231375-09-SPE-001-Piping Specification & Manual Valves-Rev.A

Download as pdf or txt
Download as pdf or txt
You are on page 1of 65

DOC. NO.

: 231375-09-SPE-001
SPECIFICATION REV. NO. : A
PAGE : COVER

PIPING SPECIFICATION & MANUAL VALVES

PROJECT NAME : PV GAS THI VAI LPG STORAGE TANKS


CLIENT : PVGAS
CONTRACTOR : PETROVIETNAM TECHNICAL SERVICES CORPORATION

A 28-Feb-2023 Issued for Review N.V.T T.Q.T N.T.S N.K.D

REV. NO. DATE DESCRIPTION PREP'D CHK’D REW’D APP’D

REV. NO. DISCIPLINE PREPARED CHECKED REVIEWED APPROVED

A PIPING

N.V.T T.Q.T N.T.S N.K.D

This DOCUMENT is the property of PetroVietnam Gas Joint Stock Corporation. Therefore, it shall not be released to any third
party without permission of authorized personnel of the PetroVietnam Gas Joint Stock Corporation.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 2 / 65

TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................... 3
1.1. Project Overview ....................................................................................................... 3
1.2. Site location ............................................................................................................... 4
1.3. Document Purpose ..................................................................................................... 4
1.4. Definition and Abbreviations..................................................................................... 4
1.5. Language .................................................................................................................... 6
1.6. Unit ............................................................................................................................ 6
1.7. Applicable code & standard ....................................................................................... 6
2. REFERENCES ......................................................................................................... 9
3. MATERIAL ............................................................................................................. 9
3.1. Standard Material ....................................................................................................... 9
3.2. Carbon content ......................................................................................................... 10
3.3. Environmental Evaluation ....................................................................................... 10
4. REQUIREMENT ................................................................................................... 10
4.1. Pipe .......................................................................................................................... 10
4.2. Valves ...................................................................................................................... 11
4.3. Flanges ..................................................................................................................... 13
4.4. Fittings ..................................................................................................................... 13
4.5. Gaskets ..................................................................................................................... 14
4.6. Boltings .................................................................................................................... 15
4.7. Threads ..................................................................................................................... 15
4.8. Seal welding and Thread sealant ............................................................................. 15
5. MARKING ............................................................................................................. 16
6. INSPECTION AND TESTING ............................................................................ 16
7. RECORD AND CERTIFICATE .......................................................................... 16
8. PIPING CLASSES SUMMARY .......................................................................... 16
APPENDICES
APPENDIX 1 : PIPING CLASS (29 pages)
APPENDIX 2 : PIPING STANDARD ASSEMBLIES (19 pages)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 3 / 65

1. INTRODUCTION
1.1. Project Overview

PV GAS Vung Tau Terminal at Thi Vai (KCTV) was built and operated by PV GAS
since 2000. Its main function is to import, store and export liquid products including
LPG and Condensate.
KCTV has been built and arranged as the Oil & Gas Industrial Zone included Jetty,
LPG storage, Condensate storage tank, Truck loading station, LPG refrigerated
storage and LNG 1 MMTPA storage. However, the existing LPG storage was
designed according to the old containment technology using 33 bullets resulting in
number of tank increased and occupied more space than the new containment
technology. Moreover, the placement of tank in the bunkers and fully filled with sand
cause waste cost for waterproofing, anti-corrosion system and it is also difficult for
tank repairing and maintenance processes.
Therefore, the re-arrangement of 33 existing bullets to LPG sphere storage to create
additional land fund is essential to comply with PVGAS development strategy.
LPG Sphere Storage Facility will be connected with existing LPG Terminal Facility
as below Figure.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 4 / 65

1.2. Site location

The Terminal is located in Block N9B in planned LPG Processing Area of PVG, in
Cai Mep Industrial Zone, Ward Tan Phuoc, Tan Thanh District, Ba Ria- Vung Tau
Province.
1.3. Document Purpose

This specification defines the minimum technical and material requirements for pipe,
fitting component and valves for PV GAS Thi Vai LPG Storage Tanks Project.
This specification shall be applied to piping materials indicated on Piping and
Instrument Diagram (hereafter referred to as P&ID).
However, piping system furnished as a regular part of equipment or package shall be
in accordance with design conditions of equipment manufacture’s standards.
When the piping is connected to the equipment, this specification shall be applied to
the extent as indicated below:
• Companion flanges, gaskets, bolts and nuts at equipment nozzle
• First block valve (*) with companion flanges, gaskets, bolts and nuts in the
instrument connecting line.
• Companion flanges, gaskets, bolts and nuts for relief valves
• Companion flanges, gaskets, bolts and nuts at the matching point between the
piping furnished as of equipment by its manufacturers and that provided by Vendor.
(*) First block valve: in the instrument connecting line as used herein shall mean the
nearest valve to a line to which the instrument is connected.
This specification shall not be applied to specifically designed companion flanges,
gaskets, bolts and nuts at the equipment nozzle.
1.4. Definition and Abbreviations

1.4.1 Definition
Definitions used in this document are described below
COMPANY Petrovietnam Gas Project Management Company (PVGAS-PMC)

CONTRACTOR Petrovietnam Technical Services Corporation (PTSC)

END USER PetroVietnam Gas Vungtau Processing Company (KVT)


DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 5 / 65

VENDOR Party responsible for manufacturing and/or packaging of


equipment

SUB-VENDOR Other entity employed by VENDOR to perform work and/or


supply equipment.

Correspondence Letters, memorandum, telexes, facsimile, transmittal note and e-


mails.

Document All documents (including drawings) other than correspondence


1.1.1. Abbreviation
Abbreviations used in this document are described below:
DCC :Document Control Centre
API :American Petroleum Institute
ASME :American Society of Mechanical Engineers
ASTM :American Society of Testing and Materials
BS : British Standard
BW : Butt Welding
C.A : Corrosion Allowance
CS/SS : Carbon Steel/ Stainless Steel
DNV : Det Norske Veritas
FNPT : Female threading as per ASME B1.20.1
GALV : Galvanized
Gr. : Grade
ISO : International Standardization Organization
LR : Long radius
MNPT : Male threading as per ASME B1.20.1
MSS : Manufacturers Standardization Society
NDT : Non-Destructive Testing
NPS/ DN : Nominal Pipe Size/ Diameter Nominal
P&ID : Piping and Instruments Diagram
PBE : Plain Both Ends
PE : Plain End
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 6 / 65

PSE : Plain Small End


RF : Raised Face
Sch : Pipe Schedule (wall thickness)
SMLS : Seamless
STD : Standard
SW : Socket Welding
SPW : Spiral wound
TH’D : Threaded as per ASME B1.20.1
TBE : Thread both ends
WN : Welding Neck
WT : Wall Thickness
XS : Extra Strong (pipe schedule)

1.5. Language

All documents and drawings to be submitted shall be lettered in English language.


1.6. Unit

The International System of Units (S.I.) shall be used unless otherwise specified.
However, nominal sizes of piping components shall be in accordance with inch
system, which abbreviation is in. or inch.
1.7. Applicable code & standard

API SPEC 5L Specification for Line Pipe


API SPEC 6D Specification for Pipeline Valves
API STD 594 Check Valves: Flanged, Lug, Wafer and Butt Welding
API STD 599 Metal Plug Valves: Flanged and Butt welded Ends
API STD 598 Valve Inspection & Testing
API 6FA Specification for Fire Test for Valves
API STD 600 Steel Gate Valves - Flanged and Butt-welding Ends, Bolted
Bonnets
API STD 602 Steel Gate, Globe and Check Valves for Sizes NPS 4 (DN
100) and smaller for the Petroleum and Natural Gas
Industries
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 7 / 65

API 603 Class 150, Cast, Corrosion Resistant, Flanged End Gate
Valves
API STD 607 Fire Test for Quarter-turn Valves and valves equipped with
Non-metallic Seats
API STD 608 Metal Ball Valves – Flanged, Threaded and Welding Ends
API STD 609 Butterfly valves: Double Flanged, Lug & Wafer Type
ASTM A105 Standard Specification for Carbon Steel Forgings for Piping
Applications
ASTM A106 Seamless Carbon Steel Pipe for High Temperature Service
ASTM A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged
Fittings, and Valves and Parts for High-Temperature
Service
ASTM A193 Alloy-Steel and Stainless Steel Bolting Materials for High
Temperature
ASTM A194 Standard Specification for Carbon and Alloy Steel Nuts for
Bolts for High Pressure or High Temperature Service, or
Both
ASTM A216 Carbon Steel Castings Suitable for Fusion Welding for
High Temperature Service
ASTM A234 Standard Specification for Piping Fittings of Wrought
Carbon Steel and Alloy Steel for Moderate and High
Temperature Service
ASME B1.1 Unified Inch Screw Threads (UN and UNR Thread Form)
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B16.5 Pipe Flanges and Flanged Fittings NPS ½ through NPS 24
Metric/Inch Standard
ASME B16.9 Factory-Made Wrought Steel Butt welding Fittings
ASME B16.10 Face to Face & End to End Dimensions of Valves
ASME B16.11 Forged Steel Fittings, Socket-Welding and Threaded
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 8 / 65

