line pressure control
CVT indicator (warning) lamp
CVT fluid temperature sensor Lock-up control
(Hyper CVT M6 only)
CVT fluid pressure sensor c Fail-safe control c Torque converter clutch
Primary speed sensor Self-diagnosis
solenoid valve
Secondary speed sensor CONSULT-II communication
Line pressure solenoid valve
Stop lamp switch line control
SPORT indicator lamp (Hyper
Sport mode switch (Hyper CVT Duet-EU control
CVT only)
only) On board diagnosis
Indicator control unit (Hyper CVT
M6 only)
ABS control unit
AT-12
OVERALL SYSTEM
Control System (Cont’d)
CONTROL SYSTEM NCAT0014S02
Transaxle
Differential Belt and Forward and

Torque Engine
Wheel gear Final gear Pulley reverse
converter
change
Parking Oil pump

system
Oil pressure control
Control device
Electrical control
Sport mode SW or
manual mode SW
Control valve
Engine speed sensor

[Hyper CVT-M6] Primary pulley
speed and
secondary pulley
speed sensor Throttle
Position
indicator opening
sensor
CVT indicator
(warning) lamp or
Indicator C/U
TCM ECM
Mechanical system
ABS C/U
Oil system
Electrical system
PNP switch Stop lamp SW
NAT310
AT-13
OVERALL SYSTEM
Control System (Cont’d)
TCM FUNCTION =NCAT0014S03

The function of the TCM is to:
+ Receive input signals sent from various switches and sensors.
+ Determine required line pressure, shifting point and lock-up operation.
+ Send required output signals to the step motor and the respective solenoids.
INPUT/OUTPUT SIGNAL OF TCM NCAT0014S04
Sensors and actuators Function
PNP switch Detects select lever position and sends a signal to TCM.
Throttle position sensor Detects throttle valve position and sends a signal to TCM.
Closed throttle position switch Detects throttle valve’s fully-closed position and sends a signal to TCM.
Detects a throttle valve position of greater than 1/2 of full throttle and
Wide open throttle position switch
sends a signal to TCM.
Engine speed signal From ECM.
CVT fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM.
CVT fluid pressure sensor Detects transmission fluid pressure and sends a signal to TCM.
Input
Primary speed sensor Detects primary pulley rpm and sends a signal to TCM.
Secondary speed sensor Detects secondary pulley rpm and sends a signal to TCM.
Sends a signal to the TCM relaying the operation condition of the brake
Stop lamp switch
pedal.
Sends a signal to the TCM relaying the operation condition of the sport
Sport mode switch
mode switch.
Sends a signal to the TCM operation condition of the manual mode switch
Indicator control unit*1
in control device.
ABS control unit Sends a signal to the TCM operation condition of the ABS.
Step motor Regulates pulley position in relation to a signal sent from TCM.
Regulates (or decreases) line pressure suited to driving conditions in rela-

Line pressure solenoid valve
tion to a signal sent from TCM.
Torque converter clutch solenoid Regulates (or decreases) lock-up pressure suited to driving conditions in
Output valve relation to a signal sent from TCM.
CVT indicator (warning) lamp*2 Shows TCM faults, when CVT control components malfunction.
SPORT indicator lamp*3 Shows the operation condition of the SPORT mode switch. *3
Receives the information of gear position on manual mode from TCM, and
Indicator control unit *1
sends a signal to indicator.
*1: Hyper CVT M6 models only

*2: Hyper CVT M6 models
*3: Hyper CVT models
AT-14
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Introduction
Introduction NCAT0017
The CVT system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD) performed by the TCM in combination with
the ECM. The malfunction is indicated by the MI (malfunction indicator) and is stored as a DTC in the ECM
memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the CVT indicator (warning) lamp or SPORT indi-
cator lamp. The malfunction is stored in the TCM memory. The detected items are overlapped with OBD self-
diagnostic items. For detail, refer to AT-26.
OBD Function for CVT System NCAT0018
The ECM provides emission-related on board diagnostic (OBD) functions for the CVT system. One function
is to receive a signal from the TCM used with OBD-related parts of the CVT system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MI (malfunction indicator) on the instrument panel. Sensors, switches and
solenoid valves are used as sensing elements.
The MI automatically illuminates in Two Trip Detection Logic when a malfunction is sensed in relation to CVT
system parts.
OBD Diagnostic Trouble Code (DTC) NCAT0020
HOW TO READ DTC AND 1ST TRIP DTC NCAT0020S01
DTC and 1st trip DTC can be read by the following methods.
1. ( No Tools) The number of blinks of the malfunction indicator in the Diagnostic Test Mode II (Self-
Diagnostic Results) Examples: 0705, 0710, 0715, 0720, etc. For details, refer to EC section [‘‘Malfunction
Indicator (MI)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’].
These DTCs are controlled by NISSAN.
2. ( with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710,
P0720, P0725, etc.
These DTCs are prescribed by ISO15031-6.
(CONSULT-II also displays the malfunctioning component or system.)
+ 1st trip DTC No. is the same as DTC No.
+ Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction.
However, in case of the Mode II and GST they do not indicate whether the malfunction is still
occurring or occurred in the past and returned to normal.
CONSULT-II can identify them as shown below. Therefore, using CONSULT-II (if available) is rec-
ommended.
A sample of CONSULT-II display for DTC is shown at left. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode for ‘‘ENGINE’’ with CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
SAT651J
If the DTC is being detected currently, the time data will be ‘‘0’’.
AT-15
OBD Diagnostic Trouble Code (DTC) (Cont’d)
SAT581J
If a 1st trip DTC is stored in the ECM, the time data will be ‘‘1t’’.
SAT582J
Freeze Frame Data and 1st Trip Freeze Frame Data NCAT0020S0101
The ECM has a memory function, which stores the driving condition such as fuel system status, calculated
load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST.
For detail, refer to EC section (‘‘CONSULT-II’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’).
Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However,
once freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is
no longer stored. Remember, only one set of freeze frame data can be stored in the ECM.
The ECM has the following priorities to update the data.
Prior- Items
ity
1 Freeze frame data Misfire — DTC: P0300 - P0306 (0300 - 0306)

Fuel Injection System Function — DTC: P0171 (0171), P0172 (0172), P0174 (0174), P0175
(0175)
2 Except the above items (Includes CVT related items)
3 1st trip freeze frame data
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased.
HOW TO ERASE DTC NCAT0020S02
The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as
described following.
+ If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours.
+ When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode
selector on the ECM.
AT-16
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD. For details, refer to EC section (‘‘Emission-related Diagnostic Information’’, ‘‘ON BOARD
DIAGNOSTIC SYSTEM DESCRIPTION’’).
+ Diagnostic trouble codes (DTC)
+ 1st trip diagnostic trouble codes (1st trip DTC)
+ Freeze frame data
+ 1st trip freeze frame data
+ System readiness test (SRT) codes
+ Test values
+ Distance traveled while MI is activated
+ Others
HOW TO ERASE DTC (WITH CONSULT-II) NCAT0020S03
+ If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM.
1. If the ignition switch stays ‘‘ON’’ after repair work, be sure to turn ignition switch ‘‘OFF’’ once. Wait at least
5 seconds and then turn it ‘‘ON’’ (engine stopped) again.
2. Turn CONSULT-II ‘‘ON’’ and touch ‘‘CVT’’.
3. Touch ‘‘SELF-DIAG RESULTS’’.
4. Touch ‘‘ERASE’’. (The DTC in the TCM will be erased.) Then touch ‘‘BACK’’ twice.
5. Touch ‘‘ENGINE’’.
6. Touch ‘‘SELF-DIAG RESULTS’’.
7. Touch ‘‘ERASE’’. (The DTC in the ECM will be erased.)
How to erase DTC (With CONSULT-II)
1. If the ignition switch stays ‘‘ON’’ after repair work, be sure to turn ignition switch ‘‘OFF’’ once. Wait at least 5 seconds and then turn it ‘‘ON’’
(engine stopped) again.
2. Turn CONSULT-II ‘‘ON’’, and touch ‘‘CVT’’. 3. Turn ‘‘SELF DIAGNOSIS’’. 4. Touch ‘‘ERASE’’. (The DTC in
the TCM will be erased.)
Touch Touch
‘‘BACK’’ ‘‘BACK’’
5. Touch ‘‘ENGINE’’. 6. Touch ‘‘SELF DIAGNOSIS’’. 7. Touch ‘‘ERASE’’. (The DTC in the
ECM will be erased.)
SAT681J
AT-17
HOW TO ERASE DTC (WITH GST) NCAT0020S04

2. Perform ‘‘OBD SELF-DIAGNOSTIC PROCEDURE (No Tools)’’. Refer to AT-25. (The engine warm-up step
can be skipped when performing the diagnosis only to erase the DTC.)
3. Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC section ‘‘Generic Scan Tool (GST)’’.
HOW TO ERASE DTC (NO TOOLS) NCAT0020S05
2. Perform ‘‘TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)’’. Refer to AT-25. (The engine warm-up step
can be skipped when performing the diagnosis only to erase the DTC.)
3. Change the diagnostic test mode from Mode II to Mode I by turning the mode selector on the ECM.
Refer to EC section ‘‘HOW TO SWITCH DIAGNOSTIC TEST MODES’’.
Malfunction Indicator (MI) NCAT0021

1. The malfunction indicator will light up when the ignition switch
is turned ON without the engine running. This is for checking
the lamp.
+ If the malfunction indicator does not light up, refer to EL sec-
tion (‘‘Warning Lamps/System Description’’, ‘‘WARNING
LAMPS AND CHIME’’).
(Or see MI & Data Link Connectors in EC section.)
2. When the engine is started, the malfunction indicator should go
off.
SAT652J If the lamp remains on, the on board diagnostic system has
detected an emission-related (OBD) malfunction. For detail,
refer to EC section (‘‘ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION’’).
CONSULT-II NCAT0022
After performing ‘‘SELF-DIAGNOSTIC PROCEDURE (WITH CON-
SULT-II)’’ (AT-19), place check marks for results on the ‘‘DIAGNOS-
TIC WORKSHEET’’, AT-31. Reference pages are provided follow-
ing the items.
NOTICE:
+ Additional CONSULT-II information can be found in the Opera-
tion Manual supplied with the CONSULT-II unit.
AT-18
CONSULT-II (Cont’d)
SELF-DIAGNOSTIC PROCEDURE
(WITH CONSULT-II) NCAT0022S02
1. Turn on CONSULT-II and touch ‘‘ENGINE’’ for OBD detected
items or touch ‘‘CVT’’ for TCM self-diagnosis.
If CVT is not displayed, check TCM power supply and ground
circuit. Refer to AT-41. If result is NG, refer to EL section
(‘‘POWER SUPPLY ROUTING’’).
SAT651J
2. Touch ‘‘SELF DIAGNOSIS’’.

Display shows malfunction experienced since the last erasing
operation.
CONSULT-II performs REAL-TIME SELF-DIAGNOSIS.
Also, any malfunction detected while in this mode will be dis-
played at real time.
SAT584J
SELF-DIAGNOSTIC RESULT TEST MODE NCAT0022S03
TCM self-diagnosis OBD (DTC)

Detected items
(Screen terms for CONSULT-II, ‘‘SELF
DIAGNOSIS’’ test mode)
Malfunction is detected when ... Available by Available by
CVT or SPORT malfunction
indicator lamp indicator lamp*2,
‘‘CVT’’ ‘‘ENGINE’’ ‘‘CVT’’ on CON- ‘‘ENGINE’’ on CON-
SULT-II SULT-II or GST
PNP switch circuit + TCM does not receive the correct volt-
age signal (based on the gear posi- — P0705
PNP SW/CIRCUIT PNP SW/CIRC tion) from the switch.
Primary speed sensor + TCM does not receive the proper volt-
age signal from the sensor. X P0715
PRI SPEED SIG/
I/P PULLY SPD SIG
CIRC
Secondary speed sensor + TCM does not receive the proper volt-
age signal from the sensor. X P0720
VEHICLE SPEED VEH SPD SEN/CIR
SIG A/T
T/C clutch solenoid valve + TCM detects an improper voltage

drop when it tries to operate the sole- X P0740
T/C CLUTCH TCC SOLENOID/ noid valve.
SOL/V CIRC
Line pressure solenoid valve + TCM detects an improper voltage

drop when it tries to operate the sole- X P0745
LINE PRESSURE L/PRESS SOL/ noid valve.
S/V CIRC
Throttle position sensor, + TCM receives an excessively low or

Throttle position switch high voltage from the sensor.
X P1705
THROTTLE POSI TP SEN/CIRC A/T
SEN
AT-19
TCM self-diagnosis OBD (DTC)

Detected items
(Screen terms for CONSULT-II, ‘‘SELF
DIAGNOSIS’’ test mode)
Malfunction is detected when ... Available by Available by
CVT or SPORT malfunction
indicator lamp indicator lamp*2,
‘‘CVT’’ ‘‘ENGINE’’ ‘‘CVT’’ on CON- ‘‘ENGINE’’ on CON-
SULT-II SULT-II or GST
Engine speed signal + TCM does not receive the proper volt-
age signal from the ECM. X P0725
ENGINE SPEED SIG
CVT fluid temperature sensor + TCM receives an excessively low or

high voltage from the sensor. X P0710
BATT/FLUID TEMP ATF TEMP SEN/
SEN CIRC
Stepping motor circuit + Not proper voltage change of the

TCM terminal when operating step X P1777
STEP MOTOR STEP MOTOR/ motor.
CIRC
Stepping motor function + Step motor is not operating according

to the TCM. X P1778
STEP MOTOR/
—
FNCTN
CVT fluid pressure sensor + TCM receives an excessively low or

high voltage from the sensor. X P1791
LINE PRESSURE LINE PRESS SEN
SEN
CVT SAFE FUNCTION + TCM is malfunctioning.
CVT SAFE FUNC- — X —

TION
TCM (RAM) + TCM memory (RAM) is malfunction-

ing. — —
CONTROL UNIT
—
(RAM)
TCM (ROM) + TCM memory (ROM) is malfunction-

ing. — —
CONTROL UNIT
—
(ROM)
TCM (EEP ROM) + TCM memory (EEP ROM) is malfunc-

tioning. — —
CONT UNIT (EEP
—
ROM)
Initial start + This is not a malfunction message

(Whenever shutting off a power sup-
X —
*INITIAL START* ply to the TCM, this message appears
— on the screen.)
No failure + No failure has been detected.

