FSCQ-Series FSCQ0565RT/FSCQ0765RT/FSCQ0965RT/FSCQ1265RT/ FSCQ1465RT/FSCQ1565RT/FSCQ1565RP Green Mode Fairchild Power Switch (FPS™)
FSCQ-Series FSCQ0565RT/FSCQ0765RT/FSCQ0965RT/FSCQ1265RT/ FSCQ1465RT/FSCQ1565RT/FSCQ1565RP Green Mode Fairchild Power Switch (FPS™)
FSCQ-Series FSCQ0565RT/FSCQ0765RT/FSCQ0965RT/FSCQ1265RT/ FSCQ1465RT/FSCQ1565RT/FSCQ1565RP Green Mode Fairchild Power Switch (FPS™)
February 2006
Description
A Quasi-Resonant Converter (QRC) typically shows lower EMI and higher power conversion efciency compared to conventional hard-switched converter with a xed switching frequency. Therefore, a QRC is well suited for noise-sensitive applications, such as color TV and audio. Each product in the FSCQ-Series contains an integrated Pulse Width Modulation (PWM) controller and a SenseFET, and is specically designed for quasiresonant off-line Switch Mode Power Supplies (SMPS) with minimal external components. The PWM controller includes an integrated xed frequency oscillator, under voltage lockout, leading edge blanking (LEB), optimized gate driver, internal soft start, temperature-compensated precise current sources for a loop compensation, and self protection circuitry. Compared with a discrete MOSFET and PWM controller solution, the FSCQ-Series can reduce total cost, component count, size, and weight, while simultaneously increasing efciency, productivity, and system reliability. These devices provide a basic platform that is well suited for cost-effective designs of quasi-resonant switching yback converters.
Applications
CTV Audio Amplier
Converters Using FSCQ-Series Fairchild Power Switch. AN4140: Transformer Design Consideration for Off-Line Flyback Converters Using Fairchild Power Switch.
Ordering Information
Product Number
FSCQ0565RTYDTU FSCQ0765RTYDTU FSCQ0965RTYDTU FSCQ1265RTYDTU FSCQ1465RTYDTU FSCQ1565RTYDTU FSCQ1565RPVDTU
YDTU: Forming Type VDTU: Forming Type
Package
TO-220F-5L (Forming) TO-220F-5L (Forming) TO-220F-5L (Forming) TO-220F-5L (Forming) TO-220F-5L( Forming) TO-220F-5L (Forming) TO-3PF-7L (Forming)
Marking Code
CQ0565RT CQ0765RT CQ0965RT CQ1265RT CQ1465RT CQ1565RT CQ1565RP
BVdss
650V 650V 650V 650V 650V 650V 650V
Rds(ON) Max.
2.2 1.6 1.2 0.9 0.8 0.7 0.7
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Typical Circuit
VO
AC IN
Figure 1. Typical Flyback Application Table 1. Maximum Output Power Output Power Table3 230 VAC 15%2 Product
FSCQ0565RT FSCQ0765RT FSCQ0965RT FSCQ1265RT FSCQ1465RT FSCQ1565RT FSCQ1565RP
Open
Frame1
Notes: 1. Maximum practical continuous power in an open frame design at 50C ambient. 2. 230 VAC or 100/115 VAC with doubler. 3. The junction temperature can limit the maximum output power.
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Vcc 3
Quasi-Resonant (QR) Switching Controller fs + 9V/15V
Drain 1
Soft Start
VBurst
OSC
Main Bias
Internal Bias
VFB 4
2.5R R
Gate Driver
AOCP
2 GND
TSD Vocp
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Pin Conguration
TO-220F-5L
5. Sync 4. Vfb 3. Vcc 2. GND 1. Drain
TO-3PF-7L
Pin Denitions
Pin Number
1 2 3 4
Pin Name
Drain GND Vcc Vfb
Sync
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Symbol
VDS VCC Vsync VFB FSCQ0565RT FSCQ0765RT FSCQ0965RT FSCQ1265RT FSCQ1465RT FSCQ1565RT FSCQ1565RP
Value
650 20 -0.3 to 13V -0.3 to VCC 11.2 15.2 16.4 21.2 22 26.4 33.2 2.8 3.8 4.1 5.3 5.5 6.6 8.3 5 7 7.6 11 12 13.3 15 1.7 2.4 2.6 3.4 3.5 4.4 5.5 400 570 630 950 1000 1050 1050
Unit
V V V V A
Continuous Drain Current (Tc = 25C) (Tc: Case Back Surface Temperature)
ID
A(rms)
ID*
A(rms)
ID
A(rms)
EAS
mJ
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Notes: 4. Repetitive rating: pulse width limited by maximum junction temperature. 5. L = 15mH, starting Tj = 25C, These parameters, although guaranteed at the design, are not tested in mass production.
Thermal Impedance
(TA = 25C unless otherwise specied) Parameter
Junction to Case Thermal Impedance JC
Symbol
FSCQ0565RT FSCQ0765RT FSCQ0965RT FSCQ1265RT FSCQ1465RT FSCQ1565RT FSCQ1565RP
Value
3.29 2.60 2.55 2.50 2.10 2.00 1.28
Unit
C/W
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Symbol
Condition
VGS = 0V, ID = 250A VDS = 650V,VGS = 0V VGS = 10V, ID = 1A VGS = 10V, ID = 1A VGS = 10V, ID = 1A VGS = 10V, ID = 1A VGS = 10V, ID = 1A VGS = 10V, ID = 1A VGS = 10V, ID = 1A VGS = 0V, VDS = 25V, f = 1MHz
Unit
V A
pF
pF
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Symbol
Condition
Min.
Notes: 6. These parameters, although guaranteed, are tested only in EDS (wafer test) process. 7. These parameters, although guaranteed at the design, are not tested in mass production.
