Ind Robotics - Digital MFG Tech - CTS2.0 - NSQF-3
Ind Robotics - Digital MFG Tech - CTS2.0 - NSQF-3
Ind Robotics - Digital MFG Tech - CTS2.0 - NSQF-3
Version: 2.0
NSQF LEVEL –4
Developed By
1. Course Information 1
2. Training System 2
3. Job Role 6
4. General Information 9
5. Learning Outcome 12
6. Assessment Criteria 13
7. Trade Syllabus 17
During the one-year duration of Industrial Robotics and Digital Manufacturing Technician
trade a candidate is trained on professional Skill, professional Knowledge and Employability Skill
related to job role. In addition to this a candidate is entrusted to undertake project work and
extracurricular activities to build up confidence. The broad components covered in one-year
duration are as below:
The trainee learns about safety and environment, use of fire extinguishers, artificial
respiratory resuscitation to begin with. Trainee gets the idea about the automation in
Manufacturing Industry. This includes the understanding the robotic cell its different components
i.e. safety sensors operational equipment and application tools. Working with robots as operator
to feed the unfinished parts to the robotic cell by inserting them into the Fixture and taking out
the finished product. Learning the robot programming skills by getting familiar with the coordinate
system, motion programming parameters, application based dedicated commands. Optimizing the
process of robot operation. After developing the programming skills trainee will be able to Set up
the and Make the cell Robotic cell ready Power ON and check the status of Robotic cell, adjusting
the application parameters of the desired application done by robot. Taking care sequence of
Operation, ensuring the location of process points on components, fixtures accuracy in mounting
the components. Troubleshooting the automation and production problems in Robotic cells.
Applying the Knowledge of Automation theory and Procedures, application-based tools, to
understand the Process of Manufacturing in current robotic cell and safety norms.
Optimizing the application parameters, optimizing the cycle time of carrying out the task
with robot programs. Making sure of inclusion of all the safety sensors, Inputs and outputs to
avoid any type of accident in Workshop. Making dry runs of robots at different speeds to ensure if
the robot is following the same path to avoid any kind safety issues to avoid any type of accidents
and for insurance of smooth production.
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Industrial Robotics and Digital Manufacturing
2. TRAINING SYSTEM
2.1 GENERAL
The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of the economy / labor market. The Vocational Training Programs are delivered under
the aegis of the Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with
variants and Apprenticeship Training Scheme (ATS) are two pioneer Programmes of DGT for
propagating vocational training.
CTS courses are delivered nationwide through network of ITIs. The course ‘Industrial
Robotics and Digital Manufacturing Technician’ is of one-year duration. It mainly consists of
Domain area and Core area. The Domain area (Trade Theory and Trade Practical) imparts
professional skills and knowledge, while Core area (Employability Skills) imparts requisite core
skill, knowledge and life skills. After passing out of the training program, the trainee is awarded
National Trade Certificate (NTC) by DGT which is recognized worldwide.
Read and interpret technical parameters/ documentation, plan and organize work
processes, identify necessary materials and tools.
Perform tasks with due consideration to safety rules, accident prevention regulations
and environmental protection stipulations.
Apply professional knowledge & employability skills while performing the job and
modification & maintenance work.
Document the technical parameters related to the task undertaken.
Can join industry as Robotic Technician and will progress further as Senior Technician,
Supervisor and can rise up to the level of Manager.
Can become Entrepreneur in the related field.
Can join Apprenticeship Programmes in different types of industries leading to a
National Apprenticeship Certificate (NAC).
Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.
Can join Advanced Diploma (Vocational) courses under DGT as applicable.
Can take admission in diploma course in notified branches of Engineering by lateral entry.
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Industrial Robotics and Digital Manufacturing
Table below depicts the distribution of training hours across various course elements
during a period of one-year:
Notional Training
S No. Course Element
Hours
1 Professional Skill (Trade Practical) 840
2 Professional Knowledge (Trade Theory) 240
5 Employability Skills 120
Total 1200
Every year 150 hours of mandatory OJT (On the Job Training) at nearby
industry, wherever not available then group project is mandatory.
Trainees of one-year or two-year trade can also opt for optional courses of up to 240
hours in each year for 10th/ 12th class certificate along with ITI certification, or, add on
short term courses.