(NO SELF DIAGNOSTIC FAILURE INDI-
X X
CATED FURTHER TESTING MAY BE
REQUIRED**)
X: Applicable
—: Not applicable
*1: These malfunctions cannot be displayed by MI if another malfunction is assigned to MI.
*2: Refer to EC section [‘‘Malfunction Indicator (MI)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’].
AT-20
DATA MONITOR MODE (CVT) NCAT0022S04
Monitor item
Item Display TCM input Main Description Remarks
signals signals
Vehicle speed sensor VHCL SPEED + Vehicle speed com- When racing engine in ‘‘N’’
(Secondary speed sensor) SE puted from signal of or ‘‘P’’ position with vehicle
[km/h] or [mph] X — revolution sensor is dis- stationary, CONSULT-II
played. data may not indicate
0 km/h (0 mph).
Throttle position sensor THRTL POS + Throttle position sensor

SEN X — signal voltage is dis- —
[V] played.
CVT fluid temperature FLUID TEMP + CVT fluid temperature

sensor SE sensor signal voltage is
[V] displayed.
X — —
+ Signal voltage lowers
as fluid temperature
rises.
Battery voltage BATTERY + Source voltage of TCM

VOLT X — is displayed. —
[V]
Engine speed ENGINE + Engine speed, com- Engine speed display may
SPEED puted from engine not be accurate under
[rpm] X X speed signal, is dis- approx. 800 rpm. It may not
played. indicate 0 rpm even when
engine is not running.
P/N position switch N POSITION + ON/OFF state com-

SW puted from signal of
X — —
[ON/OFF] P/N position SW is dis-
played.
R position switch R POSITION + ON/OFF state com-

SW puted from signal of R
X — —
[ON/OFF] position SW is dis-
played.
D position switch D POSITION + ON/OFF state com-

SW puted from signal of D
X — —
[ON/OFF] position SW is dis-
played.
Sport mode switch S POSITION + ON/OFF status, com-

SW puted from signal of
X — —
[ON/OFF] Sport mode SW, is dis-
played.
L position switch L POSITION + ON/OFF status, com-

SW puted from signal of L
X — —
[ON/OFF] position SW, is dis-
played.
Closed throttle position CLOSED + ON/OFF status, com-

switch THL/SW puted from signal of
X — —
[ON/OFF] closed throttle position
SW, is displayed.
Wide open throttle position W/O THRL/ + ON/OFF status, com-

switch P-SW puted from signal of
X — —
[ON/OFF] wide open throttle posi-
tion SW, is displayed.
AT-21
Monitor item
signals signals
Gear position GEAR + Gear position (when

use manual mode) data
— X —
used for computation
by TCM, is displayed.
Selector lever position SLCT LVR + Selector lever position + A specific value used for
POSI data, used for computa- control is displayed if fail-
— X
tion by TCM, is dis- safe is activated due to
played. error.
Vehicle speed VEHICLE + Vehicle speed data,

SPEED — X used for computation —
[km/h] or [mph] by TCM, is displayed.
Throttle position THROTTLE + Throttle position data, + A specific value used for
POSI used for computation control is displayed if fail-
— X
[/8] by TCM, is displayed. safe is activated due to
error.
Line pressure duty LINE PRES + Control value of line

DTY pressure solenoid
[%] — X valve, computed by —
TCM from each input
signal, is displayed.
Torque converter clutch TCC S/V DUTY + Control value of torque

solenoid valve duty [%] converter clutch sole-
noid valve, computed
— X —
by TCM from each
input signal, is dis-
played.
Self-diagnosis display PAT MONI + Control status of

lamp LAMP SPORT or CVT indica-
— X —
(SPORT or CVT indicator [ON/OFF] tor lamp is displayed.
lamp)
CVT fluid pressure sensor LINE PRES- + CVT fluid pressure sen-
SURE [V] X — sor signal voltage is —
displayed.
Primary pulley speed I/P PULLY SPD + Primary pulley speed

sensor [rpm] computed from signal
X X —
of primary pulley speed
sensor is displayed.
Secondary pulley speed O/P PULLY + Secondary pulley speed

sensor SPD [rpm] computed from signal
— — —
of secondary speed
sensor is displayed.
Stop lamp switch BRAKE SW + ON/OFF position signal

[ON/OFF] X — of stop lamp switch is —
displayed.
Idle judgement CLSD THL + Idle status judged from

POSI [ON/OFF] — — throttle position sensor —
signal is displayed.
ABS signal ABS SIGNAL + ABS operation signal

[ON/OFF] (ON/OFF) from ABS
X — —
control unit is dis-
played.
AT-22
Monitor item
signals signals
Manual mode switch MANU MODE + ON/OFF position signal

SW [ON/OFF] X — of manual mode switch —
is displayed.
Non-manual mode switch NON M MODE + ON/OFF position signal

SW [ON/OFF] X — of non-manual mode —
switch is displayed.
Up switch UP SW + ON/OFF position signal

[ON/OFF] X — of up switch is dis- —
played.
Down switch DOWN SW + ON/OFF position signal

[ON/OFF] X — of down switch is dis- —
played.
Step motor coil A S/M COIL [A] + Control valve of step

[ON/OFF] motor coil A, computed
— — by TCM from each —
input signal is dis-
played.
Step motor coil B S/M COIL [B] + Control valve of step

[ON/OFF] motor coil B, computed
played.
Step motor coil C S/M COIL [C] + Control valve of step

[ON/OFF] motor coil C, computed
played.
Step motor coil D S/M COIL [D] + Control valve of step

[ON/OFF] motor coil D, computed
played.
CVT ratio CVT RATIO [—] + Real CVT ratio oper-

— X —
ated TCM is displayed.
Step PLY CONT + Step motor position is

— X —
STEP [step] displayed.
Line pressure LINE PRES- + Real line pressure cal-

SURE [MPa] culated from line pres-
— X —
sure sensor voltage
with TCM is displayed.
Pulley rpm·in 2 T RPM [rpm] + Target primary pulley

— — speed operated with —
TCM is displayed.
CVT ratio 2 T RATIO [—] + Target changing the

— — speed ratio operated —
with TCM is displayed.
Step 2 T STEP [step] + Target step motor posi-

— — tion operated with TCM —
is displayed.
X: Applicable
—: Not applicable
AT-23
Data link connector

WORK SUPPORT MODE WITH CONSULT-II
1. Turn
1. ignition switch ‘‘OFF’’.
2. Connect CONSULT-II to Data link connector. Data link con-
nector is located in left side dash panel.
3. Turn ignition switch ‘‘ON’’.
NRS071
4. Touch ‘‘START’’.
SAT586J
5. Touch ‘‘CVT’’.
SAT651J
6. Touch ‘‘WORK SUPPORT’’.
SAT732J
7. Touch ‘‘ENGINE BRAKE ADJUSTMENT’’.

SAT933J
AT-24
9. Set ‘‘ENGINE BRAKE LEVEL’’ by touching ‘‘UP’’ or ‘‘DOWN’’.

ENGINE BRAKE LEVEL
0: Initial set value (Engine brake level control is
activated)
OFF: Engine brake level control is disactivated.
10. Turn ignition switch ‘‘OFF’’, wait at least 5 seconds and then
turn ignition switch ‘‘ON’’.
11. Engine brake level set is completed.
CAUTION:
Mode of ‘‘+1’’ ‘‘0’’ ‘‘-1’’ ‘‘-2’’ ‘‘OFF’’ can be selected by press-
SAT934J ing the ‘‘UP’’ ‘‘DOWN’’ on CONSULT screen. However, do not
select mode other than ‘‘0’’ and ‘‘OFF’’. If the ‘‘+1’’ or ‘‘-1’’ or
‘‘-2’’ is selected, that might cause the abnormality of drivabil-
ity.
DIAGNOSTIC PROCEDURE WITHOUT CONSULT-IINCAT0022S07
OBD Self-diagnostic Procedure (With GST) NCAT0022S0701
Refer to EC section [‘‘Generic Scan Tool (GST)’’, ‘‘ON BOARD
DIAGNOSTIC SYSTEM DESCRIPTION’’].
OBD Self-diagnostic Procedure (No Tools) NCAT0022S0702
Refer to EC section [‘‘Malfunction Indicator (MI)’’, ‘‘ON BOARD

DIAGNOSTIC SYSTEM DESCRIPTION’’].
Rod
Throttle TCM Self-diagnostic Procedure (No Tools) =NCAT0022S0703
opener Preparation
1. Turn ignition switch to ‘‘OFF’’ position.
2. Connect the handy type vacuum pump to the throttle opener
and apply vacuum −25.3 kPa (−190 mmHg, −7.48 inHg).
3. Disconnect the throttle position switch harness connector.
4. Turn ignition switch to ‘‘ON’’ position.
Vacuum 5. Check continuity of the closed throttle position switch.
pump Continuity should exist.
(If continuity does not exist, check throttle opener and
Accelerator drum SAT491J
closed throttle position switch. Then increase vacuum
until closed throttle position switch shows continuity.)
6. Connect the throttle position switch harness connector.
7. Warm up the engine.
8. Turn the ignition switch from ON to OFF two more times, and
then turn to OFF.
9. In the ‘‘P’’ position of the selector lever, turn the ignition switch
ON, and verify that the CVT warning lamp turns on for about
2 seconds.
10. Turn the ignition switch OFF.
11. Press the brake pedal, and shift the selector lever to the ‘‘D’’
position.
12. Turn the ignition switch ON.
13. Release the brake, and shift the selector lever to the ‘‘L’’ posi-
tion.
14. Fully depress both brake and accelerator pedals all the way to
the floor. Without releasing the brake and accelerator pedals,
shift the selector lever to the ‘‘D’’ position.
15. Read the display from the CVT warning lamp to complete the
diagnosis.
AT-25
Judgement of Self-diagnosis Code NCAT0022S0704
CVT or SPORT indicator lamp*
All judgement flickers are the same. 1st judgement flicker is longer than others.
Self diagnosis
start
Start signal 10 judgement flickers
Light
Light
Shade
Shade
SAT436FA SAT437FA
All circuits that can be confirmed by self-diagnosis are OK. Secondary speed sensor (VEHICLE SPEED SENSOR CVT) cir-
cuit is short-circuited or disconnected.
⇒ Go to VEHICLE SPEED SENSOR CVT (SECONDARY
SPEED SENSOR) (DTC: 0720), AT-62.
2nd judgement flicker is longer than others. 3rd judgement flicker is longer than others.
Light
Light
Shade
Shade
SAT439FA SAT441FA
Primary speed sensor circuit is short-circuited or disconnected. Throttle position sensor circuit is short-circuited or disconnected.
⇒ Go to PRIMARY SPEED SENSOR (DTC: 0715), AT-59. ⇒ Go to THROTTLE POSITION SENSOR (DTC: 1705), AT-79.
4th judgement flicker is longer than others. 5th judgement flicker is longer than others.
Self diagnosis
start
Light
Light
Shade
Shade
SAT443FA SAT445FA
Step motor circuit is short-circuited or disconnected. CVT fluid pressure sensor circuit is short-circuited or discon-
⇒ Go to STEP MOTOR (DTC: 1777), AT-86 . nected.
⇒ Go to CVT FLUID PRESSURE SENSOR (DTC: 1791), AT-94.
AT-26
Light
Light
Shade
Shade
SAT447FA SAT449FA
Line pressure solenoid valve circuit is short-circuited or discon- Lock up solenoid valve circuit is short-circuited or disconnected.
nected. ⇒ Go to TORQUE CONVERTER CLUTCH SOLENOID VALVE
⇒ Go to LINE PRESSURE SOLENOID VALVE (DTC: 0745), (DTC: 0740), AT-69.
AT-74.
Self diagnosis
start
Light
Light
Shade Shade
SAT451FA SAT453FA
CVT fluid temperature sensor is disconnected or TCM power Engine speed signal circuit is short-circuited or disconnected.
source circuit is damaged. ⇒ Go to ENGINE SPEED SIGNAL (DTC: 0725), AT-66.
⇒ Go to CVT FLUID TEMPERATURE SENSOR (DTC: 0710)
AND TCM POWER SOURCE, AT-54.
10th judgement flicker is longer than others. Flickers as shown below.
Light Light
Shade
Shade
SAT455FA SAT457FA
+ When ‘‘4th judgement flicker’’ and/or ‘‘6th judgement flicker’’ is Battery voltage is low.
displayed, inspect ‘‘STEP MOTOR (DTC: 1777)’’ and/or ‘‘LINE Battery has been disconnected for a long time.
PRESSURE SOLENOID VALVE (DTC: 0745)’’. Battery is connected conversely.
+ When neither ‘‘4th judgement flicker’’ nor ‘‘6th judgement (When reconnecting TCM connectors — This is not a problem)
flicker’’ are displayed, replace TCM.
⇒ Go to CVT SAFE FUNCTION, AT-99.
AT-27
Lamp does not come on.
Self diagnosis
start
Light
Shade
SAT653J
PNP switch, stop lamp switch or throttle position switch circuit is
disconnected or TCM is damaged.
⇒ Go to TROUBLE DIAGNOSIS FOR NON-DETECTABLE
ITEMS, AT-105.
t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second

*CVT indicator lamp: Hyper CVT M6
SPORT indicator lamp: Hyper CVT
AT-28
TROUBLE DIAGNOSIS — INTRODUCTION
Introduction
Introduction NCAT0023
Sensors The TCM receives a signal from the vehicle speed sensor, throttle
position sensor or PNP switch and provides shift control or lock-up
TCM ECM
control via step motor and CVT solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
CVT system for malfunction-diagnostic purposes. The TCM is
capable of diagnosing malfunctioning parts while the ECM can
store malfunctions in its memory.
Input and output signals must always be correct and stable in the
Solenoid valves
SAT631IA
operation of the CVT system. The CVT system must be in good
operating condition and be free of valve seizure, solenoid valve
malfunction, etc.
It is much more difficult to diagnose a problem that occurs intermit-
CAUSE tently rather than continuously. Most intermittent problems are
INFO.
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the ‘‘Work Flow’’. Refer to AT-32.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
SAT632I
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ‘‘Diagnostic Worksheet’’ like
the example (AT-31) should be used.
Start your diagnosis by looking for ‘‘conventional’’ problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
Also check related Service bulletins for information.
SEF234G
AT-29
Introduction (Cont’d)
DIAGNOSTIC WORKSHEET =NCAT0023S01

Information from Customer NCAT0023S0101
KEY POINTS
WHAT ..... Vehicle & CVT model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
Frequency © Continuous © Intermittent ( times a day)
© Vehicle does not move. ( © Any position © Particular position)
Symptoms © Lockup malfunction
© Shift point too high or too low.
© Shift shock or slip ( © N → D © Lockup © Any drive position)
© Noise or vibration
© No pattern select
© Others
( )
SPORT indicator lamp or CVT Blinks for about 8 seconds.

indicator (warning) lamp
© Continuously lit © Not lit
Malfunction indicator (MI) © Continuously lit © Not lit
AT-30
Introduction (Cont’d)
Diagnostic Worksheet =NCAT0023S0102
1. © Read the Fail-safe and listen to customer complaints. AT-6
2. © CHECK CVT FLUID AT-34
© Leakage (Follow specified procedure)

© Fluid condition
© Fluid level
3. © Perform STALL TEST and LINE PRESSURE TEST. AT-34, 35
© Stall test — Mark possible damaged components/others.
© Forward clutch © Reverse brake

© Engine
© Line pressure is low
© Line Pressure test — Suspected parts:
4. © Perform all ROAD TEST and mark required procedures. AT-36
4-1. Check before engine is started. AT-37
© SELF-DIAGNOSTIC PROCEDURE — Mark detected items.
© PNP switch, AT-48.