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Symbol
Condition
Sync Threshold in Extended QR (H) VSH2 Sync Threshold in Extended QR (L) VSL2 Extended QR Enable Frequency Extended QR Disable Frequency Total Device Section Operating Supply Current9 - In Normal Operation IOP FSCQ0565RT VFB = 5V FSCQ0765RT FSCQ0965RT FSCQ1265RT FSCQ1465RT FSCQ1565RT FSCQ1565RP - In Burst Mode (Non-switching) Startup Current Sustain Latch Current11 Current Sense Section Maximum Current Limit10 ILIM FSCQ0565RT VCC = 18V, VFB = 5V FSCQ0765RT FSCQ0965RT FSCQ1265RT FSCQ1465RT FSCQ1565RT FSCQ1565RP Burst Peak Current IBUR(pk) FSCQ0565RT VCC = 18V, VFB = Pulse FSCQ0765RT FSCQ0965RT FSCQ1265RT FSCQ1465RT FSCQ1565RT FSCQ1565RP
Notes: 9. This parameter is the current flowing in the control IC. 10. These parameters indicate inductor current. 11. These parameters, although guaranteed, are tested only in EDS (wafer test) process.
FSYH FSYL
6 6 8 8 9 9 9 0.50 50 100 3.92 5.6 6.72 7.84 8.96 8.96 0.85 1.15 1.2 1.6 1.2
mA
3.08 4.4 5.28 6.16 7.04 7.04 0.45 0.65 0.6 0.8 0.6
mA A A A
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Electrical Characteristics
Operating Supply Current
1.2 Normalized to 25C Normalized to 25C 0 50 Temp (C) 100 150
1.0
0.8 -50
50 Temp (C)
100
150
Start-Up Current
1.4 Normalized to 25C Normalized to 25C 1.2 1.0 0.8 0.6 -50 1.10 1.05 1.00 0.95 0.90 -50
50 Temp (C)
100
150
50 Temp (C)
100
150
Initial Frequency
50 Temp (C)
100
150
50 Temp (C)
100
150
10
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50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
0.8 -50
50 Temp (C)
100
150
11
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50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
12
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50 Temp (C)
100
150
50 Temp (C)
100
150
50 Temp (C)
100
150
13
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Functional Description
1. Startup: Figure 4 shows the typical startup circuit and the transformer auxiliary winding for the FSCQ-Series. Before the FSCQ-Series begins switching, it consumes only startup current (typically 25A). The current supplied from the AC line charges the external capacitor (Ca1) that is connected to the Vcc pin. When Vcc reaches the start voltage of 15V (VSTART), the FSCQSeries begins switching, and its current consumption increases to IOP. Then, the FSCQ-Series continues its normal switching operation and the power required for the FSCQ-Series is supplied from the transformer auxiliary winding, unless VCC drops below the stop voltage of 9V (VSTOP). To guarantee the stable operation of the control IC, VCC has under voltage lockout (UVLO) with 6V hysteresis. Figure 5 shows the relationship between the operating supply current of the FSCQ-Series and the supply voltage (VCC).
The minimum average of the current supplied from the AC is given by:
avg I sup
min
where Vacmin is the minimum input voltage, Vstart is the FSCQ-Series start voltage (15V), and Rstr is the startup resistor. The startup resistor should be chosen so that Isupavg is larger than the maximum startup current (50A). Once the resistor value is determined, the maximum loss in the startup resistor is obtained as:
max ( Vacmax ) 2 + Vstart2 2 2 Vstart Vac 1 Loss = --------- ---------------------------------------------- ---------------------------------------------------- R str 2
where Vacmax is the maximum input voltage. The startup resistor should have properly-rated dissipation wattage. 2. Synchronization: The FSCQ-Series employs a quasiresonant switching technique to minimize the switching noise and loss. In this technique, a capacitor (Cr) is added between the MOSFET drain and the source as shown in Figure 6. The basic waveforms of the quasiresonant converter are shown in Figure 7. The external capacitor lowers the rising slope of the drain voltage to reduce the EMI caused when the MOSFET turns off. To minimize the MOSFETs switching loss, the MOSFET should be turned on when the drain voltage reaches its minimum value as shown in Figure 7.
CDC
1N4007 AC line (Vacmin Vacmax) Rstr VCC FSCQ-Series Ca1 Ca2 Da Isup
CDC
Np Ns Lm Drain Vo
VDC
Cr + Ids Vds
IOP RSY1
Power Down Power Up
RSY2
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MOSFET On
Vds
2VRO
TQ Vsypk
ON
ON
90kHz
Normal QR operation
45kHz
Output power
15
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reaches the second minimum level, as shown in Figure 10. Once the FSCQ-Series enters into the extended quasi-resonant operation, the rst sync signal is ignored. After the rst sync signal is applied, the sync threshold levels are changed from 4.6V and 2.6V to 3V and 1.8V, respectively, and the MOSFET turn-on time is synchronized to the second sync signal. The FSCQ-Series returns to its normal quasi-resonant operation when the switching frequency reaches 45kHz as the load increases.
Vds 2VRO
of D2 is clamped at this voltage, thus clamping Vfb*. Therefore, the peak value of the current through the SenseFET is limited. 3.2 Leading Edge Blanking (LEB): At the instant the internal Sense FET is turned on, there is usually a high current spike through the Sense FET, caused by the external resonant capacitor across the MOSFET and secondary-side rectier reverse recovery. Excessive voltage across the Rsense resistor can lead to incorrect feedback operation in the current mode PWM control. To counter this effect, the FSCQ-Series employs a leading edge blanking (LEB) circuit. This circuit inhibits the PWM comparator for a short time (TLEB) after the Sense FET is turned on.