ASME B16.20 Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral


Wound, and Jacketed
ASME B16.21 Non Metallic Flat Gaskets for Pipe Flanges
ASME B16.25 Butt Welding Ends
ASME B16.34 Valves – Flanged, Threaded & Welding End
ASME B16.36 Orifice Flanges
ASME B16.47 Large Diameter Steel Flanges NPS 26” through NPS60”
ASME B16.48 Line Blanks
ASME B18.2.1 Square, Hex, Heavy Hex, and Askew Head Bolts and Hex,
Heavy Hex, Hex Flange, Lobed Head and Lag Screws (Inch
Series)
ASME B18.2.2 Nuts for General Applications: Machine Screw Nuts, Hex,
Square, Hex Flange and Coupling Nuts (Inch Series)
ASME B31.3 Process Piping
ASME B31.8 Gas Transmission and Distribution Systems
ASME B36.10M Welded & Seamless Wrought Steel Pipe
ASME B36.19M Stainless Steel Pipes
ASME V Boiler and Pressure Vessel Code, Section V - Non
Destructive Examination
ASME Section VIII Boiler and Pressure Vessel Code-Rules for Construction of
Pressure Vessel
ASME IX Boiler and Pressure Vessel Code, Section IX - Welding
and Brazing Qualifications
BS EN ISO 17292 Steel Ball Valves for the Petroleum, Petrochemical and
Allied Industries for sizes DN100 and smaller
BS EN ISO 15761 Steel Wedge gate, globe and check valves for sizes DN100
and smaller for the Petroleum and natural gas Industries.
MSS SP 25 Standard Marking System for Valves, Flanges, Fittings and
Unions.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 9 / 65

MSS SP 55 Standard for steel castings for Valves, Flanges, Fittings


and Other piping components.( Visual Methods)
MSS SP 67 Butterfly Valves
MSS SP 75 Specification for High Test Wrought Butt Welding Fittings
MSS SP-80 Gate, Globe, Angle and Check Valves
MSS-SP-97 Integrally Reinforced Forged Branch Outlet Fittings–
Socket Welding, Threaded and Butt-welding Ends
EN 10204 Metallic Materials : Types of Inspection Documents
AWWA C950 Fiberglass Pressure Pipe
AWWA M45 Fiberglass Pipe Design
EN 10204 Metallic products – Types of Inspection Documents
2. REFERENCES
231375-01-BOD-001 : Process Basis of Design
231375-01-LST-001 : Process Line list
231375-01-PFD-001 : Process Flow Diagram (PFD)
231375-01-UFD-001 : Utility Flow Diagram (UFD)
231375-01-PID-001 – 014 : P&IDs
3. MATERIAL
3.1. Standard Material

Materials shall be generally in accordance with ASTM standards.


All materials, including non-metallic parts for valves, seal gaskets and diaphragms
shall be suitable for LPG service with stated conditions.
Carbon steel shall be fully killed and normalized according to the applicable code,
standards and relative specification.
Appendix 1- Piping Material Class contains material specification which is classified
in accordance with the pressures and temperatures for each line and the medium in
the line.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 10 / 65

3.2. Carbon content

Carbon steel containing carbon content more than 0.35% shall not be used in
construction which involves welding or shaping by oxygen cutting or thermal cutting
process.
3.3. Environmental Evaluation

Environmental pollution, disruption and sanitation shall be considered in selecting


piping materials.
4. REQUIREMENT
4.1. Pipe

All pipe shall comply with ASTM material specifications and the technical
requirement for the purchase of pipe.
Pipe dimensions and wall thickness shall be in accordance with ASME B36.10M for
wrought steel and wrought iron pipe and with ASME B36.19M for stainless steel
pipe. Minimum pipe size shall be ¾” (20mm) unless stated otherwise in the
individual piping classes. Smaller sizes may be permitted for instrument connections
and steam tracing etc., only where specifically stated.
Pipe made by acid Bessemer process shall not be acceptable. Steel pipe shall be
made by open hearth, electric furnace or basic oxygen process. Hot dip galvanized
process shall be done (refer to ASTM A123, A153, A385). Coating thickness shall
be minimum Gr.85 of ASTM A123.
All pipes wall thickness specified in individual pipe classes shall be suitable for the
full range of pressure / temperature combinations tabulated. Calculation is based on
maximum flange rated pressure for the class in accordance with ASME B16.5.
Pipe thickness shall be calculated in accordance with ASME B31.3.
The thickness of threaded nipples shall be calculated in accordance with ASME
B31.3.
Pipe tolerances shall be in accordance with ASME B31.3 & the applicable standards.
Butt-welding end preparation shall be in accordance with ASME B16.25.
The use of threaded joints and unions (where permitted by the Pipe Class) shall be
kept to a minimum consistent with ease of pipework fabrication, installation and
maintenance.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 11 / 65

With the exception of galvanized piping, straight lengths of small bore piping 2”,
(50mm) and smaller, shall be joined together by butt welding. Couplings shall not be
used for this purpose.
4.2. Valves

Gate valves shall conform to API 602 (1/2” TO 1.1/2”) and API 600 (2” and above)
Ball valves shall conform to BS EN ISO 17292 (1/2” to 1.1/2”) and API 6D (2” and
above).
Globe valves shall conform to BS EN ISO 15761 (1/2” to 1.1/2”) and BS 1873/API-
623 (2” and above).
Piston/Ball type Check valves shall conform to BS EN ISO 15761 (1/2” to 1.1/2”),
Swing type check valves (2” and above) shall conform to BS 1868,
Wafer type check valves (2” and above) shall conform to API 594.
Plug valves shall conform to API 599.
Butterfly valves shall conform to API 609.
Pressure seal for gate, globe and check valves shall be in accordance ASME B16.34,
if required.
Valve trim numbers for gate, globe and check valves are as API 600 table 3, all trim
shall be 13Cr based unless stated otherwise. Sour service shall have 13Cr heat treated
trim in accordance with NACE MR-01-75 requirements.
Corrosion resistant valves (normally austenitic stainless steel) shall be in accordance
with API 603, unless otherwise specified.
Face-to-face and end-to-end dimensions of steel valves shall conform to ASNI
B16.10 to the extent covered. Valve supplier shall furnish certified dimension
drawings for all valves.
Butt-welding end valves shall be furnished with ends to match pipe schedule. End
preparation shall be in accordance with ASME B 16.25.
End connection of threaded valves shall be in accordance with ASME B1.20.1. End
connection of socket welding valves shall be in accordance with ASME B16.11.
Bonnet gasket materials shall be compatible with the gasket materials specified in the
individual material class, unless otherwise specified.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 12 / 65

Features not covered by the valve descriptions shall be in accordance with


manufacturer’s standard suitable for the intended application.
Where carbon steel bonnet, cap or gland bolts are normally furnished with ASTM
A193 grade B7, they shall be furnished in the liquid quenched and tempered
condition.
Unless otherwise specified in the individual class, manual gear operators shall be
supplied for the following sizes and larger (see table). When the operating force at
half opening position of the hand wheel or lever exceeds 35kgf, the valves shall be
equipped with gear operator.

ASME
Gate Globe Ball Plug Butterfly
Class

150 14” 10” 8” 4” 8”

300 12” 8” 6” 4” -
The gate valve with 2-piece or split wedge shall not be used, unless specific approval
is obtained. The gate valve with 2-piece or split wedge shall not be used in steam
service.
Swing check valves shall be provided with a boss at location “G” when the wall
thickness is insufficient to permit a drain tap (3/4” for valve size 2” and larger).
Bosses and taps shall comply with the requirements of para. 6.3 of ASME B16.34.
Valves shall not be tapped, unless otherwise specified on the purchase order.
Swing check valves shall be provided with limit stop to prevent disc from remaining
in the open position and also suitable for horizontal as well as vertical installation.
The operating levers or handles on ball valves and plug valves shall indicate, by their
position, whether the valve is open or closed. The open position shall be indicated
when the lever or handle points in a direction parallel to the flow through the valve.
In addition, it shall be impossible to reserve the indicating position inadvertently
during re-assembly of the valve.
All wrench operated ball valves in insulated lines shall have 120mm extended
spindle (measured from the valve bonnet) to ensure that the wrench clears valve
insulation. The spindle to have an outer stationary tube welded to the valve bonnet
and having a weather seal at the wrench end. The stationary tube enables the
insulation to be properly sealed around it.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 13 / 65

Lubricated plug valves shall not be used, unless otherwise specified.


