Model 500 Maintenance Manual (Rev 39)

5-10-01 (Rev 38)

INSPECTION TIME LIMITS

1. Inspection Items
REVISION ITEM CODE TASK INTERVAL CH SE SU ZONE
STATUS NUMBER
Government Required Interior and Exterior
A113001 Placards and Decals - Inspect. Task 11-00-00- F 05-12-05 All
210
Added Nov Nose and Main Landing Gear Lubrication Task
C122001 E 05-12-02 710, 720, 730
1/15 12-20-01-640
Environmental System - Perform operational
B210000 F 05-12-05 ENG
check. Task 21-00-00-710
Emergency Pressurization Valve - Perform
B211001 E 05-12-04 ENG
operational test. Task 21-10-00-710
Flow Control Shutoff and Check Valves - Perform
operational check (Parker Hannifin/Janitrol Check
B211002 valves that have a serial number suffix B or that F 05-12-05 ENG
have a serial number higher than 4AD39) and
Dukes valves. Task 21-10-00-711
Flow Control Shutoff and Check Valves - Perform
operational test (Parker Hannifin/Janitrol Check
B211003 valves that have a serial number lower than D 05-12-02 ENG
4AD39 and that do not have a serial number suffix
B). Task 21-10-00-711
Tailcone Bleed Air Lines - Perform Leak Check.
B212001 F 05-12-05 311, 312
Task 21-10-00-211
Instrument Panel Cooling Fan - Perform
B212002 F 05-12-05 231, 232
operational check. Task 21-22-00-710
Avionics Bay Cooling Fans - Perform operational
B212003 F 05-12-05 AUX
check. Task 21-23-00-710
Pressurization - Perform operational check. Task
B213000 F 05-12-05 ENG
21-31-00-710
Barometric Cabin Altitude Pressure Switch -
B213001 F 05-12-05 245
Perform functional test. Task 21-31-05-720
Pressurization Controller - Clean or replace filter.
D213001 F 05-12-05 244
Task 21-31-00-160
Pneumatic Relay Cartridge Filter- Replace. Task
D213003 F 05-12-05 161
21-31-00-901
Pressurization Operational Check (Airplanes -
Added Nov
B213003 0001 thru -0213 not Incorporating SB500-21-09) F 05-12-05 ENG
1/10
Task 21-31-00-711
Disable Solenoid Valve Breather Plug - Clean or
D213004 F 05-12-05 161
replace. Task 21-31-00-161
Air Cycle Machine Oil Level - Check. Task 21-50-
A215001 D 05-12-01 312
00-610
C215001 ACM Oil - Change. Task 21-50-00-680 N 05-12-12 312
Deleted Aug
A216001
1/12

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Deleted Aug
A216002
1/12
Vapor Cycle Cooling System Hour Meter Check
Revised Aug (Compressor Motors 113404-1, -5 or
A216003 MH 05-12-MH 212, 321
1/14 FWA1134104-1, -5) - Complete (Chapter 4 Item)
Task 21-51-01-212
Vapor Cycle Cooling System Hour Meter Check
Added Aug (Except Compressor Motors 113404-1, -5 or
A216004 AW 05-12-56 212, 321
1/14 FWA1134104-1, -5) - Complete Task 21-51-01-
212
Added Aug Vapor Cycle Cooling System 12 Month
A216005 U 05-12-18 212, 321
1/14 Maintenance - Complete Task 21-51-01-214
Added Aug Vapor Cycle Cooling System 500 Compressor
A216006 AY 05-12-58 212, 321
1/14 Hour Maintenance - Complete Task 21-51-01-213
Humidity Regulator (Water Separator) - Inspect.
D217001 E 05-12-03 312
Task 21-70-00-160
Aileron Servo Actuator and Mount - Inspect. Task
A221001 F 05-12-05 261
22-12-01-210
Sperry Autopilot Disengagement and Warning -
B221002 F 05-12-05 AUX
Perform test. Task 22-11-03-710
Bendix Autopilot Disengagement and Warning -
B221003 F 05-12-05 AUX
Perform test. Task 22-11-03-711
Elevator Rate Limiter (CAA requirement for
A221004 airplanes with Sperry (Honeywell) autopilot - Test Z 05-12-23 LAB
Task 22-00-02-750
Rudder Servo Actuator and Mount - Inspect. Task
A222001 F 05-12-05 321
22-12-01-212
Elevator Servo Actuator and Mount - Inspect. Task
A223001 F 05-12-05 321
22-12-01-211
High Frequency Antenna and Tension Unit -
A231001 F 05-12-05 312, 340
Inspect. Task 23-00-05-210
161, 331,
Static Discharge Wicks - Inspect. Task 23-60-00-
B236001 F 05-12-05 332, 532,
760
540, 632, 640
331, 332,
Control Surface Bond Jumpers - Inspect. Task 20- 340, 512,
A236002 F 05-12-05
21-02-280 522, 532,
612, 622, 632
Cockpit Voice Recorder - Inspect. Task 23-70-00-
A237001 F 05-12-05 312
210
Cockpit Voice Recorder - Perform operational
B237002 E 05-12-01 AUX
test. Task 23-70-00-710
Underwater Locator Beacon Installed on Cockpit
A237003 X 05-12-21 312
Voice Recorder - Inspect. Task 23-70-00-280
Underwater Locator Beacon - Perform
B237004 X 05-12-21 312
operational test. Task 23-70-00-711