Vcc Vref Idelay Vo Vfb
H11A817A
IFB
OSC SenseFET
Vsync
4 CB + Vfb* R -
D1 D2 2.5R
Gate Driver
KA431
OLP
Rsense
ON
ON
16
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Latch mode protection: Once this protection is triggered, switching is terminated and the Sense FET remains off until the AC power line is unplugged. Then, VCC continues charging and discharging between 9V and 15V. The latch is reset only when VCC is discharged to 6V by unplugging the AC power line.
Fault occurs
VFB 7.5V
Vds
Power on
Fault removed
2.8V
AOCP Vaocp
17
Gate Driver
output, the output voltage may exceed the rated voltage before the over load protection triggers, resulting in the breakdown of the devices in the secondary side. In order to prevent this situation, an over voltage protection (OVP) circuit is employed. In general, the peak voltage of the sync signal is proportional to the output voltage and the FSCQ-Series uses a sync signal instead of directly monitoring the output voltage. If the sync signal exceeds 12V, an OVP is triggered resulting in a shutdown of SMPS. In order to avoid undesired triggering of OVP during normal operation, the peak voltage of the sync signal should be designed to be below 12V. This protection is implemented in the auto restart mode. 4.4 Thermal Shutdown (TSD): The SenseFET and the control IC are built in one package. This makes it easy for the control IC to detect abnormal over temperature of the SenseFET. When the temperature exceeds approximately 150C, the thermal shutdown triggers. This protection is implemented in the latch mode. 5. Soft Start: The FSCQ-Series has an internal soft-start circuit that increases PWM comparators inverting input voltage together with the SenseFET current slowly after it starts up. The typical soft start time is 20ms. The pulse width to the power switching device is progressively increased to establish the correct working conditions for transformers, inductors, and capacitors. Increasing the pulse width to the power switching device also helps prevent transformer saturation and reduces the stress on the secondary diode during startup. For a fast build up of the output voltage, an offset is introduced in the soft-start reference current. 6. Burst Operation: In order to minimize the power consumption in the standby mode, the FSCQ-Series employs burst operation. Once FSCQ-Series enters into the burst mode, FSCQ-Series allows all output voltages and effective switching frequency to be reduced. Figure 15 shows the typical feedback circuit for C-TV applications. In normal operation, the picture on signal is applied and the transistor Q1 is turned on, which decouples R3, Dz and D1 from the feedback network. Therefore, only Vo1 is regulated by the feedback circuit in normal operation and determined by R1 and R2 as: R1 + R2 V o1norm = 2.5 ------------------- R2 In the standby mode, the picture ON signal is disabled and the transistor Q1 is turned off, which couples R3, Dz, and D1 to the reference pin of KA431. Then, Vo2 is determined by the zener diode breakdown voltage. Assuming that the forward voltage drop of D1 is 0.7V, Vo2 in standby mode is approximately given by: V o2stby = V Z + 0.7 + 2.5
Figure 15. Typical Feedback Circuit to Drop Output Voltage in Standby Mode
Figure 17 shows the burst mode operation waveforms. When the picture ON signal is disabled, Q1 is turned off and R3 and Dz are connected to the reference pin of KA431 through D1. Before Vo2 drops to Vo2stby, the voltage on the reference pin of KA431 is higher than 2.5V, which increases the current through the opto LED. This pulls down the feedback voltage (VFB) of FSCQ-Series and forces FSCQ-Series to stop switching. If the switching is disabled longer than 1.4ms, FSCQ-Series enters into burst operation and the operating current is reduced from IOP to 0.25mA (IOB). Since there is no switching, Vo2 decreases until it reaches Vo2stby. As Vo2 reaches Vo2stby, the current through the opto LED decreases allowing the feedback voltage to rise. When the feedback voltage reaches 0.4V, FSCQ-Series resumes switching with a predetermined peak drain current of 0.9A. After burst switching for 1.4ms, FSCQ-Series stops switching and checks the feedback voltage. If the feedback voltage is below 0.4V, FSCQ-Series stops switching until the feedback voltage increases to 0.4V. If the feedback voltage is above 0.4V, FSCQ-Series goes back to the normal operation. The output voltage drop circuit can be implemented alternatively as shown in Figure 16. In the circuit of Figure 16, the FSCQ-Series goes into burst mode, when picture off signal is applied to Q1. Then, Vo2 is determined by the zener diode breakdown voltage. Assuming that the forward voltage drop of opto LED is 1V, the approximate value of Vo2 in standby mode is given by: V o2stby = V Z + 1
