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    012 - Jitpl - Opn - TG - Sop MDBFP

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    012 - Jitpl - Opn - TG - Sop MDBFP

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    v.aravindharajan7
    2 views5 pages

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    012_JITPL_OPN_TG_SOP MDBFP

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    2 views5 pages

    012 - Jitpl - Opn - TG - Sop MDBFP

    Uploaded by

    v.aravindharajan7

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    JINDAL INDIA THERMAL POWER LIMITED

    Document No. Issue No/Date Revision No/Date


    JITPL/OPN/TG/SOP/012 01/15.05.2019 00/15.05.2019
    TITLE STANDARD OPERATING PROCEDURE FOR MDBFP

    SOP for

    Version No. Date Details of Change Reason for Change

    Name Signature

    Prepared By: Mayukh Kumar Mitra

    Reviewed By: Sankar Kumar Samanta

    Approved By: S. Nageswara Rao

    Issued & controlled by: Sankar Kumar Samanta

    Standard Operational procedure Page 1 of 5


    JINDAL INDIA THERMAL POWER LIMITED
    Document No. Issue No/Date Revision No/Date
    JITPL/OPN/TG/SOP/012 01/15.05.2019 00/15.05.2019
    TITLE STANDARD OPERATING PROCEDURE FOR MDBFP

    1.0 Purpose:
    The function of MDBFP is to transfer the condensate water from Deaerator to the Boiler Drum through Economizer.

    2.0 Scope:
    This SOP is defines the lineup, pre-checks, permissive, operating procedure, post startup check, interlock & protection of MDBFP.
    It is applicable for unit 1& 2

    3.0 Responsibility for Implementation:


    a) All the personnel involved in carrying out /supervising the above activities are required to ensure implementation
    of this procedure and may consult any other relevant documents indicated under Reference section below.
    b) In the event of any changes required in the procedure such changes may be requested with Site MR, who would
    take appropriate action with approval from respective departmental heads.

    4.0 Cross Reference: (OHS procedure / HIRA)

    Title Reference No.

    5.0 Procedure:
    5.1 MDBFP Start Permissive:

    SL No. CONDITION

    1 No pending permits on MDBFP. Coupling Guard on all rotating parts of machine should be in place.
    Power supply and control power supply for Main motor (11KV Bus voltage is normal), Outlet valve, Lube Oil station
    2 available. (Breakers are in remote and all relays are in reset condition.)

    3 MDBFP AOP should be running and Lube oil Pressure should be greater than 2 Kg/Cm2

    4 Charge Lube Oil Filter with proper venting.

    5 Suction valve should be in open condition

    6 De-aerator level normal and ensure continuous make –up of De-aerator through CEP/Boiler fill pump.
    Standard Operational procedure Page 2 of 5
    JINDAL INDIA THERMAL POWER LIMITED
    Document No. Issue No/Date Revision No/Date
    JITPL/OPN/TG/SOP/012 01/15.05.2019 00/15.05.2019
    TITLE STANDARD OPERATING PROCEDURE FOR MDBFP

    7 Working oil & Lube oil cooler should be charged from DMCW Side and oil side.

    8 Jacket cooling and Mechanical sealing line should be in charged condition for both Booster pump and BFP.

    9 Continuous vent of working oil side should be in open condition

    10 Working oil temperature at cooler Inlet should not be High

    11 Lube oil temperature at cooler outlet should not be High

    12 BFP casing top /bottom difference of temperature should not be high

    13 BFP journal brg. Temp. should not be High


    BFP thrust brg. Temp.should not be High
    14
    15 Local push button (Emergency Push Button) switch is released.

    16 Hydraulic coupling brg.Temp. Not High.

    17 BFP motor brg. Temp not High.

    18 Motor winding temp. not High

    19 Re-circulation valve(Manual & CV) in open condition

    20 Booster pump and BFP strainer venting should be completed

    21 Re-Heater Spray line Manual valve Should be in open condition

    22 Booster pump Casing venting & BFP suction and discharge venting should be completed.

    23 All starting/ tripping interlocks are in service.

    ECW to MDBFP Motor cooler should be in closed position


    Two supply and Two return manual valves for motor cooler should be in open condition. Proper venting of motor
    coolers should be completed & ensure adequate flow.
    24
    25 Discharge valve and It’s IBV in close position.