© CVT fluid temperature sensor, AT-54.
© Vehicle speed sensor (Secondary speed sensor), AT-62.
© Engine speed signal, AT-66.
© Torque converter clutch solenoid valve, AT-69.
© Line pressure solenoid valve, AT-74.
© Step motor, AT-86, 91.
© CVT fluid pressure sensor, AT-94.
© Throttle position sensor, AT-79.
© Stop lamp and throttle position switches.
© CVT fluid temperature sensor and TCM power source, AT-54.
© Primary speed sensor, AT-59.
© PNP switch, stop lamp switch, throttle position switch AT-105.
© Battery
© Others
5. © For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-19
6. © Perform all ROAD TEST and re-mark required procedures. AT-36
7. © Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged AT-41
parts. AT-54
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)
8. © Erase DTC from TCM and ECM memories. AT-16
AT-31
Work Flow
Work Flow =NCAT0024

HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR NCAT0024S01
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In
general, each customer feels differently about a problem. It is important to fully understand the symptoms or
conditions for a customer complaint.
Make good use of the two sheets provided, ‘‘INFORMATION FROM CUSTOMER’’ (AT-30) and ‘‘DIAGNOS-
TIC WORKSHEET’’ (AT-31), to perform the best troubleshooting possible.
AT-32
Work Flow (Cont’d)
WORK FLOW CHART =NCAT0024S02
CHECK IN
.
LISTEN TO CUSTOMER COMPLAINTS AND FILL OUT Refer to FAIL-SAFE Service Notice or
b
‘‘INFORMATION FROM CUSTOMER’’, *1 Precautions, *3.
.
CHECK, PRINT OUT OR WRITE DOWN (1ST TRIP) DTC AND
FREEZE FRAME DATA. (PRE-CHECK) THEN ERASE.
PASTE IT IN REPAIR ORDER SHEET.
ALSO CHECK RELATED SERVICE BULLETINS.
.
CHECK A/T FLUID LEVEL AND CONDITION. IF NG, PLACE b Refer to CVT Fluid Check, *4.
CHECK ON THE DIAGNOSTIC WORKSHEET, *2.
.
PERFORM STALL TEST AND LINE PRESSURE TEST. b Refer to Stall Test and Line Pressure Test, *5.
.
PERFORM ‘‘DTC CONFIRMATION PROCEDURE’’ IF THE (1ST b Follow ROAD TEST procedure, *6.
TRIP) DTC IS AVAILABLE.
PERFORM ROAD TEST AND PLACE CHECKS FOR NG ITEMS
ON THE DIAGNOSTIC WORKSHEET.
No NG item or NG items NG items including OBD

not including any OBD (1st trip) DTC or TCM self-
DTC or TCM self-diagnostic diagnostic item
items .
● FOR OBD or TCM SELF-DIAGNOSIS NG ITEMS: ● Refer to CONSULT-II, *7.
b
-INSPECT EACH COMPONENT. ● Perform ROAD TEST for all items.
-REPAIR/REPLACE. ● Proceed if self-diagnosis detects no malfunc-
● PERFORM DTC CONFIRMATION PROCEDURE tion.
OR ROAD TEST AND PLACE CHECKS FOR NG (Non-self-diagnostic items, especially those
ITEMS ON THE DIAGNOSTIC WORKSHEET that require CVT removal, should be repaired
AGAIN. in the following steps.)
. .
● FOR ALL REMAINING MALFUNCTIONS: Refer to
c b
-INSPECT EACH COMPONENT. ● ON BOARD DIAGNOSTIC SYSTEM
-REPAIR/REPLACE. DESCRIPTION, *8 - *9.
● PERFORM ROAD TEST AND CONFIRM ALL MALFUNCTIONS ● TROUBLE DIAGNOSIS FOR DTC, *10 - *11.
ARE ELIMINATED. ● TROUBLE DIAGNOSES FOR SYMPTOMS,
*12.
.
ERASE DTC FROM TCM AND ECM MEMORIES. b Refer to HOW TO ERASE DTC, *13.
.
NG FINAL CHECK Refer to DTC CONFIRMATION PROCEDURE.
b
Confirm that the incident is completely fixed by performing BASIC *14 - *15.
INSPECTION and DTC CONFIRMATION PROCEDURE. Then,
erase the unnecessary (already fixed) 1st trip DTCs in ECM and OK
TCM. CHECK OUT
c
SAT086JC
*1: AT-30 *6: AT-36 *11: AT-94

*2: AT-31 *7: AT-18 *12: AT-110
*3: AT-6 *8: AT-15 *13: AT-16
*4: AT-34 *9: AT-26 *14: AT-49
*5: AT-34, 35 *10: AT-48 *15: AT-95
AT-33
TROUBLE DIAGNOSIS — BASIC INSPECTION
CVT Fluid Check
CVT Fluid Check NCAT0025

FLUID LEAKAGE CHECK NCAT0025S01
1. Clean area suspected of leaking. — for example, mating sur-
face of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ‘‘D’’ posi-
tion and wait a few minutes.
3. Stop engine.
SAT767B
Fluid leakage
4. Check for fluid leakage.
SAT288G
FLUID CONDITION CHECK NCAT0025S02
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination — Road water

entering through filler tube or breather
Varnished fluid, light to dark brown Oxidation — Over or under filling, —

and tacky Overheating
SAT638A
FLUID LEVEL CHECK NCAT0025S03
Refer to MA section (‘‘Checking CVT Fluid’’, ‘‘CHASSIS AND
BODY MAINTENANCE’’).
Stall Test NCAT0026

STALL TEST PROCEDURE NCAT0026S01
1. Check CVT fluid and engine oil levels. If necessary, add.
2. Drive vehicle for approx. 10 minutes or until engine oil and CVT
fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80°C (122 - 176°F)
SAT647B
AT-34
Stall Test (Cont’d)
3. Set parking brake and block wheels.

4. Install a tachometer where it can be seen by driver during test.
+ It is good practice to mark the point of specified engine
rpm on indicator.
SAT513G
5. Start engine, apply foot brake, and place selector lever in D

position.
6. Accelerate to wide open throttle gradually while applying foot
brake.
Less 7. Quickly note the engine stall revolution and immediately
than release throttle.
5 sec.
+ During test, never hold throttle wide open for more than 5
seconds.
Stall revolution:
2,350 - 2,850 rpm
SAT514G
8. Move selector lever to ‘‘N’’ position.

9. Cool off CVT fluid.
+ Run engine at idle for at least one minute.
SAT771B
Line Pressure Test NCAT0027

LINE PRESSURE TEST PORTS NCAT0027S01
Location of line pressure test ports are shown in the illustration.
+ Always replace pressure plugs as they are self-sealing
bolts.
Line pressure test port SAT670J
LINE PRESSURE TEST PROCEDURE NCAT0027S02

1. Check CVT fluid and engine oil levels. If necessary, add fluid
or oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and CVT
fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80°C (122 - 176°F)
SAT647B
AT-35
Line Pressure Test (Cont’d)
3. Install pressure gauge to corresponding line pressure port.
4. Set parking brake and block wheels.

+ Continue to depress brake pedal fully while line pressure
test is being performed at stall speed.
SAT513G
5. Start engine and measure line pressure at idle and stall speed.
+ When measuring line pressure at stall speed, follow the
stall test procedure.
Line pressure: Refer to SDS, AT-119.
SAT493G
ROAD TEST PROCEDURE

Road Test NCAT0028
DESCRIPTION NCAT0028S01
1. Check before engine is started.
+ The purpose of the test is to determine overall performance of
CVT and analyze causes of problems.
+ The road test consists of the following three parts:
1. Check before engine is started
2. Cruise test
2. Cruise test.
SAT692J
+ Before road test, familiarize yourself with all test procedures

and items to check.
+ Conduct tests on all items until specified symptom is found.
Troubleshoot items which check out No Good after road test.
Refer to ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION’’ and ‘‘TROUBLE DIAGNOSIS FOR SYMPTOMS’’,
AT-15, AT-26 and AT-110.
SAT496G
AT-36
Road Test (Cont’d)
1. CHECK BEFORE ENGINE IS STARTED =NCAT0028S02
1 CHECK SPORT OR CVT INDICATOR LAMP

1. Park vehicle on flat surface.
2. Move selector lever to ‘‘P’’ position.
SPORT or
CVT
SAT967IA
3. Turn ignition switch to ‘‘OFF’’ position. Wait at least 5 seconds.

4. Turn ignition switch to ‘‘ON’’ position. (Do not start engine.)
5. Does CVT or SPORT indicator lamp come on for about 2 seconds?
Yes or No
Yes © GO TO 2.
No © Stop ROAD TEST.
2 CHECK CVT OR SPORT INDICATOR LAMP

Does CVT or SPORT indicator lamp flicker for about 8 seconds?
Yes or No
Yes © Perform self-diagnosis and check NG items on the DIAGNOSTIC WORKSHEET, AT-31.
Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-25.
No © 1. Turn ignition switch to ‘‘OFF’’ position.

2. Perform self-diagnosis and note NG items.
Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-25.
3 TEST DRIVE
Drive the vehicle and verify that there are no abnormalities.
© TEST END
2. CRUISE TEST NCAT0028S04

+ Check all items listed in Parts 1 through 3.
With CONSULT-II NCAT0028S0401
+ Using CONSULT-II, conduct a cruise test and record the
result.
+ Print the result and ensure that shifts and lock-ups take place
as per Shift Schedule.
SAT601J
AT-37
Data link connector

CONSULT-II Setting Procedure NCAT0028S0402
1. Turn ignition switch ‘‘OFF’’.
2. Connect CONSULT-II to Data link connector. Data link con-
nector is located in left side dash panel.
NRS071
3. Turn ignition switch ‘‘ON’’.

SAT586J
5. Touch ‘‘CVT’’.
SAT651J
6. Touch ‘‘DATA MONITOR’’.
SAT732J
7. Touch ‘‘MAIN SIGNALS’’ to set recording condition.

8. See ‘‘Numerical Display’’, ‘‘Barchart Display’’ or ‘‘Line Graph
Display’’.
PAT902H
AT-38
10. When performing cruise test, touch ‘‘Store Data’’.
PAT071H
11. After finishing cruise test part 1, touch ‘‘STOP’’.
PAT072H
12. Touch ‘‘STORE’’.
PAT301C
13. Touch ‘‘DISPLAY’’.
SAT608J
SAT609J
AT-39
14. Touch ‘‘PRINT’’.

