More time on the road®

Illustrated Parts List

RTO-16909ALL

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 9
COMBINATION CYLINDER ................................................................................................................................................. 12
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 14
COUNTERSHAFT ASSY...................................................................................................................................................... 15
FILTER REGULATOR .......................................................................................................................................................... 17
H & C W/A-5000 VALVE ...................................................................................................................................................... 18
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 20
INTEGRAL OIL PUMP ......................................................................................................................................................... 21
ISOLATORS ......................................................................................................................................................................... 23
KITS & ASSEMBLIES .......................................................................................................................................................... 24
LEVERS/HOUSINGS............................................................................................................................................................ 27
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 30
MAINSHAFT ASSY .............................................................................................................................................................. 32
MISCELLANEOUS ............................................................................................................................................................... 34
OIL COOLER ........................................................................................................................................................................ 35
REVERSE IDLER ................................................................................................................................................................. 37
ROADRANGER VALVE ....................................................................................................................................................... 41
SHIFT BAR HOUSING ......................................................................................................................................................... 42
SLAVE VALVE - A-5000 ...................................................................................................................................................... 45

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.

• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AFTERMARKET TRANSMISSIONS

Reman Transmission

AFTMKT 09-12 Generic Illustration - Not specific to part numbers listed below

AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

TA-F28- RTO-16909ALL REMAN 1 WITH INTERNAL PUMP

12R TRANS

TA-F28- RTO-16909ALL REMAN 1 DEALER STOCK - 14 DAY LEAD-

12RDS TRANS TIME - WITH INTERNAL PUMP

TA-F28- RTO-16909ALL NEW 1 WITH INTERNAL PUMP - NO

12X SVC EXCH TRANS CLUTCH HOUSING

4
Group: AUXILIARY DRIVE GEAR

3 5
6

10486-9-94 C2

AUXILIARY DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4303673 SPACER 4302046 1

2 5566508- BEARING 5566503,5566508 1 K-3413,K-3414

BOX

3 4300894 RETAINER 1

4 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"

5 4303357 AUXILIARY DRIVE GEAR 1

6 16763 SNAP RING 1 K-3413,K-3414

5
Group: CASE (AUX)

14
1

OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor
(Threaded)
25
(Non-Threaded)

4
5
c
neti 20
3 M ag
7 2

26
24 21 l
a
nic
6 22
19 c ha
Me

16
15
9

10
11

13
12
10419-2-97

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

2 5568511 -O- RING 1 K-2918,S-2501,S-

2503,S-2809,S-2834

6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3413,K-3414

4 X-8-0801M CAPSCREW 2 M8 X 1.25 X 12MM

5 S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC

ASSY ,4304652 ,4305830 PICK-UP

6 1009551 GASKET - RED EDGE 1 RED EDGE MOLDED GASKET - K-2061,K-2262,K-

MOLDED UNCOMPRESSED THICKNESS 2918,S-2502,S-
.043 - .051 - NOT 2809,S-2859
INTERCHANGEABLE WITH ANY
OTHER GASKET

6 4302247 GASKET - PURPLE EDGE 1 NON EDGE MOLDED GASKET - K-2061,K-2262,K-

MOLDED UNCOMPRESSED THICKNESS - 2918
.013 - .018 - NOT
INTERCHANGABLE WITH ANY
OTHER GASKET

7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4"

7 X-8L-614 CAPSCREW 2 3/8"-16X2"

7 X-8L-614 CAPSCREW 6 3/8"-16X2" USE W/4303872 RBC

8 X-8L-602 CAPSCREW 17 3/8"-16X1-1/2"

8 X-8L-614 CAPSCREW 2 3/8"-16X2"

9 4302320 COVER 21346 2 S-2834

10 4305978 GASKET 4302246 2 K-2061,S-2834

11 K-2805 SHIM KIT 21452 K - 2106 1 K-3413,K-3414,S-

2834

12 14335 GASKET 1 K-2061,S-2834

13 4303353 REAR HOUSING 4303354 1

14 4304653 SHIELD 1 S-2809

15 20815 LIFTING EYE 17105 2 S-2834

16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4"