18
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CF C KA431 A DZ
RF
R R2
Q1
Picture OFF
19
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(a) Vo2norm
(b)
(c)
Vo2stby
VFB 0.4V
IOP IOP
IOB Vds
Picture On
Picture On
VFB
0.4V 0.3V
0.4V
0.4V
Vds
1.4ms
1.4ms
20
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Output Power
59W
Input Voltage
Universal Input (90270 Vac)
Features
High Efciency (>83% at 90 Vac Input) Wider Load Range through the Extended
standby mode
Quasi-Resonant Operation Low Standby Mode Power Consumption (<1W) Low Component Count Enhanced System Reliability Through Various Protection Functions Internal Soft-Start (20ms)
1. Schematic
T1 EER3540 RT101 5D-9 C102 220F 400V R101 100k 0.25W R102 150k 0.25W BEAD101 4 R106 C104 1.5k 10F 50V 1W C107 680pF 1kV 13 C209 470pF 1kV D202 EGP20J D103 1N4148 R104 D101 R103 6 1.5k 1N4937 5.1 0.25W 0.25W C105 3.9nF 50V 7 LF101 14 15 16 C207 470pF 1kV D203 EGP20D 17 C208 470pF 1kV C203 1000F 35V 24V, 0.4A L201 C201 BEAD 100F 160V 125V, 0.3A C202 47F 160V C205 1000F 35V 1 10 C210 470pF 1kV D204 EGP20D 18V, 0.3A C204 1000F 35V D205 EGP20D 12V, 0.5A
11
BD101
D102 1N4937
12
18
ZD202 5.1V 0.5W R208 1k 0.25W R203 39k 0.25W R204 4.7k 0.25W D201 Q202 KSC945 SW201 R207 5.1k 0.25W R206 5.1k 0.25W
Standby
21
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18 17 16 15 14 13 12 11 10 N18V N12V N125V /2 Np1 N125V /2 N125V /2 N24V Na N18V N125V /2 Np2 N12V N24V
3. Winding Specication No
Np1 N125V/2 N24V N12V Np2 N125V/2 N18V Na
Pin (sf)
13 1615 1817 1213 34 1514 1110 76
Wire
0.5 0.5 0.5 0.5 0.5 0.3 1 1 2 1 1 1
Turns
32 32 13 7 32 32 10 20
Winding Method
Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding
0.4 2
0.4 2
Specication
740H 5% 10H Max
Remarks
1kHz, 1V 2nd all short
22
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Value
Fuse 250V/2A NTC 5D-9 Resistor 100k 150k 5.1 1.5k 470 1.5k Open 1k 1k 39k 4.7k 220k 5.1k 5.1k 1k 30k Capacitor 330n/275VAC 220F/400V 10F/50V 10F/50V 3.9nF/50V 47nF/50V 680pF/1kV Open 100F/160V 47F/160V 1000F/35V 1000F/35V 1000F/35V 22nF/50V 470pF/1kV 470pF/1kV 470pF/1kV
Note
Part
C210 C301 BEAD101
Value
Capacitor (Continued) 470pF/1kV 2.2nF/1kV Inductor BEAD 5H Diode 1N4937 1N4937 1N4148 Short Open 1N4746 Open 1N5231 1N4148 EGP20J EGP20D EGP20D EGP20D Bridge Diode GSIB660 Line Filter
Note
Ceramic Capacitor AC Ceramic Capacitor
0.25W 0.25W 0.25W 0.25W 0.25W 1W 0.25W 0.25W 0.25W 0.25W, 1% 0.25W, 1% 0.25W 0.25W 0.25W
BEAD201 D101 D102 D103 D104 D105 ZD101 ZD102 ZD201 D201 D202 D203 D204 D205 BD101
18V, 1W 5.1V, 0.5W 0.15A, 50V 2A, 600V 2A, 200V 2A, 200V 2A, 200V 6A, 600V 14mH
Box Capacitor Electrolytic Electrolytic Electrolytic Film Capacitor Film Capacitor Film Capacitor IC101 Electrolytic Electrolytic Electrolytic Electrolytic Electrolytic Film Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor OPT101 Q201 Q202 SW201 T101 LF101
Transformer EER3540 Switch ON/OFF IC FSCQ0565RT FOD817A KA431LZ KSC945 TO-92 TO-220F-5L For MCU Signal
23
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Output Power
83W
Input Voltage
Universal input (90270 Vac)
Features
High Efciency (>83% at 90 Vac Input) Wider Load Range through the Extended
standby mode
Quasi-Resonant Operation Low Standby Mode Power Consumption (<1W) Low Component Count Enhanced System Reliability Through Various Protection Functions Internal Soft-Start (20ms)
1. Schematic
T1 EER3540 RT101 5D-9 C102 220F 400V R101 100k 0.25W R102 150k 0.25W BEAD101 4 R106 C104 1.5k 10F 1W 50V C107 1nF 1kV 13 C209 470pF 1kV D202 EGP20J D103 1N4148 R104 D101 R103 6 1.5k 1N4937 5.1 0.25W 0.25W C105 3.9nF 50V 7 LF101 14 15 16 C207 470pF 1kV D203 EGP20D 17 C208 470pF 1kV C203 1000F 35V 24V, 0.4A L201 C201 BEAD 100F 160V 125V, 0.3A C202 47F 160V C205 1000F 35V 1 10 C210 470pF 1kV D204 EGP20D 18V, 0.3A C204 1000F 35V D205 EGP20D 12V, 0.5A
11
BD101
D102 1N4937
12
18
ZD202 5.1V 0.5W R208 1k 0.25W R203 39k 0.25W R204 4.7k 0.25W D201 Q202 KSC945 SW201 R207 5.1k 0.25W R206 5.1k 0.25W
