BlueSky BlueLock Procedure

CLAMP BOLT TORQUE TABLE
Clamp Size Stud Bolt Size

1/ -13UNC 2 5/ -11UNC 8 3/ -10UNC 4 3/ -10UNC 4 7/ -9UNC 8
ASSEMBLY
Step 1 Inspect
Parts should be inspected prior to assembly to ensure that they are free of nicks, scratches and other damage that may have occurred during shipping or handling in the eld. Particular attention should be given to the critical sealing surfaces on the seal ring and hub faces. N-m 23 48 75 75 122 190 278 393 854 1180 1760 2535 3490
Step 8 Inspect
Ensure clamp halves are equally spaced Ensure a minimum of 2 full threads exposed on each stud end Ensure seal ring rib is in full contact against the hub face around the entire circumference
Stud Bolt Length (in.) 3.50 5.00 5.25 6.00 7.00 8.00 9.38 10.50 14.13 16.00 16.25 27.00 22.00
Average Torque ft-lb 17 35 55 55 90 140 205 290 630 870 1300 1870 2570
1 1 2 2, 3 4 5 6 8 10, x14 12, x16 14, x20 x24 16
Step 9 Test System

Test the connector and piping system as appropriate and required by piping design codes & local requirements (e.g. pressure test).
Step 2 Clean Surfaces

All parts should be clean and free of any debris, dirt, residues or other foreign material prior to proceeding with assembly.
1-8UN 11/8 -8UN 11/4 -8UN 15/8 -8UN 13/4 -8UN 2-8UN 21/4 -8UN 21/2 -8UN
Step 10 Retorque Studs

Studs should be retorqued to the levels above if required after the pressure test.
Step 3 Lubricate
Lubricate studs and clamps at the hub/clamp interface and the nut contact spherical surfaces with a high pressure lubricant such as a nickel based anti-seize compound.
Installation, Operation & Maintenance Guide
DISASSEMBLY
Step 1 De-pressurize the Line
Purge line of pressure and process uid prior to disassembly.
Step 4 Stretch Pipe

The pipe needs to be stretched a suf cient amount to provide enough clearance to enable the insertion of the seal ring (dimension C in the Seal Ring section of the BlueLock Clamp Connector Catalogue).
For high piping loads and/or misalignments, the torques listed above can be increased by up to 2 times. Please contact us for unlisted clamp size torque values.
Step 2 Slacken Nuts

Gradually slacken nuts until just loose. Do not remove from studs If clamp segments remain bound to hubs, strike both segments on the inner surface of the lugs with an appropriately weighted hammer until clamps are slackened Continue slackening nuts and clamps alternately per the previous 2 steps until the clamps are loose
Contact Us
Head Ofce and Manufacturing Plant
BlueSky Process Solutions Ltd. 803 Barton Street Stoney Creek, ON L8E 5G6 Canada (905) 643-9600 Phone (905) 643-5900 Fax (866) 643-5999 Toll Free
Step 5 Install Seal Ring

Install the seal ring between the hub surfaces taking care not to damage the leading edges of the seal ring.
Step 6 Install Clamp Assembly

Equal spacing should be maintained between both sides of the clamp halves during assembly and torquing Install nuts so that spherical radius engages clamp
Step 3 Remove Nuts and Clamps

CAUTION: prior to removing nuts and clamps ensure that no residual pressure remains in the line. Only completely remove the nuts and clamps when the clamps move freely and do not bind against the hubs. After the clamps and fasteners are removed, carefully pry the hubs apart to remove the seal ring. Handle the seal ring with care
Step 7 Torque Bolting

The studs should be torqued in an X pattern alternating from side to side. Bolting should be torqued as per the Clamp Bolt Torque Table values. Sharply strike the clamp with an appropriately weighted hammer to overcome the high hub/clamp friction force and facilitate the assembly. After every strike, the bolts should be torqued to the value in the table to the left. The assembly is completed when the torque doesnt change after the clamp is struck.
Sales Ofce
BlueSky Process Solutions Ltd. 159 MacDonald St. Kirkland, QC H9J 3Z3 Canada (514) 428-5900 Phone (514) 426-9222 Fax (866) 643-5999 Toll Free
Western Sales Ofce

BlueSky Process Solutions Ltd. 6179 170A Street Surrey, BC V3S 8G9 Canada (403) 648-9140 Phone (403) 648-9139 Fax
MAINTENANCE
The studs should be retorqued after the rst temperature/pressure excursion. Regular inspection of the connector and stud torques should be a part of a preventative maintenance and inspection program.
www.blueskyprocess.com
August 2011
DESCRIPTION
BlueLock connector
The BlueLock connector is a highly reliable, easy to assemble, metal to metal sealed connector. It is designed for use in piping systems which require high integrity seals in applications that may involve corrosive, erosive, high temperature/pressure and cyclic conditions. The clamp connector is made up of the following components: (2) hubs, (1) seal ring, (2) clamps, (4) studs, and (8) nuts.
CRITICAL SURFACES
Storage and Handling
If a hub is welded onto a spool piece or equipment and is left unassembled for a prolonged period of time, protect the hubs critical surface against rust by applying a corrosion-inhibiting grease. The hub face should also be covered to protect the critical surface against accidental damage. IMPORTANT: The grease must be carefully and thoroughly wiped off prior to assembly of the clamp connector. Care should be taken to ensure that the critical surface is not scratched by hard debris that might have adhered to the grease during storage.
Critical Sealing Areas
SEAL RING STAND-OFF