19 86104 SPEEDO DRIVE GEAR 1

20 S-2503 SPEEDO SPACER ASSY 4302590 1 MECHANICAL

21 K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"

22 X-8L-616 CAPSCREW X 8 616 6 3/8"-16X2-3/4"

23 K-3454 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)

23 K-3455 SPEED SENSOR KIT, A - 7046 ,A - 7518 1 DUAL PICK-UP (4 PIN)

DUAL

24 7992 BUSHING 1 S-2502,S-2859

25 14142 -O- RING 1

26 S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING

7
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

26 S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING

8
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 1
22

2
21
* 18 3
39
19
4
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
14
10317-2-99 Iron/Alum Hsg

* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2832 CASE ASSY 4304731 1

2 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING

INCLUDED

3 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

4 4305310 GASKET 4302810 1 K-2061

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-2061

GASKET

8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON

8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON

8 A-4772 CLUTCH HOUSING ASSY A - 4344 ,A - 4771 1 #2 PUSH-PULL ALUM.

9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

8 A-5992 CLUTCH HOUSING ASSY 4301103 1 #1 PULL ALUM.(SPECIAL-LIGHTER

WEIGHT)

8 A-6064 CLUTCH HOUSING ASSY A - 4342 ,A - 4770 ,A - 1 #1 PUSH-PULL ALUM.

6062 ,A - 6063 ,A -
6065

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY

DEPENDENT ON DESIGN

10 14506 HAND HOLE COVER 1 #2 PUSH

10 14507 HAND HOLE COVER 1 #2 PULL

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60

,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18

14 20550 FRONT BEARING COVER 1 2" PULL K-2468,K-4125

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4"

16 20549 FRONT BEARING COVER 1 2" PUSH

17 14311 GASKET 1 K-2061

18 12815 BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A-

4772,A-5992,A-
6064,K-2468

18 12815 BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A-

4772,A-5992,A-
6064,K-2468

18 8677 BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723,A-

4772,A-6064

19 8677 BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723,A-

4772,A-6064

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR

SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460, FOR IRON

SCREW/WASHER ASSY HOUSING

21 4305550 SIGHT PLUG (1-5/8) 4304123 1

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-2061

27 14373 MAGNET 3 S-2832

10
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60

,X10 1004

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

11
Group: COMBINATION CYLINDER

16
14
20
8 9
6
5 7

4 3

1 17
18 19

13
12
15 11
10
2

10475-4-92 CMB CYL

COMBINATION CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5159 YOKE ASSY 21333 1 RANGE

2 A-5160 YOKE ASSY 21335 1 REDUCTION

3 21330 CYLINDER 1 K-2853

4 21332 GASKET 1 K-2061,K-2846,K-

2853

5 14765 -O- RING 1 K-2846,K-2853

6 14341 PISTON 23353 1 K-2853

7 14345 -O- RING 1 K-2846,K-2853

8 14344 -O- RING 1 K-2846,K-2853

9 X-1-1010 NUT 1 5/8"-18

10 14644 -O- RING 1 K-2846,K-2853

11 K-2427 PISTON KIT 21337 ,4301320 1

12 20423 -O- RING 1 K-2846,K-2853

13 X-1-803 NUT 1 1/2"-20

14 21329 CYLINDER COVER 1

15 4301348 -O- RING 1 K-2427,K-2846,K-

2853

12
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

16 X-8L-631 CAPSCREW X 8 631 5 3/8"-16X3-1/2"

17 19974 INSERT VALVE 15512 4303616 1 K-3413,K-3414

18 13653 -O- RING 3

19 15719 PLUG 1

20 21331 GASKET 1 K-2061,K-2427,K-

2846,K-2853

13
Group: COUNTERSHAFT & BRGS(AUX)

2
3

10445-12-93 AUXCS

COUNTERSHAFT & BRGS(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-6844 WELDED A - 6431 ,A - 6842 2 D/G 4303938 - C/S 4303936

COUNTERSHAFT ASSY

2 4302074- BEARING 21343,4302074 4 K-3413,K-3414

BOX

3 21342 SPACER 2

14
Group: COUNTERSHAFT ASSY

10
11

13 12

15 2 1
4 3
5
14 6
7
8
9

10364-11-96 CS/RT

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14317 SNAP RING 2 K-3413,K-3414