Standby
24
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18 17 16 15 14 13 12 11 10 N18V N12V N125V /2 Np1 N125V /2 N125V /2 N24V Na N18V N125V /2 Np2 N12V N24V
3. Winding Specication No
Np1 N125V/2 N24V N12V Np2 N125V/2 N18V Na
Pin (sf)
13 1615 1817 1213 34 1514 1110 76
Wire
0.5 0.5 0.5 0.5 0.5 0.3 1 1 2 1 1 1
Turns
32 32 13 7 32 32 10 20
Winding Method
Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding
0.4 2
0.4 2
Specication
515H 5% 10H Max
Remarks
1kHz, 1V 2nd all short
25
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Value
Fuse 250V/2A NTC 5D-9 Resistor 100k 150k 5.1 1.5k 470 1.5k Open 1k 1k 39k 4.7k 220k 5.1k 5.1k 1k 30k Capacitor 330n/275VAC 220F/400V 10F/50V 10F/50V 3.9nF/50V 47nF/50V 1nF/1kV Open 100F/160V 47F/160V 1000F/35V 1000F/35V 1000F/35V 22nF/50V 470pF/1kV 470pF/1kV 470pF/1kV
Note
Part
C210 C301 BEAD101
Value
Capacitor (Continued) 470pF/1kV 2.2nF/1kV Inductor BEAD 5H Diode 1N4937 1N4937 1N4148 Short Open 1N4746 Open 1N5231 1N4148 EGP20J EGP20D EGP20D EGP20D Bridge Diode GSIB660 Line Filter
Note
Ceramic Capacitor AC Ceramic Capacitor
0.25W 0.25W 0.25W 0.25W 0.25W 1W 0.25W 0.25W 0.25W 0.25W, 1% 0.25W, 1% 0.25W 0.25W 0.25W
BEAD201 D101 D102 D103 D104 D105 ZD101 ZD102 ZD201 D201 D202 D203 D204 D205 BD101
18V, 1W 5.1V, 0.5W 0.15A, 50V 2A, 600V 2A, 200V 2A, 200V 2A, 200V 6A, 600V 14mH
Box Capacitor Electrolytic Electrolytic Electrolytic Film Capacitor Film Capacitor Film Capacitor IC101 Electrolytic Electrolytic Electrolytic Electrolytic Electrolytic Film Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor OPT101 Q201 Q202 SW201 T101 LF101
Transformer EER3540 Switch ON/OFF IC FSCQ0765RT FOD817A KA431LZ KSC945 TO-92 TO-220F-5L For MCU Signal
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Output Power
102W
Input Voltage
Universal input (90270 Vac)
Features
High Efciency (>83% at 90 Vac Input) Wider Load Range through the Extended
standby mode
Quasi-Resonant Operation Low Standby Mode Power Consumption (<1W) Low Component Count Enhanced System Reliability Through Various Protection Functions Internal Soft-Start (20ms)
1. Schematic
T1 EER3540 RT101 5D-9 C102 220F 400V R101 100k 0.25W R102 150k 0.25W BEAD101 4 R106 C104 1.5k 10F 50V 1W C107 1nF 1kV 13 C209 470pF 1kV D202 EGP20J D103 1N4148 R104 D101 R103 6 1.5k 1N4937 5.1 0.25W 0.25W C105 3.9nF 50V 7 LF101 14 15 16 C207 470pF 1kV D203 EGP20D 17 C208 470pF 1kV C203 1000F 35V 24V, 0.4A L201 C201 BEAD 100F 160V 125V, 0.3A C202 47F 160V C205 1000F 35V 1 10 C210 470pF 1kV D204 EGP20D 18V, 0.3A C204 1000F 35V D205 EGP20D 12V, 0.5A
11
BD101
D102 1N4937
12
18
ZD202 5.1V 0.5W R208 1k 0.25W R203 39k 0.25W R204 4.7k 0.25W D201 Q202 KSC945 SW201 R207 5.1k 0.25W R206 5.1k 0.25W
Standby
27
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18 17 16 15 14 13 12 11 10 N18V N12V N125V /2 Np1 N125V /2 N125V /2 N24V Na N18V N125V /2 Np2 N12V N24V
3. Winding Specication No
Np1 N125V/2 N24V N12V Np2 N125V/2 N18V Na
Pin (sf)
13 1615 1817 1213 34 1514 1110 76
Wire
0.6 0.6 0.5 0.6 0.6 0.3 1 1 2 1 1 1
Turns
32 32 13 7 32 32 10 20
Winding Method
Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding Center Winding
0.4 2
0.4 2
Specication
410H 5% 10H Max
Remarks
1kHz, 1V 2nd all short
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Value
Fuse 250V/3A NTC 5D-9 Resistor 100k 150k 5.1 1.5k 470 1.5k Open 1k 1k 39k 4.7k 220k 5.1k 5.1k 1k 30k Capacitor 330n/275VAC 220F/400V 10F/50V 10F/50V 3.9nF/50V 47nF/50V 1nF/1kV Open 100F/160V 47F/160V 1000F/35V 1000F/35V 1000F/35V 22nF/50V 470pF/1kV 470pF/1kV 470pF/1kV
Note
Part
C210 C301 BEAD101
Value
Capacitor (Continued) 470pF/1kV 3.3nF/1kV Inductor BEAD 5H Diode 1N4937 1N4937 1N4148 Short Open 1N4746 Open 1N5231 1N4148 EGP30J EGP30D EGP20D EGP20D Bridge Diode GSIB660 Line Filter
Note
Ceramic Capacitor AC Ceramic Capacitor
0.25W 0.25W 0.25W 0.25W 0.25W 1W 0.25W 0.25W 0.25W 0.25W, 1% 0.25W, 1% 0.25W 0.25W 0.25W
BEAD201 D101 D102 D103 D104 D105 ZD101 ZD102 ZD201 D201 D202 D203 D204 D205 BD101
18V, 1W 5.1V, 0.5W 0.15A, 50V 3A, 600V 3A, 200V 2A, 200V 2A, 200V 6A, 600V 14mH
Box Capacitor Electrolytic Electrolytic Electrolytic Film Capacitor Film Capacitor Film Capacitor IC101 Electrolytic Electrolytic Electrolytic Electrolytic Electrolytic Film Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor OPT101 Q201 Q202 SW201 T101 LF101
