Oracle IoT Production

Monitoring Cloud Service

Overview

Nov 2017
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Connected Factory – Annual Manufacturing Report 2017

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Manufacturing is being disrupted with Industry 4.0
$1.2 - 3.7T
>30%
IoT benefit to
factories by 2025 $177B
% of companies 55%
already on
Industry 4.0 Expected Industry
journey 4.0 investment by
2020 in industrial % of companies
manufacturing expecting payback
period of 2 years
from Industry 4.0
Source: McKinsey; BCG; PWC
investments 4

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 Oracle IoT Production Monitoring App Deployments
Wheel and Tire Manufacturer Machinery and Auto Parts
• World’s largest manufacturer of off- Manufacturer
highway wheels. • Hong Kong based manufacturer,
• Operations in 17 countries, 44 specializes in machinery, plastic and
automotive parts manufacturing
locations of which 22 are
manufacturing plants. • IoT Production Monitoring Cloud to
• IoT Production Monitoring for real- monitor their plant in South China and
integrate it with Oracle e-Business
time monitoring of shop floor
Suite, ERP Cloud and CX Cloud.
Control and Humidification
Technology Manufacturer
• New continuous galvanizing line with • Manufacturer with a goal to increase
annual output capacity of 400,000 global market share and maintain
metric tons is being built in Mexico to leadership in delivery cycle time.
address automotive market. • IoT Production Monitoring Cloud with
• IoT Production Monitoring for real- integration to EBS for real-time
time shop floor monitoring, capacity delivery risk identification and
and performance anomaly detection. mitigation.

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Market in Spotlight: Oracle IoT Production Monitoring App
in Automotive Manufacturing Deployments
Drive Control and Engine Management
Automotive IoT Market will Products Manufacturer
grow from $16B in 2015 to • Engine management products leader
$83B in 2022 (CAGR 26.75%) with more than 60 factories; SKUs
include post market sales and service
parts.
• IoT Production Monitoring Cloud to
Continuous Operational monitor their plants for real-time
Engineering with Efficiency operations management.
Integrated Value Improvement, Cars, Buses, Construction Equipment
Chain for Shorter Reduced Factory Manufacturer
Time to Market Downtime • Large manufacturer with the goal to
achieve Smart Connected Factory
Real-time Product and benefits.
Process Tracking for • IoT Production Monitoring Cloud to
Improved Product predict failures based on real-time data
Delivery and Reduced as well as data from MES & other
legacy apps
Wastage

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PoC in Spotlight - Oracle IoT Production Monitoring App
Leading manufacturer of sensors and controls
used in utilities, power, automotive &
industrial markets
Challenges
• Delayed reaction to degradation in yield and quality
• Lots of time spent in root cause analysis
• Inconsistent productivity metrics across sites,
products
Solution Components
• Oracle IOT Production Monitoring for real-time
visibility of calibration machine metrics
• Analytics for predicting machine failures

Benefits
• Reduce production of bad parts by reacting in real-
time
• Measure and improve plant efficiency across sites
• Faster root cause analysis

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 Oracle IoT Cloud Manufacturing Deployments

• E-Factory initiative to improve • Real-time Monitoring of shop

productivity, quality and safety floor equipment
• Real time collection of metrics • Predict machine failures,
from production line identify potential scrap etc.
• Integration of factory data with IT • Integration with MES and ERP
systems

• Transform company from

shoot-and-ship job shop
• Real-time filtering and
• Integration with FANUC
processing of valve events
industrial robot to monitor
manufacturing cell cycle time • Proactive parts replacement
• Immediate realization of value • Integration with CRM and
@ $30/hour/line Service Ticketing system

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Business Problem
Delay in addressing production stoppages increases product cost
Gain Real-Time Visibility
• Transform from reactive to real-time factory
management with multi-factory to machine
level real-time customizable metrics tracking

Diagnose Production Anomalies

• Identify factory and machines that need
attention to avoid product delivery delays
• Benchmark best performing factory, machines
and product to identify improvement
measures

Act on Prescriptive Analytics to Reduce

Inefficiencies
• Identify bottlenecks real-time and act on
recommendations
• Learn predicted future performance and
machine failures. Proactively address to avoid
future production stoppages
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Key features/Capabilities
Real-Time Factory Operations Management | Predictive and Prescriptive Analytics
Connect and track real-time performance
• Connect to OPC-UA / historian / SCADA
systems and manufacturing execution
systems
• Built-in and customizable factory metrics

Compare and diagnose production stoppages

• Comparative and historical analytics of
factory, product and machine metrics
• Production line and routing views to
identify bottlenecks

Analyze and act on data driven decisions

• Out of the box anomaly detection to
identify statistical and pattern anomalies
• Advanced ML/DL/AI methods for
predicting future production performance

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Differentiation
Out of box application to achieve Industry 4.0 goals
Easy to configure and fully customizable app
for Factory Manager
• Built-in and configurable operational entities
• Out of box integration to factory operations and
supply chain systems

Action oriented insights from contextualized and

comprehensive ML/DL/AI
• Interactive UI to configure metrics for anomaly
detection and prediction
• Intuitive UX to showcase insights derived from
automatic execution of appropriate algorithms

Ready for AR/VR and business process actions

• Act on machine improvements via integrated
supply chain and scheduling systems
• Accelerate operator learning via AR/VR training

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 Business benefits of IoT Production Monitoring Cloud
Tracks factories to
deliver products per
production plan
Identifies the
equipment that
Identifies factory, needs service
product, machine that
needs immediate
attention Learns best
prescribed actions
Sarah Johnson Learns current and to service this Dan Smith
predicted machine machine Maintenance
Plant Supervisor
Detroit Plant health to improve Technician-II
factory uptime Electrical Systems
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Demo

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Gain Real Time Operational Visibility
Designed for factory manager and business user with responsive UI and multi dimensional search.

