MESSKO® MTRAB® 2 5 Operating Instructions 6820378 04 en

Dehydrating breather
MESSKO® MTRAB®
Operating instructions
6820378/04 EN . Version 2.5

© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its
content are strictly prohibited unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event
of the granting of patents, utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the
individual quotations and orders are binding.
The original operating instructions were written in German.
Table of contents
1 Introduction........................................................................... 7
1.1 Manufacturer.................................................................................... 7
1.2 Completeness.................................................................................. 7
1.3 Subject to change without notice ..................................................... 7
1.4 Safekeeping..................................................................................... 7
1.5 Notation conventions ....................................................................... 8
1.5.1 Hazard communication system .................................................................... 8
1.5.2 Information system....................................................................................... 9
1.5.3 Instruction system ........................................................................................ 9
1.5.4 Typographic conventions ........................................................................... 10
2 Safety................................................................................... 11
2.1 General safety information............................................................. 11
2.2 Appropriate use ............................................................................. 11
2.3 Inappropriate use........................................................................... 12
2.4 Fundamental safety instructions .................................................... 12
2.5 Personnel qualification................................................................... 14
2.6 Personal protective equipment ...................................................... 15
3 Product description............................................................ 16
3.1 Scope of delivery ........................................................................... 16
3.2 Design/versions ............................................................................. 17
3.3 Function description....................................................................... 18
3.4 Terminal box .................................................................................. 19
3.5 Controller for silica gel heating ...................................................... 21
3.6 Status LEDs................................................................................... 21
3.7 Self-monitoring function ................................................................. 22
3.8 Outputs .......................................................................................... 22
3.9 Filter heater (HT version) (optional)............................................... 22
3.10 NFC and Bluetooth® (optional) ..................................................... 23
6820378/04 EN 3
Table of contents
3.11 Test button..................................................................................... 23

3.12 Safety markings and nameplate .................................................... 24
4 Packaging, transport and storage .................................... 25

4.1 Purpose ......................................................................................... 25
4.2 Suitability, structure and production............................................... 25
4.3 Markings ........................................................................................ 25
4.4 Transportation, receipt and handling of shipments........................ 25
4.5 Storage of shipments..................................................................... 27
4.6 Further transport ............................................................................ 27
4.7 Unpacking...................................................................................... 27
5 Mounting ............................................................................. 31
5.1 Installation recommendations ........................................................ 31
5.2 Checking the connecting flange on the transformer ...................... 33
5.3 Preparing the device...................................................................... 34
5.4 Mounting the device on the counterflange..................................... 37
5.4.1 Attaching the lifting gear............................................................................. 38
5.4.2 Inserting the flange gasket ......................................................................... 40
5.4.3 Screwing on the flanges............................................................................. 41
5.4.4 Aligning the device ..................................................................................... 45
5.4.5 Tightening the double screw connection.................................................... 45
5.4.6 Removing the lifting gear again.................................................................. 47
5.5 Removing the red protective cap ................................................... 47
6 Electrical connection ......................................................... 49

6.1 Electromagnetic compatibility ........................................................ 49
6.1.1 Wiring requirement of installation site ....................................................... 49
6.1.2 Wiring requirement of operating site ......................................................... 50
6.2 Supply voltage ............................................................................... 50
6.3 Cable recommendation.................................................................. 51
4 6820378/04 EN
Table of contents
6.4 Routing and preparing the cable.................................................... 52

6.5 Connecting the supply voltage....................................................... 56
6.6 Connecting the regeneration signaling relay ................................. 57
6.7 Connecting the device error signaling relay................................... 58
6.8 Connecting analog outputs ............................................................ 59
6.9 Connecting the RS485 interface and configuring Modbus (optional) .
61
6.9.1 4-conductor full duplex ............................................................................... 61
6.9.2 2-conductor half duplex.............................................................................. 63
6.9.3 Notes on connecting to the MR sensor bus ............................................... 64
6.9.4 MESSKO® MTRAB® 2.5 ........................................................................... 67
6.9.5 Modbus settings ......................................................................................... 69
6.10 Closing the terminal box ................................................................ 70
6.11 Additional device grounding........................................................... 72
6.12 Dielectric test ................................................................................. 73
6.13 Ground test .................................................................................... 74
7 Commissioning................................................................... 75
7.1 Device self test during commissioning........................................... 76
7.2 Adjusting Modbus settings............................................................. 77
7.3 Establishing a connection with the app (optional with NFC and
Bluetooth®).................................................................................... 77
8 Operation............................................................................. 80
8.1 Gamma controller (DB200G only) ................................................. 82
9 Error messages and troubleshooting............................... 84

9.1 Error messages ............................................................................. 86
9.2 Status messages ........................................................................... 88
9.3 Fuse............................................................................................... 89
9.4 Replacing the battery (CR2032) .................................................... 91
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9.5 Contaminated silica gel.................................................................. 92
10 Maintenance, inspection and care .................................... 94

10.1 Maintenance .................................................................................. 94
10.2 Inspection ...................................................................................... 94
10.3 Test button..................................................................................... 95
10.3.1 Quick test ................................................................................................... 96
10.3.2 Long test .................................................................................................... 99
10.4 MSET MTRAB® data logger software (optional) ......................... 101
10.5 Care ............................................................................................. 101
11 Disposal............................................................................. 103
11.1 SVHC information in accordance with the REACH regulation..... 103
12 Technical data................................................................... 104

12.1 Technical data ............................................................................. 104
12.2 Application table .......................................................................... 111
13 Dimensional drawings ..................................................... 113

13.1 SED_6653712_000_00 ............................................................... 114
13.2 SED_6356077_00_000_2 ........................................................... 115
13.3 SED_6367297_00_000_2 ........................................................... 116
13.4 SED_6600056_000_00 ............................................................... 117
13.5 SED_6600296_000_00 ............................................................... 118
13.6 SED_6368543_00_000_2 ........................................................... 119
13.7 SED_6356099_00_000_2 ........................................................... 120
14 Appendix ........................................................................... 121

14.1 Modbus RTU................................................................................ 121
14.2 RS485 communication settings ................................................... 123
Glossary ............................................................................ 124
6 6820378/04 EN
1 Introduction
This technical document contains detailed descriptions on the safe and

proper installation, connection, commissioning and monitoring of the prod-
uct.
This technical document is intended solely for specially trained and autho-
rized personnel.
1.1 Manufacturer
Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg
Germany
Tel.: +49 941 4090-0
E-mail: [email protected]
Internet: www.reinhausen.com
MR Reinhausen customer portal: https://portal.reinhausen.com
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical document is incomplete without the following documentation:
▪ Quick guide
▪ Order confirmation
1.3 Subject to change without notice

The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
1.4 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
6820378/04 EN 7
1 Introduction
1.5 Notation conventions

This section contains an overview of the symbols and textual emphasis
used.
1.5.1 Hazard communication system

Warnings in this technical file are displayed as follows.
1.5.1.1 Warning relating to section

Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical document. Warnings relat-
ing to sections have the following format:
WARNING
Type of danger!
Source of the danger and its consequences.
► Action
► Action
1.5.1.2 Embedded warning information

Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.5.1.3 Signal words

Depending on the product, the following signal words are used:
Signal word Meaning
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
8 6820378/04 EN
1 Introduction
Signal word Meaning

CAUTION Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE Indicates measures to be taken to prevent damage to property.
Table 1: Signal words in warning notices
1.5.2 Information system

Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.5.3 Instruction system

This technical file contains single-step and multi-step instructions.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
ü Requirements (optional).
► Step 1 of 1.
ð Result of step (optional).
ð Result of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
ü Requirements (optional).
1. Step 1.
6820378/04 EN 9
1 Introduction
2. Step 2.
ð Result of action (optional).
1.5.4 Typographic conventions

Typographic convention Purpose Example
UPPERCASE Operating controls, ON/OFF
switches
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating con- Press Continue button
trols
…>…>… Menu paths Parameter > Control pa-
rameter
Italics System messages, error Function monitoring alarm
messages, signals triggered
[► Number of pages] Cross reference [► Page 41].
Dotted underscore
............................................. Glossary entry, abbrevia- Glossary entry
........................
tions, definitions, etc.
Table 2: Typographic conventions used in this technical file
10 6820378/04 EN
2 Safety
This technical document contains detailed descriptions on the safe and

proper installation, connection, commissioning and monitoring of the prod-
uct.
▪ Read this technical document through carefully to familiarize yourself with
the product.
▪ This technical document is a part of the product.
▪ Read and observe the safety instructions provided in this chapter in partic-
ular.
▪ Observe the warnings in this technical document in order to avoid func-
tion-related dangers.
▪ The product is manufactured on the basis of state-of-the-art technology.
Nevertheless, risks to life and limb of the user or impairment of the prod-
uct and other material assets may occur during use due to function-re-
lated dangers.
2.1 General safety information

All persons responsible for the assembly and commissioning of the device
must have sufficient specialist training.
Improper operation or misuse may lead to:
▪ Serious injury or death
▪ Damage to the device and other property of the user
▪ A reduction in the efficient functioning of the equipment
2.2 Appropriate use

The maintenance-free MESSKO® MTRAB® dehydrating breather is used in
oil-insulated transformers, reactors and tap changers for dehydrating the air
sucked into oil conservators.
The product is designed solely for use in stationary large-scale systems.
If used as intended, in compliance with the requirements and conditions
specified in this technical document and observing the warning notices in
this technical document and attached to the product, the product does not
pose a risk of injury or damage to property or the environment. This applies
throughout the service life of the product, from delivery, installation and oper-
ation to removal and disposal.
6820378/04 EN 11
2 Safety
The following is considered intended use:

▪ Operate the product in accordance with this technical document, the
agreed-upon delivery conditions and the technical data.
▪ Ensure that all necessary work is performed by qualified personnel only.
▪ Only use the devices supplied for the intended purpose and in accordance
with the specifications in this technical document.
▪ Observe the notices in this technical document regarding electromagnetic
compatibility and the technical data.
2.3 Inappropriate use

Use is considered inappropriate if the product is used other than as de-
scribed in the "Appropriate use" section.
Maschinenfabrik Reinhausen GmbH assumes no liability for damage result-
ing from unauthorized or improper modification of the product. Improper
modifications to the product without consulting Maschinenfabrik Reinhausen
GmbH can lead to personal injury, damage to property and malfunctions.
2.4 Fundamental safety instructions

To prevent accidents, malfunctions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:
Personal protective equipment

Loosely worn or unsuitable clothing increases the danger of becoming
trapped or caught up in rotating parts and the danger of getting caught on
protruding parts. This results in danger to life and limb.
▪ All necessary devices and personal protective equipment required for the
specific task, such as a hard hat, safety footwear, etc. must be worn. Ob-
serve the "Personal protective equipment" [►Section 2.6, Page 15] sec-
tion.
▪ Never wear damaged personal protective equipment.
▪ Never wear rings, necklaces or other jewelry.
▪ If you have long hair, wear a hairnet.
12 6820378/04 EN
2 Safety
Work area
Untidy and poorly lit work areas can lead to accidents.
▪ Keep the work area clean and tidy.
▪ Make sure that the work area is well lit.
▪ Observe the applicable laws for accident prevention in the relevant coun-
try.
Explosion protection
Highly flammable or explosive gases, vapors and dusts can cause serious
explosions and fire.
▪ Do not install or operate the product in areas where a risk of explosion is
present.
Safety markings
Warning signs and safety information plates are safety markings on the
product. They are an important aspect of the safety concept. Safety mark-
ings are depicted and described in the chapter "Product description".
▪ Observe all safety markings on the product.
▪ Make sure all safety markings on the product remain intact and legible.
▪ Replace safety markings that are damaged or missing.
Ambient conditions
To ensure reliable and safe operation, the product must only be operated
under the ambient conditions specified in the technical data.
▪ Observe the specified operating conditions and requirements for the in-
stallation location.
Modifications and conversions

