SDA-S17893-BNYC1-PX-1206-00001 C01 Bonny Equipment Sizing Calculation Report

Shell Petroleum Development Company Of Nigeria Ltd.
Classification Status RESTRICTED

Project Name DOMGAS
Shell Project Ref. S17893
Node Name BONNY AG SOLUTION
Document Title EQUIPMENT SIZING CALCULATIONS
Shell Document No. SDA-S17893- BNYC1-PX-1206-00001
Revision No. C01
Revision Date 24 JAN 2012
MAKON
Revision Date Description Originator Checker Approver
C01 24/01/12 Issued For Construction Segun Shittu David Ariyibi Segun Moses
A02 07/12/11 Re-Issued For Approval Segun Shittu David Ariyibi Segun Moses
A01 07/10/11 Issued For Approval Segun Shittu David Ariyibi Segun Moses
Page 2 of 14
SUMMARY PAGE
Client: Shell Petroleum Development Company of Nigeria Ltd.
Project: DOMGAS Node: Bonny (AG)
Shell Project. Ref. S17893

Title: EQUIPMENT SIZING CALCULATION
REPORT Shell Doc. No. SDA-S17893- BNYC-PX-1206-00001
C01
SUMMARY
T his re p ort de t ai ls th e c a lc u la t io ns a n d re s u lts of t h e s c ru b bers , a ir rec e i v er a n d f lar e
s tac k wi th i n B o nn y A G C om pr es s io n S ys t em .
REFERENCES
Document No Document No Description Page
API API 11P Specification for Packaged Reciprocating Compressors

SPDC DEP 31.22.05.11-Gen. Gas/Liquid Separators- Type selection and Design rules
API API 521 Pressure Relieving and Depressuring System
SPDC ENCL /25/05/17 Specification for skid Mounted Instrument and Utility Air Compressor
METS SDA-S17893-BNYC1-PX- Process Engineering Flow Scheme.
2365
Project: ENGINEERING, PROCUREMENT, INSTALLATION, COMMISSIONING, OPERATION &
MAINTENANCE OF GAS HANDLING FACILITIES FOR DOMGAS PROJECT
Title: BONNY EQUIPMENT CALCULATION REPORT
Shell Doc. No.: SDA -S17893- BNYC1-PX-1206-00001-C01 Page 3 of 14
REVISION PHILOSOPHY AND REVISION HISTORY
Revision Philosophy
1.1 All Revision for Review will be issued at R1, R2, R3, etc –Issued for Internal
review.
1.2 All Revision for Review will be issued at R01, R02, R03, etc –Issued for SPDC
review.
1.3 All Revision approved for Design will be issued at A01, A02, A03, etc –Issued
/Approved for Design.
1.4 Document for Enquiry will be issued at B01, B01, B03, etc –Issued for enquiry.
1.5 Document for purchase will be issued at P01, P02, P03, etc –Issued /Approved for
Purchase.
1.6 Document Approved for Construction will be issued at C01, C02, C03, etc –Issued
/Approved for Construction.
1.7 Document or drawing revised as “As Built” will be issued as Z01, Z02, Z03, etc.
1.8 Narrative Sections revised from previous approved issues are to be noted in the
table below and /or highlighted in the RH margin (using appropriate revision
status), thus; A01, A02, A03.
1.9 Previously revision highlighting to be removed at subsequent issue.
1.10 Drawing/diagrams revised from previous approved issues highlighted by „clouding‟

the affected areas and by use of a triangle containing the revision status.
1.11 The Person (or authority) originally recorded as approving the document and who
is deemed the custodian must approve all revision to this document.
Revision History
Revision Number Date of Issue Reason for Change
R01 10/05/10 Issued for Client‟s Review
R02 20/01/11 Re-Issued for Client‟s Review
A01 07/10/11 Issued for Client‟s Approval
A02 07/10/11 Re-Issued for Client‟s Approval

Table of Contents
SUMMARY PAGE ....................................................................................................................................... 2
1 INTRODUCTION ........................................................................................................................ 5
1.1 BACKGROUND ................................................................................................................................................ 5
1.2 OBJECTIVE ...................................................................................................................................................... 5
1.3 ABBREVIATIONS ............................................................................................................................................. 5
1.4 UNITS ................................................................................................................................................................ 6
2 METHODOLOGY ....................................................................................................................... 7
2.1 AG COMPRESSION VESSEL CALCULATION ............................................................................................... 7
2.1.1 FIRST STAGE SUCTION SCRUBBER (V-2701) ........................................................................................... 7
2.1.2 SECOND STAGE SUCTION SCRUBBER (V-2702) ...................................................................................... 7
2.1.3 THIRD STAGE SUCTION SCRUBBER (V-2703) .......................................................................................... 7
2.1.4 FOURTH STAGE SUCTION SCRUBBER (V-2704) ...................................................................................... 7
2.1.5 DISCHARGE SCRUBBER (V-2705)............................................................................................................... 7
2.2 FUEL GAS KO VESSEL (V-2705) .................................................................................................................... 7
2.3 FLARE STACK CALCULATION ...................................................................................................................... 8
2.4 DRY AIR RECEIVER CALCULATION ............................................................................................................. 8
3 RESULTS .................................................................................................................................. 9
3.1 FIRST STAGE SUCTION SCRUBBER (V-2701) ............................................................................................. 9
3.2 SECOND STAGE SUCTION SCRUBBER (V-2702) ........................................................................................ 9
3.3 THIRD STAGE SUCTION SCRUBBER (V-2703) .......................................................................................... 10
3.4 FOURTH STAGE SUCTION SCRUBBER (V-2704) ...................................................................................... 10
3.5 DISCHARGE SCRUBBER (V-2705)............................................................................................................... 11
3.6 FUEL GAS VESSEL (V-4501) ........................................................................................................................ 12
3.7 FLARE STACK (F-4301) ................................................................................................................................ 12
3.8 DRY AIR RECEIVER (V-4601) ....................................................................................................................... 13
4 ATTACHMENTS .......................................................................................................................14
1 INTRODUCTION
1.1 BACKGROUND
In order to align with Government aspirations to increase supply of Domestic gas

(DOMGAS) to local industries and power plants, SPDC embarked on a number of short
term and medium term projects; Bonny AG Solution is categorized as one of the
medium term projects.
Bonny Fields are located in SPDC‟s OML-11, about 40km southeast of Port-Harcourt.
29 wells (22 Oil and 7 Gas) have been drilled to date. Production started in 1973 and
achieved a peak oil production of 34.3Mbopd in 1975.
Bonny Flowstation which takes wet gas from Oloma to Bonny Terminal Fuel Gas plant
is a 2 bank flowstation with 2 HP and LP separators and 1 surge vessel, which has the
capacity to handle 30Mbopd.
The Delivery line from Bonny Flowstation to the Tie-in Manifold (TNP) is an 8” line with
approximate length of 120m. It is designated to handle a capacity of 42Mbopd.
1.2 OBJECTIVE
The purpose of this document is to provide sizing calculations for the equipment within
Bonny AG Solution.
1.3 ABBREVIATIONS
AG Associated Gas
API American Petroleum Institute
DEP Design and Engineering Practice
DN Norminal Diameter
F/S Flow Station
HC Hydrocarbon
HP High Pressure
LP Low Pressure
MAOP Maximum Allowable Operating Pressure