15. Check the monitor data printed out.
16. Continue cruise test part 2 and 3.
SAT610J
Without CONSULT-II NCAT0028S0403

+ Throttle position sensor can be checked by voltage across
terminals 41 and 42 of TCM.
Refer to ‘‘Road Test’’, AT-36.
SAT417J
AT-40
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TCM Terminals and Reference Value
TCM Terminals and Reference Value NCAT0030

PREPARATION NCAT0030S01
+ Measure voltage between each terminal and terminal 25 or 48
by following ‘‘TCM INSPECTION TABLE’’.
Terminal
V25 or V
48
SAT216J
TCM HARNESS CONNECTOR TERMINAL LAYOUTNCAT0030S02
SAT403J
TCM INSPECTION TABLE NCAT0030S03

(Data are reference values.)
Terminal Judgement
Wire color Item Condition
No. standard
When releasing accelerator pedal

Approx. 2.8V
Line pressure after warming up engine.
1 OR/L
solenoid valve When depressing accelerator pedal
Approx. 1.4V
fully after warming up engine.
Line pressure When releasing accelerator pedal

Approx. 11.0V
solenoid valve after warming up engine.
2 P/B
(with dropping When depressing accelerator pedal
resistor) Approx. 4.0V
When CVT performs lock-up. Approx. 12.0V

Torque converter
3 GY/R clutch solenoid
valve When CVT does not perform lock-
Approx. 0V
up.
5 *1 W/L DT1 — —
6 *1 W/PU DT2 — —
7 *1 R/W DT3 — —
8 *1 L/R DT5 — —
9 *1 LG/B DT4 — —
When turning ignition switch to

Battery voltage
‘‘ON’’.
10 G/W Power source
Approx. 0V
‘‘OFF’’.
AT-41
TCM Terminals and Reference Value (Cont’d)
Terminal Judgement
No. standard
Within 2 seconds after key switch ‘‘ON’’, the time measurement

11 PU Step motor A 30.0 msec
by using the pulse width measurement function (Hi level) of CON-
SULT-II.
Step motor B + CONSULT-II cable connected to data link connector.
12 L/W 10.0 msec
+ This inspection cannot be measured by circuit tester.
When CVT or SPORT indicator

Approx. 0V
CVT or SPORT lamp illuminates
13 OR/B
indicator lamp When CVT or SPORT indicator
Battery voltage
lamp does not illuminate
15 *1 PU — — —
Closed throttle When releasing accelerator pedal

Battery voltage
position switch after warming up engine.
16 Y
(in throttle posi- When depressing accelerator pedal
tion switch) Approx. 0V
after warming up engine.
Wide open When depressing accelerator pedal

throttle position more than half-way after warming Battery voltage
17 LG switch up engine.
(in throttle posi- When releasing accelerator pedal
tion switch) Approx. 0V
Change 0 -
18 SB ABS control unit When driving slowly.
Battery voltage
19 G/W Power source Same as No. 10

20 L/Y Step motor C 30.0 msec
by using the pulse width measurement function (Hi level) of CON-
SULT-II.
+ CONSULT-II cable connected to data link connector.
21 P/L Step motor D 10.0 msec.
When SPORT mode switch in

Approx. 0V
‘‘ON’’ position.
Sport mode
22 SB
switch
When SPORT mode switch in
Approx. 10V
‘‘OFF’’ position.
When ABS operates. Approx. 0V

23 BR/Y ABS control unit
When ABS does not operate. 5.6 - 10.0V
25 B Ground — —
When setting selector lever to ‘‘L’’

Battery voltage
PNP switch ‘‘L’’ position.
27 L/OR
position When setting selector lever to other
Approx. 0V
positions.
AT-42
Terminal Judgement
No. standard

Battery voltage
Power source ‘‘OFF’’.
28 W/L (Memory back- or
up) When turning ignition switch to
Battery voltage
‘‘ON’’.
When driving (D position, 20 km/h), the pulse measurement by

Secondary speed using the pulse measurement function of CONSULT-II.
29 G/R Approx. 600 Hz
sensor + CONSULT-II cable connected to data link connector.
30 *2 G/B — — —
31 *2 GY/L — — —

Throttle position 4.5 - 5.5V
‘‘ON’’
32 G sensor
(Power source) When turning ignition switch to
Approx. 0V
‘‘OFF’’
Indicator control When setting selector lever to any

33 PU/W 1.5 - 2.0V
unit position.
When setting selector lever to ‘‘D’’

Battery voltage
PNP switch ‘‘D’’ position.
34 LG
Approx. 0V
positions.
When setting selector lever to ‘‘R’’

Battery voltage
PNP switch ‘‘R’’ position.
35 G/W
Approx. 0V
positions.
When setting selector lever to ‘‘N’’

Battery voltage
PNP switch ‘‘N’’ or ‘‘P’’ position.
36 G/R
or ‘‘P’’ position When setting selector lever to other
Approx. 0V
positions.
When engine runs at idle speed. Approx. 1.0V

CVT fluid pres-
37 W/G
sure sensor
When engine runs at stall speed. Approx. 4.0V
When driving (L position, 20 km/h), the pulse measurement by

Primary speed using the pulse measurement function of CONSULT-II.
38 G/Y Approx. 900 Hz
Engine speed
39 L/OR When engine runs at idle speed. 0.5 - 1.5V
signal
AT-43
Terminal Judgement
No. standard
Fully-closed
throttle:
When depressing accelerator pedal
Approximately
Throttle position slowly after warming up engine.
41 GY 0.3V
sensor (Voltage rises gradually in response
Fully-open
to throttle position.)
throttle:
Approximately 3V
Throttle position
42 B sensor — —
(Ground)
When depressing brake pedal Battery voltage

45 R/G Stop lamp switch
When releasing brake pedal Approx. 0V
CVT fluid pres-

46 P/L sure sensor — 4.5 - 5.5V
(Power source)
When CVT fluid temperature is Approximately

CVT fluid tem- 20°C (68°F). 1.5V
47 Y/PU
perature sensor When CVT fluid temperature is Approximately
80°C (176°F). 0.5V
48 B Ground — —
*1: This terminal is connected to the ECM.

*2: These terminals are connected to the Data link connector for CONSULT-II.
AT-44
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Wiring Diagram — CVT — MAIN
Wiring Diagram — CVT — MAIN NCAT0031
BATTERY CVT-MAIN-01
FUSE Refer to EL-POWER.
BLOCK
10A 15A 15A (J/B)
37 36 4
E104
W/L R/B M1
1G 2B
: Detectable line for DTC
R/Y R/Y : Non-detectable line for DTC
W/L R/B L : LHD models
1 6 R : RHD models
ECCS
RELAY
R/Y R/Y
E92
2 7 1 1
STOP STOP
LAMP LAMP
W/G G/W SWITCH
E42 E90 SWITCH
OFF ON OFF ON
6 5 E107 M61
F4 F73
W/G G/W L R
2 2
F114
R/G
13
M80 FUSE
G/W W/L 2H
BLOCK
E125 (J/B)
15
M70 E127
W/L
11C M1
R/G
B 8 B
M80 F114
W/G G/W G/W W/L R/G B B
31 10 19 28 45 25 48 B B B
SSOFF VIGN VIGN MEMORY BRAKE GND GND TCM
B/U SW (TRANSMISSION
ECM CONTROL
F101 MODULE)
M48 , M78 F18 F15
REFER TO THE
1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 5 FOLLOWING
1 2 M61 , E107 8 9 10 11 12 13 14 15 16
E125 F73 F4
B B BR 5 6 7 8 B 6 7 8 9 10 GY FUSE BLOCK -
M1 Junction Box (J/B)
E104 FUSE BLOCK -
Junction Box (J/B)
1 2 1 2 3 4 5 6 7 8 9 25 26 27 28 29 30 31 32 33
1 2 3 4 5 6 M48 M78 E127 FUSE BLOCK -
F114 5 7 E92 10 11 12 13 14 15 16 17 18 34 35 36 37 38 39 40 41 42 Junction Box (J/B)
7 8 9 10 11 12 13 14 15 16 W GY
W 3 6 BR 19 20 21 22 23 24 43 44 45 46 47 48
101 102 1 2 3 4 5 6 7 8 9 10 58 59 60 61 62 63 64 65 66 67 109 110

103 104 11 12 13 14 15 16 17 18 19 39 40 41 42 43 44 45 46 47 48 68 69 70 71 72 73 74 75 76 111 112
F101
105 106 20 21 22 23 24 25 26 27 28 29 49 50 51 52 53 54 55 56 57 77 78 79 80 81 82 83 84 85 86 113 114 GY
107 108 30 31 32 33 34 35 36 37 38 87 88 89 90 91 92 93 94 95 115 116
YAT143
AT-45
Wiring Diagram — CVT — MAIN (Cont’d)
TCM TERMINALS AND REFERENCE VALUE NCAT0031S01

Remarks: Specification data are reference values.
Terminal Judgement
No. standard

Battery voltage
‘‘ON’’.
10 G/W Power source
Approx. 0V
‘‘OFF’’.
19 G/W Power source Same as No. 10
25 B Ground — —

Battery voltage
Power source ‘‘OFF’’.
28 W/L (Memory back- or
up) When turning ignition switch to
Battery voltage
‘‘ON’’.
48 B Ground — —
DIAGNOSTIC PROCEDURE NCAT0031S03
1 CHECK TCM POWER SOURCE

(Do not start engine.)
2. Check voltage between TCM terminals 10, 19, 28 and ground.
Voltage: Battery voltage
4. Check voltage between TCM terminal 28 and ground.
Voltage: Battery voltage
SAT332J
OK or NG
OK © GO TO 2.
NG © Check the following items:

+ Harness for short or open between ignition switch and TCM terminals 10, 19 and 25
(Main harness)
+ Ignition switch and fuse
Refer to EL section (‘‘POWER SUPPLY ROUTING’’).
AT-46
Wiring Diagram — CVT — MAIN (Cont’d)
2 CHECK TCM GROUND CIRCUIT

2. Disconnect TCM harness connector.
3. Check continuity between terminals 25, 48 and ground.
Continuity should exist.
SAT333J
If OK, check harness for short to ground and short to power.
OK or NG
OK © INSPECTION END
NG © Repair open circuit or short to ground or short to power in harness or connectors.
AT-47
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH
Description
Description NCAT0032
+ The PNP switch assembly includes a transmission range
switch.
+ The transmission range switch detects the selector lever posi-
tion and sends a signal to the TCM.

Terminal Judgement
No. standard
When setting selector lever to ‘‘L’’

Battery voltage
PNP switch ‘‘L’’ position.
27 L/OR
position When setting selector lever to
Approx. 0V
other positions.
When setting selector lever to ‘‘D’’

Battery voltage
PNP switch ‘‘D’’ position.
34 LG
Approx. 0V
other positions.
When setting selector lever to ‘‘R’’

Battery voltage
PNP switch ‘‘R’’ position.
35 G/W
Approx. 0V
other positions.
When setting selector lever to ‘‘N’’

Battery voltage
PNP switch ‘‘N’’ or or ‘‘P’’ position.
36 G/R
‘‘P’’ position When setting selector lever to
Approx. 0V
other positions.
ON BOARD DIAGNOSIS LOGIC NCAT0032S02
Diagnostic trouble code Malfunction is detected when ... Check items (Possible cause)
: PNP SW/CIRC
+ Harness or connectors
TCM does not receive the correct voltage
(The PNP switch circuit is open or
: P0705 signal from the switch based on the gear
shorted.)
position.
+ PNP switch
: MI Code No. 0705
AT-48
Description (Cont’d)
DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION

PROCEDURE NCAT0032S03
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ‘‘DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE’’ has been previously conducted, always turn ignition
switch ‘‘OFF’’ and wait at least 5 seconds before conducting
the next test.
After the repair, perform the following procedure to confirm the
SAT651J malfunction is eliminated.
With CONSULT-II
1) Turn ignition switch ‘‘ON’’ and select ‘‘DATA MONITOR’’ mode
for ‘‘CVT’’ with CONSULT-II.
2) Make sure that output voltage of CVT fluid temperature sne-
sor is within the range below.
FLUID TEMP SEN: 0.5 - 1.5V
If out of range, drive the vehicle to decrease the voltage
(warm up the fluid) or stop engine to increase the voltage
(cool down the fluid)
3) Select ‘‘DATA MONITOR’’ mode for ‘‘ENGINE’’ with CON-
SAT654J
SULT-II.
4) Start engine and maintain the following conditions for at least
15 consecutive seconds.
VHCL SPEED SE: 10 km/h (6 MPH) or more
THRTL POS SEN: More than 1.3V
Selector lever: D position
ENG SPEED: 450 rpm or more
If the check result is ‘‘NG’’, go to ‘‘Diagnostic Procedure’’,
AT-51.
With GST
Follow the procedure ‘‘With CONSULT-II’’.
AT-49
Wiring Diagram — AT — PNP/SW
Wiring Diagram — AT — PNP/SW NCAT0199
IGNITION SWITCH
ON or START
AT-PNP/SW-01
FUSE Refer to
10A BLOCK EL-POWER.
(J/B)
12
M1
14C
Y
M80 : Non-detectable line for DTC
3
F114
Y
P L
PARK/NEUTRAL
R D POSITION
N SWITCH
F72
7 8 9 6 5
LG/R G/W G LG/B L/OR
2
.
DIODE
DIODE
LG/R 5 F107
G/R LG/B L/OR

F102
G/W 13 15 14
M53
F114
G/R LG/B L/OR
2
M80
G/W
35 36 34 27 TCM
R-SW N-SW D-SW L-SW (TRANSMISSION
CONTROL MODULE)
M78
REFER TO THE FOLLOWING

M1 FUSE BLOCK - Junction Box (J/B)
4 6 9 7 5 1 2 3 4 5 6 7 8 9 10
F72 F102 1 2 3 4 5 6 F107
8 1 2 3 11 12 13 14 15 16 17 18 19 20 21 22 23 24
B W
1 2 3 4 5 6
F114
7 8 9 10 11 12 13 14 15 16
W
25 26 27 28 29 30 31 32 33
M78
34 35 36 37 38 39 40 41 42
GY
43 44 45 46 47 48 YAT144
AT-50
Diagnostic Procedure
Diagnostic Procedure NCAT0033
1 CHECK PNP SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
SAT651J
3. Read out ‘‘P/N’’, ‘‘R’’, ‘‘D’’ and ‘‘L’’ position switches moving selector lever to each position.
Check the signal of the selector lever position is indicated properly.
OK or NG
OK © GO TO 3.

+ PNP switch
Refer to ‘‘Component Inspection’’, AT-53.
+ Harness for short or open between ignition switch and PNP switch (Main harness)
+ Harness for short or open between PNP switch and TCM (Main harness)
+ Diode (P, N positions)
AT-51
Diagnostic Procedure (Cont’d)
2 CHECK PNP SWITCH CIRCUIT (Without CONSULT-II)
Without CONSULT-II
2. Check voltage between TCM terminals 27, 34, 35, 36 and ground while moving selector lever through each position.
Voltage:
B: Battery voltage
0: 0V
Terminal No.
Lever position
MTBL0312
OK or NG
OK © GO TO 3.

+ PNP switch
3 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation procedure, AT-49.
OK or NG
NG © 1. Perform TCM input/output signal inspection.