Unauthorized or inappropriate changes to the product may lead to personal
injury, material damage and operational faults.
▪ Only modify the product after consultation with the manufacturer.
6820378/04 EN 13
2 Safety
Spare parts
Spare parts not approved by the manufacturer may lead to physical injury
and damage to the product.
▪ Only use spare parts approved by the manufacturer.
▪ Contact the manufacturer.
Working during operation

You must only operate the product when it is in a sound operational condi-
tion. Otherwise it poses a danger to life and limb.
▪ Regularly check the operational reliability of safety equipment.
▪ Perform the inspection tasks described in this technical document regu-
larly.
2.5 Personnel qualification

The person responsible for assembly, commissioning, operation and inspec-
tion must have the following qualifications.
Electrically skilled person

The electrically skilled person has a technical qualification and therefore has
the required knowledge and experience, and is also conversant with the ap-
plicable standards and regulations. The electrically skilled person is also pro-
ficient in the following:
▪ Can identify potential dangers independently and is able to avoid them.
▪ Is able to perform work on electrical systems.
▪ Is specially trained for the working environment in which (s)he works.
▪ Must satisfy the requirements of the applicable statutory regulations for
accident prevention.
Technical Service
We strongly recommend having repairs and retrofitting carried out by our
Technical Service department. This ensures that all work is performed cor-
rectly. If repair work is not carried out by our Technical Service department,
please ensure that the personnel who carry out the repairs are trained and
authorized to do so by Maschinenfabrik Reinhausen GmbH.
14 6820378/04 EN
2 Safety

Technical Service
P.O. Box 12 03 60
93025 Regensburg
Germany
Phone: +49 941 4090-0
Internet: www.reinhausen.com
2.6 Personal protective equipment

Personal protective equipment must be worn during work to minimize risks to
health.
▪ Always wear the personal protective equipment required for the job at
hand.
▪ Never wear damaged personal protective equipment.
▪ Observe information about personal protective equipment provided in the
work area.
Protective clothing Close-fitting work clothing with a low tearing strength,
with tight sleeves and with no protruding parts. It mainly
serves to protect the wearer against being caught by
moving machine parts.
Safety shoes To protect against falling heavy objects and slipping on
slippery surfaces.
Safety glasses To protect the eyes from flying parts and splashing liq-
uids.
Visor To protect the face from flying parts and splashing liq-
uids or other dangerous substances.
Hard hat To protect from falling and flying parts and materials.
Hearing protection To protect against hearing damage.
Protective gloves To protect against mechanical, thermal and electrical
hazards.
Table 3: Personal protective equipment
6820378/04 EN 15
3 Product description
This chapter contains an overview of the design and function of the product.
The dehydrating breather is mounted using a "flange" as standard with the
option of 2 side "mounting rods" on the pipe for venting and dehydrating the
oil conservator.
3.1 Scope of delivery

The following components are included in the delivery:
▪ Dehydrating breather
▪ DIN flange including mounting kit and gasket or 4-hole circular flange or 2-
hole RM flange for DB100 (all optional)
▪ Operating instructions
▪ Quick guide
16 6820378/04 EN
3.2 Design/versions
Figure 1: Design
1 DB100 2 2-hole RM flange*)

3 4-hole circular flange*) 4 DIN flange*)
5 DB200G (not as an offshore ver- 6 DB200D
sion, not with NFC and Blue-
tooth®)
6820378/04 EN 17
7 DB200 8 Protective grate (optional)

9 Additional fastening points on the
side (optional)
*) For details, see the technical data and dimensional drawings
3.3 Function description

The dehydrating breather is used in oil-insulated transformers, reactors or
tap changers for dehydrating the air sucked into oil conservators.
Figure 2: Overview
1 Upper air spout 2 Lock nut

3 Mounting flange (configurable) 4 Nut
5 Temperature and humidity sensor 6 Grounding screw
7 Sensor cable and cable protection 8 Terminal box (lacquer color config-
(optional) urable)
18 6820378/04 EN
9 Position of the NFC antenna (op- 10 Desiccant container

tionally with NFC and Bluetooth®)
11 Lower metal flange 12 Dust protection tube with insect
protection grille (optional) or with
filter heating (optional HT version)
For illustrations of the various designs, see Dimensional drawings.
3.4 Terminal box
Figure 3: Terminal box
1 LEDs for status display 2 RTC buffer battery (type CR2032)

3 USB service interface 4 Test button
6820378/04 EN 19
5 Modbus settings (optional) 6 Fuse

7 Supply voltage 8 Cable gland
100...127 V DC / AC 50/60 Hz M20x1.5 (brass/stainless steel) or
200...240 V DC / AC 50/60 Hz 1/2″ 14NPT (brass)
9 Signaling relay 10 Analog output 1 (temperature)
Analog output 2 (humidity)
0…20 mA or 4…20 mA
11 RS485 interface (optional)
Figure 4: Cover of the terminal box with NFC and Bluetooth® extension circuit board
1 NFC and Bluetooth® extension cir-

cuit board (optionally with NFC and
Bluetooth®)
20 6820378/04 EN
3.5 Controller for silica gel heating

The dehydrating breather is delivered with an alpha controller, beta con-
troller or gamma controller.
The recommended application areas for the different versions of the dehy-
drating breather are specified in the Applications table (see [►Section 12.2,
Page 111]).
3.6 Status LEDs

There are 3 LEDs on the front of the terminal box that indicate the
status of the device.
Figure 5: LEDs
1 Operating status – green LED

2 Regeneration heater – yellow LED
NFC field indicator (optionally with NFC and Bluetooth®) – blue LED
3 Device error – red LED
An explanation of the various device status messages is given in the chapter

Status messages [►Section 9.2, Page 88].
6820378/04 EN 21
3.7 Self-monitoring function

The dehydrating breather has a self-monitoring function. If an error occurs in
the device, this is indicated by the different lighting patterns of the LEDs
on the front of the terminal box, and also output by the "device error"
signaling relay, position . The following errors are detected:
▪ Supply voltage failure
▪ Silica gel heating error
▪ Sensor unit fault
▪ Internal error
▪ Ball valve failure (only with the gamma controller)
Also refer to the chapter "Error messages and troubleshooting".
3.8 Outputs
The dehydrating breather features two analog current outputs and two sig-
naling relays for central data collection and further processing of its status.
Analog outputs (active):
Measurement of the temperature and humidity via "sensors" on the upper
air spout (see Function description)
Analog 1 (left) Analog 2 (right)
Temperature Humidity
Regeneration relay output (silica gel heating):

1x changeover contact, regeneration active/inactive
Device error relay output
1x changeover contact, failsafe
3.9 Filter heater (HT version) (optional)

To ensure device functionality in low temperature environments, the stain-
less-steel filter is heated in the HT version. Use of the HT version is intended
for applications in cold regions (ambient temperature is continuously below 0
°C for more than 20 days).
22 6820378/04 EN
3.10 NFC and Bluetooth® (optional)

With devices with NFC and Bluetooth®, you can read off the entire data
memory of the device via your smartphone. The app necessary for this,
"MESSKO® MTRAB®", is available in both the App Store and the Google
Play Store. This function requires GPS, NFC and Bluetooth® to be enabled
on the smartphone.
The app provides the following:
▪ Graphical illustration of the humidity and temperature curves
▪ Information on the device status, e.g. a detailed status description and er-
ror description with recommendations for action
▪ Report generation and the ability to forward the report to MR Support
▪ GPS position of the location where data is being read from the device
You can use both the NFC interface and the Bluetooth® interface to connect
the device to the smartphone. The NFC interface is used to read data from
the device when it is switched off. In this case, you can only read off a lim-
ited amount of data covering the last 2 days (with a log interval of 20 min-
utes). This limited data extract includes, for example, the duration until the
next regeneration and the last degree of humidity in the air during operation
of the device. You can use the Bluetooth® interface with both an NFC-en-
abled smartphone and a smartphone without an NFC function. When the
power supply to the device is active, data is transferred via an encrypted
connection via Bluetooth® LE. The connection key is made available via the
app.
An NFC-enabled smartphone is required to read data from a

device that is not being supplied with power.
NFC and Bluetooth® are not available for the DB200G ver-
sion.
3.11 Test button

The test button can be used to force a device test to be performed (Test but-
ton [►Section 10.3, Page 95]).
6820378/04 EN 23
3.12 Safety markings and nameplate
Figure 6: Safety markings
1 Risk of burns! See the chapter Operation [►Section 8,

Page 80]
2 Warning symbol on the nameplate:

Danger! Observe notices in the operating instructions re-
garding supply voltage; see nameplate in the chapter
Commissioning [►Section 7, Page 75]
3 Sticker on the dust protection tube:

Remove protective cap! See the section Removing the
red protective cap [►Section 5.5, Page 47]
24 6820378/04 EN
4 Packaging, transport and storage
4.1 Purpose
The packaging is designed to protect the packaged product during transport,
loading, unloading and during periods of storage in such a way that no detri-
mental changes occur. The packaging must protect the goods against per-
mitted transport stresses such as vibration, knocks and moisture (rain, snow,
condensation).
The packaging also prevents the packaged goods from moving impermissi-
bly within the packaging.
4.2 Suitability, structure and production

The goods are packaged in a sturdy cardboard box or solid wooden crate.
These ensure that the shipment is secure when in the intended transporta-
tion position and that none of its parts touch the loading surface of the
means of transport or touch the ground after unloading.
Inlays inside the box or crate stabilize the goods, preventing impermissible
changes of position and protecting them from vibration.
4.3 Markings
The packaging bears a signature with instructions for safe transport and cor-
rect storage. The following symbols apply to the shipment of non-hazardous
goods. Adherence to these symbols is mandatory.
Protect against Top Fragile Attach lifting Center of mass

moisture gear here
Table 4: Shipping pictograms
4.4 Transportation, receipt and handling of shipments

In addition to vibrations, jolts must also be expected during transportation. In
order to prevent possible damage, avoid dropping, tipping, knocking over
and colliding with the product.
Should the packaging tip over or fall, damage is to be expected regardless of
the weight.
6820378/04 EN 25
Every delivered shipment must be checked for the following by the recipient
before acceptance (acknowledgment of receipt):
▪ Completeness based on the delivery slip
▪ External damage of any kind.
The checks must take place after unloading, when the box or transport con-
tainer can be accessed from all sides.
Visible damage
If externally visible transport damage is detected upon receipt of the ship-
ment, proceed as follows:
▪ Immediately record the transport damage found in the shipping docu-
ments and have this countersigned by the deliverer.
▪ In the event of severe damage, total loss or high damage costs, immedi-
ately notify the sales department at Maschinenfabrik Reinhausen GmbH
and the relevant insurance company.
▪ After identifying damage, do not modify the condition of the shipment fur-
ther and retain the packaging material until an inspection decision has
been made by the transport company or the insurance company.
▪ Record the details of the damage on-site immediately with the transport
company involved. This is essential for any claim for damages!
▪ If possible, photograph damage to packaging and packaged goods. This
also applies to signs of corrosion on the packaged goods due to moisture
(rain, snow, condensation) infiltrating the packaging.
▪ Make sure you also check the sealed packaging.
Hidden damage
In the event of damage that is not detected until unpacking after receipt of
the shipment (hidden damage), proceed as follows:
▪ Make the party potentially responsible for the damage liable as soon as
possible by telephone and in writing, and prepare a damage report.
▪ Observe the time periods applicable to such actions in the respective
country. Inquire about these in good time.
With hidden damage, it is very hard to make the transportation company (or
other responsible party) liable. Any insurance claims for such damage can
be successful only if relevant provisions are expressly included in the insur-
ance terms and conditions.
26 6820378/04 EN
4.5 Storage of shipments