MBPD Million Barrels Per Day
MMSCFD Million Standard Cubic Feet per Day
NPS Norminal Pipe Size
PCV Pressure Control Valve
SPDC Shell Petroleum Development Company
1.4 UNITS
The units shown below (SI units in general) shall be used as the main design units and
all values quoted shall be in these units. It is possible to show alternative values and
units as indicated in the brackets only, after the design unit when it is believed
desirable. The size of the unit shall be appropriate to the value being measured.
DESCRIPTION UNIT
Nominal Pipe Diameter Inches (mm)
Wall Thickness mm
Valve Sizes mm (inch)
Length m (mm or km)
2
Area m
3
Liquid Volume m
Volumetric Oil Flowrate MBPD
3
Standard Gas Volumetric Flowrate MMSCFD (mN /h)
Velocity m/s
Pressure Bara or barg
Temperature
Molecular Weight g/mol
Table 1-1: Units of Measurement

2 METHODOLOGY
2.1 AG COMPRESSION VESSEL CALCULATION
The scrubbers were sized using API 11P and GPSA standards as a basis. The
maximum flow case of 5.041MMSCFD was used. The scrubber ID and seam to seam
dimensions are calculated based on the maximum allowable gas velocity. the main input
and data are presented in attachment 1.
2.1.1 FIRST STAGE SUCTION SCRUBBER (V-2701)

The first stage suction scrubber (V-2701) was sized based on Ref 1 and the
dimensions specified by Sulzer Chemtech to allow for the Shell SMS internals as well
as to maintain the appropriate pressure drop through the scrubber.
2.1.2 SECOND STAGE SUCTION SCRUBBER (V-2702)

The second stage suction scrubber (V-2702) was sized based on Ref 1 and a K-factor
of 0.25 was specified.
2.1.3 THIRD STAGE SUCTION SCRUBBER (V-2703)

The third stage suction scrubber (V-2703) was sized based on Ref 1 and a K-factor of
0.25 was specified.
2.1.4 FOURTH STAGE SUCTION SCRUBBER (V-2704)

The fourth stage suction scrubber (V-2704) was sized based on Ref 1 and a K-factor of
0.25 was specified.
2.1.5 DISCHARGE SCRUBBER (V-2705)

The discharge scrubber (V-2705) was sized based on Ref 1 and a K-factor of 0.25 was
specified.
2.2 FUEL GAS KO VESSEL (V-2705)
The fuel gas KO Vessel (V-4501) was sized according to Ref 2 as a vertical wiremesh
vessel with Half Open Pipe internal.
A design margin of 20% was specified to account for surging and uncertainties in the
basic data.
The main input data and results are presented in attachment 2.
2.3 FLARE STACK CALCULATION
The Flare Stack (F-4301) was sized according to Ref 3. The input data for the
calculation was got from the hysys simulation. The estimated distance from the grade
level to flare is 60m.
The main input data and results are presented in attachment 3.
2.4 DRY AIR RECEIVER CALCULATION
The dry air receiver (V-4602) is sized base on peak air demand for the control valves,
shutdown valves and start-up requirements as shown in attachment 5.
A margin of 20% is specified to account for distribution leakage and drier regeneration.
The input data and results are presented in attachment 4.

3 RESULTS
3.1 FIRST STAGE SUCTION SCRUBBER (V-2701)
The vessel is sized to handle an input volumetric flow rate of 5.04 MMSCFD. Below is
the summary of the dimensions and liquid levels in the vessel.
FINAL VESSEL DIMENSIONS (V-2701)
Vessel Dimensions:
Diameter: D 0.914 m
Vessel Height (S/S): H 3.294 m
Nozzles:
Diameter of Inlet
Nozzle: d1 8 inch
Diameter of Gas Outlet
Nozzle: d2 8 inch
Diameter of Liquid Outlet
Nozzle: d3 2 inch
Level Control:
Low Level Trip: LZALL 0.250 m
Low Level Pre-alarm: LAL 0.550 m
High Level Pre-alarm: LAH 0.900 m
High Level Trip: LZAHH 1.200 m
3.2 SECOND STAGE SUCTION SCRUBBER (V-2702)
Vessel Dimensions:
Diameter: D 0.660 m
Nozzles:
Diameter of Inlet
Nozzle: d1 6 inch
Nozzle: d2 6 inch

Nozzle: d3 2 inch
Level Control:
3.3 THIRD STAGE SUCTION SCRUBBER (V-2703)
Vessel Dimensions:
Diameter: D 0.559 m
Nozzles:
Diameter of Inlet
Nozzle: d1 4 inch
Nozzle: d2 4 inch
Nozzle: d3 2 inch
Level Control:
3.4 FOURTH STAGE SUCTION SCRUBBER (V-2704)
Vessel Dimensions:
Diameter: D 0.457 m
Nozzles:
Diameter of Inlet
Nozzle: d1 4 inch
Nozzle: d2 4 inch
Nozzle: d3 2 inch
Level Control:
3.5 DISCHARGE SCRUBBER (V-2705)
Vessel Dimensions:
Diameter: D 0.406 m
Nozzles:
Diameter of Inlet
Nozzle: d1 3 inch
Nozzle: d2 3 inch
Nozzle: d3 2 inch
Level Control:

3.6 FUEL GAS VESSEL (V-4501)
the summary of the dimensions and the liquid levels in the vessel.
Vessel Dimensions:
Diameter: D 0.324 m
Vessel Height: H 2.150 m
Nozzles:
Diameter of Inlet
Nozzle: d1 3 inch
Nozzle: d2 2 inch
Nozzle: d3 2 inch
Level Control:
Normal Level: NL 0.463 m
3.7 FLARE STACK (F-4301)
A distance of 60m is taken from the grade level to the flare. Below is the summary of
the results of the flare stack calculation. The input data and detailed calculations are
shown in attachment 3.
FLARE STACK GEOMETRY (F-4301)
Vessel Dimensions:
Calculated Diameter: D 0.352 m
Selected Vessel Diameter: Dsel 0.391 m
Heat Liberated: Q 644,835 KW
Flame Length: Lf 55
Flare Tip Exit Velocity: uj 195 m/s
Vapor Volumetric Flowrate: qv 19 m3/s
Distance from the flame centre
to the Grade Level Boundary: D0 52.06 m
Vetical Distortion: ∑(∆y) 27.50 m
Horizontal Distortion: ∑(∆x) 39.60 m
Virtual Distance from Grade Level
to Flare : r' 40.20 m
Virtual Height of Flame Stack: h' 33.08 m
Height of Flame Stack: H 19.33 m
3.8 DRY AIR RECEIVER (V-4602)

3
The calculation sheet in attachment 4 shows that a volume of 10m is adequate to
3
handle the 99Nm /h air requirement.
4 ATTACHMENTS
Attachment 1: Compressor Interstage Scrubbers

Attachment 2: Fuel Gas KO Vessel
Attachment 3: Flare Stack
Attachment 4: Air Receiver Calculation
Attachment 5: Compressed Air Requirement
Attachment 6: Relief Load Summary
ATTACHMENT 1
Quote: W10-8134
Date: 10/05/10
By: TJG
Client Information
Customer: Shell Petroleum Development Corporation

Consultant:
Location: Nigeria
LSD:
Quotation:
Project: Bonny AG Compressor
Condition: 5.041 MMSCFD 36.26 1740.453 PSIG

142514.6 m^3/day 250.0127 12000.42 kPag CASE: Design Case
Equipment
Number of stages: 5 Engine (E)/Motor (M): E