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

110, 121,
Nose Area General Electrical Components - 122, 131,
A242001 F 05-12-05
Inspect. Task 24-00-00-210 132, 211,
212, 221, 222
DC Generator System - Perform operational test.
B243001 Task 24-30-00-710 E 05-12-04 ENG

Battery - Inspect. NOTE: The inspection schedule

Revised May may be adjusted after the useful battery life is
D243002 L 05-12-10 311
1/08 established, based on operations. Task 24-30-
03-760
Revised Aug Lead-Acid Battery Functional Check (Capacity
B243003 AU 05-12-54 LAB
1/12 Check) Task 24-30-03-720
Marathon Ni-Cad Battery Functional Check
(Capacity Check). The inspection interval can be
Added Aug
B243005 adjusted after the water loss per cell is L 05-12-10 LAB
1/12
established. Refer to the Battery Service Table.
Task 24-30-03-721
Saft Ni-Cad Battery Functional Check (Capacity
Added Aug Check). The inspection interval can be adjusted
B243007 L 05-12-10 LAB
1/12 after the water loss per cell is established. Refer
to the Battery Service Table. Task 24-30-03-722
Overvoltage System - Complete the overvoltage
portion of the functional test. (Airplanes -0275 and
Revised Jul
B244001 On) NOTE: Airplanes with the 9912038-2 starter E 05-12-01 AUX
1/05
generator must also complete the overcurrent test.
Task 24-31-01-710
Circuit Breaker Panels - Inspect. Task 24-50-00-
A245001 F 05-12-05 245, 246
212
Cockpit Side Console - Inspect. Task 24-50-00-
A245002 F 05-12-05 245, 246
210
Avionics Relay Junction Box - Inspect. Task 34-
A245003 F 05-12-05 221
02-00-210
Aft Power Junction Box - Inspect. Task 24-50-00-
A245004 F 05-12-05 311, 312
211
Left and Right Wing Anti-Ice Junction Box -
A245005 F 05-12-05 311, 312
Inspect. Task 30-10-01-210
Diode Bendix Autopilot Flight Director (British
Revised May
A245008 Registered Airplanes) - Check Task 34-01-00- L 05-12-10 246
1/08
720
Pilot and Copilot Crew Seats - Inspect. Task 25-
A251001 F 05-12-05 241, 242
11-01-210
Pilot and Copilot Seat Track Stops - Inspect. Task
A251002 F 05-12-05 241, 242
25-11-01-211
231, 232,
Cockpit Instrument Panels and Components -
A251004 F 05-12-05 233, 234,
Inspect. Task 25-10-00-210
235, 236, 237
251, 252,
A252001 Passenger Seats - Inspect. Task 25-20-00-210 F 05-12-05
261, 262

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Passenger Seat Track Stops - Inspect. Task 25- 251, 252,

A252002 F 05-12-05
20-00-211 261, 262
Emergency Equipment - Inspect. Task 25-60-00-
A256001 U 05-12-18 262
210
Emergency Locator Transmitter Operational
Revised Jul Check - Complete an operational check.
1/05 B256001 Required by Title 14 of the Code of Federal AT 05-12-53 340
Regulations 91.207. Complete Task 34-43-00-
710
Emergency Locator Transmitter Inspection -
Complete an inspection. Required by Title 14 of
Added Jul 1/05 A256002 AT 05-12-53 340
the Code of Federal Regulations 91.207.
Complete Task 34-43-00-210
Emergency Locator Transmitter (ELT)
Operational Check (Artex C406-2) - Complete an
Added Jul 1/05 B256002 operational check. Required by Title 14 of the AT 05-12-53 340
Code of Federal Regulations 91.207. Complete
Task 34-43-06-710
241, 242,
Revised Aug
A256003 Life Vest Inspection. Task 25-60-00-281 U 05-12-18 251, 252,
1/12
261, 262
A256004 Optional Stretcher - Inspect. Task 25-21-09-210 E 05-12-01 261, 262
Emergency Locator Transmitter (ELT) Inspection
(Artex C406-2) - Complete an inspection.
Added Jul 1/05 A256005 Required by Title 14 of the Code of Federal AT 05-12-53 340
Regulations 91.207. Complete Task 34-43-06-
210
Deleted Aug
B262002
1/14
Portable Hand Fire Extinguisher - Inspect. Task
A262003 G 05-12-34 242, 262
26-20-01-780
Deleted Aug
B262003
1/14
Cockpit or Cabin mounted Halon-type Fire
B262004 Extinguishers - Empty, inspect for damage and AO 05-12-48 LAB
recharge. Task 26-20-01-781
Fire Extinguishing System - Perform functional
B262005 F 05-12-05 AUX
test. Task 26-20-00-720
Aileron Trim Tab - Check free play. Task 27-10-
B271001 E 05-12-02 532
00-220
Aileron Trim Tab Actuator - Lubricate, perform
C271001 operational check and travel check. Task 27-10- E 05-12-02 532
00-640
Aileron and Aileron Trim Tab - Check Travel. Task
B271002 F 05-12-05 532, 632
27-10-00-221
Aileron and Aileron Trim Tab - Inspect. Task 27-
A271003 E 05-12-02 532, 632
10-00-210
A271004 Control Wheel - Inspect. Task 27-10-00-211 E 05-12-01 247, 248

