Pereira P. Six Sigma and Quality Management 2024
Pereira P. Six Sigma and Quality Management 2024
Pereira P. Six Sigma and Quality Management 2024
Abstract
Recently, the quality management of research articles (RA) has cherished an era
of remarkable growth and conglomeration. It is because the qualitative approach
has become an established and valued approach among varietal areas and contexts.
The quality of RA is precisely based on the clarity of the illustration of the aims.
Previously, the categorical analysis of RA has been restricted to the format of
writing the article following Introduction-Process-Testing-Conclusion (IPTC) or
Introduction-Methodology-Result-Discussion (IMRD) standards. But the wholesome
strategy of Total Quality Management (TQM) of RA has not been demonstrated from
the core in the discipline of Electrical Engineering (EE). The research question,
sample, control of staggering variables, research designs, criteria measures, data
analysis, ethics, discussions, references are the critical collectibles (CCs) on what
matters to the readers of RA. The macrostructures of EE-RA, features of each
sector of EE RA, section headlines, extension of description and prominent aspects
were analyzed for hundred RA from fifteen journals of EE. These features are
compared with respect to all the CCs. This chapter helps to recognize the necessary
inputs for TQM implementation with different proactive journals of EE to improve
the quality of RA.
1. Introduction
The research articles (RA) may have excellent process of analysis management and
tools to ensure strength of the study. However, analysis management alone cannot
ensure the readers’ satisfaction. Total Quality Management (TQM) is an approach to
not only ensure high quality of an experimental and developmental research but to
accomplish the higher levels of readers’ satisfaction.
To keep up the relevant level of quality of any research, all the features and tasks
of RA are needed to be monitored. The strategy of TQM involves the target of achiev-
ing pre-defined benchmark standards of quality through the formulation of policy,
planning, assurance and control of quality advancement.
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2. Literature survey
There are various genres that are perceived within the field of engineering [5].
However, this research concentrates on the full length RA in one or two step peer-
reviewed journal. A significant amount of work has been reported in literature related
to the framework of genre analysis.
The New Rhetoric variant of genre analysis is a kind of inter-disciplinary field
technique used for introducing broad way of argumentation of classical canons of
rhetoric, which are structure of content (arrangement), language (style), background
(memory), what to say (invention) and delivery (presentation).
The Systematic Functional Linguistic (SFL), originally designed by M. Halliday,
uses the idea of developing analytical categories of language. According to SFL, lan-
guage is the means of social parole system. SFL provides a convenient tool to analyze
RA by emphasizing the functional base of structure of language.
Another variant of genre analysis is English for Specific Purpose (ESP) [6]. Generally,
it refers to the subset of the language learning in accordance to the enhancement of
vocabulary or the skills of the author of the articles.
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The above mentioned variants of genre analysis are few important measures used
for carrying out the review process of an article. The articles following the ESP cus-
tom are first reviewed in this section. Through the survey, it is demonstrated that the
earlier RA are first examined on the basis of macrostructure. Then, it is researched
that the field of electrical engineering is considered as that of applied science, due to
which the wholesome strategy of TQM implementation may have prevented.
Using the analysis done by Harmon, through diversity in engineering RA, it was
found out that the articles are mostly ‘experimental’ exhibiting a certain confined
structure. Such structures include heading (i.e., title and/or subtitle), abstract,
introduction, methodology, experimental specifics, results, explanation, conclusion,
acknowledgements and references. The quality check of the articles used to be done
on the basis of research work done and the explanation of the basic theory associated
to the work. However, it is found that only macrostructure cannot be always enough
for maintaining the quality management of the RA.
In applied linguistic [7–8], the secondary RA commonly consist of non-standard
headings of the subsections. Such headings or titles of the sections in an article can
be one of the distinguishing features in different fields. The RA, following IMRD
structure, consists of deductive or hypothetical procedures of science. Whereas,
those articles, which follow the IPTC structure, demonstrate the problem solving
techniques of science [9]. In the field of information systems or computer science, the
RA are structured in the form of one add-on section or replacement of the ‘methodol-
ogy’ section by a new heading called ‘algorithm’ or ‘application’ or ‘implementation
process, system or program’ [10].
In [11], by examining RA related to thirty-nine disciplines, Lin et al. discovered
seven variants of IMRD macrostructure for each discipline of engineering dis-
ciplines. The modeling of ESP scholars’ adopting the canonical IMRD structure,
results in rise of the limitations of the related analyses [11] which degrades quality
of corresponding RA. Lin et al. defined the RA which contain “empirical design”,
“research and data design”, “experimental” or “the study” types of variants in
Heading method are called experimental papers. However, few from such papers fit
the description of adoption of such macrostructure. It is because the data results of
few RA establish actual variability. This is justified by distinguishing ‘experimental’
RA from ‘review’ and ‘theoretical’ RA. So, the quality of macrostructure needs to
be subdivided into separate categories depending upon the quality of content rather
than their headings in RA.
The discipline of engineering is spoken of as a lone field while the researchers
divide science into multiple fields. For instance, the British Academic Written English
(BAWE) corpus exhibit different branches of science but at university level, it lacks
in distinguishing various fields of engineering [12]. The field of engineering is stated
as a lone field by Kanoksilapatham, with subfields of biomedical, software and
civil [13]. The fields of biochemistry and microbiology are distinguished as distinct
fields. In this chapter, the typical specialties belonging to a particular academic field
are treated as ‘sub fields’ within a field. Due to the presumption that the engineer-
ing is one gigantic field, the researchers are led to assume that all RA are similar in
quality. Maswana et al. has stated that engineering appears to be an undivided field
concerned with the production of profitable artifacts obtained by applying scientific
principles [14]. However, there is a diversity in the features of engineering RA. They
consist of wide range of articles containing mathematical simulations, prototypical
experiments, review experiments and observational experiments as revealed from the
diverse representation of the results.
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The level of significance of total quality management (TQM) has grown with
rapid pace lately. The concept of TQM is seen as a phenomenon essential to attain
competitiveness. The researchers correlate the TQM concept with success of
an industry [15–17]. Few researchers claim that TQM is just a fad of management
by pointing out the failure stories of implementation of TQM [18–20]. There are
many inter-related reasons of having different outlooks of TQM. For example,
disagreements among founders of TQM, similarities of the concept with other
management tools, unclear interpretations and hypothetical definitions of TQM.
Therefore, the problems associated to TQM are needed to be addressed. The
relevant techniques, tools and values as a wholesome management system are
also described.
Deming, one of the renowned quality founders, has considered the term TQM to
be just a lingo and meaningless word [21]. In [22], William L. et al. stated the concept
of quality to be the consequence of a process rather than being a process itself. Juran
has been critic of the fact that the term TQM is being tumbling down without defin-
ing it properly. The actions included in TQM are actually listed in criteria associated
to the reputed Baldrige Award [23]. This reluctance to accept the term TQM seems
confusing to the researchers.
There exists some consensus about what TQM actually means. There has been
various similar terms in literature, for instance, total quality control (TQC) [30–31],
company-wise quality control [32], total quality improvement [33], and strategic
quality improvement [34].
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4. Methodology
The articles published from 1 January, 2021 to 31 December, 2021 are studied
through cross-sectional survey. The survey comprised of all articles, consisting of
self-administered problems, as their dominant methodology and has been published
in any of the fifteen journals related to EE, given in Table 1.
It is important that the implementation of TQM needs to be peered as a system.
The techniques and associated tools support the core values of the articles. The pro-
cess management technique establishes process orientation. Here, by ‘cross sectional
survey’, it is meant that the data of RA has been collected one time and not repeatedly
over a time period. The top publishers are considered for necessary population based
categorization. And the satisfaction score (in %), based on the Transparency and
Openness Promotion (TOP) guidelines, has been used as the associated statistical
technique to present the survey in tabular form as per the quality assessment.
First seven journals were listed as the top EE practice journals, using InCites
Journal Citation Report (JCR) published by Clarivate Plc for the year 2021, on the
basis of the recent impact factor. Furthermore, the remaining journals are selected
based on their representations of significant EE subfields like PD, VLSI etc. and/or
organizations like IET, Elsevier etc. The leaflets of each issue of the journal published
within this study has been searched manually by two independent investigators for
identifying RA satisfying the criteria.
A COMPENDEX search has been conducted to confirm the screening of all rel-
evant RA published in the corresponding journals. The elimination criteria included
RA using participant-observation kind interview techniques, market survey, addi-
tional qualitative investigation techniques, analysis using combined quantitative/
C *Communications IEEE
Table 1.
EE journals and corresponding acronyms used in this study.
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1 Data transparency
• Background statistical details provided 100 (100%)
• Sample frame and population of survey provided 90 (90%)
• Financial inducement provided 28 (28%)
• Techniques to handle absent data provided 8 (8%)
2 Citation standards
• Mode of communication provided 89 (89%)
• Illustration of who addressed inherent participant 25 (25%)
3 Material transparency
• Research tool explained 90 (90%)
• Pre-testing techniques reported 41 (41%)
• Psychometric characteristics reported 7 (7%)
7 Replication
• All responses and respondents are reported 59 (59%)
• Originality and strengths of research explained 16 (16%)
Table 2.
Satisfaction score of checklist standards in all-inclusive RA (100).
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Figure 1.
Implementation of TQM process for quality check of RA.
The following critical collectibles (CCs) has been observed in various articles;
research problem, specimen or sample, design technique, control of variables, methodol-
ogy, analysis process, discussions, ethics and references. The quality management of RA
is controlled by a process followed by the corresponding journal. The TQM implementa-
tion is directly associated with the concept of the peer review process of a journal, as
represented in Figure 1. The implementation of TQM for quality check of RA occurs
in six levels. Level 1 is administered by the author who is submitting the draft of RA to
a journal. The scope of the journal is identified and corresponding macrostructure is
followed. Level 2 to Level 5 are administered by the editors/technical editors and field
experts of the journal. If quality test of Level 2, that involves eligibility test and plagia-
rism test, is passed, the field experts are anonymously communicated for examination of
the article’s quality and possible improvement in the product (RA) (Level 3 to Level 5).
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5. Results
A total of 192 articles were tested for eligibility assessment, out of which 100
articles (52%) utilized quality research as fundamental technique. Out of remain-
ing hundred RA, 62 (62%) used the IMRD format and 38 (38%) used IPTC as the
prime representation, including 13 RA from IE, 9 RA from ESA & VLSI each, 11 RA
from EPSR, 12 RA from PD, 10 RA from EC, 8 RA from CAD-ICS, 7 RA from MTT,
5 RA from SG & MAP each, 4 RA from JSSC, 3 RA from C, 2 RA from PA-MI and 1
RA from CC & PR each. The primary reasons for exclusion of RA are lack of quality
research methodology as the fundamental technique. The critical points denoting the
exclusion of RA are represented in Figure 2.
The computation of average outline score, out of 7, was performed for RA pub-
lished in EE literature, by assigning 1 point for each checklist standard. The overall
average outline score was 4 ± 2 (2–6). As stated from Table 2, the proportion of
satisfaction score is obtained by each article as per the checklist standards. The most
concurrence areas covered almost 70%, including: statistical details regarding back-
ground of research; sample frame & population of survey; mode of communication;
research tool; pre-testing techniques; purpose of study; background particulars;
formulation of problem; reliability & validity; objectives are addressed through
results; reporting of all response and respondents. The RA that reported at the most
30% of checklist standards included: techniques to handle absent data; illustration of
who addressed inherent participant; psychometric characteristics; techniques for data
analysis; originality and strength of research. The average outline score of journal are
Figure 2.
Screening test and exclusion test of RA.
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CC (1) 5.2
Table 3.
Outline score of EE journal.
Figure 3.
Score with respect to type of RA publication; F-RA = full research article; SC-RA = short communication research
article; LE = letter to editor.
provided in Table 3. The highest score has been 5.8 out of 7 for JSSC, 5.4 for CAD-ICS,
5.2 for CC. The outline score with respect to the type of RA is shown in Figure 3.
The outline score of 5.6 is obtained by full research article, while short commu-
nication type RA had 4.5 and letter to editor had 2.5. Figure 4 presents the average
outline score of RA based on the type of the author. The articles authored by research
scholars and graduates of EE has the highest outline score of 5.5 and 4.9 (out of 7)
respectively. Whereas EE faculty and Scientists secures almost similar score of ~3.7.
the lowest score of 2.7 is obtained by Non-EE category of authors of RA.
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Figure 4.
Score with respect to type of author of corresponding RA.
found to be equivalent across various journals, and author types, when observed
excluding the LE type.
This chapter also reveals the different areas that seemed to be associated with
lesser scores on recognized platform. On the contrary to the field experts’ recom-
mendations, the full problem formulation should not be included in appendix section
of RA. Due to this, the reader’s satisfaction stage of the TQM gets affected and the
end users of the articles become unable to re-use the information about the question-
naire to notify their intrinsic research work. The absence of psychometric properties
and validity also arises the credibility or reliability questions of the research work.
This chapter recognized certain opportunities for quality improvement with respect
to reporting analysis results, that involves risk assessment for undemonstrative
error and differentiation between non-responders and responders, and in addition,
description of handling absent data and partial reactions.
This study provides the key finding provided the rate of response, on an average,
was extremely varying among various EE journals. This may be due to the diverse
nature of population which refers to a particular RA in corresponding journal. For
instance, an EE research scholar, the most educated population in EC, is more suitable
for responding to stimulus as compared to Non-EE population. The areas that report
durability included techniques of data analysis, transparency of research limitations,
and clarity in report presentation.
This study reflects an equivalent study that was conducted to compute the sample
of journals in medical field [35], predominantly for ensuring transparency. This prior
study found fundamental areas for possible improvement and reported a recognized
platform for former testing and governing reliability and validity. This study provides
moderately high performance in former aspect and moderately low performance in
latter aspect among EE journals. It is suggested that researchers, who gets engaged
in writing RA in EE field for the first time, should cautiously assess Bennett’s tool
before planning their research study and writing article for publication. This may be
advantageous for EE journals to integrate such tools into peer-review instructions to
the author, for elevating the quality of RA published in EE journals.
The assessment done by independent investigators for quality management of
each RA utilized the standard evaluation platform and systematic techniques for
identifying relevant articles. However, there have been certain limitations to our
study. For example, with the data collected for only one recent full year, the inclusion
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of RA may have missed all RA to different categories of RA. Also, various checklist
standards such as identification of who addressed possible field experts, techniques
for handling absent data etc. may be of subjective nature. The buildup of score sheets
of such standards required the maintenance of consensus between investigators.
The opportunity, to inspect for rating the reliability due to going through a vigorous
agreement process before going for survey of RA in EE, has been missing. Few article
types (like LE), journals (like SG, PR) and types of author (like EE graduates, EE
scholars, residents) were not representable. Due to this, the analysis results may not
be in generalized form included in the corresponding category. Also, since only first
author was categorized, this may represent the absence of the impact of remaining
authors’ team with respect to the reporting exercise.
7. Conclusion
Acknowledgements
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Chapter 2
Abstract
The Lean Six Sigma (LSS) approach has taken a central role in healthcare
quality management, and many studies report positive effects of the method on
performance of healthcare organizations. However, LSS in healthcare is also
unbalanced because the human side of the method is undervalued. A more balanced
application of LSS in healthcare includes an interrelated approach of both “soft” and
“hard” LSS practices, broad perspective on employee well-being, “soft” HR approach
related to LSS, and “soft” climate for LSS. This leads to a renewed perspective on LSS
in healthcare that considers both people and performance and where the interplay
between “hard” and “soft” factors is addressed.
1. Introduction
In the past 20 years, since the Institute of Medicine [1] defined the concept of
quality of care, it has become increasingly clear that healthcare is a clashing vessel of
values. Values such as good quality of care and safe and accessible care are important.
But also, effective and efficient care because healthcare must also remain affordable.
The Covid-19 pandemic has highlighted the struggle with bringing the different values
together within healthcare systems across the globe [2]. Changed circumstances lead
to different value trade-offs. For example, during the coronavirus crisis we started to
look differently at lean approaches to organizing care, using as few supplies as possible
(also called just-in-time management) [3]. Other existing issues were put on edge by
the crisis. For example, Covid-19 did not create the healthcare staffing shortage, but
the impact is worsened because of it, visible in current high levels of burnout among
healthcare professionals [4]. In addition, consider the challenges of access to healthcare
services and of enhancing the quality of care and patient safety while reducing costs
[5]. These existing challenges, amplified during the Covid-19 pandemic, emphasize
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the importance of operations management for healthcare for years to come. Moreover,
it demands a renewed perspective on commonly applied operations management
methodologies in healthcare, such as Lean Six Sigma (LSS), which integrates values
regarding people and performance. In this chapter, in which we, among other things,
use PhD work done before [6], we will start with a short history of LSS in healthcare,
followed by identifying gaps in the application of this method based on current litera-
ture, leading to proposed renewed perspective on LSS, the scientific and managerial
relevance of this perspective, and a research agenda for the upcoming years.
The LSS approach has taken a central role in healthcare quality management. LSS
follows a long history of system management and quality improvement, starting at the
beginning of the twentieth century through mass production affected by among others,
Henry Ford, followed by the Toyota Production System (TPS) in the Japanese automo-
tive industry and adopted as Lean Management (LM) in the Western world since 1980
[7]. Around the same time that LM was embraced, many large companies, including
Motorola and General Electric, implemented Six Sigma (SS) with a focus on reducing
errors and minimizing variability [8]. LSS as a combination of Lean Management and
Six Sigma is seen as the most effective process improvement that it is widely imple-
mented in the top performing organizations [9], also in healthcare settings [2, 10].
Although the integration of Lean Management and Six Sigma is still relatively rare in
healthcare [11], more and more studies report positive effect of LSS on outcomes. For
example, Bhat et al. [12] explore the successful deployment of LSS in the Indian health-
care sector and found improvements in patient registration cycle time and reductions in
average waiting time, queue length, and staff utilization. Antony et al. [13] report the use
of LSS in reducing medication errors in the Norwegian public healthcare context. The
Mayo Clinic Rochester in the USA increased their process efficiency and financial perfor-
mance by applying LSS [14]. A recent study by De Koeijer et al. [15] shows strong posi-
tive effects of LSS on internal process and financial performance in university hospitals
in the Netherlands. These studies illustrate that in healthcare, LSS is commonly applied
with the aim to improve process efficiency, thereby improving quality and reducing costs
[7]. Given these positive reports of LSS and given the ever-increasing costs in healthcare,
it is very likely that the application of LSS will grow rapidly in healthcare. However, the
Covid-19 pandemic has taught us that a narrow focus on specific values of care, such as
safety and efficiency, can lead to neglect of other crucial values of care, such as humanity
and taking care of healthcare personnel. And this risk is also apparent for LSS. In the
next paragraph, we will discuss why LSS, in its current form, is likely to be insufficiently
equipped to tackle the multifaceted challenges that healthcare systems are facing, includ-
ing rising costs, growing expectations from patients, demographic changes, and growing
burn-out rates among healthcare professionals.
From the beginning, criticism has been part of LSS in healthcare. Some research-
ers and practitioners object to the notion of industrialized healthcare delivery. They
argue that tensions may arise between the need to demonstrate efficiency and achieve
performance targets (derived from governmental financial pressure) and the need
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to invest time and resources in continuous improvement. Moreover, some state that
with these increasing administrative burdens and productivity targets, the intrinsic
motivation of healthcare employees is suffering [16]. LSS is controversial from
the perspective of employees. Proponents argue that healthcare organizations that
embrace LSS to improve performance can simultaneously foster employee well-being.
Opponents, however, say that LSS leads to higher performance yet lower employee
well-being. LSS is not a neutral and value-free activity, and the debate about relation-
ship between LSS and employee well-being is crucial in the light of the workforce
shortage in healthcare combined with current high levels of burn-out among health-
care professionals. One of the explanations for this ongoing debate could be that LSS,
in its current form, is unbalanced in several ways.
First, the application of LSS in healthcare is accompanied with a heavy focus on
tools and techniques at the expense of the human side [17]. The LSS toolbox that
healthcare organizations deploy tends to be filled with “hard” LSS practices focusing
on process improvements. Henrique and Filho [18] state in their systematic review
that the most common techniques used in healthcare are VSM, Standardization of
Work, and Visual Management. Also, LSS practices such as “focus on metrics” (the
use of quantitative metrics to measure quality and process performance and to set
improvement goals) and “process management” (e.g., statistical process control and
error-proof process design) illustrate the dominant “hard” focus of LSS practices.
Due to this single-minded focus on process improvement, LSS initiatives risk being
perceived as cost-cutting efforts at odds with the values of healthcare and therefore
risk the withdrawal of staff and potential resistance. Moreover, the outcomes of
healthcare organizations depend, on the one hand, on routine and standardized
processes and, on the other hand, on employees with the right customer mindset and
ability to anticipate changing demands from their customers [15]. “Hard” and “soft”
LSS practices should thus go hand in hand: a singular focus on a “hard” approach to
optimizing processes neglects the human factor, while a one-dimensional focus on
a “soft” approach complicates the attainment of performance outcomes. Therefore,
this chapter contains a balanced interrelated approach of LSS practices in healthcare
(see Table 1) that consists of both “hard” practices, which are focused on practices for
improving processes (quality information, process management, structured improve-
ment procedure, focus on metrics) and “soft” practices aimed at employees and
relationships (top management support, customer relationship, and supplier relation-
ship). This interrelated approach of LSS makes it possible to empirically examining
the effects of multiple dimensions on outcomes.
Second, although many healthcare organizations state that both efficiency and
employee goals are drivers for applying LSS, the conceptualization of employee goals
is very limited compared with efficiency and quality targets [7, 19, 20]. Where recent
research in healthcare agrees on two core performance dimensions of LSS: internal
process and financial, employee well-being is poorly defined. For example, a study by
Niemeijer et al. [21] of almost 300 LSS projects in Dutch hospitals describes concrete
aims of LSS initiatives regarding reducing costs, improving safety, and increasing rev-
enue; however, employees’ outcomes are not characterized. And when employee goals
are mentioned in studies on LSS, this is mostly done in terms of workers satisfaction
[22, 23]. It is important to create a more balanced perspective of employee well-being,
since there is no agreement on the effect—positive, negative, or nonexistent—of LSS
on employee well-being [24]. For example, studies by Graban [25], Stamatis [26], and
Collar et al. [27] mention improved levels of commitment and satisfaction related
to LSS initiatives. However, a large study by the Saskatchewan Union of Nurses [28]
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Table 1.
LSS interrelated systems approach of both “hard” and “soft” practices.
Trusting The relationship dimension of employee well-being The hierarchical structure impacts
relationships focuses on the quality of trusting relationships the relations between employees and
between employees and their employer and colleagues. their employer and colleagues.
Table 2.
Employee well-being.
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showed that LSS had an overall negative effect on worker satisfaction, and studies
by Angelis et al. [29] and White et al. [30] discuss negative effects of LSS on worker
commitment. Reviews of studies that focus on trusting relationships and health
effects of LSS report mainly negative effects [31]. Since most healthcare organizations
claim that employee goals are part of the LSS approach, it is wise to define these goals
to determine the effect—positive, negative, or nonexistent—of LSS on employee
well-being. A broad perspective on employee well-being supports healthcare organi-
zations in monitoring these goals, and based on recent literature [15, 32], this chapter
contains the following balanced conceptualization of employee well-being, related to
LSS, which includes three components: happiness (satisfaction and commitment),
trust, and health (workload and need for recovery) (see Table 2).
4. The human side of lean six sigma in healthcare – HRM and climate
Although employees’ issues related to LSS are substantial, since LSS in healthcare
commonly focuses on organizational challenges that have to do with work (re)design
in a complex and dynamic environment, the attention for management of employees is
limited. LSS initiatives are a result of collective efforts and require engaging a multi-
tude of actors (e.g., clinicians, nurses, and administrators) and LSS project members
operate as “liaison officers” between professional groups, between organizational “lay-
ers,” and between the internal and external worlds of the healthcare organization. To
fulfill their role successfully, LSS project members need specific abilities, motivation,
and opportunities. Also, given potential conflicts of interest between different stake-
holders, management decisions are needed to shape employment relationships that are
aimed at achieving specific (LSS) goals. The employees’ issues as described above show
the importance of strategic Human Resource Management (HRM) related to LSS;
however, especially in healthcare HRM is still considered as a more operational or tac-
tical concept within the larger framework of LSS [33]. For example, Antony et al. [34],
and Honda et al. [35] state that training is crucial when implementing LSS. Buestan
et al. [36] and Ahmed et al. [37] argue that successful implementation of LSS depends
on the participation of healthcare staff. While these separate HR practices are indeed
relevant, there is a need for a more coherent, and strategic perspective on HRM that is
in sync with LSS. For example, cross-functional teams could help to generate ideas for
science-based, systematic quality initiatives [38]. Performance appraisal and rewards
could also function as morale boosters and encourage employee engagement [9, 39,
40]. In addition, training and development are crucial to getting skilled and moti-
vated people to work on LSS projects [41, 42]. Employee participation and engage-
ment in decision-making and problem-solving can also help inspire commitment to
organizational excellence [43]. If LSS can be imagined as a dance within healthcare
organizations, then HRM is its matching dance partner and together they make sure
that the dance is balanced on “hard” and “soft” issues. Therefore, this chapter pro-
vides a more balanced union between LSS and HRM by including a separate strategic
HRM approach (see Table 3). By constructing LSS and HRM separately, it provides
an approach that does justice to both perspectives [15], and it supports investigating
effects and relationships of these two approaches combined and separately.
In addition, the narrow focus on the “hard” side of LSS has led healthcare to
neglect activities that encourage employees to develop shared perceptions of LSS.
These shared perceptions are important for the internalization of LSS interven-
tions [44]. For the effects of LSS to become visible and measurable, a process of
5
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Six Sigma and Quality Management
Participation and job Employees are involved in quality Professionals are trained to act with
design decisions and have the opportunity autonomy. They are, together with
to take responsibility for their own their colleagues, responsible for
tasks. delivering quality of care.
Training and development Both managers and employees receive Professionals are highly trained
training on quality management. individuals with a specific expertise.
There are opportunities to develop Performing tasks or development
new skills and knowledge. outside their area of expertise is
unusual.
Performance appraisal and Employees receive feedback on Quality of care is highly appreciated
rewards quality performance of their and rewarded in healthcare
team and are rewarded for quality organizations.
improvement.
