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    Cold Start-Up DCS Test

    Uploaded by

    Asma sultan
    This document provides instructions and a checklist for a trainee to complete a cold start-up test of a RO plant simulator. The test involves lining up and activating various electrical, instrumentation, cooling water, air, chemical dosing, membrane filtration, and RO systems over the course of around 110 minutes. The trainee's performance is evaluated based on completing each step correctly and within time limits for starting up and shutting down the RO train. Their work is also assessed on independence, response to alarms, and focus on the task.

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    © All Rights Reserved
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    Cold Start-Up DCS Test

    Uploaded by

    Asma sultan
    45 views6 pages
    This document provides instructions and a checklist for a trainee to complete a cold start-up test of a RO plant simulator. The test involves lining up and activating various electrical, instrumentation, cooling water, air, chemical dosing, membrane filtration, and RO systems over the course of around 110 minutes. The trainee's performance is evaluated based on completing each step correctly and within time limits for starting up and shutting down the RO train. Their work is also assessed on independence, response to alarms, and focus on the task.

    Original Title

    RO- Cold start-up DCS Test

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    This document provides instructions and a checklist for a trainee to complete a cold start-up test of a RO plant simulator. The test involves lining up and activating various electrical, instrumentation, cooling water, air, chemical dosing, membrane filtration, and RO systems over the course of around 110 minutes. The trainee's performance is evaluated based on completing each step correctly and within time limits for starting up and shutting down the RO train. Their work is also assessed on independence, response to alarms, and focus on the task.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    45 views6 pages

    Cold Start-Up DCS Test

    Uploaded by

    Asma sultan
    This document provides instructions and a checklist for a trainee to complete a cold start-up test of a RO plant simulator. The test involves lining up and activating various electrical, instrumentation, cooling water, air, chemical dosing, membrane filtration, and RO systems over the course of around 110 minutes. The trainee's performance is evaluated based on completing each step correctly and within time limits for starting up and shutting down the RO train. Their work is also assessed on independence, response to alarms, and focus on the task.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 6

    CCR SIMULATOR OPERATION

    COURSE- RO PLANT
    COLD START-UP TEST

    NAME

    JOB No.

    Plant LOCATION

    Final MARKS %

    Page 1 of 6
    Name
    Line No.
    Location

    Test Cold Start-Up (Practical Test)


    Date
    Marks
    Out of 100 % %

    No. Subject X √
    Electrical system Line-up
    1 Transformer Cooling Fan into Auto
    2 Transformer loop into Auto TR-C 110/13.8 KV
    3 AUTOMATIC BUS TRANSFER 13.8 V
    4 Bus bar SWGR C & D = 13.8 KV
    5 Closing all the CB- Feeders 13.8 V
    6 Transformer loop into Auto TR-C 13.8 /4.18 KV
    7 Closing all the CB- Feeders- 480 V
    8 AUTOMATIC BUS TRANSFER 480 V
    9 AUTOMATIC BUS TRANSFER 4.18 KV
    10 Closing all the CB- Feeders- 4,18 KV

    Cooling Water system Line-up


    1 Log to screen
    2 Cooling Tower water Fan - Auto Selector - ASL
    3 CW Tank Make up
    4 Cooling Water Tank Level- INT IN
    5 Cooling Water Pump select Auto + ASL IN
    6 LOOP PLATE MENUE – Activate system

    Instrument & Service Air system Line-up


    1 Log to screen
    2 Air Compressor - Auto Selector - ASL – IN
    3 Instrument Air Pressure- CP – Interlock In/OUT - INT IN
    4 Service Air V/v to Common Header – AA750 into Auto Mode
    5 Air dryer outlet Valves - Motorize Operating Valve – MOV – PH2
    6 LOOP PLATE MENUE – Activate system

