No : CGK2-TTI-RFA-MOP-E-008

Date : 30 Maret 2024

PROJECT
CGK-2 OFFICE LEVEL 1
FIT OUT WORK
METHOD OF PROCEDURE
Dismantling Hoisting
Poisting Plan Generator Set
Prepare By:
PT. Total Teknik Indonesia
Proposed by
TTI Date: 30 Maret 2024

JP. Gohan
Approved by
BDXFMT/OPS Date:
CGK2
Acknowledge by
PMC Date:

Acknowledge by
Bdx Project Date:

Meinhardt
Indonesia Date:

Reviwed by 02 April 2024

BDx HSE Manager Date:

1
 Revision Record

Date Revised Version Change description Author

2
 Table of Contents

1. General Rules ............................................................................................................. 4

1.1 Coverage......................................................................................................................... 4
1.2 Conference ..................................................................................................................... 4
1.3 Recognition .................................................................................................................... 4
2. Work Outline ............................................................................................................. 4
2.1 Location.......................................................................................................................... 4
2.2 Engine Data .................................................................................................................... 4
2.3 Schedule ......................................................................................................................... 4
2.4 Working Procedure ......................................................................................................... 5
2.5 Safety Measure ............................................................................................................... 5
2.6 Delivery List / Packing List ............................................................................................ 6
2.7 Truck List ....................................................................................................................... 6
2.8 List of unloading Tools, Equipment and Materials ......................................................... 6
3. Working Procedure ................................................................................................... 7
4. Dimension Engine & Radiator ................................................................................. 8
5. Opening for Loading Genset .................................................................................... 8
6. Area Unloading & Installation position of steel plate and roll pipe ..................... 9
7. Unloading of Radiator ............................................................................................. 10
8. Unloading of Generator Set .................................................................................... 14

3
1. General Rules
1.1 Coverage
Method of statement shall be applied to this construction work.
1.2 Conference
Just in case if the contents of Method of Statement need to be changed or an important problem,
which is not mentioned in this contents, occurs, they shall be discussed immediately and followed
the procedure from Construction Manager precisely.
1.3 Recognition
To preventany mistake, the content of this Method of statement shall be distributed and recognized
by all related people before commencement of work.

2. Work Outline
2.1 Location
GF & Power House.

2.2 Engine Data

Capacity : 2 x 2500 kVA

Total Weight of enclosure : 15 ton each

2.3 Schedule
Equipment delivery is planned on (TBA)

4
2.4 Working Procedure
2.4.1 Lifting works shall only be done during at morning time, therefore make sure for the time frame
allocated for Forklift to stay in the positioning area in order to be get ready and aware for the
mobilization and demobilization time to avoid inconvenient and delay.
2.4.2 Forklift shall be properly park in the designated parking area in order not to distract other heavy
equipment passing through after lifting or during daytime.
2.4.3 Check the overall weight of Heavy Burden Equipment
2.4.4 Make a survey for possible route of heavy equipment going to each foundation and check the
elevation of foundation
2.4.5 Provide Wooden block and steel plates if necessary to make elevation surface uniform, take note
the sizes of UNP must be suitable to height of foundation
2.4.6 Prepare the pipe roller with enough capacity to carry the heavy equipment and position it in
generator set room ready for the unloading of equipment
2.4.7 Prepare a sheet of steel plate for the area unloading and the position area of the heavy equipment
2.4.8 Position the Forklift as near as possible to the opening for heavy equipment entry located in the
ground floor area proper pre-cautions must be observed. See attachment- for the positioning
location of the forklift.
2.4.9 Position the truck that carries the equipment as close as possible to the Forklift. ( At this time
professional rigger is required )
2.4.10 Carefully, the rigger makes signal to forklift operator through hand gesture signaling, to start
lifting the equipment slowly.
2.4.11 As the equipment draws closer to the opening, the rigger will guide the exact orientation and
position of the equipment for convenient setting in the roller and for final setting in place.
2.4.12 Put the heavy equipment set to the chill roller, the roller must be manned with expert and
professional to avoid untoward incident towards each foundation prior to final setting and
installation.
2.4.13 For pulling the generator set, anchor or fix a sling cable braid type to the structural column of the
building. At the midpoint of sling cable, fasten the chain block hook, tie or fix another sling cable
to the generator and extend until reaches to the other hook of chain block, fix firmly. Start moving
the generator set slowly using the chain block/hoist towards each foundation prior to final setting
and installation

Note: Close supervision from Engineer in-charge from the contractor is required for this work
execution.