2 4303031 BEARING 14366 2 K-3413,K-3414

3 4304733 CNTRSHFT W/REV & LO 2

4 X-6-E KEY 2

5 62511 ROLL PIN 2

6 4304840 KEY 19673 2

7 21025 1ST GEAR-CNTRSHFT 2

8 21264 2ND GEAR-CNTRSHFT 2

9 21262 OD GEAR-CNTRSHFT 2

10 15953 PTO GEAR - LOWER 1

10 20840 PTO GEAR - UPPER 1

11 4305665 DRIVE GEAR-CNTRSHFT 21018,4305069 2

12 19198 SNAP RING 2

13 4304599 BEARING 4302677, 4304598, 2 K-3413,K-3414

4306332

14 4304605 RETAINER 2

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

15
16
Group: FILTER REGULATOR

NSS

2 -O- Ring/Element Kit

2

1
10130-1-92 AFR NSS - Not Sold Separately

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2170 FILTER REG KIT A - 5454 1

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

17
Group: H & C W/A-5000 VALVE

9
7
H
20
6 3 12
5 From
RRV
14 Combination Cylinder
13 7
P 8
4
21
10 11
2
S
S
From 7 20 12
RRV
1 L
12
18 15
17 9 16
19

10110H-11-93 A-5000 HC

H & C W/A-5000 VALVE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1

2 19481 GASKET 1 K-2061

3 19462 -O- RING 14033 1 K-1969

4 K-1969 SLEEVE KIT 14362 ,19460 ,21446 1 FOR SLAVE VALVES

5 21268 SPRING 19572 1

6 20490 PIN 19459 1

7 12845 ELBOW 3 1/8"

8 X-8C-411 CAPSCREW 4 1/4"-20X1-3/4"

9 55509 HOSE ASSY 2 34"

10 55528 HOSE ASSY 1 36"

11 K-2170 FILTER REG KIT A - 5454 1

12 X-12-208 PIPE PLUG 3 1/8" NPT

13 X-8L-600 CAPSCREW 1 3/8"-16X1"

14 21427 HOSE CLAMP 1

15 21425 STRAP 1

16 21426 BRACKET 1

17 21428 HOSE CLAMP 1

18 X-8L-604 CAPSCREW 1 3/8"-16X1-1/4"

18
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

19 21086 BRANCH TEE 1 1/8"

20 12880 ELBOW 2 1/8"

21 15114 -O- RING 2 A-5000,K-1935,K-

2170,K-2846

19
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
*1

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 23559 SEAL 1 NOT SOLD FOR SERVICE

2 16980 SNAP RING 1 K-2468,K-3414,K-

4125

3 4301417 BEARING 81504 1 K-3413,K-3414

4 16463 SPACER 1

5 14750 SNAP RING 1 K-2468,K-3413,K-

3414,K-4125

6 22961 MAIN DRIVE GEAR 22959 1

8 S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL K-2468,K-3414,K-

4125

8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH

9 16566 BUSHING 1 K-3413,S-1659,S-

1660

20
Group: INTEGRAL OIL PUMP

Indicates part of item 999

13

12
19 15 14

17 11
16

9
18

10
26 27
6

3
1 2

5
10529-11-97
4

INTEGRAL OIL PUMP

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8C-409 CAPSCREW 5 1/4"-20X5/8"

2 K-2402 COVER & SCREW KIT 20513 ,4300751 1

3 20514 GASKET 1 K-2061,K-2402

4 20823 PLUG 1

5 14765 -O- RING 1 K-2846,K-2853

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

21
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367

TUBE

19 4304629 PLUG 1

26 X-8-447 SCREW 2

27 20225 -O- RING 1

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

22
Group: ISOLATORS

12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4

3
2
1
7

12
10210-1-92 Isolator
11
n
Desig
New 10

Indicates Part Of Item 10

ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19124 -E- RING 2

2 K-3467 PIN REPLACEMENT KIT 21245 1

3 21246 BUSHING 2 K-2003,K-2428,K-

2429,K-2978,K-
3399,S-2129,S-
2130,S-2519

4 S-1794 ISOLATOR ASSY 1

6 21247 LEVER 1 STRAIGHT 18.67"

7 21235 STUB LEVER 1 LOW TOWER K-2428,S-1677

7 21236 STUB LEVER 1 HIGH TOWER K-2429,S-1579,S-

2130

7 4301168 STUB LEVER 1 MID TOWER K-2978

9 21767 90 DEG LEVER 1 STRAIGHT 33"