When selecting and setting up the storage location, ensure the following:
▪ Store the product and accessories in the original packaging until installa-
tion.
▪ Protect stored goods against moisture (rain, flooding, water from melting
snow and ice), dirt, pests such as rats, mice, termites etc. and against
unauthorized access.
▪ Store crates and boxes on pallets, timber beams or planks as protection
against ground moisture and for improved ventilation.
▪ Ensure that the foundation has sufficient load-bearing capacity.
▪ Keep entrance paths clear.
▪ Check the stored goods at regular intervals. Also take appropriate action
after storms, heavy rain or snow etc.
4.6 Further transport

Use the original product packaging for further transport.
If you transport the product to the final installation site in a mounted state,
observe the following information in order to protect the product against me-
chanical damage due to external influences.
Transport packaging requirements

▪ Select packaging suitable for the duration of transport or storage, taking
the climatic conditions into consideration.
▪ Ensure that the packaging protects the product against transport stress
such as shaking, vibrations and impacts.
▪ Ensure that the packaging protects the product against moisture such as
rain, snow and condensation.
▪ Ensure that the packaging allows for sufficient air circulation in order to
prevent the formation of condensation.
4.7 Unpacking
In order to remove the DB100 / DB200 dehydrating breather from the pack-
aging, proceed as follows:
1. Remove the DB100 / DB200 from the packaging as shown in the image.
6820378/04 EN 27
2. Place on an open, flat surface so that the glass cylinder of the desiccant
container is exposed.
Figure 7: DB100 / DB200 removal
CAUTION
Risk of injury!
Improper removal of the device from the shipping container
can lead to injuries.
► Use lifting equipment or work as a pair to remove the DB200D /
DB200G dehydrating breather from the transport container.
► Use lifting gear with sufficient carrying capacity.
28 6820378/04 EN
To remove the DB200D / DB200G dehydrating breather from the packaging,

proceed as follows:
1. Grasp the connection pipe and both air exhausts on the DB200D /
DB200G as shown in the image.
Figure 8: DB200D / DB200G removal
2. Work in pairs to remove the DB200D / DB200G from the shipping con-
tainer.
3. Place the dehydrating breather on a flat surface. Ensure that the glass
cylinder of the desiccant container is exposed.
NOTICE
Damage to the dehydrating breather
The device can become damaged or fall if it is set down vertically on the air
exhaust.
► Do not support or set the device down on the air exhaust.
► Always set the device down horizontally.
► Hold the DB100/DB200 firmly and secure it against turning.
6820378/04 EN 29
Figure 9: Setting down the DB100 / DB200
Figure 10: Setting down the DB200D / DB200G
30 6820378/04 EN
5 Mounting
This chapter describes how to correctly mount the device.

CAUTION
Risk of injury!
Risk of injury due to shattered glass cylinder of the desiccant
container as the result of mechanical tension or jolts!
► Wear safety gloves during assembly in addition to the protective equip-
ment that must always be worn.
The DIN flange, 4-hole circular flange and 2-hole RM flange connection ver-
sions as well as the dimensions of the different device versions are listed in
the chapter "Dimensional drawings [►Section 13, Page 113]."
5.1 Installation recommendations

▪ Install the dehydrating breather as close to the transformer as possible.
▪ Provide a pipe at least 1 m in length above the dehydrating breather.
▪ The total length of the pipe to the expansion tank should not be more than
20 m.
▪ Ensure that the pipes have an incline of at least 2%.
Figure 11: Pipe length
▪ Ensure that the pipes are not horizontal.

▪ Prevent the pipe from dipping between the dehydrating breather and the
expansion tank.
6820378/04 EN 31
5 Mounting
▪ Prevent any sources of interference in the pipe between the dehydrating

breather and the expansion tank (conventional dehydrating breather, non-
return valves, etc.).
Figure 12: Pipe dips and interference sources
▪ Do not install dehydrating breathers in parallel.
Figure 13: Parallel installation
▪ Do not install the dehydrating breather close to a sprinkler system that

sprays upwards from below.
32 6820378/04 EN
5 Mounting
▪ Only place spray water nozzles to the side and above the condensate out-
let.
▪ Do not clean the dehydrating breather with spray water from below.
Figure 14: Sprinkler system and spray water
5.2 Checking the connecting flange on the transformer

1. Check counterflange. It must be flush and even. Permitted evenness devi-
ation ≤ 0.2 mm.
6820378/04 EN 33
5 Mounting
2. Check the sealing surface of the counterflange. It must be clean and un-
damaged, without any surface damage radiating out from the center. The
surface quality of the sealing surface must be suitable for use of the gas-
ket.
Figure 15: Counterflange
5.3 Preparing the device

NOTICE
Damage to the dehydrating breather!
Impairment of seal-tightness on the dehydrating breather due to loosening
of the nut on the upper air intake spout!
► Ensure that the upper screw connection is not loosened from the dehy-
drating breather.
34 6820378/04 EN
5 Mounting
Figure 16: Nut on the upper air spout
To prepare the dehydrating breather for mounting, proceed as follows:

1. Remove the red protective cap from the upper air intake spout.
2. Check that there is a gasket in the air intake spout.
Figure 17: Protective cap and gasket
3. Insert the flange included with delivery into the upper air intake spout.
6820378/04 EN 35
5 Mounting
NOTICE
Danger of damage to property
If a flange is used that is unsuitable for the weight of the device, the flange
may fail.
► Only use the 2-hole RM flange for the DB100.
Figure 18: Inserting the flange
4. Screw the flange onto the dehydrating breather by hand (approx. 1 Nm).
Figure 19: Screwing on the flange
36 6820378/04 EN
5 Mounting
5. For lifting the DB100 / DB200, replace the grounding screw with a lifting
eye bolt.
Figure 20: Lifting eye bolt
5.4 Mounting the device on the counterflange

WARNING
Danger of death and damage to property!

Danger of death and damage to property due to falling load!
► Do not walk under the suspended load.

► Use a means of transport and lifting gear with sufficient carrying capac-
ity.
NOTICE
Malfunction!
The connection may not be correctly sealed if there is grease on the flange
contact surfaces.
► Ensure that the flange contact surfaces are clean and free of grease
when mounting.
6820378/04 EN 37
5 Mounting
5.4.1 Attaching the lifting gear

NOTICE
Damage to the dehydrating breather
The device can become damaged or fall if it is set down vertically on the air
exhaust.
► Do not support or set the device down on the air exhaust.
To mount the dehydrating breather on the counter-flange, proceed as fol-

lows:
1. Lift and upright the DB200D / DB200G with the help of a second person.
Each person should have one hand on the air exhaust and one hand on
the connection pipe.
Figure 21: Lifting and uprighting the DB200D / DB200G
38 6820378/04 EN
5 Mounting
2. Lift and upright the DB100 / DB200 as shown in the image.
Figure 22: Lifting and uprighting the DB100 / DB200
3. Attach the lifting gear to the lifting eye bolt or pipe connection.
Figure 23: Lifting gear
6820378/04 EN 39
5 Mounting
5.4.2 Inserting the flange gasket

► Insert the flange gasket.
Figure 24: Flange gasket
40 6820378/04 EN
5 Mounting
5.4.3 Screwing on the flanges
DIN flange (optional)

1. Screw the dehydrating breather to the transformer counter-flange using
the flange (mounting materials contained in the scope of delivery).
Figure 25: Screw connection
2. Tighten each screw in turn with approximately 24 Nm.

5. Wait 5 minutes.
6820378/04 EN 41
5 Mounting
6. Tighten each screw again with approximately 80 Nm.
Figure 26: Screws of DIN flange
or
42 6820378/04 EN
5 Mounting
4-hole circular flange (optional)

the flange (mounting materials not contained in the scope of delivery).
Figure 27: Screws of 4-hole round flange
2. Tighten the screws crosswise with approx. 30% of the torque.

5. Wait 5 minutes.
6. Tighten the screws crosswise again with approx. 100% of the torque.
or
6820378/04 EN 43
5 Mounting
2-hole RM flange (optional)

the flange (mounting materials not contained in the scope of delivery).
Figure 28: Screws of 2-hole RM flange
2. Tighten each screw in turn with approx. 30% of the torque.

5. Wait 5 minutes.
6. Tighten each screw again with approx. 100% of the torque.
44 6820378/04 EN
5 Mounting
5.4.4 Aligning the device

Aligning the device:
► Align the device as desired using the double screw connection after
mounting.
Figure 29: Alignment of dehydrating breather
5.4.5 Tightening the double screw connection

Tightening the double screw connection on the DB100 / DB200:
1. Hold the nut on the upper air spout and tighten the locknut on the flange
with 250 Nm.
2. Make sure that the lower nut is not loosened from the device during as-
sembly.
3. Wait 5 minutes.
4. Tighten the upper nut again with 250 Nm.
or
Tightening the double screw connection on the DB200D / DB200G:
1. Hold the screw connection on the upper air spout and tighten the locknut
on the flange with 250 Nm.
2. Make sure that the lower screw connection is not loosened from the de-
vice during assembly.
3. Wait 5 minutes.
6820378/04 EN 45
5 Mounting
4. Tighten the locknut again with 250 Nm.
Figure 30: Double screw connection on the DB200D / DB200G
46 6820378/04 EN
5 Mounting
5.4.6 Removing the lifting gear again

► Remove the lifting gear again carefully. For DB100 / DB200, replace the
lifting eye bolt with the grounding screw including washer.
Figure 31: Grounding screw
5.5 Removing the red protective cap

NOTICE
Dehydrating breather malfunction!
The red protective cap blocks air exchange during operation of the dehy-
drating breather!
► Make sure that the red protective cap is removed from the dust protec-
tion tube before commissioning.
Figure 32: Warning sticker on the dust protection tube
6820378/04 EN 47
5 Mounting
► Remove the red protective cap from the dust protection tube on the bot-
tom of the device.
Figure 33: Red protective cap
48 6820378/04 EN
6 Electrical connection
This chapter describes the correct electrical connection of the device. Ob-
serve the following hazard notices prior to opening the device:
DANGER
Electric shock!
Risk of fatal injury due to electrical voltage. Always observe
the following safety regulations when working in or on electri-
cal equipment.
► Disconnect the system.
► Lock the system to prevent an unintentional restart.
► Ensure all poles are de-energized.
► Ground and short-circuit.
► Cover or cordon off adjacent energized parts.
NOTICE
Damage to the device!
Electrostatic discharge can lead to damage to the device.
► Take precautionary measures to prevent the build-up of electrostatic
charges on work surfaces and personnel.
6.1 Electromagnetic compatibility

The device has been developed in accordance with the applicable EMC
standards. The following points must be noted in order to maintain the EMC
standards.
6.1.1 Wiring requirement of installation site

Note the following when selecting the installation site:
▪ The system's overvoltage protection must be effective.
▪ The system's ground connection must comply with all technical regula-
tions.
▪ Separate system parts must be joined by a potential equalization.
6820378/04 EN 49
6.1.2 Wiring requirement of operating site

Note the following when wiring the operating site:
▪ Do not route lines which cause interference (e.g. supply lines) and lines
susceptible to interference (e.g. signal lines) in the same cable duct.
▪ Maintain a distance of more than 100 mm (3.94") between lines which
cause interference and those which are susceptible to interference.
Figure 34: Recommended wiring
1 Cable duct for lines causing inter- 3 Cable duct for lines susceptible to
ference interference
2 Line causing interference (e.g. 4 Line susceptible to interference
power line) (e.g. signal line)
▪ Never connect the device with a multi-wire collective pipe.