The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.
a) The Continuous Assessment (Internal) during the period of training will be done by
Formative Assessment Method by testing for assessment criteria listed against learning
outcomes. The training institute has to maintain individual trainee portfolio as detailed in
assessment guideline. The marks of internal assessment will be as per the formative assessment
template provided on www.bharatskills.gov.in
b) The final assessment will be in the form of summative assessment. The All India Trade Test
for awarding NTC will be conducted by Controller of examinations, DGT as per the guidelines.
The pattern and marking structure is being notified by DGT from time to time. The learning
outcome and assessment criteria will be basis for setting question papers for final
assessment. The examiner during final examination will also check individual trainee’s profile
as detailed in assessment guideline before giving marks for practical examination.
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Industrial Robotics and Digital Manufacturing
2.4.1 PASS REGULATION
For the purposes of determining the overall result, weightage of 100% is applied for six
months and one-year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Trade Practical and Formative assessment is
60% & for all other subjects is 33%.
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Industrial Robotics and Digital Manufacturing
3. JOB ROLE
The Job role in Industrial Robotics Includes the as Operator to feed the unfinished parts
to the robotic cell by inserting them into the Fixture and taking out the Finished product while
taking the safety measures in consideration. Troubleshooting the automation and production
problems in Robotic cells. Applying the Knowledge of Automation theory and Procedures,
application-based tools, to understand the Process of Manufacturing in current robotic cell and
safety norms, setting up the and Making the cell Robotic cell ready Power ON and check the
status of Robotic cell, adjusting the application parameters of the desired application done by
robot to improve the quality of the finished product.
Second Job role includes the Programming of robot for manufacturing the desired
component with required application. Taking care sequence of Operation, ensuring the location
of process points on components, fixtures accuracy in mounting the components for
manufacturing with different joining processes, optimizing the Robot programs, setting up
communication with other peripheral devices in robotic cell by integrating with the external
automation controllers, Optimizing the application parameters, optimizing the cycle time of
carrying out the task with robot programs.
Making sure of inclusion of all the safety sensors, Inputs and outputs to avoid any type
of accident in Workshop. Making dry runs of robots at different speeds to ensure if the robot is
following the same path to avoid any kind safety issues and for insurance of smooth
production. Taking Backup of robot’s time to time. Applying the simulation software knowledge
in virtually validating the process. Robot simulation software can help in optimizing the robotic
cell structure and reduce the cost in procuring the cell components and rework installing the
robotic cell and also it helps in optimizing and improving the programs of robot.
Plan and organize assigned work and detect & resolve issues during execution.
Demonstrate possible solutions and agree tasks within the team. Communicate with required
clarity and understand technical English. Sensitive to environment, self-learning and
productivity.
Robotic Machine Operator; sets up and operates industrial robots to drill, countersink, and
counter bore metallic and non-metallic work pieces used to manufacture aircraft parts or
tooling, according to specifications and preprogrammed machine control instructions: Reads
work order and specifications to determine prescribed setup and operation. Mounts and
positions work piece on locating pins of holding fixture adjacent to a robot, manually or using
hoist, and aligns and secures work piece on holding fixture, using template, bolts, hand tools,
and power tools. Installs specified type and size of drill bits in end effectors and place send
effectors in holding station adjacent to a robot. Loads cassette tape of machine instructions into
machine controller or enters commands to retrieve preprogrammed instructions from the
mainframe computer. Pushes a button or enters commands to activate a robot that
automatically retrieves and secures designated end effectors on robot arm and positions arm
for drilling. Operates robots to drill holes in test specimen and measures holes for conformance
to specifications, using measuring instruments. Enters commands to start robot, observes
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Industrial Robotics and Digital Manufacturing
robotic operation, and monitors screen of machine controller formal functions and error
messages. Changes worn drill bits or adjusts machine according to error message instructions.
Inspects finished work piece for conformance to specifications. Cleans parts, tools, and fixtures,
using solvents and rags. May set up and operate robot to perform additional machine
operations, such as sealing and fastener installation, to join component parts into complete
assembly.