Suction pressure (psig): 36.0 Operating speed (rpm): 1400
Discharge pressure (psig): 1740.0 Piston rod diameter (in.): 2.000
Capacity (MMSCFD): 5.041 Stroke (in.): 4.50
Suction temperature (F): 107 Corrosion allowance (in.): 0.063
Interstage temperature (F): 120 Weld efficiency: 0.850
Specific gravity: 0.899 Pipe stress value (for piping): 20000
Elevation (ft): 50 Pipe stress value (for vessels): 17500
Atmospheric pressure (psia): 14.68 Plate stress value (for vessels): 20000
Cp/Cv: 1.190 MAWP design overpressure (%): 10
Size to start plate (in. OD): 18
Process Conditions
Stage: 1 2 3 4 5 6
Capacity (MMSCFD): 5.041 5.041 5.009 4.886 4.536
Inj./knockout (+ or - MMCSFD): 0.000 -0.032 -0.123 -0.350 0.000
Revised capacity (MMSCFD): 5.041 5.009 4.886 4.536 4.536
Co-mingled specific gravity: 0.899 0.900 0.879 0.810 0.810
Co-mingled molecular weight: 26.030 26.08189 25.468 23.466 23.466
Co-mingled temperature: 107 input input input 120.000
Cylinder size (in.): 15.750 11.000 7.000 4.250
# cylinders.: 1 1 1 1 1
Cylinder MAWP (psig): 200 635 1440 2600 2600
Suction pressure (psig): 36 100 255 689 1740
Discharge pressure (psig): 103 261 705 1759 1740
Operating disch. temp. (F): 222 229 253 256 120
Suction compressibility, Z: 0.983 0.964 0.920 0.828 1.000
Discharge compressibility, Z: 0.974 0.947 0.889 0.836 1.000
ATTACHMENT 1
Quote: W10-8134
Date: 10/05/10
By: TJG
Scrubber & Line Design Requirements
Atmospheric pressure (psia): 14.68

Cp/Cv: 1.190 5.041
Operating speed (rpm): 1400
Stage 1 2 3 4 5
Piston diameter (in.) 15.750 11.000 7.000 4.250 0.000
Piston rod diameter (in.) 2.000 2.000 2.000 2.000 2.000
Stroke (in.) 4.500 4.500 4.500 4.500 4.500
# of cyls per stage 1.000 1.000 1.000 1.000 1.000
Specific gravity 0.899 0.8986 0.8986 0.8986 0.8986
Molecular weight 26.030 26.082 25.468 23.466 23.466
Capacity (MMSCFD) 5.041 5.009 4.886 4.536 4.536
Operating suct. pressure (psia) 50.7 114.7 269.7 703.7 1754.7
Operating disch. pressure (psia) 117.7 275.7 719.7 1773.7 1754.7
Suction pressure (psig) 36 100 255 689 1740
Suction MAWP (psig) 200 230 655 1310 1965
Discharge pressure (psig) 103 261 705 1759 1740
Discharge MAWP (psig) 200 635 1287 1932 1932
Operating suction temp. (F) 107 120 120 120 120
Operating disch. temp. (F) 222 229 253 256 120
Design suction temp. (F) 300 300 300 300 300
Design discharge temp. (F) 350 350 350 350 350
Suction compressibility, Z 0.983 0.964 0.920 0.828 1.000
Discharge compressibility, Z 0.974 0.947 0.889 0.836 1.000
Vapour density, suction (lbf/ft3) 0.221 0.497 1.226 3.552 7.337
Liquid density, suction (lbf/ft3) 62.400 62.400 62.400 62.400 62.400
Vapour density, disch. (lbf/ft3) 0.430 1.025 2.708 7.062 7.212
Suction Line Sizing
Min ID for Max Velocity (in.) 4.0 3.2 2.5 1.9 1.6
Min. ID for 50 ft/s velocity (in.) 8.2 5.4 3.4 1.9 1.3
Actual velocity (ft/sec) 50.4 39.9 35.8 11.5 10.7
Recommended Max Velocity (ft/sec) 212.9 141.8 90.3 53.1 36.9
Pressure Drop/ 1000 ft (psi/1000ft) 0.3556 0.3846 0.5945 0.1412 0.2575
Recommended Max Delta P/1000ft (psi/1000ft) 1.5203 3.0000 7.6500 20.6700 52.2000
Pressure Drop (psi) 0.0249 0.0423 0.0654 0.0155 0.0283
Nominal line size OD (in.) 8.625 6.625 4.500 4.500 3.500
ID (in.) 8.125 6.065 4.026 4.026 2.900
Thickness (in.) 0.250 0.280 0.237 0.237 0.300
Effective Length of Pipe (ft.) 70.0 110.0 110.0 110.0 110.0
Real Length of Pipe (ft.) 20.0 50.0 50.0 50.0 50.0
Chosen Pipe Size (NPS) 8 6 4 4 3
Discharge Line Sizing
Min ID for Max Velocity (in.) 3.3 2.7 2.1 1.6 1.6
Min. ID for 50 ft/s velocity (in.) 5.8 3.8 2.3 1.4 1.3
Actual velocity (ft/sec) 46.4 43.9 15.9 10.9 10.7
Recommended Max Velocity (ft/sec) 152.6 98.8 60.8 37.6 37.2
Pressure Drop/ 1000 ft (psi/1000ft) 0.4519 0.7607 0.2220 0.2241 0.2575
Recommended Max Delta P/1000ft (psi/100ft) 3.5303 8.2703 21.5903 53.2103 52.6403
Pressure Drop (psi) 0.0452 0.0761 0.0222 0.0224 0.0258
Nominal line size OD (in.) 6.625 4.500 4.500 3.500 3.500
ID (in.) 6.065 4.026 4.026 2.900 2.900
Thickness (in.) 0.280 0.237 0.237 0.300 0.300
Effective Length of Pipe (ft.) 100.0 100.0 100.0 100.0 100.0
Real Length of Pipe (ft.) 30.0 30.0 30.0 30.0 30.0
Chosen Pipe Size (NPS) 6 4 4 3 3
ATTACHMENT 1
Scrubber Sizing
API 11P 'K' Value is 0.25 for all mesh pad scrubbers
Vertical Horizontal
K for inlet scrubbers (according to API 11P) 0.18 0.4
K for interstage scrubber (according to API 11P) 0.25 0.45
K for no extra liquid capacity (as per API 11P) 0.35 0.5
Stage 1 2 3 4 5
Horizontal scrubber ID (in.) 30.08 21.57 17.64 13.37 11.41
Max. scrubber velocity (ft/s) 2.85 2.79 1.77 1.02 0.68
Actual scrubber velocity (ft/s) 2.53 2.30 1.31 0.68 0.49
Length (in.) 60.00 120.00 120.00 120.00 120.00
Vertical scrubber ID (in.) 24.77 21.57 17.64 13.37 11.41
Thru Mesh Vertical scrubber ID (in.) 29.43 23.85 18.66 14.24 11.98
Nominal scrubber OD (in.) 37.000 26.000 22.000 18.000 16.000
Thickness (in.) 0.375 0.375 0.500 0.750 1.218
Thru Mesh Design (Y/N) y y y y y
Vertical scrubber seam-to-seam calculations
Stage 1 2 3 4 5 6
Selected scrubber ID (in.) 36.25 25.25 21.00 16.50 13.56
Selected nozzle OD (in.) 8.625 6.625 4.500 4.500 3.500
High liquid level, from seam (in.) 18 18 18 18 18 typ. 18
HLL to Inlet Nozzle (in.) 9 9 9 9 9
Inlet Nozzle to bottom of mesh (in.) 18 13 12 12 12
Mesh thickness (in.) 6 6 6 6 6 typ. 6
Top of mesh to seam (Not thru) (in.) 13 11 7 8 6
Minimum seam-to-seam (Not thru) (in.) 64 57 52 53 51
Top of mesh to seam (Thru mesh) (in.) 18 13 10 9 7
Minimum seam-to-seam (thru) (in.) 69 59 55 54 52
Selected seam-to-seam (in) 122 66 62 58 53
SCRUBBER VOLUMES (cubic in.) 142,511 39,266 25,284 14,433 8,890 230,384
3.775 m^3
Notes:
(1) Scrubbers have mesh pad demisters except where noted.
(2) Horizontal scrubbers are single barrel type. Use vertical ID for double barrel.
(3) Process Lines at 2" and smaller have been sized at 2".
ATTACHMENT 1
Ú±® ½«-¬±³»®
Ð®±¶»½¬æ ïðóéïïìççîóÍØ Îï Í»°¿®¿¬±® Ü»-·¹² Í¸»»¬