10 K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

11 X-8-560 SCREW 1 K-2003

12 X-9-503 NUT 1 K-2003

23
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER

,4304905 ,A - 4437

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE

VALVE

K-1956 COOLER INSTLN KIT 1

K-1969 SLEEVE KIT 14362 ,19460 ,21446 1 FOR SLAVE VALVES

K-2003 PIN & BUSHING KIT 1

K-2061 GASKET KIT 1 K-3413,K-3414

K-2170 FILTER REG KIT A - 5454 1

K-2262 OIL SEAL W/SLINGER 19109 ,20807 ,20808 1 "FOR MECHANICAL COVER"

K-2394 AIR SYSTEMS TOOL KIT 1

K-2402 COVER & SCREW KIT 20513 ,4300751 1

K-2427 PISTON KIT 21337 ,4301320 1

K-2428 LEVER REPLACEMENT 1 LOW TOWER

KIT

K-2429 LEVER REPLACEMENT 1 HIGH TOWER

KIT

K-2468 CLUTCH INSTALLATION 1 FOR USE WITH S-1659 INPUT

KIT SHAFT ASSY AND 81504 INPUT
SHAFT BEARING

K-2805 SHIM KIT 21452 K - 2106 1 K-3413,K-3414,S-

2834

K-2846 -O- RING KIT 1 K-3413,K-3414

K-2853 CYLINDER KIT 1

K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3413,K-3414

K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER

,4303050 ,4304910 ,K
- 1630 K - 1941

K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER

6040

K-2978 LEVER REPLACEMENT 1 MID TOWER

KIT

K-3104 ACTUATOR PIN KIT 4303287 1

K-3192 MASTER VALVE REPAIR 1 FOR A-6915 VALVE

KIT

24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-3194 MASTER VALVE REPAIR 1 FOR A-7315 VALVE

KIT

K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

K-3376 O-RING & WASHER KIT 4301211 1

K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

K-3413 BASIC REBUILD KIT 1

K-3414 BASIC OVERHAUL KIT 1

K-3467 PIN REPLACEMENT KIT 21245 1

K-3492 SYNCHRONIZER KIT K - 2446 1

K-3494 SYNCHRONIZER K - 2448 1 SLIDING CLUTCH INCLUDED IN

REPLACEMENT KIT KIT

K-3651 OIL SEAL TOOL KIT 1

K-4125 CLUTCH INSTALLATION 1 STANDARD RT INPUT SHAFT AND

KIT (RT), HYDRAULIC YOKE FOR HYDRAULIC CLUTCH
RELEASE RELEASE

S-1404 OIL FILTER 17238 1

S-1445 SHIFT BAR HSG 20215 ,4302452 1 HOUSING ONLY (STD)

S-1516 CAP ASSY 20851 ,20853 1

S-1659 INPUT SHAFT 23566 1 2" PULL - USE W/FBC 20550 K-2468,K-3414,K-
4125

S-1660 INPUT SHAFT 23567 1 2" PUSH - USE W/FBC 20549

S-1794 ISOLATOR ASSY 1

S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

S-2206 SHIFT BAR HSG 4302497 1 HOUSING ONLY (F)

S-2207 SHIFT BAR HSG ASSY 4302452 1 COMPLETE (STD)

S-2208 SHIFT BAR HSG ASSY 4302497 1 COMPLETE (F)

S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING

S-2503 SPEEDO SPACER ASSY 4302590 1

S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER

S-2583 ROADRANGER VALVE 1 RTO-W/SHIFT PATTERN

S-2688 MAINSHAFT ASSY 4303404 ,4303913 1

25
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

S-2809 REAR BEARING COVER 4302332 ,4303872 1 PUSH-IN/THREAD-IN MAGNETIC

ASSY ,4304652 ,4305830 PICK-UP

S-2832 CASE ASSY 4304731 1

S-2834 RANGE SECTION ASSY 1

S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING

26
Group: LEVERS/HOUSINGS

2 4
3
5 23
6
7

15

8 1

K-2428 - Low
2 4 K-2978 - Mid
3
5 K-2429 - High
6
9
24
8

20

S-1677 - Low
17
16 13 S-1967 - Mid
21 S-1579 - High
4
3 22
5
13 6 33
14

10207-9-95 S-2129 - Low

S-2519 - Mid
S-2130 - High

LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3376 O-RING & WASHER KIT 4301211 1