Programmer, Engineering and Scientific; converts scientific, engineering, and other technical
problem formulations to format that can be processed by a computer: Resolves symbolic
formulations, prepares flow charts and block diagrams, and encodes resultant equations for
processing by applying extensive knowledge of branch of science, engineering, or advanced
mathematics, such as differential equations or numerical analysis, and understanding of
capabilities and limitations of computer. Confers with other engineering and technical
personnel to resolve problems of intent, inaccuracy, or feasibility of computer processing.
Enters the program into a computer system. Reviews results of computer runs with the
concerned personnel to determine necessity for modifications or reruns. Develops new
subroutines or expands program to simplify statement, programming, orcoding of future
problems. May direct and co-ordinate activities of COMPUTER PROGRAMMERS working as part
of the project team.
Metal Inert Gas/Metal Active Gas/Gas Metal Arc Welder (MIG/MAG/GMAW); perform
manual (semi-automatic) MIG/ MAG (GMAW) welding for a range of standard welding job
requirements and weld different materials (carbon steel, aluminium and stainless steel) in
various positions. The welder can prepare various joints including corner, butt, fillet and tee.
Set-up and prepare for operations interpreting the right information from the WPS.
Pick and Place Operator; operates the automated pick-and-place machine for assembling
components on the printed circuit board (PCB). The individual on the job, programs, operates
and maintains the automated pick-and-place machine for placing different types of components
on the surface of PCBs for soldering.
Modeller; is broadly responsible for visualization of the final product; develop clay model from
the design, transforming the sketch into digital data i.e., three-dimensional shape and building
mock-up which is as close as possible to the real object. A modeller’s working characteristics
include rapid generation of styling ideas, flexibility in combing existing alternatives and creating
aesthetically appealing representations.
Reference NCO-2015:
a) 3139.1400 - Robotic Machine Operator
b) 2512.0800 - Programmer, Engineering and Scientific/System Programmer
c) 7212.0303 - Arc Welder (MIG/MAG/GMAW)
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Industrial Robotics and Digital Manufacturing
d) 8212.1603 - Pick and Place Assembly Operator
e) 2144.0802 - Modeller
f) 2512.0701 - Application Maintenance Engineer
Reference NOS:
a) PSC/N9401
b) CSC/N9401
c) CSC/N9402
d) CSC/N0901
e) ISC/N9472
f) ISC/N9473
g) ISC/N9474
h) ISC/N9475
i) ISC/N9476
j) ISC/N9477
k) ISC/N9478
l) ISC/N9479
m) ISC/N9480
n) ISC/N9481
o) ISC/N9482
p) ISC/N9483
q) ISC/N9484
r) ISC/N9485
s) ISC/N9486
t) ISC/N9487
u) ISC/N9489
v) ISC/N9490
w) ISC/N9491
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Industrial Robotics and Digital Manufacturing
4. GENERAL INFORMATION
Duration of Craftsmen One Year (1200 hours + 150 hours OJT/Group Project)
Training
Entry Qualification Passed 10th class examination
Minimum Age 14 years as on first day of academic session.
Eligibility for PwD LD, CP, LC, DW, AA, LV, DEAF, AUTISM, MD
Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.
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Industrial Robotics and Digital Manufacturing
NOTE: - Out of two Instructors required for the unit of 2(1+1), one
must have Degree/Diploma and other must have NTC/NAC
qualifications. However, both of them must possess NCIC in any
of its variants.
Faculty to be trained for 10 days by the machine manufacturer on
the usages.
(ii) Workshop Calculation & B.Voc/Degree in Engineering from AICTE/UGC recognized
Science Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
from DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the engineering trades with three years’
experience.
Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate (NCIC)
in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under
DGT
(iii) Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
from DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the Mechanical group (Gr-I) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man
Civil’ with three years’ experience.
Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate (NCIC)
in relevant trade
OR
Regular / RPL variants of NCIC in RoDA / D’man (Mech /civil) or any
of its variants under DGT.
(iv) Employability Skill MBA/BBA/Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)
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OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills.