Ý«-¬±³»®æ Ð®±°¿µ Í§-¬»³- Ô·³·¬»¼
Ý±´«³²æ Ú·²¿´ Ì¸·- -°»½·º·½¿¬·±² ·- »²¬®«-¬»¼ ¬± ¬¸» ®»½·°·»²¬ °»®-±²¿´´
¾«¬ ¬¸» ½±°§®·¹¸¬ ®»³¿·²- ©·¬¸ «-ò ×¬ ³«-¬ ²±¬ ¾» ½±°·»¼ô
Í»®ª·½»æ ÍÓÍ ®»°®±¼«½»¼ ·² ¿²§ ©¿§ô ½±³³«²·½¿¬»¼ ±® ³¿¼» Í«´¦»® Ý¸»³¬»½¸ Ô¬¼
Ü¿¬»æ ðçòðïòîðïð Î»ª·-·±²æ Î»ªò ï ¿½½»--·¾´» ¬± ¬¸·®¼ °¿®¬·»- ©·¬¸±«¬ ±«® ©®·¬¬»² ½±²-»²¬ò
Ý±´«³² Ü·³»²-·±²- ñ ÍÓÍ Ü»-·¹²

Ó»½¸¿²·½¿´ ¼¿¬¿ Ý¿´½«´¿¬»¼ ¼¿¬¿
×²¬»®²¿´ ¼·¿³»¬»® íëòçè ·²½¸ Ô¿³¾¼¿ øµóª¿´«»÷ ·² ½±´«³² ðòîêî º¬ñ-
Ð®»´·³·²¿®§ ¸»·¹¸¬ ¾»¬©»»² éîòíê ·²½¸ Ð®»--«®» ¼®±° ±ª»® ½±´«³² ðòêðééê °ò-ò·
ÔÆß øØØ÷ ´»ª»´ ¿²¼ ÌÌÔ ·²´»¬ ¬± ±«¬´»¬ ²±¦¦´»
Ü»-·¹² ´±¿¼·²¹-
Ê¿°±®ÅÊÃ Ô·¯«·¼ ïÅÔïÃ Ô·¯«·¼ îÅÔîÃ ÔòÓ·¨¬«®»ÅÔÓÃ
Ó¿-- º´±© ®¿¬» ´¾ñ¸ îðôïèê îôïéì ð îôïéì
Ê±´«³» º´±© ®¿¬» º¬mñ¸ çîôíèìòìì ëïòêðë ðòð ëïòêðë
Ü»²-·¬§ ´¾ñº¬m ðòîïèë ìîòïîè êïòïèï ìîòïîè
Ê·-½±-·¬§ ½Ð ðòðïï ðòîçç ðòëð ðòîçç
Í«®º¿½» ¬»²-·±² ¼§²»ñ½³ ²ñ¿ ïéòêì ëëòð ïéòêì
ÔïñøÔïõÔî÷ ÔîñøÔïõÔî÷ ÔÓñøÊõÔÓ÷
Ê±´«³» º®¿½¬·±² ª±´û ó ïððòð ðòð ðòðê
Ó±´»½«´¿® ©»·¹¸¬ ´¾ñ´¾³±´» îèòí
Ñ°»®¿¬·²¹ ¬»³°»®¿¬«®» Ú éèòì
Ñ°»®¿¬·²¹ °®»--«®» °ò-ò· ¿¾- ëðòéìç
×²´»¬ ¼»ª·½»
Ó»½¸¿²·½¿´ ¼¿¬¿ Ý¿´½«´¿¬»¼ ¼¿¬¿
Ù×ÊÍ øÍ½¸±»°»²¬±»¬»®÷ Ì§°» × Þ¿-»¼ ±² ·²´»¬ ²±¦¦´» ·²-·¼» ¼·¿³»¬»® éòçç ·²½¸
Ó±³»²¬«³ ¿½¬«¿´ ±º ³·¨¬«®» ïôçëê Ð¿
Ó±³»²¬«³ ¿½¬«¿´ ¹¿- ±²´§ ïôéêì Ð¿
Ð®»--«®» ¼®±° ø·²½´ò ·²´»¬ ²±¦¦´»÷ ðòïìïèï °ò-ò·
Þ«´µ ´·¯«·¼ ®»³±ª¿´ »ºº·½·»²½§ çêòçì û
Ú´±© °¿®¿³»¬»® éòéêÛóðí
Í©·®´¼»½µ ¼»-·¹²
Ó»½¸¿²·½¿´ ¼¿¬¿ Ý¿´½«´¿¬»¼ ¼¿¬¿
Í©·®´¬«¾» ¬§°» ØÐÍÌ
Ð®»--«®» ¼®±° ±ª»® -©·®´¼»½µ ðòíçïçî °ò-ò·
Ô·¯«·¼ ¾¿½µó«° ¸»·¹¸¬ ·² ¼®¿·² °·°»- ïêòïë ·²½¸
Õ²·¬Ó»-¸ ¼»-·¹²
ï
Õ²·¬Ó»-¸ ¬§°» çðíí ÍÍ
Ð¿¼ ¬¸·½µ²»-- ±º Õ²·¬Ó»-¸ íòçì ·²½¸
Ð¿¼ ¾«´µ ¼»²-·¬§ ïïòçèé ´¾ñº¬m
Ð¿¼ -¸¿°» Ý·®½´»
Ü·¿³»¬»®ñÔ»²¹¬¸ îéòðð ·²½¸
É·¼¬¸ ·²½¸
Õ²·¬³»-¸ -«°°±®¬ Ñ² »¼¹» ®·²¹
Ð¿¼ ¿®»¿ ìò º¬n
Ú´±© ¿®»¿ íòç º¬n
Ú´±© °¿®¿³»¬»® îòíéÛóðì
Ð¿¼ ´·¯«·¼ ´±¿¼·²¹ ðòðë ¹°³ñ-¯òº¬
Ü»-·¹² ´¿³¾¼¿ øÕóª¿´«»÷ ðòíëïðë º¬ñ-
Ü»-·¹² ª»´±½·¬§ ìòèêî º¬ñ-
ß½¬«¿´ ´¿³¾¼¿ øÕóª¿´«»÷ ðòìêêðì º¬ñ-
ß½¬«¿´ ª»´±½·¬§ êòìëì º¬ñ-
Ó·²ò ª»´±½·¬§ ïòìëç º¬ñ-
Ð®»--«®» ¼®±° ©»¬ ðòðïéçë °ò-ò·
×² ª»´±½·¬§ ®¿²¹» Ø×ÙØ
Õ²·¬Ó»-¸ °¿¼ »ºº·½·»²½§

ï
ðòð ó ó î k³
Û-¬·³¿¬»¼ °»®½»²¬¿¹» èêòðé ó ó ë k³
»ºº·½·»²½§ ¿¬ ¼®±° -·¦» ççòçç ó ó ïð k³
ïððòð ó ó ïë k³
ïððòð ó ó îð k³
Í«´-»° Ê»®-·±² ëòíô ¼¿¬»¼æ Ì¸«®-¼¿§ô Ò±ª»³¾»® ïçô îððç Ð®·²¬»¼æ ïñïíñîðïð îðæìì Ð¿¹» ï ±º î
Ú·´»æ ÝæÄÜ±½«³»²¬- ¿²¼ Í»¬¬·²¹-Ä¸¿³·´¬±²Á-ÄÜ»-µ¬±°ÄðçóéïïìççîóÍØóÐ®±°¿µ Í§-¬»³- ×²´»¬ Í½®«¾¾»® øß´¿µ·®·ô
ATTACHMENT 1
Client Date
Propak Systems Feb. 2, 10
Project By Chk
809 1st Ave NW, APD-09-675-PPS-AM Alakiri AG Project CS
CALGARY AB CANADA T2N 0A4
Phone: 1(403) 283 0560 Doc # Title Page Of

