Dustex Turkey - Power Industry 12-16-13

Specializing in the Power Industry
Contents
Dustex Corporation
Corporate Overview Locations
Why Dustex
Experience Uniqueness Technologies and Capabilities
Products
Fabric Filters Circulating Dry Scrubbers (CDS) Sorbent and Mercury Injection Systems
Dry Sorbent Injection Systems (DSI) Activated Carbon Injection Systems
Reference Projects
Experience the Dustex Advantage
Corporate Overview
In 1947, Dustex was founded in Buffalo, New York In 1984, Dustex was incorporated in North Carolina Privately-held company
Ownership active in management & project execution
Holds over 20 Air Pollution Control (APC) equipment patents

Split Module Fabrication Patent Pending for Floating Pan Top Door Design
Dustex Locations
Corporate Headquarters, Kennesaw, GA

Project Management, Engineering, CFD Modeling, Drafting, Procurement
Dustex Controls, Acworth, GA
Panel Fabrication
Module and Duct Work Fabrication Module, Duct Work, and Misc. Fabrication
Dustex Fabrication, Rocky Mount, NC Captive Fabrication Shop, Kingston, OH
Why Dustex? Experience

With over 280 years of combined experience in the Air Pollution Control Industry, Dustex personnel design, fabricate, install and commission Circulating Dry Scrubbers (CDS) Dry Sorbent Injection (DSI) Systems for acid gas control Activated Carbon Injection (ACI) systems for high efficiency mercury capture Fabric Filter Baghouse for particulate matter control Additionally, we have vast experience with nuisance collectors, cyclones and dust collection for product retrieval. Dustex personnel have experience and knowledge of applications and technologies gained through present involvement with Dustex plus involvement with many other air pollution control companies. Dustexs unique customer relationships and technical advantages differentiate us from others in the market. Dustex provides efficiency, innovation, & cost effective solutions to all of its customers.
Why Dustex? Uniqueness

Quality is first and foremost. Dustex prides itself on providing quality, in-house engineered products that we stand behind through and beyond the sales and installation phases. With over 20 patents in the APC Industry we provide: Modular designs Translates to ease of and shorter installation with reduced crane time on-site Quality welding in our wholly owned or approved supplier controlled shop environment Shop insulation and cladding of modules nearly eliminates the requirement for scaffolding on the baghouse during erection, resulting in large cost savings Reduction of overall project costs Top door design with integral cleaning manifold and blow pipes Elimination of warping and in-leakage due to cyclical thermal expansion Quick access to the tube sheet for maintenance and inspection No confined space entry requirements as compared to walk-in plenum Side entry plenum for flue gas distribution Commercial flexibility Dustex is a nimble company in an excellent financial position. We are able to arrive at mutually agreeable terms and resolve any concerns quickly and effectively with a focus on getting the job done to meet the customers needs, even the largest of customers!
Air Pollution Control Technologies

Fabric Filters Circulating Dry Scrubbers Dry Sorbent Injection Activated Carbon Injection Heat Exchangers Cartridge Collectors Nuisance Collectors 12 Module Pulse-Jet Dust Collector System Cyclones Selective Catalytic Reduction Selective Non-Catalytic Reduction
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Markets Served
Power / Steam Generation Cement Steel Iron Mining Chemical Petrochemical Glass
Proctor and Gamble Dry Fluid Bed Scrubber with Pulse-Jet Baghouse Model (4) 6134-15-16 for PC Fired Boiler 193326 Am/hr @ 160C
In-House Capabilities
Engineering
Mechanical, Electrical, Environmental, Chemical, Civil / Structural 3D CFD Modeling
Fabrication Installation & Commissioning Design-Build Project Management Controls & Automation Aftermarket Support
Fabrication Capabilities
Dustex Fabrication North Carolina
50,000 ft2 shop area
Captive Fabrication Shop Ohio Approved Fabrication Suppliers

Domestic International Ventor Makina
Dustex Fabrication Shop
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Dustex Fabrication, North Carolina
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Ventor Makina Fabrication, Turkey
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Fabric Filters
Pulse Jet
Intermediate Pressure, High Volume Particulate Matter Removal References up to 2,000,000 ACFM Process Temperatures up to 550F Bag Lengths up to 30 feet Side Inlet for Cross Flow Across Bags
Reverse Air
5, 8, and 12 Diameter Suction & Pressure Designs
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Fabric Filters Dustex Advantages

Design for Constructability
Split Module Fabrication (Patented Process)
Mating flange with alignment bolts More shop welds, less field welds
Shop Insulation & Cladding

Less work at elevation in the field
Advanced Inlet Designs

Long Bag Technology High Side Entry
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Hopper Entry Traditional Design