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Aileron, Rudder and Elevator Trim Tab Controls

A271005 E 05-12-01 243
and Indicators - Inspect. Task 27-10-00-212
141, 142,
151, 152,
161, 162,
Aileron Control Cables - Inspect. Task 27-10-00-
A271006 F 05-12-05 247, 248,
222
512, 522,
532, 612,
622, 632
141, 151,
A271007 Aileron Trim Cables - Inspect. Task 27-10-00-223 F 05-12-05 161, 512,
522, 532
Rudder Trim Tab - Check free play. Task 27-20-
B272001 F 05-12-05 340
00-220
Rudder Trim Tab Actuator - Lubricate, perform
C272001 operational check and travel check. Task 27-20- E 05-12-02 340
00-640
Rudder and Rudder Trim Tab - Inspect. Task 27-
A272002 E 05-12-02 321, 340
20-00-210
A272003 Rudder Pedals - Inspect. Task 27-20-00-212 F 05-12-05 241, 242
Rudder and Rudder Trim Tab - Check travel. Task
B272004 F 05-12-05 241, 242
27-20-00-221
141, 151,
A272005 Rudder Cables - Inspect. Task 27-20-00-222 F 05-12-05 161, 241,
311, 321, 322
141, 151,
A272006 Rudder Trim Cables - Inspect. Task 27-20-00-223 F 05-12-05 161, 321,
331, 332
Elevator Trim Tab Actuators - Lubricate, perform
C273001 operational check and travel check. Task 27-30- E 05-12-02 331, 332
00-640
A273002 Elevator - Externally inspect. Task 27-30-00-210 E 05-12-02 331, 332
Elevator and Elevator Trim Tab - Check travel.
B273003 F 05-12-05 331, 332
Task 27-30-00-221
Elevator Trim Tab - Check free play. Task 27-30-
B273004 F 05-12-05 332
00-220
141, 142,
A273005 Control Column - Inspect. Task 27-30-00-212 F 05-12-05
241, 242
A273006 Elevator Linkage - Inspect. Task 27-30-00-211 F 05-12-05 340
Electric Elevator Trim Actuator and Sector -
A273007 F 05-12-05 311
Inspect. Task 27-30-00-213
141, 142,
A273008 Elevator Cables - Inspect. Task 27-30-00-222 F 05-12-05 151, 161,
311, 321
141, 151,
Elevator Trim Cables - Inspect. Task 27-30-00- 161, 243,
A273009 F 05-12-05
223 311, 321,
331, 332

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Revised May Stick Shaker (Netherlands registered Airplanes) -

A273010 M 05-12-11 247
1/08 Inspect Task 27-31-00-210
Flap Drive Assembly - Inspect. Task 27-50-00-
A275001 F 05-12-05 161, 162
210
Flap Motor - Perform operational check. Task 27-
B275001 E 05-12-01 AUX
50-00-710
Flap Up Limit Switch - Perform operational check.
B275002 F 05-12-05 AUX
Task 27-50-00-711
142, 151,
Flap Preselect Cable - Inspect. Task 27-50-00-
A275003 F 05-12-05 152, 161,
220
162, 243
Flap Approach Warning Switch - Perform
B275004 F 05-12-05 AUX
operational check. Task 27-50-00-712
Flap/Autopilot Position Switch (Airplanes -0275
B275005 and On) - Perform operational test. Task 27-50- F 05-12-05 AUX
00-713
512, 522,
B275006 Flaps - Check travel. Task 27-50-00-714 F 05-12-05
612, 622
Center Flap Track Bearing - Airplanes -0001 thru
C275007 -0684 except airplanes incorporating SB500-27- F 05-12-05 512, 612
11 - Clean and lubricate. Task 27-50-00-640
161, 162,
A275008 Flap Cables - Inspect. Task 27-50-00-212 F 05-12-05 512, 612,
522, 622
Revised Jul Speed Brake System - Inspect. Task 27-60-00-
A276001 F 05-12-05 512, 522
1/05 210
Control Lock System - Inspect. Task 27-70-00-
B277001 F 05-12-05 151, 241, 234
210
511, 512,
521, 522,
Wing Fuel Storage Area - Inspect. Task 28-10-00- 531, 532,
A281001 F 05-12-05
210 611, 612,
621, 622,
631, 632
Revised May Inspect fuel bay (Airplanes not incorporating
A281007 AS 05-12-51 511, 611
1/08 SB500-28-10) Task 28-10-00-220
Foam (Installed in Wing Tip) (Airplanes
Revised May
A281008 Registered in the United Kingdom) - Inspect for U 05-12-18 531, 631
1/08
condition and security. Task 28-10-00-220
Wing Dry Bay Fuel System Components - Inspect.
A282002 F 05-12-05 512, 612
Task 28-20-00-211
Fuel Filter Elements - Change. Task 28-20-00-
D282002 F 05-12-05 512, 612
900
Fuel Systems - Perform operational checks. Task 512, 612,
B282003 F 05-12-05
28-20-00-710 410, 420
Low Fuel Warning System - Perform operational
B284001 F 05-12-05 AUX
check. Task 28-41-00-710