Fax: 1 (403) 283 0569 R675 002 REV 0 Acoustical Recommendation 1 5
Equipment Summary
COMPRESSOR FRAME Ariel JGE/4

NUMBER OF CYLINDERS: 4
NUMBER OF STAGES: 4
THROW 1: 4-
THROW 2: 7-
THROW 3: 15-
THROW 4: 11-
DRIVER: Caterpillar G3516LE (Catalyst)
OPERATIONAL SPEED: 1000 - 1400 RPM
The following acoustical bottle sizes are recommended
Bottle Location OD S/S Notes
Stage 1 Suction No internal required
Stage 1 Discharge See Figure 1 for detail internal design
Note: The bottles without internals should have all nozzles located as shown in the GA drawings.
The following orifice plate sizes and locations are recommended
Stage Suction or Bore Diameter

Location
# Discharge (in)
Suction 5.50 Suction flange of cyl. #3
1
Discharge 4.50 Discharge flange of cyl. #3
Suction 3.50 Suction flange of cyl. #4
2
3.00 Inlet flange of the suction bottle
Suction
3 2.25 Suction flange of cyl. #2
1.75 Inlet flange of the scrubber
Suction
1.75 Suction flange of cyl. #1
4
1.50 Discharge flange of cyl. #1
Discharge
1.50 Outlet flange of the discharge bottle
R675-002 REV 00 ACOUSTICAL RECOMMENDATION.doc

ATTACHMENT 1
Client Date
Project By Chk

Figure 1 Stage 1 Discharge Bottle

ATTACHMENT 1
Client Date
Project By Chk


ATTACHMENT 1
Client Date
Project By Chk


ATTACHMENT 1
Client Date
Project By Chk


ATTACHMENT 1
401 E. Lowry Road Phone (918) 712-8268 Proposal / Job No.

AXH air-coolers
107535A
Claremore, OK 74017 Fax (918) 712-8269 Date 5/7/2010
air-x-limited [email protected] www.axh.com Page 1 OF 2
1 Purchaser PROPAK COMPRESSION Ultimate User SHELL NIGERIA
2 Inquiry / PO# W108134 Destination BONNY AG
3 # Units 1 Model 132-2ZF Reference 3516TALE AFRC - JGT4
4 Assembly PACKAGED Draft FORCED Overall Size (WxL) , Ft 12'W x 44'L x 11'H Est Wt 42000 LBS
THERMAL & MECHANICAL DESIGN
5 Service EJW AUX-W IC-1 IC-2 IC-3 ***
6 Flow 275GPM 105GPM 5.03MMSCFD 5.03MMSCFD 7.5MMSCFD
7 Fluid 50%GLY 50%GLY .7367SPGR .7367SPGR .731SPGR
8 Temp. In / Out, °F 190.0 / 166.5 144.7 / 130.0 234.0 / 120.0 246.0 / 120.0 270.0 / 120.0
9 Pressure, PSI 104PSIG 273PSIG 756PSIG
10 Pressure Drop, PSI 6.8 3.2 1.7 4.1 4.2
11 Heat Load, BTU/HR 3029235 689015 718200 866400 ** 1686300 **
12 True LMTD 42.9 18.6 30.5 29.1 32.4
13 Overall Rate, U 167.6 141.3 42.3 72.5 79.2
14 Fouling Factor .0005 .0005 .0020 .0020 .0020
15 Surface, Tube / Total, Sq Ft 458 / 9071 286 / 5670 567 / 10602 435 / 9314 670 / 9984
16 Sections, # (1) - COMBINED (1) - COMBINED (1) (1) (1)
17 Design Temp, °F Max / Min 300 / -20 300 / -20 350 / -20 350 / -20 350 / -20
18 MWP / Test Press, PSIG * 14 / 75 * 14 / 75 215 / 280 645 / 839 1287 / 1674
19 Pass Arrangement CROSSFLOW CROSSFLOW CROSSFLOW CROSSFLOW CROSSFLOW
20 # Tube Rows 3 3 5 4 4
21 # Tube Passes 2 2 2 2 2
22 Tubes, OD x BWG 1-1/4X16 1-1/4X16 1-1/2X16 1X16 3/4X16
23 Material SA214 STEEL SA214 STEEL SA214 STEEL SA214 STEEL SA214 STEEL
24 # Per Section / Length, Ft 32 / 44 20 / 44 33 / 44 38 / 44 78 / 44
25 Turbulators
26 Accelerators
27 Fins, Type HI-EFF HI-EFF HI-EFF HI-EFF HI-EFF
28 Material AL AL AL AL AL
29 N
Nozzles,
l R
Rating
ti / Type
T 150RF 150RF 150RF 300RF 600RF
30 Material SA105 SA105 SA105 SA105 SA105
31 #-Inlets / Size In (1)6 (1) 3 (1) 6 (1) 6 (1) 4
32 #-Oulets / Size In (1) 6 (1) 3 (1) 6 (1) 6 (1) 4
33 Headers, Type REC TUBE REC TUBE BOX BOX BOX
34 Material A500 A500 SA516-70 SA516-70 SA516-70
35 Corrosion Allow, In .1250 .1250 .1250
36 Grooved Tubesheet SGL SGL DBL DBL DBL
37 Plugs, Type SHOULDER SHOULDER SHOULDER SHOULDER SHOULDER
38 Plugs Material STEEL STEEL A105 STEEL A105 STEEL A105 STEEL
39 PWHT YES YES YES
40 ASME Code & Nat'l Board YES YES YES
41 CRN
42 Add'l Specs & Options
43 API 661 661 661
44 Louvers / Hail Screen MAN / INT MAN / INT AUTO / INT AUTO / INT AUTO / INT
45 Inspection / NDT SX, H SX, H SX, H
FX= 100% X-Ray of all header seam, attachment & nozzle butt welds. SX= Spot X-Ray of 1 long seam & 1 end closure, per header
BX= 100% X-Ray of all nozzle butt welds. UT = 100% UT of all header seam, attachment & nozzle butt welds. H = Hardness testing.
AIR-SIDE PERFORMANCE FAN DATA DRIVER DATA STRUCTURAL
46 Ambient Air Temp, In °F
47 Elevation, Ft
48 Air Flow, SCFM
49 Outlet Air Temp, °F
50 Min Air Temp, °F
51
52
53 NOTE: PROCESS SIZING IS BASED ON MAX FLOW CASE (ALAKIRI AG 5 MMSCFD CASE)
54
55
56
57
58
ATTACHMENT 1
401 E. Lowry Road Phone (918) 283-9200 Proposal / Job No.