(v) Minimum Age for 21 Years
Instructor
List of Tools and As per Annexure – I
Equipment
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Industrial Robotics and Digital Manufacturing
5. LEARNING OUTCOME
1. Recognize & comply safe working practices, environment regulation and housekeeping.
(PSC/N9401)
2. Identify the customer needs & Product specifications. (ISC/N9472)
3. Apply the knowledge of industrial engineering drawing & requirements. (CSC/N9401)
4. Identify and explain vari ous types of Industrial Robots and perform their configuration.
(ISC/N9473)
5. Identify the Robotic Cell Components & Application tools. (ISC/N9474)
6. Perform installation check of robot mechanically and electrically. (ISC/N9475)
7. Power on the Robot and making the cell Healthy for programming. (ISC/N9476)
8. Run operations with Teach Pendant key functions & user interface for teach pendant.
(ISC/N9477)
9. Identify the Industrial Robot simulation tool/ software. (ISC/N9478)
10. Apply the knowledge of robotic Coordinate system. (ISC/N9479)
11. Perform Jogging of the industrial robot using virtual programming pendant. (ISC/N9480)
12. Demonstrate the need of add on assembly and perform as per application. (ISC/N9481)
13. Perform work on application based components used in robotic cells and understanding their
parameters. (e.g. Welding system, component holder gripper, external auto operation set
up, etc.) (ISC/N9482)
14. Identify architecture of welding robot system, establish communication with PLC and
assemble welding torch for operation. (ISC/N9483)
15. Perform Interfacing of work piece holding Grippers in Robot. (ISC/N9484)
16. Perform Importing, Exporting & Selection of robotic program. (ISC/N9485)
17. Read existing program & execution techniques. (ISC/N9486)
18. Perform Operation of industrial robot. (ISC/N9487)
19. Program the Robot following the Safety procedure for Programmer. (ISC/N9488)
20. Explain the industrial need of robotic programming Simulation. (ISC/N9489)
21. Create a program with the help of Robotic Simulation software. (ISC/N9490)
22. Perform remote monitoring and connectivity of Industrial Robot. (ISC/N9491)
23. Carry out Preventive Maintenance & Basic troubleshooting. (CSC/N0901)
24. Read and apply engineering drawing for different application in the field of work.
(CSC/N9401)
25. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study (CSC/N9402)
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6. ASSESSMENT CRITERIA
2. Identify the customer needs & Create check List of customer needs.
Product specifications. Define product specifications.
(ISC/N9472) Familiarize with product design & development process.
4. Identify and explain various types List out application of industrial robot.
of Industrial Robots and perform Identify the various types of robots.
their configuration. (ISC/N9473) Identify different configurations of robots.
6. Perform installation check of Check the safety measures and safety sensors are installed
robot mechanically and properly.
electrically. (ISC/N9475) Check hydraulic, pneumatic connection.
7. Power on the Robot and making Standard robot on–off operating procedure.
the cell Healthy for programming. Verification of Robotic cell health (Mechanical, Electrical
(ISC/N9476) &Safety) checkpoints.
8. Run operations with Teach Familiarize with the function of the front and back of the
Pendant key functions & user teach pendant.
interface for teach pendant. Familiarize with the user interface of the teach pendant.
(ISC/N9477) Working with different touch pendant function keys.
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Industrial Robotics and Digital Manufacturing
10. Apply the knowledge of robotic Verifying co-ordinate system by multiple motion
Coordinate system. (ISC/N9479) movements.
Learning the basics of the coordinate system.
Demonstrate different types of coordinate system.
11. Perform Jogging of the industrial Jogging using virtual programming pendant.
robot using virtual programming Jogging of robot in axis mode (joint mode).
pendant. (ISC/N9480) Practice on fixture for Jogging robot with different
coordinate systems.
12. Demonstrate the need of add Explain the different application tools & their respective
(ISC/N9481) components.
on assembly and perform as perapplication.
Define add on assembly tools as per application case
studies.
14. Identify architecture of welding Identify the PLC and robot communication for communicate
robot system, establish with HMI.
communication with PLC and Verify Loop control instructions.
assemble welding torch for Power source connection with robot controller. Working
operation. (ISC/N9483) using ARCON, ARCOFF. Working using WEAVON, WEAVOFF
15. Perform Interfacing of work piece Performing the different connections of grippers (Electric,
holding Grippers in Robot. Pneumatic etc.)
(ISC/N9484) Create a program of pick and place with the help of gripper.
16. Perform Importing, Exporting & Select existing programmer from system file location &
Selection of robotic program. execute the program in manual mode.