2.5 Safety Measure

2.5.1 Danger Forecast
• Fall and damage of equipment due to improper handling
• Fall and damage of equipment due to improper rigging
• Untoward incident or injury of personnel due to miss-communication during loading or
unloading of equipment
• Stumbling of workers lead to serious accident due to poor illumination of the working area.
• Damage life, property and equipment

2.5.2 Preventive Actions

• Make sure that all equipment must be properly fastened or supported before bringing to its
final location.
• Ensure that lifting, Forklift has enough capacity to carry the equipment weight and must be
securely fasten to lifting eye before lifting the equipment.
• Make sure that professional rigger and have well-verse in rigging gesture that can
communicate properly to Forklift operator must execute the rigging work.
• Must Install enough lightings in the perimeter of working area.
• Prepare and provide good lighting for night works.

5
2.6 Delivery List / Packing List

2.7 Truck List

2.8 List of unloading Tools, Equipment and Materials

6
 Working Procedure
Project Performer
Time Procedure Work Danger Provision Safety Measure Safety Check
Coordinator (worker)
08.00 a.m.-09.00 a.m. Assembly & roll call 1 Work to be confirmed 1. Burden sharing to be defined Eko W Charis Karsino

(Manpower check) 2 Task to be confirmed 2. Understanding of surroundings

3 Notice to be confirmed 3. Prohibition of work out of plan

09.00 a.m.-11.00.m. Preparation work 1 Time frame/schedule (mob and de mob ) ⚫ People except working staffs enter ⚫ Taking precaution about surroundings Eko W Charis Karsino

2 Brief orientation for rigger and operator ⚫ Trouble with other car and lead man arrangement

3 Standby area of waiting loaded truck ⚫ Burden fall ⚫ Working area to be marked off with

4 Truck to be led ⚫ Burden swing color cone

5 Working area to be marked off ⚫ Hands and foots will be pinched. ⚫ Equipments and tools to be checked

6 Unloading and carry ⚫ Electric shock ⚫ Selection of sling wire to be checked

7 Carry route to be protected ⚫ Forklift will fall. ⚫ Balance of slung burden to be checked

8 Chain block to be installed ⚫ Workers might be stumbled ⚫ Must not enter just below slung burden

9 Anchor to be set on floor ⚫ Miss-communication causes injury/damage and surveyor arrangement

10 Pipe rollers must get set and ready ⚫ To work with presence of mind

11 Dispatch watchman ⚫ Call confirmation

12 Guy line /nylon rope be prepared ⚫ Check of electric tools

13 Standby vehicle for emergency ⚫ Surroundings must have enough light

⚫ Prepare flashlights

⚫ Check condition of communication

equipments.

11:00 a.m.- 16.00 pm. Carrying in 1 Truck to be led ⚫ People except working staffs enter ⚫ Taking precaution about surroundings Eko W Charis Karsino

2 Quantity check and damage check by ⚫ Trouble with other car and lead man arrangement

staff members ⚫ Burden fall ⚫ Working area to marked off with color

3 Unloading according to ordering by ⚫ Hands and foots will be pinched. cone

Forklift and carrying into electrical ⚫ To meet with existing facilities ⚫ Balance of slung burden to be checked

room ⚫ Worker will be pinched between ⚫ Must not enter just below slung burden

4 Check position of equipment for setting equipment and other. and surveyor arrangement

⚫ Equipment will fall. ⚫ To work with presence of mind

⚫ We will meet with accidents in hurry. ⚫ Call confirmation

⚫ To work with director’s instruction

⚫ To work with call

16.00 pm 17.00 p.m. Housekeeping 1 Cleaning up at working area 1 To fall over 3 Taking precaution about surroundings Eko W Charis Karsino

2 Checking working area by Director 2 Hands and foots will be pinched. and cleaning up

3 After checking, finish 4 To work to mind hand and step (foot)

7
1. Dimension Engine & Radiator

• For easier lifting the genset from truck to the position, the radiator will deliver to site
separate with the engine
• The radiator will assemble to the engine at the permanent position

2. Opening for Loading Genset

• Need Opening for Loading Radiator and Engine

8
3. Area Unloading &Installation position of steel plate and roll pipe

• Clean the area where the forklift will pass when lifting the radiator and engine
• Place a steel plate along the forklift track area when carrying the radiator or engine
• Prepare the roll pipe and install the hand winch that has been prepared

9
UNLOADING OF RADIATOR

• Move the radiator No.1 to the designated area in front of the generator room opening using a
forklift

10
• If the position of the radiator is correct then install the webbing sling on the radiator that has
been prepared previously

11
• Attach the webbing sling to the chain block hand which

12
• Then pull slowly until it reaches the specified position
• Clean the area and return the roller pipe to its original position

13
 UNLOADING OF GENERATOR-SET

• Move the engine No.1 to the designated area in front of the generator room opening
using a forklift

14
• If the position of the engine is correct then install the webbing sling on the base
frame engine that has been prepared previously

15
• Attach the webbing sling to the chain block hand which

16
• Then pull slowly until it reaches the specified position
• Clean the area.

17