2. If NG, recheck TCM pin terminals for damage or loose connection with harness con-
nector.
AT-52
Component Inspection
Component Inspection =NCAT0034

PARK/NEUTRAL POSITION SWITCH NCAT0034S01
1. Check continuity between terminals 1 and 2 and between ter-
minals 3 and 5, 6, 7, 8, 9 while moving manual shaft through
each position.
Lever position Terminal No.
P 3—7 1—2
R 3—8
N 3—9 1—2
D 3—6
L 3—5
2. If NG, check again with control cable disconnected from

manual shaft of CVT assembly. Refer to step 1.
3. If OK on step 2, adjust control cable. Refer to AT-113.
4. If NG on step 2, remove PNP switch from CVT and check
continuity of PNP switch terminals. Refer to step 1.
5. If OK on step 4, adjust PNP switch. Refer to AT-113.
6. If NG on step 4, replace PNP switch.
AT-53
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT
Description
2.5 Description NCAT0035

The CVT fluid temperature sensor detects the CVT fluid tempera-
2.0
ture and sends a signal to the TCM.
1.5
1.0
0.5
0 °C (°F)
(-40) (-4) (32) (68) (104) (140) (176) (212) (248) (284) (320)
SAT021J
CONSULT-II REFERENCE VALUE IN DATA MONITOR

MODE NCAT0035S01
Monitor item Condition Specification
Cold [20°C (68°F)] Approximately 1.5V

CVT fluid temperature sensor ↓ ↓
Hot [80°C (176°F)] Approximately 0.5V

Terminal Judgement
No. standard
Throttle position
42 B sensor — —
(Ground)
When CVT fluid temperature is Approximately

CVT fluid tempera- 20°C (68°F). 1.5V
47 Y/PU
ture sensor When CVT fluid temperature is Approximately
80°C (176°F). 0.5V
: ATF TEMP SEN/CIRC

TCM receives an excessively low or high
: P0710 (The sensor circuit is open or shorted.)
voltage from the sensor.
+ CVT fluid temperature sensor
: MI Code No. 0710
AT-54

CAUTION:
NOTE:
the next test.
With CONSULT-II
for ‘‘ENGINE’’ with CONSULT-II.
10 minutes (Total). (It is not necessary to maintain continu-
ously.)
THRTL POS SEN: More than 1.3 V
SAT654J If the check result is NG, go to ‘‘Diagnostic Procedure’’, AT-57.
With GST
AT-55
Wiring Diagram — AT — FTS
Wiring Diagram — AT — FTS NCAT0200
CONTROL VALVE AT-FTS-01

(CVT FLUID
TEMPERATURE
SENSOR)
F71
7 6
Y/PU B

: Non-detectable line for DTC
Y/PU B
F102 F114
11 7
M53 M80
Y/PU B
Y/PU B B
47 42 58
FLUID SENS GND-A
TEMP GND TCM
ECM
SENS (TRANSMISSION
CONTROL MODULE) F101
M78
5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 25 26 27 28 29 30 31 32 33
F71 F102 F114 M78
10 9 8 7 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 7 8 9 10 11 12 13 14 15 16 34 35 36 37 38 39 40 41 42
B W W GY
43 44 45 46 47 48
101 102 1 2 3 4 5 6 7 8 9 10 58 59 60 61 62 63 64 65 66 67 109 110

103 104 11 12 13 14 15 16 17 18 19 39 40 41 42 43 44 45 46 47 48 68 69 70 71 72 73 74 75 76 111 112
F101
105 106 20 21 22 23 24 25 26 27 28 29 49 50 51 52 53 54 55 56 57 77 78 79 80 81 82 83 84 85 86 113 114 GY
107 108 30 31 32 33 34 35 36 37 38 87 88 89 90 91 92 93 94 95 115 116
YAT145
AT-56
1 CHECK CVT FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY

2. Disconnect terminal cord assembly connector in engine compartment.
3. Check resistance between terminals 6 and 7 when CVT is cold.
Resistance:
Cold [20°C (68°F)]
Approximately 2.5 kΩ
SAT419JA
4. Reinstall any part removed.
OK or NG
OK (With CONSULT-II) © GO TO 2.
OK (Without CONSULT-II) © GO TO 3.
NG © Replace CVT assembly
2 CHECK INPUT SIGNAL OF CVT FLUID TEMPERATURE SENSOR (With CONSULT-II)
With CONSULT-II
1. Start engine.
3. Read out the value of ‘‘FLUID TEMP SE’’.
Voltage:
Cold [20°C (68°F)] → Hot [80°C (176°F)]:
Approximately 1.5V → 0.5V
OK or NG
OK © GO TO 4.
NG © Check the following item:

+ Harness for short to ground or short to power or open between TCM, ECM and ter-
minal cord assembly (Main harness)
+ Ground circuit for ECM
Refer to EC section (‘‘TROUBLE DIAGNOSIS FOR POWER SUPPLY’’).
AT-57
3 CHECK INPUT SIGNAL OF CVT FLUID TEMPERATURE SENSOR (Without CONSULT-II)
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM terminal 47 and ground while warming up CVT.
Voltage:
Cold [20°C (68°F)] → Hot [80°C (176°F)]:
Approximately 1.5V → 0.5V
SAT420JA

5. Check continuity between terminal 42 and ground.
SAT421J
OK or NG
OK © GO TO 4.
NG © Check the following item:

+ Harness for short to ground or short to power or open between TCM, ECM and ter-
minal cord assembly (Main harness)
4 CHECK DTC
OK or NG

nector.
AT-58
DTC P0715 PRIMARY SPEED SENSOR
Description
The primary speed sensor detects the primary pulley revolution
speed and sends a signal to the ECM.
Terminal Judgement
No. standard
Primary speed When driving (L position, 20 km/h), the pulse measurement by

38 G/Y Approx. 900 Hz
sensor using the pulse measurement function of CONSULT-II.
: PRI SPEED SIG/CIRC

TCM does not receive the proper voltage
signal from the sensor.
+ Primary speed sensor
: MI Code No. 0715

CAUTION:
+ Always drive vehicle at a safe speed.
+ Be careful not to rev engine into the red zone on the
tachometer.
NOTE:
SAT651J
the next test.
malfunction is eliminated.
With CONSULT-II
SAT577J
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
If the check result is NG, go to ‘‘Diagnostic Procedure’’, AT-61.
With GST
SAT654J
AT-59
Wiring Diagram — AT — VSSA/T
Wiring Diagram — AT — VSSA/T NCAT0221
PRIMARY AT-VSSAT-01
SPEED
SENSOR
F85 : Non-detectable line for DTC
3 2 1
G/W G/Y B
G/W G/Y B
F114 F102 F114
12 17 7
M80 M53 M80
G/W G/Y B
G/W G/W G/Y B B
10 19 38 42 58
VIGN VIGN PSP SENS TCM GND-A
GND (TRANSMISSION ECM
CONTROL MODULE)
F101
M48 , M78
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6
1 2 3 F85 F102 F114
11 12 13 14 15 16 17 18 19 20 21 22 23 24 7 8 9 10 11 12 13 14 15 16
B W W
101 102 1 2 3 4 5 6 7 8 9 10 58 59 60 61 62 63 64 65 66 67 109 110

103 104 11 12 13 14 15 16 17 18 19 39 40 41 42 43 44 45 46 47 48 68 69 70 71 72 73 74 75 76 111 112
F101
105 106 20 21 22 23 24 25 26 27 28 29 49 50 51 52 53 54 55 56 57 77 78 79 80 81 82 83 84 85 86 113 114 GY
107 108 30 31 32 33 34 35 36 37 38 87 88 89 90 91 92 93 94 95 115 116
1 2 3 4 5 6 7 8 9 25 26 27 28 29 30 31 32 33
10 11 12 13 14 15 16 17 18 M48 34 35 36 37 38 39 40 41 42 M78
19 20 21 22 23 24 W 43 44 45 46 47 48 GY
YAT146
AT-60
1 CHECK PRIMARY SPEED SENSOR

Refer to ‘‘Component Inspection’’ AT-65.
OK or NG
NG © Repair or replace primary speed sensor.
2 CHECK INPUT SIGNAL (With CONSULT-II)
With CONSULT-II
1. Start engine.
3. Read out the value of ‘‘I/P PULLY SPD’’ while driving.
Check the value changes according to driving speed. (Almost same value as engine speed)
OK or NG
OK © GO TO 4.

+ Harness for short or open between TCM, ECM and primary speed sensor (Main har-
ness)
3 CHECK DTC
OK or NG

nector.
Component Inspection NCAT0223

REVOLUTION SENSOR NCAT0223S01
1. Jacking up the vehicle.
2. Check pulse by using the pulse measurement function of
CONSULT-II when front wheel rotating.
At front wheel rotating (L position, 20 km/h): Approx. 900 Hz
CONSULT-II
To data link DDL PULSE

connector
NAT314
AT-61
DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR)
Description
The vehicle speed sensor CVT secondary speed sensor detects
the revolution of the idler gear parking pawl lock gear and emits a
pulse signal. The pulse signal is sent to the TCM which converts it
into vehicle speed.

Terminal Judgement
No. standard
When driving (D position, 20 km/h), the pulse measurement by

Secondary speed using the pulse measurement function of CONSULT-II.
29 G/R Approx. 600 Hz
Throttle position
42 B sensor — —
(Ground)
: VEH SPD SEN/CIR AT

TCM does not receive the proper voltage
signal from the sensor.
+ Secondary speed sensor
: MI Code No. 0720

CAUTION:
tachometer.
NOTE:
SAT651J
the next test.
AT-62
With CONSULT-II
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
SAT577J If the check result is NG, go to ‘‘DIAGNOSTIC PROCEDURE’’,
AT-65.
With GST
SAT654J
AT-63
Wiring Diagram — AT — VSSA/T
Wiring Diagram — AT — VSSA/T NCAT0201
SECONDARY AT-VSSAT-02
SPEED
SENSOR
F87
3 2 1
G/W R B
G/W R B
F114 F102 F114
12 16 7
M80 M53 M80
G/W R B
G/W G/W R B B
10 19 29 42 58
VIGN VIGN VSP SENS TCM GND-A
(TRANSMISSION
GND ECM
CONTROL
MODULE) F101
M48 , M78
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6
1 2 3 F87 F102 F114
11 12 13 14 15 16 17 18 19 20 21 22 23 24 7 8 9 10 11 12 13 14 15 16
B W W
YAT147
AT-64
1 CHECK SECONDARY SPEED SENSOR

Refer to ‘‘Component Inspection’’ AT-65.
OK or NG
NG © Repair or replace secondary speed sensor.
With CONSULT-II
1. Start engine.
3. Read out the value of ‘‘VEHICLE SPEED’’ while driving.
Check the value changes according to driving speed.
OK or NG
OK © GO TO 4.

+ Harness for short or open between TCM, ECM and secondary speed sensor (Main
harness)
3 CHECK DTC
OK or NG

nector.

SECONDARY SPEED SENSOR NCAT0040S01
1. Jacking up the vehicle.
2. Check pulse by using the pulse measurement function of
CONSULT-II when front wheel rotating.
At front wheel rotating (D position, 20 km/h): Approx. 600 Hz
CONSULT-II
To data link DDL PULSE

connector
NAT315
AT-65
DTC P0725 ENGINE SPEED SIGNAL
Description
The engine speed signal is sent from the ECM to the TCM.
Terminal Judgement
No. standard
Engine speed
39 L/OR When engine runs at idle speed. 0.5 - 1.5V
signal
Diagnostic trouble code Malfunction is detected when ... Check item (Possible cause)
: ENGINE SPEED SIG
TCM does not receive the proper voltage + Harness or connectors

: P0725
signal from ECM. (The sensor circuit is open or shorted.)
: MI Code No. 0725

CAUTION:
NOTE:
the next test.
With CONSULT-II
AT-68.
SAT654J
With GST
AT-66
Wiring Diagram — AT — ENGSS
Wiring Diagram — AT — ENGSS NCAT0202
ECM
Detectable line for DTC

Non-detectable line for DTC
TCM
(TRANSMISSION
CONTROL MODULE)
YAT148
AT-67
1 CHECK DTC WITH ECM 3 CHECK INPUT SIGNAL (Without CON-

SULT-II)
Perform diagnostic test mode II (self-diagnostic results) for
engine control. Check ignition signal circuit condition. Without CONSULT-II
OK or NG 1. Start engine.
2. Check voltage between TCM terminal 39 and ground.
OK (With © GO TO 2. Voltage (Idle speed):
CONSULT-II) 0.5 - 1.5V
OK (Without © GO TO 3.
CONSULT-II)
NG © Check ignition signal circuit for engine

control. Refer to EC section (IGNI-
TION SIGNAL).
With CONSULT-II
1. Start engine. SAT424JA
2. Select ‘‘ECU INPUT SIGNALS’’ in ‘‘DATA MONITOR’’
mode for ‘‘CVT’’ with CONSULT-II. OK or NG
3. Read out the value of ‘‘ENGINE SPEED’’.
OK © GO TO 4.
Check engine speed changes according to throttle position.
OK or NG NG © Check the following items:
+ Harness for short or open between
OK © GO TO 4. TCM and ECM
+ Resistor and ignition coil
NG © Check the following items: Refer to EC section (IGNITION
+ Harness for short or open between SIGNAL).
TCM and ECM
+ Resistor and ignition coil
Refer to EC section (IGNITION
SIGNAL). 4 CHECK DTC
Perform Diagnostic Trouble Code (DTC) confirmation
procedure, AT-66.
OK or NG
NG © 1. Perform TCM input/output signal

inspection.
2. If NG, recheck TCM pin terminals
for damage or loose connection
with harness connector.
AT-68
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE
Description
The torque converter clutch solenoid valve is activated, by the TCM
in response to signals sent from the vehicle speed and throttle
position sensors. Lock-up piston operation will then be controlled.
Lock-up operation, however, is prohibited when CVT fluid tempera-
ture is too low.
When the accelerator pedal is depressed (less than 2/8) in lock-up
condition, the engine speed should not change abruptly. If there is
a big jump in engine speed, there is no lock-up.