Developed for use with short bags (< 18 feet) Air flow up through bags inhibits cleaning and leads to reentrainment Can lead to abrasion problems and high pressure drop Used by some suppliers for long bag designs Limited to 4:1 A/C
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Hopper Entry CFD
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Side Entry Latest Technology

New technology for long bag design >24 Flow enters side of module and flows across bags Efficient on-line cleaning at high A/C ratios Reduces bag abrasion issues
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Side Entry Latest Technology
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Design for Operation
Side Entry Design
Gas flow across bags Minimization of hopper re-entrainment
CFD Modeling
Improved cleaning performance Reduced potential for bag abrasion
Performance
Meets government compliance requirements Reduced in-leakage due to Floating Pan Top Door and shop welded modules
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Design for Maintenance
Top Door Design
Ease of entry by integrating cleaning system with top door No confined space for ease of inspection and maintenance No warping or leakage due to floating pan (patented design)
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Circulating Dry Scrubbers

Multi-Pollutant Control
SO2, HCL, HF, Hg, Dioxins, Furans
SO2 Removal Efficiency

Higher than spray dryer systems Capable of 99% removal
Low Maintenance Costs

Less than Spray Dryer or Wet Scrubber No Moving Parts or Waste Water
In-House Engineering
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CDS Design Process Flow

Baghouse Reaction Tower Flue Gas with Entrained Reagent Clean Flue Gas
Reagent Silo
Air Slide Conveyor Water Fresh Reagent Recycled Reagent Process Gas
Spent Reagent to Waste
Flue Gas Recirculation (Optional)
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CDS Design General Arrangement

Reaction Tower Reagent Storage Silo Waste Silo
Baghouse
Air Slide Conveyors Flue Gas Recirculation
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CDS Scrubbers Dustex Advantages

High SO2 Removal Efficiency
Up to 99% removal
Flexible
Multi-Pollutant Removal SO2, SO3, HCl, Hf, Dioxins, Furans Hg Removal Fuel Switching
Lower Capital Cost Lower Operating Cost

High Reagent Recycle Rate Low Water Consumption Low Maintenance Costs
Small Footprint
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Activated Carbon & Sorbent Injection

Multi-Pollutant Control
% Reduction
Multiple Sorbet Injection

Sodium Bicarbonate Hydrated Lime Activated Carbon Trona
CFD Modeling
Injection Array designed for even distribution
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Sorbent Injection Dustex Advantages

Reliability
Dual feeder system with 100% redundancy Hopper fluidization system to ensure material flow through hopper
Accuracy
Loss-in-weight feed system accurate to 1% with 10:1 turndown capability
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Sorbent Injection Skid Mounted Feeders
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Power Industry References

Plant
Dynegy Midwest Generation Hennepin, Illinois First Light Energy, Mt. Tom Station Holyoke, Massachusetts
Process Flow Conditions

1,000,000 ACFM @ 354F 1,699,000,000 Am/hr @ 179C 700,000 ACFM @ 310F 1,189,300 Am/hr @ 154C
Year
2008 2008
Scope
ACI,14-Module Pulse-Jet Baghouse, Pneumatic Conveying System, Design and Supply of Equipment Circulating Dry Scrubber, 12-Module Pulse-Jet Baghouse, Structural Steel for Penthouse, Bridge Crane & Runway, Baghouse substructure
Fort Wainwright Army Base Fairbanks, Alaska

Nova Scotia Power Halifax, Nova Scotia Richmond Power & Light Richmond, Indiana AES Greenidge Dresden, New York AES Westover Dresden, New York Dynegy Midwest Generation Hennepin, Illinois East Texas Electric Cooperative Woodville, Texas Dynegy Midwest Generation Oakwood, Illinois Montana-Dakota Utilities Sidney, Montana
580,000 ACFM @ 290F 985,420 Am/hr @ 143C

ACFM 580,000 @ 320F 985,420 Am/hr @ 160C 413,000 ACFM @ 350F 701,687Am/hr @ 177C 371,336 ACFM @ 160F-400F 630,900 Am/hr @ 71C-204C 348,000 ACFM @ 167F-400F 591,252Am/hr @ 75C-204C 410,000 ACFM @ 328F 696,590 Am/hr @ 164C 263,765 ACFM @ 465F 448,136Am/hr @ 241C 879,185 ACFM @ 360F 1,493,735 Am/hr @ 182C 274,000 ACFM @ 400F 465,526 Am/hr @ 204C
2001
2009
30-Module Pulse-Jet Baghouse