Fire-safe ball valves design shall be in accordance with API 607, where fire-safe
design specified in the individual material class.
4.3. Flanges

Flanges shall be as follows:


(1) ASME class 25, 125, 250 (all sizes) ASME B16.1
(2) ASME class 150 – 1500 (1/2” – 24”) ASME B16.5
(3) ASME class 150 – 900 (26” and above) ASME B16.47 Series A
Unless otherwise specified, steel flange faces shall be in accordance with ASME
B16.5. Flange facing finish shall be per ASME B16.5 unless otherwise stated in
project specification
Flanges not conforming to ASME B16.5, ASME 16.47, ASME B16.1, MSS SP-44
or API 605 shall be specified on drawings.
Sizes for reducing or blind flanges are indicated by normal pipe sizes.
End preparation of welding neck flange shall be in accordance with ASME B16.25.
The bore of welding neck flanges shall correspond to the inside diameter of the
connecting pipe or fitting, permitting a thickness difference up to 1.6 mm. When the
difference in wall thickness between the two components being joined exceeds
1.6mm, taper boring shall be performed on the component having the heavier wall
per ASME B16.25.
Raised face (RF) flange shall be applied for ASME class 150 to class 600. Flange
facing for RF shall have smooth finish with a roughness between 125µin to 250µin.
Flat face flanges with full-face gaskets shall be used against flat face cast iron
equipment and valve flanges. The FF flanges shall have rough finish faces with
roughness between 250µin to 500µin.
4.4. Fittings

All fittings shall be as follows:


(1) Forged steel socket welding and threaded fittings ASME B16.11
(2) Malleable iron threaded fittings (class 150, 300) ASME B16.3
(3) Cast iron threaded fitting (class 125, 250) ASME B16.4
(4) Butt-welding fittings and stud ends ASME B16.9
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 14 / 65

(5) Butt-welding short radius elbows and returns ASME B16.28


(6) Steel flanged fittings ASME B16.5
(7) Cast iron flanged fittings ASME B16.1
End preparation of the pipe butt-welding fittings shall be in accordance with ASME
B16.25. When butt-welding fittings are specified with a wall thickness larger than
that of the pipe and this results in misalignment greater than 1.6mm between the
inside surface of the parts to be joined, the fitting shall be taper bored per ASME
B16.25.
All lines which connect to another line or header (including instrument connections,
vents and drains) are considered as branch connections. The basis for design of
branch connection is the applicable ASME code. Reinforcement requirements shall
be determined by ASME B31.3. Branches shall be made with un-reinforced or
reinforced tub-ins with the following exceptions.
a) Full size tees shall be used in all pressure ratings
b) Reducing tees shall be used where specified in the job specification
c) Branches 1” – 1 ½” and smaller shall be made with integrally reinforced
fittings
Special consideration shall be taken for branch connection in cyclic service such as
temperature cycling.
4.5. Gaskets

All flanged joints shall be installed with a single gasket between contact faces.
Gaskets that have been installed in a tightened flange assembly shall not be reused.
Asbestos gaskets shall not be used. Spiral wound gaskets with inner and outer SS
ring shall be used for all metallic RF joints. Spiral wound gaskets shall be as per the
following:
 4.5mm nominal thickness.
 SS 316 windings.
 Filler as per piping material class detail and/or specified in Data Sheets.
 Outer ring 3.2mm thickness shall be SS 316 for SS and CS piping.
 SS 316 Inner ring 3.2mm thickness for CS & SS Piping.
All gaskets shall follow the standards specified as follows:
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 15 / 65

 Spiral wound gaskets : ASME B16.20


 Non-metallic gaskets : ASME B16.21
 Ring-joint gaskets : ASME B16.20
 Gasket dimensions for flanges 26” and large: Applicable standards
 Gaskets not conforming above codes shall be specified on drawings.
4.6. Boltings

Bolts and nuts shall be as follows:


(1) Bolts and nuts shall be galvanized with PTFE top coated on heavy hexagon bolts
and nuts; and shall conform to ASME B18.2.1 and B18.2.2 respectively.
(2) Threads shall be of coarse thread series, ASME B1.1. Number of threads shall be
8 per one inch for bolt size U1-1/8” and larger.
(3) Accuracy of threads and fineness of finish:

Item Accuracy of thread Fineness of finish

Bolt 2A Semi-finish or better


Nut 2B

Stud bolts shall be threaded in their full length.


Stud bolt with two nuts shall be used rather than bolt with one nut.
Number, diameter of bolts for flange connection shall be in accordance with ASME
B16.5. Bolt length shall be 10mm additional length to the standard length specified
in ASME B16.5. For bolt sizes 1-1/8” and higher, bolt length has been considered
extra one bolt diameter in addition to ASME B16.5
4.7. Threads

All screwed connections shall have taper threads in accordance with ASME B1.20.1
(NPT) and limited to 2” (50mm) NPS or less.
4.8. Seal welding and Thread sealant

As a general design policy to reduce the incidence of leakage the use of threaded
joints and unions (where permitted by the Pipe Class) shall be kept to a minimum
consistent with ease of pipe work fabrication, installation and maintenance Seal
welding when required shall be specified in the individual material class.
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 16 / 65

All threaded connections that require seal welding, shall meet the requirements of the
relevant fabrication standard
Threaded plugs on hydrostatic vents not provided with a valve, shall be seal welded
after testing has been carried out.
5. MARKING
Marking which identifies the material, type and dimension of individual piping
components shall be accomplished in accordance with related codes and standards.
6. INSPECTION AND TESTING
Inspection and tests of individual piping components shall be accomplished in
accordance with related codes & standard.
7. RECORD AND CERTIFICATE
All tests and inspection shall be reported. Test reports and certificates shall be
submitted to BUYER in the Seller’s data book when production has been completed.
All certificates shall be originals or copies authenticated by the Buyer’s authorized
agent, be legible and in the English language.
8. PIPING CLASSES SUMMARY
NO CLASS SYMB FLUID DESIGN DESIGN C.A. RATING PIPE REMARK
OL NAME PRESS. TEMP. (mm) – ASME/ MATERIAL
(Barg) (ºC) ISO

1 A1AC PL Process Liquid 17.7 -45/120 1.5 150, RF 1/2” – 16”:


PG Process Gas A333 Gr.6
VV Vapour Vent 18” – 24”:
VH HP Flare A671
Gr.CC60

2 A2AA PW Potable Water 13 0/60 1.5 150, FF A106 Gr.B


IA Instrument Air Galvanized

UG Utility Air
FW Fire Water
(Dry System)

3 A2AB NT Nitrogen 13 0/60 1.5 150, RF 1/2” – 16”:


A106 Gr.B
18” – 30”:
API 5L Gr.B
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 17 / 65

NO CLASS SYMB FLUID DESIGN DESIGN C.A. RATING PIPE REMARK


OL NAME PRESS. TEMP. (mm) – ASME/ MATERIAL
(Barg) (ºC) ISO

4 A2AB FW Fire Fighting 13 0/60 1.5 150, RF 1/2” – 16”:


(FW) Water (Wet A53 Gr.B
system)
18” – 30”:
API 5L Gr.B

5 A2AW WW Waste Water 10 AMB N/A 150, FF/ 1”-12”


System PN16 FF PE 100

6 B1AC PL Process Liquid 25.0 -45/70 1.5 300, RF A333 Gr.6


PG Process Gas
HV Process
Vapour
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 18 / 65

APPENDIX 1 : PIPING MATERIAL CLASS


(29 PAGES)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 19 / 65

CLASS A1AC
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:
Design Code: ASME Service: Process Liquid, Process Gas, Vapour - Design Temp.: -45 to 120 0C
B31.3 Vent, HP Flare - Design Pressure: 17.6 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

PIPE

Pipes ½-1½ LTCS, Seamless, Sch.80, PE ASME B36.10 A333 Gr. 6

2-6 LTCS, Seamless, Sch. STD, BE ASME B36.10 A333 Gr. 6

8 - 16 LTCS, Seamless, Sch.20, BE ASME B36.10 A333 Gr. 6

Swage ½-1½ LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95 A333 Gr. 6
Nipple

FITTINGS

Fittings ½-1½ Forged LTCS, SW, 90/45 Deg. LR Elbow, Equal & ASME B16.11 A350 Gr. LF2 CL.1
Reducing Tees, Unions, Cap. Class 3000

2 - 24 LTCS, BW, 90/45 Deg. LR Elbow, Cap, ASME B16.9 ASTM A420 Gr.
Conc./Ecc. Reducer, Equal & Reducing Tees, WT WPL6
to match pipe wall thickness

Sock-olet ½-1½ Forged LTCS, WT to match pipe wall thickness MSS SP-97 A350 Gr. LF2 CL.1

Weld olet 2-8 Forged LTCS, WT to match pipe wall thickness MSS SP-97 A350 Gr. LF2 CL.1

Coupling ½-1½ Forged LTCS, Full Coupling, Half Coupling, ASME B16.11 A350 Gr. LF2 CL.1
Reducing Coupling, SW, Class 3000

FLANGES

Flanges ½-1½ Forged LTCS, SW, RF, Class 150 ASME B16.5 A350 Gr. LF2 CL.1

2 – 24 Forged LTCS, WN, RF, Class 150, WT to match ASME B16.5 A350 Gr. LF2 CL.1
pipe

Blind ½ - 24 Forged LTCS, RF, Class 150 ASME B16.5 A350 Gr. LF2 CL.1
Flange

Orifice 2 - 24 Forged LTCS, WN, RF, Class 300, with jack bolts ASME B16.36 A350 Gr. LF2 CL.1
Flange and 2 off ½” NPT tapings. WT to match pipe