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Hydraulic Filters and Filter Elements - Inspect

D291001 filters and relpace filter elements. Task 29-10-04- F 05-12-05 311, 312
901
A291002 Hydraulic Sub-panel - Inspect. Task 29-10-06-210 D 05-12-01 311
Engine and Wing Leading Edge Anti-Ice Systems
B301001 F 05-12-05 ENG
- Perform operational test. Task 30-10-01-710
Wing Heated Leading Edge and Wiring - Inspect. 511, 512,
A301002 F 05-12-05
Task 30-10-01-211 611, 612
Pneumatic Deice System - Perform operational
B301003 E 05-12-04 ENG
check. Task 30-11-00-710
Windshield Bleed Air Augmentor Door and
A304001 F 05-12-05 221, 222
Shroud - Inspect. Task 30-42-00-210
Windshield Anti-Ice - Perform operational check.
B304001 Task 30-42-00-710 F 05-12-05 ENG

Windshield Bleed Air Controls - Inspect. Task 30-

A304003 F 05-12-05 211, 212, 236
42-00-211
Windshield Alcohol Reservoir and Vent Line -
A304004 F 05-12-05 221, 222
Inspect. Task 30-43-00-210
Windshield Alcohol Pump - Perform operational
B304004 E 05-12-01 AUX
check. Task 30-43-00-710
Windshield Alcohol Pump Filter - Inspect and
D304004 F 05-12-05 222
clean. Task 30-43-00-130
Flight Data Recorder - Inspect. Task 31-31-05-
A313001 F 05-12-05 312
210
Underwater Locator Beacon Installed on Flight
A313002 X 05-12-21 312
Data Recorder - Inspect. Task 31-31-05-211
Underwater Locator Beacon Installed on Flight
B313002 Data Recorder - Perform operational test. Task X 05-12-21 312
31-31-05-280
Landing Gear General Visual Inspection
Added Aug
A320001 (Corrosion Inspection) - Complete Task 32-00-00- AX 05-12-57 710, 720, 730
1/14
210
Landing Gear General Visual Inspection
Added Aug
A320002 (Corrosion Inspection) - Complete Task 32-00-00- U 05-12-18 710, 720, 730
1/14
210
A321001 Main Landing Gear - Inspect. Task 32-10-00-210 E 05-12-02 720, 730
Deleted Jun
A321002
2/03
Revised Nov Lubricate Main Gear Torque Links Task 32-10-
C321003 E 05-12-02 720, 730
1/15 00-640
A322001 Shimmy Damper - Inspect. Task 32-20-01-610 D 05-12-02 710
Nose Gear Torque Links - Lubricate. Task 32-20-
C322001 E 05-12-02 710
00-640
Nose Gear Assembly - Inspect. Task 32-20-00-
A322002 E 05-12-02 710
210
Nose Gear Cylinder Bearing - Check deflection.
B322003 F 05-12-05 710
Task 32-20-00-220

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Nose Gear Actuator - Dial Check. Task 32-30-04-

B323001 E 05-12-02 710
220
A323002 Nose Gear Uplock - Inspect. Task 32-30-05-211 E 05-12-02 710
141, 151,
Emergency Gear Extension System Cable - 161, 162,
A323003 F 05-12-05
Inspect. Task 32-30-05-212 221, 222,
512, 612
A323004 Main Gear Uplock - Inspect. Task 32-30-05-210 E 05-12-02 720, 730
Main Wheel, Tire and Bearings - Inspect and
A324001 E 05-12-02 720, 730
Service. Task 32-40-00-210
Nose Wheel, Tire and Bearings - Inspect and
A324002 E 05-12-02 710
service. Task 32-45-00-210
Nose Wheel, Tire and Bearings (Gravel Runway) -
A324003 E 05-12-02 710
Inspect and Service. Task 32-45-00-211
Brake Master Cylinders - Inspect. Task 32-40-04-
A324004 211 E 05-12-01 231, 232

Emergency Brake Control Valve - Inspect. Task

A324005 F 05-12-05 241
32-40-03-210
Main Gear Wheel Brakes - Check wear, refer to
B324006 D 05-12-02 720, 730
vendor manual for criteria. Task 32-40-00-212
Main Landing Gear Brake - Inspect. Task 32-40-
A324007 E 05-12-02 720, 730
00-211
Skid Warning Functional Check (Optional with
B324008 Non-powered Brake) - Perform. Task 32-41-03- F 05-12-05 720, 730
710
Main Landing Gear Brake Inspection (Brake
assembly Goodrich P/N 2-1528-6 or 2-1530-4
Added Nov
A324008 with stator disks part number 133-893-2, that are MF 05-12-MF 720, 730
1/10
impression stamped "-" OR "A".) (Chapter 4 Item)
Task 32-40-00-211
Emergency Brake System - Perform operational
B324009 F 05-12-05 AUX
test. Task 32-40-03-710
Main Landing Gear Brake Inspection (Brake
assembly Goodrich P/N 2-1528-6 or 2-1530-4
Added Nov
A324009 with stator disks part number 133-893-2, that are MG 05-12-MG 720, 730
1/10
impression stamped "-" OR "A".) (Chapter 4 Item)
Task 32-40-00-211
Aviation Brake Systems Limited Brake Reservoir
A324010 and Antiskid Components - Inspect. Task 32-42- F 05-12-05 131, 222
01-210
Aviation Brake Systems Limited Antiskid System
D324010 Motor/Pump Filter - Replace filter element. Task F 05-12-05 131
32-42-01-901
Aviation Brake Systems Limited Antiskid Brake
B324011 System - Perform operational check. Task 32-42- F 05-12-05 ENG
01-710
Aviation Brake Systems Limited Brake Reservoir
D324012 Air Filter - Replace filter element. Task 32-42-01- F 05-12-05 222
902