8-Module Pulse-Jet Baghouse, Ash Conveying System, Backend Vent System, Fans, Ductwork Connection to Existing Stack 10-Module Pulse-Jet Baghouse, Ductwork and Fan. Design, Supply and Installation. 8-Module Pulse-Jet Baghouse with High Rate Recirculation Fluid Bed Scrubber 8-Module Pulse-Jet Baghouse with High Rate Recirculation Fluid Bed Scrubber 8-Module Pulse- Jet Baghouse, with Activated Carbon Injection System 6-Module Pulse-Jet Baghouse with Sodium Bicarbonate Injection System 12-Module Pulse-Jet Baghouse with Activated Carbon Injection for Mercury control Powder Activated Carbon (PAC) Injection for Mercury control
2009 2006 2008
2008 2014 2007 2009
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ACI & Baghouse System

Dynegy Midwest Generation, Hennepin, Illinois 300 MW Power Station, PRB Coal - PC Fired Unit
1,000,000 ACFM @ 354F 1,699,000,000 Am/hr @ 179C
Scope
Activated Carbon Injection System 14-Module Pulse-Jet Baghouse Pneumatic Conveying System Design and Supply of Equipment
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Circulating Dry Scrubber & Baghouse System First Light Energy, Holyoke, Massachusetts 160 MW PC Fired Boiler - dry flue gas desulfurization with high recycle rate
700,000 ACFM @ 310F 1,189,300 Am/hr 154C
Scope
Circulating Dry Scrubber 12-Module Pulse-Jet Baghouse Structural Steel for Penthouse, Bridge Crane & Runway Baghouse Substructure
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Ash Conveying & Baghouse System

Nova Scotia Power, Halifax, Nova Scotia 150 MW PC Fired Unit
ACFM 580,000 @ 320F 985,420 Am/hr @ 160C
Scope
8-Module Pulse-Jet Baghouse Ash Conveying System Backend Vent System Fans Ductwork Connection to Existing Stack Complete Design, Supply and Installation 35
Baghouse, Fan & Ductwork System

Richmond Power & Light, Richmond Indiana
100 MW PC Fired Boiler Unit
413,000 ACFM at 350F 701,687Am/hr 177C
Scope
10-Module Pulse-Jet Baghouse Ductwork Fan Complete Design, Supply and Installation
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Dustex Corporation Thank you

Ventor Makina Sanayi ve Ticaret Limited irketi
Organize Sanayi Blgesi 1. Blm Antalya Bulvar No:11 Postal Code:07190 ANTALYA / TURKEY Phone Number (Direct): +90 242 4212527 Phone Number (PBX): +90 242 2581890 Fax Number (INT): +90 212 3817994
Dustex Corporation
100 Chastain Center Parkway, Suite 195 Kennesaw, Georgia, USA Phone Number: 00-1-770-429-5575 Fax Number: 00-1-770-429-5556 www.Dustex.com
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Dustex Turkey - Power Industry 12-16-13

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Specializing in the Power Industry

Holds over 20 Air Pollution Control (APC) equipment patents

Experience the Dustex Advantage

Corporate Headquarters, Kennesaw, GA

Dustex Controls, Acworth, GA

Dustex Fabrication, Rocky Mount, NC Captive Fabrication Shop, Kingston, OH

Experience the Dustex Advantage

Why Dustex? Experience

Why Dustex? Uniqueness

Experience the Dustex Advantage

Air Pollution Control Technologies

Experience the Dustex Advantage

Experience the Dustex Advantage

Experience the Dustex Advantage

Captive Fabrication Shop Ohio Approved Fabrication Suppliers

Dustex Fabrication Shop

Experience the Dustex Advantage

Dustex Fabrication, North Carolina

Experience the Dustex Advantage

Dustex Fabrication, North Carolina

Experience the Dustex Advantage

Dustex Fabrication, North Carolina

Experience the Dustex Advantage

Ventor Makina Fabrication, Turkey

Experience the Dustex Advantage

Ventor Makina Fabrication, Turkey

Experience the Dustex Advantage

Ventor Makina Fabrication, Turkey

Experience the Dustex Advantage

Experience the Dustex Advantage

Fabric Filters Dustex Advantages

Shop Insulation & Cladding

Advanced Inlet Designs

Experience the Dustex Advantage

Hopper Entry Traditional Design

Hopper Entry CFD

Experience the Dustex Advantage

Side Entry Latest Technology

Experience the Dustex Advantage

Side Entry Latest Technology

Experience the Dustex Advantage

Fabric Filters Dustex Advantages

Experience the Dustex Advantage

Fabric Filters Dustex Advantages

Experience the Dustex Advantage

Circulating Dry Scrubbers

SO2 Removal Efficiency

Low Maintenance Costs

CDS Design Process Flow

Spent Reagent to Waste

Flue Gas Recirculation (Optional)

Experience the Dustex Advantage

CDS Design General Arrangement

Experience the Dustex Advantage

CDS Scrubbers Dustex Advantages

Lower Capital Cost Lower Operating Cost

Activated Carbon & Sorbent Injection

Multiple Sorbet Injection

Experience the Dustex Advantage