F12254 CDB W01 Qua Pla 00200 - 05
F12254 CDB W01 Qua Pla 00200 - 05
F12254 CDB W01 Qua Pla 00200 - 05
This document is CDB Melchorita property. It cannot be copied or transmitted to third parties without prior authorization.
Type of documents :
PLAN
1 / 18
Doc. N°:
PERU LNG EXPORT PROJECT F12254-CDB-W01-QUA-PLA-00200
MARINE FACILITIES EPC CONTRACT
Rev.: 05 Date: 29-May-09
REVISION SHEET
TABLE OF CONTENTS
2. REFERENCE DOCUMENTS......................................................................................................................5
3. DEFINITIONS .............................................................................................................................................5
4. ACTIVITIES DESCRIPTION.......................................................................................................................7
4.1 PROJECT Q&HSE POLICY ...................................................................................................................7
4.2 MANAGEMENT COMMITMENT ................................................................................................................7
4.3 PROJECT OBJECTIVES .........................................................................................................................7
4.4 QUALITY ORGANIZATION ......................................................................................................................8
4.5 PROJECT QUALITY MANAGEMENT SYSTEM (PQMS) ...............................................................................8
4.6 PROJECT QUALITY MANAGEMENT SYSTEM DOCUMENTATION ..................................................................8
4.6.1 Documentation Structure .....................................................................................................8
4.6.2 Management of the Project Quality Plan .............................................................................9
4.6.3 Records Control .................................................................................................................10
4.7 QUALITY PROGRAM MANAGEMENT RESPONSABILITIES .........................................................................10
4.8 INTERNAL COMMUNICATION ...............................................................................................................10
4.9 QUALITY PROGRAM MANAGEMENT REVIEW .........................................................................................10
4.10 PROVISION OF RESOURCES ...............................................................................................................10
4.11 QUALITY REQUIREMENTS FOR VENDORS / SUBCONTRACTORS ..............................................................10
4.12 CUSTOMER PROPERTIES ...................................................................................................................11
4.13 PRESERVATION OF PRODUCT ............................................................................................................11
4.14 QUALITY CONTROL (QC) ....................................................................................................................11
4.15 CLIENT SATISFACTION MEASUREMENT ................................................................................................12
4.16 MONITORING AND MEASUREMENT OF ACTIVITIES .................................................................................12
4.17 AUDITS .............................................................................................................................................12
4.17.1 Scheduling .........................................................................................................................12
4.17.2 Audit Management.............................................................................................................12
4.18 CONTROL OF DEVIATIONS AND NON CONFORMITIES .............................................................................13
4.19 CONTINUOUS IMPROVEMENT..............................................................................................................13
4.20 CORRECTIVE IMPROVEMENT ACTION ..................................................................................................13
4.21 PREVENTIVE IMPROVEMENT ACTION ...................................................................................................14
4.22 QUALITY REPORTING .........................................................................................................................14
This Project Quality Plan provides a description of the Project Quality Management System to be
implemented within the Peru LNG Export Project / Marine Facilities EPC Contract in the aim to achieve
the Client and CDB’s expectations and Project Objectives.
This Project Quality Plan applies to the entire scope of Peru LNG Export Project / Marine Facilities EPC
Contract at all WORKSITES.
The Project Quality Plan is drawn up on the following principles:
• The CONTRACT requirements and CONTRACTOR’s Corporate Quality Management Systems are
the reference for the establishment of the present document.
• A specific Project Execution Plan is developed, under the authority of the Project Manager. This
document describes the activities to be organised within the Project in order to achieve the
CONTRACT requirements, goals and objectives.
• The Project Quality Plan and the Project Execution Plan are complementary documents, therefore
they can not be considered separately.
All Project Execution Plans, Procedures, Work Instructions and documents referenced in the present
document refer to their latest applicable revision.
2. REFERENCE DOCUMENTS
CONTRACT LNG-P/05-0005 Peru LNG Export Project / Marine Facilities EPC Contract and
particularly :
• Attachment 7 to Exhibit A “Quality Requirements”
CONTRACTOR Corporate Quality Saipem s.a. Quality Management System (Pilot)
Management System
Odebrecht Quality Management System (Support)
Jan de Null Quality Management System (Support)
F12254-CDB-W01-PMT-PLA-00001 Project Execution Plan
3. DEFINITIONS
4. ACTIVITIES DESCRIPTION
Quality major objective for the project is a Client Satisfaction rate the highest possible. This rate is
measured through Customer Satisfaction Questionnaires recorded in an internal Access
database. This rate will be analyzed during the PROJECT execution;
From this general objective, the Project Manager shall ensure that main individual objectives are
established and stated to relevant functions and levels within the Project Management.
The Project Board Indicators Table indicates the measurements to be executed by each area,
with frequency established. The results of those indicators are published on CDB meeting rooms
and K2 Camp every two weeks.
Doc. N°:
PERU LNG EXPORT PROJECT F12254-CDB-W01-QUA-PLA-00200
MARINE FACILITIES EPC CONTRACT
Rev.: 05 Date: 29-May-09
The Quality Organization and related Job Description are described in the procedure F12254-
CDB-W01-PMT-PRO-00006 – Project Organization Chart and in F12254-CDB-W01-PMT-PRO-
00008 – Project Job Description.
Contract requirements
General Specifications
OWNER
Policy
Execution Plan
Quality Plan
Records
Execution Plan
Quality Plan
Specific plans
CONTRACTOR Procedures, Work
Instructions
Requirements,
Records
Specifications
SUBCONTRACTOR
Original and subsequent issues of the Project Quality Plan are transmitted to OWNER, for
approval.
The Project Quality Plan as other Project documents is made available to all Project
Team Members and Clients Representatives through the Project IT network.