2 18299 PIN 1 K-1476,K-2977,S-

1677

27
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4" S-1445

4 X-1-600 NUT 4 3/8"-24-N.F.PLAIN

5 X-3-600 LOCKWASHER 4 3/8"

6 11934 STUD 7467 4

7 K-1476 SHIFT LEVER HSG 4530 ,17163 ,18298 1 LOW TOWER

,4304905 ,A - 4437

8 4305294 GASKET 4303431 1 K-1476,K-2061,K-

2428,K-2429,K-
2973,K-2977,K-
2978,S-1579,S-
1677,S-1967,S-
2129,S-2130,S-2519

9 K-2977 SHIFT LEVER HSG KIT 4301167 ,4304907 ,A - 1 MID TOWER

6040

13 4303030 PIN 1 K-2973,S-1579,S-

2130

13 6541 PIN 1 3/8" - USED W/17167 ONLY

14 K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER

,4303050 ,4304910 ,K
- 1630 K - 1941

15 10427 BOOT 1 K-1476,K-2973,K-

2977,S-1579,S-
1677,S-2130

16 X-1-600 NUT 1 3/8"-24-N.F.PLAIN

17 X-3-600 LOCKWASHER 1 3/8"

20 17600 GEAR SHIFT LEVER 1 STRAIGHT - LOW 21-1/2"

20 18482 GEAR SHIFT LEVER 1 STRAIGHT - HIGH 35"

21 2538 RETAINER 1 K-1476,K-2973,K-

2977,S-1579,S-
1677,S-2130

22 2536 SPRING 1 K-1476,K-2973,K-

2977,S-1579,S-
1677,S-2130

23 K-2428 LEVER REPLACEMENT 1 LOW TOWER

KIT

23 K-2429 LEVER REPLACEMENT 1 HIGH TOWER

KIT

23 K-2978 LEVER REPLACEMENT 1 MID TOWER

KIT

24 S-1579 SHIFT TOWER ASSY 1 HIGH TOWER

24 S-1677 SHIFT TOWER ASSY 1 LOW TOWER

28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

24 S-1967 SHIFT TOWER ASSY 1 MID TOWER

33 S-2129 SHIFT LEVER HSG ASSY 1 LOW TOWER

33 S-2130 SHIFT LEVER HSG ASSY S - 2053 1 HIGH TOWER

33 S-2519 SHIFT LEVER HSG ASSY S - 2919 1 MID TOWER

29
Group: MAINSHAFT & SYNCHRO(AUX)

8
7
4 5 6

1 3
2
15

14

13
12
11 10
19
10

12 20 oke
l Jo int Y
Uni versa
17
16

10428A-03-10

MAINSHAFT & SYNCHRO(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14897 SPRING 3 K-3413,K-3414,K-

3492,K-3494

2 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3492,K-3494

5917

3 20323 SLIDING CLUTCH 1 K-3494

4 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE K-3492,K-3494

ASSEMBLY

5 21365 NUT 1

6 17332 DOWEL PIN 1

7 21347 WASHER 1

8 21350 WASHER 1

9 4302468 REDUCTION GEAR 4302446 1

30
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

10 21352 BUSHING 2 A-5156,K-3413,K-

3414

11 A-5156 MAINSHAFT ASSY 21351 1

12 21652 PIN 2

13 21360 SLIDING CLUTCH 1

14 4303359 MAINSHAFT 1

15 21354 WASHER 1

16 4300677 DEEP REDUCTION GEAR 1

17 21358 WASHER 1

19 K-4122 HEX FLANGE CRIMPED 4302321,4306520 1

NUT KIT

20 5556503- BEARING 5556503 1 K-3413,K-3414

BOX

31
Group: MAINSHAFT ASSY

11 14
12 9

15 14

7
8 14
10 9

7 14

3 1
2
5 4
6
13

10337B-10-96

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2688 MAINSHAFT ASSY 4303404 ,4303913 1

