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Computers in Railways XI 683

Digital inertial algorithm for recording track


geometry on commercial shinkansen trains
M. Kobayashi, Y. Naganuma, M. Nakagawa & T. Okumura
Technology Research and Development Department,
Central Japan Railway Company, Japan

Abstract
The inertial method is based on a simple law that states that the double
integration of acceleration gives its displacement, and is one of the general
methods used for recording track geometry. In the inertial method, a high-pass
filter (HPF) is essential to ensure stable calculation of the double integration of
acceleration. The previous analog inertial measuring system remained wave
distortion because the system used analog HPFs, which had a non-linear phase
property. To avoid wave distortion caused by analog HPFs, a new algorithm was
developed for digital inertial measurement that utilizes the measurement property
of the 10 m versine. A new track geometry recording device using this algorithm
was produced, capable of being installed on commercial shinkansen trains. This
device, called RAIDARSS 3, measures 10 m versine track irregularities from
double integration of the axle box acceleration in real time. If the measured track
irregularities exceed the predetermined target maintenance values, the measured
values and locations of the irregularities are automatically reported to the train
control center and track maintenance depots, and slow speed operation is
directed, if necessary. To confirm the measurement precision of this device, an
experimental prototype was tested on a shinkansen test train. Results showed that
the output of the prototype achieved good correlation with data from the existing
track geometry car. The new RAIDARSS 3 track condition monitoring device
will be installed on six N700 train sets during fiscal year 2008.
Keywords: inertial method, recording track geometry, 10m versine.

WIT Transactions on The Built Environment, Vol 103, © 2008 WIT Press
www.witpress.com, ISSN 1743-3509 (on-line)
doi:10.2495/CR080661
684 Computers in Railways XI

1 Introduction
For recording track geometry, high-precision measurement is required to ensure
safe train operation and improvement of riding comfort. Moreover, since high-
speed and high-density train lines require a high level of safety, a higher
frequency of track geometry recording is required to more quickly identify
extraordinary conditions. For recording track geometry, generally a differential
method such as the 10 m versine and inertial method are utilized. The differential
method enables track geometry to be measured independent of the speed, but
requires more than three measurement points and a special car with special
bogies to attach the measuring devices.
On the Tokaido shinkansen line, a track-inspection train called Doctor Yellow
runs once every 10 days to monitor conditions of facilities on the ground (Fig.
1). A track geometry car on Doctor Yellow that has special bogies with attached
measuring devices measures track irregularities using the differential method at a
speed of 270 km/h, equal to that of commercial trains (Figs. 2, 3).

Figure 1: Track-inspection car “Doctor Yellow”.

Vertical irregularity 17.5m


2.5m
Lateral irregularity
3.3m 17.5m

Figure 2: Track geometry car on Doctor Yellow (differential method).

(a) Measuring device for lateral irregularity (b) Measuring device for
vertical irregularity

Figure 3: Track measuring devices (differential method).

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Computers in Railways XI 685

Measuring device

Accelerometer

Figure 4: Measuring system (inertial method).

The measured track irregularities are then converted to 10 m versine values,


which identify spots on tracks that require immediate maintenance. On the other
hand, the inertial method enables track geometry to be measured from the
acceleration at one point. Therefore, this system has the advantages of being
simpler and not requiring a special car (Fig. 4). However, the disadvantage of
this method is that at low speeds the acceleration signal becomes very small, and
thus not able to maintain measurement precision in areas where trains are
traveling slowly, such as near stations. On the Tokaido shinkansen line, an
inertial measuring device called TRASC [1] (TRAck State Confirming machine)
installed on a track state confirming car is used to confirm safety before trains
are put into service. Moreover, an inertial measuring device called TRIPS
(TRack Information Processing System) [2] installed on a high-speed test train
named “300X” is used to measure track irregularities at speeds more than 400
km/h to analyze the relationship between car behavior and track irregularities.
However, the outputs of these devices remained wave distortion because the
system used an analog HPF. Due to the HPF’s non-linear phase property,
sufficient measurement precision has not been achieved. Therefore, to realize an
inertial measuring device using digital signal processing, which does not cause
wave distortion, an algorithm specifically for the new device was developed.