SPECTACLE BLINDS, SPADE & SPACERS

Spectacle ½ - 12 Plate LTCS, RF, Class 150 ASME B16.48 A516 Gr.70
Blind

Paddle 14 -24 Plate LTCS, RF, Class 150 ASME B16.48 A516 Gr.70
Blank

Paddle 14 -24 Plate LTCS, RF, Class 150 ASME B16.48 A516 Gr.70
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 20 / 65

CLASS A1AC
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:
Design Code: ASME Service: Process Liquid, Process Gas, Vapour - Design Temp.: -45 to 120 0C
B31.3 Vent, HP Flare - Design Pressure: 17.6 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification
Spacer

BOLTS & GASKETS

Gaskets ½ - 24 4.5 mm Thick Spiral Wound Low Stress 316SS, ASME B16.20 Graphite with SS
Graphite Filler, 316 SS inner ring, Carbon Steel inner ring and CS
outer ring, to suit Class 150 RF Flange. outer ring

Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts, ASME A320 Gr. L7
galvanized with PTFE top coated B18.2.1 A194 Gr. 4+S3
ASME
B18.2.2

VALVES

Gate Valve ½-1½ Forged LTCS Body, OS&Y, Bolted Bonnet, Rising API 602 Body: A350 Gr. LF2
Stem, Solid Wedge, Hand wheel Oper., Flange CL.1
CL.150 RF Trim No.:12

2–3 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A352 Gr.LCC
Stem, Solid Wedge, Hand wheel Oper., Flange Trim No.: 12
CL.150 RF

4 – 12 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A352 Gr.LCC
Stem, Flexible Wedge, Hand wheel Oper., Flange Trim No.: 12
CL.150 RF

14 – 24 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A352 Gr.LCC
Stem, Flexible Wedge, Gear Oper., Flange CL.150 Trim No.: 12
RF

Globe ½-1½ Forged LTCS Body, OS&Y, Bolted Bonnet, BS EN ISO Body:A350 Gr.LF2
Valve Swivel Plug Disc, Hand wheel Oper., Flange 15761 CL.1
CL.150 RF
Trim No.: 12

2–8 Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel BS 1873/API Body: A352 Gr.LCC
Plug Disc, Hand wheel Oper., Flange Class 150 RF 623 Trim: SS 316L

Check ½-1½ Forged LTCS Body, Spring Loaded Ball Lift Type, BS EN ISO Body: A350 Gr. LF2
Valve Bolted Cover. Flange Class 150 RF 15761 CL.1
Trim No.: 12

2-6 Cast LTCS Body, Swing Type, Bolted Cover, BS 1868 Body: A352 Gr.LCC
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 21 / 65

CLASS A1AC
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:
Design Code: ASME Service: Process Liquid, Process Gas, Vapour - Design Temp.: -45 to 120 0C
B31.3 Vent, HP Flare - Design Pressure: 17.6 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification
Flange Ends, Class 150 RF Trim: SS 316L

8 - 24 Cast LTCS Body, Wafer Dual Type, Wafer Ends to API 594 Body: A352 Gr.LCC
suit Class 150 RF Flange Trim: SS 316L

Butterfly 3–6 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A352 Gr.LCC
Valve B16.5 Class 150 RF Flanges, Lever operated Trim: SS 316L

8 – 24 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A352 Gr.LCC
B16.5 Class 150 RF Flanges, Gear operated Trim: SS 316L

Ball Valve ½-1½ Forged LTCS Body, 2 Pieces Split Bolted Body, BS EN ISO Body: A350 Gr.LF2
(Note 4) Floating Ball, Anti Blow-out, Flange Ends, RF, 17292 CL.1
Class 150, RB, Lever operated. Fire safe design Ball: SS 316
with antistatic device
Stem: SS 316
Seats: RPTFE

2–6 Cast LTCS 2 Pieces Split Bolted Body, Floating API 6D Body: A352 Gr.LCC
Ball, Anti Blow-out, Flange Ends, RF, Class 150, Ball: SS 316
RB, Lever operated. Fire safe design with antistatic Stem: SS 316
device
Seats: RPTFE

8 – 24 Cast LTCS 2 Pieces Split Body, Trunnion API 6D Body: A352 Gr.LCC
Mounted, Anti Blow-out, Flange Ends, RF, Class Ball: SS316
150, RB, Gear operated. Fire safe design with Stem: SS316
antistatic device
Seats: RPTFE

Double 3/4 Forged LTCS Body, Integral double block and Manufacturer Body: A350 Gr.LF2
block and bleed valve, Flanged Ends, RF, Class 150, RB, Standard CL.1
bleed valve Lever operated. Fire safe design with antistatic Ball: SS 316
device
Stem: SS 316
Seats: RPTFE
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 22 / 65

BRANCH CONNECTIONS FOR 450 / 900 ANGLE

2
T,G
4
RT, 2
T,G
G 0
RT, RT, 1
T,G
G G 8
RT, RT, RT, 1
T,G
G G G 6
RT, RT, RT, RT, 1
T,G
G G G G 4
RT, RT, RT, RT, RT, 1
T,G
G G G G G 2
RT, RT, RT, RT, RT, RT, 1
T,G
G G G G G G 0
RT, RT, RT, RT, RT,
T,G W,G W,G 8
G G G G G
RT, RT, RT, RT,
T,G RT W W W 6
G G G G
RT, RT,
T,G RT W W W W W W 4
G G
RT, RT,
T,G W W W W W W W W 3
G G
RT, RT,
T RT W W W W W W W W 2
G G
T R RT S S S S S S S S S S 1
S T ½

BRANCH SIZE (Inch)


T T R
S S S S S S S S S S S 1
S R T
T T T
S S S S S S S S S S S S ¾
S R R
T T T T
S S S S S S S S S S S S ½
S R R R
1
½ ¾ 1 2 3 4 6 8 10 12 14 16 18 20 24
½
RUN PIPE (Inch)
LEGEND:
T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW) TR:
REDUCING T (SW)
S: SOCKOLET W: WELDOLET G: PIPE TO PIPE WITH REINFORCED PAD
Notes:
1. Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used.
2. Pipe joints for all sizes shall be buttweld.
3. Branch connections shall be as per Branch Table
4. Full Bore ball valves shall be used only when indicated on P&IDs
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 23 / 65

Piping Standard Details

PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

Hydrostatic Vent & Drain Detail 2

Process Vent & Drain Detail 4

Pressure Connection Detail 6, 8

Temperature Connection Detail 9

Orifice Flange Connection Detail 11


DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 24 / 65

CLASS A2AA
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Potable Water, Instrument Air, Utility Air, Design Temp.: 0/60 0C
B31.3 Fire water dry system Design Pressure: 13 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

PIPE

Pipes ½-2 CS, Seamless, Sch.80, Galvanized, SCRD NPTM ASME A106 Gr.B,
B36.10 Galvanized as per
A153

3-6 CS, Seamless, Sch. STD, BE ASME A106 Gr.B (Note 1)


B36.10

8 - 12 CS, Seamless, Sch.20, BE ASME A106 Gr.B (Note 1)


B36.10

Swage ½-2 CS, Seamless, Galvanized, NPTM MSS SP-95 A106 Gr.B,
Nipple Galvanized as per
A153

FITTINGS
3/
Fittings 8 -2 CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, ASME A234 Gr.WPB,
Equal & Reducing Tees, Unions, Cap. Class 3000 B16.11 Galvanized as per
A153

3 - 12 CS, BW, 90/45 Deg. Long Radius Elbow, Cap, ASME B16.9 A234 Gr.WPB
Conc./Ecc. Reducer, Equal & Reducing Tees, WT (Note 1)
to match pipe wall thickness

Threadolet ½-2 CS, NPTF, Class 3000 MSS SP-97 A105N (Note 1)

Weldolet 3-4 CS, BW, Class 3000 MSS SP-97 A105N (Note 1)

Coupling ½-2 CS, Full Coupling, Half Coupling, Reducing ASME A234 Gr.WPB,
Coupling, NPTF, Class 3000 B16.11 Galvanized as per
A153

FLANGES

Flanges ½-2 CS, Threaded, FF, Class 150 ASME B16.5 A105N Galvanized as
per A153

3 – 12 CS, WN, FF, Class 150, WT to match pipe ASME B16.5 A105N (Note 1)

Blind ½-2 CS, FF, Class 150 ASME B16.5 A105N Galvanized as
Flange per A153

3 – 12 CS, FF, Class 150 ASME B16.5 A105N (Note 1)

Orifice 2 - 12 CS, WN, FF, Class 300, with jackbolt and 2 off ½” ASME A105N (Note 1)
Flange NPTF tappings. WT to match pipe B16.36
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 25 / 65

CLASS A2AA
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Potable Water, Instrument Air, Utility Air, Design Temp.: 0/60 0C
B31.3 Fire water dry system Design Pressure: 13 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

SPECTACLE BLINDS, SPADE & SPACERS

Spectacle ½-2 Plate CS, to suit Class 150 ASME B16.5 Flanges ASME A516 Gr.70
Blind B16.48 Galvanized as per
A153

