Climaveneta BRAT
Climaveneta BRAT
Climaveneta BRAT
BRAT(N) 0011÷0121
FF / FFT
BRAT(N) 0071÷0121
FF SL / FFT SL
INDEX
INDICE
The following symbols are used in some parts of this publication and inside the unit:
I Installer Prohibition
The manufacturer reserves the right to modify the data in this manual without warning.
ENVIRONMENTAL INFORMATION: This unit contains fluorinated greenhouse gases covered by the Kyoto Protocol.
The maintenance and disposal operations must only be carried out by qualified personnel.
These appliances have been designed to chill and/or The documents supplied with the unit must be consigned
heat water and must be used in applications compatible to the owner who should keep them carefully for future con-
with their performance characteristics; these appliances sultation in the event of maintenance or service.
are designed for residential or similar applications. When the items are consigned by the carrier, check that the
Incorrect installation, regulation and maintenance or packaging and the unit are undamaged.
improper use absolve the manufacturer from all liability, If damage or missing components are noted, indicate this on
whether contractual or otherwise, for damage to people, the delivery note. A formal complaint should be sent via fax
animals or things. or registered post to the After Sales Department within eight
Only those applications specifically indicated in this list days from the date of receipt of the items.
are permitted All repair or maintenance work must be carried out by the
Read this manual carefully. All work must be carried Company’s Technical Service or qualified personnel follow-
out by qualified personnel in conformity with legislation in ing the instructions in this manual.
force in the country concerned. Do not modify or tamper with the appliance as this may cre-
ate situations of danger; in such cases the manufacturer of
The warranty is void if the above instructions are not the appliance is not liable for any damage caused.
respected and if the unit is started up for the first time with-
out the presence of personnel authorised by the Company
(where specified in the supply contract) who should draw up
a “start-up” report.
WAIVER OF LIABILITY U I A
This publication is the sole property of Climaveneta. Any All work must be performed, components selected and
reproduction or disclosure of such is strictly prohibited with- materials used professionally and in complete accordance
out the written authorisation of Climaveneta. with the legislation in force in material in the country con-
This document has been prepared with maximum care and cerned, and considering the operating conditions and
attention paid to the content shown. Nonetheless, Cli- intended uses of the system, by qualified personnel.
maveneta waives all liability deriving from the use of such
document.
Read this document carefully.
When operating equipment involving the use of electricity and water, a number of fundamental safety rules must be observed,
namely:
The unit must not be used by children or by unfit per- Respect safety distances between the unit and other
sons without suitable supervision. equipment or structures. Guarantee adequate space for
Do not touch the unit with bare feet or with wet or access to the unit for maintenance and/or service opera-
damp parts of the body. tions (see the figure on page 5).
Never perform any cleaning operations before having Power supply: the size of the electrical cables must be
disconnected the unit from the mains power supply. adequate for the power of the unit and the power supply
Do not modify safety or control devices without authori- voltage must correspond with the value indicated on the
sation and instructions from the manufacturer. respective units. All units must be earthed in conformity
Do not pull, detach or twist the electrical cables coming with legislation in force in the country concerned.
from the unit, even when disconnected from the mains
electricity supply. Some terminals in the electrical panel may be pow-
Do not open doors or panels providing access to the ered even after the unit is disconnected.
internal parts of the unit without first ensuring that the Make sure power is not connected before proceeding.
mains switch is in the off position. Water connections should be carried out as indicated in
Do not introduce pointed objects through the air the instructions to guarantee correct operation of the
intake and outlet grills. unit.
Do not dispose of, abandon or leave within reach of Add glycol to the water circuit if the unit is not used dur-
children packaging materials (cardboard, staples, plastic ing the winter or the circuit is not emptied.
bags, etc.) as they may represent a hazard. Handle the unit with the utmost care (see weight distrib-
ution table) to avoid damage.
The BRAT/N 0011-0061 appliances are supplied without
the main switch.
The chillers are supplied accompanied by: • To avoid the slings damaging the unit, place protection
- installation, user and maintenance manual; between the slings and the unit.
- CE declaration; Position the unit in the site indicated by the customer.
Place either a layer of rubber (min. thickness 10 mm) or
CHOICE OF INSTALLATION SITE vibration damper feet (optional) between the base and
Before installing the unit, agree with the customer the site support surface.
where it will be installed, taking the following points into con- Fix the unit, making sure it is level and that there is easy
sideration: access to water and electrical components.
• Check that the fixing points are adequate to support the If the site is exposed to strong winds, fix the unit ade-
weight of the unit; quately using tie rods if necessary.