Team working and Teams are formed to solve problems. Health care is usually provided
autonomy Teams are encouraged to try to solve by multidisciplinary teams of
their problems as much as possible. professionals and support services.
Work-life balance Employees have the possibility to Consumers are increasingly putting
work flexible hours and arrange their higher demands and expectations on
work schedule. healthcare professionals. Therefore,
it is challenging to balance the needs
of work and life for professionals.
Table 3.
HRM systems approach.
routinization must take place in which professionals adopt these new work practices
and adapt their existing organizational routines accordingly. However, there is a
dearth of research investigating the organizational patterns (routines) that LSS
implementation may enable [13]. Adopting LSS in such a way that it becomes a
permanent part of the organization’s daily routine can be described as internaliza-
tion [45]. New routines cannot be sustained in a setting that does not support and
enable their performance, however. For example, unless the LSS climate reflects
employees’ belief in the real value of LSS for their organization, there is a signifi-
cant risk that LSS will never be internalized [46]. This risk is particularly acute
in healthcare because healthcare professionals fear that adopting LSS will lead to
over-standardization [47] and that LSS redirects clinical practice away from patient
care toward more administrative and management tasks [48]. Shared perceptions
support employees in their drive to sustain quality improvement initiatives [49] and
in their commitment to accomplishing organizational excellence [43, 50]. Creating
a climate for LSS that reflects positive shared perceptions of employees about LSS
practices and their commitment to them is therefore crucial to the internaliza-
tion of LSS [45]. Climate is consistently conceptualized as employees’ shared
perceptions about the nature of their organization in terms of events, policies,
practices, and procedures [51, 52]. Internally, climate is often considered action-
able, i.e., management can try to shape climate to pursue organizational goals and
influence performance [53, 54]. Many scholars of operations management have
attempted to define a climate for LSS, most of them by drawing on the experience
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of organizations that have implemented LSS successfully [55]. Bhat et al. [2] argue
that an integrated LSS strategy ensures a climate of continual improvement in the
healthcare setting. Goodridge et al. [56] state that LSS seeks to create an environ-
ment in which mistakes are opportunities for learning, with consistent application
of no-blame approaches to mistakes and errors. Ambekar and Hudnurkar [57] claim
that people with a positive attitude and critical-thinking capability innovate and
ideate solutions. While researchers agree that a successful LSS implementation will
aim to achieve climate change and succeed, they fail to agree on the specific char-
acteristics of such a climate for LSS. This chapter highlights a “soft” climate for LSS
that reflects employees’ perceptions regarding the extent to which the organization
emphasizes specific LSS values, goals, expected behaviors, and contributions at
work, related to quality, innovation, and efficiency [15, 58].
5. A
renewed perspective on lean six sigma in healthcare: people and
performance
Figure 1.
a: Classic view on LSS in healthcare. b: Renewed perspective on LSS in healthcare: People and performance.
21
Six Sigma and Quality Management
unsuitable for increasing employee well-being. In fact, they show that performance
and well-being are at odds with each other: when well-being increases, performance
decreases and vice versa. This may lead to a new perspective on the ongoing discus-
sion whether LSS positively or negatively impacts employees. In this chapter, we
argue that LSS is simply not designed to improve employee well-being. Although this
may seem obvious, systematic reviews by D’Andreamatteo et al. [23] and Moraros
et al. [22] mention both efficiency and employee goals as drivers for applying LSS in
healthcare organizations. However, the driver for improving employee well-being is
not visible in the way LSS is designed: especially in healthcare LSS is often applied as
a set of “hard” practices, concerning tools and techniques for improving processes.
Therefore, our renewed perspective on LSS in healthcare reserved a special place for
HRM (see Figure 1b). Not only does research show that HRM is essential to improve
employee well-being [15, 62], previous studies have confirmed that HRM plays a
vital role in shaping climate and thereby internalizing LSS [63]. HRM is crucial for
creating shared perceptions among employees and, consequently, a climate for LSS
[6]. In this context, HRM can be seen as a signaling system that constantly sends
messages to employees stressing the attitudes and behaviors desired within the orga-
nization. For example, hospital management can use HR practices to create a desired
climate where LSS initiatives take root by communicating to employees that quality
improvement is important, that improvement initiatives and innovative behavior are
expected and rewarded, and that attaining organizational excellence is encouraged
[43, 50]. Where LSS practices are more generic, HR practices are developed specifi-
cally for employees. For example, quality management training can be tailored to
specific employee groups and their educational backgrounds. Following this line of
thinking, it can be said that HRM boosts employee engagement and involvement
in continuous quality improvement [43, 64]. Finally, by adapting a climate for LSS,
employee well-being is improved [15]. Given the ambition of hospitals to maintain
higher standards of both organizational performance and employee well-being,
it is crucial that hospitals that adopt LSS should also foster a climate for LSS by
combining LSS and HRM, thereby internalizing LSS. Employees interpret manage-
ment activities as indicative of organizational support and care and reciprocate
accordingly with commitment, satisfaction, and trust [65]. In that sense, healthcare
employees may experience HRM as a form of recognition and concern, creating a
climate for LSS and affecting their well-being.
Summarizing, with the renewed and balanced perspective on LSS in healthcare
that encompassed people and performance (see Figure 1b), healthcare organizations
can create mutual gains and sustainable outcomes for both the organization and
employees. With this renewed perspective, healthcare organizations can face multi-
faceted challenges related to both performance (for example rising costs and growing
expectations from patients) and people (for example retaining highly dedicated and
competent employees and growing burn-out rates among healthcare professionals).
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focus on tools and techniques at the expense of the human side, the poorly concep-
tualization of employee goals, the limited attention for management of employees,
and a climate for LSS may lead to suboptimal results, which will not be conducive to
establishing a fully-fledged quality philosophy [43]. One could argue that LSS should
be used for those processes where the financial pressure is high. But the danger is that
LSS will become a concept that is not that attractive for healthcare professionals, since
performance will not be at the core of their profession. How can a healthcare organi-
zation stay financially sustainable and deliver good quality without happy, healthy,
and trusting employees? The systematic review by Hall et al. [66], for example,
shows that low levels of well-being of healthcare workers are correlated with poorer
patient safety. Fortunately, from a management perspective, we see that adopting a
balanced approach of both “soft” and “hard” LSS and HR practices allows healthcare
organizations to capitalize on their synergies for internalizing LSS, performance, and
employee well-being. Management can use HRM to shape a climate for LSS conducive
to the pursuit of organizational goals and the well-being of employees. Therefore,
healthcare organizations should involve their HR departments right from the start
when introducing LSS programs to ensure that a HRM systems approach is in place.
In many healthcare organizations, HRM—unlike LSS—is a consistent component,
covering all employees. There is a fundamental different pace of HRM and LSS. Where
LSS in healthcare is focused on improving short-term efficiency through short-cycle
improvement projects [67, 68], HRM is present constantly. HR practices are practical
and can be tailored to specific employee groups and their educational backgrounds.
For example, HR practices such as teamwork, participation, and training involve
employees at different levels in continuous quality improvement. Management can use
these HRM practices to create a desired climate in which LSS initiatives can take root.
It is important that managers are consistent in communicating to employees what is
valued and considered important in the organization and the kind of behaviors and
attitudes that are expected and rewarded [69, 70]. For example, they should emphasize
the importance of continuous improvement and of achieving quality outcomes and
discuss with employees how they can contribute in practical terms.
It is vital for healthcare executives to acknowledge the fundamental dichotomy
between the process-oriented tasks required to provide health services and human
factors [71]. Where most literature on LSS so far has argued for the inclusion of HR
practices in an LSS systems approach, this chapter enlightens that LSS and HRM
should be viewed as two different things. Separating LSS and HRM could be an
opportunity for healthcare organizations, since a critical challenge that faces LSS
implementation is a lack of belief that it will work [14]. Employees might perceive LSS
as something new and be hesitant to embrace the method [72], also due to the increas-
ing internal and external pressure to work more efficiently. When the resistance
to apply LSS is growing, healthcare organizations can be flexible in reframing the
method, while at the same time can be tenacious in applying HRM systems approach.
This conclusion also has impact on the positioning of LSS in healthcare organizations.
As LSS is meant to continuously improve performance and not employee well-being,
it makes much more sense to make LSS part of the quality and safety department.
HRM departments have a separate and equal important task to continuously foster
the health, happiness, and trusting relationships of the employees of their healthcare
organizations. Still, LSS and HRM require constant alignment and should be man-
aged integrally. In practice, this could mean that when healthcare executives share
the “why” of LSS within the organization, they should emphasize both performance
improvements and higher levels of employee well-being. Another recommendation
9
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Six Sigma and Quality Management
is to monitor progress in LSS integrally by focusing not only on the number of LSS
initiatives and their progress but also on the happiness, health, and trusting relation-
ships of employees, and by explicitly including performance indicators in the “LSS
dashboard.” In addition, since direct supervisors play a prominent role in transmitting
values and climate [73], they should actively support their employees with a balanced
approach that incorporates both “hard” and “soft” factors into the improvement
process [74]. For example, appraisal interviews should not only focus on “hard” key
performance indicators, but also on improvement efforts and more narrative input.
This may also mean that employee productivity would temporarily decline to allow
time for improvement projects or quality training.
Concluding, in recent years, a great deal has been invested in LSS in healthcare:
belts have been trained, improvement teams have been formed, and LSS improvement
approaches have been widely embraced. This chapter demonstrates an optimistic view
about LSS in healthcare, if applied balanced and with a focus on people and perfor-
mance (see Figure 1b). With this renewed perspective, where HRM is strategically
aligned with the goals of LSS, healthcare organizations can create mutual gains and
sustainable outcomes for both the organization and employees.
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8. Conclusion
The LSS approach has taken a central role in healthcare quality management, and
many studies report positive effects of the method on performance of healthcare
organizations. However, LSS in healthcare is also unbalanced in several ways. First,
the application of LSS in healthcare is accompanied with a heavy focus on tools and
techniques at the expense of the human side. Second, although many healthcare
organizations state that both efficiency and employee goals are drivers for applying
LSS, the conceptualization of employee goals is very limited compared with efficiency
and quality targets. In this chapter we discuss different lines of thought on support-
ing a more balanced application of LSS in healthcare: by embracing an interrelated
approach of both “soft” and “hard” LSS practices, by adopting a broad perspective
on employee well-being and by developing the human side of LSS in healthcare by
constructing a “soft” HR approach related to LSS, and by adapting a “soft” climate for
LSS. This brings us a renewed perspective on LSS in healthcare that considers both
people and performance and where the interplay between “hard” and “soft” factors is
addressed, contrary to earlier research [59]. With the renewed and balanced perspec-
tive on LSS in healthcare that encompassed people and performance (see Figure 1b),
healthcare organizations can create mutual gains and sustainable outcomes for both
the organization and employees.
25
Six Sigma and Quality Management
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31
Chapter 3
Abstract
The basic purpose of any business organization is to operate it with minimum risks
and accidents. These contexts maintain safety culture in the organization in order to
improve performance. The integration of Lean and Six Sigma along with existing
safety practice may build a more effective safety culture, which may engage the entire
workforce proactively seeking a healthy and hassle-free work environment consider-
ably and notably reducing risks and accidents and mitigate the stress of workforce.
This prompted the present authors to develop an integrated Lean Safety Management
model (ILSM) for improving safety in workplaces. ILSM is an integration of Lean
Thinking, Six-Sigma (DMAIC) and Behaviour Based Safety Management. The pur-
pose of this chapter is to bring out the salient features of ILSM through SMILE
approach and its credibility in meeting out the needs of the stakeholders regarding
industrial safety and occupational health aspect.
Keywords: safety culture, behavioral based safety, lean six sigma, ILSM model,
SMILE Approach
1. Introduction
Though, the concept of industrial safety is widely practiced in Western and few
other developed countries, its predominant presence in India is yet to be seen except
the manufacturing industries having foreign collaborations and some large
manufacturing industries having well defined inclusive infrastructure. The chemical
and cement industries are very much vulnerable to the risks of accidents. The health
of employees is at risk as they are exposed to dangerous chemical activities and
exhumation of dusts. This prone to severe health hazards in employees at long run.
Therefore, safety is inclusively concerned with the employees as well as the work-
place. The malfunctioning of machineries in the workplace may cause accidents. The
leakages of chemicals or oil, in case of chemical and oil industries have direct adverse
impact on employee’s safety. It could be seen that few big Indian construction indus-
tries have taken the advantages of the safety concept in their workplace but not in full
fledged manner. “Safety has been defined as a condition where nothing goes wrong or
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Six Sigma and Quality Management
a condition where the number of occurrence of accident, risk of injury, loss and
danger to persons, property and environment is acceptably small” [1]. Rene [2] has
pointed out that technical breakdown and human errors cause unsafe situation. The
safety is considered to be very important in the sense that reducing risk of accidents
and avoiding careless handling of machineries may pay a good dividend in terms of
performance excellence and financial benefits to the organization. Besides, it helps
boost the morale and activate the positive motivation among the employees. Safety is
very much concerned with employees’ health and incepts care on their family in all
welfare aspects. Further, it is very essential that creating and maintaining a safe
working environment ensures high health levels among the workers, protecting the
workers from the risk of accidents, illness or discomfort in the workplace and increase
the efficiency of wok processes, improves employee perceptions of their working
environment and leads to higher recruitment attractiveness [3]. The above context
clearly emphasizes the safety concept in manufacturing and services organizations give
more importance to the employees than the machineries. In the context of importance
given to employees, their behavior and attitude form base in implementing safety
culture in organization. To keep the safety culture permanent and perennial in organi-
zation, it is very important to induct the safety culture among the employees by
transforming their behavior and attitude. This thought of imbibing the importance and
benefit of safety among employees lead to the concept of “Behavioral Based Safety
(BBS)” management for maintaining safe work environment in organization. The both
lean thinking and BBS concept helps proliferate safety in organization by eliminating
the unwanted and non value added activities and streamlining the processes in all
aspects. Lean Thinking and Six Sigma (DMAIC Methodology) are viewed as formida-
ble strategic weapons to succeed in performance excellence. Therefore, the authors felt
the need of an appropriate comprehensive integrated lean safety model (ILSM) to
ensure safety practices and enrich safety and health performance in the industry by
reducing the risk of accidents. Since, ILSM is a practice of accident prevention system;
the authors suggest that the top management must initiate holistic implementation of
ILSM to attain safety culture sustainability in the organizations.
1.1 Objectives
4. In the context stated in the third objective, to study how far (the) Behavioral
Based Safety management system could be aligned with Lean and Six Sigma.
5. To integrate Lean and Six Sigma with BBS (and) to develop a new conceptual
model.
2
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2. Review of literature
The Review of Literature has been presented in eight major sections. The first
section would bring out the studies related to safety, the second section has been
marked to review studies on culture, in the third section, the authors try to highlight
the studies on safety culture, the fourth one detail about BBS, the fifth and the sixth
describe factors attributing to workplace accidents and benefits of BBS respectively.
The Seventh and the eighth sections highlight the linkage of Lean and Six-Sigma
with BBS.
• Safety
“Safety has been defined as a condition where nothing goes wrong or a condition
where the number of occurrence of accident, risk of injury, loss and danger to per-
sons, property and environment is acceptably small” [1]. Rene [2] has pointed out that
technical breakdown and human errors cause unsafe situation.
• Culture
• Safety Culture
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Six Sigma and Quality Management
• Levels of SC
Cox has defined BBS as the intervention that focused on people and Connor
suggested to develop a list of human factors that influence workplace safety. The
workplace accidents are caused by unsafe behavior [15] and unsafe act [16], unsafe
working conditions and false acts, inadequate safety performance, improper
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housekeeping, low tool maintenance, supervisory fault [17] and unsafe act or unsafe
conditions. Any act that deviates from generally recognized safe procedure laid down
to do the job may be considered as unsafe act [18]. In spite of organizations having
well managed safety management with good safety policy, significant accidents occur
[19] and this may be due to unsafe or careless employees which can easily be resolved
by closely monitoring and changing the behaviors of workers [20].
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Six Sigma and Quality Management
culture models due to lack of integration [15]. Therefore, Fernandez-Muniz et al. [30]
suggest that safety must be integrated into all the organization‘s decisions and actions,
and the prevention must be more organizational and strategic than material, since
human component plays an important role in the causal chain of workplace accidents.
When two or more systems are integrated into one model, the level of compatibility
increases resulting potential tangible and intangible gains with added value to the
organization [31]. Several authors for example, Karapetrovic and Jonker, [32];
Beckmerhagen et al. [33]; Jergensen et al. [34] and Rebelo et al. [35] have extensively
studied the integration of Safety with other management systems (like various quality
and environmental management systems) for efficient management and excellent
performance of organizations.
Following the efforts taken by the above mentioned authors, the present authors
have developed a new conceptual model like ILSM and established SMILE approach in
behavior based safety system.
2.1 Gap
Safety Management System (SMS) is familiar with all types of industries in coun-
tries abroad. BBS is one of the safety concepts in SMS. The Indian scenario is seemed
to be different, particularly, in Southern most part of India that is Tamil Nadu, the
Safety practice industries still yet to be taken off. It was observed from field visit that
few big industries of various types around Chennai, the capital of Tamil Nadu follow
few elements of SMS but not in full. Particularly, the lean oriented BBS concept in
most of the industries in India, particularly in Tamil Nadu is still to be practiced. The
reason being, the negligence of organizations to adapt lean oriented BBS concept and
the less interest of employees to understand the salient features of the system and
failed to understand that despite giving benefits to the organization, it forms basis for
the health and welfare of the workers. Further, very few literatures are available on
industries with regard to implementation of BBS in associate with Lean Six Sigma.
The industries are looking forward to achieve financial benefits through increasing
performance. This could be achieved by the relentless contribution of workers.
Therefore, workers should be given a healthy and accident free work environment.
This warrants change of behavior and attitude. Thus the organizations must keep
workers more informative of the work environment and to make them aware of their
responsibility in discharging the task in a prescribed way of operation. The holistic
6
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Integrated Lean Safety Model to Develop Organizational Safety Culture
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This study may help to maintain safe work conditions through principled practice
of discipline through BBS practice among employers and employees. This cultivates
the safety culture in order to reap benefits like, reduction of cost of product in all
aspects, eliminate cost of worker’s compensation claims and to reduce costs related to
employee medical leave and absenteeism.
On extensive deliberations about the integration of Lean, Six Sigma (DMAIC) and
BBS, the authors have developed the following SMILE approach in working environ-
ment and new conceptual model to be implemented in organizations for attaining
safety culture. The robust implementation of lean oriented BBS (SMILE approach)
and integrated lean safety model in an organization may definitely help harvest good
benefits in terms of accidents free organization, performance excellence and huge
financial benefits (Figure 1) (Table 1).
Figure 1.
A conceptual model of safety culture environment.
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Six Sigma and Quality Management
S – Select • Initially BBS coach is selected to conduct the observation regarding employees’ work
practice in the industry environment.
• The BBS coach after observation selects the safe and unsafe behavioral practices of the
employees within the workplace / plant as per framed checklist.
M – Mentor • If unsafe behavior is carried out, immediately corrective actions are suggested by the
coach in an appropriate manner.
• If the employee rectify at risk behavior (unsafe) practice while performing the
operations, he will be appreciated by the coach.
• Further the observer (BBS coach) offers constructive feedback to the employees for
their consistent performance.
I – Implement • Brainstorming sessions are carried out to emphasis the need of safe practices and are to
be implemented in all aspects without any hesitation.
L – Lean • Observer initiating Lean Six Sigma Based BBS approach. Lean Thinking means
eliminating the wastes (unnecessary activities) by streamline the process in a
structured way of practicing working behaviors consciously during productive hours as
per safety act & rule.
• The project team (Six-Sigma team) must be formed to solve the safety related problems
in the industry through DMAIC approach.
E - Evaluate • The improved safe practices are evaluated as per safety act & rule.
• The scope of existing improved behavior is discussed with steering committee
members for continuous improvement of working environments (Zero injuries /
Accidents to be achieved) i.e. maintaining safety culture.
Table 1.
SMILE approach - lean oriented behavior based safety system.
Various past studies have brought out the importance of implementing Safety
Management System in manufacturing, construction and related organizations. The
studies have also underlined several benefits like, keeping and improving employee’s
health and welfare, changing behavior and attitude of employees towards positive and
safe work environment and thus motivating them to work in risk and accident free
environment. Therefore, the organizations could reap financial benefits by reducing
compensation paid to employees due to accidents, improve quality and production
due to increased performance excellence, and could stand out as unbeatable compet-
itor in the market. The Six Sigma technique also reduces the process output variation
to six standard deviation which lies between the mean and the nearest specification
limit to 3.4 defections per million opportunities. Peter et al. [41] have stressed the
need of Six Sigma for continuous improvement in the workplace.
The integration of various managements systems with SMS further fillip to the
Safety processes in organizations. The basic and the main concept of Lean is the
reduction of space, time, manufacturing processes and other non-value added activi-
ties, resources and the various types of wastes. The 5S tool of Lean has been structured
to systematically achieve total organization, neatness, cleanliness, standardization and
discipline in the workplace [21] which result the reduction of risk of accidents through
safer and more efficient productive operation. Stricoff and Seymour [38] have
suggested that Six Sigma could be applied for the purpose of organizational safety.
Staryarsky and Whitfield [42] have identified few constraints in applying Six Sigma in
manufacturing organization towards “World Class” safety performance. In spite of
the constraints, several authors have studied the utilization of Six Sigma in various
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Integrated Lean Safety Model to Develop Organizational Safety Culture
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types of organizations, for example, ship Management and safety [39]; to explore
injury rate of an international waste disposals firm [41] and reduce hazards among
cargo handlers working in cargo container [40].
5. Conclusion
5.1 Implementation
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Six Sigma and Quality Management
implementation of Lean oriented BBS (SMILE approach) and Integrated Lean Safety
Model in an organization may definitely help harvest good benefits in terms of acci-
dents free organization, performance excellence and huge financial benefits.
6. Implications
Implications can be classified into two. One is theoretically impacted and another
one is practically experienced. The paucity of studies on lean six sigma oriented
behavior based safety management under Indian environment could be fulfilled with
this endeavor. In practical, this paper may feed some useful information on the impor-
tance of safety aspects in various types of industries which are very much prone to all
types of risks. The present model may be an eye opener to those industries which are
still in early stage of implementing safety procedure and for the industries still not yet
been implemented. Those types of industries vulnerable to different types of risks,
accidents and social ill-health may recoup their industries process with risks and acci-
dents free with the help of this model and thus could achieve performance excellence.
This study is purely a theoretical one based on the findings of various research
studies done by different authors in different environment and different types of
industries. The present conceptual model developed based on new approach called
‘SMILE’. This new model needs empirical validation to confirm its authenticity. This
paper has been developed having taken in mind the Indian industrial environment.
However, universal applications of this approach may give greater dividend to all
types of industries that are prone to risks, accidents, since the nucleus of this study
centered on ‘Safety Culture’ which is an universal entity.
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References
[1] Hollnagel E. Is safety a subject for [10] Cox SK, Cheyne AJT. Assessing
science? Journal of Safety Science. 2014; safety in offshore environments. Safety
67:21-24 Science. 2000;34:111-129
[4] Cooper MD. Towards a model of [13] Ismail F, Hashim AE, Ismail WZW,
safety culture. Safety Science. 2000; Kamarudin H, Baharom ZA. Behavior
36(1):111-136 based approach for quality and safety
environment improvement: Malaysian
[5] Reason J. Safety paradoxes and safety experience in the oil and gas industry. In:
culture. Control and Safety Promotion. Paper Presented to Asia Pacific
2000;7(1):3-14 International Conference on
Environment-Behaviour Studies,
[6] Koch C. From crew to country? Local Salamis Bay Conti Resort Hotel,
and national construction safety cultures Famagusta, North Cyprus, 7-9
in Denmark. Construction Management December, 2011. Vol. 35. Malaysia:
and Economics. 2013;31(6):691-703 Elsevier, SciVerse Science Direct,
Procedia–Social and Behavioral Sciences;
[7] Hale AR, Hovden J. Management and 2012. pp. 586-594
culture: The third age of safety. A review
of approaches to organizational aspects of [14] Phillip WH, William LP. Selecting an
safety, health and environment. In: Feyer effective BBs process. Professional
AM, Williamson A, editors. Occupational Safety. 2003;1:39-41
Injury: Risk Prevention and Intervention.
London: Taylor and Francis; 1998 [15] Choudhry RM, Fang D, Mohamed S.
The nature of safety culture: A survey of
[8] Hudson P. Implementing safety the state-of-the-art. Safety Science.
culture in a major multi-national. Safety 2007;45(10):993-1012
Science. 2007;45(6):646-653
[16] Swacha E, Naoum S, Fong D. Factors
[9] Lingard H, Zhang R, Harley J, Blismas affecting safety performance on
N, Wakefield R. Health and Safety construction sites. International Journal of
Culture. Australia: RMIT Centre for Project Management. 1999;17(5):309-315
Construction Work Health and Safety
Research, The Report was [17] Abdul Hamid AR, Abdul
Commissioned by the Australian Majid MZ, Bachan S. Causes of
Constructor Association; 2014. pp. 1-122 accidents at construction sites. Malaysian
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Journal of Civil Engineering. 2008;20: [26] Chan AH, Kwok WY, Duffy VG.
242-259 Using AHP for determining priority in a
safety management system. Industrial
[18] Stranks J. What’s wrong with and Data Management systems. 2004;
behaviour based safety? Professional 104:430-445
Safety. 2000, 1999;44:37-40
[27] Reason J, Hobbs A. Managing
[19] Faridah I, Hashim AE, Salimin RM, Maintenance Error: A Practical Guide.
Mahmood MA. Behaviour based safety Aldershot: Ashgate; 2003
approach: A mechanism for workplace
safety improvement. In: Proceedings of
[28] Bottani E, Monica L, Vignali G.