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Aviation Brake Systems Limited Brake Reservoir

D324013 Supply Line Filter - Clean or replace. Task 32-42- F 05-12-05 222
01-160
Brake Reservoir and Antiskid Components
(Airplanes -0425 and On and Airplanes
A324014 F 05-12-05 131, 222
Incorporating SB500-32-28) - Inspect. Task 32-
44-00-210
Antiskid System Motor/Pump Filter (Airplanes -
0425 and On and Airplanes Incorporating SB500-
D324014 F 05-12-05 131
32-28) - Replace filter element. Task 32-44-00-
901
Antiskid Brake System (Airplanes -0425 and On
B324015 and Airplanes Incorporating SB500-32-28) - F 05-12-05 ENG
Perform operational check. Task 32-44-00-710
Revised Jul Brake Reservoir Air Filter (Airplanes -0425 and
1/05 D324016 On and Airplanes Incorporating SB500-32-28) - F 05-12-05 222
Replace filter element. Task 32-44-00-902
Brake Reservoir Supply Line Filter (Airplanes -
Revised Jul
D324017 0425 and On and Airplanes Incorporating SB500- F 05-12-05 222
1/05
32-28) - Clean or replace. Task 32-44-00-160
Nose Steering Arm Support Bracket, Bungee and
A325001 F 05-12-05 710
Bellcrank - Inspect. Task 32-50-00-210
Nose Wheel Spin-Up System - Perform functional
B325001 F 05-12-05 AUX
test. Task 32-45-01-710
Nose Steering System Cables - Inspect. Task 32-
A325002 F 05-12-05 131, 231, 710
50-00-211
Gravel Runway/Nose Wheel Spin-Up
A325003 D 05-12-02 710
Components - Inspect. Task 32-45-01-210
Nose Wheel Spin-Up Control - Inspect. Task 32-
A325004 E 05-12-02 212
45-01-211
Nose Landing Gear Fork (5542300-1 -3) -
A325008 MA 05-12-MA 710
Inspect. (Chapter 4 Item) Task 32-20-00-250
Deleted Nov
A325009
1/10
Landing Gear Hydraulic Systems - Perform
B326001 E 05-12-02 AUX
adjustment/test. Task 32-01-00-710
Deleted Jun
B326002
2/03
Deleted Aug
B326003
1/14
Landing Gear Control Wiring - (Airplanes certified
A326004 L 05-12-10 235
in France) Inspect and check. Task 32-01-00-760
Emergency Lights Battery Box and Batteries -
A335001 F 05-12-05 241
Inspect. Task 33-50-00-210
Emergency Lights - Perform operational check.
B335001 E 05-12-01 BAT
Task 33-50-00-710
Emergency Exit Lights - Inspect. Task 33-50-00-
A335002 E 05-12-01 251, 252
211

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Air Data Systems Check (Airplanes NOT

B341001 W 05-12-20 AUX
Certified for RVSM) Perform Task 34-10-15-710
Angle-of-Attack System - Perform operational
B341002 F 05-12-05 AUX
test. Task 34-11-00-710
Static System (Airplanes NOT Certified for
B341003 RVSM) - Perform leak test required by FAR W 05-12-20 AUX
91.411 Task 34-10-15-700
Static System (Airplanes Certified for RVSM)-
B341005 Perform leak test required by FAR 91.411. Task W 05-12-20 AUX
34-10-10-700
RVSM Skin Waviness Inspection (Airplanes
A341007 W 05-12-20 241, 242
certified for RVSM) - Perform. Task 34-10-10-220
Air Data Systems Check (Airplanes Certified for
B341008 W 05-12-20 AUX
RVSM) - Perform. Task 34-10-10-710
Magnetic Compass and Compass Card - Inspect.
A342001 F 05-12-05 249
Task 34-20-01-210
Compass Systems and ADF Bearing - Perform ENG, 331,
B342001 F 05-12-05
operational check. Task 34-23-01-710 332
Standby Gyro and Lead Acid PS835 Battery
B342004 Pack - Inspect and perform operational test. Task K 05-12-14 BAT
34-20-05-761
Standby Gyro Battery Pack (NiCAD PS-823) -
B342005 Inspect and perform periodic check. Task 34-20- J 05-12-13 LAB
05-762
Standby Gyro Battery Pack (Lead Acid PS835) -
B342203 U 05-12-18 LAB
Perform capacity check. Task 34-20-05-760
Transponder System - Perform calibration test
B345001 W 05-12-20 LAB
required by FAR 91.413. Task 34-53-00-730
Deleted Aug
B350004
1/14
Revised Aug
B350005
1/14
A351001 Oxygen System - Inspect. Task 35-00-00-210 F 05-12-05 212, 321
Oxygen System - Perform functional test. Task 35-
B351002 F 05-12-05 AUX
00-00-720
Crew Oxygen Mask Inspection, Flow Check and
B351003 Microphone Operational Check - Perform. Task F 05-12-05 241, 242
35-10-03-710
Passenger Oxygen Mask - Inspect. Task 35-20-
A351007 U 05-12-18 251, 261
00-210
Bleed air peri-seals connectors - Replace the
peri-seals in the connectors immediately
D361001 E 05-12-04 410, 420
downstream from the engine bleed air ports. Task
36-10-00-900
Added May Bleed Air Flexible Connector - Perform Detailed
A361001 E 05-12-04 410, 420
1/08 Inspection Task 36-10-00-220
Instrument Air Water Separator Filter Element -
D361003 F 05-12-05 222
Replace. Task 36-10-05-901