• Pay scrupulous respect to safety distances between the If a heat pump unit is being installed, make sure the con-
unit and other equipment or structures to ensure that air densate is drained using the drain hose supplied as stan-
entering the unit and discharged by the fans is free to cir- dard.
culate. Prevent leaves, branches or snow from accumulating
around the unit. These could reduce the efficiency of the
HANDLING AND POSITIONING unit.
The unit should always be handled by qualified personnel
using equipment adequate for the weight of the chiller. The installation, user and maintenance manual is an
• Before handling the unit, check the capacity of the lift integral part of the unit and should therefore be read and
equipment used, respecting the instructions on the pack- kept carefully.
aging. It is recommended that the packaging should not be
• To move the unit horizontally, make appropriate use of a removed until the unit is located in the installation site.
lift truck or similar, bearing in mind the weight distribution During transport, the chiller should be kept in a verti-
of the unit. cal position
To lift the unit, insert tubes long enough to allow position- The weight of the chiller is biased towards the com-
ing of the lifting slings and safety pins in the special feet pressor side (side of the packaging with the barcode,
on the unit. see the figure at the foot of the page).
For the sizes of these tubes, see the figures shown in the
corresponding section. Do not dispose of packaging materials in the environ-
ment or leave them within reach of children as they may
represent a hazard.
L
P
Size 0011 0021 0025 0031 0041 0051 0061 0071 0091 0101 0121
Dimension W mm 950 950 950 950 950 950 950 1450 1450 1450 1450
Dimension D mm 450 450 450 450 450 450 550 550 550 550 550
Dimension H mm 650 650 950 950 1250 1250 1390 1200 1200 1700 1700
Gross weight BRAT FF/FFT kg 95 100 115 120 145 165 175 260 265 340 345
Gross weight BRAN FF/FFT kg 105 105 125 130 160 180 190 280 285 360 365
1 Electrical panel
2 Control panel 10
3 Heat exchanger, side 8
4 Low pressure switch
5 High pressure switch 4
6 Liquid and moisture indicator
7 Scroll compressor 9
8 Filter
9 Thermostatic valve
10 Axial-flow fan 5
11 Heat exchanger, outdoor side
12 Pump (FF model only) 15 7 13 12
13 Liquid receiver (BRAN FF / SL only)
14 Expansion vessel (FF models only)
15 Reversing valve (BRAN FF / SL only)
0071÷0121 0071÷0121 SL
1 11 2 1 11 2
15 15
3 3
9 9
10 10
6 6
8 8
9 9
14 14
13 13
4 5 7 12 4 5 7 12
900
W1 = E = W2
B
W4 W3
A 600 400
D
Dimension 0011 0021 0025 0031 0041 0051 0061 0071 0091 0101 0121
A mm 900 900 900 900 900 900 900 1450 1450 1450 1450
B mm 640 640 940 940 1240 1240 1390 1200 1200 1700 1700
C mm 370 370 370 370 370 370 420 550 550 550 550
D mm 320 320 320 320 320 320 370 497 497 497 497
E mm 580 580 580 580 580 580 580 1450 1450 1450 1450
Weight distribution BRAT FF / FFT 0011 0021 0025 0031 0041 0051 0061 0071* 0091* 0101* 0121*
W1 kg 32 33 39 41 49 57 60 83 84 110 111
W2 kg 11 12 14 14 18 20 22 42 43 54 55
W3 kg 10 11 13 14 16 19 20 39 40 51 52
W4 kg 27 29 34 36 43 49 53 81 83 105 107
Total in operation kg 80 85 100 105 125 145 155 245 250 320 325
Weight distribution BRAN FF / FFT 0011 0021 0025 0031 0041 0051 0061* 0071* 0091* 0101* 0121*
W1 kg 35 37 43 45 55 62 66 92 93 119 120
W2 kg 13 13 15 16 20 23 24 43 44 55 56
W3 kg 11 13 15 15 17 21 22 40 41 52 53
W4 kg 31 32 37 39 48 54 58 90 92 114 116
Total in operation kg 80 85 100 105 125 145 155 245 250 320 325
* The values refer both to standard units and the unit in the low noise version (SL)
WATER CONNECTIONS I A
The choice and installation of components is the responsibil- Failure to install the flow switch will mean the heat exchang-
ity of the installer who should follow good working practice er is not protected in the event of no flow of liquid.
and current legislation. Construction of a bypass is recom- Climaveneta cannot be held liable for any damage to the
mended to enable the pipes to be washed through without unit and/or the system following the failure to install these
having to disconnect the unit (see drain valves). devices or the filter.
The connection piping should be supported in such a way The correct operation of the components that help ensure
as to avoid it weighing on the unit. the safety of the appliance and the system should be
The following devices must be installed on the water circuit: checked regularly.