International Conference of
Safety management systems:
Construction Project Management
Performance differences between
(ICCPM), Chengdu, China 16-18
adopters and non-adopters. Safety
November. Chengdu, China: ICCPM;
Science. 2009;47(2):155-162
2010
[29] Flannery JA. Safety Culture and its
[20] Dejoy DM. Behaviour change versus
Measurement in Aviation, Master of
culture change: Divergent approaches to
Aviation Management [thesis].
managing workplace safety. Safety
Australia: University of Newcastle; 2001
Science. 2005;43:105-129
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Integrated Lean Safety Model to Develop Organizational Safety Culture
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44
Chapter 4
Abstract
1. Introduction
Four years after the adoption of the 2030 Agenda by the 193 member countries of
the United Nations, including Italy, there is a growing awareness worldwide of the
need for an integrated approach to address complex economic, social, and environ-
mental challenges in order to shift to a sustainable development model. The sustain-
ability approach, a set of principles, tools, and practices oriented toward sustainable
development, is progressively establishing as a new paradigm in the activities and
processes management of all organizations [1]. In particular, among the factors that
more than others have given a strong impetus in the direction of a profound change in
the management models and tools adopted, the joint search for efficiency, effective-
ness, and sustainability represents the most significant. In fact, organizations that
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The Lean Approach in Waste Management – A Case Study ITexLi.106744
The term Lean production was coined by researchers in the International Motor
Vehicle Program at the Massachusetts Institute of Technology to describe the way in
which production operations were organized at the Toyota Motor Company in Japan
during the 1980s. The goal of lean production is doing the same number of outputs by
reducing the number of inputs, through the elimination of waste in order to give cus-
tomers what they want and satisfying their expectations. In other words, this manage-
ment approach allows for improving the operational efficiency, quality, and flexibility
through the elimination of waste [7, 10]. The elimination of waste is the primary goal of
any lean system. The term waste or muda is anything that consumes resources without
creating value for the customer. Studies conducted in the manufacturing sector [11–13]
have confirmed the existence of seven types of waste (Table 1) and how they negatively
impact time, cost, and product quality. In particular, with specific reference to defects,
some research [14, 15] has shown that these represent the main cause of damage or bad
quality of products. In this case, bad quality or defects do not only result in customer
dissatisfaction, but also in waste due to additional costs and time to repair the defect,
resulting in a slowdown in production and increasing lead time. In the manufacturing
sector, as well as in the cardboard packaging manufacturing sector, the presence of
defects in raw materials are one of the most critical situations that companies in this
sector must manage. Waiting time is another particularly important type of waste. For
example, employees are not doing their work, as they are unproductively waiting for the
elimination of the defect and restarting the machine.
Over the years the lean production model has been refined, taking on other
designations as well, such as lean organization, lean manufacturing, lean service, lean
office, lean enterprise, and even lean thinking, indicating its nature as an industrial
“philosophy” that inspires essentially all methods and techniques. Numerous studies
[16–20] have demonstrated the effectiveness of this approach in terms of cost reduc-
tion, improved quality, and flexibility through the elimination of all non-value-added
activities and waste.
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Six Sigma and Quality Management
Table 1.
Seven types of waste.
• PLAN: The purpose of this phase is the analysis of the current situation in order
to understand the nature of the problem and the development of actions for
solving the problem.
• CHECK: After the application of the action plan, the results of the actions are
analyzed. In this phase, it is important to compare the new situation to the old,
verifying if there were improvements.
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The Lean Approach in Waste Management – A Case Study ITexLi.106744
• ACT: At this phase, the new actions will be standardized, and identify other
opportunities for improvement.
1. Raw materials warehouse where the paper reels, after quality control, are stored
in two separate warehouses.
2. Corrugator unit: the first step is to create sheets of corrugated cardboard; this takes
place in the corrugator department. With an area of about 2500 m2, it employs a
line equipped with machines that perform different functions during the process,
such as preheating the paper, corrugating it, gluing the various layers of the final
sheet of cardboard, dehumidifying it, cutting the continuous strips of cardboard,
etc. In this department is also considered the pulping department in which there is
a machine that macerates the waste paper to be then sold in order to make a mini-
mum profit from the production waste.
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Six Sigma and Quality Management
3. Wip unit: it represents the intermediate unit between the corrugator and the
cardboard box machine. In this unit with the sheets of cardboard are sorted in
the seven lines of the box factory unit.
4. Box factory unit: it is an area of about 6500 m2 with seven production lines, dedi-
cated to the production of cardboard boxes.
3.1 Methodology
Since 2020 the management of the company has implemented a lean production
approach, with the aim to reduce waste by 0.75% in 2021. To achieve the proposed
objectives, a methodology based on the PDCA cycle was implemented. In the first
phase, data collections were carried out weekly in order to quantify the forms of
waste. At the same time, the flow diagrams of the various processes under analysis
were created with the aim of highlighting those that have occurred in a higher amount
[37]. Based on these data, through Pareto chart and Fishbone diagram, it was pos-
sible to identify the main causes of waste. In this way, opportunities for improvement
were identified [15, 28]. In the second phase, based on the analysis carried out in the
previous step, improvement opportunities were implemented. Subsequently, during
the third phase, the results of each action implemented were evaluated. Finally, in the
fourth phase, on the basis of the evaluation carried out previously, the new measures
were standardized.
In this phase, the current situation of the waste in the different production unit
was identified through the manageable waste KPI (MW KPI). In order to identify all
forms of waste, it was necessary to analyze the overall production process, from the
paper reels arrived at the plant, until they were shipped to the final customer. To do
this, a flowchart of each department was developed. At this stage, it was important
to engage the employees in order to understand exactly where, when and under
what conditions the problem occurred. In addition, direct observation of the tools
and machinery used in the production process it was important in order to identify
problems and defects. During the various meetings with improvement groups, it was
decided to focus on the corrugator cardboard manufacturing line where the largest
amount of waste was generated. A corrugator cardboard machine is a set of machines
designed to bring together three, five, or seven sheets of paper to form single, double,
or triple wall board in a continuous process. In order to identify the most frequent
causes of waste, the Pareto diagram was used (Figure 1).
Pareto diagram highlighted that the most important causes of waste in the cor-
rugator cardboard manufacturing line were the downtime, peel, and paper residual
around the core of the roll. The analysis of MW KPI pointed out that the high number
of defective cardboard boxes was due to the frequent downtime of the corrugator,
which had suffered a productivity decrease in recent years. This important type of
waste was caused by defects and blocks recurring in the corrugator machine. The
results in Figure 2 show that the main causes of downtime of the machine were paper
breaking and blocks.
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The Lean Approach in Waste Management – A Case Study ITexLi.106744
Figure 1.
Pareto diagram—causes of waste.
Figure 2.
Pareto diagram—causes of downtime.
To analyze the causes of this phenomenon, the Ishikawa diagram was used. This
tool is a result of brainstorming of the working team of the corrugator department,
consisting of employees of the Ondulator Department, manufacturing manager, and
process improvement manager. As a result, of brainstorming, it emerged that break-
ing paper was mainly due to mistakes made by employees during the creation of the
couplings. Indeed, the breaking paper was caused by wrong operations, wrongs in
paper reel peels, paper reel wrong, uncontrolled paper reel, and damaged paper reel.
The same analysis has been made for the block machine. The team identified three
main groups of causes: method, machine, and people (see Figure 3). In the “machine”
group, the main cause was the incorrect adjustment of belts, causing their premature
wear.
The next group of causes “Method” and “People” specified causes, such as lack of
right scheduling interventions, failure reporting, incorrect frequency of lubrication
activities, and wrong procedure
After identifying the causes which might have affected the problems, the improve-
ment continuous team, through continuous interaction with the employees of the corru-
gator unit, identified potential solutions, based on the cost-effectiveness of the solution,
its effectiveness, reliability, and technical complexity. With reference to each solution,
the person responsible for the action itself, the deadline, and goals were then identified.
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Six Sigma and Quality Management
Figure 3.
Ishikawa diagram.
The aim of this phase is to implement the action plan in order to make changes and
eliminate the causes of problems in the production process. Among the implemented
improvements were the following:
• Root cause analysis, with the aim to obtain a large amount of data in order to
understand what happened, how, and why. In this way, it has been possible to
show which section of the machine deteriorated most frequently, and how often
were these problems occurring.
• Training meetings.
At this phase, the results of the implementation of actions for each type of prob-
lem are analyzed. It is necessary to ask whether the problems identified in phase 1
have disappeared, or at least diminished. This activity, with a view to continuous
improvement, was very important because it is possible to highlight any deviations
from the planned objective, and it is possible to identify other opportunities for
improvement.
Regarding the breaking paper, Figure 4 shows a decrease in downtime after the
implementation of the actions planned.
Based on the findings of the check analysis and verified the sustainability and
effectiveness of the implemented actions, it was necessary to proceed with standard-
ization of improvement. Standardization is a key element in the lean approach, as
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The Lean Approach in Waste Management – A Case Study ITexLi.106744
Figure 4.
Downtime for breaking paper after the implementation of the action plan.
standards define best practices for process implementation. What was tried within a
single team, what was tried in a single process, the change that was made in a single
machine, all of this must be extended to become the new standard to be followed
and becomes the basis for subsequent further improvements. Since the purpose of
the standard is to enable activities to be carried out without error and waste, it must
contain a precise description of the sequence of activities and how these activities
should be carried out correctly in order not to generate waste.
4. Conclusion
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Six Sigma and Quality Management
For this reason, the efficient use of paper in the corrugated board production process
and the consequent reduction of wastes represent important goals for the company
and which are, therefore, continuously monitored.
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The Lean Approach in Waste Management – A Case Study ITexLi.106744
References
[2] Silva AS, Medeiros CF, Vieira RK. [9] de Mattos Nascimento DL,
Cleaner production and PDCA cycle: Quelhas OLG, Caiado RGG, Tortorella GL,
Practical application for reducing Garza-Reyes JA, Rocha-Lona L. A Lean
the Cans Loss Index in a beverage six sigma framework for continuous and
company. Journal of Cleaner Production. incremental improvement in the oil and
2017;150:324-338 gas sector. International Journal of Lean
Six Sigma. 2019:557-595
[3] Almeida CMVB, Bonilla SH,
Giannetti BF, Huisingh D. Cleaner [10] Rocha HT, Ferreira LP, Silva FJG.
Production initiatives and challenges for Analysis and improvement of processes
a sustainable world: An introduction to in the jewelry industry. Procedia
this special volume. Journal of Cleaner Manufacturing. 2018;17:640-646
Production. 2013;47:1-10
[11] Jadhav PK, Nagare MR,
[4] Kaswan MS, Rathi R, Khanduja D. Konda S. Implementing lean
Integration of Green Lean Six Sigma: manufacturing principle in fabrication
A novel approach for sustainable process—A case study. International
development. International Journal of Research Journal of Engineering and
Six Sigma and Competitive Advantage. Technology. 2018;5:1843-1847
2020;12(4):389-405
[12] Botti L, Mora C, Regattieri A.
[5] Sreedharan VR, Kannan SS, Trehan R. Integrating ergonomics and Lean
Defect reduction in an electrical parts manufacturing principles in a hybrid
manufacturer: A case study. The TQM assembly line. Computers and Industrial
Journal. 2018;30(6):650-678 Engineering. 2017;111:481-491
[6] Pereira T, Neves ASL, Silva FJG, [13] Walder J, Karlin J, Kerk C. Integrated
Godina R, Morgado L, Pinto GFL. Lean Thinking & Ergonomics: Utilizing
Production process analysis and Material Handling Assist Device
improvement of corrugated cardboard Solutions for a Productive Workplace.
industry. Procedia Manufacturing. Charlotte, NC, USA: Material Handling
2020;51:1395-1402 Industry of America; 2007. pp. 1-18
[7] Neves P, Silva FJG, Ferreira LP, Pereira T, [14] Zhou X-Y, Gosling PD. Influence of
Gouveia A, Pimentel C. Implementing stochastic variations in manufacturing
Lean tools in the manufacturing process defects on the mechanical performance
of trimmings products. Procedia of textile composites. Composite
Manufacturing. 2018;17:696-704 Structures. 2018;194:226-239
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57
Chapter 5
Internal Audit
Aijaz Panhwar, Ateeq Rehman Memon, Azhar Naeem,
Aftab Kandhro, Syed Zainulibad, Sofia Qaisar
and Awais Panhwar
Abstract
The internal audit is an efficient, free, and documented procedure for gathering
audit evidence and objectively evaluating it to ascertain the extent to which the audit
criteria are fulfilled. The internal audit is very effective tool not only to judge the
level meeting the needed requirements but also to improve the Quality Management
System of the organization and great impact for the improvement of the performance
of testing laboratories, inspection, certification agencies, and can play vital role
for the strengthening of any organization. Internal Audit is a major way out to read
through to gain guarantee that the organization is actually doing what it says is doing.
During the internal audits in accordance with any of the required check, an auditor
makes sure that the actions taken to meet the quality objectives of the organization
are appropriate, and management system is in compliance with the relevant standard/
check. Nowadays, quality is important in business and industrial world as it is actually
the value addition. The organization must have a quality system in place to guarantee
that the product or service being offered is of a high enough calibers to satisfy the
needs of the clients.
1. Introduction
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Six Sigma and Quality Management
owing to higher customer satisfaction. Internal auditing is done to evaluate both the
organization’s overall performance and the effectiveness of its quality management
system. The internal audits show adherence to the planned arrangements, such as the
implementation and upkeep of the QMS and associated processes. A management
system auditor’s job is to obtain unbiased proof of performance and conformance
in order to assess how well the management system and its processes are operating.
Internal audits serve as a method to guarantee that the quality management system is
functioning properly by assessing process compliance, evaluating performance, and
identifying processes that need improvement. System is still fully operational and
ready for external audits. Internal audits, often known as “first-party audits,” are car-
ried out by the company in order to assess compliance with a set of requirements that
may be derived from standards. Seven key categories should be included on the audit
checklist, such as assessing the company’s compliance with organizational context,
leadership, planning, support, operation, performance evaluation, and improvement.
Every 3 years, certification audits are usually carried out. Following certification, the
registrar will conduct surveillance audits at regular intervals to make sure the auditee
is still adhering to the QMS and ISO requirements. In an internal audit conducted
in accordance with ISO 9001, an appointed auditor evaluates the organization’s
procedures and quality management system in accordance with the criteria set out by
the most recent version of the standard. The insufficient use of quality control and
control systems inside the organizations are the major reasons that lead to an inac-
curate/misleading result.
To review the compliance of the system or to analyze/find the gaps in the system,
to overcome the weaknesses before external audit, or to compare the achievements of
the defined objectives.
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ITexLi.107220
reporting, protecting against fraud, error and risk, and providing objective assurance
that the company is complying with the regulations and standards it should. The
objective of an internal audit is to advance and improve an organization’s operational
processes. An organization’s current Quality Management System (QMS) is evaluated
by a quality management system audit to determine whether it complies with organi-
zation policies, contractual obligations, and legal requirements.
The most frequent third-party audit is the certification audit carried out by the
certifying organizations. The external audit is an audit carried out by a second party
or third party on his own behalf or on behalf of another company. The difference
between internal and external audit can also be understood in the following way:
the findings of an internal audit will only be used within your organization, whereas
those of an external audit, or third-party audit, can be used publicly as well. For
instance, if an organization chooses to undergo a certification audit and receives a
certificate, this certificate is a public document, meaning it will frequently be shown
to others.
A company’s risk appetite, risk detection and mitigation techniques, and risk
communication and monitoring protocols are all examined through internal audit.
One of the primary functions is to guarantee that risks have been adequately defined
and evaluated. Internal audit is tasked with independently attesting to the effective-
ness of a company’s risk management, governance, and internal control systems. The
objective of an internal audit is to advance and improve an organization’s operational
processes. Evaluation of the effectiveness of the organization’s quality management
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Six Sigma and Quality Management
system and overall performance are the objectives of the internal ISO 9001 audit.
An organization’s present quality management system (QMS) is evaluated to see if it
conforms to corporate standards, contractual responsibilities, and legal requirements.
• Financial/controls audits
• Compliance audits
• Operational audits
• Construction audits
• Integrated audits
• Special investigations
The scope of internal audit within an organization is wide and can include many
issues such as operational efficiency, Quality Management System compliance,
financial reporting reliability, fraud prevention and investigation, asset protection,
and regulatory compliance.
• Selection
• Plan
• Perform fieldwork
• Report results
Audits are used to obtain factual information for management system, unbiased
management information, to improve communication and motivation. These audits
are further used to identify the areas of risk, opportunities, and need of trainings.
This supports to assess performance and equipment status. Internal audits offer man-
agement and the board of directors a further benefit by allowing process weaknesses
to be found and fixed before external audits. Internal audits have the responsibility
4
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There is very important role of internal audit in development or progress of any orga-
nization. Risk is the likelihood that a circumstance or course of action will have a nega-
tive impact on the entity or activity that is the subject of the audit. The organization can
use a risk assessment to prioritize audit projects according to the level of potential risk,
determine the nature, timing, and scope of internal audit procedures in direct relation to
the level of risk, and develop a plan for carrying out internal audit projects in a risk-based
manner. Prior audit findings, the entity’s strategic plan, and its financial statements are
reviewed as part of the risk assessment process. Department heads and process owners
are also interviewed with an emphasis on “what may go wrong” scenarios.
Internal audits will outline the steps you need to take and how to conduct them if
you want to lower risks to your business’ operations, finances, cyber security, and other
areas of concern. You need routine internal audits if you want to be sure your organiza-
tion is abiding by the rules, regulations, and standards that are relevant to it and if you
also want to save money and time when external auditors check your compliance. After
defining management’s responsibility for internal controls and how internal audit might
contribute to management fulfilling this obligation, let us examine some specific benefits
that an internal audit function might provide to an organization and its management.
Internal audit provides “reports” to management or the board directly rather than
through an outside agency or adversarial body; it also improves the “control environ-
ment” of the organization. It increases responsibility within the organization by spotting
redundancy in operational and control procedures and making suggestions to boost the
efficacy and efficiency of procedures. It serves as an Early Warning System, allowing
flaws to be discovered and corrected promptly. As a result, management would have a
support system, risk manager, controls specialist, efficiency expert, partner for problem-
solving, and safety net. There are so many advantages for businesses that we could write
a book about effective internal audits. It suffices to remark that, aside from the expense
of hiring an auditor, these highly skilled, accredited specialists are not cheap; there are
not really any drawbacks. Additionally, automating allows you to cut expenditures.
2. Methodology
It is a normal audit from start to end, e.g., clause-by-clause audit; it is also called
systematic audit. Mostly audit conducted is horizontal. It also can be said the detailed
examination of a specific element in the quality system. In this system auditor can
assess that does the quality system meet the requirements in the required standards
or as per other requirement documents. It is also compliance between written proce-
dures and praxis [4].
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a. Horizontal approach
b. Vertical approach
e. Observation of inspections
Planning the Audit Schedule; Planning the Process Audit; Conducting the Audit;
Reporting on the Audit; and Follow-up on Issues or Improvements Found. Auditing
is a science with increasing importance in the last years [5]. Internal auditing is
performed by a professional with specific scientific and professional background
for technical and non-technical organizations, who is an employee of the audited
company [6]. A managerial control activity is important for the evaluation of perfor-
mance, nonconformities elimination, and ISO standards compliance is the important
feature of the audit [7, 8]. As per data most organizations are not interested to be ben-
eficiary from the internal audit process, to improve the system [9]. Alic and Rusjan
[7]; Panhwar et al. [4] have discussed that internal audits are an improvement tool.
The effects of internal audit help management to keep proper control of the assets,
activities, and responsibilities. Internal audit gives confidence to management on the
working of its system. There is biggest impact of internal audit on testing, calibration,
and medical laboratories. As we know that testing laboratories are very important
as per nature of work, these are directly relevant with our life. The huge investment
on these laboratories is another aspect. To maintain the temperature is essential
requirement, and ambient temperature is basic requirement (23 + −2°C) because
temperature for the concerned test in laboratories is very important. Almost comfort
environment is considered 25 + −5°C, if temperature is not mentioned in related
method. In textile testing laboratories to maintain relative humidity is important; in
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Additionally, internal audit reviews to lower product flaws and enhance quality
controls are also included. Customers will be less likely to complain, productivity
will increase, costs will drop, and profitability will rise. Internal auditors help busi-
nesses discover important risk issues. This enables the business to recognize present
shortcomings and anticipate potential future issues. It also enables a business to
pinpoint ineffective procedures and controls and presents a chance for improve-
ment, aids in asset protection and lowers the risk of fraud, increases operational
efficiency, and boosts financial stability and integrity, ensuring adherence to
legislative requirements and the law. Compliance hazards are a simply type of risk
that internal audit analyzes to assess how well the company’s risk management
procedures are working. Compliance needs to be audited as a management func-
tion, usually via internal audit. Internal audit examines recent occurrences, whereas
compliance must be involved prior to the creation of a new product, service, or
agreement. Internal audit is in charge of the company’s overall risk management,
whereas compliance is in charge of the three major risks of reputational, regulatory,
and legal nature.
• Unyielding curiosity
• Technological savvy
• Acceptable quality
• Appropriate quality
• Aspirational quality
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It is wish of majority of the people to be an auditor but not everyone can be a good
auditor. Auditor should hold good communication and interpersonal skills, intelli-
gent, good listener, good analytical skills with ability to assess the data and determine
how it is related to the audit criteria, command over standards, regulations, audit
techniques, as well as management skills. Auditor should check the compliance as
per objective evidence, audit should be documented if found any irregularity. Audit
in depth in any one clause, this audit type is necessary to find out the system errors.
Auditor should be open-minded and mature, to communicate well, good listener,
possess sound judgment with analytical skills; to understand the knowledge of con-
ducting assessment, be updated regarding the latest relevant polices, have the skill to
complete the tasks within time limits. Must be able to distinguish crucial and essential
points, be able to perceive situation and can understand the role of individuals within
organizations.
i. Honesty
ii. Integrity
iii. Impartiality
v. No talkative
vii. Positive
viii. Open-minded
ix. Punctual
The Lead auditor has to lead the team members, be able to support and guide the
technical experts, can conduct introductory/opening as well as final/closing meet-
ing. Have command on assessment process, planning, and preparing the audit and
reports. It is prime responsibility of the lead auditor to assess the management system
against required standards, have competence to review technical activities being
evaluated by the team. The decision regarding the grading of the non-conformities,
decision on time frame for corrective actions, and finally recommendations for grant
of Certification lies with the lead auditor. The Lead auditor be able to make learn to
his team about to conduct audit within time and manners, to collect the required/nec-
essary information by effective ways, e.g., interview, listening, observation, review
of the documents and records. Overall Lead Auditor should be firm in his opinion
despite pressure to change the objective evidences and loyal to the policies/rules/
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The internal auditors should not take audit as a hunting of non-conformities, no act
the role as police, and no criticize on system or individuals. No sharing of experience
and examples of other bodies. The auditor should not show himself as a champion of
the expertise or Jack of all trades. Auditor must not pretend that he has understood
something that he does not. Auditor should remain neutral, positive, and avoid the
dropping out at eleventh hour. During the audit the role of an auditor should be coop-
erative, never place the examples of auditor’s own organization, job, or environment.
3.6.1 Impartiality
3.6.2 Confidentiality
3.6.3 Loyalty
Auditor must remain loyal to the organization utilizing the services and must
avoid about any consultancy to the auditee.
3.6.4 Positive
Auditor must keep positive and professional attitude during the audit.
The internal auditor should use/ask easy questions but must have control over the
question (limit/number of questions). The auditor must avoid questions based on Yes
or No, Leading questions on assumption basis, multiple questions, means question
upon question without complete listening of first reply, provocative question, and any
question without any meaning or meaningless questions. An auditor can ask questions
with the help of seven best words such as what, why, When, When, How, Where, and
Who, and the last/seventh word is SHOW ME. An auditor should start with general
questions, continue into details if necessary. Distinguish between essential and unes-
sential elements. Control the interview so that can collect the needed information.
Planned aspects be assessed and auditor be polite and flexible for new solutions, and
never think that (auditor) knows the best.
The following questions may be raised during the audit:
• Why do you…?
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The internal Auditor may use some or all of the following questioning
techniques.
Hypothetical
Let us suppose that…
I do not understand
Can you explain it again please…
Systematic
OK, you have done this, this and this, what is next …?
Silent
Many people find silence uncomfortable, and will offer information.
Obvious
Ask the obvious question and hear a pin drop!
Unasked
Analyze the evidence out load, the auditee will interrupt with more information.
Inverse
Good for “resentful” auditee; e.g. do you have all the cooperation you need to do
your job? Breaks the barriers.
Composition
OK. So the instruction says a, but you do b…..
The selection of internal auditors is also an important aspect of the audit. Before
selection and approval of the auditors, it is necessary to evaluate the auditor in terms
of education, external and internal trainings especially during recent years. The
knowledge and command of the standard include relevant audit techniques. The
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auditors can be selected following the rule “Right person, Right Job, on Right time”
from the organization, sister organization, part-time auditor, combination of above;
but an auditor should be dedicated, committed, and having command over related
standard.
The proper plan of internal audit is mandatory and according to the requirement
of the standard all areas must be included. The plan of internal audit be given as
planned activity well in time.
Following are the parts of the structure of internal audit. Such as Agenda of the
internal audit, opening meeting, check lists, closing meeting, report writing (activity
audited, findings, nonconformance, and recommendations for improvements), and
follow-up audits.
To find facts during audit of the organization, an informative report should and
must be written clear and there must be no ambiguity in findings of internal audit.
The raw data sheet is an essential document to report the facts found during the audit
and be attached as evidence. Every sentence of the internal audit report should be no
ambiguity and use 3 Cs: Clean, Concise, Complete.
ISO 19011 [1] is defined as a standard that provides guidelines for auditing man-
agement systems. This standard provides guidance on managing the audit program,
audit principles, and the evaluation of the person responsible for managing the
audit program. There are seven principles that need to be incorporated into an audit
program to make auditing an effective tool for your organization and to make the
collected data accurate and useful. These principles help you draw relevant, consis-
tent, and useful audit conclusions. All audit members are expected to follow these
principles during the audit process.
Integrity: The integrity of inner auditors establishes belief and affords the premise
for reliability at the judgment. Auditors want to be ethical, honest, and responsible.
If you aren’t able to audit a procedure, because of a loss of understanding, then you
definitely want to stop. Audits want to be completed impartially to cause them to
truthful and unbiased. Remember, you are auditing to affirm conformity you are not
digging for errors.