• Monitoring
The project is monitored through the Quality Audit Programme and Project Quality
Management Systems reviews.
• Measurement
The effectiveness of the activities is measured by the relevant indicators.
Î F12254-CDB-W01-PCO-PRO-00303 – Physical Progress Measurement.
4.17 AUDITS
4.17.1 Scheduling
A Quality Audit Programme, encompassing both Internal and External Quality Audits
planned by the Project or CONTRACTOR, is developed and implemented for the duration
of the Project.
The Audit programme is monthly updated to show the status of audits (planned / carried
out) and may include additional audits justified by changes in the Project organization,
Quality Control information, non-conformity reports, subcontractor performance, etc…
The Audit programme is transmitted to OWNER, for review, comments and determination
of the Audits OWNER may wish to participate in or witness. Please refer to:
Î F12254-CDB-W01-QUA-PRO-00209 – Audit Control.
Î F12254-CDB-W01-QUA-PRG-00201 – Quality Audit Programme.
Corrective Improvement Actions may require changes in methods, procedures and organisation
applicable to the current Project. These changes may need to be addressed immediately. All
parties involved shall agree upon corrective action.
Corrective Improvement Actions may be a concern for future Projects where action may be taken
accordingly. In this case, the Corrective Improvement Action can lead to the establishment of a
Preventive Improvement action.
The responsibilities and process activities relevant to identification, recording, analysis,
implementation and checking are stipulated in the WI-SSA-QUAL-003-E - Control of Improvement
Actions (appendix C of F12254-CDB-W01-QUA-PRO-00211 - Saipem's Quality Reference
Documents).
Î The Form is provided in Appendix B – Improvement Action.
Dear,
CDB Melchorita do appreciate the time and attention you took to fill in the
customer satisfaction questionnaire.
Date:
PERU LNG EXPORT PROJECT / MARINE FACILITIES
Project name:
EPC CONTRACT
Customer : Peru LNG S.R.L.
Customer
representative
Name :
Position :
Visa :
Overall Progress :
%E %P %C %C
I - Project Management
I.1- Costumer focus
N/A
N/A
N/A
N/A
Please give your assessment of our Health, Security & Environment Management System in terms of :
Customer evaluation
N/A
N/A
II - Engineering
Please give your impression on the Engineering activity in terms of :
Customer evaluation
N/A
Reliabiltiy and adequacy of the Design #### #### #### #### ####
Attitude to technical problem solving #### #### #### #### ####
Attitude to propose competitive alternative solutions #### #### #### #### ####
Technical Quality of Documentation #### #### #### #### ####
Overall Engineering Organisation #### #### #### #### ####
Remarks :
III - Procurement
Please give your opinion on the Procurement activity in terms of :
Customer evaluation
N/A
IV - Construction / Installation
Please give your opinion on the Construction / Installation activity in terms of :
Customer evaluation
N/A
Improvement action
Improvement action category : Field of the improvement action
FALSO
Corrective action Company : (Please, specify the company audited)
action aimed at eliminating the causes of
nonconformities or deviations so that they do not occur again Project : (Please, specify, if applicable, the project audited)
FALSO
Preventive action Entity : (Please, specify the entity concerned)
action aimed at eliminating causes of potential
nonconformities or deviations, so that they do not occur Process : (Please, specify the process code concerned)
Origin : FALSO
Audit/Deviation/Lesson Learned FALSO
Customer Review FALSO Others FALSO
:
Description of the problem :
Description
Attached documents :
Issuers :
Issuer name : Visa : Date
Process operating manager concerned : Visa : __/__/____
Proposed improvement :
Estimated
Handling
Deadline
- - / - - / ----
Action by :
Person in charge of the improvement : Visa :
Validation :
Process operating manager concerned : Visa : Date
Quality manager concerned : Visa : __/__/____
Validation :
Process operating manager concerned : Visa : Date
Quality manager concerned : Visa : _ _ /_ _ / _ _ _ _
Document to be sent, duly signed, by the Issuer in Excel format native version, to concerned collaborators and to [email protected]
INDEX
• Introduction
• Elements
– 2.1. Organization
– 2.2. Action Program
– 2.3. Audits Results
– 2.4. Client’s Feedback
– 2.5. Services Conformity and Process Performances
– 2.6. Deviations, Non-Conformities and Improvement Actions
Status
– 2.7. Results of Actions Due Previous Quality Program
Management Reviews
– 2.8. Changes that Could Affect Quality Program
– 2.9. Other Improvement Points
PERU LNG EXPORT PROJECT – MARINE FACILITIES EPC CONTRACT
1. Introduction
RESOURCES TARGET
ITEM COMMENTS ACTION
REQUIRED DATE
PERU LNG EXPORT PROJECT – MARINE FACILITIES EPC CONTRACT
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Comments:
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Action Program:
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Overall Comments:
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Action Program:
• Indicators Table
PERU LNG EXPORT PROJECT – MARINE FACILITIES EPC CONTRACT
Action
Type Description Status Comments
Nr.
PERU LNG EXPORT PROJECT – MARINE FACILITIES EPC CONTRACT
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Action 2 Comments:
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Action 3 Comments:
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PERU LNG EXPORT PROJECT – MARINE FACILITIES EPC CONTRACT
Action 1 Comments:
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Action 2 Comments:
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Action 3 Comments:
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PERU LNG EXPORT PROJECT – MARINE FACILITIES EPC CONTRACT
Target Resources
Action Responsible
Date Required
Doc. N°:
PERU LNG EXPORT PROJECT F12254-CDB-W01-QUA-PLA-00200
MARINE FACILITIES EPC CONTRACT
Rev.: 05 Date: 29-May-09