Transformer EER3540 Switch ON/OFF IC FSCQ0965RT FOD817A KA431LZ KSC945 TO-92 TO-220F-5L For MCU Signal
29
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Output Power
132W
Input Voltage
Universal input (90270 Vac)
Features
High Efciency (>83% at 90 Vac Input) Wider Load Range through the Extended
standby mode
Quasi-Resonant Operation Low Standby Mode Power Consumption (<1W) Low Component Count Enhanced System Reliability Through Various Protection Functions Internal Soft-Start (20ms)
1. Schematic
T1 EER4042 RT101 5D-11 C102 330F 400V R101 100k 0.25W 1 10 C210 470pF 1kV D204 EGP20D 4 R106 C104 1k 10F 1W 50V C107 1nF 1kV 13 C209 470pF 1kV D202 EGP30J D106 1N4148 R104 D103 R103 6 1.5k 1N4937 5.1 0.25W 0.25W C105 3.3nF 50V 7 LF101 14 15 16 C207 470pF 1kV D203 EGP30D 17 C208 470pF 1kV C203 1000F 35V 24V, 1.5A L202 C201 BEAD 150F 160V 140V, 0.6A C202 68F 160V C205 1000F 35V 8.5V, 0.5A C204 1000F 35V D205 EGP20D 15V, 0.5A
11
BD101
D105 1N4937
12
ZD102 18V 1W
18
VR201 30k
C301 3.3nF
Q201 KA431 LZ
Q202 KSC945
30
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Np1
1 2
18 17 16 15 14 13 12 11 10 N15V N8.5V NP1 N24V N140V /2 N140V /2 N24V Na N15V N8.5V N140V / 2 NP2
Np2
3 4 5 6
N140V / 2
Na
7 8 9
3. Winding Specication No
N24 Np1 N140V/2 Np2 N140V/2 N8.5V N15V Na
Pin (sf)
1817 13 1615 34 1514 1213 1110 76
Wire
0.65 2 0.1 10 2 0.1 10 2 0.1 0.1 10 2 10 2 1 1
Turns
8 20 23 20 22 3 6 13
Winding Method
Space Winding Center Winding Center Winding Center Winding Center Winding Space Winding Space Winding Space Winding
Specication
315H 5% 10H Max
Remarks
1kHz, 1V 2nd all short
31
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Value
Fuse 250V/5A NTC 5D-11 Resistor 100k 150k 5.1 1.5k 470 1k Open 1k 1k 39k 4.7k 240k 10k 5.1k 1k 30k Capacitor 330n/275 Vac 330F/400V 10F/50V 10F/50V 3.3nF/50V 47nF/50V 1nF/1kV Open 150F/160V 68F/160V 1000F/35V 1000F/35V 1000F/35V 150nF/50V 470pF/1kV 470pF/1kV 470pF/1kV
Note
Part
C210 C301 BEAD101
Value
Capacitor (Continued) 470pF/1kV 3.3nF/1kV Inductor BEAD 5H Diode 1N4937 1N4937 1N4148 Short Open 1N4746 Open 1N5231 1N4148 EGP30J EGP30D EGP20D EGP20D Bridge Diode GSIB660 Line Filter
Note
Ceramic Capacitor AC Ceramic Capacitor
0.25W 0.25W 0.25W 0.25W 0.25W 1W 0.25W 0.25W 0.25W 0.25W, 1% 0.25W, 1% 0.25W 0.25W 0.25W
BEAD201 D101 D102 D103 D104 D105 ZD101 ZD102 ZD201 D201 D202 D203 D204 D205 BD101
18V, 1W 5.1V, 0.5W 0.15A, 50V 3A, 600V 3A, 200V 2A, 200V 2A, 200V 6A, 600V 14mH
Box Capacitor Electrolytic Electrolytic Electrolytic Film Capacitor Film Capacitor Film Capacitor IC101 Electrolytic Electrolytic Electrolytic Electrolytic Electrolytic Film Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor OPT101 Q201 Q202 SW201 T101 LF101
Transformer EER4042 Switch ON/OFF IC FSCQ1265RT FOD817A KA431LZ KSC945 TO-92 TO-220F-5L For MCU Signal
32
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Output Power
146W
Input Voltage
Universal input (90270Vac)
Features
High Efciency (>83% at 90Vac Input) Wider Load Range through the Extended
standby mode
Quasi-Resonant Operation Low Standby Mode Power Consumption (<1W) Low Component Count Enhanced System Reliability Through Various Protection Functions Internal Soft-Start (20ms)
1. Schematic
T1 EER4245 RT101 6D-22 C102 330F 400V R101 100k 0.25W 1 10 C210 470pF 1kV D204 EGP20D 4 R106 C104 1k 10F 1W 50V C107 1nF 1kV 13 C209 470pF 1kV D202 EGP30J D106 1N4148 R104 D103 R103 6 1.5k 1N4937 5.1 0.25W 0.25W C105 2.7nF 50V 7 LF101 14 15 16 C207 470pF 1kV D203 EGP30D 17 C208 470pF 1kV C203 1000F 35V 24V, 1.5A L202 C201 BEAD 150F 160V 140V, 0.6A C202 68F 160V C205 1000F 35V 8.5V, 0.5A C204 1000F 35V D205 EGP20D 15V, 0.5A
11
BD101
D105 1N4937
12
ZD102 18V 1W
18
VR201 30k
C301 3.3nF
Q201 KA431 LZ
Q202 KSC945
33
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Np1
3. Winding Specication No
N24 Np1 N140V/2 Np2 N140V/2 N8.5V N15V Na
Pin (sf)
1817 13 1615 34 1514 1213 1110 76
Wire
0.65 0.08 0.08 0.08 2 20 2 20 2 20 2 1 1
Turns
5 13 15 13 14 2 3 8
Winding Method
Space Winding Center Winding Center Winding Center Winding Center Winding Space Winding Space Winding Space Winding
0.08 20 2
0.6 0.3
0.6 1
Specication
260H 5% 10H Max
Remarks
1kHz, 1V 2nd all short
34
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Value
Fuse 250V/5A NTC 6D-22 Resistor 100k 150k 5.1 1.5k 470 1k Open 1k 1k 39k 4.7k 240k 10k 5.1k 1k 30k Capacitor 330n/275VAC 330F/400V 10F/50V 10F/50V 2.7nF/50V 47nF/50V 1nF/1kV Open 150F/160V 68F/160V 1000F/35V 1000F/35V 1000F/35V 150nF/50V 470pF/1kV 470pF/1kV 470pF/1kV