Fair presentation: Audit findings, audit conclusions, and audit reviews must rep-
licate truthfully, objective, timely, clear, entire, and as it should be the audit sports
performed. The audit wishes to file the truth, as it should be and objectively. Any audit
statements want to be primarily based totally on verifiable data and now no longer
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at the opinion of the auditor. Audit reporting wishes to be timely, clear, and entire in
order that the data may be acted upon if necessary. If there’s a trouble in a procedure,
this wishes to be said virtually all through the audit procedure, now no longer not
noted all through the audit and simplest pronounced within side the audit file.
Professional approach: Auditors have to exercise due care according with the
significance of the mission they carry out and feature the self-assurance for the audit
consumer and different involved parties. Making affordable judgments primarily
based totally at the significance of the mission is essential. If you are auditing a crucial
function, searching deeper and taking extra samples is a great manner of making sure
which you test thoroughly.
Confidentiality: Internal auditors appreciate the fee and possession of statistics
they obtain and do now no longer divulge statistics without suitable authority except
there’s a criminal or expert responsibility to do so.
Impartial/Independence: Auditors must be unbiased of the hobby being audited
anywhere practicable and must in all instances act in a way this is loose from bias and
war of interest.
Evidence primarily based totally approach: Internal auditors observe knowledge,
skills, and revel in had to gather the proof and have to have basic evidenced
primarily based totally approach. Similar to truthful presentation, the auditor
wishes to have verifiable data to lower back up their audit findings and conclu-
sions. These data basically come from facts of the procedure; however, they also
can be statements of truth through informed employees or observations of sports.
If there’s no proof of non-conformity, then non-conformity must now no longer
be raised.
Risk primarily based totally approach: Considering dangers and possibilities within
side the audit is critical to make sure which you recognition on extensive matters.
Remember the two sorts of dangers that want to be addressed the dangers that the
audit targets will now no longer be met, and the threat that the audit will adversely
have an effect on the procedure being audited.
Culturally sensitive: Respect for the lifestyle of the auditee is vital for an auditor to
efficaciously discover the statistics they want to decide if the deliberate preparations
for the procedure are met.
Collaborative: Even though audits are completed independently, the general audit
is frequently completed as a team, and the auditor will want to collaborate with that
team, and the auditee’s employees, to get the activity completed.
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There is no much difference in the evaluation, audit, and assessment activities, but
there is a difference between names of performing audit and auditee.
3.17.1 Evaluation
3.17.2 Audit
It is same process, but name is different called auditor. Auditor can audit only
certification and inspection bodies.
3.17.3 Assessment
This term is used for assessment (audit) of conformity assessment bodies (CAB)
such as testing and calibration laboratories.
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on regular basis as per plan that will definitely provide information for continual
improvement. Findings of the internal audits may become opportunities for improve-
ment if taken positively. Internal audit is a mandatory activity for all ISO standards.
Internal audit is a well-thought-out, world-class format for planning and performing
process audits. It can help to ensure that the process implemented is consistent and
effective for the required outcome.
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References
[1] ISO 19011:2018. Guidelines for [9] Devadasan SR, Rajendran M. Quality
Auditing Management System audits: Their status, prowess and future
focus. Managerial Auditing Journal.
[2] Hamza LK. Impact of implementing 2005;20(4):364-382
ISO/IEC 17025 and its role in improving
performance of laboratories of sudanese [10] ILAC-G20:2002. Guidelines-on-
standards and metrology organization Grading-of-Non-Conformities
[M.Sc Thesis in Total Quality
Management and Excellence]. Sudan
University of Science and Technology;
2015. Available from: http://repository.
sustech.edu
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Chapter 6
Abstract
1. Introduction
Global processes taking place in the society are inevitably reflected in the state of
education. Economic, social, and environmental challenges in modern society, the
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formation of innovative orientation of the economy, integration into the world set new
priorities and tasks for the system of higher education, among which the most urgent
is the task of ensuring the quality of training specialists. At present, education is in the
first place among the factors of human development. The importance of knowledge in
the economic development of the countries of the world is increasing rapidly, ahead of
the importance of the means of production and natural resources. When calculating the
rating of countries according to the Human Capital Index, an important factor is invest-
ment in people through quality health care, education, skills, and jobs. The health and
education components included in the Index are used in combination, which, judging
by the data of empirical studies conducted at the microeconomic level, reflects their
contribution to the level of productivity and accumulation of public goods. The quality
of education plays a key role. The report states that “the governments of many states allo-
cate a significant share of their budgets to education and health, but often public services
fail to form human capital because of their poor quality, as the bureaucratic apparatus
proves unable or not motivated to convert sound policies into effective programs” [1].
Thus, to a large extent, the economic success of the state is determined by its
educational system and the education of its citizens. This circumstance has led to an
awareness in developed countries of the role of education in society, the need for its
priority development, and the development of new methods and tools for quality
management.
The publication deals with quality management in higher education in the era of
Big Data. Big Data is not just a large amount of information. We are talking about
unstructured data. It is a huge and chaotic flow of information from different sources,
which raises the problem of processing and ordering information. Thanks to data
analysis, it is possible to predict the behavior of large groups of people. Big data allows
not only to know in advance what representatives of a particular audience will choose,
but also to predict how this choice will change over time. Big Data is, on the one hand,
a set of technologies, tools, methods, and approaches designed to solve the problem
of processing large volumes of data, and on the other hand, it is a volume of data that
cannot be processed conventionally, that is, by traditional methods. The strongest
factor in expanding the range of applications of Big Data is the Internet.
The usual field of application of Big Data is marketing. By analyzing the data,
companies study what principles guide the consumer’s choice of product or service.
As a result, marketers model the behavior of the potential consumer and launch an
appropriate advertising campaign. For education, an important feature of Big Data is
the ability to analyze different parameters and modeling.
“Big data has been a popular research problem across different academic disciplines.
Although this problem has been treated mainly for advancing and innovating tech-
nological development [2], organizations and business communities are continuously
exploring different aspects, perspectives and contextual specifics to find or explore
benefits and value adding for improving practices” [3]. According to s tatistics, the
introduction and use of analytics and work with big data are not just effective, its use
can decide the outcome of competition in the market. In September 2014, Accenture
published the results of a major study called “Big Success from Big Data” [4].
Correspondents surveyed 1,000 company directors from seven different industries.
Ninety-two percent of respondents expressed satisfaction with the end results of Big
Data implementation and its impact on their business, 89% called activity analytics a
very important component in setting up business processes. A GE (General Electric)
study titled “Industrial Internet Insights Report” [5] was conducted by the company in
2015. Ninety percent of respondents from various industries assured: Big Data is in the
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top 3 leading areas for their businesses. Eighty-four percent of respondents believe the
use of analytics has the potential to displace competing businesses from the market-
place within 1–3 years. According to Proficient Market Insights, “the global Industrial
Internet of Things (IIoT) market size is projected to reach US$ 78400 million by 2028,
from US$ 57040 million in 2021, at a CAGR of 4.2% during 2022-2028” [6].
Sources of Big Data in education are, first of all, message streams from social
communities, statistics sites. Application of Big Data in higher education is possible
primarily in the analysis of documents and modeling of educational processes. Big
Data technologies imply working with huge arrays of information. There is no univer-
sal method of Big Data processing, but there is a possibility of using various methods,
so it is important to use specific tools for specific strategic decisions.
According to the provisions of ISO 9000 standards, the quality management
system (QMS) must be thoroughly documented. Documentation makes the system
“visible” not only to its developers, but also to users and reviewers. It is only possible
to prove that the QMS complies with the established requirements when the system is
presented in a documented form. Otherwise, it can be argued that there is no qual-
ity system. ISO 9001 establishes the criteria for a quality management system and is
the only standard in its series that can be certified to (although it is not a mandatory
requirement). It can be used by any organization, regardless of its size and field of
activity. Accordingly, this research is based on the analysis of documentation and
the method of modeling. In the quality management system the main features of the
engineering component of the methodology of organizational design are well traced,
in particular, its concepts of the system environment, management, and organiza-
tional changes. At industrial enterprises, the introduction and implementation of
the process approach are seen as a way to improve the effectiveness of the quality
management system.
The problem to be solved in improving the quality management system in the
educational organization is the partial elaboration of documents. Part of the QMS
documents is stipulated in the standard, another part is implied. Therefore, the struc-
ture of the quality management system has a “constant” component defined by the
standard and a “variable” component, which depends on the specific organization.
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complete reflection in the studies of foreign and domestic experts. Most publica-
tions are devoted to the problems of quality in the QMS of industrial production
organizations.
Ph. Crosby, one of the well-known experts in the field of quality, studying the
issues of value assessment of quality, expressed the famous aphorism: “Quality is still
free” [7]. It follows that the manufacturer does not have to pay for quality, but for its
presence, which must be the subject of constant monitoring and analysis. E. Deming
wrote: “The consumer is the most important link in the production line. Quality must
be aimed at satisfying his needs, present and future” [8]. Eventually transformed into
the process of satisfying the needs of existing and potential customers, at the current
stage of business development quality is naturally formalized in the principles of
Total Quality Management – TQM and acts in its new understanding as a measure of
balancing the expectations of all stakeholders. There is a difficulty in direct applica-
tion of TQM principles in the formation of QMS of higher education institution.
Currently, educational organizations use the following basic principles of the well-
known system of total quality management (TQM) [9]:
• provision of necessary resources with minimal stocks and rational use of them;
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Figure 1.
Macro processes of quality management system at the university.
One of the main tasks of higher education is to ensure the quality of specialists.
The problem of the quality of education has always existed. Now it has become
extremely acute not only in Russia, but all over the world. At the same time, there are
no clear criteria for the concept of “quality of education.”
The education system in the Russian Federation is considered as a service that
meets the educational needs of the population. In accordance with the Russian
Federation Law “On Education” (Article 2), “education is a single purposeful process
of education and training, which is a socially important benefit and is implemented
in the interests of the individual, family, society and the state, as well as the totality of
the acquired knowledge, abilities, skills, values, activity experience and competence
of a certain volume and complexity for the purposes of the intellectual, spiritual,
moral, creative, physical and/or professional development of an individual, meet-
ing his educational needs, and, as a result, the quality of education” [10]. In Russian
higher education, the quality of specialists training is connected mainly with the
implementation of State Educational Standards of higher professional education,
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by the state standards through the system of elective courses, the composition and
content of which are determined by the university independently.
The system of higher education in Russia has a more developed external quality
assessment, focused on standards and performance indicators. The main elements
of this system are standardization and procedures for licensing, attestation, and
accreditation, as well as a comprehensive assessment of educational institutions as a
whole and individual specialties based on the rating system. All of these procedures
involve an internal review. One of the undesirable consequences of external control in
education is the tendency to block information that lowers the grade. This leads to the
loss of credibility of the entire system of management information.
The starting point of quality management system formation is to build a “model”
of a university graduate as a set of certain personal professional qualities, the devel-
opment of which should be aimed at the educational process: its content, teaching
methods, forms of organization, methods of monitoring and evaluation of students’
knowledge. The quality management system in higher education institution as a whole
consists of the quality management of each type of university activities (educational,
scientific, educational-methodological, educational, administrative-economic, etc.).
The analysis of different models of quality management systems has shown that
the technological solutions of quality management in an educational organization
should be focused on:
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There are two main ways to create quality systems in higher education institu-
tions. The first is the development of a unique model of quality management system
on the example of a particular institution, partly universal and applicable to other
organizations. The second way is the use of universal principles of modern quality
management systems used in different spheres of human activity. The third way is
the integrated process of building a unique quality management system in education
using TQM principles and the requirements of international ISO standards.
The top management should bring to the attention of the staff the following provi-
sion: in order to manage the quality of the process, it is necessary to be able to measure
its effectiveness and efficiency. In addition, the management of the university should
ensure that the management representative prepares a report on the functioning of
the QMS and the need to improve it. This report should be used as input for manage-
ment’s analysis. It usually includes the following information [12]: the status of actions
based on previous management reviews; changes in external and internal factors;
information on the QMS performance and results, including various trends (customer
satisfaction; feedback from stakeholders; extent to which quality objectives have been
achieved; nonconformance and corrective actions; monitoring and measurement
results; audit results; external supplier results); adequacy of resources; effectiveness of
actions taken in relation to risks and opportunities; opportunities for improvement.
Methods should be developed to measure (evaluate) the performance of each pro-
cess. Senior management should ensure that the results of analysis are used to assess:
The quality of the results of the activity of higher educational institutions (HEIs)
should be provided through quality management of the main working processes
of HEIs. It is reasonable to distinguish three groups of processes: basic processes,
management processes, and supporting processes. Taking into account these require-
ments, it is possible to recommend to distinguish the formation of educational
program of professional education and organization of educational process among
the main processes of educational activity of university. Each of the abovementioned
processes should include subprocesses, which should take into account the general
requirements for the formation and organization of educational process, as well as the
specifics of the university. In turn, these processes can also be decomposed.
Quality management processes at universities (HEIs) should include, first of all,
those processes that are regulated by mandatory procedures in accordance with ISO
9001:2015 “Quality management system. Requirements” [12]. These include: QMS
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Figure 2.
Quality management processes at universities that should be under analysis.
• indicators of the capacity of the organization or the area of activity under study;
static indicators of performance and effectiveness achieved to date.
Processing of the results of education quality assessment can be carried out using
special statistical methods of regression and correlation analysis, specific techniques
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Figure 3.
Sphere of opportunity distribution.
In the figure, the boundary of the desired values of the indicator “possibility” is
plotted with the coordinates of PI and SI. Going to or beyond this boundary means
that the situation is promising for the project to use the available opportunity of
improvement. There are cases if a point lies in the area of low values of the indicator
“possibility” or if a point lies in the area of high (desirable) values of this indicator.
If a point lies on the border, it is also corresponding to high (desirable) values of the
“possibility” indicator. The two-dimensional evaluation of the “possibility” indica-
tor seems to be the most convenient and universal. Interpretation of this indicator
(“possibility”) as a set of two indicators of PI and SI allows to enter the following
definition: indicator of “possibility” of improvement is “probability of realization
of potential improvement” (PI) taking into account “significance of positive conse-
quences of supposed improvement (SI).”
4. Conclusion
The use of big data seems obvious and inevitable: “the industry 4.0 revolution was
entirely based on the new technologies, mainly in computer and information tech-
nologies. With the introduction and the use of Internet of things, cloud services, big
data, artificial intelligence, various algorithms result in integrated systems providing
excellent customer service for the organization activities” [14]. However, the analysis
and application of processing results require resources and should be built into the
quality management system of the university.
In all educational systems, foreign and national, the object of education quality
assessment is the quality of educational services, which is traditionally evaluated by
the results, which are understood as learning outcomes (experience accumulated
in the learning process). The content of the concept “quality” is largely determined by
the system of quality assurance and control adopted in the sphere of education in this
or that state and, primarily, by the government’s powers in solving these problems.
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The HEI quality management system can be built in accordance with the require-
ments and recommendations of international ISO 9000 Series of Quality Standards,
the principles of Total Quality Management (TQM), or based on the model of the
European Foundation for Quality Management (EFQM).
Universities need to find their own methods, techniques, procedures of self-
assessment, and self-analysis of activities, to create associations of single-profile
educational organizations and enterprises—consumers of specialists for an adequate
and effective quality audit. In modern conditions practically every HEI is interested in
creating a system that would constantly monitor, evaluate, forecast, plan, and manage
all the processes in the HEI. The need for this system is justified, and its reasonable
application will allow the institution to successfully compete in the labor market and
educational services.
One of the main difficulties that exist today for the implementation of big data in
university management practices is the difficulty of translating data sets into simple
indicators. The expensiveness of the use of big data is obvious, while the efficiency
is recognized insofar as we are living in the era of another technological revolution.
In addition, the processing of big data requires software and specialists. In practice,
universities engage professional marketers and market specialists to solve their prob-
lems. It is necessary to provide a mechanism for translating big data into a few simple
indicators that reflect management efficiency.
The use of big data in higher education is necessary. First of all, it is the analysis of
attendance at the university website and university profiles in social networks. This
analysis involves serious analytics and statistical processing that will never be of deep
interest to middle and upper management because of its complexity. This is another
reason for converting the data into simple metrics. Big data analysis should be imple-
mented, first of all, in monitoring the results of educational services.
To sum up, the mission, vision, goals, development strategy, and quality policy
of the HEI together form an important strategic management tool, which expresses
the spirit of the organization, states what the organization stands for, what its pur-
pose is, what its goals are, where it is going, how it is going to achieve all this, and
what important points everyone has to focus on. They shape the collective ambition
of the organization, have an important influence on the connection of employees
and employees to the organization and to the quality of their work. A successfully
articulated collective ambition reveals to people how their activities contribute to the
common cause, how they work together to achieve goals that contribute to a higher
quality of performance in the organization.
After developing strategic plans, determining critical success factors and perfor-
mance metrics, defining policies, and setting quality goals for the organization, there
appear: the strategic plan of the organization as a whole; operational plans for the
departments (services) of the organization; specific quality improvement projects.
After approval of these strategic and operational plans, they proceed to implement
them. The specific actions are usually defined in operational plans for the various
business functions, usually developed over a period of time for various business
functions, usually developed for a period of up to one year. The central issues of such
operational plans are:
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Only after the answering the above questions it will be possible to begin to achieve
the goals set by implementing the strategic and operational plans of the organization.
These questions are useful in that they capture those areas of activity where the use of
big data is appropriate.
Conflict of interest
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References
[1] Human Capital Index. 2022. Available [8] Deming WE. Out of the Crisis.
from: https://gtmarket.ru/ratings/ Cambridge: Cambridge University Press;
human-capital-index [Accessed: May 10, 1986
2022]
[9] Závadský J, Závadská J. Quality
[2] Wang L, Sy A, Liu L, Piech C. managers and their future technological
Learning to represent student knowledge expectations related to Industry 4.0.
on programming exercises using deep Total Quality Management Business
learning. In: Proceedings of the 10th Excellent. 2018;2018:717-741
International Conference on Educational
Data Mining; Wuhan, China. 2017. [10] Federal Law of 29.12.2012 N 273-FZ
pp. 324-329 (ed. from 16.04.2022) “On Education in
the Russian Federation”. 2022. Available
[3] Miah SJ, Miah M, Shen J. Editorial
from: http://www.consultant.ru/
note: Learning management systems document/cons_doc_LAW_140174/b819c
and big data technologies for higher 620a8c698de35861ad4c9d9696ee0c3ee7a/
education. Education and Information [Accessed: May 20, 2022]
Technology. 2020;25:725-730
[11] Miah SJ, Solomonides I, Gammack J.
A design-based research approach for
[4] Big Success from Big Data. 2014.
developing data-focused business
Available from: https://www.accenture.
curricula. Education and Information
com/us-en/_acnmedia/accenture/
Technology. 2020;25:553-581
conversion-assets/dotcom/documents/
global/pdf/industries_14/accenture-big-
[12] State Standard ISO 9001-2015.
data-pov.pdf [Accessed: May 11, 2022]
Quality Management System.
Requirements. М. Standardinform. 2015
[5] Industrial Internet Insights Report for
2015. 2015. Available from: https://www. [13] US Food and Drug Administration.
smartindustry.com/whitepapers/2015/ Hazard Analysis Critical Control Point
industrial-internet-insights-report- (HACCP). 2022. Available from: https://
for-2015/ [Accessed: May 24, 2022] www.fda.gov/food/guidance-regulation-
food-and-dietary-supplements/hazard-
[6] Proficient Market Insights. analysis-critical-control-point-haccp
2022. Available from: https:// [Accessed: June 6, 2022]
www.globenewswire.com/news-
release/2022/05/17/2444966/0/en/ [14] Ge M, Dohnal V. Quality management
Industrial-Internet-of-Things-IIoT- in big data. Informatics. 2018;5:19
Market-2022-to-Showing-Impressive-
Growth-by-at-a-CAGR-of-4-2-No-of-
pages-117-Industry-Trends-Share-Size-
Top-Key-Players-Analysis-and-Forecast-
Res.html [Accessed: May 12, 2022]
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Chapter 7
Abstract
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1. Introduction
ACG is an acronym for “Accelerated Change for the Good, which replaces the
Japanese term Kaizen. Kaizen translates to “good change,” “change for the better,” or
“improvement.” This methodology is a replacement for traditional Lean/Six Sigma
methods. Figure 1 shows terms typically used in ACG [1].
ACG promotes an attitude where incremental changes, accomplished a set
timeframe, creating a major impact to the organization over time. It requires organi-
zational buy-in and typically includes stakeholders and sometimes even customers
[2]. As a methodology, ACG improves specific processes and systems in a company or
organization by involving both management and frontline employees to initiate sim-
ple changes, knowing that many minor improvements can yield significant results.
Emphasis on non-capital (CAPEX) expenditures exploiting all the resources available
in existing organization is priority [3].
The notion of incremental change as a management improvement tool can be
traced back to post-World War II, when economic reform consequently took over US,
Japan, and trading partners. In Japan, the Toyota Motor Corporation implemented the
Creative Idea Suggestion System in 1951, which resulted in changes and innovations
that spawned higher product quality and worker productivity, contributing to the
company’s development.
In 1955, Japanese executives started visiting the United States as one of the initiatives
of the Japan Productivity Center to benefit from American Innovation and know-how.
Integrating the American way of doing business with a humanized approach pushed
Japanese companies into worldwide competitiveness. During the 1980’s, management
consultant Masaaki Imai worked with Taiichi Ohno to spread the message of the Toyota
Production System (TPS), a result of several years of continuous improvements.
Figure 1.
Typical words describing ACG.
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Problem-Solving Method
Table 1.
The DMAIC process: Problem-solving in five phases found in Lean/Six Sigma.
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Process and Value stream mapping (VSM) are utilized as a process improvement
tool. The ACG framework shows explicitly how the DMAIC problem-solving
methodology should align with process improvement for impact in any type of
business environment or function [4].
ACG implements from the perspective of the employee executing individual job
responsibilities—it is the employee that knows their job more definitively than
anyone. Managers and leaders should create an environment where people feel
empowered to contribute so that suggestions for improvement can come from all
levels and ranks. Create a continuous learning environment where best practices are
applied during ACG events [5].
• Management responsibility
One of the most common reasons CI implementations fail is the lack of support
and, more importantly, action from the organization’s management and leaders. Imai
states, “The top management of the company has the most important role in
implementing this kaizen approach, and then every manager, then it goes down to
rank-and-file employees.” When top management demonstrates its long-term
commitment to continuous improvement, managers inevitably follow through on
ACG initiatives and workers personally develop an ACG mindset.
• ACG events are performed at the workplace with frequently scheduled Gemba
walks
Achieving operational efficiency begins where the actual task happens, not from a
conference room. A Gemba Walk—derived from the term gemba or gembutsu, which
means “the actual place where the work is performed”—is usually done by managers
to learn or review exactly how a specific process works and gain insights from workers
about its improvement. A Gemba Walk Checklist is provided with the workshop
material and guides the observers in asking relevant questions to determine the root
cause of problems and the next steps. Every employee should be required to
participate in a least two ACG events as part of their annual performance review. An
ACG event is typically 2–5 days long, and all action items are completed within a
month following the completion of an event [6–9].
• 5S + 2S
One of the most significant barriers to continuous improvement is clinging to old
practices or assuming new methods will fail. The 5S principles (sort, set, order, shine,
standardize, and sustain) aim to enhance workplace efficiency by constantly looking
for ways to eliminate waste and improve local housekeeping. The initiation of 5S is
usually the start of organizational involvement in Lean practices [10].
Organizations should refrain from thinking that just because something worked
before means, it will continue to work. Status and progress in 5S + 2S should be
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measured in a standardized metric visible at the Gemba. The original 5S in lean is now
supplemented by two additional S—safety and security, emphasizing the setup of
preventive controls and protection for safe work operations. A 5S + 2S program are
initiated as part of continuous improvement.
1. A virtual kick-off session for 1.5 h held 1 week before the start of the actual
workshop—introduces the concept of continuous improvement and starts the
process of potential project selection.
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• Potential focus areas for ACG start with a detailed review of the current state
process(es). The concept of creating a SIPOC is introduced.
Learning Outcome: The Student will be able to define a ACG project. Document
current state. Complete a process map and project charter demonstrating business
benefits to the organization and define how the project relates to strategic planning.
4.2 Using 5 W ad 1 M
Learning Outcome: This technique is introduced in the kick-off session and serves
as a way to draft and validate ideas for potential projects.
• The importance to capturing the current performance with the right data is
explained. An introduction is provided to Measurement System Analysis (MSA).
• ACG practitioners see the value of characterizing data beyond just calculating an
average.
• To get to the future state, you undertake a focused effort that looks at each
element of the current state and how to make it better.
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• ACG uses the DMAIC (Define, Measure, Analyze, Improve, and Control) as a
Lean operating model.
• Lean, Six Sigma, and ACG are all continuous improvement methodologies. They
vary in application but all help with providing the framework for improvement
of processes.
Learning Outcome: Understand the difference between a ACG project and other
improvement methodologies.
Learning Outcome: Understand that ACG events build on lean principles. Learn
those principles.
• When you start to undertake Lean reviews within an organization, you could
integrate it into the corporate strategy and long-term vision for the business.
Likewise corporate strategies and strategic plans should include CI initiatives as a
primary lever to achieve desired results.
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• Within every workflow or production path, there are core elements that are
essential to its success.
Learning Outcome: General overview of the tools used during an ACG project,
including Critical Path Analysis, TIMWOOD, Kanban, JIT, Push & Pull, 5S, Cause &
Effect, Poka Yoke.
• ACG Events are relatively simple in format and can be used to make significant
improvements when continually applied within your organization.
The event kickoff is the opportunity to build the energy for the event.
Learning outcome:
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• Value Stream—This describes the activities that provide the customer with value
in delivering their product.
• Once wastes are determined you can begin looking into the root causes of
problems of the process.
5. In summary
The ACG framework can dramatically improve the efficiency and standardization
of your company’s workflows, processes, and procedures. Following the format and
methods provided in the ACG workshop can make a significant impact on employee
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Figure 2.
Typical classroom-based agenda.
engagement and culture, and workflow improvements. ACG is a way to transform the
way your business works if everyone is committed to making positive changes at all
company levels. Certification follows a successful project submission. An advanced
version of the ACG workshop is planned for 2023.