Copyright © Textron Aviation Inc. Page 10 of 16

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Added Nov Service Air Peri-Seal Replacement Task 36-10-

D361005 F 05-12-05 311, 312
1/10 00-960
Vacuum Regulator (Pressure Line) - Clean or
D371001 F 05-12-05 311
replace inline filter screen. Task 37-00-00-901
Refreshment Center Drain Line - Perform
B383001 F 05-12-05 151, 162
operational check. Task 38-30-00-710
131, 132,
141, 151,
Revised May Exterior Moisture Drain Holes - Inspect. Task 51-
A510001 E 05-12-01 161, 411,
1/08 00-00-160
412, 511,
512, 611, 612
Airplane Wash - Note: This airplane wash is
Revised Nov recommended for operators who routinely operate
A511002 A 05-12-06 All Zones
1/10 or base their airplane in areas subject to saltwater
or other corrosion effects. Task 51-00-00-210
Cabin Door Inflatable Seal, Weather Seal -
A521001 Inspect. Task 52-10-00-210 E 05-12-01 810

Cabin Door Hinge - Lubricate. Task 52-10-00-

C521002 F 05-12-05 810
640
A521003 Cabin Door - Inspect. Task 52-10-02-212 F 05-12-05 810
Cabin Door Locking Pins - Inspect. Task 52-10-
A521004 P 05-12-37 810
02-210
Cabin Door Locking Components Bearing Plates
A521005 S 05-12-16 810
- Inspect. Task 52-10-02-211
Emergency Exit Door - Inspect. Task 52-20-00-
A522001 F 05-12-05 820
210
Nose Baggage Door and Latches - Inspect. Task
A523001 F 05-12-05 211, 212
52-30-00-210
A523002 Tailcone Doors - Inspect. Task 52-30-00-211 F 05-12-05 311, 312
A526001 Cabin Door Step - Inspect. Task 52-60-00-210 E 05-12-01 810
Door Warning System - Inspect and perform
B527001 E 05-12-01 AUX
operational check. Task 52-70-00-710
Nose Landing Gear Wheel Well General Visual
Added Aug
A530001 Inspection (Corrosion Inspection) - Complete AX 05-12-57 131, 132
1/14
Task 53-00-00-212
Nose Landing Gear Wheel Well General Visual
Added Aug
A530002 Inspection (Corrosion Inspection) - Complete U 05-12-18 131, 132
1/14
Task 53-00-00-212
110, 121,
Nose Area General Structure - Inspect. Task 53- 122, 131,
A531001 F 05-12-05
00-00-210 132, 211,
212, 221, 222
141, 142,
151, 152,
161, 162,
A531002 Underfloor - Inspect. Task 53-20-03-210 F 05-12-05
241, 242,
251, 252,
261, 262

Copyright © Textron Aviation Inc. Page 11 of 16

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

311, 312,
A531003 Tailcone - Inspect. Task 53-20-04-210 F 05-12-05
321, 322
Front and Rear Spar Carry-Thru - Inspect. Task
A531004 F 05-12-05 161, 162
53-20-00-210
Revised Nov 151, 161,
A531005 Cabin Door Frame Inspection Task 53-20-00-211 P 05-12-37
1/10 251, 252
Emergency Exit Door Frame - Inspect. Task 53-
A531006 F 05-12-05 252, (820)
20-00-212
241, 242,
Windshield, Cockpit Side Window and Cabin 231, 232,
A531007 P 05-12-37
Window Frames - Inspect. Task 53-30-00-213 251, 252,
261, 262
241, 242,
Fuselage Interior Cabin Structure - Inspect. Task
A531008 E 05-12-01 251, 252,
53-20-00-219
261, 262
Cabin Bulkheads and Stringers - Inspect. Task
A531009 T 05-12-17 All Zones
53-00-00-211
Revised Aug Front Carry-Thru to Wing Spar Lugs - Inspect.
1/14 A531011 Task 53-00-00-250 AR 05-12-59 511, 611