AXH air-coolers
107535A
Claremore, OK 74017 Fax (918) 283-9229 Date 5/7/2010
air-x-limited [email protected] www.axh.com Page 2 OF 2
1 Purchaser PROPAK COMPRESSION Ultimate User SHELL NIGERIA
2 Inquiry / PO# W108134 Destination BONNY AG
3 # Units 1 Model 132-2ZF Reference 3516TALE AFRC - JGT4
4 Assembly PACKAGED Draft FORCED Overall Size (WxL) , Ft 12'W x 44'L x 11'H Est Wt 42000 LBS
THERMAL & MECHANICAL DESIGN
5 Service AC
6 Flow 4.93MMSCFD
7 Fluid .7151SPGR
8 Temp. In / Out, °F 259.0 / 120.0
9 Pressure, PSI 1740PSIG
10 Pressure Drop, PSI 8.4
11 Heat Load, BTU/HR 1094300
12 True LMTD 39.3
13 Overall Rate, U 112.0
14 Fouling Factor .0020
15 Surface, Tube / Total, Sq Ft 251 / 3984
16 Sections, # (1)
17 Design Temp, °F Max / Min 350 / -20
18 MWP / Test Press, PSIG 1932 / 2512
19 Pass Arrangement CROSSFLOW
20 # Tube Rows 3
21 # Tube Passes 2
22 Tubes, OD x BWG 5/8X16
23 Material SA214 STEEL
24 # Per Section / Length, Ft 35 / 44
25 Turbulators
26 Accelerators
27 Fins, Type HI-EFF
28 Material AL
29 N
Nozzles,
l R
Rating
ti / Type
T 900RF
30 Material SA105
31 #-Inlets / Size In (1) 4
32 #-Oulets / Size In (1) 4
33 Headers, Type BOX
34 Material SA516-70
35 Corrosion Allow, In .1250
36 Grooved Tubesheet DBL
37 Plugs, Type SHOULDER
38 Plugs Material A105 STEEL
39 PWHT YES
40 ASME Code & Nat'l Board YES
41 CRN
42 Add'l Specs & Options
43 API 661
44 Louvers / Hail Screen AUTO / INT
45 Inspection / NDT SX, H
FX= 100% X-Ray of all header seam, attachment & nozzle butt welds. SX= Spot X-Ray of 1 long seam & 1 end closure, per header
BX= 100% X-Ray of all nozzle butt welds. UT = 100% UT of all header seam, attachment & nozzle butt welds. H = Hardness testing.
AIR-SIDE PERFORMANCE FAN DATA DRIVER DATA STRUCTURAL
46 Ambient Air Temp, In °F 110 Fan(s) (2) MOORE-10K-42VT Type Guards FAN/DRIVE
47 Elevation, Ft 50 Blade Material ALUMINUM V-BELT DRIVE BY (2) 40HP, INTEGRAL HAILGUARD
48 Air Flow, SCFM 329,632 HP / Fan 35.4 1500RPM, 415/50/3, TEFC, VFD SOFT BUGSCREEN
49 Outlet Air Temp, °F 132 Dia, In / # Blades 132 / 8 COMP. MOTOR (CSA)
50 Min Air Temp, °F -20 RPM 290
51 Tipspeed, FPM 10021 (2) ROBERTSHAW VIBRATION
52 Est. Noise Data: 85 dBA @1m, 67 dBA @ 15m Pitch, Deg 22 TRANSMITTERS EACH FAN
53 Additional Info. *-BUILT TO STANDARD 150# DESIGN BUT DESIGNATED 14# TO AVOID THE NEED FOR PROVINCIAL REGISTRATION
54 ** - INCLUDES 120#/HR AND 580#/HR HYDROCARBONS CONDENSING IN THE IC2 AND IC3 SECTIONS RESPECTIVELY
55 *** - INCLUDES 50% EXCESS HEATLOAD AND FLOWRATE
56
57
58
BONNY AG ATTACHMENT 2
FUEL GAS SCRUBBER
VESSEL SIZING CALCULATION

Gas/Liquid Seperator
V-4501
In accordance with DEP 31.22.05.11-Gen
Vertical Wiremesh Demister
Input Data:
3
Actual Gas Density: ρG 3.84 Kg/m From Hysys Simulation
3
Actual Liquid Density: ρL 625.62 Kg/m From Hysys Simulation
3
Actual Volume Gas Flowrate: QG 0.0319 m /s From Hysys Simulation
3
Actual Volume Liquid Flowrate: QL 1.40E-04 m /s Assumed 1% of
Flowstation Flow
Dynamic Liquid Viscosity: ηL 0.000228 Pa.s From Hysys Simulation
Molecular Weight: MW 16.98 kg/kmol From Hysys Simulation
3
Mixture Density: ρM 6.56 Kg/m
Design Margin: 1.2
Slugging System: Note: Fill YES or NO NO
Foaming System: Note: Fill YES or NO NO
Degassing of Liq: Note: Fill YES or NO YES
3
Slug Volume: Vslug 0m
INTERNALS:
Inlet Device: Half-Open Pipe
Momentumin of Feed Inlet 2100 Pa
Momentumout of Outlet 3750 Pa
Thickness of Demister Mat twm 0.1 m
Basic Data:
3
Max Volumetric Gas Flowrate: QGMAX QG.Margin 0.03828 m /s
3
Max Volumetric Liq Flowrate: QLMAX QL.Margin 1.68E-04 m /s
3
Max Volumetric Gas Load Factor: Q*MAX QGMAX√ρG 0.0030 m /s
√(ρL-ρG)
3
Max Volumetric Flowrate: Qm QGMAX+QLMAX 3.84E-02 m /s
FUEL GAS SCRUBBER
Flow Parameter φ QL√ρl 0.06

QG√/ρg
Flow Parameter at Wiremesh φwm 0.0112

0.05φ for schoepentoeter
and .2φ for Half Open Pipe
Wiremesh Derating Factor fφ 1 0.8992

(1+10φwm)
Flow Parameter Derating Factor fη (.001/ηL)0.04 1.0000
Diameter Calculation:
Gas Load Factor: λmax 0.105fηfφ 0.09 m/s
2
Minimum Gas Flow X-Area: AGmin Q*MAX 0.03 m
λmax
Minmum Diameter: Dmin √(4AGmin/∏) 0.201 m

ᵑ
Degassing Criterion: D≥7608√{QL,max L/(ρL-ρG)} 0.060 m

ᵑ
Defoaming Criterion: D≥95Q0.5L,max{ L/(ρL-ρG)}0.14 0.000 m
Selected Vessel Diameter Dsel 0.324 m
Vessel Area: Av ∏D2 0.082 m

2
Nozzle Sizing:
Feed Inlet Nozzle:
Max Vel of Inlet Mixture: ρm.vm_in2≤Momentumin

17.90 m/s
Minimum Diameter of of Feed: d1min≥2inch 0.052 m
Gas Outlet Nozzle:

Max Vel of Gas Outlet: ρG.vG_out2≤Momentumout
31.25 m/s
Minimum Diameter of of Outlet Nozzle: d2min≥2inch 0.051 m
Liquid Outlet Nozzle:

Vel of Liquid Outlet: vL_out≤1m/s
FUEL GAS SCRUBBER
Diameter of Liquid Outlet Nozzle: d3min≥2inch 0.051 m
Level Control Calculation:
Low Level Trip above BTL: LZALL 0.15 m
Holdup time between LZALL and LAL: tLL_L 60 s
Min Distance LZALL to LAL 0.1 m
Low Level pre-alarm: LAL 0.250 m
Min Distance LAL to LAH 0.25 m
Holdup time between LAL and LAH: tH_L 180 s
Holdup for Control btw LAL and LAH: QLmaxtH_L 0.37 m

Av
Liquid Holdup for Slugging: Lslug1 Vslug/Av 0m
Holdup Time for Unknown Slugging: tslug 2s
Holdup of Unknown Slugging: Lslug2 (QG+QL).tslug 0m

Av
Slug Allowance: Lslug 0m
High Level Pre-alarm LAH 0.500 m
Minimum distance between LAH to LAHH 0.1 m
Holdup Time btw LAH and LAHH: tH_HH 60 s
Holdup for Control btw LAH and LAHH: QLmaxtH_HH 0.12 m