MODE NCAT0055S01
Lock-up ‘‘OFF’’ Approximately 4%

Torque converter clutch solenoid valve
↓ ↓
duty
Lock-up ‘‘ON’’ Approximately 94%

Terminal Judgement
No. standard
When CVT performs lock-up. Approx. 12.0V

Torque converter
3 GY/R clutch solenoid
valve When CVT does not perform lock-
Approx. 0V
up.
: TCC SOLENOID/CIRC
TCM detects an improper voltage drop + Harness or connectors
: P0740 when it tries to operate the solenoid (The solenoid circuit is open or shorted.)
valve. + T/C clutch solenoid valve
: MI Code No. 0740

NOTE:
the next test.
SAT651J
AT-69
With CONSULT-II
1) Turn ignition switch ‘‘ON’’.
SULT-II and wait at least 10 seconds.
AT-72.
With GST
SAT654J
AT-70
Wiring Diagram — AT — TCV
Wiring Diagram — AT — TCV NCAT0207
AT-TCV-01
TCM
(TRANSMISSION
CONTROL
MODULE)
LU
DUTY SOL M48
3
GY/R

GY/R
M53
21
F102
GY/R
GY/R
9 CONTROL VALVE
(TORQUE
CONVERTER
CLUTCH
SOLENOID VALVE)
F71
5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
F71 F102
10 9 8 7 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24
G W
1 2 3 4 5 6 7 8 9
M48
10 11 12 13 14 15 16 17 18
W
19 20 21 22 23 24
YAT149
AT-71
1 CHECK GROUND CIRCUIT

3. Check resistance between terminal 9 and ground.
Resistance:
10 - 20Ω
OK or NG
OK © GO TO 2.
NG © Replace CVT assembly
2 CHECK POWER SOURCE CIRCUIT

3. Check continuity between terminal 9 and TCM harness connector terminal 3.
SAT683J
OK or NG
OK © GO TO 3.
3 CHECK DTC
OK or NG

nector.
AT-72

TORQUE CONVERTER CLUTCH SOLENOID VALVE
NCAT0057S01
+ For removal, refer to AT-115.
To torque converter clutch solenoid valve
Resistance Check NCAT0057S0101
+ Check resistance between two terminals.
Resistance
Solenoid valve Terminal No.
(Approx.)
Torque converter
Ground of TCC
clutch solenoid 9 10 - 16Ω
solenoid valve
valve
SAT684J
Operation Check NCAT0057S0102

+ Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground of TCC
solenoid valve.
To torque converter clutch solenoid valve
SAT685J
AT-73
DTC P0745 LINE PRESSURE SOLENOID VALVE
Description
The line pressure solenoid valve regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent
from the TCM.
The line pressure duty cycle value is not consistent when the
closed throttle position switch is ‘‘ON’’. To confirm the line
pressure duty cycle at low pressure, the accelerator (throttle)
should be open until the closed throttle position switch is
‘‘OFF’’.

MODE NCAT0061S01
Small throttle opening

(Low line pressure) Approximately 4%
Line pressure solenoid valve duty ↓ ↓
Large throttle opening Approximately 94%
(High line pressure)
NOTE:
The line pressure duty cycle value is not consistent when the closed throttle position switch is ‘‘ON’’. To confirm the line pressure duty
cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is ‘‘OFF’’.

Terminal Judgement
No. standard

Approx. 2.8V
Line pressure sole- after warming up engine.
1 OR/L
noid valve When depressing accelerator pedal
Approx. 1.4V

Line pressure sole- Approx. 11.0V
2 P/B noid valve (with
dropping resistor) When depressing accelerator pedal
Approx. 4.0V
: L/PRESS SOL/CIRC
TCM detects an improper voltage drop + Harness or connectors
: P0745 when it tries to operate the solenoid (The solenoid circuit is open or shorted.)
valve. + Line pressure solenoid valve
: MI Code No. 0745
AT-74

NOTE:
the next test.
SAT651J
With CONSULT-II
2) Depress accelerator pedal completely and wait at least 5 sec-
onds.
AT-77.
With GST
SAT654J
AT-75
Wiring Diagram — AT — LPSV
Wiring Diagram — AT — LPSV NCAT0209
TCM
(TRANSMISSION
AT-LPSV-01
CONTROL
MODULE)
PL DUTY PL DUTY
SOL (DR) SOL M48
2 1
P/B OR/L
P/B OR/L : Detectable line for DTC

M53
20 22 : Non-detectable line for DTC
F102
P/B OR/L
P/B
2
DROPPING
RESISTOR
F86
OR/L
OR/L
8
CONTROL VALVE
(LINE PRESSURE
SOLENOID VALVE)
F71
5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
1 2 F86 F71 F102
10 9 8 7 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24
GY G W
1 2 3 4 5 6 7 8 9
M48
10 11 12 13 14 15 16 17 18
W
19 20 21 22 23 24
YAT150
AT-76
1 CHECK GROUND CIRCUIT

3. Check resistance between terminal 8 and ground.
Resistance:
2.5 - 5Ω
OK or NG
OK © GO TO 2.

+ Line pressure solenoid valve
+ Harness of terminal cord assembly for short or open

3. Check resistance between terminal 8 and TCM harness connector terminal 2.
Resistance:
11.2 - 12.8Ω
OK or NG
OK © GO TO 3.

+ Dropping resistor
+ Harness for short or open between TCM terminal 2 and terminal cord assembly
(Main harness)

2. Check continuity between terminal 8 and TCM harness connector terminal 1.
OK or NG
OK © GO TO 4.
4 CHECK DTC
OK or NG

nector.
AT-77

LINE PRESSURE SOLENOID VALVE NCAT0063S01
+ For removal, refer to AT-115.
To line pressure
solenoid valve Resistance
Solenoid valve Terminal No.
(Approx.)
Ground of line
Line pressure
8 pressure solenoid 2.5 - 5Ω
solenoid valve
valve
SAT686J
Operation Check NCAT0063S0102

+ Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground of line
pressure solenoid valve.
To line pressure
solenoid valve
SAT687J
DROPPING RESISTOR NCAT0063S02

Resistance:
11.2 - 12.8Ω
SAT444J
AT-78
DTC P1705 THROTTLE POSITION SENSOR
Description
Throttle position
sensor and throttle + Throttle position sensor
position switch
The throttle position sensor detects the throttle valve position
and sends a signal to the TCM.
+ Throttle position switch
Consists of a wide open throttle position switch and a closed
throttle position switch.
The wide open throttle position switch sends a signal to the
TCM when the throttle valve is open at least 1/2 of the full
throttle position. The closed throttle position switch sends a
SAT413J signal to the TCM when the throttle valve is fully closed.
MODE NCAT0070S01
Fully-closed throttle Approximately 0.5V

Throttle position sensor
Fully-open throttle Approximately 4V

Terminal Judgement
No. standard
Closed throttle When releasing accelerator pedal

Battery voltage
position switch after warming up engine.
16 Y
(in throttle position When depressing accelerator pedal
switch) Approx. 0V
When depressing accelerator pedal

Wide open throttle more than half-way after warming Battery voltage
position switch up engine.
17 LG
(in throttle position
switch) When releasing accelerator pedal
Approx. 0V

Throttle position 4.5 - 5.5V
‘‘ON’’.
32 G sensor
(Power source) When turning ignition switch to
Approx. 0V
‘‘OFF’’.
Fully-closed
throttle:
When depressing accelerator pedal Approximately
Throttle position slowly after warming up engine. 0.3V
41 GY
sensor (Voltage rises gradually in Fully-open
response to throttle position.) throttle:
Approximately
3V
Ground
42 B (Throttle position — —
sensor)
AT-79
: TP SEN/CIRC A/T
TCM receives an excessively low or high (The sensor circuit is open or shorted.)
: P1705
voltage from the sensor. + Throttle position sensor
+ Throttle position switch
: MI Code No. 1705

CAUTION:
NOTE:
the next test.
With CONSULT-II
2) Check the following.
Acceleratr pedal
THRTL POS SEN CLOSED THL/SW W/O THRL/P·SW
condition
Fully released Less than 0.5V ON OFF
Partially
0.5 - 1.9V OFF OFF
SAT577J depressed
Fully depressed 1.9 - 4.0V OFF ON
If the check result is NG, go to ‘‘DIAGNOSTIC PROCEDURE’’,

AT-82.
If the check result is OK, go to following step.
5 consecutive seconds. Then release accelerator pedal com-
pletely.
SAT654J VHCL SPEED SE: 10 km/h (6 MPH) or more
THRTL POSI SEN: Approximately 3V or less
AT-82.
With GST
AT-80
Wiring Diagram — AT — TPS
Wiring Diagram — AT — TPS NCAT0212

To ECCS relay
AT-TPS-01
G/W
5
THROTTLE : Non-detectable line for DTC
WIDE POSITION
OPEN OTHER SWITCH
F79
OTHER CLOSED
4 6
LG Y
THROTTLE
POSITION ECM
SWITCH
F101
F16
1 2 3 58 92 111 71
G Y B B Y G GY
G/W LG Y G B GY B
F114 F102 F114 F102 F114
13 4 3 5 7 6 8
M80 M53 M80 M53 M80
G/W LG Y G B GY B
G/W G/W LG Y G B GY B B
B B B
10 19 17 16 32 42 41 25 48
TCM
VIGN VIGN FULL IDLE SENS SENS TS GND GND (TRANSMISSION
SW SW POWER GND IN CONTROL
MODULE)
M48 , M78 F15 F18
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6
1 2 3 F16 4 5 6 F79 F102 F114
11 12 13 14 15 16 17 18 19 20 21 22 23 24 7 8 9 10 11 12 13 14 15 16
BR GY W W
1 2 3 4 5 6 7 8 9 25 26 27 28 29 30 31 32 33
M48 M78
10 11 12 13 14 15 16 17 18 34 35 36 37 38 39 40 41 42
W GY
19 20 21 22 23 24 43 44 45 46 47 48
101 102 1 2 3 4 5 6 7 8 9 10 58 59 60 61 62 63 64 65 66 67 109 110

103 104 11 12 13 14 15 16 17 18 19 39 40 41 42 43 44 45 46 47 48 68 69 70 71 72 73 74 75 76 111 112
F101
105 106 20 21 22 23 24 25 26 27 28 29 49 50 51 52 53 54 55 56 57 77 78 79 80 81 82 83 84 85 86 113 114
GY YAT151
107 108 30 31 32 33 34 35 36 37 38 87 88 89 90 91 92 93 94 95 115 116
AT-81
1 CHECK DTC WITH ECM

Perform diagnostic test mode II (self-diagnostic results) for engine control.
Refer to EC section [‘‘Malfunction Indicator (MI)’’, ‘‘ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION’’].
OK or NG
NG © Check throttle position sensor circuit for engine control. Refer to EC section (‘‘DTC
P0120 THROTTLE POSITION SENSOR’’).
With CONSULT-II
3. Read out the value of ‘‘THRTL POS SEN’’.
Voltage:
Fully-closed throttle:
Approximately 0.5V
Fully-open throttle:
Approximately 4V
OK or NG
OK © GO TO 4.
NG © Check harness for short or open between ECM and TCM regarding throttle position
sensor circuit. (Main harness)
3 CHECK INPUT SIGNAL (Without CONSULT-II)
Without CONSULT-II
2. Check voltage between TCM terminals 41 and 42 while accelerator pedal is depressed slowly.
Voltage:
Fully-closed throttle valve:
Approximately 0.5V
Fully-open throttle valve:
Approximately 4V
(Voltage rises gradually in response to throttle position)
SAT453J
OK or NG
OK © GO TO 5.
NG © Check harness for short or open between ECM and TCM regarding throttle position
sensor circuit. (Main harness)
AT-82
4 CHECK THROTTLE POSITION SWITCH CIRCUIT (With CONSULT-II)

With CONSULT-II
3. Read out ‘‘CLOSED THL/SW’’ and ‘‘W/O THRL/P-SW’’ depressing and releasing accelerator pedal.
Check the signal of throttle position switch is indicated properly.
Accelerator pedal Data monitor

condition CLOSED THL/SW W/O THRL/P-SW
Released ON OFF
Fully depressed OFF ON
MTLB0011
OK or NG
OK © GO TO 6.
+ Throttle position switch — Refer to ‘‘Components Inspection’’, AT-85.
+ Harness for short or open between ignition switch and throttle position switch (Main
harness)
+ Harness for short or open between throttle position switch and TCM (Main harness)
AT-83
5 CHECK THROTTLE POSITION SWITCH CIRCUIT (Without CONSULT-II)

Without CONSULT-II
2. Check voltage between TCM terminals 16, 17 and ground while depressing, and releasing accelerator pedal slowly. (After warming up
engine)
Accelerator pedal Voltage
condition Terminal No. 16 Terminal No. 17
Released Battery voltage 1V or less
Fully depressed 1V or less Battery voltage
MTBL0137
SAT454J
OK or NG
OK © GO TO 6.
harness)
6 CHECK DTC
OK or NG

nector.
AT-84

THROTTLE POSITION SWITCH NCAT0072S01
Closed Throttle Position Switch (Idle position) NCAT0072S0101
Throttle position switch
harness connector
+ Check continuity between terminals 5 and 6.
Accelerator pedal condition Continuity
Released Yes
Depressed No
SAT688J
+ To adjust closed throttle position switch, refer to EC section
(‘‘Basic Inspection’’, ‘‘TROUBLE DIAGNOSIS — Basic Inspec-
tion’’).
Wide Open Throttle Position Switch NCAT0072S0102

+ Check continuity between terminals 5 and 4.
Throttle position switch Accelerator pedal condition Continuity

harness connector
Released No
Depressed Yes
SAT689J
AT-85
DTC P1777 STEP MOTOR — CIRCUIT
Description
+ The step motor is ON/OFF of 4 aspects changes according to
the signal from TCM.
As a result, the flow of line pressure to primary pulley is
changed and pulley ratio is controlled.

MODE NCAT0224S01
The vehicle runs a safe condition and

Step motor ON/OFF
press/depress accelerator pedal.