2 Problems with previous inertial measuring devices


The inertial measuring device outputs the displacement through double
integration of the acceleration. If an acceleration signal has a slight offset, the
output of the integrator soon becomes saturated because the gain of the integrator
at 0 Hz approaches infinity. To avoid saturation, a HPF is added before the
integrator. The HPF must be a spatial filter whose cut-off frequency varies with
vehicle speed in order to maintain the desired bandwidth of track irregularity.
Since the above spatial HPF was realized only using an analog circuit, it was not
possible to achieve the linear phase property. This, then, resulted in an output
signal with unavoidable wave distortion. Additionally, measured waveforms of
two reverse directions are differ greatly, especially around the cut-off
wavelength. Fig. 5 shows an example of a waveform from TRIPS. For these
reasons, output data from previous inertial measuring devices could not be
widely utilized.
Utilizing a digital phase compensation filter was proposed as one way to
correct the wave distortion [3]. Since waveform distortion is clearly due to the
characteristics of the analog high-pass filter, the distortion can be corrected by
reversing the phase of the output signal. This is done by passing the output of the

WIT Transactions on The Built Environment, Vol 103, © 2008 WIT Press
www.witpress.com, ISSN 1743-3509 (on-line)
686 Computers in Railways XI

(mm)
30
20 Original track profile 100m
10
0
-10
-20
-30
30
20 300X-TRIPS Measuring direction
10
0
-10
-20
-30
30
20 300X-TRIPS Measuring direction
10
0
-10
-20
-30

Figure 5: Waveform distortion of analog inertial system (300X-TRIPS).

analog inertial measuring device through a digital phase compensation filter.


Another way to avoid wave distortion is to send the digital signal through an
integrator and HPF, because the digital filter can easily realize the linear phase
property. However, adopting digital signal processing to the integration
generates other difficulties that must be solved.

3 Algorithms for the digital inertial measuring device


3.1 Algorithm using digital HPFs

First, an algorithm that uses a digital HPF before the integrator is examined. Fig.
6 shows a block diagram of this method. Track irregularity calculated through
this circuit in the time domain is resampled to the distance and output for the
value of 10 m versine.

-1/2
Axle-box + + Z-5 Z-5
HPF HPF
accerelation
Z-1 Z-1 -1/2
+ 10 m
versine
integrator integrator

double integration circuit 10 m versine circuit

Figure 6: Block diagram of digital integration using digital HPFs.

For a sampling distance of 1 m, the 10 m versine method is expressed by


Equation (1):
x (ξ − 5) + x (ξ + 5)
y (ξ ) = x (ξ ) − (1)
2
where,
y (ξ ) : measured 10 m versine signal

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Computers in Railways XI 687

x (ξ ) :
original track profile on the ground
The digital inertial measuring device has the following required measuring
conditions.
• Maximum measuring speed is 300 km/h
• Minimum wavelength included in track irregularity is 3 m.
• Sampling distance is 0.25 m, which is equal to the track geometry car.
Under these conditions, the HPF must have a very low cutoff frequency to
cover low speeds and long wavelengths. If a general digital FIR (finite impulse
response) filter is used as the HPF, many filter coefficients would be required.
Sum-product calculations for several thousand points of the filter coefficients
would be a very heavy processing load even for today’s high-speed processors.
Therefore, to satisfy the performance of the DSP used, the digital HPF in this
method is designed so the filter coefficients have less than 4001 points. As a
result, the cutoff frequency for the designed HPF is 0.5 Hz for 600 Hz sampling
data. This frequency is equivalent to a wavelength of 50 m at 90 km/h. Thus,
when track irregularity is required to measure up to a wavelength of 50 m, the
desired wavelength band cannot be achieved at speeds less than 90 km/h.

3.2 Algorithm using frequency variable difference filter

From Equation 1, a transfer function for a 10 m versine measurement on the z-


plane yields Equation (2). However, in this equation, the sampling distance is 1.0
m with an output delay of 5 m to satisfy the law of causality.
1 1
H 10 (z ) = − + z −5 − z −10 . (2)
2 2
Furthermore,
1 1
H 10 (z ) = − (1 − 2 z −5 + z −10 ) = − (1 − z −5 ) .
2
(3)
2 2
Equation (3) shows that a characteristic of the 10 m versine consists of two
difference filters and one multiplier. Fig. 7 shows a block diagram of the 10 m
versine method, and Fig. 8 shows the characteristics of a finite difference filter.
As shown in Fig. 8, because the difference filter has a high-pass characteristic in
the divided 10 m versine method, and the DC gain is zero (f = 0 Hz), this filter
can utilize integration stabilization [4]. Since the difference filter operates by
taking the difference between the input signal and its delayed signal, the
processing load is very light. Furthermore, a variable frequency filter can easily
be made by changing the delay corresponding to the vehicle speed.