Note
Part
C210 C301 BEAD101
Value
Capacitor (Continued) 470pF/1kV 3.3nF/1kV BEAD 5H Diode 1N4937 1N4937 1N4148 Short Open 1N4746 Open 1N5231 1N4148 EGP30J EGP30D EGP20D EGP20D Bridge Diode GSIB660 Line Filter Inductor
Note
Ceramic Capacitor AC Ceramic Capacitor
0.25W 0.25W 0.25W 0.25W 0.25W 1W 0.25W 0.25W 0.25W 0.25W, 1% 0.25W, 1% 0.25W 0.25W 0.25W
BEAD201 D101 D102 D103 D104 D105 ZD101 ZD102 ZD201 D201 D202 D203 D204 D205 BD101
18V, 1W 5.1V, 0.5W 0.15A, 50V 3A, 600V 3A, 200V 2A, 200V 2A, 200V 6A, 600V 14mH
Box Capacitor Electrolytic Electrolytic Electrolytic Film Capacitor Film Capacitor Film Capacitor IC101 Electrolytic Electrolytic Electrolytic Electrolytic Electrolytic Film Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor OPT101 Q201 Q202 SW201 T101 LF101
Transformer EER3540 Switch ON/OFF IC FSCQ1465RT FOD817A KA431LZ KSC945 TO-92 TO-220F-5L For MCU Signal
35
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Output Power
160W
Input Voltage
Universal input (90270 Vac)
Features
High Efciency (>83% at 90 Vac Input) Wider Load Range through the Extended
standby mode
Quasi-Resonant Operation Low Standby Mode Power Consumption (<1W) Low Component Count Enhanced System Reliability Through Various Protection Functions Internal Soft-Start (20ms)
1. Schematic
T1 EER4245 RT101 6D-22 C102 470F 400V R101 100k 0.25W 1 10 C210 470pF 1kV D204 EGP20D 4 R106 C104 1k 10F 1W 50V C107 1nF 1kV 13 C209 470pF 1kV D202 EGP30J D106 1N4148 R104 D103 R103 6 1.5k 1N4937 5.1 0.25W 0.25W C105 2.7nF 50V 7 LF101 14 15 16 C207 470pF 1kV D203 EGP30D 17 C208 470pF 1kV C203 1000F 35V 24V, 1.5A L202 C201 BEAD 220F 160V 140V, 0.6A C202 68F 160V C205 1000F 35V 8.5V, 0.5A C204 1000F 35V D205 EGP20D 15V, 0.5A
11
BD101
D105 1N4937
12
ZD102 18V 1W
18
VR201 30k
C301 3.3nF
Q201 KA431 LZ
Q202 KSC945
36
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Np1
1 2
18 17 16 15 14 13 12 11 10 N15V N8.5V NP1 N24V N140V /2 N140V /2 N24V Na N15V N8.5V N140V / 2 NP2
Np2
3 4 5 6
N140V / 2
Na
7 8 9
3. Winding Specication No
N24 Np1 N140V/2 Np2 N140V/2 N8.5V N15V Na
Pin (sf)
1817 13 1615 34 1514 1213 1110 76
Wire
0.65 0.08 0.08 0.08 2 20 2 20 2 20 2 1 1
Turns
5 13 15 13 14 2 3 8
Winding Method
Space Winding Center Winding Center Winding Center Winding Center Winding Space Winding Space Winding Space Winding
0.3 1
Specication
220H 5% 10H Max
Remarks
1kHz, 1V 2nd all short
37
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Value
Fuse 250V/5A NTC 6D-22 Resistor 100k 150k 5.1 1.5k 470 1k Open 1k 1k 39k 4.7k 240k 10k 5.1k 1k 30k Capacitor 330n/275 Vac 470F/400V 10F/50V 10F/50V 2.7nF/50V 47nF/50V 1nF/1kV Open 220F/160V 68F/160V 1000F/35V 1000F/35V 1000F/35V 150nF/50V 470pF/1kV 470pF/1kV 470pF/1kV
Note
Part
C210 C301 BEAD101
Value
Capacitor (Continued) 470pF/1kV 3.3nF/1kV BEAD 5H Diode 1N4937 1N4937 1N4148 Short Open 1N4746 Open 1N5231 1N4148 EGP30J EGP30D EGP20D EGP20D Bridge Diode GSIB660 Line Filter Inductor
Note
Ceramic Capacitor AC Ceramic Capacitor
0.25W 0.25W 0.25W 0.25W 0.25W 1W 0.25W 0.25W 0.25W 0.25W, 1% 0.25W, 1% 0.25W 0.25W 0.25W
BEAD201 D101 D102 D103 D104 D105 ZD101 ZD102 ZD201 D201 D202 D203 D204 D205 BD101
18V, 1W 5.1V, 0.5W 0.15A, 50V 3A, 600V 3A, 200V 2A, 200V 2A, 200V 6A, 600V 14mH
Box Capacitor Electrolytic Electrolytic Electrolytic Film Capacitor Film Capacitor Film Capacitor IC101 Electrolytic Electrolytic Electrolytic Electrolytic Electrolytic Film Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor OPT101 Q201 Q202 SW201 T101 LF101
Transformer EER4245 Switch ON/OFF IC FSCQ1565RT FOD817A KA431LZ KSC945 TO-92 TO-220F-5L For MCU Signal
38
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Output Power
198W
Input Voltage
Universal input (90270 Vac)
Features
High Efciency (>83% at 90 Vac Input) Wider Load Range through the Extended
standby mode
Quasi-Resonant Operation Low Standby Mode Power Consumption (<1W) Low Component Count Enhanced System Reliability Through Various Protection Functions Internal Soft-Start (20ms)
1. Schematic
T1 EER4942 RT101 6D-22 C102 470F 400V R101 100k 0.25W 1 10 C210 470pF 1kV D204 EGP20D 4 R106 C104 1k 10F 1W 50V C107 1nF 1kV 13 C209 470pF 1kV D202 EGP30J D106 1N4148 R104 D103 R103 6 1.5k 1N4937 5.1 0.25W 0.25W C105 2.7nF 50V 7 LF101 14 15 16 C207 470pF 1kV D203 EGP30D 17 C208 470pF 1kV C203 2200F 35V 24V, 1.5A L202 C201 BEAD 220F 160V 140V, 0.6A C202 100F 160V C205 1000F 35V 8.5V, 0.5A C204 1000F 35V D205 EGP20D 15V, 0.5A