Terminal Judgement
No. standard
11 PU 30.0 msec
12 L/W by using the pulse width measurement function (Hi level) of CON- 10.0 msec
Step motor SULT-II.
20 L/Y + CONSULT-II cable connect to data link connector. 30.0 msec
21 P/L 10.0 msec
: STEP MOTOR/CIRC
When in operating step motor ON and + Harness or connectors
OFF, there is no proper change in the (The step motor circuit is open or
: P1777
voltage of the terminal TCM which corre- shorted.)
sponds to it. + Step motor
: MI Code No. 1777
AT-86

CAUTION:
tachometer.
NOTE:
SAT651J
the next test.
With CONSULT-II
2) Drive vehicle for at least 5 consecutive seconds.
AT-89.
With GST
SAT654J Follow the procedure ‘‘With CONSULT-II’’.
AT-87
Wiring Diagram — AT — STM
Wiring Diagram — AT — STM NCAT0225
TCM
(TRANSMISSION
AT-STM-01
CONTROL MODULE)
S/M-A S/M-B S/M-C S/M-D M48

11 12 20 21 : Detectable line for DTC
PU L/W L/Y P/L
PU L/W L/Y P/L

M53
2 1 24 23
F102
PU L/W L/Y P/L
PU L/W L/Y P/L
2 3 4 5
M CONTROL
VALVE
(STEP MOTOR)
F71
5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
F71 F102
10 9 8 7 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24
B W
1 2 3 4 5 6 7 8 9
M48
10 11 12 13 14 15 16 17 18
W
19 20 21 22 23 24
YAT152
AT-88

2. Check ‘‘SELF-DIAGNOSIS’’ with CONSULT-II.
3. If ‘‘CVT SAFE FUNCTION’’ activate, refer to ‘‘CVT SAFE FUNCTION’’ AT-99.
6. Check continuity between terminal 2, 3, 4, 5 and TCM harness connector terminal 11, 12, 20, 21.
Step motor connector
SAT655J
OK or NG
OK © GO TO 2.
2 CHECK DTC
OK or NG

nector.
AT-89

STEP MOTOR NCAT0227S01
CVT fluid pressure sensor connector
+ Check resistance between terminals.
Control valve Terminal No. Resistance (Approx.)
2 and 3
28Ω
4 and 5
SAT690J 2 and ground
Step motor
3 and ground
14Ω
4 and ground
5 and ground
AT-90
DTC P1778 STEP MOTOR — FUNCTION
Description
+ The step motor is ON/OFF of 4 aspects changes according to
the signal from TCM.
As a result, the flow of line pressure to primary pulley is
changed and pulley ratio is controlled.
+ This diagnosis item detects when electrical system is OK but,
mechanical system is NG.
+ This diagnosis item detects when the state that the changing
the speed mechanism in unit does not operate normally.

MODE NCAT0228S01
It is monitoring whether ‘‘CVT RATIO: 2.32 - 0.47’’ changes simi-
larly to ‘‘PLY CONT STEP: 3 - 200’’ by DATA MONITOR mode.
: STEP MOTOR/FNCTN
When not changing the speed according

: P1778 + Step motor
to the instruction of TCM.
: MI Code No. 1778

CAUTION:
tachometer.
+ Before start ‘‘DIAGNOSTIC TROUBLE CODE (DTC) CON-
FIRMATION PROCEDURE’’, confirm ‘‘Hi’’ or ‘‘Mid’’ or
‘‘Low’’ fixation by ‘‘I/P PULLY SPD’’ and ‘‘VHCL SPEED
SE’’ on ‘‘DATA MONITOR MODE’’.
SAT651J
+ If hi-geared fixation, go to diagnostic procedure soon.
NOTE:
the next test.
With CONSULT-II
SAT577J
AT-91

3) Select ‘‘ENGINE’’ mode for ‘‘ENGINE’’ with CONSULT-II.
TEST START FROM 0 km/h (0 MPH)
SAT654J CONSTANT ACCELERATION: Keep 30 sec or more
AT-93.
With GST
AT-92
1 CHECK STEP MOTOR

+ It is monitoring whether ‘‘CVT ratio: 2.32 - 0.47’’ changes similarly to ‘‘PLY CONT STEP: -3 - 200’’ by DATA MONITOR mode.
+ If no CONSULT-II, inspect the engine speed (rise and descend) about vehicle speed and throttle opening angle, and check shift
change.
OK or NG
NG © Replace CVT assembly.
AT-93
DTC P1791 CVT FLUID PRESSURE SENSOR
Description
+ The CVT fluid pressure sensor detects line pressure of CVT,
and sends TCM the signal.

MODE NCAT0232S01
Throttle valve fully closed (PL Duty: 4%)

Approx. 1.0 V
↓
CVT fluid pressure sensor ↓
Throttle valve fully depressed
Approx. 4.0 V
(PL Duty: 94%)

Terminal Judgement
No. standard
When engine runs at idle speed. Approx. 1.0 V

37 W/G
When engine runs at stall speed. Approx. 4.0V
CVT fluid pressure

sensor
42 B — —
46 P/L — 4.5 - 5.5 V
: LINE PRESS SEN

TCM receives an excessively low or high
voltage from the step motor.
+ CVT fluid pressure sensor
: MI Code No. 1791
AT-94

CAUTION:
tachometer.
NOTE:
SAT651J
the next test.
With CONSULT-II
SAT577J
SULT-II.
THRTL POS SEN: 1.3V
If the check result is NG, go to ‘‘Diagnostic Procedure’’, AT-97.
With GST
SAT654J Follow the procedure ‘‘With CONSULT-II’’.
AT-95
Wiring Diagram — AT — FPS
Wiring Diagram — AT — FPS NCAT0233
CONTROL VALVE
(CUT FLUID
PRESSURE
AT-FPS-01
SENSOR) : Detectable line for DTC
F71
10 1 6
P W/G B
P W/G B
F102 F114
19 18 7
M53 M80
P W/G B
P W/G B B
46 37 42 58
FPS FPS SENS TCM GND-A
POWER GND (TRANSMISSION ECM
CONTROL MODULE)
F101
M78
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 5 4 3 2 1 F71
F114 F102
7 8 9 10 11 12 13 14 15 16 11 12 13 14 15 16 17 18 19 20 21 22 23 24 10 9 8 7 6 B
W W
25 26 27 28 29 30 31 32 33
M78
34 35 36 37 38 39 40 41 42
GY
43 44 45 46 47 48
101 102 1 2 3 4 5 6 7 8 9 10 58 59 60 61 62 63 64 65 66 67 109 110

103 104 11 12 13 14 15 16 17 18 19 39 40 41 42 43 44 45 46 47 48 68 69 70 71 72 73 74 75 76 111 112
F101
105 106 20 21 22 23 24 25 26 27 28 29 49 50 51 52 53 54 55 56 57 77 78 79 80 81 82 83 84 85 86 113 114
GY
107 108 30 31 32 33 34 35 36 37 38 87 88 89 90 91 92 93 94 95 115 116
YAT154
AT-96
1 CHECK PRESSURE SENSOR

OK or NG
NG © Repair or replace pressure sensor.
With CONSULT-II
1. Start engine.
2. Select ‘‘ECU Input Item Parameter List’’ in ‘‘DATA MONITOR’’ mode for ‘‘CVT’’ with CONSULT-II.
3. Read out the value of ‘‘LINE PRES SEN’’ while driving.
+ Throttle valve fully closed (PL Duty: 4%): Approx. 1.0V
+ Throttle valve fully depressed (PL Duty: 94%): Approx. 4.0V
OK or NG
OK © GO TO 4.

+ Harness for short or open between TCM, ECM and CVT fluid pressure sensor (Main
harness)
3 CHECK INPUT SIGNAL (Without CONSULT-II)
Without CONSULT-II
OK or NG
OK © GO TO 4.

+ Harness for short or open between TCM, ECM and CVT fluid pressure sensor (Main
harness).
4 CHECK DTC
OK or NG

nector.
AT-97

CVT FLUID PRESSURE SENSOR NCAT0235S01
+ Start engine.
CVT fluid pressure sensor connector
+ Check voltage between terminals 1 and 6, 6 and 10.
Terminal No. Voltage
1 6 Approx. 0.5 - 4.5V
6 10 Approx. 4.5 - 5.5V

SAT691J
AT-98
CVT SAFE FUNCTION
Description
Description
‘‘CVT SAFE FUNCTION’’ is function to protect CVT.
ON BOARD DIAGNOSIS LOGIC
: CVT SAFE FUNCTION

TCM is malfunctioning TCM
: 10th judgement flicker

PROCEDURE
With CONSULT-II
for CVT with CONSULT-II.
2) Start engine.
3) Run engine for at least 2 seconds at idle speed.
Without CONSULT-II
SAT651J
1) Start engine.
2) Perform self-diagnosis. Refer to SELF-DIAGNOSTIC PROCE-
DURE (Without CONSULT-II), AT-25.
SAT577J
Light
Shade
SAT455FA
AT-99
CVT SAFE FUNCTION
1. Turn ignition switch to ‘‘ON’’ and select ‘‘SELF DIAG RESULTS’’ mode for CVT with CONSULT-II.
2. Touch ‘‘ERASE’’.
Perform ‘‘DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE’’. See previous page.
Is the ‘‘CVT SAFE FUNCTION’’ displayed again?
YES © Replace TCM
NO © INSPECTION END
AT-100
CONTROL UNIT (RAM), CONTROL UNIT (ROM)
Description
The TCM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the CVT.
SAT574J
: CONTROL UNIT (RAM)

TCM memory (RAM) or (ROM) is mal-
TCM
functioning.
: CONTROL UNIT (ROM)

NOTE:
the next test.
With CONSULT-II
SAT651J for CVT with CONSULT-II.
2) Start engine.
SAT577J
AT-101
CONTROL UNIT (RAM), CONTROL UNIT (ROM)
Diagnostic Procedure =NCAT0240
1 CHECK DTC
With CONSULT-II
1. Turn ignition switch ‘‘ON’’ and select ‘‘SELF DIAG RESULTS’’ mode for CVT with CONSULT-II.
PERFORM DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE.
See previous page.
Is the ‘‘CONTROL UNIT (RAM) or CONTROL UNIT (ROM)’’ displayed again?
Yes © Replace TCM.
No © INSPECTION END
AT-102
CONTROL UNIT (EEPROM)
Description
The TCM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the CVT.
SAT574J
TCM memory (EEPROM) is malfunction-

: CONT UNIT (EEPROM) TCM
ing.

NOTE:
the next test.
With CONSULT-II
SAT651J for CVT with CONSULT-II.
2) Start engine.
SAT577J
AT-103
CONTROL UNIT (EEPROM)
Diagnostic Procedure =NCAT0242
1 CHECK DTC
With CONSULT-II
1. Turn ignition switch ‘‘ON’’ and select ‘‘SELF DIAG RESULTS’’ mode for CVT with CONSULT-II.
2. Move selector lever to ‘‘R’’ position.
3. Depress accelerator pedal (Full throttle position).
5. Turn ignition switch ‘‘OFF’’ position for 10 seconds.
PERFORM DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PROCEDURE.
See previous page.
Is the ‘‘CONT UNIT (EEPROM)’’ displayed again?
Yes © Replace TCM.
No © INSPECTION END
AT-104
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
PNP Switch, Stop Lamp Switch and Throttle Position Switch
PNP Switch, Stop Lamp Switch and Throttle

Position Switch NAAT0204
SYMPTOM:
CVT or SPORT indicator lamp does not come on in TCM self-
diagnostic procedure even the lamp circuit is good.
DESCRIPTION NAT0204S01
+ PNP switch
+ The PNP switch assemble includes a transmission range
switch. The transmission range switch detects the selector
position and sends a signal to the TCM.
+ Stop lamp switch
Detects the stop lamp switch position (ON or OFF) and sends
a signal to the TCM
+ Throttle position switch.
Consists of a wide open throttle position switch and a closed
throttle position switch.
The wide open throttle position switch sends a signal to the
TCM when the throttle valve is open at least 1/2 of the full
throttle position. The closed throttle position switch sends a
signal to the TCM when the throttle valve is fully closed.
AT-105
PNP Switch, Stop Lamp Switch and Throttle Position Switch (Cont’d)

With CONSULT-II
SAT651J
3. Read out ‘‘P/N’’, ‘‘R’’, ‘‘D’’ and ‘‘L’’ position switches moving selector lever to each position.
Check the signal of the selector lever position is indicated properly.
OK or NG
OK © GO TO 3.

+ PNP switch
2 CHECK PNP SWITCH CIRCUIT (Without CONSULT-II)

With CONSULT-II
2. Check voltage between TCM terminals 27, 34, 35, 36 and ground while moving selector lever through each position.
Voltage:
B: Battery voltage
0: 0V
Lever Terminal No.

position 36 35 34 27
P,N B 0 0 0
R 0 B 0 0
D 0 0 B 0
L 0 0 0 B
MTBL0312
OK or NG
OK © GO TO 3.

+ PNP switch
AT-106

With CONSULT-II
SAT651J
3. Read out ‘‘BRAKE SW’’ moving brake pedal to each position.
Check the signal of the brake pedal is indicated properly.
OK or NG
OK © GO TO 5.

+ Harness for short or open between fuse block and PNP switch harness terminal 3
+ Fuse
+ Ignition switch (Refer to EL section.)
4 CHECK STOP LAMP SWITCH CIRCUIT (Without CONSULT-II)

2. Check voltage between stop lamp switch harness terminal 1 and ground. Refer to ‘‘Wiring Diagram — CVT — MAIN’’, AT-45.
Stop lamp switch

LHD models
RHD models
SAT733J
Does battery voltage exist?
OK © GO TO 5.