Navigate using the

map view, and drill
into a specific
factory/plant

Monitor real time

performance and
derive KPIs of
factory, product and
machines.
Gain Real Time Operational Visibility
Designed for factory manager and business user with responsive UI and multi dimensional search.

Deep dive into

production lines,
and machines to
gain operational
insights
Customize Metrics Specific to Factory Needs
Interactive and powerful expression builder to help Factory Manager define comprehensive metrics for tracking

Properties of
business entity
for use in metric
expression

Automatic generation plain

text description of metrics for
understanding
Identify Factory, Product, Machine for Improvement
Designed for factory manager and business user with responsive UI and multi dimensional search.

Compare KPIs
across factories,
products and
machines to
identify best and
worst performers.
Identify Factory, Product, Machine for Improvement
Designed for factory manager and business user with responsive UI and multi dimensional search.

Analyze KPIs
over time to
understand if the
sub-par
performance is
enduring.
Identify Factory, Product, Machine for Improvement
Designed for factory manager and business user with responsive UI and multi dimensional search.

Identify root cause Identify anomalies

of sub-par in machine
performance using performance and
deep dive on its effect on
specific KPIs and production
sensor data.
Understand Machine Health and Improve Machine Uptime
Designed for factory manager and business user with responsive UI and multi dimensional search.

Monitor machine
performance via
real time KPIs.
Reduce Inefficiencies and Improve Factory Operations
Designed for factory manager and business user with responsive UI and multi dimensional search.

Predict the future

state of
equipment,
identify
anomalies in
machine
performance and
its effect on
production.
Oracle IoT and SCM products deliver Industry 4.0 Benefits
Oracle IoT Cloud Applications Oracle SCM Cloud
+ Evaluate the impact of reactive & predictive events in
the context of the production plan, productions work
orders
Real Time Status, Machine Health,
Exceptions
MANUFACTURING CLOUD
Plant, Product, Work Center,
Work Order Definitions

+ Automate creation of maintenance work orders. Self

solve through bidirectional messaging to equipment
Oracle Machine Health Exceptions
MAINTENANCE CLOUD
Internet of Things Maintenance Work
Order Status
Production
Monitoring Cloud
+ Identify demand at risk due to anomalies and
predicted events to proactively avoid delivery delays
Real time KPI, Status,
Machine health, Exceptions SUPPLY PLANNING
Work Order, CLOUD
Resource Plan

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Getting Started with Oracle IoT Production Monitoring Cloud
1. Onboard machines with connectivity, 2. Download Oracle IoT 3. Launch Oracle IoT Production
factory data server from our partners Production Monitoring Monitoring Cloud to start
(OSIsoft, Matrikon) and manufacturing Cloud monitoring your production
data sources (SCM, MES systems) and machine health

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Pricing – Oracle IoT Production Monitoring Cloud

$ 350
Per User/Month
(Minimum 30 users)
Part #: B87348

1. No pre-requisites. Oracle IoT Cloud-Enterprise is bundled with this subscription

2. Minimum subscription term is 1 year
3. Sensor devices and gateways are not included and require separate purchase from
compatible device vendors

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An IoT Production Monitoring Customer Journey

Sarah manages multiple Acme Sarah gets IoT Production Sarah utilizes built-in Sarah uses comparative tab to
Factories. She uses MES to Monitoring Cloud. Using integration integration with SCM and MES determine production line,
track factory status but partners like OSIsoft and Matrikon, systems. Now, Sarah can product and machine that
struggles to learn production she can immediately import all of visualize real time production needs her immediate attention
delays before they occur the factory, product, machine data progress and machine health

Sarah, using historic KPI view, Sarah, with product routing Sarah learns about the machine’s A technician receives the service
further diagnoses the factory view, determines specific health from the sensor data and order and uses IoT Production
that is extremely behind machine that is a bottleneck. it’s predicted imminent failure. Monitoring Cloud to review
production plan She initiates maintenance action historical data for the machine and
via integrated service system quickly fixes the issue
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 Connected Worker Fleet Management Connected Car Digital Field Service
Smart Factory, Facilities Mgmt. Smart Service Utilities Asset Management
SI Partners

Asset Tracking Asset Monitoring, IIC Test Bed Fleet Management

Oracle IoT Cloud Smart Factory Remote Equipment Monitoring

Partner Ecosystem
Smart Logistics

Device OS & OPC UA Industrial Connectivity Building / Industrial

Device Lifecycle Management Connectivity

Industrial Gateways Industrial Gateways Industrial Gateways and Industrial Automation

Sensors

IoT OS & Device Management IoT Security Smart City Gateway Wireless Connectivity
Device and
Technology Partners

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IoT Production Monitoring Cloud – From Visibility to Action
1. Which factory performs best / worst? Which
1. What is the current status of factory floor? production line performs best / worst? Which machine
performs best / worst?
2. How many machines are reporting? How
many are down? How many are in use? 2. Which product is meeting or behind production plan?

3. How many products are produced by factory, 3. How is current status differ from historical
production line, product and machine? performance?

Visibility Analysis
1. Are there signals in sensor data that describe
machine’s current or future performance?
1. How to recover from production quantity
2. Are there signals in production line, factory deviation?
and product data that describe slower
2. How to address machine’s expected failure or
production rate?
factory’s expected future performance while
3. Are these signals indicative of future factory meeting production plan?
performance?
Insights Actions
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