Av
Foam Allowance: Lfoam 0m
Min Normal Level NLmin 0.43 m
Max Normal Level NLmax 0.32 m
Normal Level NLL NLmin+NLmax 0.375 m

2
FUEL GAS SCRUBBER
HEIGHT CALCULATION:
Height required for Liquid Holdup: h=LZAHH 0.600 m
Clearance btw LZAHH and Inlet Device: X1 0.3 m
Height required for Feed Nozzle: X2 0.05 m
Clearance btw Device and Wiremesh X3 0.9 m
Height of Wiremesh: twm 0.1 m
Clearance btw Wiremesh and TTL X4 0.15 m
Total T/T Height: h+X1+X2+X3+twm+X4 2.10 m
Level of Gas Inlet Nozzle (above BTL): Linlet=h+X1+X2/2 0.93 m
Level of Wiremesh (above BTL): Lwm=h+X1+X2+X3 1.85 m
VESSEL VOLUME CALCULATION:

Note:α is 0.5 for semi
Vessel Head Volume for 1 Head: ΔVhd,Total= α.∏.D3.[0.75-(0.5)3+(-0.5)3]/6
heliptical head which is
most often used.
3
ΔVhd,Total 0.0045 m
3
Flat End Vessel Volume: Vflat=Av.H 0.17 m
Total Vessel Volume: V=Vflat+2.ΔVhd,Total

3
0.18 m
Level Control Volumes:
3
Volume between LZAHH and Bottom: VHH_Bot:=AvLZAHH+ΔVhd,Total 0.054 m
3
Volume between LAH and Bottom: VH_Bot:=AvLZAH+ΔVhd,Total 0.046 m
3
Volume between NLL and Bottom: VNL_Bot:=AvNLL+ΔVhd,Total 0.035 m
3
Volume between LAL and Bottom: VLAL_Bot:=AvLAL+ΔVhd,Total 0.025 m
3
Volume between LZALL and Bottom: VLZALL_Bot:=AvLZALL+ΔVhd,Total 0.017 m
Volume between Level Controls:
3
Volume between top and LZAHH: Vtop_HH:=V+VHH_-bot 0.128 m
3
Volume between LZAHH and LAH: VHH_H:=VHH-bot-VH_bot 0.008 m
FUEL GAS SCRUBBER
3
Volume between LAH and NLL: VH_NLL:=VH-bot-VNLL_bot 0.010 m
3
Volume between NLL and LAL: VNLL_L:=VNLL-bot-VL_bot 0.010 m
3
Volume between LAH and LAL: VH_L:=VH-bot-VL_bot 0.021 m
3
Volume between LAL and LZALL: VL_LL:=VL-bot-VLL_bot 0.008 m
PRESSURE DROP CALCULATION: Note: No design margin included
Actual velocity of Mixture at Inlet: vin 4.(QG+QL) 14.91 m/s

∏d12
Actual velocity of Gas at Outlet: vout 4.QG 15.62 m/s

∏d22
Wet pressure drop across the mismat: ΔPwm 200(ρL-ρG)λ2twm 110.87 Pa Note: The dry pressure
drop is 50% of the wet
case.
Pressure Drop: Pdrop=0.5ρmv2m,in+0.22ρGv2G,out+ΔPwm
1045.98 Pa
1
SUBSONIC FLARE STACK CALCULATION

In accordance with API 521 2007 Edition
INPUT DATA:
Relieving Load: qm 45,290 kg/hr

Note: The Maximum Relieving Load is the Blowdown Peak Rate of the HP Separator through the 6" Back Pressure Controller. See attachment 6 for
summary of the Relieving Loads
Pressure within the Tip: P 101.3 kPa
Molecular Weight: MW 17 Kg/Kmol
Ambient Temperature: T0 291 k
Temperature at Flare Tip: T1 313 k
3
Molar Volume at Standard Condition: Vm 23.65 Sm /kmol
Compressibility Factor: Z 1
Mach Number: Ma 0.5
3
Net Heating Value of Flare Gas: Hv 38,900 kJ/m
Hv x Vm
MW
54,117 KJ/kg
Wind Velocity: u∞ 10 m/s
Fraction of Radiated Heat through the Atmosphere: τ 1
Fraction of Heat Radiated: F 0.3
2
Solar Heat Intensity: k0 0.63 KW/m
2
Thermal Radiation for Personnel: k1 6.31 KW/m
Distance from Grade Level to Flare: r 60 m
CALCULATIONS:
Flare Diameter:
Calculated Diameter: D2= 3.23x10-5 (qm)√(Z.T)
(P.Ma)√M
D 0.352 m
Selected Diameter: Dsel 0.391 m
Flame Length:
Heat Liberated: Q= Hvxqm
Q 680,819 KW
Flame Length: Lf 56 m
Note: The Flame Length is extrapolated from Figure 7 in API 521
2
Flame Distortion:
Vapor Volumetric Flowrate: qv= qm.Vm.T1

T0
3
qv 18.82 m /s
Flare Tip Exit Velocity: uj = 4.qv

2
∏D
uj 157 m/s
Wind Flame Distortion: u∞

uj
0.06
Ratio of Vertical Distortion to Flame Length: ∑(∆y/L)
0.5
Vetical Distortion: ∑(∆y)
28 m
Ratio of Horizontal Distortion to Flame Length: ∑(∆x/L)
0.72
Horizontal Distortion: ∑(∆x)
40.32 m
Note: The ratios of horizontal and vertical Distortions were extrapolated from Fig 9 of API 521
Flame Stack:
Distance from the flame centre to the Grade Level Boundary: D0= √*τ.F.Q]
√[4.∏.K]
53.49 m
Virtual Distance from Grade Level to Flare : r'= r-0.5∑∆x
r' 39.84 m
Virtual Height of Flame Stack: h'= √(D2-r'2)
h' 35.70 m
Height of Flame Stack: H= h'-0.5∑∆y
H 21.70 m
Note: ki was gotten from Table 9 of API 521 for exposures in areas where emergency actions lasting up to 30s is required by personnel without shielding
1
DRY AIR RECEIVER
V-4602
3
Normal Air Requirement: Qn 99 Nm /h
Temperature @ Normal conditions: Tn 273 K
Temperature @ Standard conditions: Ts 288 K
Operating Temperature: T 322 K
Atmosphric Pressure: P0 14.7 psia
Minimum Operating Pressure: P1 75.6 psia
Normal Operating Pressure: P2 125.19 psia
Mininum Pressure Drop for Instrument : ∆P= P2-P1 49.59 psia
Hold-up Time: t 15 min
Standard Air Requirement:

Qs= Qn.Ts
Tn
61.45 scfm
Rated Air Requirement (20%): 73.73 scfm
Air Receiver Capacity:

V= t.Qs.P0
∆P
3
328 ft
3
9.29 m
ATTACHMENT 5
1
BONNY AG CONTROL VALVES INSTRUMENT AIR CONSUMPTION RATE

Steady
State I-Air Load Factor
PIPING Consumpti Consumpti RES
(%)
TAG PEFS SIZE CLASS CLASS on on
S/N UNIT ID No. scfm Nm3/h Nm3/h
1 27 FCV 120 SDA-S17893-BNYC1-PX-2365-00012-004 DN2 150 11412 0.5 1.30 100 1.30
2 27 LCV 101 SDA-S17893-BNYC1-PX-2365-00003-001 DN2 150 11412 0.5 1.30 100 1.30
9 27 PCV 198 SDA-S17893-BNYC1-PX-2365-00003-001 DN2 150 11412 0.5 1.30 100 1.30
14 45 PCV 002A SDA-S17893-BNYC1-PX-2365-00017-002 DN2 150 11412 0.5 1.30 100 1.30
15 27 PCV 002B SDA-S17893-BNYC1-PX-2365-00017-002 DN2 150 11412 0.5 1.30 100 1.30
19 43 PCV 100A SDA-S17893-BNYC1-PX-2365-00016-003 DN2 150 11412 0.5 1.30 100 1.30
20 43 PCV 100B SDA-S17893-BNYC1-PX-2365-00016-003 DN2 150 11412 0.5 1.30 100 1.30
TOTAL 26.00
ATTACHMENT 5
2
BONNY AG SHUTDOWN VALVES INSTRUMENT AIR CONSUMPTION RATE