Cabin Door Threshold - Inspect. Task 53-20-00-

A531012 E 05-12-01 151
213
Forward Pressure Bulkhead Aft Side (Airplanes -
141, 142,
A531013 0001 thru -0213 not incorporating SB500-21-09) - Q 05-12-24
231, 232
Inspect. Task 53-00-00-251
Aft Pressure Bulkhead Forward Side (Airplanes -
161, 162,
A531014 0001 thru -0213 not incorporating SB500-21-09) - Q 05-12-24
261, 262
Inspect. Task 53-00-00-252
Camera Pod and Navigation Sight Structure - 161, 162,
A531015 AF 05-12-39
Inspect. Task 53-20-00-216 261, 262
Main Spar Carry-Thru Assembly - Inspect. Task
A531017 Q 05-12-24 161, 162
53-20-00-214
Wing Attach Bolt and Lug - Inspect. Task 53-30-
A531019 F 05-12-05 511, 611
00-210
Revised Nov Cabin Door Fuselage Frame Inspection 151, 161,
A531020 P 05-12-37
1/10 (Airplanes -0001 thru -0689) Task 53-20-00-217 251, 261
Toilet and Galley Underfloor Area - Inspect Task
A531021 U 05-12-18 161, 162
53-20-00-280
Deleted Nov
A531024
1/10
Forward Pressure Bulkhead Aft Side (Airplanes -
0214 and On and Airplanes -0001 thru -0213 141, 142,
A531031 AI 05-12-52
incorporating SB500-21-09) - Inspect. Task 53- 231, 232
00-00-251
Aft Pressure Bulkhead Forward Side (Airplanes -
0214 and On and Airplanes -0001 thru -0213 161, 162,
A531032 AI 05-12-52
incorporating SB500-21-09) - Inspect. Task 53- 261, 262
00-00-252
Control Pedestal Area - Inspect. Task 53-20-00-
A532001 F 05-12-05 243
218

Copyright © Textron Aviation Inc. Page 12 of 16

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Nose Gear Wheel Well - Inspect. Task 53-30-00-

A532002 F 05-12-05 710
211
141, 142,
151, 152,
161, 162,
Fuselage Exterior Skin - Inspect. Task 53-30-00-
A533001 F 05-12-05 231, 232,
212
241, 242,
251, 252,
261, 262, 340
241, 242,
Revised Jul Fuselage Skin Seam Inspection - Complete. Task
A533010 AQ 05-12-49 251, 252,
1/05 53-30-00-250
261, 262
Nose Cap (Radome) - Inspect. Task 53-50-01-
A535001 F 05-12-05 110
210
Radome - Check electrical bond. Task 53-50-01-
B535001 E 05-12-01 110
750
A535002 Stinger - Inspect. Task 53-50-02-210 F 05-12-05 321, 322
Drag Chute Canister and Latch Assembly -
A536001 F 05-12-05 311
Inspect. Task 53-60-00-212
Drag Chute Handle Assembly - Inspect. Task 53-
A536002 F 05-12-05 241
60-00-210
A536003 Drag Chute Canopy - Inspect. Task 53-60-00-211 C 05-12-07 311
Engine Nacelle, Pylon, and Firewall - Inspect. 410, 411,
A541001 F 05-12-05
Task 54-10-02-210 412, 420
Engine Support Structures - Inspect. Task 54-40-
A541002 S 05-12-16 410, 420
00-210
Horizontal Stabilizer - Externally inspect. Task 55-
A551001 E 05-12-02 331, 332
10-00-211
Horizontal and Vertical Stabilizer Aft Edge -
A551002 E 05-12-02 331, 332, 340
Inspect. Task 55-10-00-270
Horizontal Stabilizer Forward Spar, Forward
A551003 Auxiliary Spar, Aft Auxiliary Spar and Aft Spar R 05-12-15 331, 332
Centerline - Inspect. Task 55-10-00-250
Horizontal Stabilizer Forward Spar and Forward
A551004 Auxiliary Spar Splice - Inspect. Task 55-10-00- R 05-12-15 331, 332
260
A551005 Horizontal Stabilizer - Inspect. Task 55-10-00-261 AH 05-12-41 331, 332
Horizontal Stabilizer Forward and Aft Spar -
A551006 P 05-12-37 331, 332
Inspect. Task 55-10-00-213
Horizontal Stabilizer Aft Spar Area General Visual
Added Aug
A551007 Inspection (Corrosion Inspection) - Complete AX 05-12-57 331, 332
1/14
Task 55-10-00-214
Horizontal Stabilizer Aft Spar Area General Visual
Added Aug
A551008 Inspection (Corrosion Inspection) - Complete U 05-12-18 331, 332
1/14
Task 55-10-00-214
Vertical Stabilizer - Externally Inspect. Task 55-
A553001 E 05-12-02 340
30-00-210
Revised May Vertical Stabilizer Aft Spar - Inspect. Task 55-30-
A553002 R 05-12-15 340
1/08 00-260

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Vertical Stabilizer Forward Spar Cap Strap -