Stand-off
SAFETY FIRST
BlueSky engineers its products to the highest safety standards. BlueSky can provide training and assistance to engineering, construction, maintenance and operations personnel as required. Care should be taken when working with any pressure and uid retaining components. Consideration should be given for the following prior to initiation of installation: Specic site conditions and safety rules Personal Protective Equipment as required (safety shoes, protective clothing, protective eyewear, hard hats) Procedure to eliminate potential of environmental releases and exposure to contents of the system. Pipe lines should be appropriately drained, vented and prepared
BlueLock
The seal ring is a metal to metal gasket interfaced with the hub sealing surface to ensure a high integrity and reliable seal. The connector con guration ensures the seal ring is elastically loaded during assmebly providing a self energized and pressure energized seal.
Care should be taken not to damage these areas during handling Never scrape these surfaces with metal objects or abrasives Since the seal rings are often re-used, it is important that used seal rings be carefully stored after disassembly
The seal ring stand-off dimension is a measure of the amount of de ection of the seal ring lips during assembly which creates the initial self-energized seal. The stand-off dimension, in conjunction with an examination of the hub and seal ring sealing surfaces to ensure that they are free of damage, is used to evaluate the reusability of the seal ring.
CAUTION
INSTALLATION SHOULD BE PERFORMED BY QUALIFIED AND TRAINED PERSONNEL ONLY
Stand-Off (in.) Seal Ring New Seal Minimum Size Rings for re-use
Stand-Off (in.) Seal Ring New Seal Minimum Size Rings for re-use
Contact BlueSky if you have any questions about the design and/or installation of our products.
BlueLock Sealing Technology

Position prior to clamping
Hub Clamp Seal Ring Lip
Final position after clamping
Seal Ring Rib
1. Rib of the seal ring is clamped between hub faces and the rib of the seal ring assists with proper alignment as the connector is clamped together.
2. Seal ring lips engage the inner hub surface. The rib controls the amount of seal ring lip deection within the elastic range.
3. Seal ring lips deect 4. Internal pressure acts on the inside face of inwards to achieve a the seal ring lips and pressure energizes the highly reliable metal to seal to enhance the reliability of the metal to metal seal. metal seal. This feature is signicantly superior to traditional anges in which pressure acts directly on the ange faces forcing them apart and impacting the integrity of the seal.
4 5 7 11 14 16 20 23 25 27 31 34 40 46 52 62 67 72 76 82 84
0.016 0.016 0.016 0.020 0.017 0.020 0.022 0.025 0.027 0.030 0.030 0.036 0.039 0.044 0.050 0.093 0.104 0.104 0.108 0.115 0.119
0.004 0.005 0.006 0.010 0.008 0.010 0.010 0.013 0.014 0.014 0.015 0.016 0.020 0.022 0.025 0.030 0.040 0.040 0.042 0.050 0.055
87 94 97 102 112 120 122 130 134 137 140 152 160 170 180 192 210 232 244 264 292
0.123 0.130 0.134 0.137 0.150 0.156 0.160 0.168 0.176 0.178 0.185 0.194 0.200 0.212 0.224 0.238 0.248 0.282 0.296 0.320 0.340
0.060 0.062 0.065 0.070 0.072 0.075 0.077 0.080 0.082 0.083 0.084 0.085 0.086 0.100 0.105 0.110 0.115 0.130 0.135 0.150 0.155
PIPE PREPARATION AND WELDING

The BlueLock clamp connector may be integrated with a wide variety of piping systems. Care should be taken during welding to protect the critical sealing surfaces from any damage such as scratching and weld spatter. Proper grounding and heat input should be ensured to prevent any arcing across the hub faces or distortion. Assembled clamp connectors should never be welded. Welding should be performed to applicable codes and standards. Hubs should be aligned properly to ensure proper engagement of the seal ring and hub faces.

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CLAMP BOLT TORQUE TABLE

Clamp Size Stud Bolt Size

1 1 2 2, 3 4 5 6 8 10, x14 12, x16 14, x20 x24 16

Step 9 Test System

Step 2 Clean Surfaces

Step 10 Retorque Studs

Installation, Operation & Maintenance Guide

Step 4 Stretch Pipe

Step 2 Slacken Nuts

Step 5 Install Seal Ring

Step 6 Install Clamp Assembly

Step 3 Remove Nuts and Clamps

Step 7 Torque Bolting

Western Sales Ofce

SEAL RING STAND-OFF

BlueLock Sealing Technology

Final position after clamping

Seal Ring Rib

PIPE PREPARATION AND WELDING

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