3 - 12 Plate CS, to suit Class 150, ASME B16.5 Flanges A516 Gr.70 (Note 1)

BOLTS & GASKETS

Gaskets ½ - 12 Non metal Flat gasket, Non-asbestos Fiber, FF as ASME Non-asbestos Fiber
per B16.5, Class 150, 1.6mm thick B16.21

½ - 12 Non metal Flat gasket, Non-asbestos Fiber, FF as ASME Non-asbestos Fiber


per B16.5, Class 300, 1.6mm thick B16.21 (Note 2)

Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts, ASME B1.1 A193 Gr. B7
galvanized with PTFE top coated ASME A194 Gr. 2H
B18.2.2

VALVES

Gate Valve ½-2 Al Bronze Body, Union Bonnet, Solid Wedge, MSS SP-80 Body: B62 Cl.C83600
inside screw rising stem, integral seat. Hand wheel Trim No.:Bronze
Oper., Class 150, NPTF

Note-7, 8 3 – 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem API 600 Body: A216 Gr.WCB
non rising operator, Flexible Wedge, Hand wheel Trim No.: 1
Oper., Flange CL.150 FF

Butterfly 3–6 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr.WCB
Valve B16.5 Class 150 FF Flanges, Bronze disc, Lever Trim: 13 Cr
operated

8 – 12 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr.WCB
B16.5 Class 150 FF Flanges, Bronze disc, Gear Trim: 13 Cr
operated

Check ½-2 Al Bronze Body, Swing check, screwed cover, MSS SP-80 Body: B62 Cl C83600
Valve Class 150, NPTF Ends Trim No.: Bronze

3-6 Cast CS Body, Swing Type, Bolted Cover, Flange BS 1868 Body: A216 Gr.WCB
Ends, Class 150 FF Trim: A182 Gr.F6

8 - 12 Cast CS Body, Wafer Dual Type, Wafer Ends to API 594 Body: A216 Gr.WCB
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 26 / 65

CLASS A2AA
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Potable Water, Instrument Air, Utility Air, Design Temp.: 0/60 0C
B31.3 Fire water dry system Design Pressure: 13 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification
suit Class 150 ASME B16.5 FF Flange Trim: 1

Globe ½-2 Al Bronze Body, union bonnet, Class 150, Inside MSS SP-80 Body: B62 Cl C83600
Valve screw rising stem, non rising operator, NPTF Ends, Trim No.: Bronze
Handwheel operated

3–6 Cast CS Body, Bolted Bonnet, OS&Y,Rising stem BS 1873/API Body: A216 Gr.WCB
rising operator, swivel plug disc, handwheel 623 Trim: 13 Cr
operated, Class 150 FF Flange.

Ball Valve ½-2 Al Bronze Body, 2 Pieces Split Body, Floating BS EN ISO Body: B62 Cl C83600
(Note 6) Ball, Anti Blow-out, Class 150, Lever operated, 17292 Trim No.: Bronze
NPTF Ends.
Seats: RPTFE

3-6 Cast CS Body, 2 Pieces Split Body, Floating Ball, API 6D Body: A216 Gr.WCB
Anti Blow-out, Reduced Bore, Class 150 FF, Trim: 13 Cr
Flanged Ends, Lever operated.
Seats: RPTFE
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 27 / 65

BRANCH CONNECTIONS FOR 900 ANGLE

T 12

T RT 10

T RT RT 8

T RT RT RT 6

T RT RT RT W 4

T RT RT W W W 3

TT D D D D D D 2

TT RTT D D D D D D 1½

TT RTT RTT D D D D D D 1

BRANCH SIZE (Inch)


TT RTT RTT RTT D D D D D D ¾

TT RTT RTT RTT RTT D D D D D D ½


3
TT RTT RTT RTT D D D D D D D /8
3
/8 ½ ¾ 1 1½ 2 3 4 6 8 10 12

LEGEND:
T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TT: EQUAL TEE (THREADED)
RTT: REDUCING TEE (THREADED) W: WELDOLET D:THREADOLET
Notes:

1. To be galvanized as per ASTM A153 after welding.


2. Use for 300# connection only.
3. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used.
4. Pipe joints for sizes up to 2” shall be full coupling. Pipe size 3” and above shall be joint by buttweld and
Galvanized after welding.
5. Branch connections shall be as per Branch Table
6. Full Bore ball valves shall only be used when indicated on P&IDs
7. Underground gate valve shall be installed with Post indicator
8. All fire water valves shall be install with tamper switch (valve supervisor) except for drain valve.

Piping Standard Details


DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 28 / 65

PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

Hydrostatic Vent & Drain Detail 12

Process Vent & Drain Detail 13

Pressure Connection Detail 14

Temperature Connection Detail 9

Orifice Flange Connection Detail 15


DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 29 / 65

CLASS A2AB
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Nitrogen Design Temp.: 0/60 0C


B31.3 Design Pressure: 13 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

PIPE

Pipes ½-1½ CS, Seamless, Sch.80 , PE ASME A106 Gr. B


B36.10

2-6 CS, Seamless, Sch. STD, BE ASME A106 Gr. B


B36.10

8 - 12 CS, Seamless, Sch. 20, BE ASME A106 Gr. B


B36.10

14 - 16 CS, Seamless, Sch.10, BE ASME A106 Gr. B


B36.10

18 - 20 CS, SAW, Sch.10, BE ASME API 5L Gr.B


B36.10

24 CS, SAW, Sch.20, BE ASME API 5L Gr.B


B36.10

30 CS, SAW, Sch.10, BE ASME API 5L Gr.B


B36.10

Swage ½-1½ CS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95 A106 Gr. B
Nipple

FITTINGS

Fittings ½-1½ Forged CS, SW, 90/45 Deg. LR Elbow, Equal / ASME A105N
Reducing Tees, Union, Cap. Class 3000 B16.11

2 - 30 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ ASME B16.9 A234 Gr. WPB
Ecc. Reducer, Equal / Reducing Tee, Cap. WT to
match pipe wall thickness

Coupling ½-1½ Forged CS, Full Coupling, Half Coupling, ASME A105N
Reducing Coupling, SW, Class 3000 B16.11

Sockolet ½-1½ Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

Weldolet 2-8 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

FLANGES

Flanges ½-1½ Forged CS, SW, RF, Class 150 ASME B16.5 A105N
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 30 / 65

CLASS A2AB
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Nitrogen Design Temp.: 0/60 0C


B31.3 Design Pressure: 13 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

2 – 24 Forged CS, WN, RF, Class 150, WT to match pipe ASME B16.5 A105N

30 Forged CS, WN, RF, Class 150, WT to match pipe ASME A105N
B16.47 Series
A

Blind ½ - 12 Forged CS, RF, Class 150 ASME B16.5 A105N


Flange

Orifice 2 - 30 Forged CS, WN, RF, Class 300, with jackbolt and 2 ASME A105N
Flange off 1.1/2” NPTF tappings. WT to match pipe B16.36
(Pair)

SPECTACLE BLINDS, SPADE & SPACERS

Spectacle ½ - 12 Plate CS, RF, Class 150 ASME A516 Gr.70


Blind B16.48

Paddle 14 - 20 Plate CS, RF, Class 150 ASME A516 Gr.70


Blank B16.48

Paddle 14 - 30 Plate CS, RF, Class 150 ASME A516 Gr.70


Spacer B16.48

BOLTS & GASKETS

Gaskets ½ - 30 Flat Ring, expanded Graphite, 2mm thick, RF ASME Expanded Graphite
B16.21

Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts, ASME A193 Gr. B7
galvanized with PTFE top coated B18.2.1 A194 Gr. 2H
ASME
B18.2.2

VALVES

Gate Valve ½-1½ Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, API 602 Body: A105N
Rising Stem, Class 800, handwheel operated Trim: 13% Cr.

2 – 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A216 Gr. WCB
Stem, Flange Ends, ASME B16.5, RF, Class 150, Trim: 13% Cr.
handwheel operated

14 – 24 Cast CS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A216 Gr. WCB
Stem, Flange Ends, ASME B16.5, RF, Class 150, Trim: 13% Cr.
Gear operated
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 31 / 65

CLASS A2AB
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Nitrogen Design Temp.: 0/60 0C


B31.3 Design Pressure: 13 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

30 Cast CS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A216 Gr. WCB
Stem, Flange Ends, ASME B16.47 Series A, RF, Trim: 13% Cr.
Class 150, Gear operated

Globe ½-1½ Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, BS EN ISO Body: A105N
Valve Rising Stem, Class 800, handwheel operated 15761 Trim: 13% Cr.

2-8 Cast CS Body, OS&Y, Bolted Bonnet, Rising BS 1873/API Body: A216 Gr. WCB
Stem, Flange Ends, RF, Class 150, handwheel 623 Trim: 13% Cr.
operated

Check ½-1½ Forged CS Body, Spring Loaded Ball Lift Type, BS EN ISO Body: A105N
Valve Bolted Cover, SW Ends, Class 800 15761 Trim: 13% Cr.