It is not necessity to change. Survival is not mandatory. —W.E. Deming.
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References
[1] Imai M. Kaizen: The Key to Japan’s [9] Kobayashi I. 20 Keys to Workplace
Competitive Success. New York: Improvement. Portland, OR, USA:
McGraw-Hill/Irwin; 1986. ISBN 0-07- Productivity Inc.; 1995. ISBN 1-56327-
554332-X 109-5
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Chapter 8
Abstract
1. Introduction
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foreseen, expressed either by higher net sales revenues, higher earnings before inter-
ests and taxes plus depreciation and amortization, EBITDA, a higher net profit, a
higher ROE, a higher return on assets, ROA, or a higher positive cash flow, CF, etc. If
we suppose that at the time when the investment decision was made, the investment
projects as such had been assessed as profitable and economically justified, that is,
economically sound, well set up, and promising for the investors, then the question
might be raised, did these investment projects turn out to be as efficient as anticipated
or as they should have been, or to put it another way, did these investments improve
the business performance of the firms. Similarly, the investment project implementa-
tion with respect to what had been planned is also questioned, for example regarding
the suitability of its technology and equipment, the planned investment budget, its
sufficient and reasonable financial resources, reliable market projections, agile man-
agement, qualified labor force, etc. There is also doubt about achieving the required
rate of return on investment projects and other relevant financial ratios by which
business performance is measured and which are expected to be met by various
stakeholders, mainly owners and creditors. Surely, not everything listed above is valid
for all the firms. Among them, there are some who have improved their business
performance due to their investments.
The research problem in our study can be addressed operationally in the following
way. We base our research on resources as key drivers by which successful investment
project implementation and the sustainable and profitable growth of a firm should be
assured. As strong evidence for such a statement, we rely on the theoretical stand-
points and comprehensions of various authors, and from the perspective of the
operationality we set up a simple conceptual and measurement model, which links
investments in tangible fixed assets and the business performance of the firms,
expressed by a number of relevant financial indicators and ratios. From this model, a
basic research thesis is erected: corporate investments in tangible fixed assets have a positive
impact on business performance.
The existing research has mainly considered the effects of individual investments
and their performance, and very rare the researchers have studied how investments
do influence the business performance of the firms. Our research is grounded on a
holistic view of the impact of investments on the business performance of firms,
which can be accounted for as a novelty in this field. The potential contribution of
our paper is to highlight the impact of Slovenian firms’ investments on their
business performance in a rather long time span, including the big financial crisis as
well, which can be also considered as a novelty in the area of corporate investment
activity.
Based on the literature review, the authors develop a simple conceptual and mea-
surement model to study the performance of the firms deriving from their invest-
ment. They establish a set of financial indicators and ratios, relating mainly to increase
in sales, productivity, profitability, and cash flow, and find their correlation with the
investment in tangible fixed assets. They try to find out if these correlations are
statistically significant and how strong they are. Some of this research is quite similar
to what some researchers have already done using the data for their national indus-
tries. Their scientific contribution in this field is an integral approach, a set of two
groups of financial measures of the business performance and establishing or
confirming their relevance to assess the effect of investments on business perfor-
mance. Such a concept—corporate investments generally influence firms’ perfor-
mance—has not been used before, and it is empirically tested on a rather big sample of
Slovenian firms.
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On top of that, the authors also study the behavior of the firms as investors, and
they show how the firms as investors were able to exploit investment opportunities,
what their prevailing motives to invest were, how often and when they invested
(investment dynamics), what their investment growth in the longer study period was,
what efficiency of their investment implementation was, and last but not least what
economic effects they achieved by their investments. Such a complex and all-
embracing analysis of the investment activity of the firms in the real economic sector
in a longer period of time (after the last big financial crisis) at the national level has
not been carried out recently either.
The relevance of this research can be pinpointed by the fact that investment
activity is crucial for the firms’ sustainable growth and their long-lasting performance,
and that the interest of the managers should be increased by the appropriate recovery
of their consciousness and education in the sense that they consider all the resources
that define and influence their investment ability differently than they do currently.
Investment ability manifests in investment implementation and business perfor-
mance. For this reason, it is very important that firms do not pay attention only to the
pre-investment period when they make investment decisions, but also to the imple-
mentation of their investment and to the post-investment period, when they have to
accompany and measure the financial results of their investments to find out how
successful and efficient their investment was. It is especially relevant to know what
financial indicators and ratios the investment influence. All this is the authors’ impor-
tant contribution to the existing body of literature.
In the theoretical part of our research, the concepts and basic issues related to
corporate strategic investments and their impact on business performance are
presented. The scientific method of description and scientific methods of classifica-
tion, comparison, analysis, and synthesis are used. A central issue in implementing
this investigation is to find out whether there exists a correlation between investments
in tangible fixed assets and the financial performance of firms. We do not deal with
the total factor productivity (TFP). It is not an investigation to obtain any relevant
measures of TFP.1
The empirical part of our research is based on the use of several research methods.
As a basic method of our empirical research work, the statistical method of primary
data analysis is used. Preliminary data were obtained by a questionnaire sent to
Slovenian large and medium-sized enterprises (SMEs), classified from A to J
according to the SKD 2008, V2 classification. Only the firms in the non-financial
sector were observed. The financial data for the firms that responded to the question-
naire were collected from the GVIN (BISNODE—D&B) database. For testing the
hypotheses, the chi-square test, t-statistics, and linear regression were used.
As already mentioned above, before testing our research hypotheses, the invest-
ment activities of the firms from our sample in the study period are presented from
various aspects and illustrated graphically. Some results of this kind of research based
on a sample of Slovenian firms are quite surprising.
At the end of this paper, we summarize the main findings of our research, in the
first place the results of testing our research hypotheses. Limitations are also exposed,
as are guidelines for further research work in the field of studying business perfor-
mance due to investments.
1
There is a bulk of literature focusing on the estimation of productivity [1–3].
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2.1 A literature review from the perspective of the relevance of the research
question
The author of this paper tends to show in a systematic and critical manner how the
existing literature deals with the relationship between investments and a firm’s per-
formance, how it measures the effects of the investments on business performance,
and to what conclusions the researchers have come so far studying this issue. Only on
this basis one can better understand what the contribution of this paper stated above is
like, how this paper is attached to the findings of the existing research work, what in
essence this paper adds to the existing body of literature, and last but not least, why
this research question is relevant.
For many years, a number of authors, such as Schultes [4], have studied the
numerous factors that influence the performance of investments, and quite a few
academicians and experts, for example, Grazzi et al. [5], have followed similar topics
in the field of business, especially as they relate to investments in fixed assets (tangible
and intangible), and studied the measurement of their efficiency from the point of
view of business performance. A relatively strong interest in this field has emerged
especially with regard to strategic investments and their role in strategic planning.
They are considered as a key driver of a firm’s growth and progress [6].
Assessment of the impact of corporate investments was not a relevant research topic
in the past, mainly due to a lack of data on investments. One of the first steps in this
field was made by Doms and Dunne [7] who investigated corporate investments of
American firms. The other researchers followed their case and they have found similar
results: the years of investment inactivity or only of repairs and maintenance of tangible
fixed assets followed the years of intensive investment activity in the firms and in the
whole industry. Carlson and Laseen [8] showed that models of non-convex cost of
adjustment offer a more suitable frame for better understanding of investment deci-
sions and they reject those models that assume regular capital accumulation samples.
Although a lot of research has been done assessing the impact of various factors on
investment project performance [9, 10], there are only a few empirical studies aimed at
investigating the correlation between individual investment project performance and
the firms’ financial performance. We should mention the research work done by Pol-
lack and Adler [11]. They assert that there is a positive relationship between these two
kinds of performance, which sounds logical and can be supported by project manage-
ment theory. In some cases, the size of investment projects, innovation, and technolog-
ical uncertainty, investment projects are not supposed to generate only profits, but they
should also bring about strategic organizational benefits, such as product diversification
to increase market share, the creation of new technical competences, the installation
of new production lines, and the acquisition of new markets [12]. Ekrot et al. [13]
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advocate the thesis that a firm’s performance and efficiency, strongly based on project
management organization, depend to a great extent on the performance of each indi-
vidual project. Serrador and Turner [14] have found that the efficiency of investment
projects measured by time, budget frame, and scope correlates significantly with a
broader range of qualitative performance indicators, for instance, customer satisfaction,
and general firm performance, the latter being expressed by financial ratios, which is
also the subject of our research.
Some literature exists that studies the relationship between the increase of the
firms’ wealth based on investment and their business performance as revealed by
productivity and growth rate [15–19], by employment growth [20], by sales growth
[21], or by other production factors [18, 22].
Models advocating the “learning by doing” principle argue that there is a certain
time needed for workers to learn how to use new technology. For this reason, their
productivity following the investment will very likely be U-shaped. This means that it
decreases at the very beginning and then starts to increase, eventually reaching a
higher level. The majority of empirical researchers [15, 17, 19, 22] provide evidence
that the effect of investment on productivity growth is negative in the short run.
Researchers who study long-term effects do not support a positive relationship
between investment and productivity growth either. This causes quite an enigma
from both the theoretical and the empirical aspects. Why invest in fixed assets if these
investments do not generate benefits? The above-mentioned authors have studied this
relationship in greater detail using a more sophisticated approach and providing
evidence in the case of Italian and French firms that investments de facto improve the
firms’ performance. Meanwhile, Power [15] has not found any evidence of a positive
correlation between productivity and high recent investment spikes. Still, on the other
hand, Huggett and Ospina [17] have found that productivity in fact decreased right
after the implementation of a big investment. Bessen [16] has come to the conclusion
that the productivity in newly built production plants increases over time, which he
ascribes to the process of learning by doing. Power [15] has revealed a positive
correlation between labor productivity and the age of production plants. Shima [19]
has even observed a negative relationship between technical efficiency and the age of
equipment. Kapelko et al. [23] have studied a sample of Spanish firms and they have
come up with an interesting finding, namely that investment spikes cause productiv-
ity to decrease in the first year after an investment (cf. Ospina), that the relationship
between technical changes and investment spikes is U-shaped, and that the effects of
investment spikes on the dynamics of productivity changes differ depending on the
size of the firm.
Based on a different econometric approach, Nilsen et al. [15] have found a positive
and significant effect of investment implemented in the same year on labor produc-
tivity. It is interesting, though, that these effects disappeared throughout the follow-
ing years. Their study also revealed that the group of firms with a bigger investment
spike in at least 1 year of the sample period demonstrated a significantly higher
productivity level than the group of firms with no bigger investments. Similarly,
Grazzi et al. [5] have found a positive relationship between investment spikes and the
firm’s sales growth. Having studied this particular relationship in the case of Italian
and French firms, they realized that if the firms had at least one bigger investment in
the study period, they increased their sales volume and profitability as well. The effect
of the investment was strongest right after its implementation, in the period of the
first year of its operation, afterwards, it decreased.
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2.2 Corporate strategic investments, the dynamics of investment, and its funding
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Figure 1.
Conceptual and measurement model of investment impact on business performance. Source: Author.
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The rating of firms shows to a certain extent the credit capability of firms, but
ultimately not whether they are able to exploit investment opportunities on the
market and ensure themselves sustainable growth and development.
3. Research methodology
The questionnaire was designed according to the relevant guidelines [32, 33].
Respondents chose among pre-defined possible answers. The closed questions design
was preferred since it makes the alignment of answers easier and more reliable, hence
facilitating statistical analysis.
The questionnaire consisted of two sections. The first section consisted of key
questions inquiring about the opinions of respondents (mainly financial managers and
CEOs), about the investment activity in their firms. The questions in this section were
split into two subsections. The first one deals with the investment activity in their
firms and is relevant for this paper. The second subsection deals with the investment
ability. As this research is rather comprehensive and complex, the investment ability
is a subject of another paper.2 Anyhow, the questionnaire as a whole is enclosed in this
paper.
The second section of the questionnaire gathered general data on the respondents,
such as their position in the firm and age, as well as general data on their firms, for
example, the firm’s year of incorporation, size, average number of employees, and
technical staff.
The first draft of the questionnaire was pilot tested on a convenience sample of 20
financial managers and CEOs. The final version was designed with minor amend-
ments.
The questionnaire analysis relating to the investment activity of the firms in the
study period is presented in Section 4.1 of this paper.
2
See a paper “Impact of companies’ investment ability on their performance” [34].
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The primary data were collected in the period from January to April 2017 by means
of the questionnaire being distributed to 1142 Slovenian large and medium-sized
enterprises, sorted from A to J according to the Slovenian Standard Classification of
Activities (SKD) 2008, V2. The segmentation into large and medium-sized firms was
based on the Slovenian Companies Act (Paragraph 55, ZGD-1-NPB14). In total, 293
questionnaires were completed (of which 91.14% were useable). Thus, we have
received 267 valid questionnaires (with a respondent rate of 23.40%). The sample
consists of large firms (29.21%) and medium-sized firms (70.79%). Firms from all
Slovenian statistical regions [12] were included in the sample. In terms of their legal
and organizational status, the majority of the firms in the sample were limited liability
companies (74.54%) and stock companies (21.35%). Almost 72% of the firms in the
sample fall in the age span between 11 and 30 years, which means that the majority of
the firms in our sample are mature from the perspective of their life cycle.
The financial data of the firms that sent back the questionnaires were acquired for
the period 2010–2017 from the GVIN database, generated from the annual reports of
the firms.
The causal links in our proposed conceptual model have been tested by bivariate
analysis. This is a statistical method used to analyze the relationship between two
variables. It enables us to draw conclusions from the sample and generalize them to
the entire population. It means that we are able to infer the behavior of the population
as a whole based on the results of the sample analysis. This has been carried out by
setting up hypotheses, which can be either confirmed or rejected by statistical
inference.
By means of the SPSS 25 software platform, we have calculated Pearson’s and
Spearman’s correlation coefficients.
Contingent tables (Crosstabs) have also been used to study links between variables
or constructs in our conceptual model and thereby test our research hypotheses.
Additionally, we wanted to test the link between two nominal variables. Crosstabs are
multidimensional frequency distributions, which generally enable one to infer about
the link between two variables.
Values of dependent variables Y, which are in our case financial performance
indicators, that is, Net sale revenues, Added value, EBITDA, and Net profit or Net
loss, need to be expressed by the independent variable X, in our case by investments
in tangible fixed assets, in the form of linear connection:
Y ¼ a þ βX þ ε (1)
y¼a ^
^ þ βx (2)
The regression line is a line with the equation y ¼ a þ βx, which best fits the data in
the plane (x1, y1), (x2, y2), … , (xn, yn) (it is determined by the least-squares method)
and serves as a mathematical model used to estimate the expected value of the variable
Y by a given value of the variable X.
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The validity of the linear model can be tested by a variance analysis based on size
by the model explained variance for an alternative hypothesis:
The reliability of the calculated parameters of the regression line can be tested by
the t-test:
H1 : β 6¼ 0 ða 6¼ 0Þ: (4)
Let us also state, that explanatory variables in the context of regression are some-
times referred to as endogenous. Thus, ordinary least squares (OLS) can produce
biased and inconsistent estimates. In our statistical analysis, we have not included any
instrumental variables to avoid biased estimates, which can be considered as one of
the limitations of our research.
By testing the hypotheses, we have to arrange the time series of the chosen variables
first, for we have conducted a time series analysis. The investment in tangible fixed
assets was calculated as the difference between two sets of data for the consecutive
years, that is, as a difference between two book values of the tangible fixed assets in
year t + 1 and year t. If the book value of the tangible fixed assets in year t + 1 was higher
than the book value of the tangible fixed assets in year t, the following conclusion can be
made: a firm has increased the book value of its tangible fixed assets, a firm has
invested. If the book value in year t + 1 was lower than that in previous year t, a firm has
depreciated its tangible fixed assets more than it has invested.
An increase in the book value of fixed assets could be also influenced by a revalu-
ation of the fixed assets. We have not accounted for this issue because the requisite
data, that is, revaluation reserves data were not available. For this reason, our calcu-
lations might not be quite accurate, but there was no inflation worth mentioning; in
fact, in the last years of our study period, there was even deflation. However, we can
assume that the firms did not revaluate their tangible fixed assets, or if they did so (of
course only a few of them), this might not have caused a serious problem, it can imply
only a negligible error in our analysis. However, this issue can be considered as a
certain limitation of our research.
Further, we have to calculate for each year of the study period relevant financial
indicators or financial ratios for each firm in our sample. To get relevant indicators
and ratios for the whole sample, we have scaled them with the net sales revenues of
the firms. Similarly, we have done such a scaling with the investment in tangible fixed
assets. To get the investment in tangible fixed assets for the whole sample, we have
scaled them with the total assets of the firms. Thus, we have avoided possible
heteroscedasticity problems in our regression analysis.
4. Empirical results
Our research embraces in its 8-year period also the last 2 years of the great financial
crisis and economic recession, that is, the years 2010 and 2011. Therefore, it is logical
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that almost 15% of the firms in our sample responded that they were primarily
constrained to deleverage due to the credits and loans acquired in the past. This means
that the firms have not or have only partially taken advantage of those business
opportunities on the market that required some investments to be made.
Almost 23% of the firms in our sample responded that they did not have sufficient
funds to invest, and more than 8% of the firms did not manage to acquire borrowing
funds. This also implies that a certain number of firms did not borrow money for new
investments in that period because they already had high financial leverage, that is, an
inadequate capital structure, or simply that they could not get new credits and loans
due to the credit crunch.
More than 45% of the firms in our sample responded that, in the 8-year period,
they totally exploited those business opportunities in the market that required some
investments. This means that these firms increased their business if we exclude those
who only modernized their production process (automation and robotization). As
already mentioned, the period after the financial crisis was characterized by a credit
crunch. Therefore, we can identify creditless economic growth, which was typical for
Slovenia in the period from 2013 up until the end of 2015 [35]. Creditless growth is a
special (marginal) form of financial leverage decrease. We even witnessed this
decrease later, after the recovery of the Slovenian banking sector, with episodes of the
economy recovering without a simultaneous or precursive credit growth recovery.
This phenomenon has been perceived in the case of exits from crises by Calvo et al.
[31]. The genesis of these crises was closely tied to the unexpected blockade of capital
inflow into developing countries. The same authors, as well as others [36], found
similar patterns at the time of exits from crises with different geneses, including in
developed countries. This phenomenon of creditless growth is called the Phoenix
Miracle.
We have checked if such a recovery without credits also took place in the case of
our sample firms. Figure 2 shows that investments in tangible fixed assets increased in
parallel with bank credits and loans from the beginning of the previous decade up to
the great crisis in 2009. This implies that bank credits and loans were a generator and
Figure 2.
Increase of tangible fixed assets, net sales revenues, and added value versus decrease of financial liabilities (credits
and loans) after the last recession. Source: Author (AJPES database for the period 2002–2017).
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accelerator of investment growth.3 After the great financial crisis and the global
recession, investments in the greater part of the firms from our sample stagnated
(investments took place in the amount of depreciation, or better said, the firms
implemented only replacement investments). Investments started to grow again after
2014, while the post-crisis bank credits and loans apparently decreased up to 2016.
The economic recovery of the firms in our sample was accompanied by either a
decrease or negative growth in bank credits and loans.
The firms in our sample were mostly motivated to invest by technological progress
(a need to modernize their technological processes), new opportunities on the market,
and an increase in their customers’ demand. These three motives or main themes
represent more than two-fifths of all the given incentives and impulses to increase
investments in the past 8-year period.
More than one-half of the firms in our sample invested in the past 8-year period
evenly, that is, without bigger investment spikes. This finding relates to more or less
big and medium-sized firms. However, approximately one-fourth of all the firms in
our sample invested in a concentrated manner, with an investment spike in 1 or 2
years at the end of the 8-year period. Investment activity was a little bit more pro-
nounced in medium-sized firms in our sample. This can be explained by the fact that
those firms that incurred excessive debt after the last financial crisis directed their
accumulation into deleveraging and less so into purchasing new fixed assets. We can
refer to the financial accelerator and support the above-given statements with find-
ings from the study conducted by Bole et al. [37]. They advocate the thesis that the
financial accelerator changes not only in individual phases of the business cycle
(boom, bust, recovery) but also with various kinds of investments, including invest-
ment in the real economic sector, furthermore in various industries and regions, and
last but not least even with respect to the solvency of commodity producers.
Besides data acquired by means of the questionnaire, we also acquired financial
data from the AJPES database. Among other things, we looked for the book value of
fixed assets of the firms in our sample for each year in the study period 2010–2017.
Thus, we found out whether, firstly, their book value increased or decreased in the last
8 years, secondly, what was their average rate of growth or drop, and thirdly, by what
kind of dynamics their value changed, that is, evenly or in a concentrated manner at
the beginning, end, or in the middle of the studied period.
Table 1 shows the number and structure of the firms that increased or decreased
the book value of their fixed assets (2017/2010). The average growth rates of their
increase and decrease, respectively, are shown as well. The latter has been calculated
as a geometric mean of chain indices through individual years for each firm in our
sample, and for all of the firms together as well.
3
In the SPSS 25 software platform, we carried out a linear regression between investments as a dependent
variable and bank credits and loans as an independent variable. The value of R2 is 0.842, which means that
bank credits and loans can explain the 84.2% variation in investments. For these data, the F statistic is
F = 74,49, which is statistically significant at p < 0.001 level.
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Table 1.
Number and structure of the firms according to book value of their tangible fixed assets in the study period 2010–
2017.
It can also be seen that 150 firms (a little less than three-fifths of the total) in our
research sample had a positive investment growth (16%) in the past 8-year period,
furthermore that 105 firms (two fifths) evidenced a negative investment growth
(8%) in the same period, and, last but not least, that approximately 5% of the firms
in the sample had zero investment growth. In the period 2010–2017, the average
investment growth for all the firms in the research sample was 6% per year. This
means that almost three-fifths of the firms invested more in that period than they
depreciated their tangible fixed assets.
Almost four-fifths of the firms responded that they realized their investments in
tangible fixed assets successfully at the time (only investments bigger than EUR
100,000 were taken into account). A little bit less than one-half of the firms reported
that they implemented their investment projects within the scheduled financial bud-
get, and almost two-fifths of the firms asserted that they stuck with the physical scale
of their investments.
Considering the first three answers, indicating that the firms finished their biggest
investments in tangible fixed assets on schedule (or even sooner), in the planned
physical volume, and within their financial budget, we get into the cross-section of a
very small number of firms (less than 1% of all the firms in our sample). If we
consider the combinations of only two kinds of answers, we get very low percentages
as well (a maximum of 7%). This supports the thesis that quite a few of the firms
did not implement their investment projects successfully, which can imply their
insufficient investment ability.
Whether the size of a firm has any impact on investment project implementation
has been tested by the chi-square test χ2. The test has shown that there is no statisti-
cally significant correlation between these two variables (Pearson’s chi-square = 0.686,
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p = 0.421). The size of the firms in our sample does not influence investment project
implementation neither in terms of financial budget nor time schedule.
4.1.5 Achievement of the planned economic effects of the realized investment projects
Figure 3 shows what real economic effects compared to goals the firms realized
with their investments in the 8-year period.
It can also be seen that more than two-thirds of the firms in our sample responded
that they realized the economic effects of their investments in the range of 91–100%
in comparison to what they had planned (a little bit less than one-half of the firms in
the sample), or even exceeded it (one-fifth of the firms in the sample). This means
that the investments of big and medium-sized Slovenian firms in tangible fixed assets
should contribute considerably to business performance improvement. One-fifth of
the firms in the sample estimated the economic efficiency of the implemented invest-
ment projects in a range of 71 to 90% in comparison to what they had planned, and
less than one-tenth of the firms in the sample are critical of the results achieved (in the
range of up to 70%; 2% below 51%). From this review, the conclusion can be drawn
that the output of investments in tangible fixed assets was at a level of a little over
two-thirds (68.17%).
In this case, we have also carried out the chi-square test χ2 to test the hypothesis
whether the size of firms influences the achievement of the economic effects of their
realized investments. The test has revealed that there is no correlation between these
two observed variables.
4.2.1 Testing of the hypothesis: the rating of firms influences their borrowing as a relevant
factor of the firms’ investment activity
Figure 3.
Achievement of the economic effects of the investments implemented. Source: Investment ability of the companies,
questionnaire 2018.
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derive from market imperfections, especially from information asymmetry and wrong
choice, all being dependent on the firms’ ratings. The latter is crucial for acquiring
borrowing funds, that is, bank credits and loans. Due to these restrictions, firms
cannot access the borrowing funds for their investments as economically justified by
positive net present value (one of the dynamic investment criteria). For this reason,
their investments can be funded only by their own funds. Therefore, the volatility of
proper funds can be demonstrated through the volatility of their investments,
although the elasticity of investments increases relative to operating cash flow. On the
other hand, well-performing firms are not financially restricted, their investments are
independent of short-term oscillations in business performance, and elasticity is zero
or very low [35]. Fazzari et al. [38] claim that when operating cash flow increases, the
firms with restricted access to funds and with good investment opportunities use this
cash flow to fund their investments.
Table 2 shows the ratings of firms from our sample. Besides the qualitative data
(the classification of firms into rating categories based on answers from the question-
naire), we also used the NFD/EBITDA ratio as an approximate estimate for the rating
of the firms, calculated from the data acquired for each year from the AJPES database.
The NFD/EBITDA ratio explains relatively well the current capability of a firm to
generate cash flow for repaying its debt, which has been supported by other authors
who used this ratio as well [35]. In the financial crisis, the firms decreased their debt
due to their own motives and reasons. The consequences of the customers’ and
suppliers’ push, which increased the insolvency of business partners, cannot be
overlooked either. In such a situation, the greater part of cash flow is assigned to
lowering indebtedness. Consequently, the sensitivity of investments to operating cash
flow is lower than usual.
For the last year of the study period (2017), we tried to check whether there is any
correlation between these two sets of data. To find out, in the case of our sample of big
and medium-sized firms, how the NFD/EBITDA ratio reflects the capability of a firm
to generate cash flow for debt repayment and thus also the investment ability of the
firm [34], all the firms were sorted into three segments according to their indebted-
ness. In the first segment, there are firms with an NFD/EBITDA ratio less or equal
(≤2). At the beginning of our study period (in 2010), there were 109 such firms
(40.8%), and at the end of the study period (2017), there were 164 such firms
(61.4%). These firms were able to repay their financial debt within the time span of 2
years, which means that the banks were ready to lend them new credits and loans. As
a matter of fact, we put into the first segment all those firms that were net creditors
Ratio Rating
≤2 151 10 1 2 164
>2 in ≤5 47 13 2 2 1 65
>5 16 17 3 1 37
n.a. 1 1
Table 2.