A553003 R 05-12-15 340
Inspect. Task 55-30-00-250
Deleted May
A553004
1/08
Horizontal Stabilizer Attach Fitting - Inspect. Task
A553005 T 05-12-17 331, 332
55-10-00-251
Vertical Stabilizer - Internally inspect. Task 55-30-
A553006 F 05-12-05 340
00-211
Vertical Stabilizer Aft Spar Area General Visual
Added Aug
A553007 Inspection (Corrosion Inspection) - Complete AX 05-12-57 340
1/14
Task 55-30-00-212
Vertical Stabilizer Aft Spar Area General Visual
Added Aug
A553008 Inspection (Corrosion Inspection) - Complete U 05-12-18 340
1/14
Task 55-30-00-212
Horizontal Stabilizer - Internally inspect. Task 55-
A555001 F 05-12-05 331, 332
10-00-212
241, 242,
A561001 Airplane Windows - Inspect. Task 56-00-00-210 E 05-12-01 251, 252,
261, 262
Windshield and Flight Compartment Side
A561002 AQ 05-12-49 241, 242
Windows - Inspect. Task 56-00-00-280
Deleted Nov
A561006
1/10
Cabin Windows (Airplanes -0001 thru -0213 not
A562001 incorporating SB500-21-9 or SB500-56-5) - AQ 05-12-49 261, 262
Perform Prism Inspection. Task 56-00-00-281
Main Landing Gear Wheel Well General Visual
Added Aug 511, 512,
A570001 Inspection (Corrosion Inspection) - Complete AX 05-12-57
1/14 611, 612
Task 57-00-00-213
Aft Wing Spar Area General Visual Inspection 512, 522,
Added Aug
A570002 (Corrosion Inspection) - Complete Task 57-00-00- AX 05-12-57 532, 612,
1/14
214 622, 632
Main Landing Gear Wheel Well General Visual
Added Aug 511, 512,
A570003 Inspection (Corrosion Inspection) - Complete U 05-12-18
1/14 611, 612
Task 57-00-00-213
Aft Wing Spar Area General Visual Inspection 512, 522,
Added Aug
A570004 (Corrosion Inspection) - Complete Task 57-00-00- U 05-12-18 532, 612,
1/14
214 622, 632
Wing Main Spar Cap Horizontal Flange - Inspect. 511, 512,
A571001 Q 05-12-24
Task 57-00-00-260 611, 612
Wing Main Spar Cap Vertical Flange - Inspect. 511, 512,
A571002 Q 05-12-24
Task 57-00-00-261 611, 612
A571003 Wing Aft Spar - Inspect. Task 57-00-00-262 Q 05-12-24 512, 612
Wing Main Spar Caps - Airplanes -0001 thru -
511, 512,
A571004 0520 not incorporating SB500-57-10 or SB500- N 05-12-12
611, 612
57-11 - Inspect. Task 57-00-00-230

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Main Landing Gear Rib to Lower Wing Spar

Attachment (Airplanes -0001 thru -0087, -0089, 511, 512,
A571008 P 05-12-37
thru -0092, -0094 thru -0097, -0099 thru -0114) - 611, 612
Inspect Task 57-00-00-212
Main Landing Gear Rib to Lower Wing Main Spar
A572004 Q 05-12-24 512, 612
- Inspect. Task 57-00-00-263
511, 512,
521, 522,
531, 532,
A573001 Wings - Inspect. Task 57-00-00-210 F 05-12-05 540, 611,
612, 621,
622, 631,
632, 640
A573003 Jack Pad - Inspect for cracks. Task 57-00-00-250 Q 05-12-24 512, 612
Main Landing Gear Side Brace Fitting Inspection
Revised Nov (Part Number 5522720-1, -7, -15, -17, -21, -25,
A574010 MD 05-12-MD 561, 562
1/10 Left) (Part Number 5522720-2, -8, -14, -16, -22, -
26, Right) (Chapter 4 Item) Task 57-40-00-250
Deleted Nov
A574011
1/10
A575001 Flaps - Inspect. Task 57-00-00-211 E 05-12-02 522, 622
311, 312,
Engine - Inspect. Task 71-01-00-210 411, 412,
A711000 E 05-12-04
410, 420,
512, 612
Deleted Nov
A720002
1/10
ENG, 410,
B742001 Engine Igniters - Inspect. Task 74-30-01-210 D 05-12-02
420
Thrust Reverser Load Limiter Pre-Load - Check.
NOTE If AD 93-05-15 or SB500-78-11 have been
B761002 F 05-12-05 311, 312
complied with, this inspection is not required.
Task 78-30-00-750
Thrust Reverser Pivot Points Lubrication (WC-393
Revised Aug
C783001 Non-Aerosol Spray Lubrication Method) Task 78- D 05-12-04 410, 420
1/12
30-00-640
A783002 Thrust Reversers - Inspect. Task 78-30-00-210 E 05-12-04 410, 420
Thrust Reversers - Perform operational test. Task AUX, 311,
B783002 E 05-12-04
78-30-00-710 312
Lubricate the Thrust Reverser Guide Rods (D-
Added Aug
C783002 5100NS Aerosol Spray Lubrication Method) Task D 05-12-02 410, 420
1/12
78-30-00-641
Thrust Reverser Electrical Junction Box - Inspect.
A783003 F 05-12-05 312
Task 78-30-00-211
Thrust Reverser Pivot Points Lubrication (C5-A
Added Aug
C783003 Antisieze Compound Lubrication Method) Task AV 05-12-55 410, 420
1/12
78-30-00-642
Deleted Nov
B783004
1/10

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 Model 500 Maintenance Manual (Rev 39)
5-10-01 (Rev 38)

Deleted Nov
A793001
1/10
Deleted Nov
C793002
1/10
Lucas Aerospace Starter-Generator (Part
numbers 9912038-3, -4, -5 only) Brush - Inspect.
B801001 E 05-12-04 410, 420
NOTE: Units with mods C, H, and J do not require
this inspection. Task 80-10-01-210
Starter Disengage - Perform operational test.
B801002 F 05-12-05 ENG
Task 80-10-01-710

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