-1/2
Original + + 10 m
Track profile -5 -5 versine
Z Z

finite difference finite difference


filter filter
Figure 7: Block diagram of 10m versine method.

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688 Computers in Railways XI

2.5
H (ω ) = 2 − 2 cos (5ω )
2
1.5
Gain 1
0.5
0
0 0.2 0.4 0.6 0.8 1
Spatial frequency (1/m)

Figure 8: Frequency response of difference filter.

With a sampling frequency of 1.0 second, the characteristics of the 10 m


versine method in the time domain yields Equation 4.
1
(1 − z −L )2 .
H 10 (z ) = − (4)
2
Where L is as follows and v is the vehicle speed.
5
. L=
v
Equation 5 is the transfer function for the simplest digital integrator on the z-
plane.
1
H I (z ) = . (5)
1 − z −1
Using Equations 4 and 5, the integral and versine composite calculation is
expressed as Equation 6.
2
1  1 − z −L 
H FD (z ) = H 10 ⋅ H I = −   . (6)
2  1 − z −1 
In this paper, this digital inertial measurement algorithm is called “Frequency
variable difference filter”. Fig. 9 shows a block diagram of this algorithm.
Since this system is mainly composed of adders, and uses only one multiplier,
the hardware load is very light. Moreover, this algorithm enables much lower
measurable lower limit speed.

k 10 m
Axle-box + + + +
accerelation versine
Z-L Z-1 Z-L Z-1 5
L=
∆t ⋅ v

difference filter difference filter ∆t 2


integrator integrator k =−
2

Figure 9: Block diagram of Frequency variable difference filter.

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Computers in Railways XI 689

4 Applying digital inertial measuring devices on commercial


Tokaido shinkansen trains
On the Tokaido shinkansen line, in addition to track geometry recording every
10 days, the car body acceleration of commercial trains has been measured every
day since the inauguration of service in 1964. Today, car body acceleration is
automatically measured several times a day using a device called RAIDARSS
(Real-time Acceleration Inspection Device with Automatic Recording System
for Shinkansen), which is currently installed on four 700-series shinkansen train
sets. Fig. 10 shows an outline of RAIDARSS 2+. If the measured accelerations
exceed the predetermined target maintenance values, RAIDARSS 2+
automatically reports the measured values and locations of the irregularities to
the train control center and track maintenance depots via the train radio.
Depending on the acceleration value, slow speed operation is engaged to ensure
safe train operation. Table 1 shows the main functions of RAIDARSS 2+.

Car body accelerometer


Commercial train sets
Mobile phone network (train radio)
Excess value data
waveform data Host Computer
Base station

Train control center


Maintenance depot
(Facsimile)

Figure 10: Outline of RAIDARSS 2+.

A key role of this device is to monitor track conditions by measuring car body
acceleration in order to ensure safe train operation. However, because the latest
N700 series introduced in 2007 is equipped with many devices to improve riding
comfort, dampers to reduce vibration, and air suspensions that tilt the car body to
run faster on curves, monitoring track conditions by measuring car body
acceleration becomes more difficult. Therefore, accelerometers are installed not
only on the car body but also on the axle box where vibrations caused by track
conditions are directly detected by RAIDARSS on N700 series cars (Fig. 11).
Double integration of the lateral axle-box acceleration does not equal lateral
track irregularity because there is a gap between the rail and wheel flange.
However, double integration of the vertical axle-box acceleration does equate
to vertical track irregularity because wheels are continually in contact with the
rails. Because most track irregularities that tend to increase rapidly are mainly
vertical track irregularities, it is very beneficial to be able to detect them.
Therefore, RAIDARSS-3 for the N700 series has been developed as a digital
inertial measuring device. RAIDARSS 3 for commercial trains offers an ideal
track monitoring system that is able to precisely measure track irregularities
every day.

WIT Transactions on The Built Environment, Vol 103, © 2008 WIT Press
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690 Computers in Railways XI

Table 1: Main functions of RAIDARSS 2+.

Function Description
c Reporting excess If the measured accelerations exceed the predetermined target
values and locations maintenance values, RAIDARSS automatically reports the
measured values and locations of the irregularities to the train
control center and track maintenance depots.
d Calculating RAIDARSS calculates the exact running distance and speed by
distance and speed counting the number of wheel rotations.
e Correcting wheel RAIDARSS automatically corrects wheel diameters by
diameters calculating running distance and detecting position information
from wayside coils.
f Sensing opposing RAIDARSS senses opposing trains by optical sensor.
trains
g Recording RAIDARSS records measurement data for ten runs to a PC card.
measurement data
h Transmitting RAIDARSS transmits waveform data to a terminal on the
waveform data ground through a mobile phone network.