Number of firms in terms of rating and indebtedness measured by the NFD/EBITDA ratio.
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with negative net debt. These were the firms whose cash balance exceeded financial
liabilities. In 2010, there were 42 such firms (15.7%), and in 2017 there were 77 such
firms (28.8%). In the second segment, we put firms that were more indebted, having
higher financial leverage. Their indebtedness ranged from 2- to 5-times EBITDA. In
2010, there were 72 such firms (27%), and in 2017 there were 65 such firms (24.3%).
In the third segment, we put firms with very high financial leverage, having a NFD/
EBITDA ratio higher than 5. In 2010, there were 71 such firms (26.6%), and in 2017
there were 37 such firms (13.9%). The firms with a negative EBIDTA, that is, a
negative operating cash flow, were excluded from our analysis. There were only a few.
For the last year of the study period (2017), we carried out the chi-square test. For
each variable we set two categories, “good rating” and “bad rating”, and “appropriate”
and “inappropriate” indebtedness. Pearson’s chi-square test, χ2, examines if there is
any correlation between two nominal variables, in our case between the rating of the
firms and their financial leverage (indebtedness). The Crosstabs procedure generates
a contingent table, the results of the chi-square test, its characteristics, and the
significance value. The results are presented in Tables 3 and 4.
Pearson’s chi-square test examines if the two perceived variables are independent.
If the significance value is small enough (Sig. < 0.05), then we reject the hypothesis
Indebtedness
Table 3.
Relationship between the rating of the firms and their indebtedness measured by the NFD/EBITDA ratio.
(rating*indebtedness crosstabulation).
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Table 4.
Chi-Square test for the rating of the firms and their indebtedness.
that variables are independent, and we can trust that the variables are somehow
correlated [44]. The value of chi-square statistics, shown together with the degrees of
freedom and the significance value, is 42.341, which is within the round-off error.
This value is strongly significant (p < 0.001), which shows that the rating of firms has
a strong impact on whether the indebtedness of firms is appropriate or inappropriate,
or the other way around, that the indebtedness of firms has a strong impact on
whether the rating of the firms is good or bad.The very distinctive result shows that
there is a correlation between rating and indebtedness irrespective of whether the
latter is appropriate or inappropriate. In other words, in our sample of answers, there
is a distinctive difference (i.e., between the portion of firms having a good rating and
the portion of firms having a bad rating) in the case of two kinds of indebtedness. By
means of the z-test, we have found that well-rated firms are significantly less
indebted, and inversely, that poorly-rated firms are significantly more indebted and
have higher financial leverage. This important finding can be considered from another
perspective as well, that is, in percentage: more than 60% of the firms with a good
rating (A and B) are appropriately indebted, and more than 85% of the firms with a
bad rating (C, D, and E) are inappropriately indebted. The following conclusion can
be drawn: the indebtedness of a firm significantly influences the rating, that is, the
rating of a firm is good if a firm is appropriately (less) indebted and hence has low
financial leverage.
Similarly, we have calculated the correlation between these two kinds of data,
shown in Table 2. It can be seen that there were 151 firms in 2017 whose financial
managers reported the rating A (at least their commercial banks rated them like this)
according to the financial data from the AJPES database, and these firms had an NFD/
EBITDA ratio of less than or equal 2. Such a result is logical. It is also logical that a firm
with the rating E was in the category with the highest NFD/EBITDA ratio, with high
financial leverage. However, it is not logical that at the same time 16 firms were rated
A while being very much indebted, or that a firm with the rating C is in the first
category, with low financial leverage.
We have calculated Spearman’s correlation coefficient, r. Both sets of data have got
an appropriate rank, rating A being assigned the highest rank, that is, 5, and rating E
the lowest rank, that is, 1. The least indebted firms, that is, the firms having an NFD/
EBITDA ratio of less than 2, are given rank 3, medium indebted firms rank 2, and the
most indebted firms rank 1. The results are shown in Table 5.
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Rating
b
Spearman’s rho Rating Bootstrap Correlation coefficient 1000
Sig.(2-tailed)
N 261
Bias .000
N 261
Bias .000
Table 5.
Spearman’s correlation coefficient for two variables, the rating of the firm and the NFD/EBITDA ratio.
4.2.2 Testing of the hypothesis: Increase of investment in tangible fixed assets influences some
financial indicators and ratios
Let us further test the hypothesis stating that an increase of investment in tangible
fixed assets significantly influences some financial performance indicators, such as
Added value per employee, Profit margin, ROE, ROA, Net sales revenues per
employee, Net profit per employee, EBITDA to Assets, and Net sales revenues to
Costs of goods sold. For this analysis, we used a longer time series of financial data for
the firms in our sample, encompassing the 18-year period from 2000 to 2017.
As already mentioned, the analysis is based on financial data from the AJPES
database, and its chart of accounts derived from the general ledger of firms. Account
No. 0010102 presents the net book value of tangible fixed assets. This value constantly
changes over time, within an individual year, and over the years. This value changes
due to depreciation and the sale-off of assets (disinvestment). Both of these reduce
this value on said account. On the other hand, this value also changes due to the
purchase of new assets (including those acquired by financial lease). As already
explained, for the purpose of our analysis, revaluation, which could have influenced
the net book value of assets, was ignored. As inflation during our study period was low
(in some years there was even deflation), we assumed that it had no important impact
on the aforementioned value. If the difference between the purchasing value of new
tangible fixed assets and the depreciated value of the existing fixed assets or the value
reduced by disinvestments is positive, we get net investments in tangible fixed assets.
If we consider these net book values of tangible fixed assets throughout a longer
period of time, we can find out from the differences (or from calculated chain
indexes) whether the firms in our sample invested or disinvested. The difference
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between the two annual balances (at the end of each calendar year, as of December 31,
Year X) of the net book values of tangible fixed assets TFAt – TFAt-1 (Account No.
0010102) represents the net investment in tangible fixed assets in year t.
As we quite considerably prolonged our study period, and to assure comparability
of the data through time, all values were properly corrected by deflators or inflators of
the individual year (SURS—recalculation of the financial data in time series due to
inflation for the period 2000–2017).
We computed the average values for each of the above-presented variables for
each individual year for the entire sample of 267 firms.
Chain indexes have been computed for each firm included in the sample and on
their basis the average growth rate for each variable. The geometric mean has been
computed as follows:
!n1
Y
n
p ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ai ¼ n
a1 a2 a3 … an (5)
i¼1
For carrying out linear regression, investment in tangible fixed assets was taken as
an independent variable, while several financial indicators, such as Net sales revenues,
Added value, EBITDA, Net profit, ROA, and others, were accounted for as dependent
variables for each year of the computed average values.
Impact of the increase of investment in tangible fixed assets on Net sales revenues.
Linear regression for the first pair of dependent variables, that is, for tangible fixed
assets and Net sales revenues is calculated and presented in Tables 6–9.
R2 is 0.673, which means that investment in tangible fixed assets represents more
than two-thirds of the variation in Net sales revenues. In other words, if we try to
explain why firms increase the sale of their products/services and commodities/mate-
rials, we can look at the variation in Net sales revenues. There is a great number of
factors that can explain this variation. In 67%, though, this variation can be explained
by our model as comprising only investments in tangible fixed assets. Certainly, there
are also other factors, other variables that influence the increase in sales.
Table 6.
Model summary.
Total 7.552E+14 16
a
Dependent variable: net sales revenues.
b
Predictors: (constant), tangible fixed assets.
Table 7.
ANOVAa
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Table 8.
Coefficientsa.
Table 9.
Bootstrap for coefficients.
The ANOVA tells us whether the model, overall, results in a significantly good
degree of prediction of the outcome variable. The sums of squares and the degrees of
freedom are calculated. From these two values, the average sums of squares (the mean
squares) can be calculated by dividing the sums of squares by the associated degrees of
freedom. The most important part of this calculation is the F-ratio and the associated
significance value of that F-ratio. For these data, F is 30.93, which is significant at p
< 0.001 (because the value in the column labeled Sig. is less than 0.001). This result tells
us that there is a less than 0.1% chance that an F-ratio this large would happen if the null
hypothesis were true. Therefore, we can conclude that our regression model overall
predicts Net sales revenues significantly well. Such a result is quite logical and expected.
Calculation of linear regression for the investments in tangible fixed assets and Net
sales revenues.
Other factors that can influence the bigger volume of sales (although they are not
considered in our research) can be the increase in sales prices, the increase in produc-
tivity, export incentives or customs relieves, business process rationalization and
improvement, organizational changes, etc.
As previously mentioned, the ANOVA shows whether our model predicts the
outcome variable well enough. However, it does not show the contributions of indi-
vidual variables, except in our model where only one independent variable exists, and
we can infer that this variable is a good predictor.
The regression calculation provides estimates of the model parameters (the beta
values) and the significance of these values. From this calculation, we can conclude
that b0 is EUR 23.6 million, which can be interpreted as follows: when no money is
spent on investment in tangible fixed assets (when X = 0), the model predicts that all
firms in our sample will decrease their Net sales revenues in the amount of EUR 23.6
million. We can also read off the value of b1 from the regression calculation. It is 1.505.
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Although this value constitutes the slope of the regression line, it is more useful to
think of it as representing the change in the outcome associated with a unit change in
the predictor. Therefore, if our predictor variable is increased by one unit (if the
investment in tangible fixed assets is increased by EUR 100), then our model predicts
that EUR 150.5 of extra Net sales revenues will be generated, which can be considered
a good result with respect to the fact that an increase in investment contributes more
than two thirds to the increase in Net sales revenues.
Let us look in this calculation at the values for t. The t-test tells us whether the
value of b is different from zero (0). The statistical tool SPSS 25 provides the exact
probability of the perceived value of t occurring if the value of b in the population
were zero. If this observed significance is less than 0.05, then the result reflects a
genuine effect. In our case, this holds entirely. For one t value, the probability equals
0.032, for the other t value, the probability equals 0.000. Thus, we can claim that the
probability of these t values occurring if the values of b in the population were zero is
less than 0.001. Therefore, the values of b are significantly different from zero. In the
case of the b for investment in tangible fixed assets, this result supports the thesis that
investment in tangible fixed assets makes a significant contribution (p < 0.001) to
predicting the increase in Net sales revenues.
In the same calculation, the bootstrap confidence interval suggests that the popu-
lation of b values for tangible fixed assets is likely to fall between 0.894 and 2.193, and
because this interval does not include zero (0), we would conclude that there is a
genuine positive relationship between investment in tangible fixed assets and Net
sales revenues. Also, the significance associated with this confidence interval is
p = 0.012, which is significant. Figure 4 shows the distribution of correlation
coefficients between these two variables for all the firms in our sample.
Linear regression has also been calculated for the other pairs of dependent vari-
ables. We were always interested in the impact of the independent variable, that is,
investment in tangible fixed assets on financial indicators. Regarding Added value,
this impact is medium strong (R2 = 0.531; b1 = 0.461; Sig.: 0.001). In the case of b for
investment in tangible fixed assets, this result means that investment in tangible fixed
assets significantly contributes (p = 0.001) to predicting the increase of Added value.
An increase of tangible fixed assets by EUR 1000 generates EUR 461 of Added value.
Figure 4.
Distribution of correlation coefficients for two variables, Investment in tangible fixed assets and net sales revenues,
for all the sample firms in the period 2000–2017.
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Figure 5.
Movement of added value for the 30 biggest sample firms in the period 2000–2017.
4.2.2.1 Impact of the increase of investment in tangible fixed assets on Added value
Figure 6.
Movement of productivity for the sample firms in the period 2000–2017.
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Impact of the independent variable, that is, investment in tangible fixed assets, on
the financial indicator EBITDA is weak (R2 = 0.305; b1 = 0.145; Sig.: 0.02). In the case
of b for investment in tangible fixed assets, the result suggests that investment con-
tributes significantly (p = 0.02) to the prediction of EBITDA increase. The increase of
investment in fixed assets by EUR 1000 generates an operating cash flow in the
amount of EUR 145. This relates to one year. However, the investment generates
operating cash flow for its entire life span, which lasts several years, depending on the
type of tangible fixed asset. By all means, this is not high profitability, though, if we
compare it to the profitability of common riskier financial investments.
Let us consider the question of how investment in tangible fixed assets influences
Net profit. In the case of this particular financial indicator, the predicting value of the
regression coefficient b becomes totally vague (R2 = 0.025). As a matter of fact, in the
period 2000–2017, there was no profitability of investments implemented in tangible
fixed assets by the firms in our sample and measured by Net profit. Taking into
account interests, we get an answer as to why Net profit is relatively weak or even
negative (loss). As already explained, the firms substantially increased their indebt-
edness due to investments before the financial crisis in 2008. This implied high rates
of interest paid to creditors, which lowered their Net profit a great deal.
As there is a strong positive correlation between investment in tangible fixed assets
and Net sales revenues (their impact amounts to more than two thirds), we could
draw the conclusion that even an increase of Net sales revenues due to investments
positively influences select financial performance ratios, such as ROA, ROE, EBITDA/
Assets, and Sales revenues/Operating costs.
Consequently, we could expect an increase in ROA (return on assets). Good exploi-
tation of the production assets should imply a higher ROA. The question can be raised
whether the tangible fixed assets were well used (does the production run in fewer than
three or four shifts?), and last but not least, whether the firms in our sample met all the
customers’ needs. Linear regression shows a statistically significant but relatively weak
correlation between ROA and Net sales revenues (R2 = 0.236; Sig.: 0.048).
Figure 7.
Movement of profitability ratios and sales revenues/operating costs ratio for the sample firms in the period 2000–
2017. Source: AJPES database of the sample firms for the period 2000–2017.
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Similar findings about a weak correlation between the compared variables have
been revealed with other financial performance ratios, specifically ROE, EBITDA/
Assets, and Net sales revenues/Operating costs. For all of them, linear regression with
Net sales revenues has been calculated. The course of the relevant ratios for the firms
in our sample for the period 2000–2017 is presented in Figure 7. The blue curve
presenting ROE is strongly accentuated. This ratio was high in 2007 (0.35), before the
financial crisis, then it kept decreasing up to 2010. The owners’ capital of the firms in
our sample reached average annual profitability of 10% no sooner than in 2017.
4.2.2.3 Trend of the increase of investment in Slovenian firms compared to the course of
select financial indicators in the period 2000–2017
Figure 8 presents the trend of nominal average values of some of the most relevant
financial indicators, including financial costs (interests), for the population of our
sample firms in the period 2000–2017. It is understood that this 18-year time span also
includes a period denoted by a financial crisis and global economic recession, which
endured from 2008 to 2012. The dynamic growth of financial indicators, for instance,
Net sales revenues, Added value, and Net profit, stopped in 2009 (of Net profit
already in 2008). The inertia of the growing trend of the increase of investments in
tangible fixed assets, however, lasted up until the end of 2009 (finishing the imple-
mentation of investments made before the crisis). In 2010, there is a considerable
decrease in the book value of tangible fixed assets (touching bottom) as the book
value of these assets decreased by 6% and remained at this level until 2015. A year
later, the average book value of such assets increased by 3%, although it did not yet
reach its pre-crisis level. On the other hand, after a considerable drop in 2009, Net
sales revenues started to increase slightly, even during the crisis. Similar findings have
been revealed for Added value. The crisis had the biggest impact on Net profit, which
started to decrease considerably in 2008. It grew a little bit in the next 2 years but
Figure 8.
Impact of investment in tangible fixed assets on select financial ratios for the sample firms in the period 2000–
2017.
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remained at half its 2007 value until 2013. From 2008 to 2013, the total financial costs
(interest) for our sample firms were in fact higher than their total Net profit.
4.2.2.4 The changing of financial costs (interest) due to the indebtedness of firms and its
impact on profit margin
While estimating investment profitability, all the stakeholders who provided funds
for the investments must be taken into account. As this includes financial institutions,
the interests on credits and loans constitute returns generated by investment projects.
These returns do not pertain to the firms or their owners, though, they are returns
produced only by the investments.
For this reason, we are also interested in how Financial costs (interests) changed in
the study period – the relevant data are available for the sample firms for the period
2005–2017 – due to the financial leverage, and what is the linear regression between
the NFD/EBITDA ratio and Financial costs. Figure 9 shows three curves of NFD/
EBITDA ratio distribution for three temporal cross-sections (cuts), that is, for 2007
(before the financial crisis), 2010 (during the financial crisis), and 2017 (after the
financial crisis). It can be observed that the red curve representing a normal NFD/
EBITDA ratio distribution for the sample firms for 2010 is asymmetric to the right
(the same goes for the other two curves), more flattened (the other two curves are
more squeezed, with higher peaks), more elongated (stretched) to the right, and
generally lies above the other two curves. This means that in the year of the last
biggest financial crisis, absolutely more firms had a higher NFD/EBITDA ratio (more
EBITDA was needed to cover net financial debt). On the curve, this is visible to the
right from value 0. The left side of the curve from value 0, which lies underneath the
other two curves, implies a similar conclusion. Those firms in our sample that were
not indebted—meaning that their NFD/EBITDA ratio was negative—had more cash
and cash equivalents or a lower EBITDA or both at the time of crisis. Thus, more firms
had an NFD/EBITDA ratio equal to 2 in 2007 and 2017 than in the years of the crisis.
As Net profit is the main source for repaying debt, we were also interested in the
relationship between the indebtedness of our sample firms and their profit margin
throughout the study period. This is shown in Figure 10. The profit margin started to
improve right after the financial crisis and economic recession, and it reached 5%
in 2017. The firms with higher financial leverage generated financial resources for
repaying their debt. This thesis can be supported by the finding that the firms in our
sample started to decrease their indebtedness in the same period. The NFD/EBITDA
Figure 9.
Distribution of NFD/EBITDA ratios for the sample firms for the years 2007, 2010, and 2017.
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Figure 10.
Movement of indebtedness (NFD/EBITDA ratio) and profit margin of the sample firms in the period 2000–2017.
Source: AJPES database of the sample firms for the years 2000, 2007, 2010 and 2017.
Figure 11.
Estimate of the conceptual model of the impact of investment in tangible fixed assets on business performance for
Slovenian firms. Source: Author.
ratio—which was almost 2 in the year 2010—reached 1.20 in 2017. As already men-
tioned, this is a weighted average ratio of all 267 firms, calculated by means of the
weights of the Net sales revenues of each firm.
Following our findings and statistical analyses, our conceptual model can be adjusted
so that only those financial indicators are included where there exists a statistically
strong and medium-strong correlation with investment in tangible fixed assets. From
Figure 11, looking at the correlation coefficients, it can be understood that the correla-
tion is strong with Net sales revenues, Added value, and EBITDA, and less so with Net
profit. However, only very weak correlations exist between investment in tangible fixed
assets and financial performance ratios. Therefore, we skipped them in Figure 11.
This study is based on the micro theory of investment and theoretical approaches to
measuring firms’ financial performance. It relies on a simple conceptual model consisting
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of only two constructs, investment in tangible fixed assets on one side and financial
performance on the other. By means of this model, we try to find out and assess how
much investment in tangible fixed assets improves the business performance of firms,
expressed and measured by the relevant financial indicators and financial ratios.
Let us first summarize the general findings from the empirical part of the research,
based on the answers of the financial managers responding to the questionnaire. A
little bit less than half of the sample firms exploited the investment opportunities in
the study period 2010–2017 in their entirety. The other firms exploited their invest-
ment opportunities partly, while some firms exploited none of them since they were
primarily obliged to deleverage or did not have enough funds at their disposal, neither
their own nor borrowed. They could not access borrowing funds due to either the
credit crunch or their excessively high financial leverage.
The prevailing motives of the firms to invest were a need to modernize technology
processes, to exploit new opportunities on the market, and to meet the growing
demands of customers (new increasing orders).
In the investigated 8-year period, more than one-half of the firms under study
invested evenly, without bigger investment spikes, whereas approximately one-fourth
of the firms invested in a concentrated manner, with an investment spike in 1 or 2
years toward the end of this period.
A little bit less than three-fifths of the firms evidenced a positive investment
growth (16%), while two-fifths of them reported a negative growth (8%). All the
firms in our research sample evidenced an average annual investment growth rate in
intangible fixed assets of 6%.
In terms of investment implementation efficiency, almost four-fifths of the firms
realized their investment in tangible fixed assets successfully, meaning on time, with a
little bit less than one-half of the firms performing their investment within the sched-
uled financial budget, and almost two-fifths in the planned physical scale, that is,
without additional works and assets. If all the aspects of efficiency are taken into
account simultaneously, quite a few of the studied firms were not efficient enough
throughout the realization of their investment projects. In this, the size of the firm did
not play a special role.
From the point of view of achieving economic effects, investments in tangible
fixed assets are supposed to contribute a great deal to the firms’ business performance
improvement, which partly agrees with the findings of our conceptual model.
To verify our conceptual model and test our research hypotheses, we analyzed a
temporal series of financial data extending back to the year 2000. In this way, we
captured a period of intensive investment in the first decade of this century until the
occurrence of the great financial crisis in 2008.
The results of our research carried out on big and medium-sized Slovenian firms
for the period 2000–2017 partly support our hypotheses set up in the introduction.
Investment in tangible fixed assets positively influences the financial performance of
firms, as expressed by financial indicators and financial ratios. Statistically significant
(Sig., p < 0.000), there exists a strong correlation between investment in tangible
fixed assets and Net sales revenues (R2 = 0.673), which has already been confirmed by
studies undertaken by Licandro et al. (2001) and Grazzi et al. [5]. However, there is
also a quite strong statistically significant (Sig., p < 0.001) correlation between
investment in tangible fixed assets and Added value (R2 = 0.531), which has not yet
been substantiated in the literature. Statistically significant is also the correlation
between investment in tangible fixed assets and the operating cash flow (EBITDA); it
can be designated as a medium-strong correlation (R2 = 0.305). This particular
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relationship has not been studied yet or is at least not observed in the literature. Last
but not least, there is a statistically significant correlation between investment in
tangible fixed assets and Net profit (Sig., p < 0.02), which has been previously
supported by Grazzi et al. [5]. However, in our case, this correlation is negligible
(R2 = 0.025).
Our research has not revealed any significant correlation between investment in
tangible fixed assets and the selected financial ratios we originally included in our
conceptual model. There is no correlation found between investment in tangible fixed
assets and financial ratios, specifically Added value/Employee, Profit margin, ROE,
ROA, Net sales revenues/Employee, Net income/Employee, EBITDA/Assets, and
Business revenues/Operating costs.
We are aware of the limitations of the present study, in terms of the relatively
small sample size and company size, and the endogeneity of the variables included in
our linear model. Our sample includes a relatively high number of large and medium-
sized firms. If the survey had been conducted internationally, it would have included a
greater number of large firms, where the impact of strategic investments is more
pronounced. Endogeneity refers to situations in which an explanatory variable is
correlated with the error term. By using an instrumental variable in a linear model
more consistent estimates may be obtained.
Another limitation of our research is a lack of data referring to the revaluation
reserves in the balance sheet of the firms in our sample, which might be considered as
a certain deficiency in the calculations of the financial ratios.
The third limitation refers to the methodological part. Instead of conducting time
series analysis, we use geometrical means, which caused a certain reduction of the
observations in our model. Consequently, the results could be more accurate.
In the future, we also plan to introduce certain methodological improvements in
the questionnaire, which will include a number of other determinants from sources
found in the field of investment activity, and performance indicators, including non-
financial ones. The relevant literature furthermore led us to consider the directions of
causality in the model. Since our research is based on a cross-sectional database, we
cannot prove causation but can only confirm the assumed paths. The direction of
causality could be determined only by a longitudinal study, which represents an
important opportunity for further research.
A. Questionnaire
#V Questions
1 Data on interviewee
2.1 Identification number of the company /Matična št. je sicer Company Registration Number
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#V Questions
2.13 Current rating at the parent bank the company mainly works with
2.13.1 Class A: the companies for which the banks do not foresee any problems with settling their
liabilities
2.13.2 Class B: the companies which for the time being have a weak financial strength, but it does not
seem to be getting worse and they frequently settle their liabilities with delay
2.13.3 Class C: the companies which do not have sufficient long-term financial resources and the bank
does not receive from them satisfactory current information or appropriate documentation
regarding their debt
2.13.4 Class D: the illiquid and insolvent companies, whereat there is a high probability for not settling
the liabilities
2.13.5 Class E: the companies which are supposed not to be able to settle their liabilities; thus they define
their “expected” solvency and according to this estimation they run their proper credit policy
2.14.1 The company has one-member board (general manager/president of the management board)
2.15.1 One private shareholder/associate has at least 50% share in the company
2.15.2 Two biggest private shareholders/associates together have at least 50% share in the company
2.15.3 One shareholder/associate owned by the state has at least 50% share in the company
2.15.4 Two biggest shareholders/associates together have at least 50% share in the company, whereat one
of them is state owned
2.15.5 One shareholder/associate is a financial holding and has more than 50% share in the company
2.15.6 Two biggest shareholders/associates together have at least 50% share in the company, whereat one
of them is a financial holding
2.15.7 Neither one shareholder/associate by himself/herself nor the two biggest shareholders/associates
together have at least 50% share in the company
3.1 Have you in the last 8 years (from 2010 to 2017) succeeded in taking advantage of those business
opportunities in the market which required investments?
