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    4.1 Installation Valve Procedure

    Uploaded by

    Arie
    This document provides procedures for installing valves on a gas distribution pipeline project in Indonesia. It outlines requirements for installing main line valves and service line valves, including their location and accessibility. Main line valves must be installed on inlet piping to regulator stations and spaced along the pipeline to isolate sections in emergencies. Service line valves must be installed upstream of regulators or meters and located for easy access. The document also provides typical installation details and dimensions for valve boxes.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    4.1 Installation Valve Procedure

    Uploaded by

    Arie
    62 views6 pages
    This document provides procedures for installing valves on a gas distribution pipeline project in Indonesia. It outlines requirements for installing main line valves and service line valves, including their location and accessibility. Main line valves must be installed on inlet piping to regulator stations and spaced along the pipeline to isolate sections in emergencies. Service line valves must be installed upstream of regulators or meters and located for easy access. The document also provides typical installation details and dimensions for valve boxes.

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    This document provides procedures for installing valves on a gas distribution pipeline project in Indonesia. It outlines requirements for installing main line valves and service line valves, including their location and accessibility. Main line valves must be installed on inlet piping to regulator stations and spaced along the pipeline to isolate sections in emergencies. Service line valves must be installed upstream of regulators or meters and located for easy access. The document also provides typical installation details and dimensions for valve boxes.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    62 views6 pages

    4.1 Installation Valve Procedure

    Uploaded by

    Arie
    This document provides procedures for installing valves on a gas distribution pipeline project in Indonesia. It outlines requirements for installing main line valves and service line valves, including their location and accessibility. Main line valves must be installed on inlet piping to regulator stations and spaced along the pipeline to isolate sections in emergencies. Service line valves must be installed upstream of regulators or meters and located for easy access. The document also provides typical installation details and dimensions for valve boxes.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 6

    INSTALLATION VALVE PROCEDURE

    PROJECT : PENGADAAN EPC MUARA KARANG – MUARA


    BEKASI PIPELINE PROJECT (CP-9)

    CLIENT : PT PERUSAHAAN GAS NEGARA

    LOCATION : MUARA KARANG – MUARA BEKASI

    DOCUMENT NO. :

    PROJECT NO. :

    A Issued For Review 02 Aug 13


    APVD BY
    REV DESCRIPTION DATE PREPARED CHECKED APVD OWNER

    KONSORSIUM REKIND - YIN


    SHEET 2 OF 6

    JOB NO. : REV

    Installation Valve Procedure DOC. NO. A

    DATE BY CHKD APVD


    02 Aug 13

    REVISION HISTORICAL SHEET

    Rev No Date Description


    A 02 Aug 13 Issued for Review

    DISTRIBUTION ORDER

    KONSORSIUM YIN - REKIND PT. PERUSAHAAN GAS NEGARA (Persero), Tbk


    Project Manager Project Manager
    Wakil Peroject Manager Wakil Peroject Manager

    KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
    9)
    SHEET 3 OF 6

    JOB NO. : REV

    Installation Valve Procedure DOC. NO. A

    DATE BY CHKD APVD


    02 Aug 13

    TABLE OF CONTENTS

    1.0 Scope

    2.0 Definition

    3.0 General Provision

    4.0 Installation of Main Line Valve

    1. Scope
    KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
    9)
    SHEET 4 OF 6

    JOB NO. : REV

    Installation Valve Procedure DOC. NO. A

    DATE BY CHKD APVD


    02 Aug 13

    This document covers general requirements for valve installation of steel pipe gas
    distribution pipeline system.

    2. Definition
    2.1. Gas Main is a segment of pipeline in a distribution system installed to convey
    gas to individual service lines or others mains.
    2.2. Gas Service Line is the piping installed between a main, or other source of
    supply and the meter set assembly.
    2.3. Main Line Valve is valves installed in main pipe for controlling the flow or
    pressure of gas in a distribution system either in normal operation or
    emergency situation.
    2.4. Service Line Valve is valves installed in service pipe for controlling the flow
    of gas in a distribution system either in normal operation or emergency.

    3. General Provision
    3.1. The valves installed in steel piping system shall comply with Specification for
    Valve, Fitting, Flange, Bolt, Gasket and Insulating Joint.
    3.2. Prior to installation, valve shall be checked for internal cleanliness and can be
    operated properly.
    3.3. Valve shall be positioned as to ensure unrestricted access for their operation
    and maintenance.

    4. Installation of Main Line Valve


    4.1. A valve shall be installed on the inlet piping of each regulator station controlling
    the flow or pressure of gas in a distribution system. The distance between the
    valve and the regulator shall be sufficient to permit the operation of the valve
    during an emergency, such as a large gas leak or a fire in the station.
    4.2. Valves on mains line, whether for operating or emergency purposes shall be
    located in a manner that will provide ready access and facilitate their operation
    during an emergency. The box or enclosure shall be installed in a manner to
    avoid transmitting external loads to the main line.
    4.3. Valves shall be installed in high-pressure distribution systems in accessible
    locations to reduce the time to shut down a section of main in an emergency.
    In determining the spacing of the valves, consideration should be given to the
    operating pressure and size of the mains and local physical conditions as well
    as the number and type of consumers that might be affected by a shutdown
    KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
    9)
    SHEET 5 OF 6

    JOB NO. : REV

    Installation Valve Procedure DOC. NO. A

    DATE BY CHKD APVD


    02 Aug 13

    4.4. Typical installation of valve as well as dimension requirement of valve box for
    main line and branch valve as shown in Drawing.

    5. Installation of Service Line Valves


    5.1. On service lines designed to operate at pressures in excess of 60 psig, the
    service line valves shall be the equivalent a needle type valve. Other types of
    valves may be used where tests by the manufacturer or by PGN indicate that
    they are suitable for this kind of service.
    5.2. Service line valves shall be installed on all new service lines (including
    replacements) in a location readily accessible from the outside.
    5.3. In relation to regulator or meter, valves shall be located upstream of the
    regulator. If there is no regulator, the valve shall be installed upstream of the
    meter.
    5.4. In service line operating at low pressure and no regulator installed, the valve
    may be located above ground or underground installed upstream of meter.
    The valve shall be designed so that it can be locked in a closed position.
    5.5. In service line operating at high pressure and regulator installed, the valve
    may be located above ground or underground installed upstream of regulator.
    The valve shall be designed so that it can be locked in a closed position.
    5.6. The underground valves shall be located in a covered durable curb box or
    standpipe designed to permit ready operation of the valve. The curb box or
    standpipe shall be supported independently of the service line. Typical
    installation and dimension requirement of box valve of underground valve as
    shown in Drawing.
    5.7. All service lines operating at a pressure greater than 10 psig and all service
    lines NPS 2 or larger a valve located on the service line outside of the
    building. Except that whenever gas is supplied to location where large
    numbers of persons assemble, an outside valve will be required, regardless of
    the size of the service line or the service line pressure.
    5.8. The valve shall be supported on a bed of concrete or other suitable materials
    and the valve spindle shall be protected by sleeving.

    KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
    9)
    SHEET 6 OF 6

    JOB NO. : REV

    Installation Valve Procedure DOC. NO. A

    DATE BY CHKD APVD


    02 Aug 13

    KONSORSIUM REKIND – YIN EPC Muara Karang-Muara Bekasi Pipeline Project (CP-
    9)

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