(ISC/N9485) Importing programming file from external source and
execute the program manual mode.
Export the existing program in external device.
17. Read existing program & Explain Teach table or fixture for all move commands.
execution techniques. Execute the program with different modes. (Manual,
(ISC/N9486) moderate speed & auto)
18. Perform Operation of industrial Explain Teach table or fixture for all motion commands.
robot. (ISC/N9487) Operating of existing welding program in auto mode with
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Industrial Robotics and Digital Manufacturing
material loading and unloading from jig.
Operating of existing gripper (Pick and place) program in
auto mode.
19. Program the Robot following the Create the table reading Program
Safety procedure for Create a program of Pick & place.
Programmer. (ISC/N9488) Create a program of advance fixture welding.
21. Create a program with the help of Creating Virtual field and understanding cube.
Robotic Simulation software. Create a program with the help of simulation software &
(ISC/N9490) compare the tool path with manual program.
Create the welding program in simulation software.
Create pick and place program in the simulation software.
22. Perform remote monitoring and Remote Monitoring and connectivity of Industrial Robot.
connectivity of Industrial Robot. Understanding the concept & goals of industry 4.0
(ISC/N9491)
24. Read and apply engineering Read & interpret the information on drawings and apply
drawing for different application in executing practical work.
in the field of work. (CSC/N9401) Read &analyze the specification to ascertain the
material requirement, tools and assembly/maintenance
parameters.
Encounter drawings with missing/unspecified key
information and make own calculations to fill in missing
dimension/parameters to carry out the work.
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7. TRADE SYLLABUS
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Industrial Robotics and Digital Manufacturing
Professional Identify the customer 11. Familiarize with product Introduction to product design
Skill 40 Hrs; needs & Product design & development and development. Customer
specifications. process. (10 Hrs) needs & specification.
Professional (Mapped NOS: 12. Prepare checklist of Importance of customer
Knowledge ISC/N9472) customer needs. (20 Hrs) relationship management.
08 Hrs 13. Define product
specifications. (10 Hrs)
Professional Apply the knowledge 14. Applying GD & Symbol on Introduction to engineering
Skill 40 Hrs; of industrial drawing to understand the drawing. Concept of limits fits &
engineering drawing & importance & intent of tolerances & symbols.
Professional requirements. component in assembly of Importance of interchangeability
Knowledge (Mapped NOS: final product. (12 Hrs) & ISO standards. Understand
08 Hrs CSC/N9401) 15. Reading of industrial industrial engineering special
drawing. (12 Hrs) characteristic symbol, Customer
16. Create a checklist of specific standards drawing a
dimensions & customer notation, geometrical
specific requirements. (16 dimensions & tolerance. Symbols
Hrs) used in Industrial machining
drawing like surface finish,
machining operation, surface
treatment, GD&T, etc.)
Professional Identify and explain 17. List down the industrial Introduction of Robots & Its
Skill 40 Hrs; various types of application of industrial Importance in Manufacturing
Industrial Robots and robot. (16 Hrs) and Production. Types of robots.
Professional perform their 18. Identify the various types of Applications of robots in
Knowledge configuration. robots. (16 Hrs) manufacturing. Different
08 Hrs (Mapped NOS: 19. Identify different configurations of robots.
ISC/N9473) configuration of robots. (08
Hrs)
Professional Identify the Robotic 20. Identify the Robotic Cell Introduction to the Robotic Cell
Skill 40 Hrs; Cell Components & Components & Application Components. Customizing the
Application tools. tools Cell Components. (40 industrial robot as per
Professional (Mapped NOS: Hrs) application. Industrial case
Knowledge ISC/N9474) studies of customization &
08 Hrs trending application of robots in
industry.
Professional Perform installation 21. Check the safety measures Introduction to safety measures
Skill 40 Hrs; check of robot and safety sensors are of industrial robot. Types of
mechanically and installed properly. (15 Hrs) sensor used in industrial robot &
Professional Electrically. 22. Checking of Physical their application. Guidelines to
Knowledge (Mapped NOS: grouting of robot and other ensure safe working practice for
08 Hrs ISC/N9475) peripheral devices (cable industrial robot. Install and
trays, fences, fixtures, inspect the Mechanical
electric boxes etc.). Check components of robotic cell.
the electric connections Install and inspect the electrical
Earthing cable, power cable, connections.