2 62504 ROLL PIN 1 S-2688

3 4304615 3-SIDED KEY 4300120 1

4 14750 SNAP RING 1 K-2468,K-3413,K-

3414,K-4125

5 16756 REVERSE GEAR- 1

MAINSHAFT

6 4302047 SPACER 1

7 4306648 SLIDING CLUTCH 16118 2

8 4303435 LO GEAR-MAINSHAFT 1

9 4303603 WASHER 2

10 4305909 1ST GEAR-MAINSHAFT 4303408,4303420 1

11 4302394 2ND GEAR-MAINSHAFT 1

12 4305667 OD GEAR-MAINSHAFT 4305070,4302393 1

32
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 4300830 WASHER .244-BLUE 1

14 4302398 WASHER 4

15 4306647 SLIDING CLUTCH 22026,4304317 1 K-3414

33
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4302441 SHIFT DIAGRAM LABEL 1

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION

SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-3414

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2428,K-2429,K-

2846,K-2853,K-2978

34
Group: OIL COOLER

2 7
6 7 Flow 6

4 Oil Return
3
5 11 13 7
8 9 12 2
6

6 Oil Pump
7 10 Outlet
13

*13

*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237

10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location

OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 18025 OIL COOLER 1 K-1956

2 19424 HOSE 1 25 FEET K-1956

3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"

4 X-3-506 LOCKWASHER 2 5/16"

5 18211 BRACKET 4 K-1956

6 19419 CONNECTOR 6 K-1956,S-1404

7 19415 SWIVEL 4 K-1956

8 X-10-501 WASHER 2 5/16"

9 18209 PLUG-RUBBER MOUNT 2 K-1956

10 17190 STRAP 8 K-1956

11 19423 CLAMP 5 K-1956

12 18210 NUT 2 K-1956

35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 19422 ELBOW 4 K-1956

14 S-1404 OIL FILTER 17238 1

15 17237 FILTER ELEMENT 1 S-1404

36
Group: REVERSE IDLER

8
5 9
3

4
3
8

Latest Design

5 6
3

4
3
2
1

11382-3-97 RI

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

2 14283 WASHER 2

3 4302982 WASHER 14282 4 K-3209

4 14287 BEARING 4305020 2 K-3413,K-3414

5 16757 REVERSE IDLER GEAR 22409 2

6 K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 2

,4305513

7 4303336 RETAINING RING 2 K-3209

8 4303336 RETAINING RING 4 K-3209

9 4305513 IDLER SHAFT 2 K-3209

37
38
Group: ROADRANGER VALVE

39
 1

Old Design

2
2
2 2
2
22 2 2 22 2
2
2

2
3 2
999

4 5

6
H/L P S SP

11 *7 * *7 *
7 7

12

See: Appendix / Airline Tubing

* 14 * * *
10 10 10 Combination Cylinder
P S SP

H/L
10102D-3-97 * For Connector and Elbow Assy
component information see Appendix.
To Slave Valve

40
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO A-6915,A-7315

ONLY

1 5586110 SHIFT DIAGRAM 1 RTO-W/SHIFT PATTERN S-2583

MEDALLION

2 K-3192 MASTER VALVE REPAIR 1 FOR A-6915 VALVE

KIT

2 K-3194 MASTER VALVE REPAIR 1 FOR A-7315 VALVE

KIT

3 20496 LEVER 1 A-6915,A-7315

4 20112 COVER 1 A-6915,A-7315

5 X-8-213 SCREW X 8 202 2 8-32X3/8"

6 X-9-802 NUT 1 1/2"-13

7 84001 CONNECTOR ASSY 82501 4 1/8"TUBE-1/16"NPTF

7 84003 CONNECTOR ASSY 82503 4 5/32"TUBE-1/16"NPTF

7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- S-2583

1/16"NPTF

10 85001 ELBOW ASSY 84501 3 5/32"TUBE-1/8"NPTF

10 85002 ELBOW ASSY 84502 3 1/8"TUBE-1/8"NPTF

10 85003 ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/32"TUBE- K-3414

1/8"NPTF

11 84101 UNION ASSY 1 1/8" TUBING

11 84102 UNION ASSY 1 5/32" TUBING

11 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32"