2-6 Cast CS Body, Swing Type, Bolted Cover, Flange BS 1868 Body: A216 Gr. WCB
Ends, RF, Class 150 Trim: 13% Cr.

8 - 24 Cast CS Body, Wafer type, to suit Class 150 ASME API 594 Body: A216 Gr. WCB
B16.5 RF Flanges. Trim: 13% Cr.

30 Cast CS Body, Wafer type, to suit Class 150 ASME API 594 Body: A216 Gr. WCB
B16.47 Series A RF Flanges. Trim: 13% Cr.

Ball Valve ½-1½ Forged CS Body, Reduced Bore, Floating Ball, Fire BS EN ISO Body: A105N
(Note 4) Safe Design with Antistatic Device, SW Ends, 17292 Trim: 13% Cr
Class 800 (with 100mm Long pup piece on both
Seat: PTFE
ends), , Lever Operated

2–6 Cast CS Split Body, Reduced Bore, Floating Ball, Body: A216 Gr. WCB
Flange Ends, ASME B16.5 RF Class 150, Lever API 6D Trim: 13% Cr
operated
Seat: PTFE

8 – 24 Cast CS Split Body, Reduced Bore, Trunnion Body: A216 Gr. WCB
mounted Ball, Flange Ends, ASME B16.5 RF Class API 6D Trim: 13% Cr
150, Gear operated
Seat: PTFE

30 Cast CS Split Body, Reduced Bore, Trunnion Body: A216 Gr. WCB
mounted Ball, Flange Ends, ASME B16.47 Series API 6D Trim: 13% Cr
A RF Class 150, Gear operated
Seat: PTFE

Butterfly 3–6 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr. WCB
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 32 / 65

CLASS A2AB
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Nitrogen Design Temp.: 0/60 0C


B31.3 Design Pressure: 13 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification
Valve B16.5 Class 150 RF Flanges, Lever operated Trim: 13% Cr
(Note 5)

8 – 24 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr. WCB
B16.5 Class 150 RF Flanges, Gear operated Trim: 13% Cr

30 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr. WCB
B16.47 Series A, Class 150 RF Flanges, Gear Trim: 13% Cr
operated
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 33 / 65

CLASS A2AB(FW)
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Firewater (Wet system) Design Temp.: 0/65 0C
B31.3 Design Pressure: 14 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

PIPE

Pipes ½-1½ CS, Seamless, Sch.80 , PE ASME A53 Gr. B


B36.10

2-6 CS, ERW, Sch. STD, BE ASME A53 Gr. B


B36.10

8 - 12 CS, ERW, Sch. 20, BE ASME A53 Gr. B


B36.10

14 - 16 CS, ERW, Sch.10, BE ASME A53 Gr. B


B36.10

18 - 20 CS, SAW, Sch.10, BE ASME API 5L Gr.B


B36.10

24 CS, SAW, Sch.20, BE ASME API 5L Gr.B


B36.10

30 CS, SAW, Sch.10, BE ASME API 5L Gr.B


B36.10

Swage ½-1½ CS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95 A53 Gr. B
Nipple

FITTINGS

Fittings ½-1½ Forged CS, SW, 90/45 Deg. LR Elbow, Equal / ASME A105N
Reducing Tees, Union, Cap. Class 3000 B16.11

2 - 30 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ ASME B16.9 A234 Gr. WPB
Ecc. Reducer, Equal / Reducing Tee, Cap. WT to
match pipe wall thickness

Coupling ½-1½ Forged CS, Full Coupling, Half Coupling, ASME A105N
Reducing Coupling, SW, Class 3000 B16.11

Sockolet ½-1½ Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

Weldolet 2-8 Forged CS, WT to match pipe wall thickness MSS SP-97 A105N

FLANGES

Flanges ½-1½ Forged CS, SW, RF, Class 150 ASME B16.5 A105N
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 34 / 65

CLASS A2AB(FW)
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Firewater (Wet system) Design Temp.: 0/65 0C
B31.3 Design Pressure: 14 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

2 – 24 Forged CS, WN, RF, Class 150, WT to match pipe ASME B16.5 A105N

30 Forged CS, WN, RF, Class 150, WT to match pipe ASME A105N
B16.47 Series
A

Blind ½ - 12 Forged CS, RF, Class 150 ASME B16.5 A105N


Flange

Orifice 2 - 30 Forged CS, WN, RF, Class 300, with jackbolt and 2 ASME A105N
Flange off 1.1/2” NPTF tappings. WT to match pipe B16.36
(Pair)

SPECTACLE BLINDS, SPADE & SPACERS

Spectacle ½ - 12 Plate CS, RF, Class 150 ASME A516 Gr.70


Blind B16.48

Paddle 14 - 20 Plate CS, RF, Class 150 ASME A516 Gr.70


Blank B16.48

Paddle 14 - 30 Plate CS, RF, Class 150 ASME A516 Gr.70


Spacer B16.48

BOLTS & GASKETS

Gaskets ½ - 30 Flat Ring, expanded Graphite, 2mm thick, RF ASME Expanded Graphite
B16.21

Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts, ASME A193 Gr. B7
galvanized with PTFE top coated B18.2.1 A194 Gr. 2H
ASME
B18.2.2

VALVES

Gate Valve ½-1½ Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, API 602 Body: A105N
Rising Stem, Class 800, handwheel operated Trim: 13% Cr.

Note-6,7 2 – 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A216 Gr. WCB
Stem, Flange Ends, ASME B16.5, RF, Class 150, Trim: 13% Cr.
handwheel operated

14 – 24 Cast CS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A216 Gr. WCB
Stem, Flange Ends, ASME B16.5, RF, Class 150, Trim: 13% Cr.
Gear operated
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 35 / 65

CLASS A2AB(FW)
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Firewater (Wet system) Design Temp.: 0/65 0C
B31.3 Design Pressure: 14 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

30 Cast CS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A216 Gr. WCB
Stem, Flange Ends, ASME B16.47 Series A, RF, Trim: 13% Cr.
Class 150, Gear operated

Globe ½-1½ Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, BS EN ISO Body: A105N
Valve Rising Stem, Class 800, handwheel operated 15761 Trim: 13% Cr.

2-8 Cast CS Body, OS&Y, Bolted Bonnet, Rising BS 1873/API Body: A216 Gr. WCB
Stem, Flange Ends, RF, Class 150, handwheel 623 Trim: 13% Cr.
operated

Check ½-1½ Forged CS Body, Spring Loaded Ball Lift Type, BS EN ISO Body: A105N
Valve Bolted Cover, SW Ends, Class 800 15761 Trim: 13% Cr.

2-6 Cast CS Body, Swing Type, Bolted Cover, Flange BS 1868 Body: A216 Gr. WCB
Ends, RF, Class 150 Trim: 13% Cr.

8 - 24 Cast CS Body, Wafer type, to suit Class 150 ASME API 594 Body: A216 Gr. WCB
B16.5 RF Flanges. Trim: 13% Cr.

30 Cast CS Body, Wafer type, to suit Class 150 ASME API 594 Body: A216 Gr. WCB
B16.47 Series A RF Flanges. Trim: 13% Cr.

Ball Valve ½-1½ Forged CS Body, Reduced Bore, Floating Ball, Fire BS EN ISO Body: A105N
(Note 4) Safe Design with Antistatic Device, SW Ends, 17292 Trim: 13% Cr
Class 800 (with 100mm Long pup piece on both
Seat: PTFE
ends), , Lever Operated

2–6 Cast CS Split Body, Reduced Bore, Floating Ball, Body: A216 Gr. WCB
Flange Ends, ASME B16.5 RF Class 150, Lever API 6D Trim: 13% Cr
operated
Seat: PTFE

8 – 24 Cast CS Split Body, Reduced Bore, Trunnion Body: A216 Gr. WCB
mounted Ball, Flange Ends, ASME B16.5 RF Class API 6D Trim: 13% Cr
150, Gear operated
Seat: PTFE

30 Cast CS Split Body, Reduced Bore, Trunnion Body: A216 Gr. WCB
mounted Ball, Flange Ends, ASME B16.47 Series API 6D Trim: 13% Cr
A RF Class 150, Gear operated
Seat: PTFE

Butterfly 3–6 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr. WCB
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 36 / 65

CLASS A2AB(FW)
Rating: ASME Class 150 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Firewater (Wet system) Design Temp.: 0/65 0C
B31.3 Design Pressure: 14 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification
Valve B16.5 Class 150 RF Flanges, Lever operated Trim: 13% Cr
(Note 5)

8 – 24 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr. WCB
B16.5 Class 150 RF Flanges, Gear operated Trim: 13% Cr

30 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr. WCB
B16.47 Series A, Class 150 RF Flanges, Gear Trim: 13% Cr
operated
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 37 / 65

BRANCH CONNECTIONS FOR 900 ANGLE

T 30

T RT 24

T RT RT 22

T RT RT RT 20

T RT RT RT RT 18

T RT RT RT RT RT 16

T RT RT RT RT RT RT 14

T RT RT RT RT RT RT RT 12

T RT RT RT RT RT RT RT RT 10

T RT RT RT RT RT RT W W W 8

T RT RT RT RT RT W W W W W 6

T RT RT RT W W W W W W W W 4

T RT RT W W W W W W W W W W 3

T RT RT W W W W W W W W W W W 2

TS S S S S S S S S S S S S S S 1½

BRANCH SIZE (Inch)


