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    Q-First Semester Batch Ii Final Examination Theory Question Paper

    Uploaded by

    ASHVIN YADAV
    The document provides instructions and questions for a final theory and practical examination for a sheet metal and welder course. The theory exam includes multiple choice, fill-in-the-blank, true/false and short answer questions testing knowledge of tools, processes and calculations. The practical exam involves tasks like creating a wired straight edge and making a riveted dust pan within time limits. Students are provided guidelines on pen usage, diagrams and space for working. The exams comprehensively evaluate students' understanding of key sheet metal concepts and skills.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Q-First Semester Batch Ii Final Examination Theory Question Paper

    Uploaded by

    ASHVIN YADAV
    30 views5 pages
    The document provides instructions and questions for a final theory and practical examination for a sheet metal and welder course. The theory exam includes multiple choice, fill-in-the-blank, true/false and short answer questions testing knowledge of tools, processes and calculations. The practical exam involves tasks like creating a wired straight edge and making a riveted dust pan within time limits. Students are provided guidelines on pen usage, diagrams and space for working. The exams comprehensively evaluate students' understanding of key sheet metal concepts and skills.

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    Q-FIRST SEMESTER BATCH II FINAL EXAMINATION THEORY QUESTION PAPER

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    The document provides instructions and questions for a final theory and practical examination for a sheet metal and welder course. The theory exam includes multiple choice, fill-in-the-blank, true/false and short answer questions testing knowledge of tools, processes and calculations. The practical exam involves tasks like creating a wired straight edge and making a riveted dust pan within time limits. Students are provided guidelines on pen usage, diagrams and space for working. The exams comprehensively evaluate students' understanding of key sheet metal concepts and skills.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    30 views5 pages

    Q-First Semester Batch Ii Final Examination Theory Question Paper

    Uploaded by

    ASHVIN YADAV
    The document provides instructions and questions for a final theory and practical examination for a sheet metal and welder course. The theory exam includes multiple choice, fill-in-the-blank, true/false and short answer questions testing knowledge of tools, processes and calculations. The practical exam involves tasks like creating a wired straight edge and making a riveted dust pan within time limits. Students are provided guidelines on pen usage, diagrams and space for working. The exams comprehensively evaluate students' understanding of key sheet metal concepts and skills.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    FIRST SEMESTER FINAL THEORY EXAMINATION: BATCH II

    SHEET METAL AND WELDER COURSE


    (DATE - JAN 2024)

    Instructions (Read Carefully)


    • Attempt all the questions in question 1 to 5 Maximum Marks -
    • No overwriting/ cutting/ use of correction pen is allowed. Time Allotted -
    • Only blue ball pen will be used.
    • Circle the correct answer in question No 3.
    • No extra sheet will be provided for rough work.
    • The tables given in the question paper are to be drawn in the answer sheet.

    Student No _________________ Rank ___________ Name ___________________________________

    Question 1. Fill in the blanks. (10 x 1 = 10 Marks)

    (a) When using snip avoid cutting_____________, to avoid damage to the cutting edge of the blade.
    (b) Trammel set is used for striking lines at ___________________ to each other, and also for measuring the
    distances accurately.
    (c) Threading dies are used to cut __________________on cylindrical work piece.
    (d) Hand lever shear is a hand operated machine used to cut sheet metal up to a thickness ____________.
    (e) The pin vice is used for holding________________ jobs.
    (f) In Tin man’s “L” Square, short arm of the “L” square is called _________and the long arm is called
    ___________.
    (g) Write the part name of vernier calipers serial No 2__________5_________and 7______________.

    (h) The vernier bevel protractor is used to measure acute angles. i.e. less than _________________.
    (j) The sizes of a wing compass range between __________mm and _________mm.
    (k) For the correct location and seating of the divider legs, prick punch marks of _____ are use.

    Question 2. State True or False. (10 x 1 = 10 Marks)


    (a) The try square is used to check the squareness of a sheet. ( )
    (b) In drilling, the drill is rotated in counter clock wise direction with a downward pressure causing the tool to
    penetrate into the material. ( )
    (c) The bar clamps are used generally in pairs for gluing purpose. ( )
    (d) A micro meter is a precision instrument used to measure a job, generally within an accuracy of 0.05 mm.
    ( )
    (e) In spacing of rivets, maximum distance should never exceed 30 times of the thickness of the metal heet.
    ( )
    (f) Diagonal Filing is done when heavy reduction of material is required. The strokes are at an angle of 45°.
    ( )
    (g) Shank is the driving end of the drill which is fitted on the machine. ( )
    (h) T clamps are available in clamping capacity of 150mm to 3500mm. ( )
    2

    (j) The vice shown below is called the pipe vice. ( )

    (k) Round bottom stake has a round and a concave face head. It is used for hollowing the sheet. ( )

    Question 3. Choose the correct answer. (10 x 1 = 10 Marks)

    (i) There are _________________types of punches.