TUBING

12 13571 -O- RING CLAMP 2

14 84002 CONNECTOR ASSY 82502 1 1/8"TUBE-1/8"NPTF

14 84004 CONNECTOR ASSY 82504 1 5/32"TUBE-1/8"NPTF

14 84006 CONNECTOR ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- K-3414

1/8"NPTF

999 A-6915 ROADRANGER VALVE A - 5015 1 STANDARD-W/LOGO

ASSY

999 A-7315 ROADRANGER VALVE A - 5315 1 (LEFT OF DRIVER)-W/LOGO

ASSY

999 S-2583 ROADRANGER VALVE 1 RTO-W/SHIFT PATTERN

41
Group: SHIFT BAR HOUSING

19 14
18 20
13
12
17
16 21
15 22

1
2

3
7 3
4

23 5

6
999

46 45
42 41
40
26
29 28

27
39 43

35 30 27
38
34 31

29 43

33
37 32

36
29

10241-3-94 X-Bar

SHIFT BAR HOUSING

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-1445 SHIFT BAR HSG (STD) 18920 ,20135 ,20214 1 HOUSING ONLY (X)
,20215 ,20487 21135
,4302452

2 4302676 GASKET 14918 1 K-2061,S-2207,S-

2208

3 4304602 BREATHER 23605 1 1/4" NPT

3 X-12-404 PIPE PLUG 1 1/4" NPT

4 20070 OIL TROUGH 1 S-2207,S-2208

5 20332 AIR VALVE SHAFT 17177 1 S-2207,S-2208

6 X-8-423 CAPSCREW 2 1/4"-20X1/2"

7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

12 17179 GASKET 1 S-1445,S-2206,S-

2207,S-2208

13 4303655 PLUG 17178 1 S-1445,S-2206,S-

2207,S-2208

14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

15 20815 LIFTING EYE 17105 2 S-2834

16 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"

16 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4" OR USE 14 PCS OF

X-8L-604 WITH 2 PCS OF X-8L-602

17 15899 PIN 1 S-1445,S-2206,S-

2207,S-2208

18 15900 GASKET 1 S-1445,S-2206,S-

2207,S-2208

19 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN

SWITCH

20 4303656 PLUG 15917 1 S-1445,S-2206,S-

2207,S-2208

21 15918 SPRING 3 K-3414,S-2207,S-

2208

22 X-14-800 STEEL BALL 3 1/2"

23 K-3104 ACTUATOR PIN KIT 4303287 1

26 4302517 SHIFT YOKE 1 REVERSE/LO

27 X-14-1200 STEEL BALL 2 3/4"

28 14658 SHIFT BLOCK 1 1ST/2ND S-2207

29 3220 LOCKSCREW 3 S-2207,S-2208

30 1634 INTERLOCK PIN 1 S-2207,S-2208

31 19063 SHIFT BLOCK 1 3RD/OD (REAR) S-2207

43
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

32 20120 SHIFT BLOCK 18924 1 3RD/OD (FRONT) S-2207,S-2208

33 18928 YOKE BAR 4302760 1 3RD/OD S-2207

34 18922 SHIFT YOKE 1 1ST/2ND S-2207,S-2208

35 18927 YOKE BAR 1 1ST/2ND S-2207

36 4302070 SNAP RING 1 K-3104,S-2207,S-

2208

37 4303225 ACTUATOR 1 S-2207,S-2208

38 4305575 SHIFT YOKE 20450 1 3RD/OD S-2207,S-2208

39 18926 YOKE BAR 1 REVERSE/LO S-2207

40 19790 PLUNGER 1

41 19791 SPRING 1

42 19838 SPRING 1

43 15776 LOCKSCREW 2 S-2207,S-2208

45 19792 RETAINER 1

46 19793 SNAP RING 1 A-5000,K-1935

999 S-2207 SHIFT BAR HSG ASSY 4302452 1 COMPLETE

(STD)

44
Group: SLAVE VALVE - A-5000

2 3
22
22
2
22
7 2

2 4
2
2
5
2

8 1

2 Repair Kit
10120-10-97 A-5000 SV

SLAVE VALVE - A-5000

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5000 SLAVE VALVE ASSY 20850 1

2 K-1935 REPAIR KIT-SLAVE 1 FOR A-5000 VALVE

VALVE

3 20855 PLUG 1 A-5000

4 20854 PISTON 1 A-5000

5 20849 CAP 15131 1 A-5000

7 S-1516 CAP ASSY 20851 ,20853 1

8 X-8C-413 CAPSCREW 3 1/4"-20X1-1/2"

45
46
47