TS TR S S S S S S S S S S S S S S 1

TS TR TR S S S S S S S S S S S S S S 3/4

TS TR TR TR S S S S S S S S S S S S S S 1/2

1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20 22 24 30
½

LEGEND:
T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW)
TR: REDUCING T (SW) S: SOCKOLET W: WELDOLET
Notes:

1) Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used.
2) Pipe joints for all sizes shall be buttweld.
3) Branch connections shall be as per Branch Table
4) Full Bore ball valves shall be used only when indicated on P&IDs
5) To be used for Cooling Medium service only
6) Underground gate valve shall be installed with Post indicator
7) All fire water valves shall be install with tamper switch (valve supervisor) except for drain valve
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 38 / 65

Piping Standard Details

PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

Hydrostatic Vent & Drain Detail 1

Process Vent & Drain Detail 3

Pressure Connection Detail 5, 7

Temperature Connection Detail 9

Orifice Flange Connection Detail 10


DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 39 / 65

CLASS A2AW(WW)
Rating: ASME Class 150 Corrosion Allowance: N/A Service Limits:
/ISO PN 16
Service: Waste Water Design Temp.: 0/65 0C
Design Code: ISO 4427, ASME Design Pressure: 10 Barg
31.3

Item Size range Description Dimensional Material


(NPS) Standard Specification

PIPE

Pipes 1-4 HDPE, PN16 , SDR 11, PE. BY MFR HDPE PE100

2 - 12 HDPE, PN16 , SDR 11, PE. BY MFR HDPE PE100

FITTINGS

Fittings 1-2 HDPE, SDR11, PN16, SW, 90/45 Deg. LR BY MFR HDPE PE100
Elbow, Conc./ Ecc. Reducer, Equal / Reducing
Tees, Union, Cap, WT to match pipe wall
thickness.

2 - 12 HDPE, SDR 11, PN16, BW, 90/45 Deg. LR BY MFR HDPE PE100
Elbow, Conc./ Ecc. Reducer, Equal / Reducing
Tee, Cap. WT to match pipe wall thickness.

FLANGES

Flanges 2 - 12 Lap Joint Flange, HDPE Stub end and Forged ASME B16.5 A105N, PE 100
CS, SW, FF, Class 150

Blind Flange 2 - 12 Forged CS, FF, Class 150 ASME B16.5 A105N

BOLTS & GASKETS

Gaskets All Sizes Non-metal Flat gasket, 3mm thick, FF as Per ASME B16.21 EPDM
16.5, Class 150.

Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts, ASME A193 Gr. B7
galvanized with PTFE top coated B18.2.1 A194 Gr. 2H
ASME
B18.2.2

VALVES

Gate Valve 1-2 Al Bronze Body, Union Bonnet, Solid Wedge, MSS SP-80 Body: B62
inside screw rising stem, integral seat. Hand Cl.C83600
wheel Oper., Class 150, NPTF Trim No.:Bronze

2 – 12 Cast CS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A216
Stem non rising operator, Flexible Wedge, Hand Gr.WCB
wheel Oper., Flange CL.150 FF Trim No.: 1

Butterfly 3–6 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216
Valve B16.5 Class 150 FF Flanges, Bronze disc, Lever Gr.WCB
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 40 / 65

CLASS A2AW(WW)
Rating: ASME Class 150 Corrosion Allowance: N/A Service Limits:
/ISO PN 16
Service: Waste Water Design Temp.: 0/65 0C
Design Code: ISO 4427, ASME Design Pressure: 10 Barg
31.3

Item Size range Description Dimensional Material


(NPS) Standard Specification
operated Trim: 13 Cr

8 – 12 Cast CS Body, Wafer Lug Ends to suit ASME API 609 Body: A216 Gr.WCB
B16.5 Class 150 FF Flanges, Bronze disc, Gear Trim: 13 Cr
operated

Check Valve ½-2 Al Bronze Body, Swing check, screwed cover, MSS SP-80 Body: B62 Cl
Class 150, NPTF Ends C83600
Trim No.: Bronze

3-6 Cast CS Body, Swing Type, Bolted Cover, BS 1868 Body: A216
Flange Ends, Class 150 FF Gr.WCB
Trim: A182 Gr.F6

8 - 12 Cast CS Body, Wafer Dual Type, Wafer Ends to API 594 Body: A216 Gr.WCB
suit Class 150 ASME B16.5 FF Flange Trim: 1

Globe Valve ½-2 Al Bronze Body, union bonnet, Class 150, Inside MSS SP-80 Body: B62 Cl
screw rising stem, non rising operator, NPTF C83600
Ends, Handwheel operated Trim No.: Bronze

3–6 Cast CS Body, Bolted Bonnet, OS&Y,Rising BS 1873/API Body: A216 Gr.WCB
stem rising operator, swivel plug disc, handwheel 623 Trim: 13 Cr
operated, Class 150 FF Flange.

Ball Valve ½-2 Al Bronze Body, 2 Pieces Split Body, Floating BS EN ISO Body: B62 Cl
(Note 4) Ball, Anti Blow-out, Class 150, Lever operated, 17292 C83600
NPTF Ends. Trim No.: Bronze
Seats: RPTFE

3-6 Cast CS Body, 2 Pieces Split Body, Floating API 6D Body: A216 Gr.WCB
Ball, Anti Blow-out, Reduced Bore, Class 150 Trim: 13 Cr
FF, Flanged Ends, Lever operated.
Seats: RPTFE
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 41 / 65

BRANCH CONNECTIONS FOR 900 ANGLE

T 12

T RT 10

T RT RT 8

T RT RT RT 6

T RT RT RT RT 4

T RT RT IT IT IT 3

BRANCH SIZE (Inch)


SW RT RT IT IT IT IT 2

SW SRT IT IT IT IT IT IT 1½

SW SRT SRT IT IT IT IT IT IT 1

1 1½ 2 3 4 6 8 10 12

LEGEND:
T: EQUAL TEE (BW) RT: REDUCING TEE (BW) SW: EQUAL TEE (SW)
IT: REDUCING INSERTED TEE
Notes:

1. Drain and vent connections for all pipe sizes shall be ¾ inch. Ball valves shall be used.
2. Pipe joints for sizes up to 2” shall be socketfull coupling. Pipe size 3” and above shall be joint by buttweld
3. Branch connections shall be as per Branch Table
4. Full Bore ball valves shall only be used when indicated on P&IDs
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 42 / 65

CLASS B1AC
Rating: ASME Class 300 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Process Liquid, Process Vapour, Process Design Temp.: -45 to 700C
B31.3 Gas Design Pressure: 25 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

PIPE

Pipes ½-1½ LTCS, Seamless, Sch.80, PE ASME B36.10 A333 Gr. 6

2 - 14 LTCS, Seamless, Sch.STD, BE ASME B36.10 A333 Gr. 6

16 LTCS, Seamless, Sch.XS, BE ASME B36.10 A333 Gr. 6

18 - 20 LTCS, SAW, Sch.XS, BE ASME B36.10 A333 Gr. 6

Swage ½-1½ LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE MSS SP-95 A333 Gr. 6
Nipple

FITTINGS

Fittings ½-1½ Forged LTCS, SW, 90/45 Deg. Elbow, Equal & ASME B16.11 A350 Gr. LF2 CL.1
Reducing Tees, Unions, Cap. Class 3000

2 – 20 LTCS, BW, 90/45 Deg. Long Radius Elbow, Cap, ASME B16.9 ASTM A420 Gr.
Conc./Ecc. Reducer, Equal & Reducing Tees, WT WPL6
to match pipe wall thickness

Sokolet ½-1½ Forged LTCS, WT to match pipe wall thickness MSS SP-97 A350 Gr. LF2 CL.1

Weldolet 2–6 Forged LTCS, WT to match pipe wall thickness MSS SP-97 A350 Gr. LF2 CL.1

Coupling ½-1½ Forged LTCS, Full Coupling, Half Coupling, ASME B16.11 A350 Gr. LF2 CL.1
Reducing Coupling, SW, Class 3000

FLANGES

Flanges ½-1½ Forged LTCS, SW, RF, Class 300 ASME B16.5 A350 Gr. LF2 CL.1

2 – 20 Forged LTCS, WN, RF, Class 300, WT to match ASME B16.5 A350 Gr. LF2 CL.1
pipe

Blind ½ - 20 Forged LTCS, RF, Class 300 ASME B16.5 A350 Gr. LF2 CL.1
Flange

Orifice 2 - 20 Forged LTCS, WN, RF, Class 300, with jackbolt ASME B16.36 A350 Gr. LF2 CL.1
Flange and 2 off 1/2” NPTF tappings, WT to match pipe

SPECTACLE BLINDS, SPADES & SPACERS

Spectacle ½ - 10 Plate LTCS, RF, Class 300 ASME B16.48 A516 Gr.70
Blind

Paddle 12 - 20 Plate LTCS, RF, Class 300 ASME B16.48 A516 Gr.70
Blank
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 43 / 65