+ Harness for short or open between battery and stop lamp switch harness terminal 1
+ Fuse
+ Ignition switch (Refer to EL section.)
AT-107
5 CHECK THROTTLE POSITION SWITCH CIRCUIT (With CONSULT-II)

With CONSULT-II
3. Read out ‘‘CLOSED THL/SW’’ and ‘‘W/O THRL/P-SW’’ depressing and releasing accelerator pedal.
Check the signal of throttle position switch is indicated properly.
Accelerator pedal Data monitor

condition CLOSED THL/SW W/O THRL/P-SW
Released ON OFF
Fully depressed OFF ON
MTLB0011
OK or NG
OK © GO TO 7.

harness)
AT-108
6 CHECK THROTTLE POSITION SWITCH CIRCUIT (Without CONSULT-II)

Without CONSULT-II
2. Check voltage between TCM terminals 16, 17 and ground while depressing, and releasing accelerator pedal slowly. (After warming up
engine)
Accelerator pedal Voltage

condition Terminal No. 16 Terminal No. 17
Released Battery voltage 1V or less
Fully depressed 1V or less Battery voltage
MTBL0137
SAT454J
OK or NG
OK © GO TO 7.

harness)
7 CHECK DTC
OK or NG

nector.
AT-109
Wiring Diagram — AT — NONDTC
Wiring Diagram — AT — NONDTC NCAT0237
IGNITION SWITCH
BATTERY ON or START
Refer to TCM
FUSE EL-POWER. (TRANSMISSION
BLOCK CONTROL MODULE)
(J/B)
Hyper CVT models
Hyper CVT M6 models
CVT warning lamp
COMBINATION
UNIFIED METER CONTROL UNIT METER
INDICATOR
CONTROL
UNIT

FUSE BLOCK - Junction Box (J/B)
YAT155
AT-110
Wiring Diagram — AT — NONDTC (Cont’d)
INDICATOR
CONTROL
UNIT
TCM
(TRANSMISSION
CONTROL
MODULE)
Hyper CVT models
Hyper CVT M6 models
To EL-ILL
MANUAL AUTO-
MODE MATIC
MODE
CONTROL CONTROL
DEVICE DEVICE
OFF ON
ILLUMI-
NATION SPORT ILLUMI-
SHIFT SHIFT MANUAL NATION
DOWN LAMP MODE
UP MODE LAMP
SWITCH SWITCH
SWITCH SWITCH
YAT156
AT-111
Wiring Diagram — AT — NONDTC (Cont’d)
DATA LINK
CONNECTOR AT-NONDTC-03
M59
4 5
G/B GY/L Detectable line for DTC
ABS
CONTROL
UNIT
E78
3 22 25
SB BR/Y BR/Y
E125
11 16
M70
G/B GY/L SB BR/Y
30 31 18 23
CONSULT DATA CONSULT DATA ABS TCM
IN (RX) OUT (TX) (TRANSMISSION
CONTROL MODULE)
M48 , M78
15 5 6 7 9 8
PU/Y W/L W/PU R/W LG/B L/R
M53 M80
10 9 8 7 10 9
F102 F114
91 54 55 10 56 19
ECM
F101

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10
M59 F102 E78 ELECTRICAL UNITS
9 10 11 12 13 14 15 16 11 12 13 14 15 16 17 18 19 20 21 22 23 24
W W
1 2 3 4 5 6 7 8 9 25 26 27 28 29 30 31 32 33
1 2 3 4 5 6 1 2 3 4 5 6 7 M48 M78
F114 E125 10 11 12 13 14 15 16 17 18 34 35 36 37 38 39 40 41 42
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 W GY
W BR 19 20 21 22 23 24 43 44 45 46 47 48
101 102 1 2 3 4 5 6 7 8 9 10 58 59 60 61 62 63 64 65 66 67 109 110

103 104 11 12 13 14 15 16 17 18 19 39 40 41 42 43 44 45 46 47 48 68 69 70 71 72 73 74 75 76 111 112
F101
105 106 20 21 22 23 24 25 26 27 28 29 49 50 51 52 53 54 55 56 57 77 78 79 80 81 82 83 84 85 86 113 114
GY
107 108 30 31 32 33 34 35 36 37 38 87 88 89 90 91 92 93 94 95 115 116 YAT157
AT-112
ON-VEHICLE SERVICE
Control Cable Adjustment
Control cable Control Cable Adjustment NCAT0111

Move selector lever from the ‘‘P’’ position to the ‘‘L’’ position. You
Lock nut should be able to feel the detents in each position. If the detents
cannot be felt or if the pointer indicating the position is improperly
aligned, the control cable needs adjustment.
1. Place selector lever in ‘‘P’’ position.
2. Loosen control cable lock nut and place manual shaft in ‘‘P’’
position.
Manual shaft
CAUTION:
Turn wheels more than 1/4 rotations and apply the park lock.
SAT658J
3. Tighten control cable lock nut.
: 12 - 14 N·m (1.2 - 1.5 kg-m, 9 - 10 ft-lb)
4. Move selector lever from ‘‘P’’ to ‘‘L’’ position again. Make sure
that selector lever moves smoothly.
5. Apply grease to contacting areas of selector lever and control
cable. Install any part removed.
Pin
Park/Neutral Position (PNP) Switch Adjustment NCAT0112
PNP switch 1. Remove control cable end from manual shaft.
2. Set manual shaft in ‘‘N’’ position.
3. Loosen PNP switch fixing bolts.
Manual shaft
(N range) SAT659J
4. Use a 4 mm (0.157 in) pin for this adjustment.

a. Insert the pin straight into the manual shaft adjustment hole.
b. Rotate PNP switch until the pin can also be inserted straight
into hole in PNP switch.
5. Tighten PNP switch fixing bolts.
: 4.9 - 6.8 N·m (0.5 - 0.7 kg-m, 44 - 60 in-lb)
6. Remove pin from adjustment hole after adjusting PNP switch.
8. Adjust control cable. Refer to ‘‘Control Cable Adjustment’’.
9. Check continuity of PNP switch. Refer to AT-53.
Differential Side Oil Seal Replacement NCAT0113

1. Remove drive shaft assemblies. Refer to FA section (‘‘Drive
Shaft’’, ‘‘FRONT AXLE’’).
2. Remove oil seals.
Oil seal
SAT660J
AT-113
ON-VEHICLE SERVICE
Differential Side Oil Seal Replacement (Cont’d)
3. Install oil seals.

+ Apply CVT fluid to oil seal surface before installing.
+ Install oil seals so that dimensions ‘‘A’’ and ‘‘B’’ are within
specifications.
Unit: mm (in)
A B
5.5 - 6.5 (0.217 - 0.256) −0.5 to 0.5 (−0.020 to 0.020)
Left side Right side

SAT661J 4. Reinstall any part removed.
AT-114
REMOVAL AND INSTALLATION
Removal
Removal NCAT0115
CAUTION:
Before separating transaxle from engine, remove the crank-
shaft position sensor (OBD) from transaxle. Be careful not to
damage sensor.
1. Remove battery and bracket.
2. Remove air duct between throttle body and air cleaner.
3. Disconnect control valve harness connector, PNP switch har-
ness connector, secondary speed sensor harness connector,
SAT664J
dropping resistor harness connector, primary speed sensor
harness connector and body earth harness connector.
4. Remove crankshaft position sensor (OBD) from transaxle.
5. Drain CVT fluid from transaxle.
6. Disconnect control cable from transaxle.
7. Remove exhaust front tube. Refer to FE section (‘‘EXHAUST
SYSTEM’’).
8. Remove drive shafts. Refer to FA section (‘‘Drive Shaft’’,
‘‘FRONT AXLE’’).
9. Disconnect oil cooler hoses.
10. Remove starter motor from transaxle.
Tighten bolts to specified torque.
: 41 - 52 N·m (4.2 - 5.3 kg-m, 30 - 38 ft-lb)
11. Support transaxle with a jack.
12. Remove center member.
+ Tighten center member fixing bolts to specified torque, Refer
to EM section (‘‘ENGINE REMOVAL’’).
13. Remove rear plate cover.
14. Remove torque converter bolts.
Rotate crankshaft to gain access to securing bolts.
15. Support engine with a jack.
16. Remove transaxle mount bolt. Refer to EM section (‘‘ENGINE
REMOVAL’’).
17. Remove oil cooler tube (outlet side).
18. Remove transaxle.
Inspection NCAT0236
+ When connecting torque converter to transaxle, measure dis-
tance ‘‘A’’ to be certain that they are correctly assembled.
Distance ‘‘A’’:
15.9 mm (0.626 in) or more
SAT665J
AT-115
Installation
: Transaxle to engine Installation NCAT0116

: Engine to transaxle 1. Tighten bolts fixing transaxle.
Tightening torque Bolt length ‘‘!’’

Bolt No.
N·m (kg-m, ft-lb) mm (in)
1 70 - 79 (7.1 - 8.1, 51 - 59) 40 (1.57)
2 31 - 36 (3.1 - 3.7, 23 - 26) 35 (1.38)
3 31 - 36 (3.1 - 3.7, 23 - 26) 47 (1.85)

SAT666J 4 70 - 79 (7.1 - 8.1, 52 - 58) 65 (2.56)
2. Install torque converter to drive plate.

+ With converter installed, rotate crankshaft several turns to
check that transaxle rotates freely without binding.

4. Adjust control cable. Refer to AT-113.
5. Check continuity of PNP switch. Refer to AT-53.
6. Refill transaxle with CVT fluid and check fluid level.
7. Move selector lever through all positions to be sure that tran-
saxle operates correctly. With parking brake applied, idle
engine. A slight shock should be felt through the hand gripping
the selector each time the transaxle is shifted.
8. Perform road test. Refer to AT-36.
SAT638A
AT-116
Air Breather Hose
Air Breather Hose

SR20DE
Air duct
Clip
Air breather hose
Control cable
Engine harness
Air conditioner tube
Paint mark upside

More than 17 mm insert
Front
NAT312
CVT Fluid Cooler (Hyper CVT-M6)

SEC. 310
Radiator core support (lower)

Radiator Hose
4.5 - 5.7 (0.45 - 0.59)

Tube
Bumper retainer
Front
Radiator shroud
Hose
Upper bracket
Lower bracket Side member
CVT fluid hydraulic circuit
Tube
Radiator
CVT fluid cooler
Fluid cooler
4.5 - 5.7 (0.45 - 0.59) Hose

4.5 - 5.7 (0.45 - 0.59)
: N·m (kg-m)
NAT313
AT-117
Components
Components
SEC. 310v311v312v319
5.0 - 6.8 (0.5 - 0.7)

5.0 - 6.8 (0.5 - 0.7)
PNP SW
Fluid charging pipe Fluid level gauge
Dropping resistor
Secondary pulley speed sensor
5.0 - 6.8 (0.5 - 0.7) 4.5 - 5.7 (0.45 - 0.59)
O-ring Differential 5.0 - 6.8 (0.5 - 0.7)

Speedometer pinion oil seal
O-ring
O-ring Primary pulley
O-ring speed sensor
40 - 58 (4.0 - 6.0)
Differential
Copper washer
oil seal
4.5 - 5.7 (0.45 - 0.59)
Tube (outlet)
4.5 - 5.7 (0.45 - 0.59)

Oil pump
oil seal
Torque converter
Copper washer
Input shaft O-ring
40 - 58 (4.0 - 6.0)
CVT assy
Oil pan gasket
Oil pan installation bolt (18) Tube (inlet)
Gasket
6.9 - 8.8 (0.7 - 0.9)
Drain bolt
30 - 39 (3.0 - 4.0)
: N·m (kg-m) 4.5 - 5.7 (0.45 - 0.59)
Magnet
: CVT fluid NS-1
Oil pan
NAT311
AT-118
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
General Specifications NCAT0179
Engine SR20DE
Automatic transaxle model RE0F06A
Automatic transaxle assembly Model code number 8E007
D range Variable
Transaxle gear ratio Reverse 1.586
Final drive 5.473
Recommended fluid Nissan CVT fluid NS-1*1
Fluid capacity 8.1! (7-1/8 Imp qt)
*1: Refer to MA section (‘‘Fluids and Lubricants’’, ‘‘RECOMMENDED FLUIDS AND LUBRICANTS’’).
Any other fluid will damage the CVT.
Stall Revolution NCAT0181
Engine Stall revolution rpm
(SR20DE) 2,350 - 2,850
Line Pressure NCAT0182
2
Engine speed Line pressure MPa (kg/cm , psi)
rpm
R position D position L position
Idle 0.6 (6.1, 87)
Stall 4.1 (42, 595)
Removal and Installation NCAT0197

Unit: mm (in)
Distance between end of converter housing and torque converter 15.9 (0.626) or more
AT-119
SERVICE DATA AND SPECIFICATIONS (SDS)
Removal and Installation (Cont’d)
NOTE
AT-120

Automatic Transaxle: (H CVT)

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AUTOMATIC TRANSAXLE

Alphabetical & P No. Index for DTC NCAT0001

ATF TEMP SEN/CIRC 0710 P0710 AT-54

ENG SPEED SIG 0725 P0725 AT-66

LINE PRESSURE SEN 1791 P1791 AT-94

L/PRESS SOL/CIRC 0745 P0745 AT-74

PNP SW/CIRC 0705 P0705 AT-48

PRI SPEED SIG/CIRC 0715 P0715 AT-59

STEP MOTOR/CIRC 1777 P1777 AT-86

STEP MOTOR/FNCTN 1778 P1778 AT-91

TP SEN/CIRC A/T*3 1705 P1705 AT-79

TCC SOLENOID/CIRC 0740 P0740 AT-69

VEH SPD SEN/CIR A/T 0720 P0720 AT-62

P NO. INDEX FOR DTC =NCAT0001S02

P0705 0705 PNP SW/CIRC AT-48

P0710 0710 ATF TEMP SEN/CIRC AT-54

P0715 0715 PRI SPEED SIG/CIRC AT-59

P0720 0720 VEH SPD SEN/CIR AT AT-62

P0725 0725 ENG SPEED SIG AT-66

P0740 0740 TCC SOLENOID/CIRC AT-69

P0745 0745 L/PRESS SOL/CIRC AT-74

P1705 1705 TP SEN/CIRC A/T*3 AT-79

P1777 1777 STEP MOTOR/CIRC AT-86

P1778 1778 STEP MOTOR/FNCTN AT-91

P1791 1791 LINE PRESSURE SEN AT-94

Precautions for Supplemental Restraint System

+ When connecting or disconnecting pin connectors into or

+ Before replacing TCM, perform TCM input/output signal

+ After performing each TROUBLE DIAGNOSIS, perform

Service Notice or Precautions NCAT0004

Special Service Tools NCAT0006

ST2505S001 Measuring line pressure and governor pressure

KV31103000 Installing differential side oil seal

ST35325000 Installing differential side oil seal

CVT Electrical Parts Location NCAT0008

Front Indicator C/U

SPORT indicator lamp

CVT indicator lamp

Secondary speed sensor

Inside control valve

Fluid temperature sensor

Circuit Diagram NCAT0009

: Hyper CVT M6 models

: Hyper CVT models

DROPPING RESISTOR CVT FLUID

PRIMARY SPORT MODE

STOP LAMP SWITCH

Cross-sectional View — RE0F06A NCAT0011

Primary pulley Reverse brake Oil pump

Planet carrier Forward clutch

Internal gear Parking gear

Taper roller bearing

Speedometer drive gear

Control System =NCAT0014

CONTROL SYSTEM NCAT0014S02

Differential Belt and Forward and

Parking Oil pump

Engine speed sensor

TCM FUNCTION =NCAT0014S03