    Page 2 of 6
    No. Subject X √

    Page 3 of 6
    Chemical Group system Line-up
    Sodium Hypochlorite Dosing System
    1 Tank Level INT IN
    2 Back Flow Pump Stoke
    3 Back Flow Pump Operation - Pump Selector to be ASL IN
    4 Brine Trench Pump Stoke
    5 Brine Trench Pump - Pump Selector to be ASL IN
    6 LOOP PLATE MENUE – Activate system

    Fecl3 dosing system


    1 FeCL3 Tank Level - INT IN
    2 FeCL3 Pump Stoke - Auto
    3 FeCL3 Pump Operation Pump Selector to be ASL IN
    4 LOOP PLATE MENUE – Activate system

    Sulfuric Acid Dosing System


    1 H2SO4 Tank Level - INT IN
    2 H2SO4 Pump Stoke - Auto
    3 H2SO4 Pump Operation Pump Selector to be ASL IN
    4 LOOP PLATE MENUE – Activate system

    Sodium Bisulfate (SBS) Dosing System


    1 NaHSO3 Tank Level - INT IN
    2 NaHSO3 Pump Stoke - Auto
    3 NaHSO3 Pump Operation Pump Selector to be ASL IN
    4 LOOP PLATE MENUE – Activate system

    Caustic Soda (NaOH ) Dosing System


    1 NaOH Tank Level - INT IN
    2 NaOH Pump Stoke - Auto
    3 NaOH Pump Operation Pump Selector to be ASL IN
    4 LOOP PLATE MENUE – Activate system

    Subject X √

    Page 4 of 6
    DMF system Line-up
    1 Log to screen
    2 Seawater Supply Flow Control
    3 DMF activate all valve into Auto
    4 DMF Back Wash Timer
    5 DMF Back Wash Timer – Manual/ Auto - Mode
    6 Air Scoring Blower system Line up
    7 BW Pump ready
    8 Back Wash Waste Ready
    9 DMF - REGENERATION MODE monitoring
    10 DMF - Out of service apply
    11 Brine Transfer System to be in AUTO
    12 Filtered water clear well level
    13 Filtered water clear well Pump running

    MCF system Line-up


    1 Log to screen
    2 High p across cartridge filters is OK
    3 Filtrated water quality acceptable to RO System in terms of
    Conductivity, pH, ORP and turbidity
    4 FW PUMP MINIMUM FLOW (DUMP FLOW) CONTROL- Auto

    RO system - STARTUP
    Pre-Requisites
    1 Electrical Distribution System is in service
    2 Service Air System is in service
    3 Instrument Air System is in service
    4 Cooling Water System is in service
    5 Pretreatment System is in service
    6 Filtered Water Pump is in service at least 1 Pump running
    7 Group Sequence Control Logic executes
    8 START UP PERM activated
    9 Activate the RO Train Running
    10 All Steps -6- Fully completed & RO in service within 110
    Minutes.
    11 Recovery % is met For 1st Pass
    12 Recovery % is met For 2nd Pass
    13 Recovery % is met For 3rd Pass

    Page 5 of 6
    Subject X √
    PRODUCT WATER SYSTEM Line up
    1 Log to screen
    2 DESALINATED WATER TANK LEVEL
    3 DESALINATED WATER PUMP START

    RO system SHUTDOWN
    1 Log to screen
    2 Asking why we need to do – Permissive available
    3 Activate eight (12 ) steps in the shutdown of RO Train
    4 All Steps -12 - Fully completed & RO in Out service within 180
    Minutes.

    RO Train Operation EMERGENCY SHUTDOWN


    1 Log to screen
    2 Press EMGY S/D ALL (PB)+ EXEC
    3 To activate the Emergency S/D ALL Reset ( Pb) you needs to
    reset the 1st HPP

    Fill the Operation Log sheet


    1 Fill all operation parameters
    2 Notice the variation – exceed – limit operation
    3 Report to SCE/ Supervisor

    General Remarks
    1 Work independent
    2 Question / assistance rate
    3 Logic reading for minor events
    4 Monitoring the Alarm screen
    5 Focusing in his work
    6 Respond time rate to Alarm
    7 Mobile Playing

    Page 6 of 6

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