PIPING
scfm 3
TAG PEFS SIZE CLASS CLASS Nm /h
S/N UNIT ID No. ATM
1 27 UZV 111 SDA-S17893-BNYC11-PX-2365-00003-001 DN8 150 11412 0.5 0.81
8 27 BDV 512 SDA-S17893-BNYC1-PX-2365-00006-001 DN2 900 91412 0.5 0.81
9 27 BDV 512 SDA-S17893-BNYC1-PX-2365-00006-001 DN2 900 91412 0.5 0.81
14 46 KSV 110 SDA-S17893-BNYC1-PX-2365-00012-001 DN2 150 11412 0.5 0.81
TOTAL 11.27
BONNY AG Project INSTRUMENT/PLANT AIR CALCULATION SUMMARY ATTACHMENT 5
2
Service
Air Consumer Continuous (Nm3/hr) Intermittent (Nm3/hr) Others
1 Control Valves 26.00
2 SDVs/BDVs 11.3
5 Total 26.0 11.3
6 Total Critical Demand 37.3
7 Start-up 38.64
8 Total Air Demand (5 + 6) 75.9
9 Overdesign Factor (30%) 22.8
10 Req'd Compressor Capacity 99
BONNY AG SOLUTION ATTACHMENT 6
RELIEF/BLOWDOWN SUMMARY
NO GENERAL DISCHARGE DEVICE FIRE 100% BLOCKED FLOW IA FAILURE
ITEM PEFS PROTECTED SIZE SET P DISCH TO FLOW PHASE MW TEMP FLOW PHASE MW TEMP FLOW
No. EQUIPMENT barg (kg/h) SP. GR. deg. C Rated (kg/h) SP. GR. SP. GR. kg/h
BONNY FLOWSTATION
1 PSV-198 E-002604 TEST SEP 4M6 15.86 LPF GAS 40
2 PSV-225 E-002604 HP SEP 1 4M6 15.86 LPF 26,208 GAS 16.97 39.98
3 PSV-225 E-002604 HP SEP 2 4M6 15.86 LPF 26,208 GAS 16.97 39.98
4 PSV-185 E-002604 LP SEP 1 4M6 15.86 LPF 28,437 GAS 21.10 39.99
5 PSV-185 E-002604 LP SEP 2 4M6 15.86 LPF 28,437 GAS 21.10 39.99
6 PSV-3 E-002604 SURGE VESSEL 3K4 2.76 LPF 2,917 GAS 17.54 40.02
TOTAL
0 112,208
BONNY AG COMPRESSION PACKAGE

7 27-PSV-101 PX-2365-00003-001 V-2702 2J3 13.8 LPF 8,970 GAS 17.78 133
8 27-PSV-201 PX-2365-00004-001 V-2703 1-1/2G3 43.8 LPF 10,702 GAS 17.78 137
9 27-PSV-301 PX-2365-00005-001 V-2704 1.00E+02 90.32 LPF 8,602 GAS 17.78 145
10 27-PSV-401 PX-2365-00006-001 V-2705 1-1/2D2 135.5 LPF 7,543 GAS 17.78 137
BLOW DOWN VALVE

11 27-RO-502 PX-2365-00006-001 AG COMPRESSOR 135.5 LPF 1,773
PRESSURE CONTROL VALVES

12 E-002604 HP FLARE HEADER 6" 15.86 LPF GAS 16.7 45,290
13 E-002604 LP FLARE HEADER 6" 15.86 LPF GAS 21.1 13,660
14 25-PCV-101 PX-2365-00002-003 SV FLARE HEADER 6" 2.76 LPF GAS 17.54 2,510
61,460

SDA-S17893-BNYC1-PX-1206-00001 C01 Bonny Equipment Sizing Calculation Report

Uploaded by

Copyright:

Available Formats

SDA-S17893-BNYC1-PX-1206-00001 C01 Bonny Equipment Sizing Calculation Report

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SDA-S17893-BNYC1-PX-1206-00001 C01 Bonny Equipment Sizing Calculation Report

Uploaded by

Copyright:

Available Formats

Shell Petroleum Development Company Of Nigeria Ltd.

Classification Status RESTRICTED

Revision Date Description Originator Checker Approver

Client: Shell Petroleum Development Company of Nigeria Ltd.

Project: DOMGAS Node: Bonny (AG)

Shell Project. Ref. S17893

Document No Document No Description Page

API API 11P Specification for Packaged Reciprocating Compressors

REVISION PHILOSOPHY AND REVISION HISTORY

1.9 Previously revision highlighting to be removed at subsequent issue.

1.10 Drawing/diagrams revised from previous approved issues highlighted by „clouding‟

Revision Number Date of Issue Reason for Change

R01 10/05/10 Issued for Client‟s Review

R02 20/01/11 Re-Issued for Client‟s Review

A01 07/10/11 Issued for Client‟s Approval

A02 07/10/11 Re-Issued for Client‟s Approval

In order to align with Government aspirations to increase supply of Domestic gas

API American Petroleum Institute

DEP Design and Engineering Practice

F/S Flow Station

MAOP Maximum Allowable Operating Pressure

MBPD Million Barrels Per Day

MMSCFD Million Standard Cubic Feet per Day

NPS Norminal Pipe Size

PCV Pressure Control Valve

SPDC Shell Petroleum Development Company

Nominal Pipe Diameter Inches (mm)

Valve Sizes mm (inch)

Length m (mm or km)

Volumetric Oil Flowrate MBPD

Pressure Bara or barg

Molecular Weight g/mol

Table 1-1: Units of Measurement

2.1 AG COMPRESSION VESSEL CALCULATION

2.1.1 FIRST STAGE SUCTION SCRUBBER (V-2701)

2.1.2 SECOND STAGE SUCTION SCRUBBER (V-2702)

2.1.3 THIRD STAGE SUCTION SCRUBBER (V-2703)

2.1.4 FOURTH STAGE SUCTION SCRUBBER (V-2704)

2.1.5 DISCHARGE SCRUBBER (V-2705)

2.2 FUEL GAS KO VESSEL (V-2705)

The main input data and results are presented in attachment 2.

2.3 FLARE STACK CALCULATION

The main input data and results are presented in attachment 3.

2.4 DRY AIR RECEIVER CALCULATION

The input data and results are presented in attachment 4.

3.1 FIRST STAGE SUCTION SCRUBBER (V-2701)

FINAL VESSEL DIMENSIONS (V-2701)

3.2 SECOND STAGE SUCTION SCRUBBER (V-2702)

FINAL VESSEL DIMENSIONS (V-2702)

Diameter of Liquid Outlet

3.3 THIRD STAGE SUCTION SCRUBBER (V-2703)

FINAL VESSEL DIMENSIONS (V-2703)

3.4 FOURTH STAGE SUCTION SCRUBBER (V-2704)

FINAL VESSEL DIMENSIONS (V-2704)

3.5 DISCHARGE SCRUBBER (V-2705)

FINAL VESSEL DIMENSIONS (V-2705)

High Level Pre-alarm: LAH 0.470 m

3.6 FUEL GAS VESSEL (V-4501)

FINAL VESSEL DIMENSIONS (V-4501)