▪ Use a shielded cable for transmitting the output signal.
6.2 Supply voltage

You may only connect the device to circuits with an external overcurrent pro-
tective device and an all-pole isolating device so that the equipment can be
fully de-energized if required.
50 6820378/04 EN
Suitable equipment includes isolating devices in accordance with

IEC 60947-1 and IEC 60947-3 (e.g. circuit breakers). Note the properties of
the relevant circuits (voltage, maximum currents) when selecting the circuit
breaker type. In addition, observe the following:
▪ It must be easy for the operator to access the isolating device.
▪ The isolating device must be labeled for the device and circuits to be iso-
lated.
▪ The isolating device may not be a part of the power line.
▪ The isolating device may not interrupt the main protective conductor.
Miniature circuit breaker

You must fuse the power supply circuit with a miniature circuit breaker. The
miniature circuit breaker must have the following properties:
▪ Rated current: 16 A or 20 A
▪ Triggering characteristic: C, K, Z
Conductor cross-section
For the power supply circuit, use a conductor cross-section suitable for the
miniature circuit breaker that you have selected, but at least 1.5 mm2
(AWG 15).
6.3 Cable recommendation

Please note the following recommendation from Maschinenfabrik Rein-
hausen GmbH when wiring the device:
▪ Excessive line capacitance can prevent the relay contacts from interrupt-
ing the contact current. In control circuits operated with alternating current,
take into account the effect of the line capacitance of long control cables
on the function of the relay contacts.
▪ The connection cables used must have a temperature resistance of at
least +90 °C (ambient temperature max. +70 °C plus intrinsic device heat-
ing of 20 K).
6820378/04 EN 51
▪ The cables used must be flame-resistant in accordance with

IEC 60332-1-2 or UL 2556 VW-1.
▪ If both low voltage and extra-low voltage are connected in the device, it
must be ensured that the circuits for extra-low voltage and for low voltage
in the connection area and in the cable are separated from each other
with double insulation.
Cable*) Terminal Cable type Cross-section
Protective conductor Unshielded >= cross-section
connection 1 (PE) of the voltage
supply terminal 2
(L+) and terminal
3 (N-)
Voltage supply 2 (L/+), 3 (N/-) Unshielded 1.5…4 mm² /
AWG 11…15
Regeneration signal- 4, 5, 6, 7, 8, 9 Unshielded 1.5…4 mm² /
ing relay, device error AWG 11…15
signaling relay
Analog outputs: Ana- Terminals 10 to 15 Shielded 1.5…4 mm² /
log output 1, Analog AWG 11…15
output 2
RS485 Shielded 0.14…1.5 mm² /
AWG 15…26
Table 5: Recommendation for connection cable (standard connections)
*)
It must be possible to load all connection cables with a nominal voltage of
300 V;
Cable type solid or flexible
6.4 Routing and preparing the cable

The glass cylinder of the dehydrating breather can reach tem-
peratures >90 °C during regeneration. When laying the cables,
ensure that they do not touch the glass cylinder.
Consider the position of the connections when preparing the cable.
Ensure that the length of the protective conductor (termi-

nal 1) is at least 50 mm longer than the supply voltage con-
ductors (terminals 2 and 3).
52 6820378/04 EN
To prepare the cable correctly, proceed as follows:

1. Open the terminal box of the dehydrating breather. To do so, unscrew the
4 captive screws on the housing cover. The cover is held on the left-hand
side by spring hinges and can be swung open to the left. The cover of the
terminal box is grounded with a grounding cable.
Figure 35: Uninstalling the cover of the terminal box
2. Remove the supply voltage cable jacket and cut the cable so that the
length of the PE wire is 50 mm longer than the wires for L and N. Strip
7 mm (1/4″) of the insulation from the wires.
Figure 36: Preparing the cable
6820378/04 EN 53
3. Remove the cable jacket from the relay and analog output cables and
strip 7 mm (1/4″) of insulation from the wires
4. Unscrew the leftmost of the three cable glands.
Figure 37: Unscrewing the cable gland
54 6820378/04 EN
5. Insert a sufficient length of cable through the cable gland and rubber gas-
ket and tighten the cable gland so that moisture from outside cannot pen-
etrate the terminal box.
Figure 38: Closing the cable gland
NOTICE
Malfunction
Tightening the cable glands too tightly may result in line breaks and short
circuits.
► Tighten the cable gland with a tightening torque of 4.5 Nm.
NOTICE
Malfunction
Unsealed or missing cable glands may result in dirt and moisture penetrat-
ing the device. This will lower or invalidate the protection class. Corrosion
and malfunctions may occur.
► Remove transport dust-protection rings from unused cable glands and
seal the cable glands using a dummy plug.
► Alternatively, replace the entire cable gland with a sealed locking screw.
6820378/04 EN 55
6.5 Connecting the supply voltage

In order to connect the cable for the supply voltage, proceed as follows:
1. Insert the wire for the protective conductor into terminal 1 (PE) and tighten
the screw terminal.
2. Insert the wire for the phase/plus into terminal 2 (L+) and tighten the
screw terminal.
3. Insert the wire for the neutral conductor/minus into terminal 3 (N-) and
tighten the screw terminal.
Figure 39: Connecting the supply voltage
56 6820378/04 EN
6.6 Connecting the regeneration signaling relay

WARNING
Electric shock!
The regeneration and device error signaling contacts may both
be operated either with safety extra-low voltage (SELV) or with
low voltage. For electrical safety reasons, mixed operation
with both SELV and low voltage is not permitted.
In order to connect the cable for transmitting the regeneration signal

(changeover contact), proceed as follows:
1. Insert the wires into terminals 5 and 6 (NC contact) or 4 and 5 (NO con-
tact).
2. Tighten the screw terminals.
Figure 40: Regeneration signal cable
6820378/04 EN 57
6.7 Connecting the device error signaling relay

WARNING
Electric shock!
The regeneration and device error signaling contacts may both
be operated either with safety extra-low voltage (SELV) or with
low voltage. For electrical safety reasons, mixed operation
with both SELV and low voltage is not permitted.
In order to connect the cable for transmitting the device error signal (NC con-
tact, failsafe), proceed as follows:
1. Insert the wires into terminals 7 and 8 (NO contact) or 8 and 9 (NC con-
tact).
Figure 41: Device error signal cable
58 6820378/04 EN
6.8 Connecting analog outputs

Analog 1 (left) Analog 2 (right)
Temperature Humidity
The analog outputs are active outputs. Observe the load resis-
tance of 0...600 Ω.
To connect the cable for transmitting analog signal 1 for the temperature,
proceed as follows:
1. Insert the wires into terminals 10(CL+) and 11(CL-).
2. Twist the shielding (if present) and insert it into terminal 12.
To connect the cable for transmitting analog signal 2 for the humidity, pro-
ceed as follows:
1. Insert the wires into terminals 13(CL+) and 14(CL-).
2. Twist the shielding (if present) and insert it into terminal 15.
Figure 42: Analog outputs 1 and 2
6820378/04 EN 59
The analog output signal is a 4…20 mA signal by default (0…

20 mA optional).
60 6820378/04 EN
6.9 Connecting the RS485 interface and configuring Modbus

(optional)
The dehydrating breather can be connected to a SCADA system via the
RS485 interface. This is designed as a 4-conductor system (full duplex), but
can also be integrated into a 2-conductor system (half duplex).
RS485 interface assignment for Modbus RTU

PINs 4-conductor system 2-conductor system
1 Rx+ D+
1 Rx- D-
2 Tx-
2 Tx+
Shield Shield
Comm Comm
6.9.1 4-conductor full duplex
Figure 43: 4-conductor system
6820378/04 EN 61
To connect the cables for integration into a 4-conductor system, proceed as

follows:
1. Insert the wire for Rx+ into screw terminal "1 Rx+" and tighten.
2. Insert the wire for Rx- into screw terminal "1 Rx-" and tighten.
3. Insert the wire for Tx- into screw terminal "2 Tx-" and tighten.
4. Insert the wire for Tx+ into screw terminal "2 Tx+" and tighten.
5. Insert the wire for the ground potential into screw terminal "Comm" and
tighten.
6. Twist the shielding, insert it into the "Shield" terminal and tighten.
Figure 44: Connecting the full-duplex cable
62 6820378/04 EN
6.9.2 2-conductor half duplex
Figure 45: 2-conductor system
To connect the cables for integration into a 2-conductor system, proceed as

follows:
1. Insert the wire for D+ into screw terminal "1 D+" and tighten.
2. Insert the wire for D- into screw terminal "1 D-" and tighten.
3. Insert the wire for the ground potential into screw terminal "Comm" and
tighten.
6820378/04 EN 63
4. Twist the shielding, insert it into the "Shield" terminal and tighten.
Figure 46: Connecting the half-duplex cable
6.9.3 Notes on connecting to the MR sensor bus

The optionally available MR sensor bus function lets you connect digital and
analog sensors to the device over Modbus RTU. The MR sensor bus sup-
ports the connection of up to 31 sensors (Modbus slaves). The ISM® device
operates as the Modbus master.
Ensure that no other Modbus master is connected over the

MR sensor bus. Assign a unique Modbus address to each
sensor you are connecting over MR sensor bus. The MR sen-
sor bus may experience errors if multiple sensors are using
the same Modbus address.
Observe the following notes for connecting the sensors:

▪ NOTICE! Damage to the device or sensor. Connect all of the sensors to
the potential equalization rail to avoid circulating currents over the MR
sensor bus.
▪ The MR sensor bus uses Modbus in a 2-wire configuration (2W). The 4-
wire configuration (4W) is not supported.
64 6820378/04 EN
▪ You must connect the sensors via a shielded line with 3 conductors (D0,
D1, Common). The data lines (D0, D1) must be in twisted pairs. Note the
cable recommendation.
▪ Stub lines from the bus node to the respective device must be shorter
than 20 m.
▪ You may connect the sensors directly to the CPU assembly or via an op-
tional transfer module.
▪ The CPU assembly contains a terminating resistor (120 Ω) at the COM2
interface. Install another terminating resistor (120 Ω, 0.5 W) at the other
end of the bus.
▪ The CPU assembly contains a pull-up resistor and a pull-down resistor
(each of 680 Ω in accordance with the Modbus specification). No addi-
tional pull-up/pull-down resistors are needed.
CPU I/II-COM2 Transfer module (optional)

1 1
2 2
3 3
4 4
Com. (C) 5 Com. (C) 5
D0 (A) 6 D0 (A) 6
7 7
8 8
D1 (B) 9 D1 (B) 9
S
Sensor 1
Com. (C)
D0 (A)
D1 (B)
Sensor x
Com. (C)
D0 (A)
120 Ω
D1 (B)
Figure 47: Connection example MR sensor bus to CPU I/II-COM2 with optional transfer module.
6820378/04 EN 65
CPU-X4 Transfer module (optional)
D1 (B) 1 D1 (B) 1
D0 (A) 2 D0 (A) 2
3 3
4 4
5 5
Com. (C) 6 Com. (C) 6
7 7
8 8
S
Sensor 1
Com. (C)
D0 (A)
D1 (B)
Sensor x
Com. (C)
D0 (A)
120 Ω
D1 (B)
Figure 48: Connection example MR sensor bus to CPU-X4 with optional transfer module.
66 6820378/04 EN
6.9.4 MESSKO® MTRAB® 2.5

If you would like to use a MESSKO® MTRAB® 2.5 sensor, you must con-
nect the sensor to the RS485 plug terminals on the sensor bus.
CPU-COM2 1
2
3
4
Com. (C) 5
D0 (A) 6
7
8
D1 (B) 9
MESSKO® MTRAB® 2.5
D+ | Rx+
D- | Rx-
Shield
Comm
Tx-
Tx+
Figure 49: Connection example MESSKO® MTRAB® 2.5 (terminal RS485)
6820378/04 EN 67
You must enable the half-duplex operating mode on the sensor by switching
the "Duplex mode" switch to the "HALF" setting. If the MESSKO® MTRAB®
2.5 sensor is the only bus device or the last bus device, you must activate
the sensor terminating resistor by switching the "BUS termination 120 ohms"
switch to the position "1 = ON" and "2 = OFF".
Figure 50: MESSKO® MTRAB® 2.5 Modbus configuration
1 Terminating resistor: in half duplex 2 Operating mode: HALF = half du-

mode: 1 = ON, 2 = OFF; in full duplex, FULL = full duplex
plex mode: 1 = ON, 2 = ON
3 Modbus address
68 6820378/04 EN
6.9.5 Modbus settings
Figure 51: RS485 settings
Half-duplex or full-duplex operation