1. Two pressure gauges with a suitable scale (intake and Specifically, this involves cleaning the filters and checking
outlet); the operation of the flow switches installed.
2. Two vibration damper joints (intake and outlet); Water flow to the chiller unit must conform to the values
3. Two shut off valves (normal in intake and calibrating in out- shown in the section on “General Technical Data”.
let); The flow of water must be maintained constant during oper-
4. Flow switch (inlet) in the system section of the cir- ation.
cuit. The water content of the unit must be such as to avoid dis-
5. Two thermometers (intake and outlet). turbing operation of the refrigerant circuits.
6. An intake filter must be installed as close as possible
to the evaporator and positioned to allow easy
access for routine maintenance. 500 micron filter
mesh.
12
BRAT(N) FFT
1 Pressure gauge
5 9 1 11 2 4 6 8 10 12 2 Vibration damper joint
UTILITIES 3 Shut off valve
F T
4 Calibrating valve
5 Flow switch
6 Thermometer
7
7 Pump
15
8 Safety valve
9 Air vent
13
10 Expansion vessel
11 Mesh filter
1 2 3 6
16 12 Fill/top-up
14
T 13 Temperature probe
13 14 Differential pressure switch
15 Drain / chemical washing valve
15 16 Plate heat exchanger
For BRAT (N) 0041 and 0061 units only, if a useful head PH 6-8
higher than that obtained by installing a pump assembly and Electrical conductivity less than 200 mV/cm (25°C)
storage tank is required, it is recommended that an addition- Chlorine ions less than 50 ppm
al pump is installed on the unit. Sulphuric acid ions less than 50 ppm
The pump can be easily installed on the unit by removing Total iron less than 0.3 ppm
the special pipe stub provided. Alkalinity M less than 50 ppm
For fastening the pump and electrical connections, use the Total hardness less than 50 ppm
dedicated terminals on the panel. Sulphur ions None
Ammonia ions None
The chillers must be provided with a filling/top-up sys- Silicon ions less than 30 ppm
tem connected to the return line and a drain cock in the
lowest part of the installation.
Installations containing antifreeze or covered by spe-
cific legislation must be fitted with water circuit discon-
nectors.
Water outlet
Water inlet
B
D
B
A
C
C
B
A=C A
D
Size 0011 0021 0025 0031 0041 0051 0061 0071 0091 0101 0121
A mm 900 900 900 900 900 900 900 55,5 55,5 55,5 55,5
B mm 285 285 465 465 670 670 820 181,5 181,5 181,5 181,5
C mm 158 158 65 65 65 65 65 414,5 414,5 414,5 414,5
D mm 135 135 415 415 520 520 655 60,5 60,5 60,5 60,5
Water connections Ø 3/4" 3/4" 3/4" 3/4" 1"1/4 1"1/4 1"1/4 1"1/4 1"1/4 1"1/4 1"1/4
ELECTRICAL CONNECTIONS I A
The BRAT (N) FF leave the factory already wired, and The power line should be fitted upstream with a suitable
require the installation of a circuit breaker, a lockable mains device to protect against short-circuits and leakage to
disconnect switch for the connection to the mains power earth, isolating the installation from other equipment.
supply, and the connection of the flow switch to the corre-
sponding terminals. All the above operations must be car- Voltage must be within a tolerance of ±10% of the rated
ried out by qualified personnel in compliance with the legis- power supply voltage for the unit (for three phase units,
lation in force. the unbalance between the phases must not exceed
3%).
For all electrical work, refer to the electrical wiring diagrams If these parameters are not respected, contact the elec-
in this manual. It is also recommended to check that: tricity supply company.For electrical connections, use
- The characteristics of the mains electricity supply are ade- double insulation cable in conformity with legislation in
quate for the power ratings indicated in the electrical spec- force in the country concerned.
ifications below, also bearing in mind the possible use of
other equipment at the same time. A circuit breaker and a lockable mains disconnect
switch, in compliance with the CEI-EN standards
Power to the unit must be turned on only after installa- (contact opening of at least 3mm), with adequate
tion work (water and electrical) has been completed. switching and residual current protection capacity
All the electrical connections must be performed by based on the electrical data table shown below, must
qualified personnel according to the relevant standards be installed as near as possible to the appliance.
in force in the country concerned.
Respect instructions for connecting phase, neutral and
earth conductors.