Acceleration
Accelerometer measured at
on the car body car body
Reduction by
vibration control devices

Acceleration measured
at axle box
Accelerometer
on axle box

Figure 11: Accelerometer installation points for RAIDARSS on N700 series


cars.

5 Test results of the RAIDARSS 3 prototype


A RAIDARSS 3 prototype was produced and tested using an axle box
acceleration of commercial trains. The two algorithms described in section 3
above were tested using the prototype device. Fig. 12 shows the results: (a) is the
result at high speed, and (b) is the result at low speed. For comparison,
measurement signals from an existing track geometry car are shown and all data
is adjusted wavelength to 6–50 m. At high speed, the waveforms of both
algorithms are very similar to the track geometry car. Therefore, this confirms
that the digital inertial measurement method achieves sufficient measurement
precision. At low speed the waveform from the frequency variable difference
filter is more similar to the track geometry car than that of the digital HPF.
Because the two different algorithms were tested on different trains, it is

WIT Transactions on The Built Environment, Vol 103, © 2008 WIT Press
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Computers in Railways XI 691

impossible to conclude that these results are caused solely by the different
algorithms. However, it can be confirmed that the algorithm using frequency
variable difference filter does achieve sufficient measurement precision even at
low speed.
8 Differential method (track geometry car) Inertial method (digital HPFs)
10 m versine (mm)

6
4
2
0
-2
-4
-6
-8

8 Differential method (track geometry car) Inertial method (frequency variable difference filters)
10 m versine (mm)

6
4
2
0
-2
-4
-6
-8 50 m

(a) High speed (approx. 260 km/h)

8 Differential method (track geometry car) Inertial method (digital HPFs)


10 m versine (mm)

6
4
2
0
-2
-4
-6
-8

8 Differential method (track geometry car) Inertial method (frequency variable difference filters)
10 m versine (mm)

6
4
2
0
-2
-4
-6
-8 50 m

(b) Low speed (approx. 60 km/h)

Figure 12: Results of measurement precision of digital inertial measuring


device.

6 Conclusion and future topics


In this paper, two different digital inertial algorithms for track geometry
recording were proposed and test results were shown from a prototype device
that applied these algorithms.
1. The algorithm using digital HPFs and the algorithm using frequency
variable difference filter that utilized the 10 m versine measurement property has
been proposed for digital inertial measuring devices used for recording track
geometry. The algorithm with frequency variable difference filter enables much
lighter hardware processing for calculation compared with digital HPFs, and
much lower measurable lower limit speed.
2. A prototype device applying the two digital inertial algorithms proposed in
this paper was produced and tested on commercial trains. As a result, it was

WIT Transactions on The Built Environment, Vol 103, © 2008 WIT Press
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692 Computers in Railways XI

confirmed that the measurement precision of the digital inertial algorithms


equals the precision of the track geometry car. Especially the algorithm using
frequency variable difference filter does achieve sufficient measurement
precision even at low speed.
This study confirms that a complete digital inertial measuring device is
feasible, paving the way for production of a new track monitoring system that is
able to precisely measure track irregularities on commercial trains on a daily
basis. The new RAIDARSS 3 track condition monitoring device will be installed
on six N700 train sets during fiscal year 2008, with the total system going into
test operation in March 2009.

References
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Heavy Haul Conference, 1993.
[2] M. Miwa and Y. Sato. Measurement and Analysis of Track Irregularity on
Super-High Speed Train. Proc. of the WCRR, 1996.
[3] T. Otake, Y. Naganuma and Y. Sato. Rectification of Distorted Track
Irregularity Record Obtained by Inertia Method. Proc. of the 6th
International Heavy Haul Conference, 1997.
[4] S. Nakamura, T. Ishikawa and M. Kotani. An Approach of Realizing a
Linear-Phase Filter with a Multiple-Notched Property. IEEE Trans.,
Instrumentation and Measurement, Vol. IM-32, No.4, pp.458–462, 1983.
[5] Y. Naganuma, W. Suzuki, K. Itaya, T. Kohama and S. Nakamura. “A
complete digital inertial measurement system for railway tracks”, Computers
in railway VII (proceedings of COMPRAIL 2000), pp. 82–95, (2000).

WIT Transactions on The Built Environment, Vol 103, © 2008 WIT Press
www.witpress.com, ISSN 1743-3509 (on-line)

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