To set the dehydrating breather for half-duplex operation, proceed as fol-
lows:
► Set the "Duplex mode" switch to the "HALF" position.
To set the dehydrating breather for full-duplex operation, proceed as follows:
► Set the "Duplex mode" switch to the "FULL" position.
Half-duplex operation terminating resistor

If the dehydrating breather set to half-duplex operation is the last device in
the bus system, the device is to be terminated with a 120-ohm resistor. To
do so, proceed as follows:
► Set the left-hand switch on "BUS termination 120 Ohm" to the "ON" po-
sition.
6820378/04 EN 69
Full-duplex operation terminating resistors

If the dehydrating breather set to full-duplex operation is the last device in
the bus system, the device is to be terminated with two 120-ohm resistors.
To do so, proceed as follows:
► Set both switches on "BUS termination 120 Ohm" to the "ON" position.
Changing the Modbus address of the device

The Modbus address of the device is set to 3 (ADR switch position 3) as
standard. In this setting, the transmission speed is 19,200 baud and the par-
ity is "EVEN". The Modbus address of the device can be changed via the
"ADR" switch (see RS485 communication settings [►Section 14.2, Page
123]).
6.10 Closing the terminal box

To close the terminal box again, proceed as follows:
► Check the grounding cable in the terminal box.
Figure 52: Terminal box grounding cable
70 6820378/04 EN
1. Ensure that the grounding cable to the housing cover is not damaged
when closing the terminal box.
Figure 53: Visual inspection
2. Set the cover of the terminal box properly on the bottom of the housing. If
necessary, grease the four housing screws (e.g. with Autol TOP 2000)
and then tighten them.
Figure 54: Closing the terminal box cover
6820378/04 EN 71
If necessary, also grease the four socket screws on the sensor

unit (e.g. with Autol TOP 2000).
6.11 Additional device grounding

The device has an additional grounding point which, if required, can be con-
nected to the ground potential. The material for establishing this additional
ground connection is not included in the scope of delivery.
► Connect the grounding cable at the grounding point shown in the figure to
the ground potential.
Connection points, bolts and washers for grounding the device

may not be lacquered.
Figure 55: Additional grounding point
72 6820378/04 EN
6.12 Dielectric test

NOTICE
Incorrect test voltage can cause damage to the device.
► Carry out dielectric testing with a maximum of 500 V DC.
ü Prepare the test device.

ü De-energize the dehydrating breather.
1. Conduct a test between the protective conductor (PE) at terminal 1

and neutral conductor (N-) at terminal 3.
2. Conduct a test between the protective conductor (PE) at terminal 1

and phase (L+) at terminal 2.
Figure 56: Dielectric test
If the device is not operated in the European Community, the

national regulations for conducting the dielectric test in the re-
spective country of use must be observed.
6820378/04 EN 73
6.13 Ground test

Before commissioning, perform a grounding test (test of the impedance of
the protective bonding) in accordance with IEC 61010-1/AMD1. When doing
so, observe the following information:
▪ Test current: 2 times the rated current of the overcurrent protective device
in the supply line.
▪ Test duration: 1 minute per measurement point.
▪ The measured voltage between the measurement point and the protective
conductor must be less than 10 V.
To perform the ground test, proceed as follows:
► Feed the test current in at the fixing screw of the grounding cable using a
constant current source and measure the voltage between the measure-
ment point and the protective conductor connection at terminal 1.
ð The measured voltage must remain less than 10 V for a period of
1 minute.
Figure 57: Protective bonding test
74 6820378/04 EN
7 Commissioning
NOTICE
Damage to the electronics of the dehydrating breather due to incorrect sup-
ply voltage!
ü Make sure that the correct supply voltage in accordance with the name-
plate is present on the energized miniature circuit breaker.
► Switch on supply voltage using an external isolating device.
Figure 58: Nameplate
6820378/04 EN 75
7 Commissioning
7.1 Device self test during commissioning

The dehydrating breather LED signaling during commissioning is explained
in the following. Observe the following legend for the respective LED state.
Figure 59: LED legend
1 LED lights up
2 LED flashes
3 LED off
The device performs a device self-test (approx. 5 seconds / maximum

60 seconds for devices with gamma control) independently after the supply
voltage is applied. During the entire self-test, the outer LEDs flash succes-
sively
Figure 60: LED signaling during commissioning
76 6820378/04 EN
7 Commissioning
After concluding the self-test, the green power LED remains lit. If an error
has been detected, this is indicated via the LEDs (see Error messages and
troubleshooting [►Section 9, Page 84]).
Figure 61: Error-free operation
An expanded test triggered by the user can be started using the test button
(see "Test button" [►Section 10.3, Page 95]).
7.2 Adjusting Modbus settings

For information on adjusting or testing the Modbus settings, see Modbus set-
tings [►Section 6.9.5, Page 69].
7.3 Establishing a connection with the app (optional with NFC

and Bluetooth®)
The smartphone used must have at least one of the following
versions of the respective operating system:
- Android 8.0 or later
- iOS 13.0 or later
The smartphone used must be compatible with Bluetooth® 4.2

LE and contain an NFC interface according to ISO/IEC 15693.
6820378/04 EN 77
7 Commissioning
You can download the "MESSKO® MTRAB®" app to your smartphone from
the App Store or the Google Play Store. The following link will automatically
take you to the respective store depending on the smartphone you are us-
ing. You can scan the QR code with your smartphone or jump to the respec-
tive store via the web link:
Web link: www.reinhausen.com/mtrab-app
Verification of the device in the app
The connection process is described in detail in the app. Fol-

low the instructions in the app to establish a connection.
The device must be verified for use with the app and must also be registered
in the app. The device-specific QR code must be scanned in for verification.
The QR code is affixed to the inside of the device, included in the operating
instructions and depicted on the factory certification. In addition, by providing
the serial number of the device, MR Support can reissue the QR code. Veri-
fication is valid for 2 years. For verification, proceed as follows:
► Scan in the QR code via the app on the smartphone.
ð The scanned device will be saved in the app under its serial number. Der
Bluetooth® PIN will be communicated.
Reading out data with a smartphone without NFC function

Without NFC, you can activate the Bluetooth® interface by pressing the test
button [►Section 10.3, Page 95].
78 6820378/04 EN
7 Commissioning
NOTICE! The device also activates Bluetooth® during the short test.
1. Briefly press the test button on the device (≤3 seconds).
ð The short test starts and the Bluetooth® interface will be activated
2. Establish a Bluetooth® connection within the app.
Reading out data via NFC-enabled smartphone

ü The position of the NFC antenna of the smartphone used is known.
ü Use a smartphone without a protective cover to ensure that the NFC field
strength is not reduced by the protective cover.
► Hold the back of the smartphone against the NFC symbol on the front
panel.
ð Die LED lights up blue. The Bluetooth® interface is activated. The con-
nection information will be communicated. The Bluetooth® connection is
established automatically.
Reading data from a device without power

ü An NFC-enabled smartphone is to be used.
► Hold the back of the smartphone against the NFC symbol on the front
panel.
ð Die LED lights up blue. Data will be read from the NFC memory. A
message will appear in the app stating that the device is offline.
6820378/04 EN 79
8 Operation
During error-free operation, the green power LED is constantly lit and the red
error LED is off.
Figure 62: Error-free operation
If LED and/or LED issues a lit and flashing signal and the device mal-
function LED is off, follow the instructions in the chapter Status messages
[►Section 9.2, Page 88].
If the silica gel is heat-dried during error-free operation, the yellow LED
then lights up continuously in addition to the green LED . This state can
be transmitted over the "Regeneration" signaling relay for central data collec-
tion and further processing of the dehydrating breather status.
CAUTION
Risk of burns!
Danger of bodily injuries due to heat!
► During regeneration (yellow LED lights up continuously), do not

touch the glass cylinder of the "desiccant container".
80 6820378/04 EN
8 Operation
CAUTION
Slipping hazard!
Danger to health!
► In case of temperatures at or below freezing, any escaping condensa-

tion can lead to icy ground beneath the device. In this case, do not step
under the device.
NOTICE
Malfunction due to contaminated silica gel
Prevent the silica gel becoming contaminated due to direct contact with the
insulating fluid.
In the event of the silica gel being contaminated with insulating fluid, refer to
the notes in the section Error messages and troubleshooting (Contaminated
silica gel [►Section 9.5, Page 92]).
If a device error LED lights up or flashes, please observe the error table
in the chapter Error messages and troubleshooting [►Section 9, Page 84].
Figure 63: Signaling device errors
This also applies if an error is signaled over the "device error" relay.
6820378/04 EN 81
8 Operation
If the fuse fails, it can easily be replaced (Fuse [►Section 9.3,

Page 89]).
If it happens again, please consult "MR Service &
Complaint" [►Section 9, Page 84]. A device version is avail-
able that eliminates the occurrence of overvoltages. Overvolt-
age protection can also be retrofitted by replacing a circuit
board.
8.1 Gamma controller (DB200G only)
Make sure that the switch above the ball valve is in the
"AUTO" position.
The display on the front of the ball valve indicates which of
the two cylinders is separated from the air flow. This display
has absolutely no operational function.
82 6820378/04 EN
8 Operation
Figure 64: Ball valve
1 Switch 2 Ball valve

3 Display 4 Ball valve control cable
6820378/04 EN 83
9 Error messages and troubleshooting
Before opening the terminal box or when checking the cables and sensors,
always observe the following safety information:
WARNING
Electric shock
Risk of fatal injury due to electrical voltage.
► De-energize the device and system peripherals and take measures to

ensure that they cannot be switched back on.
In terms of device functionality, a distinction must be made between air de-

hydration and automatic regeneration.
Air is dehydrated fully mechanically via the silica gel, and this function does
not depend on a supply of electricity.
The electronics monitor and regulate automatic regeneration, thus ensuring
that the dehydrating breather can be operated without maintenance. The
electronics have no effect on the dehydrating performance of the device.
Any error messages arising relate solely to the automatic regeneration, and
therefore do not require an immediate response. Error messages do not indi-
cate a danger to the transformer or tap changer.
We recommend that the device be checked over within a week of an error
message arising.
If you would like to acknowledge an error that is no longer

present, press the test button on the side of the terminal box. If
several errors were present, they are to be acknowledged indi-
vidually one after the other. The LED signaling is then reset,
and the signaling relay for device malfunctions (failsafe) picks
up again after all errors have been acknowledged.
If an error occurs that you cannot remedy yourself, please contact:

MR Service & Complaint
93059 Regensburg
Germany
84 6820378/04 EN
Using the self-monitoring function, the device identifies internal errors and
signals them by illuminating and flashing LEDs in different ways. In
addition, an error is signaled via the device error relay (failsafe) [►Section
6.7, Page 58].
The device error relay is energized in normal operation and

drops out after a delay (> 7 seconds) after switching off the
supply voltage so as to avoid generating an error message
during short interruptions of the supply voltage.
Figure 65: LEDs
1 LED green
2 LED yellow
Optionally with NFC and Bluetooth®: LED yellow/blue
3 LED red
6820378/04 EN 85
9.1 Error messages

The individual errors and possible corrective actions are listed in the follow-
ing table. If a suitable corrective action cannot be found in this table, please
contact MR Service & Complaint [►Section 9, Page 84].
Green Yel- Red Error Action
LED low LED
LED
Dehydrating breather not Check whether the isolating device

working for the voltage supply is switched
on.
Check whether the supply voltage
is connected correctly.
Check that supply voltage
[►Section 6.5, Page 56] is in ac-
cordance with nameplate
[►Section 7, Page 75].
Check the fuse [►Section 9.3,
Page 89] and replace if neces-
sary.
Sensor failure on the Check the cable connection of the
left-hand desiccant con- sensor and tighten by hand if
tainer necessary (1 Nm +/- 0.2 Nm).
Sensor failure on the Check the sensor cable for
right-hand desiccant damage.
container (DB200D and Check the sensor contacts and
DB200G only) sensor cable socket for corro-
sion.
The sensor may be soiled or defec-
tive.
Error when heat-drying Check the wiring of the supply volt-
the left-hand desiccant age; retighten terminals if neces-
container sary.
Check that supply voltage
Error when heat-drying [►Section 6.5, Page 56] is in ac-
the right-hand desiccant cordance with nameplate
container (DB200D and [►Section 7, Page 75].
DB200G only) Check the cable for silica gel heat-
ing for damage.
The silica gel heating may be de-
fective.
86 6820378/04 EN
Green Yel- Red Error Action

LED low LED
LED
Internal error General device error.

