Oxidation

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Thermal Oxidation

Growth mechanisms
Dry and wet oxidation
Deal Grove model
THERMAL OXIDATION
• Is a chemical process,
where Oxide is “grown” by
supplying an oxygen
source that reacts with the
silicon wafer at high
temperatures (usually
between 800°C to 1050°C)
to form SiO2 at the wafer
surface
Structure of SiO2
• A silicon surface has a high affinity for oxygen.
• Silicon will oxidize in air at room temperature.
• Once an oxide forms, silicon atoms must travel
through the oxide layer to react with the
oxygen present at the surface of the wafer, or
else oxygen molecules must travel through the
oxide to reach the silicon surface where a
reaction can occur.
• The diffusivity of Si in SiO2 is several orders of
magnitude smaller than the diffusivity of O2.
• As a result, the chemical reaction occurs at the
Si-SiO2 interface.
• The interface produced by thermal oxidation
has not seen the atmosphere. As a result , it is
relatively free of impurities.
• The amount of Si
consumed due to
the chemical
reaction is about
44% of the thickness
of the final oxide.
• At room temperature, neither the silicon nor the
oxygen molecules are sufficiently mobile to
diffuse through the native oxide.
• After a while, the reaction stops and the oxide
will not get much thicker than 25Å.
• For a sustained reaction to occur, the silicon wafer
must be heated in the presence of an oxidizing
ambient of O2 or H2O , producing oxide films
whose thicknesses range from 500Å – 100,000Å
The Chemical reactions describing thermal
oxidation of silicon in oxygen or water vapor
are given by

– Dry Oxidation
Si (solid) + O2 (gas) SiO2 (solid)

– Wet Oxidation
Si (solid) + 2H2O (gas) SiO2 (solid) + 2H2 (gas)
• During dry oxidation, the silicon wafer reacts with the
ambient oxygen, forming a layer of silicon dioxide on its
surface.

• In wet oxidation, hydrogen and oxygen gases are


introduced into a chamber where they react to form
water molecules.

• The water molecule is then made to enter the


reactor where they diffuse toward the wafers.

• The water molecules react with the silicon to produce


the oxide and another byproduct, i.e., hydrogen gas
Furnaces used for diffusion and thermal oxidation
at LAAS technological facility in Toulouse, France.
• Silicon wafers are oxidized in furnaces at
temperatures ranging from 800°C to 1050°C.
• The furnaces consist of a quartz tube in which
the wafers are placed on a carrier made of
quartz glass.
• The quartz glass has a very high melting point
(above 1500°C) providing a stable carrier for
high temperature processes.
• To prevent cracks and/or warping, the quartz
tube is heated slowly (e.g. +10°C per minute).
Individual heating zones provide optimal
tempering throughout the tube.
• Oxidation of silicon is necessary throughout the IC
fabrication process.
• SiO2 has several uses
1. To serve as a mask against implant or diffusion of
dopant into silicon
2. to provide surface passivation (shell against
corrosion by the environment)
3. To isolate one device from another (dielectric
isolation)
4. To act as a component in MOS structures
5. To provide electrical isolation of multi-level
metallization systems
Techniques for forming oxide layers
1. Thermal oxidation
2. Wet anodization
3. Chemical vapor deposition(CVD)
4. Plasma anodization
When the interface between the oxide and
the silicon requires a low-charge density
level, thermal oxidation is preferred.
Kinetics of Oxide Growth
Deal-Grove Model
• Bruce Deal and Andy Grove (of Fairchild
Semiconductor) developed a simple
kinetic mechanism/model for oxide growth
Deal-Grove Mechanism
• Three-step mechanism:
– Oxygen diffuses through the gas to the top of
the wafer
– Oxygen diffuses through the oxide that has
formed on the wafer to the Si interface
– Oxygen reacts with silicon to form SiO2
• • Limitations of the model
– 1D model (planar substrates)
– Not accurate for heavily doped silicon
– Not accurate for thin oxides, < 20 - 25 nm
Deal-Grove Model
Gate oxide and field oxide

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