CLASS B1AC
Rating: ASME Class 300 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Process Liquid, Process Vapour, Process Design Temp.: -45 to 700C
B31.3 Gas Design Pressure: 25 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification

Paddle 12 - 20 Plate LTCS, RF, Class 300 ASME B16.48 A516 Gr.70
Spacer

BOLTS & GASKETS

Gaskets ½ - 20 4.5 mm Thick Spiral Wound Low Stress 316SS, ASME B16.20 Graphite with SS
Graphite Filler, 316 SS inner ring, Carbon Steel inner ring and CS
outer ring, to suit Class 300 RF Flange. outer ring

Bolting All Sizes Stud Bolt Fully Threaded with Two Hex Nuts, ASME A320 Gr. L7
galvanized with PTFE top coated B18.2.1 A194 Gr. 4+S3
ASME
B18.2.2

VALVES

Gate Valve ½-1½ Forged LTCS Body, OS&Y, Bolted Bonnet, Rising API 602 Body: A350 Gr. LF2
Stem, Solid Wedge, Hand wheel Oper., Flange CL.1
CL.300 RF Trim No.:12

2–3 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A352 Gr.LCC
Stem, Solid Wedge, Hand wheel Oper., Flange Trim No.: 12
CL.300 RF

Cast LTCS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A352 Gr.LCC
4 – 10 Stem, Flexible Wedge, Hand wheel Oper., Flange Trim No.: 12
CL.300 RF

12 - 20 Cast LTCS Body, OS&Y, Bolted Bonnet, Rising API 600 Body: A352 Gr.LCC
Stem, Flexible Wedge, Gear Oper., Flange CL.300 Trim No.: 12
RF

Globe ½-1½ Forged LTCS Body, OS&Y, Bolted Bonnet, BS EN ISO Body:A350 Gr.LF2
Valve Swivel Plug Disc, Hand wheel Oper., Flange 15761 CL.1
CL.300 RF
Trim No.: 12

2–6 Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel BS 1873/API Body: A352 Gr.LCC
Plug Disc, Hand wheel Oper., Flange Class 300 RF 623 Trim: SS 316L

8 Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel BS 1873/API Body: A352 Gr.LCC
Plug Disc, Gear Oper., Flange Class 300 RF 623 Trim: SS 316L

Check ½-1½ Forged LTCS Body, Spring Loaded Ball Lift Type, BS EN ISO Body: A350 Gr. LF2
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 44 / 65

CLASS B1AC
Rating: ASME Class 300 Corrosion Allowance: 1.5 mm Service Limits:

Design Code: ASME Service: Process Liquid, Process Vapour, Process Design Temp.: -45 to 700C
B31.3 Gas Design Pressure: 25 Barg

Item Size range Description Dimensional Material


(NPS) Standard Specification
Valve Bolted Cover. Flange Class 300 RF 15761 CL.1
Trim No.: 12

2-6 Cast LTCS Body, Swing Type, Bolted Cover, BS 1868 Body: A350 Gr.LCC
Flange Ends, Class 300 RF Trim: SS 316L

8 - 20 Cast LTCS Body, Wafer Dual Type, Wafer Ends to API 594 Body: A352 Gr.LCC
suit Class 300 RF Flange Trim: SS 316L

Ball Valve ½-1½ Forged LTCS Body, 2 Pieces Split Bolted Body, BS EN ISO Body: A350 Gr.LF2
(Note 4) Floating Ball, Anti Blow-out, Reduced Bore, 17292 CL.1
Flange Ends, RF, Class 300, Level Operation. Fire Ball: SS 316
safe design with antistatic device
Stem: SS 316
Seats: RPTFE

2–4 Cast LTCS 2 Pieces Split Bolted Body, Floating API 6D Body: A352 Gr.LCC
Ball, Anti Blow-out, Reduced Bore, Flange Ends, Ball: SS 316
RF, Class 300, Level Operation. Fire safe design Stem: SS 316
with antistatic device
Seats: RPTFE

6 – 20 Cast LTCS 2 Pieces Split Body, Trunnion API 6D Body: A352 Gr.LCC
Mounted, Anti Blow-out, Reduced Bore, Flange Ball: SS316
Ends, RF, Class 300, Gear Operation. Fire safe Stem: SS316
design with antistatic device
Seats: RPTFE

Double 3/4 Forged LTCS Body, Integral double block and Manufacturer Body: A350 Gr.LF2
block and bleed valve, Reduced Bore, Flanged Ends, RF, Standard CL.1
bleed valve Class 300, RB, Lever operated. Fire safe design Ball: SS 316
with antistatic device
Stem: SS 316
Seats: RPTFE
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 45 / 65

BRANCH CONNECTIONS FOR 900 ANGLE

T 20

T RT 18

T RT RT 16

T RT RT RT 14

T RT RT RT RT 12

T RT RT RT RT RT 10

T RT RT RT RT RT RT 8

T RT RT RT RT RT W W 6

T RT RT RT W W W W W 4

T RT RT W W W W W W W 3

T RT RT W W W W W W W W 2

TS S S S S S S S S S S S 1
½

BRANCH SIZE (Inch)


TS TR S S S S S S S S S S S 1

TS TR TR S S S S S S S S S S S 3/4

TS TR TR TR S S S S S S S S S S S 1/2

1/2 3/4 1 1 2 3 4 6 8 10 12 14 16 18 20
½

RUN PIPE (Inch)

LEGEND:
T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TS: EQUAL TEE (SW) TR:
REDUCING T (SW)
S: SOCKOLET W: WELDOLET
Notes:

1) Drain and vent connections for all pipe sizes shall be ¾ inch. Gate valves shall be used.
2) Pipe joints for all sizes shall be buttweld.
3) Branch connections shall be as per Branch Table
4) Full Bore ball valves shall be used only when indicated on P&IDs
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 46 / 65

Piping Standard Details

PIPING ASSEMBLY STANDARD DETAIL (See Appendix 2)

Hydrostatic Vent & Drain Detail 2

Process Vent & Drain Detail 4

Pressure Connection Detail 6, 8

Temperature Connection Detail 9

Orifice Flange Connection Detail 11


DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 47 / 65

APPENDIX 2 : PIPING STANDARD ASSEMBLIES


(19 PAGES)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 48 / 65

DETAIL 1 – HYDROSTATIC VENTS AND DRAINS


(Utility Classes A2AB)
HYDROSTATIC VENTS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 49 / 65

DETAIL 1 – HYDROSTATIC VENTS AND DRAINS


(Utility Classes A2AB)
HYDROSTATIC DRAINS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 50 / 65

DETAIL 2 – HYDROSTATIC VENTS AND DRAINS


(Process Classes A1AC, B1AC)
HYDROSTATIC VENTS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 51 / 65

DETAIL 2 – HYDROSTATIC VENTS AND DRAINS


(Process Classes A1AC, B1AC)
HYDROSTATIC DRAINS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 52 / 65

DETAIL 3 – PROCESS VENTS AND DRAINS


(Utility Classes A2AB)
PROCESS VENTS/ DRAINS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 53 / 65

DETAIL 4 – PROCESS VENTS AND DRAINS


(Process Classes A1AC, B1AC)
PROCESS VENTS/ DRAINS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 54 / 65

DETAIL 5 - PRESSURE CONNECTION – REMOTE TYPE


(Utility Classes A2AB)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 55 / 65

DETAIL 6 - PRESSURE CONNECTION – REMOTE TYPE


(Classes A1AC, B1AC)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 56 / 65

DETAIL 7 - PRESSURE CONNECTION – DIRECT MOUNTED TYPE


(Utility Classes A2AB)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 57 / 65

DETAIL 8 - PRESSURE CONNECTION – DIRECT MOUNTED TYPE


(Process Classes A1AC, B1AC)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 58 / 65

DETAIL 9 - TEMPERATURE CONNECTION


(All Classes)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 59 / 65

DETAIL 10 - ORIFICE FLANGE ASSEMBLY


(Utility Classes A2AB)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 60 / 65

DETAIL 11 - ORIFICE FLANGE ASSEMBLY

(Process Classes A1AC, B1AC)


DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 61 / 65

DETAIL 12 – HYDROSTATIC VENTS AND DRAINS


(Classes A2AA)
HYDROSTATIC VENTS/ DRAINS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 62 / 65

DETAIL 13 – PROCESS VENTS AND DRAINS


(Classes A2AA)
PROCESS VENTS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 63 / 65

DETAIL 13 – PROCESS VENTS AND DRAINS


(Classes A2AA)
PROCESS DRAINS
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 64 / 65

DETAIL 14 - PRESSURE CONNECTION


(Classes A2AA)
DOC. NO.:
PV GAS THI VAI LPG STORAGE TANKS PROJECT
231375-09-SPE-001

REV. NO.: A
PIPING SPECIFICATION & MANUAL VALVES
PAGE : 65 / 65

DETAIL 15 - ORIFICE FLANGE ASSEMBLY


(Classes A2AA)

You might also like