    (a) Two (b) Four
    (c) Three (d) Five
    (ii) The snips are used to cut sheet metal up to________________.
    (a) 25 S.W.G. (b) 20 S.W.G
    (c) 30 S.W.G. (d) 15 S.W.G.
    (iii) The bench shears can cut the thickness of sheet metal from__________.
    (a) 16 gauge to 18 gauge (b) 15 gauge to 20 gauge
    (c) 10 gauge to 15 gauge (d) 12 gauge to 18 gauge
    (iv) T- clamps are available in clamping capacity of ____________.
    (a) 160mm to 2500mm (b) 150mm to 2000mm
    (c) 100mm to 1500mm (d) 200mm to 1000mm
    (v) The point angle of a general purpose (standard) drill is ________________.
    (a) 1120 (b) 1200
    (c) 1150 (d) 1180
    (vi) In hemming, the edge should be made blunt by way of making the edge folded to__________.
    (a) 1800 (b) 1900
    (c) 1600 (d) 1500
    (vii) The hand lever punch is used for punching small holes near the edge of sheet with thickness of _________.
    (a) 18 to 20 SWG (b) 20 to 24 SWG
    (c) 15 to 24 SWG (d) 24 to 30 SWG

    (viii) Counter sunk head rivets with ____________angle are used for joining thin plates.
    (a) 900 (b) 600
    (c) 1200 (d) 1800
    (ix) While spacing of rivets, the maximum distance should never exceed _____________the thickness of the
    sheet.
    (a) 22 Times (b) 26 Times
    (c) 28 Times (d) 24 Times
    (x) Blind rivet in __________diameters has a mandrel with specially designed head that breaks of flush with
    the top of the rivet.
    (a) 3 to 6mm (b) 6 to 9mm
    (c) 2 to 4mm (d) 5 to 10mm
    3

    Question 4. Short answer type questions. (3x10=30 Marks)

    (a) State the construction and purpose of types of vice used in Sheet metal work. Draw the annotated diagram of
    the each type of vice.
    (b) Soldering is an important process in repair & maintenance of sheet metal objects. Answer following:-
    (i) Explain soft soldering process with the help of a diagram.
    (ii) Why is a flux required in soldering? State the Criteria for selection of flux.
    (iii) Why is there a need to clean the metal pieces before soldering. Explain with any two examples.

    (c) (i) You have to operate internal thread in job major diameter of that is m26 x 1.75 calculate the drill size
    100%?
    (ii) For a major diameter 12 x 1.75 threads, what would be the practical tap drill size for achieving a 60%
    thread formation?

    Question 5. Long Answer Type Questions


    (a) You are required to conduct a class on rivets / riveting.
    (i) Find the shank length of a rivet if we have to rivet 0.4mm thickness of two sheet metal with rivet dia
    being 0.5mm & hole dia being 4mm. also explain with the help of the diagram.
    (ii) State the types of riveted joints. Explain the following aspects / terms when planning riveting.
    (aa) Size of rivets
    (ab) Selection of rivet size
    (ac) Lapping allowance
    (ad) Pitch allowance
    (ae) Length of shank
    (af) Rivet hole size & clearance

    (b) (i) Find the allowance of “P” if the thickness of sheet metal is 0.4mm and length of “W” is 20mm given
    below diagram?

    (ii) Explain briefly the about the Parallel Line & Radial Line pattern development methods. State the
    appropriate the pattern development method for development of a frustum of a cone and explain with the
    help of a drawing.
    4

    (c) Calculate the correct measurement as per the given image below.

    Vernier Main Least Final


    Vernier calipers scale scale count reading
    reading reading

    Micrometer Barrel Thimble Least Final


    reading reading count reading
    5

    FIRST SEMESTER FINAL PRACTICAL EXAMINATION: BATCH II


    SHEET METAL AND WELDER COURSE
    DATE JAN 2024)

    Instructions (Read carefully)


    • Attempt all the practical tasks. Maximum Marks -
    • Only blue ball pen is used in writing any calculation.
    • Neat diagrams to be made duly annotated.
    • Use the space given for rough work.

    Student No _________________ Rank _____________ Name _____________________________________

    Question 1. Practical Tasks. (2 Hrs)

    (a) Create a wired straight edge for stiffening 0.5mm thick sheet metal by hand process. In doing so, calculate
    the wiring allowance & total length required. (30Min)
    (b) Make a dust pan (handle riveted dust pan) using a sheet of 0.6mm thickness, by hand process. (30min)
    (c) Create a riveted lap joint. In doing so, mark the spacing for rivet holes to make a single riveted lap joint. Drill
    on sheet metal by power operated portable drilling machine. Then using a snap head rivet create a riveted lap joint.
    (30 Min)
    (d) Create a soldered sunk lap joint using the given material. Refer to the drawing given below. (30 Min)

    Question 2. Viva Voce and Identification of Tools & Instruments. (Additional time)

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