Contact MR Service & Complaint
Left-hand position ball Check whether the ball valve
valve error (DB200G switch [►Section 8.1, Page 82] is
only) in the "AUTO" position.
Check both cables to the ball valve
Right-hand position ball (see Gamma controller (DB200G
valve error (DB200G
only) only) [►Section 8.1, Page 82] )
for damage.
Table 6: Error messages
= LED OFF
= LED ON
= LED FLASHING
6820378/04 EN 87
Figure 66: Tests
1 Filter-heater supply cable (op- 2 Test button

tional / HT version only)
3 Silica-gel heating supply cable 4 Sensor-cable socket
5 Sensor-cable screw connection 6 Sensor cable
9.2 Status messages

The individual status messages that do not have an error as the cause are
listed in the following table.
Green Yel- Red Status messages Action
LED low LED
LED
Device is active
Device is sending data Optional software for output via

logger data USB is necessary.
88 6820378/04 EN
Green Yel- Red Status messages Action

LED low LED
LED
Device is in regeneration
mode
Regeneration being re-
peated
Forced regeneration
RTC battery voltage too Replace battery [►Section 9.4,

low Page 91] (CR2032).
Table 7: Status messages
= LED OFF
= LED ON
= LED FLASHING
9.3 Fuse
If the fuse fails again, please consult MR Service & Complaint
[►Section 9, Page 84]. A device version is available that elimi-
nates the occurrence of overvoltages. Overvoltage protection
can be retrofitted by replacing a circuit board.
A fine-wire fuse is installed on the circuit board in the terminal box to protect
the control electronics. This can be replaced by a replacement fuse (see
[►Section 12.1, Page 104]) if needed.
In order to replace the fuse, proceed as follows:
1. De-energize the dehydrating breather.
6820378/04 EN 89
2. Open the terminal box of the dehydrating breather (see [►Section 6.4,
Page 52]). To do so, unscrew the 4 captive screws on the housing cover.
Open the cover of the terminal box.
Figure 67: Removing the fine-wire fuse
3. Remove the safety cover.

4. Using a screwdriver, carefully move under one end of the fuse and lift it
out of the holder.
5. Remove the fuse.
6. Position the new fuse (5x20 mm; T2A; 250 V) with both ends on the
holder and carefully press down until it snaps in place.
90 6820378/04 EN
7. Replace the safety cover.
Figure 68: Inserting the fine-wire fuse
8. Close the terminal box again (see [►Section 6.10, Page 70]).
9.4 Replacing the battery (CR2032)

If the following LED signaling arises, the CR2032 battery in the device is to
be replaced.
Figure 69: Battery exhausted
6820378/04 EN 91
To replace the CR2032 battery in the device, proceed as follows:

ü New battery is available.
ü The device and system peripherals have been de-energized and mea-
sures have been taken to ensure that they cannot be switched back on.
1. Open the terminal box of the dehydrating breather. To do so, unscrew the
4 captive screws on the housing cover. The cover is held on the left-hand
side via spring hinges and can be swung open to the left.
2. Remove the exhausted CR2032 battery from the battery holder.
3. Insert the new battery (see [►Section 12.1, Page 104]) quickly and do not
allow several minutes to pass, because otherwise the internal time will no
longer match the current time. When doing so, ensure the polarity is cor-
rect.
Figure 70: Replacing the CR2032 battery
4. Close the terminal box again (see [►Section 6.10, Page 70]).
5. Recommission the device (see [►Section 7, Page 75]).
9.5 Contaminated silica gel

The silica gel must not come into direct contact with the insulating fluid. In
the event of the dehydrating breather being inadvertently flooded with insu-
lating fluid, it must be thoroughly cleaned, the silica gel replaced completely
and the correct function tested.
92 6820378/04 EN
In the event of the device being flooded, contact Maschinenfabrik Rein-

hausen Service. Service will replace the silica gel and clean the device. Al-
ternatively, you can request detailed documentation on replacing the silica
gel.
93059 Regensburg
Germany
6820378/04 EN 93
10 Maintenance, inspection and care
CAUTION
Risk of burns!
Danger of bodily injuries due to heat!
► During regeneration (yellow LED lights up continuously), do not

touch the glass cylinder of the desiccant container.
10.1 Maintenance
The dehydrating breather does not require maintenance.
10.2 Inspection
Depending on the conditions of use of the device and the national specifica-
tions in the respective country of use, the transformer manufacturers can
specify different inspection intervals.
► Observe the inspection intervals defined in CIGRE Publication No. 445
"Guide for Transformer Maintenance" or the inspection intervals specified
by the transformer manufacturer.
The following checks are necessary for each transformer inspection:
▪ Check the external condition of the device for contamination, damage and
corrosion.
▪ Also carefully clear contamination from the dust protection tube. Do not
used any sharp-edged or pointed tools for this.
▪ If the device is opened for inspection purposes (e.g. for repeated insula-
tion or ground testing or for reading off log data), the housing screws are
to be inspected for corrosion and, if necessary, regreased (e.g. with Autol
TOP 2000). If necessary, also grease the four socket screws on the sen-
sor unit. This may be necessary not just for offshore applications but also
for onshore applications if the air is known to be more aggressive (e.g. in-
creased salinity, sulfur content).
▪ Check the display of the LEDs.
▪ Use the test button for checking the signaling paths (see next section).
▪ In the event of questions or discrepancies, contact:
94 6820378/04 EN

93059 Regensburg
Germany
E-mail: [email protected] or [email protected]
10.3 Test button

If there was an error on the dehydrating breather, this must be
acknowledged prior to conducting a function test. If several er-
rors were present, they are to be acknowledged individually
one after the other. If an error remains present, it is not possi-
ble to conduct a function test at this time (see [►Section 9,
Page 84]).
It is also not possible to conduct a function test if the device is

heat-drying (yellow LED is lit). If the test button is actuated
in this case, all LEDs flash simultaneously 10 times.
The test button can be used to force performance of a function test.
Quick test [►Section 10.3.1, Page 96]

If the test button is held down briefly (≤ 3 seconds), the humidity level in the
upper air spout will be displayed for 30 seconds.
Long test [►Section 10.3.2, Page 99]

If the test button is held down for a longer period (> 3 seconds) and then re-
leased, the following tests will be performed:
▪ Heating test
▪ Analog output test
▪ Failsafe relay test
▪ Ball valve test (MTRAB DB200G only)
6820378/04 EN 95
Figure 71: Test button
10.3.1 Quick test

Gree Yel- Red Humidity level Action
n low LED
LED LED
≤10% R.H. Humidity OK.

Regeneration imminent.
Regeneration performed within the last 7
days.
>10% and <20% Humidity OK.
R.H.
R.H. Regeneration imminent.
R.H. Regeneration performed within the last 7
days.
20% R.H. Regeneration imminent.
96 6820378/04 EN
Gree Yel- Red Humidity level Action

n low LED
LED LED
>20% R.H. Humidity increased, even though regener-

ation has been performed within the last 7
days.
The device may be inadequately dimen-
sioned or the silica gel may be contami-
nated.
Check the installation situation.
Are all transition points of the piping still
sealed tightly?
[►Section 9, Page 84] if necessary.
>40% R.H. WARNING!
Humidity too high.
Regeneration imminent.
The device may be inadequately dimen-
sioned or the silica gel may be contami-
nated.
sealed tightly?
>40% R.H. WARNING!
Humidity is too high, even though regener-
ation has been performed within the last 7
days.
sealed tightly?
= LED OFF
= LED ON
= LED FLASHING
6820378/04 EN 97
Starting a quick test in normal operation

ü Device is not in the regeneration process (the silica gel is not being heat-
dried; the yellow LED is off).
► Briefly press the test button (hold down for ≤ 3 seconds).
ð The start of the quick test is signaled by an LED sequence (see following
figure).
ð The code for the device humidity will be displayed via the LEDs (see ta-
ble) for 30 seconds.
► If necessary, make a note of the code for the humidity.
ð The end of the quick test is signaled by an LED sequence (see following
figure).
ð After this, the power LED alone is permanently lit in error-free opera-
tion.
Figure 72: LED signal sequence at the beginning and end of the quick test
If the LEDs signal again or if an error is signaled over the device error signal-
ing relay, observe the chapter Error messages and troubleshooting
98 6820378/04 EN
10.3.2 Long test

NOTICE
Incorrect messaging!
When performing the long test, the failsafe relay will be activated for test
purposes.
► Inform the control room that the failsafe relay will be activated.
Figure 73: LED signaling during the long test
6820378/04 EN 99
Starting a long test in normal operation

ü Device is not in the regeneration process (the silica gel is not being heat-
dried; the yellow LED is off).
1. Press the test button for a longer period and then release (hold down for >
3 seconds).
2. The long test can only be interrupted within the first minute of starting the
long test by pressing the key for at least 5 seconds. In this case, the inter-
ruption will be signaled by a flashing green LED and the device will be re-
set to its original status.
ð The long test will be signaled by the LEDs for the duration of the test
(approx. 10 minutes) as shown in the figure above.
ð A heating test will be performed. In addition, the heating signaling re-
lay will be activated.
ð A 4...20 mA signal will be issued cyclically at the analog outputs for
the duration of the test.
3. In the control room, check whether the heating signaling relay is ener-
gized.
4. Check whether the heat-drying process starts on the device.
5. Using a measuring device in the control room, check whether the signal at
the analog outputs rises from 4 mA to 20 mA and then drops to 4 mA
again within one minute.
Figure 74: Analog signal
6. In the control room, check whether the device error signaling relay is
deenergized and then energized again.
100 6820378/04 EN
7. On a DB200G device (gamma control), check whether the ball valve

moves to the opposite position and back again. While doing so, monitor
the display on the front of the ball valve [►Section 8.1, Page 82].
ð Once the long test has been completed, the power LED is permanently
lit in error-free operation.
If the LEDs signal again or if an error is signaled over the device error signal-
ing relay, observe the chapter Error messages and troubleshooting
10.4 MSET MTRAB® data logger software (optional)

The MESSKO® MSET MTRAB® data logger software is used for visualiza-
tion, for processing the measurement and event data, and for the configura-
tion of the optional Modbus interface of the dehydrating breather. Further-
more, you can backup and export data with the program. You will find further
details on software in the associated operating instructions.
10.5 Care
WARNING
Electric shock!
Risk of fatal injury due to electrical voltage.
► De-energize the device and system peripherals and take measures to

ensure that they cannot be switched back on.
NOTICE
Damage to the dehydrating breather!
Impairment to function due to the ingress of splash water via the dust pro-
tection tube.
► Spray water may only be applied from above. Do not clean the dehy-
drating breather from below with spray water.
6820378/04 EN 101
Figure 75: Spray water
Only use a damp cloth and mild cleaning agent to clean the device when
needed.
102 6820378/04 EN
11 Disposal
Observe the national disposal regulations in the country of use.
11.1 SVHC information in accordance with the REACH regulation