11
BD101
D105 1N4937
12
ZD102 18V 1W
18
VR201 30k
C301 3.3nF
Q201 KA431 LZ
Q202 KSC945
39
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Np1
3. Winding Specication No
N24 Np1 N140V/2 Np2 N140V/2 N8.5V N15V Na
Pin (sf)
1817 13 1615 34 1514 1213 1110 76
Wire
0.65 2 0.08 0.08 0.08 20 2 20 2 20 2 1 1 1
Turns
5 13 15 13 14 2 3 8
Winding Method
Space Winding Center Winding Center Winding Center Winding Center Winding Space Winding Space Winding Space Winding
Specication
210H 5% 10H Max
Remarks
1kHz, 1V 2nd all short
40
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Value
Fuse 250V/5A NTC 6D-22 Resistor 100k 150k 5.1 1.5k 470 1k Open 1k 1k 39k 4.7k 240k 10k 5.1k 1k 30k Capacitor 330n/275 Vac 470F/400V 10F/50V 10F/50V 2.7nF/50V 47nF/50V 1nF/1kV Open 220F/200V 100F/200V 2200F/35V 1000F/35V 1000F/35V 22nF/50V 470pF/1kV 470pF/1kV 470pF/1kV
Note
Part
C210 C301 BEAD101
Value
Capacitor (Continued) 470pF/1kV 3.3nF/1kV BEAD 5H Diode 1N4937 1N4937 1N4148 Short Open 1N4746 Open 1N5231 1N4148 EGP30J EGP30D EGP20D EGP20D Bridge Diode GSIB660 Line Filter Inductor
Note
Ceramic Capacitor AC Ceramic Capacitor
0.25W 0.25W 0.25W 0.25W 0.25W 1W 0.25W 0.25W 0.25W 0.25W, 1% 0.25W, 1% 0.25W 0.25W 0.25W
BEAD201 D101 D102 D103 D104 D105 ZD101 ZD102 ZD201 D201 D202 D203 D204 D205 BD101
18V, 1W 5.1V, 0.5W 0.15A, 50V 3A, 600V 3A, 200V 2A, 200V 2A, 200V 6A, 600V 14mH
Box Capacitor Electrolytic Electrolytic Electrolytic Film Capacitor Film Capacitor Film Capacitor IC101 Electrolytic Electrolytic Electrolytic Electrolytic Electrolytic Film Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor OPT101 Q201 Q202 SW201 T101 LF101
Transformer EER4942 Switch ON/OFF IC FSCQ1565RP FOD817A KA431LZ KSC945 TO-92 TO-220F-5L For MCU Signal
41
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PCB Layout
42
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Package Dimensions
Dimensions in Millimeters
TO-220F-5L(Forming)
43
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Package Dimensions
Dimensions in Millimeters
TO-3PF-7L(Forming)
15.50 0.20 5.85 0.20 3.35 0.20 3.60 0.20 10 22.40 0.05 Dp 1.60 0.03 (1.65) 10
4.500.20
(9.90)
2.500.20
9.50 0.20
10.00 0.20
A 10
1.900.20
(51.50 Dp 0.10MAX)
24.50 0.20
(10.90)
(1.80)
(8.40)
(1.00)
(1.61)
(1.51) 4MAX1.00
R0
.90
4.500.20
2.50 0.30
R0.9
#2, 4
7.00 0.30
(7.00)
(2.00)
(51.60 Dp 0.10MAX)
(12.10)
1.5
5.00 0.30
1.60
0.30
5.85 0.20
1.5
3.35 0.20
2.35 0.20
SCALE 15 / 1 DETAIL A
POLISH AREA 1. ( 2. ( 3. ( ) THESE DIMENSIONS DO NOT INCLUDE MOLD PROTRUSION. ) IS REFERENCE ) IS ASSY OUT QUAILTY
44
1.50 0.20
LEAD FRAME EMC
www.fairchildsemi.com
(13.90)
23.00 0.20
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FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILDS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 2. A critical component is any component of a life 1. Life support devices or systems are devices or support device or system whose failure to perform can systems which, (a) are intended for surgical implant into be reasonably expected to cause the failure of the life the body, or (b) support or sustain life, or (c) whose support device or system, or to affect its safety or failure to perform when properly used in accordance with instructions for use provided in the labeling, can be effectiveness. reasonably expected to result in significant injury to the user. PRODUCT STATUS DEFINITIONS Definition of Terms Datasheet Identification Advance Information Product Status Formative or In Design Definition This datasheet contains the design specifications for product development. Specifications may change in any manner without notice. This datasheet contains preliminary data, and supplementary data will be published at a later date. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design. This datasheet contains final specifications. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design.
Preliminary
First Production
No Identification Needed
Full Production
Obsolete
Not In Production
This datasheet contains specifications on a product that has been discontinued by Fairchild semiconductor. The datasheet is printed for reference information only.
Rev. I18
45
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