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Industrial Robotics and Digital Manufacturing
Pneumatic pipes etc. (25
Hrs)
Professional Power on the Robot 23. Structure and Function of Introduction to robots Structure
Skill 25 Hrs; and making the cell complete Robotics Work and functions of robot System
Healthy for cell and its different (Basic Package) and additional
Professional programming. components. (07 Hrs) Equipment. Standard robot on –
Knowledge (Mapped NOS: 24. Starting Up and Shutdown off operating procedure. Concept
04 Hrs (Mapped NOS: Steps Robot. (04 Hrs) of Robotic cell health.
ISC/N9476) 25. Turning in the main supply
to robot, turn on the
stabilizers, electric box,
Robot Controller. Turning
on the air compressor.
Check the Booting of the
teach pendent. Check the
pneumatic clamps in
fixtures, Grippers on robots.
(10 Hrs)
26. Checking complete cell
health. (04 Hrs)
Professional Run operations with 27. Run Teach mode: Play Introduction to Teach pendant.
Skill 40 Hrs; Teach Pendant key mode, Remote mode. (05 Tool/ work object definition and
functions &user Hrs) their calibration.
Professional interface for teach 28. Run Steps to define Tool co-
Knowledge pendant. ordinate system. (08 Hrs)
08 Hrs (Mapped NOS: 29. Run TCP (Tool center point
ISC/N9477) definition). (05 Hrs)
30. Creating user defined work
objects. (09 Hrs)
31. Create Box, circle, triangle
work object definition). (08
Hrs)
32. Multi-mode selection in
virtual programming
pendant. (05 Hrs)
Professional Identify the Industrial 33. Identify the Robots Basic components of robots and
Skill 40 Hrs; Robot simulation tool/ components. (06 Hrs) understanding their respective
software. 34. Introduction about functions. Introduction to Cycle
Professional (Mapped NOS: Simulation software. time and its importance.
Knowledge ISC/N9478) Creating new model in Understanding the operator job
08 Hrs Simulation Software. (10 in robot cell. Safety
Hrs) considerations.
35. Importing different types of
robot. (08 Hrs)
36. Identify the position
variation in robots. (06 Hrs)
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Industrial Robotics and Digital Manufacturing
37. Perform Robot axis
movements. (10 Hrs)
Professional Apply the knowledge 38. Co-ordinate selection: Joint Axis system of Robots, type of
Skill 40 Hrs; of robotic Coordinate co-ordinate system, joints in robot, Understanding
system. Rectangular co- Coordinate system. Different
Professional (Mapped NOS: ordinate system, User or coordinate systems in Robots.
Knowledge ISC/N9479) object co-ordinate system,
08 Hrs Tool co-ordinate system.
Steps to define user co-
ordinate system. (15 Hrs)
39. Defining X, Y, Z co-ordinate
system. (10 Hrs)
40. Verifying co-ordinate
system by multiple motion
movements. (15 Hrs)
Professional Perform 41. Jogging using virtual Modes of Jogging in Robot.
Skill 40 Hrs; Jogging of the programming pendant. (15
industrial robot using Hrs)
Professional virtual programming 42. Practice on fixture for
Knowledge pendant. Jogging robot with different
08 Hrs Mapped NOS: coordinate systems. (25
(ISC/N9480) Hrs)
Professional Demonstrate the need 43. Define the add on assembly Introduction to Application
Skill 25 Hrs; of add on assembly tools as per application case based components used in
and perform as per studies. (25 Hrs) robotic cells and Industrial case
Professional application. (Mapped studies of application based
Knowledge NOS: ISC/N9481) modification in robotic cell
04 Hrs on assembly
components.
and perform asperapplication.