This product complies with the provisions of European Regulation
1907/2006/EC dated December 18, 2006 on the Registration, Evaluation,
Authorization and Restriction of Chemicals (REACH).
The following components of the product contain > 0.1% [w/w] of the SVHC
substance lead (CAS no. 7439-92-1):
▪ Aluminum alloy
▪ Brass alloy
▪ Standard parts with a low property class
6820378/04 EN 103
12 Technical data
12.1 Technical data

The technical data applies to the standard design and may vary depending
on the design delivered. Subject to change without prior notice.
Operating conditions
Location of use Indoors and outdoors
Pollution degree (terminal box) 4
Relative humidity (operation and Inside the terminal box: 5 to 95% (non-con-
storage) densing)
Ambient air temperature DB100/200/200D: 0...+70 °C / -50...+70 °C HT
version*;
DB200G: 0...+70 °C / -20...+70 °C HT version*;
*) HT version for applications in cold regions,
i.e. ambient temperature is continuously below
0 °C over a time period of 20 days.
Storage temperature -50 °C...+70 °C
Operating temperature DB100/200/200D: 0...+70 °C / -40...+70 °C HT
version*;
DB200G: 0...+70 °C / -20...+70 °C HT version*;
*) HT version for applications in cold regions,
i.e. ambient temperature is continuously below
0 °C over a time period of 20 days.
Degree of protection in accor- ▪ Entire device: IPx6 with limitation, applica-
dance with IEC 60529 tion of spray water only from above or from
the sides
▪ Terminal box only: IP66 and IP67
Overvoltage category III
Protection class I
Installation altitude Max. 4,000 m above sea level
104 6820378/04 EN
12 Technical data
Design types
Materials All external parts are resistant to weathering
and UV radiation; version with resistance to
saltwater (offshore) optional
Color Flanges and metal parts: anodized (aluminum)
Terminal box:
Powder-coated (C4H or CX in accordance with
DIN EN ISO 12944-9 as an option)
RAL 7033 (cement gray) or
RAL 7038 (agate gray) or
RAL 7035 (light gray)
Weight (without flange) DB100: approx. 8.6 kg
DB200: approx. 12.6 kg
DB200D: approx. 23.6 kg
DB200G: approx. 31.6 kg
Dimensions See section Dimensional drawings
Flange connection (flanges op- ▪ DIN flange (similar to DIN 42 562-3) includ-
tional) ing NBR70 gasket in accordance with
DIN 5305 and including mounting kit (op-
tional)
▪ 2-hole RM flange (in accordance with
DIN 2558) including Centellen WS3820 gas-
ket; for DB100 only (optional)
▪ 4-hole circular flange for 1/2″ screws includ-
ing NBR75 gasket black (optional)
▪ Further customer-specific flanges on re-
quest
▪ See dimensional drawings and design
Desiccant Only use special colorless, non-toxic silica gel
(silicon dioxide) sold by Maschinenfabrik Rein-
hausen GmbH;
See application table for volume
6820378/04 EN 105
12 Technical data
Power supply
Nominal voltage 200 ...240 V AC, 50/60 Hz,
200...240 V DC
Pmax. 2,500 W
or
100...127 V AC, 50/60 Hz,
100...127 V DC
Pmax. 2,500 W
Power consumption Max. 100 mA (in normal operation);
Increased power consumption during regener-
ation; refer to the heating current values in the
application table
Heating current Current during heating process (approx. 1–2
minutes after activating the heating): Refer to
heating current values in the application table
External fuse protection Miniature circuit breaker characteristic C, K, Z
with nominal current of 16 A or 20 A
Rated insulation voltage 500 V DC (in accordance with IEC 61010-1)
L against protective conductor
N against protective conductor

RTC buffer battery CR2032 (recommendation CR2032 from Re-
nata or CR2032W from Murata Electronics)
Terminal box
Pressure equalization element Ventilated to prevent water condensation
Cable glands M20x1.5 as nickel-plated brass or
1/2″-14NPT as nickel-plated brass or
M20x1.5 rust-free stainless steel
Connection terminals Supply connection, relay, analog outputs:
1.5...4 mm2, AWG11–15 (solid or flexible),
tightening torque 0.5...0.6 Nm
RS485 interface:
0.14...1.5 mm2, AWG15–26 (solid or flexible),
tightening torque 0.25 Nm
106 6820378/04 EN
12 Technical data
Terminal box
Status display 3 LEDs (green – operation indicator, yellow/
blue – regeneration heating/NFC connection,
red – device malfunction) visible from the out-
side; refer to status messages for the status
Test button For the device function test
Fuse 5x20 mm; T2A; 250 V (e.g. Littelfuse 477 se-
ries 477002)
Signaling contacts
Contact type 1x change-over contact, silica gel regeneration
signaling relay;
1x change-over contact, device error signaling
relay (failsafe)
Contact material Gold-plated contacts for applications with low
switching currents
Minimum load: ≥1 mV/1 mA
Dielectric strength Between circuits and ground: ≥ 2 kV, 50 Hz,
duration 1 minute;
Between contacts in the open position: ≥ 1 kV,
50 Hz, duration 1 minute;
Impulse voltage withstand strength between
contacts: ≥3 kV, 1.2/50 μs
Reliable switching capacity 240 V AC, 8 A (IEC 61810, 100,000 switching
cycles);
240 V AC, 10 A, 2,000 VA (UL 508, 30,000
switching cycles);
30 V DC, 8 A, 240 W;
240 V DC, 300 mA
Maximum switching capacity In accordance with IEC 60076-22-7, 1,000
switching cycles:
230 V AC, 1,840 VA / cos phi > 0.5
250 V AC, 2,500 W / resistive load
24 V DC, 192 W / resistive load
6820378/04 EN 107
12 Technical data
Analog outputs (active)

Output analog 1, left, in the upper Temperature: -40...+80 °C
air spout 4...20 mA: 7.5 °C/mA
or optionally
0...20 mA: 6.0 °C/mA
Measuring error:
4...20 mA: +/-2.3 °C
0...20 mA: +/-1.8 °C
Output analog 2, right, in the upper Humidity: 0...100%
air spout 4...20 mA: 6.25% R.H./mA
or optionally
0...20 mA: 5.0% R.H./mA
Measuring error:
4...20 mA: +/- 1.9% R.H.
0...20 mA: +/- 1.5% R.H.
Error signal in the event of sensor < 3.6 mA (with 4...20 mA output signal);
failure > 23 mA (with 0...20 mA output signal)
Load resistance 0...600 Ω
Options
Offshore Terminal box in accordance with the require-
ments of DIN EN ISO 12944-9 with corrosion
protection class CX;
Offshore flange version;
Cable gland stainless-steel version (grade
1.4404)
Insect protective grate See dimensional drawings in attachment 7
SED 6356099
Cable protection Protects the cable from damage such as ani-
mal bites, designed as a spiral coiled hose
(stainless steel, suitable for offshore applica-
tions); refer to dimensional drawings in attach-
ment 4 SED 6600056 and attachment 5 SED
6600296
108 6820378/04 EN
12 Technical data
Options
Filter heater HT version: With heated stainless-steel filter;
recommended for cold regions with an ambient
temperature that is continuously below 0 °C for
more than 20 days in order to guarantee
proper function
Switching point < 5 °C (switch on)
Lateral mounting See dimensional drawings in attachment 2
SED 6356077 and attachment 3 SED 6367297
Protective grate See dimensional drawings in attachment 7
SED 6356099
Data logger software For the evaluation of the data
RS485 interface For connection to a SCADA system
Overvoltage protection For protection against overvoltages
NFC and Bluetooth® NFC and Bluetooth® function
Standards and directives

Electrical safety
IEC 61010-1 Safety requirements for electrical measure-
UL 61010-1 ment and control and regulation equipment and
laboratory instruments
CAN/CSA-C22.2 No. 61010-1
▪ Protection class I
▪ Overvoltage category III
▪ Contamination level 2
Electromagnetic compatibility
IEC 61000-6-5, IEC/KC 61000-6-2, IEC/KC 61000-6-4, FCC 47 CFR Part 15B,
ICES-003
6820378/04 EN 109
12 Technical data
Environmental durability tests

IEC 60529 ▪ Entire device: IPx6 with limitation, applica-
tion of spray water only from above or from
the sides
▪ Terminal box only: IP66 and IP67
IEC 60068-2-1 Dry cold – -25 °C / 96 hours
IEC 60068-2-2 Dry heat +70 °C / 96 hours
Power transformer and reactor fittings

IEC 60076-22-7 Accessories and fittings
IEC 60076-22-7 Duration test at least 100 regenerations
Chapter 6.6.5.2.3 passed
Radio equipment approvals (only for NFC and Bluetooth®)

Europe (R.E.D.) 2014/53/EU
Directive 2014/53/EU of the European Parlia-
ment and Council dated April 16, 2014 on the
harmonisation of the laws of the Member
States relating to the making available on the
market of radio equipment and repealing Direc-
tive 1999/5/EC
Article 3.1 a)
EN 61010-1: 2010
Article 3.1 b)
EN 301 489-1 V2.2.3
EN 301 489-3 V2.1.1
EN 301 489-17 V3.2.2
Article 3.2)
EN 300 330 V2.1.1
EN 300 328
USA (FCC) Contains FCC ID: S9NBNRGM2SP

Canada (IC) Contains IC: 8976C-BNRGM2SP
110 6820378/04 EN
12 Technical data
12.2 Application table

Application Device type Silica gel
Tap changer DB100 1.1 kg
Arc suppression coil (Petersen coil) DB100 1.1 kg
Air-filled cable boxes DB100 1.1 kg
Vehicle transformers DB100 1.1 kg
Network transformers ≤ 40 MVA DB100T 1.1 kg
Network transformers and step-up DB200T 2.2 kg
transformers > 40 MVA
≤ 200 MVA
Network shell transformers DB200D-T or 2x 4.4 kg
> 200 MVA DB200T2)
Phase shifter ≤ 40 MVA DB100T 1.1 kg
Phase shifter > 40 MVA ≤ 200 MVA DB200T 2.2 kg
Phase shifter > 200 MVA DB200D-T or 2x 4.4 kg
DB200T2)
Reactors ≤ 40 MVAr DB100T 1.1 kg
Reactors > 40 Mvar DB200T 2.2 kg
≤ 200 Mvar
Reactors > 200 MVAr DB200D-T or 2x 4.4 kg
DB200T2)
High voltage DC transmission DB200D-T or 2x 4.4 kg
(HVDCT) transformers DB200T2)
Furnace transformers DB200G 4.4 kg
Underground hall transformers DB200G 4.4 kg
GSU machine transformers DB200G 4.4 kg
Device type Heating current 1) Silica gel Control3)

UV = UV = 230 V
120 V
DB100 1.2 A 0.6 A 1.1 kg Alpha
DB100T 1.2 A 0.6 A 1.1 kg Beta
DB200T 2.3 A 1.2 A 2.2 kg Beta
6820378/04 EN 111
12 Technical data
Device type Heating current 1) Silica gel Control3)

UV = UV = 230 V
120 V
DB200D-T 4.7 A 2.4 A 4.4 kg Beta
DB200G 2.3 A 1.2 A 4.4 kg Gamma
1) Heating current during the heating process (approx. 1–2 min. After heat-
ing activation).
2) Mount individually on the conservator tank, no parallel mounting (see
mounting recommendations).
3) Alpha control: Status-dependent control of the heat-drying process
through humidity monitoring.
Beta controller (suffix T in the type designation): Self-learning system
with status-dependent control of the heat-drying procedure through humidity
monitoring and temperature-dependent determination of the most advanta-
geous time to perform heat-drying.
Gamma controller: System for applications with non-periodic breathing be-
havior. By monitoring the air humidity, the dehydrating cylinders are alter-
nately regenerated based on status.
112 6820378/04 EN
13 Dimensional drawings
For dimensional drawings, refer to the following pages.
6820378/04 EN 113
Datum Name Dokunrnummer
Gez. 28.01.2019 RAEDLINGER SED 6653712 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2019
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet.
Gepr. 30.01.2019 HUBERTHO Änderungsnummer Maßstab Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Designeintragung vorbehalten.
Norm. 30.01.2019 KLEYN 1090594 1:2,5
1
angegeben
105 80
nicht anders
Maßangaben
in mm, soweit
O 4.13" 3.15" O
55
15
75 2.17"
5.910"
O 2.95"
O
O
1.7
3
45 7"
100.94"
120°
R .4
12,59"
13,5 11,5
O .53" O .45" 120
°
14
.5 5 "
Maßzeichnung / DIMENSION DRAWING