3.1.1 Entirely
3.1.2 Partly
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#V Questions
3.1.3 No
3.2 We have not taken advantage of (all) the business opportunities being offered to our company in
the market in the last 8 years, because:
3.2.1 our company has not had enough of its own financial resources for the necessary investments
3.2.2 our company has not succeeded in acquiring (borrowing) debt financial resources for the
necessary investments
3.2.3 first our company had to free from debts (deleveraging) acquired in the past
3.2.4 the strategic guidelines (directives) for the necessary investments (the investments were not
planned in our strategic business plan) have not been confirmed
3.2.5 the owners /through their supervisory board/ have not accepted/confirmed the business plans
3.2.6 we have not been ready for the implementation of the new investments /in the sense of getting
ready with the project documentation and acquiring all the required licenses and permits
3.2.7 the investments have been too demanding with respect to the necessary funds
3.2.8 the investments have been too demanding with respect to technology
3.2.9 our company has not had sufficient human resources /lacked qualified physical labor force/
3.2.10 our company has not had sufficient human resources /lacked technical skill/
3.2.12 our company has not received new orders (in pipeline) from the existing clients
3.2.13 our company has not received new customers/clients for its products/services relating to the new
planned investments
4 Investment activity of our company in the last 8 years (from 2010 to 2017)
4.1 What has encouraged your company to invest in the last 8 years?
4.2 Has your company implemented bigger and financially demanding investments in the last 8 years:
4.2.2 concentrated with an investment spike in one or two years at the beginning of the 8 year period
4.2.3 concentrated with an investment spike in one or two years at the end of the 8 year period
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#V Questions
4.2.4 concentrated with an investment spike in one or two years in the middle of the 8 year period
4.3 How has your company implemented the biggest investments in fixed assets in Slovenia in the last
8 years? This question relates to one or more investments the joint value of which exceeded 100
thousand €:
4.3.1 The biggest investments were successfully finished before the deadline
4.3.3 The biggest investments were successfully finished in the expected volume (size)
4.3.4 The biggest investments were successfully finished in the scheduled financial frame
4.3.5 The biggest investments were not realized according to the time schedule
4.3.6 The investment implementation was delayed due to acquiring the licenses and permits
4.3.7 During the investment implementation, some important technical changes occurred
4.3.8 The delay of the investment implementation was due to force majeure (weather, strikes, epidemic
diseases, etc.)
4.3.9 During the investment implementation, the suppliers of the equipment were late
4.3.10 During the investment implementation, the constructors did not adhere to the time schedule
4.3.11 The investments were not realized in the expected volume (size)
4.3.12 The cost of the investment was exceeded due to the price increase
4.3.13 The cost of the investment was exceeded due to the excessive and additional unexpected works
4.3.14 The funds for the planned investments were not provided on time
4.3.15 The financial resources for the investments were different from those originally planned
4.3.16 The borrowed funds were bigger than the originally planned
4.3.17 In the end, the investments required additional employment, more workers than planned
4.3.18 Orders of the customers decreased either during the investment implementation or at the very end
4.4 Please estimate the economic effects of the investments (their performance) by choosing an
appropriate answer below
4.4.1 Economic effects of the investments are bigger than the originally planned
4.4.2 Economic effects of the investments are achieved in the span from 91–100% of the originally
planned
4.4.3 Economic effects of the investments are achieved in the span from 71–90% of the originally
planned
4.4.4 Economic effects of the investments are achieved in the span from 51–70% of the originally
planned
4.4.5 Economic effects of the investments are achieved in the span under 51% of the originally planned
5.1.1 Capability to acquire financial resources (also in financial distress and during the financial crisis)
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#V Questions
5.2.1 Capability to manage the financial risk (exchange rate, interest rate, investment)
5.2.2 Capability to protect itself against a sudden drop of cash-flow (smaller vulnerability)
5.2.4 Capability to maintain a good rating with banks (B and higher than B)
5.3.1 Capability to maintain an appropriate capital structure (Debt to Equity Ratio) while respecting a
balance golden rule
5.3.2 Capability to restructure short-term financial resources considering their time span and price
6.1.2 There are clearly defined needs for professional knowledge in our company
6.1.3 The employees learn fast and they are able to manage new technologies and implement them in
the processes
6.1.4 Development of new products /services is supported by own knowledge in the company
6.1.5 The employees are able to receive and transmit good practices (technical solutions) from outside
of the company and within it
6.1.6 The employees’ capability of innovation is comparable to the competition’s or is even bigger
6.1.7 Managers with technical competencies influence the innovativeness of the employees
6.1.8 Managers with technical competencies influence the permanent learning of the employees
6.2.1 Middle management (leaders of sectors and services) is familiar with the strategy of the company
6.2.4 From an organizational perspective, the management successfully delegates the tasks and
empowers the employees
6.2.5 Management effectively supervises and controls the implementation of the tasks and projects and
takes timely measures if deviations from goals and objectives occur
6.2.7 There is a two way and effective communication among the employees in the company (each
employee receives all the necessary information for the execution of his/her tasks)
6.2.8 For all the stakeholders involved in investment projects, there is an effective awarding system set
up in our company
6.3.2 For the majority of the suppliers for the investment implementation, the company acquires at
least three bids
6.3.3 Strategic suppliers are involved in the design and development of the investment projects
6.3.4 As early as in the phase of the investment project design the crucial risk in the phase of
implementation is assessed by the project managers who also prepare several scenarios
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#V Questions
6.3.5 Project managers master all the phases of the investment projects
6.4.1 Investment project managers (within the company) are familiar with the development strategy of
the company
6.4.2 Investment project managers (within the company) are involved in the design of the company’s
development strategy
6.4.4 Managers responsible for individual processes are able to perceive the strengths /weaknesses and
opportunities/threats in the company and environment ahead of the competition
6.4.5 Managers responsible for individual processes continually observe and research the markets,
technologies, and business environment
6.4.6 Top and middle management are able to identify business opportunities
6.4.7 Top and middle management are able to achieve the goals of the company
6.4.8 Top and middle management are able to decide, take decision, and then undertake the necessary
measures to reach the goals
6.4.9 Top and middle management are able to combine and transform the resources
6.4.10 Top and middle management are able to transform the organizational structure in line with
changes in the environment
7.1.1 New products/services related to the new investments were marketed faster than those by the
competition
7.1.2 The performance of the new products/services related to new investments was high
7.1.6 Satisfaction of our customers increased after the investments were finished
7.1.7 Satisfaction of our employees increased after the investments were finished
8 Choose if you want to receive the feedback and results of this questionnaire and research
8.1.1 Yes
8.1.2 No
9 Comments/remarks
JEL:
C12; D25
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References
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[19] Shima K. Lumpy capital adjustment [28] Gourrio F, Kashyap AK. Investment
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Bulletin. 2010;30(4):2817-2824 equilibrium exploration. Journal of
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[20] Asphjell, M. K., Hensvik, L. & (Supplement 1):1-22
Nilsson, P. (2013). Businesses, buddies,
and babies: Fertility and social
[29] Caballero RJ. Aggregate investment.
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[21] Licandro O, Maroto R, Puch L.
Innovation Investment and Productivity: [30] Bole V, Dominko M, Guštin Habuš
Evidence from Spanish Firms. Research A, Prašnikar J. Countries of former
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Domenico: European University periphery in the great recession and
Institute and FEDEA; 2004 beyond. Economic Annals. 2019, 2019;
LXIV(223):11-38
[22] Sakellaris P. Patterns of plant
adjustment. Journal of Monetary [31] Calvo GA, Izquierdo A, Talvi E. The
Economics. 2004;51(2):425-450 economics of sudden stops in emerging
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[23] Kapelko M, Lansink AO, Stefanou miracles in emerging markets. American
SE. Analyzing the impact of investment Economic Review. 2006;96(2):405-410
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[25] Caballero RJ, Engel EMRA, European ed. London: Prentice Hall;
Haltiwanger JC. Aggregate employment 2007
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1997;87(1):115-137 Tekavčič M. Impact of companies’
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[26] Barnett SA, Sakellaris P. Non-linear European Journal of International
response of firm investment to Q: Management. 2020:1-36. [forthcoming;
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135
Chapter 9
Abstract
1. Introduction
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2. Literature review
Researchers have articulated on the fact that pertinent way through which organi-
zations compete on competitive performance has shifted from manufacturing to sup-
ply chain management [18–21]. Supply chain management has sought to enhance the
competitive performance by closely integrating internal functions within a company
and effectively linking them to external operations of suppliers, customers, and other
channel members for optimum utilization of resources [22, 23]. Resource-based view
had also emphasized on the fact that firm can attain competitive advantage (exploit-
ing transaction specific investments) by creating a competitive cost barrier [24, 25].
This signifies that manufacturing firms can attain sustainable competitive advantage
by judiciously managing its heterogeneous set of strategic resources (that cannot be
easily bought, transferred, or copied) [2, 26–28]. Resource utilization concentrates on
deployment of excess buffer capacity so that manufacturing organizations can attain
cost minimization [29]. Resource-based view of the firm suggests that creation and
sustenance of competitive advantage are dependent on the way core resources and
capabilities get utilized in a supply chain system that also involve interfirm activi-
ties [2–4, 30]. Researchers have suggested that interfirm activities are dependent on
top management commitment and supplier’s quality improvement, thus bearing a
direct impact on resource utilization [1, 27, 31]. Management of interfirm activities
for understanding and improving quality deficiencies of their suppliers involves
selection of supplier based on quality, training of suppliers on upgrades in quality
improvement and frequent visits of organizational representative to suppliers’ facili-
ties. Improvement in supplier’s quality helps organizational management not only in
reducing waste but also in paving their way toward optimal utilization of resources
for delivering finished product at a minimal price to end customers. However, one
research question that remains unanswered is whether supplier’s quality improve-
ment mediates the relationship between top management commitment and resource
utilization or not?
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[5, 48–50]. This calls for embedding of quality management in supply chain processes
involving interfirm activities as well [20, 51]. The above discussion indicates that top
management commitment impact’s supplier quality improvement, thereby helping us
in postulating our first hypothesis as
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Top management of organization from long had been focusing on dealing with a
select supplier base that is chosen on the basis of customer feedback related to quality
aspects, [27, 56], ISO standards [1], efficient inventory echelon models [66], and
improvised supply chain networks [56]. Current extant literature fails to address
whether supplier quality improvement mediates the relationship between top man-
agement commitment and resource utilization. Both researchers and industry prac-
titioners have considered that top management commitment and supplier’s quality
improvement play a distinct role in contributing to resource utilization [6, 27, 35, 45,
49, 59, 65]. However, in this study it is proposed that top management commitment
is an antecedent to supplier’s quality improvement leading to the conceptual research
framework as shown below in Figure 1. Table 1 provides description and supporting
references of the constructs used in the presented study.
Figure 1.
Conceptual framework.
1 Top Management Engaging/motivating/training supplier and [32, 33, 39, 45, 52–54,
Commitment employees for quality improvement; feedback 56, 67]
(TMC) from customer on quality improvement; long
term relationship with supplier
Mediator
2 Supplier’s Quality Continual improvement in quality of supplies; [1, 18, 41, 48, 58, 63, 68]
Improvement feedback on quality aspects at regular
(SQI) intervals; Supplier commitment to upgrade the
technology
3 Resource Efficient utilization of resources for an overall [20, 31, 57, 69]
Utilization (RU) reduction in the internal cost
Table 1.
Construct description and supporting references.
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3. Methodology
This section of the study is divided into four subsections. Survey instrument and
data collection section emphasizes the development of scale, sampling technique
used, and response rate of the study. Reliability section concentrates on determina-
tion of Cronbach alpha using SPSS 21.0 software. Correlation matrix section checks
whether there exists a significant correlation among constructs of the study. At last,
regression analysis section elaborates on mediated regression analysis as proposed by
Preacher and Kelley using Hayes [17] PROCESS macro in SPSS 21.0.
3.2 Reliability
The research team computed Cronbach’s alpha [72] of constructs using SPSS version
21.0. The reliability results are presented along with the questionnaire in Table 2 above.
The construct’s Cronbach alpha values presented in Table 2 were found to be greater
than 0.7, which is acceptable as per literature [1, 27, 63, 68, 72]. Thus, Cronbach alpha
values validate the reliability of scale for further research usage.
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Table 2.
Research questionnaire.
RU 3.9111 0.66818 1
Table 3.
Mean, standard deviation (SD) and correlations.
improvement are significantly correlated with resource utilization (p < 0.01). It is also
evident from Table 3 that top management commitment is significantly correlated to
supplier’s quality improvement (p < 0.01).
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Figure 2.
Framework with notable research values.
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Structural path Hypothesis Effect SE t-value p-value* UCL** LCL** Significant/Not Significant
TMC → SQI H1a 0.7834 0.0590 13.2883 0.0000 0.6664 0.9005 Significant
TMC → SQI → RU H1c 0.3250 0.1374 2.3647 0.0201 0.0521 0.5978 Significant
*The bold values represent significance level at p < 0.05.
**Bootstrap upper and lower confidence intervals for the indirect effect.
Table 4.
Regression model results.
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Table 5.
Total and direct effect results.
Table 6.
Indirect effect and Preacher and Kelly results.
The study validates the mediating role of supplier’s quality improvement on the
relationship between top management commitment and resource utilization in the
context of Indian automotive organizations. The resource-based view has focused
on economies of scale but somehow lacks in its coverage of the role played by top
management in improving the supplier’s quality for achieving better resource utiliza-
tion. This research has enriched the literature by investigating the same for Indian
automotive sector. India is a major contributor in the Asian automotive sector [13, 14,
76], thus researchers primarily working in the area of Asian automotive sector can use
this model in various other Asian countries.
The existing literature has already captured the competitive edge attainment
by dwelling on selecting supplier based on quality customer feedback [27, 56], ISO
standards [1], efficient inventory echelon models [66], supply chain flexibility issues
[15], supply chain networks [56], supply chain risk [77], and flexible supply chain
capabilities at various tiers [78]. However, the findings of the presented study add
another dimension to the same by suggesting that suppliers’ quality improvement can
mediate the relationship between top management commitment and resource utiliza-
tion, thereby providing better competitive positioning to the concerned firm.
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[17] Hayes AF. Inroduction to Mediation, [27] Hsu C-C, Tan KC, Kannan VR,
Moderation and Conditional Process Leong GK. Supply chain management
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chains: Is real-time control necessary?
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[22] Ivanov D. An adaptive framework
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2010;48(13):3999-4017 Development Review. 2019;36(2):72-99
[23] Kim SW. Effects of supply chain [33] Chowdhury SG, Chatterjee S.
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[24] Penrose E. The Theory of Growth of [34] Kim C, Zhan W, Erramilli MK.
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[35] Cooper MC, Lambert DM, Pagh JD. [43] Srinivasan R, Brush TH. Supplier
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[36] Ho DCK, Duffy VG, Shih HM. Total [44] Zhu K, Zhang RQ, Tsung F.
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[37] On LW, Liang X, Priem R, Shaffer M. Measuring changes in quality
Top management team trust, behavioral management: An empirical
integration and the performance of analysis of Japanese manufacturing
international joint ventures. Journal of companies. Total Qualty Management.
Asia Business Studies. 2013;7(2):99-122 2009;20(12):1337-1374
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[55] Shalender K, Yadav RK. Strategic [63] Lee S-Y. Responsible supply chain
flexibility, manager personality, and management in the Asian context: The
firm performance: The case of Indian effects of relationship commitment
automobile industry. Global Journal and supplier performance. Asia Pacific
of Flexible Systems Management. Business Review. 2015;22(2):1-18
2019;20(1):77-90
[64] Pham TH, Shusa Y. Supplier-
[56] Fynes B, Burca SD, Voss C. assembler network structure and
Supply chain relationship quality, the capability improvement of suppliers in
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performance. International industry. Asian Journal of Technology
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2005;43(16):3303-3320
[65] Jayaram J, Tan K-C, Nachiappan SP.
[57] Vanichchinchai A, Igel B. The Examining the interrelationships
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supply performance. International International Journal of Production
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2011;49(11):3405-3424
[66] Franco-Santos M, Kennerley M,
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[71] Lee B-C, Kim P-S, Hong K-S, [79] Jyoti J, Dev M. The impact of
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2010;48(3):657-682
152
Chapter 10
Abstract
1. Introduction
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The ISO 15189:2022 is a 76-page document. The current edition, which is the
fourth, was published in December 2022, and it supersedes the third edition, which
has since been withdrawn [5]. This chapter delves into the foundational principles
of the present ISO 15189 editions, taking into consideration anticipated changes and
emerging trends. The target audience for this chapter includes individuals with prior
experience in ISO 15189 accreditation, including those who have been audited and
auditors familiar with this standard.
2. Verbal forms
The ISO/IEC Directives, Part 2:2001, titled “Principles and rules for the structure
and drafting of ISO and IEC documents,” outlines the fundamental principles govern-
ing the drafting of ISO and the International Electrotechnical Commission (IEC)
documents. It also prescribes specific rules aimed at ensuring these documents are
clear, precise, and unambiguous. These rules are not only essential for clarity but also
for maintaining the effectiveness of each document in contributing to the cohesive
and interconnected body of knowledge generated by ISO and IEC. In fact, this stan-
dard aligns with the principles governing the use of verbal expressions for provisions,
as outlined in Section 7 of the ISO/IEC Directives ([6], Section 7).
3. Conceptual changes
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Laboratory techniques come with inherent risks and opportunities, which are
identified within the laboratory setting. The laboratory is required to respond to these
identified risks. To address these risks, a proportional response is essential, taking
into account their potential impact on laboratory test results and the safety of both
patients and personnel. The principles of ISO 15189 and ISO 22367:2020 [11] closely
align with the requirements for risk management. A risk-oriented approach is per-
vasive throughout the entire ISO 15189 document, particularly in Sections 5.6, titled
“Risk management” and 8.5 “Actions to address risks and opportunities.”
In addition to establishing and implementing a management system for the labora-
tory, the laboratory director has the responsibility of applying risk management princi-
ples to all aspects of laboratory operations. By systematically identifying and addressing
any risks that could affect patient care and identifying opportunities for improvement,
the laboratory director ensures the seamless operation of laboratory activities. In cases
where these processes are found to be ineffective, the laboratory director ensures that
they are evaluated and, if necessary, modified and implemented effectively.
It is imperative to identify risks associated with emergencies or situations where labo-
ratory activities are limited or unavailable. A coordinated strategy should be developed
to enable the recovery of systems and the continuity of operations after a disruption.
This involves the development of plans, procedures, and technical measures.
Throughout the pre-examination, examination, and post-examination processes,
the laboratory must identify potential risks to patient care. As part of the risk assess-
ment process, efforts are made to mitigate these risks where possible, and they are
communicated to users most appropriately. The ongoing monitoring and evaluation
of identified risks and the effectiveness of mitigation measures are critical to ascer-
tain whether there is any potential harm to the patient.
Laboratory management bears the responsibility of developing, implementing,
and maintaining processes for identifying risks that could harm patients in relation to
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examinations and activities. These processes are also tasked with devising actions to
address the identified risks and opportunities.
Furthermore, this risk analysis process, established by the laboratory, leads to the
definition and determination of immediate and long-term actions. Laboratories are
obligated to rectify any non-conforming work, taking into account the likelihood of
its recurrence in the future. In cases where there is a risk of harm to patients, exami-
nations are halted, and reports are withheld to prevent such harm.
3.3 Leadership
4. Structure
4.1 Relationship with ISO/IEC 17025, ISO 9001, and ISO 15189:2012
The ISO 15189 structure is built upon ISO/IEC 17025:2017 [12], much like the pre-
vious versions. ISO 15189 aims to enhance patient well-being by instilling confidence
in the quality and competence of medical laboratories. The 4th version can be viewed
as less prescriptive in defining “what” is required and instead embraces a risk-based
approach for determining “how” requirements are met, placing more emphasis on the
interplay between different elements. This structure adheres to the principles outlined
in the ISO Casco 1700 series for accreditation standards [13].
Similar to ISO/IEC 17025, ISO 15189 follows an input-output structure, aligning
with ISO 9001 [14], which pertains to the QMS. This means that laboratories with
QMS certification under ISO 9001 will undergo third-party audits for ISO 15189
accreditation, focusing primarily on technical requirements. The contemporary struc-
ture also addresses management responsibilities, with a focus on the flow of processes
within the medical laboratory, encompassing recognized pre-analytical, analytical,
and post-analytical phases.
A summary of the key changes and updates from ISO 15189:2012 to ISO 15189:2022
can be found below:
• Management requirements:
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• Service agreements:
○○ In ISO 15189:2022, these are now merged in the section “Service agreements.”
• Management review:
○○ Both versions have sections on “Management review” but provide more details
on the structure of this review in ISO 15189:2022.
• Technical requirements:
• Personnel:
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○○ These requirements remain mostly consistent between the two versions, with
some slight reorganization and clarifications.
○○ While the core elements remain similar, the new version offers more clarity
and detail.
• Annexes:
The basis for point-of-care testing (POCT) requirements in the new ISO 15189
edition is a blend of the principles from the previous ISO 15189 version and ISO
22870:2016 [15]. Consequently, this edition incorporates ISO 22870 principles rele-
vant to medical laboratories supporting POCT. Hospitals, clinics, or other ambulatory
care healthcare facilities may conduct POCTs, aligning with ISO specifications.
An additional pertinent technical standard is ISO/TS 22583 [16], which offers
guidance for supervisors and operators of POCT services conducted independently of
medical laboratories’ oversight and support. As a result, ISO/TS 22583 can be seen as
complementary to an ISO 15189 accreditation project.
Moreover, the technical specifications encompass several crucial elements that
must be taken into account to ensure the safety and reliability of POCT results. In the
ISO 15189:2022 context, POCT is treated as any other service provided by a medical
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laboratory, guided by the requirements and service level agreements, and tailored to
the interaction with users based on medical needs.
Starting from 2017, ISO/TS 20658:2017 [17] establishes a set of requirements and
best practices for collecting, transporting, receiving, and handling samples intended
for medical laboratory examinations. Within ISO 15189, sampling specifications
retain their crucial role, incorporating the principles delineated in ISO/TS 20658. This
technical specification serves as a valuable reference for sampling procedures.
The latest iteration of ISO 15189 now integrates specific requirements for the
preparation and identification of suitable samples. These elements are essential
components of the new sampling specifications. Additionally, the updated version
introduces a risk-based assessment of criteria for accepting suboptimal samples, as
well as acceptance and rejection criteria for sampling. So, it is essential to emphasize
that the decision to reject a sample should never be “automatic” - it must be made
with the patient’s best interests in mind, based on clinical data and prognosis.
5. Metrological traceability
ISO 15189 is firmly anchored to ISO 17511 [18], which centers on metrologi-
cal traceability. This standard establishes the technical prerequisites and essential
documentation for achieving metrological traceability for quantities gauged IVD-MD.
The highest level of metrological traceability for human samples is attained through
Reference Measurement Procedures (RMP) and Certified Reference Materials
(CRM). However, these materials are not always available, being rare or integrated
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into kits. The traceability remains considered in the scenario where primary refer-
ence materials or reference methods are unavailable. So, traceability must always be
ensured for the quality control material, even if metrological traceability is not pos-
sible. This traceability refers to the reference of the materials, such as the batch and
expiration date. Note that “metrological traceability”, by definition in VIM, is only
applicable to quantitative quantities, not qualitative properties, as true/false, positive/
negative.
The new version also deals with commutability issues within the traceability chain.
Comparatively, the new ISO 15189 requirements can be interpreted as more pragmatic
and forward-thinking when contrasted with the previous version. They comprehen-
sively link all elements concerning metrological traceability. In fact, measurement
traceability mainly refers to verification, validation, measurement uncertainty,
internal quality control, and external quality assessment of methods.
6. Performance assessment
In the 4th edition, the measurement unit (MU) [19, 20] will undergo a compari-
son with performance specifications, the results will be documented, and regularly
reviewed. In the current edition, ISO/TS 20914 [21] establishes itself as a definitive
best practice guide for handling measurement uncertainty. It is crucial to assess and
manage measurement uncertainty in a manner that aligns with its intended purpose,
and this principle is part of the ISO/TS. When reporting uncertainty internally, it is
imperative to take into account several sources of uncertainty, which may include,
but are not limited to, factors related to biological variation. It must be clear what
the components of uncertainty are. If a “top-down” model [22] is used in comput-
ing, important literature references can also be shared with the total analytical error
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The primary objective of internal quality control is to ensure the intended qual-
ity of the results. Internal quality control can be deemed as fulfilled, given that it
is contingent on the release of the patient’s results. In the fourth edition, there is a
novel proposal addressing trends and shifts, as well as the inclusion of a data genera-
tor for assessing measurement uncertainty, which represents a focus on long-term
compliance.
The present version of ISO 15189 does not require specific documented proce-
dures. However, this should not be understood as “not documenting” but rather as a
model open to different documentation approaches. In fact, a basis for documenting
could be to follow a similar approach to the previous version, when we asked, “what
to document?”. While the previous version is clear on the do (“do this, do that”), the
new edition focuses on doing what is needed. While the technical aspects of perfor-
mance assessment may have traditionally emphasized measurement-related criteria,
the fourth edition has shifted its focus toward the medical significance of these
criteria. For instance, the European Federation of Clinical Chemistry and Laboratory
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Medicine (EFLM) criteria take into account medical requirements, biological varia-
tion, and contemporary conditions. It also emphasizes the specific purpose of each
measurement and the intended use of the test, be it for screening, clinical diagnosis,
or other purposes. As a result, the present edition can be seen as providing fewer rigid
guidelines and, in turn, will demand more thoughtful consideration, making it a
more challenging endeavor to implement.
A recurring limitation found in prior editions is the standard’s potential to foster
better alignment of practices, especially in the context of performance assessment.
Nonetheless, we recognize that this limitation will persist in present and future
versions, as it could potentially conflict with prevailing national regulations, which
always take precedence over standard norms. An example of this lack of harmony is
evident in the variation of acceptable error limits.
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References
[1] Hallworth MJ. The ‘70% claim’: What [10] Bettencourt, da Silva R, SLR
is the evidence base? Annals of Clinical Ellison, editors. Eurachem/CITAC
Biochemistry. 2011;48(6):487-488 Guide: Assessment of Performance and
Uncertainty in Qualitative Chemical
[2] International Organization for Analysis. Eurachem/CITAC; 2021
Standardization. ISO 15189 - Medical
Laboratories Requirements for Quality [11] International Organization for
and Competence. 4th ed. Geneva: ISO, Standardization. ISO 22367 - Medical
Ed.; 2022 Laboratories - Application of Risk
Management to Medical Laboratories.
[3] International Organization for Geneva: ISO, Ed.; 2020
Standardization. International
Classification for Standards (ICS). [12] International Organization for
7th ed. Geneva: ISO, Ed.; 2015 Standardization. ISO/IEC 17025 - Testing
and Calibration Laboratories. 3rd ed.
[4] International Organization for
Geneva: ISO, Ed.; 2017
Standardization. 2023. [Online].