    26 Discharge valve and It’s IBV in close position.

    27 MDBFP suction & discharge temp. difference should not be more than 10 deg C.

    28 MDBFP cooling water Hdr. Pressure should be greater than 3kg/cm2

    29 MDBFP hydraulic coupling tank level should be normal.

    30 Ammonia (NH3), Hydrazine (N2H4) dosing valves are in open condition.

    31 Ammonia (NH3), Hydrazine (N2H4) dosing valves are in open condition.

    32 Booster pump and BFP suction and discharge line drains should be in closed condition.

    5.2 MDBFP Tripping Condition:


    Standard Operational procedure Page 3 of 5
    JINDAL INDIA THERMAL POWER LIMITED
    Document No. Issue No/Date Revision No/Date
    JITPL/OPN/TG/SOP/012 01/15.05.2019 00/15.05.2019
    TITLE STANDARD OPERATING PROCEDURE FOR MDBFP

    SL No. DESCRIPTION Value


    1 MDBFP Suction flow low <200 Tph
    2 Lube oil hdr pressure low <0.8kg/cm2
    3 Working oil temp very High
    4 Working oil pressure very low 2.5 Kg/cm2
    5 Suction valve not open close
    6 Lube oil disc. Temp high >60 deg C
    7 BFP Journal Brg Temp Very high >95 deg C
    8 BFP thrust Brg temp very high >105Deg C
    9 BFP motor winding temp very high >130 Deg C
    10 BFP motor journal brg. Temp very high >95 Deg C
    11 MDBFP hydro-coupling brg temp very high >95 Deg C
    12 MDBFP booster pump thrust/journal brg. Temp Very high >105/85 Deg C
    13 Booster pump & BFP suction / discharge temp difference very high >10 Deg C

    5.3 Starting Procedure of MDBFP:

    SL No. Description
    1

    1 Confirm the necessary start-up conditions of MDBFP have been met.


    2
    2 Keep Scoop control at minimum position <2%
    3
    3 Start lube oil Pump. (Pressure > 2kg/cm2)
    4
    4 Check for any leakages and any abnormal sound.
    5
    5 Check for lube oil filter DP should be less than 0.2 Kg/Cm2
    6
    6 Check all bearings inlet oil pressure and return line oil flow.
    7
    7 Take clearance from field engineer.
    8
    8 Start MDBFP in Re-circulation.
    9
    9 After starting the BFP, lube oil pump will stop automatically, then again check oil pressure.
    1
    10 Keep close watch on key parameters keep in touch with field Engineer for any abnormalities.
    1
    11 Open discharge IBV and later, Main discharge valve of BFP.

    Standard Operational procedure Page 4 of 5


    JINDAL INDIA THERMAL POWER LIMITED
    Document No. Issue No/Date Revision No/Date
    JITPL/OPN/TG/SOP/012 01/15.05.2019 00/15.05.2019
    TITLE STANDARD OPERATING PROCEDURE FOR MDBFP

    1
    12 After sufficient warm-up start taking water to boiler by increasing Hydraulic Scoop.
    1
    13 While taking water to boiler, ensure continuous make –up of De-aerator through CEP/Boiler fill pump.
    4 Keep observation on pump vibration, bearings temperature & motor winding temperature during normal
    14 condition.

    5.4 MDBFP Stop Procedure:


    SL No. Activity

    1
    Before shut down the BFP check recirculation CV and manual valve in open condition.

    2 Reduce the Hydraulic scoop up to 0 % by observing suction flow. (Suction flow should not be less than 200
    tph).
    3 Check lube oil pump is in remote and power supply healthy.
    4 Open recirculation valve up to 100 % and Close the Discharge Valve.
    5 Stop the MDBFP.
    6 Ensure Lube oil pump will start automatically.

    7
    Check the Lube oil pressure. Check all bearings inlet oil pressure and return line oil flow.

    6.0 PPE Required


    Safety Shoe, safety Helmet, and gloves

    7.0 References:
    MDBFP Operation Manual.

    8.0 Documented information :( Records)

    Standard Operational procedure Page 5 of 5

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