MTRAB® Standard-Flanschanschlüsse
MTRAB® STANDARD FLANGE CONNECTIONS
14 14 14
O .55" O .55" O .55"
DIN-Flansch ähnlich / DIN FLANGE SIMILAR TO DIN 42562-3
Rundflansch für 1/2"-Schrauben / FLANGE FOR 1/2" SCREWS

38,4 65
.31"
4
2
O 1.51" O 2.56"
RM-Flansch nach / RM FLANGE IN ACCORDANCE WITH DIN 2558
.16"
.08"
19
Materialnummer
19
.75"
53,6
101227020M
.75"
81
Serialnummer
O 2.11" O 3.19"
Blatt
1/ 1
A4
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
9.45"
240
L
H
100
3.94"
.39"
10
optional
168
6.61"
Z 146
O 5.75"
190 Z
© MASCHINENFABRIK REINHAUSEN GMBH 2018
7.48"
171
1:1
6.73"
18
O .71"
1.85"
M8 x 20
47
11.63"
295,5
222,5
M12
8.76"
10,5
.41"
SCALE
1:4
SED 6356077 000 00
DOCUMENT NO.
120
CHANGE NO.
1090594
4.72"
MTRAB-Abmessung mit Flansch / DB100 DB100 DB200 DB200

MTRAB DIMENSIONS WITH FLANGE L H L H
RAEDLINGER
HUBERTHO
DIN-Flansch / DIN FLANGE 454,5 [17.89"] 634 [24.96"] 684,5 [27.11"] 781 [30.75"]
KLEYN
NAME
RM-Flansch / RM FLANGE 458,5 [18.05"] 638 [25.12"] - -

1/2"-Schrauben / 1/2" SCREWS 454,5 [17.89"] 634 [24.96"] 684,5 [27.11"] 781 [30.75"]
STAND. 03.01.2019
DFTR. 12.12.2018
CHKD. 17.12.2018
DATE
DIMENSION
IN mm
MTRAB® DB100/DB200 mit seitlicher Zusatzbefestigung / SERIAL NUMBER
EXCEPT AS MTRAB® DB100/DB200 WITH ADDITIONAL FASTENING POINTS MATERIAL NUMBER SHEET
NOTED Maßzeichnung / DIMENSION DRAWING 101213140M 1 / 1 A3
DATE NAME DOCUMENT NO.
DFTR. 21.01.2020 SCHAEFERB SED 6367297 000 01 © MASCHINENFABRIK REINHAUSEN GMBH 2018
CHKD. 21.01.2020 REHNELT CHANGE NO. SCALE PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
STAND. 22.01.2020 KLEYN 1098810 1:4
261 900,5
IN mm
NOTED
10.28" 35.45"
DIMENSION
EXCEPT AS
optional
406
120
384
4.72"
15.12"
15.98"
10
.39"
M12
Z
334 997
13.15" 39.252"

146
47
O 5.75"
1.85"
MTRAB® DB200D-T mit seitlicher Zusatzbefestigung /

MTRAB® DB200D-T WITH ADDITIONAL FASTENING POINTS
Z
1:1
100
3.94"
.41"
MATERIAL NUMBER
10,5
101213171M
18
SERIAL NUMBER
O .71"
240
M8 x 20
SHEET
9.45"
1/ 1
A3
STAND. 22.01.2020 KLEYN 1098810 1:4
261 900,5
IN mm
NOTED
10.28" 35.45"
DIMENSION
EXCEPT AS
406
120
4.72"
15.98"
Z
M12
120
min. 4.72"
334
13.15"
DUCTING FOR CABLE PROTECTION

Kabelführung für Schutzschlauch /
146
MTRAB® DB200D-T mit Kabelschutz (optional) /

O 5.75"
1:1
Y
MTRAB® DB200D-T WITH CABLE PROTECTION (OPTIONAL)

Y
1:1
100
Z
3.94"
Kabelschutz /
MATERIAL NUMBER
CABLE PROTECTION
SERIAL NUMBER
240
9.45"
SHEET
101235311M 1 / 1
A3
STAND. 22.01.2020 KLEYN 1098810 1:4
IN mm
NOTED
261 913,6
DIMENSION
EXCEPT AS
10.276" 35.97"
406
15.98"
334
13.150"
A

MTRAB® DB200G WITH GAMMA CONTROL
MTRAB® DB200G mit Gammasteuerung /
146
O 5.75"
A-A
100
3.94"
M12
A
MATERIAL NUMBER
101213181M
SERIAL NUMBER
120 240
4.72" 9.45"
SHEET
1/ 1
A3
DFTR. 12.12.2018 RAEDLINGER SED 6356099 000 00 © MASCHINENFABRIK REINHAUSEN GMBH 2018
CHKD. 17.12.2018 HUBERTHO CHANGE NO. SCALE PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
STAND. 03.01.2019 KLEYN 1090594 1:4
IN mm
NOTED
A
A
DIMENSION
EXCEPT AS
155
O 6.10"
130
5.12"
optional
31
L
L
1.22"
O .98"
24,8
optional
Maß / DIMENSION

DB100
1:1
MTRAB® mit Schutzgitter und Insektenschutzgitter /

WITH PROTECTIVE GRATE AND INSECT PROTECTIVE GRATE
A-A
DB200
260 [10.24"] 485 [19.10"]
MATERIAL NUMBER
101213190M
SERIAL NUMBER
SHEET
1/ 1
A4
14 Appendix
14.1 Modbus RTU
Status information
Function code "02" for reading the information
No. Value Designation DB100/200/200D DB200G
0 ON/ Error present Yes Yes
OFF
1 ON/ Left SiO2 heating error Yes Yes
OFF
2 ON/ Right SiO2 heating error DB200D only Yes
OFF
3 ON/ Voltage supply error Yes Yes
OFF
4 ON/ Left sensor error Yes Yes
OFF
5 ON/ Right sensor error DB200D only Yes
OFF
6 ON/ Right gamma error No Yes
OFF
7 ON/ Left gamma error No Yes
OFF
8 ON/ RTC battery low Yes Yes
OFF
9 ON/ Analog output 1 open Yes Yes
OFF
10 ON/ Analog output 2 open Yes Yes
OFF
11 ON/ Alpha controller info Yes No
OFF
12 ON/ Beta controller info Yes No
OFF
13 ON/ Info two cylinders DB200D Yes
OFF
14 ON/ Gamma controller info No Yes
OFF
15 ON/ Left cylinder closed No Yes
OFF
6820378/04 EN 121
14 Appendix

16 ON/ Right cylinder closed No Yes
OFF
17 ON/ Left regeneration Yes Yes
OFF
18 ON/ Right regeneration DB200D only Yes
OFF
19 ON/ Left sensor status Yes Yes
OFF
20 ON/ Right sensor status DB200D only Yes
OFF
Analog values (input register)

No. MSW/ Value Designation DB100/200/200D DB200G
LSW*
0 MSW float32 Left humidity sensor Yes Yes
1 LSW
2 MSW float32 Left temperature sen- Yes Yes
sor
3 LSW
4 MSW float32 Right humidity sensor DB200D only Yes
5 LSW
6 MSW float32 Right temperature sen- DB200D only Yes
sor
7 LSW
*) MSW=most significant word; LSW=least significant word
122 6820378/04 EN
14 Appendix
Analog values (input register)

16 sint16 / Left humidity sensor Yes Yes
factor 10
17 sint16 / Left temperature sensor Yes Yes
factor 10
18 sint16 / Right humidity sensor DB200D only Yes
factor 10
19 sint16 / Right temperature sensor DB200D only Yes
factor 10
14.2 RS485 communication settings

ADR po- Address Baud rate Parity Description
sition
0 247 9,600 EVEN Address, baud rate and parity can-
not be changed
1-D 1 - 13 19,200 EVEN The addresses 1 - 13 can be set via
HEX rotary switch 1 - D; baud rate
and parity cannot be changed
E *) *) *) *) Settings via MSET MTRAB data
logger software
F None 115,200 NONE For service purposes
Factory settings
ADR po- Address Baud rate Parity Description
sition
3 3 19,200 EVEN Delivery status
Duplex mode: HALF

BUS termination 120 ohms: OFF
6820378/04 EN 123
Glossary
Ambient air temperature Operating temperature
Permissible temperature of the air in the Permissible temperature in the immedi-
surroundings of the equipment in opera- ate surroundings of the device during
tion on which the device is installed. operation taking ambient influences, for
example due to the equipment and in-
EMC stallation location, into consideration.
Electromagnetic compatibility
Storage temperature
Permissible temperature for storing the
device in an unmounted state or in a
mounted state so long as the device is
not in operation.
124
93059 Regensburg
+49 (0)941 4090-0

[email protected]
www.reinhausen.com
6820378/04 EN - MESSKO® MTRAB® -

F0377904 - 12/22 - Maschinenfabrik Reinhausen GmbH 2022
THE POWER BEHIND POWER.

MESSKO® MTRAB® 2 5 Operating Instructions 6820378 04 en

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Dehydrating breather

6820378/04 EN . Version 2.5

3.11 Test button..................................................................................... 23

4 Packaging, transport and storage .................................... 25

6 Electrical connection ......................................................... 49

6.4 Routing and preparing the cable.................................................... 52

9 Error messages and troubleshooting............................... 84

9.5 Contaminated silica gel.................................................................. 92

10 Maintenance, inspection and care .................................... 94

12 Technical data................................................................... 104

13 Dimensional drawings ..................................................... 113

14 Appendix ........................................................................... 121

Glossary ............................................................................ 124

This technical document contains detailed descriptions on the safe and

1.3 Subject to change without notice

1.5 Notation conventions

1.5.1 Hazard communication system

1.5.1.1 Warning relating to section

1.5.1.2 Embedded warning information

1.5.1.3 Signal words

Signal word Meaning

1.5.2 Information system

1.5.3 Instruction system

1.5.4 Typographic conventions

This technical document contains detailed descriptions on the safe and

2.1 General safety information

2.2 Appropriate use

The following is considered intended use:

2.3 Inappropriate use

2.4 Fundamental safety instructions

Personal protective equipment

Modifications and conversions

Working during operation

2.5 Personnel qualification

Electrically skilled person

Maschinenfabrik Reinhausen GmbH

2.6 Personal protective equipment

3.1 Scope of delivery

1 DB100 2 2-hole RM flange*)

7 DB200 8 Protective grate (optional)

*) For details, see the technical data and dimensional drawings

3.3 Function description

1 Upper air spout 2 Lock nut

9 Position of the NFC antenna (op- 10 Desiccant container

For illustrations of the various designs, see Dimensional drawings.

3.4 Terminal box

Figure 3: Terminal box

1 LEDs for status display 2 RTC buffer battery (type CR2032)

5 Modbus settings (optional) 6 Fuse

1 NFC and Bluetooth® extension cir-

3.5 Controller for silica gel heating

3.6 Status LEDs

1 Operating status – green LED

An explanation of the various device status messages is given in the chapter

3.7 Self-monitoring function

Regeneration relay output (silica gel heating):

3.9 Filter heater (HT version) (optional)

3.10 NFC and Bluetooth® (optional)

An NFC-enabled smartphone is required to read data from a