Available from: https://www.iso. [13] International Organization for
org/standard/76677.html [Accessed: Standardization. Standards by ISO/
September 21, 2023] CASCO. 2023. [Online]. Available from:
https://www.iso.org/committee/54998/x/
[5] International Organization for
catalogue/p/1/u/0/w/0/d/0 [Accessed:
Standardization. ISO 15189 - Medical
September 21, 2023]
Laboratories Requirements for Quality
and Competence. 3rd ed. Geneva: ISO,
[14] International Organization for
Ed.; 2012
Standardization. ISO 9001 - Quality
[6] International Organization for
Management Systems - Requirements.
Standardization. ISO/IEC Directives, 5th ed. Geneva: ISO, Ed.; 2015
Part 2 - Principles and Rules for the
[15] International Organization for
Structure and Drafting of ISO and IEC
Documents. 9th ed. Geneva: ISO, Ed; Standardization. ISO 22870 - Point-of-
2021 Care Testing (POCT) - Requirements
for Quality and Competence. 2nd ed.
[7] Clinical and Laboratory Standards Geneva: ISO, Ed.; 2016
Institute. EP15-A3 User Verification of
Precision and Estimation of Bias. 3rd ed. [16] International Organization for
Wayne (PA): CLSI, Ed.; 2015 Standardization. ISO/TS 22583 -
Guidance for Supervisors and Operators
[8] Clinical and Laboratory Standards of Point-of-Care Testing (POCT)
Institute. EP12-A2 User Protocol Devices. Geneva: ISO, Ed.; 2019
for Evaluation of Qualitative Test
Performance. 2.ª ed. Wayne (PA): CLSI, [17] International Organization for
Ed.; 2008 Standardization. ISO/TS 20658 -
Medical Laboratories - Requirements
[9] Pereira P. Quality Control of for Collection, Transport, Receipt, and
Qualitative Tests for Medical Laboratories. Handling of Samples. Geneva: ISO, Ed.;
Lisbon: Author-edition; 2019 2017
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164
Chapter 11
Abstract
The use of modern techniques, such as IOT, AI, and machine learning, revolution-
ized the idea of quality and quality control. Auditors face a tidal wave of data. One of
the key challenges is how to determine the quality of the data, systems and processes
produce. We propose a computational model to learn the inherent uncertainty to data
integrity subsumed in the claims actually done by stakeholders within and outside the
organization. The decision procedure combines two strong forms of obtaining audit
evidence. These two forms are external conformation and re-performance. The pro-
cedure fits in the current modern computational idea data-driven assurance, which is
consistent with quality 4.0 concepts in quality control and quality audit practices.
1. Introduction
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Figure 1.
Value cycle exchange.
Figure 2.
Value exchange cycle double.
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is easy to see that agent A as an organization must also have a buy-side otherwise he
would not be able to deliver the ordered goods or services. The same type of reasoning
does apply to buyer B who must have a sell-side otherwise or has enough budget to
consume the goods or services. By simply doubling the model of the value exchange
cycle (i.e., the bilateral contract—Marker view) we get the precise description of the
value cycle of an organization in which organizational boundaries are denoted as the
dashed line in red. For a more detailed exposition, we refer to Ref. [10].
This concludes our informal description of bilateral contracts used in value
exchange situations. We will see that under specific conditions the market view model
is equivalent to the organizational view model. It is also easy to see that the organiza-
tional point of view is easily extended in a net(work) of contracts similar to supply
chain models commonly used in logistics [11, 12].
Goods Money
¼ (1)
Money Goods
Let χ denote the goods and μ denote the money, so, we get:
χ μ
¼ (2)
μ χ
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Given the definition of a rational remark that money, goods and services are not
equal objects, but that the exchange relationship itself is equal. We observe that
χ χ μ2 μ
S¼ ) ) ¼B (3)
μ μ χ2 χ
and
μ μ χ2 χ
B¼ ) ) ¼S (4)
χ χ μ2 μ
μ2 χ 2
B S¼ (5)
χ 2 μ2
Remark 1.5 (Equality—bilinear): Equality (5) is not that easy to understand. For
now, it suffices to state that the multiplication symbol as a connective is to be under-
stood as a multiplicative B ⊗ S which is the bilinear version of and, dominated by the
linear negation ðÞ⊥ , which is a constructive and involutive negation defined in linear
logic [15].
To be precise, the bilateral exchange relationship preserves the identity of the
objects denoted as rationals. Consequently, S delivers χ, denoted as S μ and B pays the
money μ, denoted as B χ. Mark that ι denoted as a loop in the graph serves as an
explicit precondition(s). Now, we can label the nodes and edges.
Remark 1.6 (Equality—linear): It is important to note that S μ and B χ are
additives in linear logic, which is the linear version of and denoted as S&μ and B&χ.
Returning to our example, suppose you have to pay 4 € for 2 kilograms of tomatoes.
The grocer will hand you the 2 kilogram tomatoes expressed by S μ. You pay 4 euros
expressed by B χ. Both actions will take place under the strict condition that you and
the grocer agreed upon the contract denoted by ι and the unit tomatoes per euro
preserving the identity expressed as: S μχ 2 and B μχ 2 . Mind that S and B are rationals.
2 2
Up till now, our notions of goods, services, and money are in fact dimensionless.
Parties will also have agreed upon the unit of measurement of the goods or services
the seller will deliver and get paid for, respectively, the buyer will receive and is
obliged to pay for the received goods or services from the seller. We will use the
following notation.
Notation 1.7 (Units: measures and measurement): The quantity of the object O is
measured in some standard unit expressed as a number and a reference denoted as
superscript st and superscript m, the dimension quality denoted as (q) of object, and
the dimension absolute frequency as a number of objects. Standard units expressed as
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Sellerχ≔ Q Sχ q U Sχ q U Sχ (6)
Buyerχ≔ Q Bχ q U Bχ q U Bχ (8)
Buyerμ≔ Q Bμq U Bμq U Bμ (9)
We stated earlier that traceability to (SI) standards is not the same as counting
objects. A claim that counts are traceable to (SI) standards is not correct in the case
one neglects the fact that counting inextricably involves the definition of what is being
counted which definition is not a part of the (SI) standard. The canonical model of the
bilateral contract ensures that all characteristics of an object can be identified and thus
be measured, so that the particular measurement results are by design traceable to the
(SI) standards. Remark that money is considered as an abstract object alike goods and
services. As we will see later on in this chapter it is this particular characteristic which
is very convenient, that is, helpful, but first, we have to extend our model to fit the
organizational view.
From a business perspective, we have to translate the value cycle exchange market
view of the bilateral contract into a directed graph representing the bilateral contract
organizational view. To do so, we have to extend our definition for rational numbers
for sum, product, negation, subtraction, and quotient.
Definition 1.8 (Rational number—sum, product, negation, subtraction, and quo-
tient). If a//b and c//d are rational numbers, we define:
Next, there are basic properties of order on the rationals. Following Tao
they are [14]:
Proposition 1.9 (Basic properties of order on the rationals): Let x, y, and z be
rationals, then the following properties hold:
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Laws 1.10 Order trichotomy. Exactly one of the three statements x = y, x < y or
x > y is true.
Laws 1.11 Order is antisymmetric. One has x < y if and only if y > x.
Laws 1.12 Order is transitive. If x < y and y < z, then x < z.
Laws 1.13 Addition preserves order. If x < y, then x + z < y + z.
Laws 1.14 Positive multiplication preserves order. If x < y and z is positive,
then xz < yz.
Via law 1.10 order trichotomy, we know that it must be the case that exactly one of
the three statements x = y, x < y or x > y is true. It follows that:
Laws 1.15: In the case S=B, then it must be the case that x equals y. In the case S 6¼
B, then it must be the case that x < y or x > y.
Now, we introduce the notion of distance.
Definition 1.16 (Distance δ): Let x and y be rational numbers. The quantity |x - y| is
called the distance between x and y denoted as d(x,y), thus d(x,y): =|x-y|.
It follows that d(x,y) = 0 if and only if x = y and d(x,y) 6¼ 0 if and only if x 6¼ y.
Translation of the value cycle exchange market view of the bilateral contract into a
directed graph representing the bilateral contract organizational view we get the
following result.
μ χ μμχχ
∣ ∣¼ ∣ ∣¼ δ (15)
χ μ χμ
Remark 1.17 (Equality - δ): To see that the extended graph—organizational view is
equivalent to the canonical model of the bilateral contract—market view we take eq.
3, 4, and 15 into account. Eq. 15 gives the definition of δ:
μ χ μμχχ
∣ ∣¼ ∣ ∣¼ δ (16)
χ μ χμ
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μ μ2 χ μ2 μ
S¼Sμ ) S ) ¼ ¼B (17)
χ2 χ2 μ χ2 χ
and
χ χ2 μ χ2 χ
B¼Bχ ) B ) ¼ ¼S (18)
μ2 μ2 χ μ2 μ
In the case, B and S0 are the same agents as S and B0 , then δ = 0. In the case, they are
not the same agents then δ can have three values of which exactly one of the three
statements x = y, x < y, or x > y is true. It follows that when x = y that the following
laws hold:
Remark that we are interested in the proportionality and not in the quotient
arithmetically.
With this description, we are complete to elaborate on the notion and role of data
quality in a rigorous way, but first, we have to elaborate on the notion of data
integrity.
3. Data integrity
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integrity. Data integrity in itself is defined as “the state that exists when data are
unchanged from its source and has not been accidentally or maliciously modified,
altered or destroyed” [16]. This view is consistent with the model proposed by
Boritz in Ref. [17, 18] in which data integrity is subsumed in the notion of infor-
mation integrity. Boritz defines information integrity as the representational
faithfulness of information to the true state of the object that the information
represents. His aim was to define and validate a general purpose framework that
can be used for controlling and as well as for auditing purposes. In this way,
information integrity impairments can be addressed in an organized and rigorous
manner to guide management risk assessments and control deployment on the
criteria to be addressed to attain reasonable assurance of whether information
integrity objectives are met. Information integrity really concerns the validity and
completeness aspects of the representation itself. Indeed, the object actually
measured.
Boritz distinguishes (core) attributes from enablers, helping realize representa-
tional faithfulness. In his view, representational faithfulness is viewed as a degree of
achievement of it rather than absolute quality. Practically it is all about accuracy/
correctness, which has two dimensions viz. completeness on one side and validity on
the other side. In the case, these dimensions are flawed, then it has negative conse-
quences for the accuracy/correctness assertion. Obviously, there is a trade-off. Con-
sequently, representational faithfulness is subject to some degree of imperfection,
with the tolerable degree of imperfection being defined differently in different
domains and contexts. In Figure 3, this trade-off relationship is depicted by the
pointed arrows.
Now, it is quite logical how these core attributes help in realizing the
representational faithfulness of information to the true state of the object that the
information represents. From an user perspective, granularity enables under-
standability and relevance buttressing the decision-useful approach in decision-
making. From a systems view is it essential that all data are available and accessible
as enablers helping to warrant that the data are complete, current, and timely.
From a data integrity perspective, security warrants as an enabler that the proper
authorization is realized subsumed in validity. The attributes predictability,
consistency, and neutrality preserve the informational quality as measurement.
Neutrality warrants from this point of view that the information is free from
biases, that is, neutrality preserves that objective standards are met. Verifiability as
an enabler warrant the ability that independent observers, applying the same
processes and tolerances for completeness, currency, timeliness, and validity that
are used to produce the information, to replicate substantially the same result.
Where auditability refers to the possibility to trace information back to its source
and confirms the representational faithfulness of the information. It applies to
all enablers that we design and implement controls to assure that the core attri-
butes are fulfilled and therewith the representational faithfulness is attained.
In Figure 4, we have extended Figure 3 with the attributes which determine and
influences the accuracy of the data.
Figure 3.
Accuracy data.
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Figure 4.
Accuracy data and their properties.
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• B1 : The formula ¬X receives the value t if X receives the value f and f if X receives
the value t.
• B2 : The formula X∧Y receives the value t if X, Y both receive the value t,
otherwise X∧Y receives the value f.
• B3 : The formula X∨Y receives the value t if at least one of X, Y receives the value
t, otherwise X∨Y receives the value f.
• B4 : The formula X⊃Y receives the value f if X, Y receives the respective values t, f
otherwise X⊃Y receives the value t.
This completes our description of the decision procedure. Now, we have to address
the data. Data integrity are subsumed in the notion of information integrity coined as
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the representational faithfulness of information to the true state of the object, mea-
sured and registered in an information system, that the data as information repre-
sents. Following Clark and Wilson [22], we recognize the notions of internal
consistency and external consistency of the data produced by a system. The distinc-
tion is similar to the distinction between internal and external validity made in
research methods. Suppose we have a well-managed computer system. Its specifica-
tions have been verified to be correct and the system itself has been tested and
behaves according to its specifications. That means that when we enter data into the
system that is valid, valid data will ensue (internal consistency). However, even in
such a near-perfect system, there is nothing to ensure correspondence with reality
(external consistency). In general, external consistency can only be ensured by a
combination of organizational measures (segregation of duties, policies, and so on),
procedural measures (e.g., processing controls and supervision), and physical mea-
sures (e.g., gates, fences, and use of IDs). These measures are basic and some authors,
therefore, call these measures indispensable controls, because they must ensure
external validity of the (quality) control and (quality) audit evidence. From a design
point of view, the key questions we have to address are whether we can trust the data
and can use the data. The question can we use the data really concerns the question of
whether the data actually registered in the information system itself actually fits our
information needs. This is the first step we have to consider and is directly related to
the data file at the start of our decision procedure. In the case, the data file actually
represents the data as information for decision purposes then it is useful to check
whether the data file contains data that are valid and complete. To answer
these questions, we extend our bilateral contract—organizational view, as depicted in
Figure 2 by introducing our process-model language.
For our purposes, we need a language to make sure that our reasoning is precise
and most of all easy to use. There are numerous ways to model processes, techniques
to choose from and methodologies to apply. For our purposes, it suffices to use UML
(unified modeling language) because UML provides a common meta-model that
formally defines the abstract syntax of all sorts of diagrams for modeling process
behavior. The declarative meta-model is a very good alternative to grammar used to
define formal languages. As we will see, this feature characteristic provides the possi-
bility to reason in a correct way. In our exposition, we use activity diagrams to model
process behavior. The next section is based on Ref. [23].
Actions describe the tasks that have to be performed in realizing a primary func-
tion to be viable [24]. An action stands for some transformation in the modeled
system to be performed. The sequence in which the actions must be executed is the
most fundamental control structure. As we have seen actions in our language are
denoted as round-edged rectangles. The arrows between the action nodes are the
activity edges which specify the control flow. Together with the initial and the final
node depicted as a solid circle and a solid circle surrounded by a hollow circle we have
a correct specification of the control flow (Figure 5).
The semantics is defined as a token flow that can also be used to refer to data and
physical objects. The tokens are referred to as control tokens and as object tokens.
Mind that actions can only start when tokens are available from the proceeding action
or actions along the incoming edges. We say that tokens are consumed when action
starts. Consequently, tokens are produced, that is, offered to the outgoing edges when
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Figure 5.
Control flow.
Figure 6.
Decision nodes and guards.
completed. In some circumstances, decisions have to be made for the choice of alter-
native control flows. Decision nodes are denoted as diamonds annotated by guards.
The extended control flow can be depicted in Figure 6. Guards are logical expressions
ending up to be true or false. Either we can state them in natural language, program-
ming language constructs, or in formal mathematical logic. Guards can be refined as
being pre and postconditions. When needed we will introduce them. The control logic
remains the same. There are many more types of nodes used in modeling control
flows, such as fork nodes, merge nodes, and join nodes. These types of nodes can be
useful.
Finally, we have two types of nodes that are essential for our purposes. These are
object nodes and data store nodes. Object nodes are needed to model the occurrence of
objects at a particular moment or point in the process. Objects can be typed. We will
extend this formalism extensively for our theory. To capture the object flow, the token
flow semantics of activity diagrams is extended with object tokens. An object token
behaves like a control token but it carries additionally a reference to a certain object
type. Remark that we have to consider object type compatibility. This requirement is
of utmost importance for our theory which we will see later in this chapter. A very
convenient modeling notion is to use input pins and output pins which enables us to
know which input and output parameters are assigned to various actions in the
process. Pins are depicted as small hollow squares with their type written next to the
square. In the case, we want to store information about orders, for example, than we
can model such an action as a data store using data store nodes denoted as a rectangle.
A data store node keep all tokens that enter it, copying them when they are chosen to
move downward. See Figure 7 for an example.
Now, we can extend our bilateral contract—organizational view to get a clear view
about the informational needs and therewith next to it the requirements to meet a
company’s control and auditing objectives. The result is depicted in Figure 8.
Our objective is to assert whether the data stored as depicted in Figure 8 can be
considered to be accurate. More specifically these data stores enable us to extract one
or more data files we need as input data in our decision, that is, evaluation procedure
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Figure 7.
Pins and data store.
Figure 8.
Control flow extended.
to assert the accuracy of the extracted data set(s) and its acceptability, that is, ade-
quacy for quality control and quality audit purposes. In our example, we have identi-
fied data about stored goods, data about order-picked goods (to be) delivered, data
about the collected revenues of the goods sold, and data about the actual payments of
invoices received from suppliers for the goods we have received and stored in the
warehouse. In general, a process stands for the behavioral pattern of an object, as far
as it can be described in terms of the given named activities selected as its alphabet
[25]. An alphabet denotes a permanent predefined property of an object. Remark that
the name of an activity denotes an event class. There may be many events in a single
event class named as an activity. Choosing an alphabet involves careful deliberation to
decide which properties should be considered. A trace of the behavior of a process is
defined as a finite sequence of symbols recording the event in which the process is
engaged up to some moment in time. More formally:
Definition 1.20 (a trace is the sequence of symbols separated by commas closed by
angular brackets):
• < x,y > denoting two events, x followed by y,
• < x > denoting one sequent, containing only the event x,
• < > denoting an empty sequence.
So, our extracted data set(s) from the data store(s) must contain all traces of the
goods received from suppliers, all traces of the order picked goods (to be) delivered,
all traces of the collected revenues goods sold to customers, and all traces of the paid
invoices for the received goods from suppliers. It follows from the definition of a
process that an alphabet defines the dimensions as column attributes giving us the
names of all attributes making up the first row of the data set extracted from the data
store(s) stored in the data file. The alphabet also gives us precise definitions of the
object types and their properties. How do we proceed from here? Let us extend our
running example.
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4.3.1 An example
where RD denotes the relative density and ρ denotes density. So, a reference
material is indicated as RDsubstance=reference which means the relative density of substance
with respect to the reference. This description is equivalent to the notation and
definitions introduced in paragraph. 2.1.1. Mind that mass and weight are separate
quantities, they have different units of measure.
Let us assume that the organization bought 4000 kg of tomatoes and sold the
4000 kg to clients of the company. The company trades in one type of a large variety
of tomatoes is the assortment. The buying price was €2,51 kg. The selling price was
€2,63 kg. The agreed-upon contracts stipulates all sorts of requirements, including
quality standards, applicable to the tomatoes. Parties agreed upon the acidity of the
tomatoes must have a PH level between 4.3 PH and 4.5 PH on a scale of 0–14 PH and a
sucrose RD of 9,993,325 ∘ Bx.
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• Consistency
• Predictability
• Timeliness
All other aspects are derived from notions necessary to trust the data and to
strengthen one’s belief that the information integrity is assured. Consistency has a
variety of meanings, such as coherent, consistent, cohesive, connected, connective,
sequacious, and so on. So, it is important to be specific about what is to be understood in
the context of data accuracy. In this chapter, we choose a mathematical logical defini-
tion, which fits its purpose [21]. On the other aspects, we will elaborate in due course.
Definition 1.22 Consistency: A set X is called consistent if and only if for no finite
subset Y of X at most one of A and A belongs to X, but not both. Meaning A cannot be
both true and false.
As we can see, there is a strong relationship between the contract with the supplier
and the purchase order of the goods here tomatoes. The contract specifies the condi-
tions the organization and the supplier agreed upon. So, we have data about the price,
quantity ordered, and quality norms applicable to the tomatoes. The same is true for
the contract agreed upon with the customer and the sales order. Remark that next
there is a strong relationship between ordering goods and money outflow due to
paying the invoice. The same is true with respect to the sales of tomatoes and receiv-
ing the money. The type of controls to re-perform the relations are called reconcilia-
tion controls [27]. These types of controls follow directly from paragraph 2.1.2—
extended graph bilateral contract—organizational view and Figure 8 control flow
extended.
A. Access controls are what we coin as identity access controls (IAC) also known as
segregation of duties controls. We prefer the term IAC. There are three elements
Application controls
Reconciliation controls
Table 1.
Typing controls.
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that buttress IAC. First identity control think of your user-ID. Secondly, there is
authentication control, think of your password or passport. Thirdly, there is
access control, think of authorization entering a theater or some office building
where the porter lets you in. IAC enables an organization to safeguard assets or
data of an organization. Remember, data integrity in itself is defined as “the state
that exists when data are unchanged from its source and has not been
accidentally or maliciously modified, altered or destroyed” [16].
E. Process logic controls are controls that determine whether the process is
executed in the sequence that must be executed. For example, a procurement
activity can not start in the case the contract with the supplier is not signed by an
authorized employee.
When we map the data integrity controls onto the properties of data accuracy, we
get the following result (Table 2).
Remark that the listed data integrity controls instantiate of what we have
addressed as guards in our process-model language to be considered as preconditions
Completeness X
Table 2.
Typing controls.
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and postconditions. Now, we are able to extend our evaluation data integrity proce-
dure computationally.
We have seen that by typing controls in terms of internal controls and processing
controls, we are able to clarify the property of the control subsumed in completeness
and validity. We see that access controls and availability controls both underpin
completeness and validity. Availability controls can be characterized as technical
preconditions defining the types of attributes enabling us (human or machine) to
register data in the preferred format, ensuring data integrity and data processing
integrity, so no data get lost (in the information system). Considering the control
flow depicted in Figure 8, and we analyze the data given in our example as given in
paragraph 4.3.1, we come up with a specification of the attribute types specified in
Table 3. We have listed the attributes and definition of its syntax, making up the
alphabet as described earlier in this chapter. This completes our description of the
alphabet we need.
The combination of unique number of ContractID, ActivityID, EmployeeID,
RoleID, ProductID, and MachineID with the units ∘ Bx, kg, €, and PH preserves the
AgentTypeDescription =:: Supplier, TotalInvoice =:: < 00000,00> Total invoice incl.
<text> Buyer VAT
Sell, Deliver,
ActivityDate =:: Date activity Brix =:: < 000000000,00000 > Brix ratio
<dd-mm-yyyy>
∘
SigDate =:: <dd-mm-yyyy> Date signature Bx Unit Brix
ContractPrice =:: <00,00> Decimal price MeasuredBrix =:: Brix ratio real
< 0000,00000 > measure
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Kg Unit kilogram
Table 3.
Attribute types description.
identity, which is elementary for data integrity in itself and the processing of data, so
no data are lost. Put in other words. It is expected that the system is consistent. This
notion as concept is fundamental to understand from a mathematical logical point of
view but also to understand the notion of uncertainty.
Earlier we addressed that we make a distinction between the object language
and metalanguage. In our pseudo code, the metalanguage is expressed as com-
ments on the algorithm for its purpose. The logic is we have input data; we get
output data for some purpose to be interpreted by a machine, human, or both. The
algorithm specifies the rules fulfilling some computational task realizing the goal
function [28].
The first step is to create our alphabet in the database. The procedure describes the
creation of the attributes in the reference model attribute database which serves as a
reference to asses the data integrity of external data sets.
The procedure describes the creation of the attributes in the reference model
attribute database which serves as a reference to asses the data integrity of external
data sets.
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Next, we give the upload procedure data files for assessment reference
attribute syntax in data file with reference to reference model definition attribute types.
The result can be presented as a tree. On top, coined as the root, we see the
data. Our algorithm checked the syntax of the data with the reference
attributes as defined. The result is a clear insight per attribute into whether the
syntax is correct or not. Hence, that empty attributes are distinguished from
wrong types.
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As we have seen, we can present the result as a tree. On top, coined as the root, we
see the data. Our algorithm checked the syntax of the data with the reference attri-
butes as defined. Now, you see that on the right-hand side, some dates of buying and
selling transaction are not timely.
Remark 24 (Granularity): Remember that the date buy and the date sell can be
specified in the details of the reference attribute types.
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When we look at tree result, then we see that the interpretation of the
algorithm result gives us, on the right-hand side, the truth conditions about the
unique ID, the unique measure of the quality Bx and the quantity received from the
supplier.
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The types of controls give us the information about the property of some control
preserving the data integrity. So, the outcome of our algorithms can be mapped onto
our decision procedure. The result can be depicted as a tree:
In general, there are six ways of obtaining audit evidence: (1) inspection, (2)
external confirmation, (3) observation, (4) re-performance, (5) analytical procedures
and (6) inquiry [29], see also the ISA 500 standard on audit evidence [30]. Re-
performance refers to the practice where the auditor makes essential calculations and
verification are again based on raw evidence. Automated forms of control, such as
controls built into business processes, are more difficult to manipulate and can in
principle cover the whole relevant population, not just a sample. These various ways
of obtaining audit evidence can be ranked in a kind of hierarchy of evidence reliabil-
ity. Inspection (1), external confirmation (2), and re-performance (4) are considered
stronger because they produce relatively direct forms of evidence without the inter-
ference of the auditee, whereas observation (3), analysis (5), and inquiry (6) are
considered relatively weaker depending on the sources (human or automated),
expectations, procedures, and audit planning. Note, moreover, that evidence collec-
tion types (1), (2), and (4) are also the most time-consuming for the auditor and
therefore the most expensive for the client. Audit fees are born by the company being
audited and make up a large part of the costs of control [31]. Our decision procedure
combines two strong forms of obtaining audit evidence. These two forms are external
conformation and re-performance. The procedure fits in the current modern compu-
tational idea data-driven assurance, which is consistent with quality 4.0 concepts in
quality control and quality audit practices. The computational approach as developed
in this chapter combines the logic of product and process audits, which ensures that
the uncertainty inherent to data integrity can be known as a distribution. It follows
from the computational approach that auditors can apply dual-purpose testing which
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7. Conclusions
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