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SpaceX may be about to drastically cut the cost of launching stuff into orbit

spacex falcon 9 rocket booster landing thaicom8 may 2016 flickr 27349970361_56da6d98dd_k
SpaceX's first-stage booster of a Falcon 9 rocket landing on a drone ship in the ocean. SpaceX/Flickr (public domain)

SpaceX, the rocket company founded by tech mogul Elon Musk, is poised to make good on its promise to slash the cost of launching things into space.

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In December 2015, SpaceX did something no commercial aerospace company had done before: It launched a satellite into orbit aboard a Falcon 9 rocket, then safely landed the rocket's lower half, called a first-stage booster, on a launchpad.

Musk was ecstatic, and for good reason. Orbital rockets cost tens of millions or even hundreds of millions of dollars to build, but they're never recycled; they typically smash into the ocean and sink to the bottom.

While SpaceX has filled a large hangar with used rocket boosters over the past year, it has yet to show the boosters can be re-launched.

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But the feat now seems imminent.

As we first learned from a post by Eric Berger at Ars Technica, SpaceX could pull off its first-ever launch of a used booster as early as March 29. The rocket part will help ferry a new communications satellite into orbit — then go for a second touchdown.

"Will attempt a droneship landing [of the booster], too," John Taylor, SpaceX's director of communication, wrote in an email to Business Insider.

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spacex falcon 9 rocket used boosters first stages hangar cape canaveral florida flickr 27042449393_75d3cd0183_k
A hangar filling up with used Falcon 9 first-stage rocket boosters near launchpad 39A at Cape Canaveral, Florida. SpaceX/Flickr (public domain)

A satellite company called SES signed a contract for this launch in August 2016. However, SpaceX delayed that mission due to a launchpad explosion on September 1, 2016.

No one was hurt during the incident, which Musk said was "the most difficult and complex failure we have ever had". It took the company months to figure out what happened and allegedly fix the issue.

If the upcoming mission, called SES-10, goes as planned, it could mark the beginning of an era where SpaceX can reliably offer the lowest cost per pound to get stuff to and from low-Earth orbit and beyond.

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How deep will the discount be?

spacex crs8 launch
SpaceX/Flickr

Each Falcon 9 rocket launch costs a customer about $62 million. SpaceX spends nearly $37 million to build, fuel, and launch each rocket, for roughly a 40% margin, according to a Space News analysis.

In 2016, Gwynne Shotwell, the president and COO of SpaceX, said customers who launch on a used booster could get 30% off their launch bill.

spacex falcon heavy lift rocket illustration
SpaceX

That means SpaceX customers save about $18.6 million per launch (and SpaceX likely more) when a recycled Falcon 9 rocket booster is used instead of a new one.

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Those savings could further compound as SpaceX prepares to debut its gigantic Falcon Heavy rocket system, which will use three boosters — all of which can self-land, be fueled up, and launch again.

Each launch of a Falcon Heavy is projected to cost about $90 million, and should be powerful enough to send a crewed mission to the moon.

This post was updated with comments from SpaceX.

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