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Industrial Robotics and Digital Manufacturing
explain basic science Factors, HCF, LCM and problems
in the field of study. Fractions - Addition, substraction, multiplication & division
(Mapped NOS: Decimal fractions - Addition, subtraction, multiplication &
CSC/N9402) division
Solving problems by using calculator
Square root, Ratio and Proportions, Percentage
Square and square root
Simple problems using calculator
Applications of Pythagoras theorem and related problems
Ratio and proportion
Ratio and proportion - Direct and indirect proportions
Percentage
Percentage - Changing percentage to decimal and fraction
Material Science
Types metals, types of ferrous and non ferrous metals
Physical and mechanical properties of metals
Introduction of iron and cast iron
Difference between iron & steel, alloy steel and carbon
steel
Properties and uses of rubber, insulating materials
Mass, Weight, Volume and Density
Mass, volume, density, weight and specific gravity,
numericals related to sections L,C, O.
Related problems for mass, volume, density, weight and
specific gravity
Speed and Velocity, Work, Power and Energy
Speed and velocity - Rest, motion, speed, velocity,
difference between speed and velocity, acceleration and
retardation
Speed and velocity - Related problems on speed &
velocity
Heat & Temperature and Pressure
Concept of heat and temperature, effects of heat,
difference between heat and temperature, boiling point &
melting point of different metals and non-metals
Heat &Temperature - Transmission of heat - Conduction,
convection and radiation
Co-efficient of linear expansion and related problems with
assignments
Concept of pressure - Units of pressure, gauge pressure
and gauges used for measuring pressure
Basic Electricity
Introduction and uses of electricity, electric current AC,DC
their comparison, voltage, resistance and their units
Mensuration
Area and perimeter of square, rectangle and parallelogram
Area and perimeter of Triangles
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Industrial Robotics and Digital Manufacturing
Area and perimeter of circle, semi-circle, circular ring,
sector of circle, hexagon and ellipse
Surface area and volume of solids - cube, cuboid, cylinder,
sphere and hollow cylinder
Finding the lateral surface area, total surface area and
capacity in liters of hexagonal, conical and cylindrical
shaped vessels
Trigonometry
Measurement of angles
Trigonometrical ratios
Trigonometrical tables
Project work / Industrial visit: -
Project work involving the mounting of application tools on robot, programming the robot and
operating the robot for provided Part Components in Robotic cell.
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Industrial Robotics and Digital Manufacturing
Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which is
common for a group of trades, provided separately in www.bharatskills.gov.in/ dgt.gov.in
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Industrial Robotics & Digital Manufacturing Technician
ANNEXURE-I
A. Equipment
RobotAR1440orequivalent Robot12 kg Payload,6 Axis 1 No.
1.
Robot GP12orequivalent, Robot 12kg Payload, 6 Axis for Handling 1 No.
2.
Robot Controller for welding robot 1 No.
3.
Robot Controller for Handling Robot 1 No.
4.
Welding Power Source Arc welding package 1 No.
5.
Welding Power Source (MotoPAC- 350ampsshortarcPowerSource 1 No.
6.
WR100)with arc welding package
Touch screen pendant with Windows 1 No.
7. Programming Pendant for welding
CE operating system and full color
robot and Handling robot
5.7’’LCD touch-screen display
Standard welding cell with safety 1 No.
8.
fence, fixture, HMI
Isolation transformer 1 No.
9.
10. PLC Panel 1 No.
11. Welding Table 1 No.
12. Pick and Place table 1 No.
13. Input conveyor for palletizing 1 No.
14. Earthing Cable 6mm Sq.1core Copper cable 1 No.
15. Robot Power Wiring 10mmSq.4 Core copper cable 1 No.
16. Robot Power Wiring 4mm Sq.3core copper cable 1 No.
17. Welding wire, gas hose and gas 1 No.
regulator
18. Piping/Hose pipe up to robot gripper 1 No.
19. Air Compressor (ELGI or Equivalent) 7.5 Hp 1 No.
20. Steel rule 30 cm & 60 cm graduated both
in English & Metric units 20 Nos.
21. Micrometer Outside 0 – 50 mm outside 10 Nos.
22. Vernier Caliper 0- 15 cm 10 Nos.
23. Micrometer Inside up to 20 mm 10 Nos.
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Industrial Robotics & Digital Manufacturing Technician
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Industrial Robotics & Digital Manufacturing Technician
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Industrial Robotics & Digital Manufacturing Technician
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Industrial Robotics & Digital Manufacturing Technician
ABBREVIATIONS:
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Industrial Robotics & Digital Manufacturing Technician
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