CHECK AGAINST
THE WIRING DIAGRAM
A1+C4
C2-3
A2 A4
QM1
QS1
KA2 KM1
KA3
KA4
7378106800_00
TC1
CHECK AGAINST
THE WIRING DIAGRAM
A1+C4
C2-3
A4
QM1
QS1
KA2 KM1
FU1
KA3
KA4
KA5
7378104900_00
TC1
CHECK AGAINST
THE WIRING DIAGRAM
A1+C4
C2-3-5
A2 A4
QM1
QS1
KA2 KM1
KA3
KA4
7378108100_00
TC1
CHECK AGAINST
THE WIRING DIAGRAM
A1+C4
C2-3-5
A4
QM1
QS1
KA2 KM1
FU1
KA3
KA4
KA5
7378106200_00
TC1
0
1
U N
5
41
43
32
33
35
31
30
36
44
25
26
28
4
51
45
22
46
22
42
0
5
0
22
19
20
6
5
24
230VAC
TC1
N L 24VAC
FU1
A2
51
4
6
0
0
6
0
0
27
28
4
51
0
3
51 51
29
5
30
32
33
31
36
31
41
42
43
44
45
46
4 4
5
0
0
24
25
0
0
0
3
6
0
7
6
0
8
0
23
22
29
30
32
33
31
36
31
41
42
43
44
45
46
C1
0
3
0
3
6
0
7
6
0
8
0
23
0
24
0
25
30
31
32
31
33
34
36
31
29
34
31
41
31
42
31
43
5
44
45
46
22
A 1 2 3 4 5 6 B 1 2 3 4 C 1 2 3 4 D 1 2 3 4 5 D 5 6 E 1 2 3 4 5 6 F 1 2 3 4 5 6 7 9 8
C S R
white
brown
blue
black
brown
blue
black
brown
+to
+to
M M M KM1 KA4
1~ M M P
1~ 1~ 1~ 1~
30
31
32
31
33
34
47
48
49
50
44
45
46
Outline wiring diagram, see the diagram on the unit’s electrical panel
3 3 4
QF1
1
Id
230VAC 1A MAX
GN1 RD1 SA1 SA2 F3 A5
PE U-N
230V ~ 50Hz 1 1 1,4 1 2
A1 Radio interference suppresser F1 High pressure switch QF1 Unit protection switch 1 Not supplied
A2 Pump control module F2 Low pressure switch R1 Compressor oil sump heater 2 Optional
A3 Controller F3 Flow switch R2 Heat exchanger frost protection heater 3 Size 0041 only
A5 Remote unit control keypad F4 Water differential pressure switch RD1 Unit lockout indicator light 4 Reverse-cycle units only
BP3 Condensing / evaporation pressure control transducer FU1 System water pump protection fuse SA1 On-off and/or timer contact input
BT1 System water inlet temperature probe FU2 Auxiliary circuit protection fuse SA2 Cooling-heating contact input
BT2 System water outlet temperature sensor FU3 Auxiliary circuit protection fuse TC1 230/24 VAC transformer
C1 Compressor start capacitor GN1 Compressor ON light YV1 Reversing valve
C2-3 Fan start capacitor KA3 High pressure switch relay Z1 Compressor
15
16
BRAT(N) FF-FFT GB 03/2010
Outline wiring diagram, see the diagram on the unit’s electrical panel
BRAT-BRAN FFT 0011÷0041 SINGLE-PHASE WIRING DIAGRAM
A1 Radio interference suppresser F2 Low pressure switch QF1 Unit protection switch 1 Not supplied
A3 Controller F3 Flow switch R1 Compressor oil sump heater 2 Optional
A5 Remote unit control keypad F4 Water differential pressure switch R2 Heat exchanger frost protection heater 3 Size 0041 only
BP3 Condensing / evaporation pressure control transducer FU1 System water pump protection fuse RD1 Unit lockout indicator light 4 Reverse-cycle units only
BT1 System water inlet temperature probe FU2 Auxiliary circuit protection fuse SA1 On-off and/or timer contact input
BT2 System water outlet temperature sensor FU3 Auxiliary circuit protection fuse SA2 Cooling-heating contact input
C1 Compressor start capacitor GN1 Compressor ON light TC1 230/24 VAC transformer
C2-3 Fan start capacitor KA3 High pressure switch relay YV1 Reversing valve
E1 System water pump KA4 Alarm relay Z1 Compressor
EV1-2 Fans KA5 Pump relay
F1 High pressure switch KM1 Compressor contactor
5478016700_00
L1 1 1 A3
L2 U1
N A1 0 0
N4 U3 20 WAYS CONN 8 WAYS CONN AO 20 WAYS CONN LAN
1 11 2 8 6 7 3 4 1 5 4 3 1 2 13 12 3 14 2 4 18 17 16 20 19 15 5 10 9 8 7 6
1 2 3
FU2 FU3 Supp. Supp. DO4 TC1 D01 TC1 N DO3 DO4 DO2 AO5 AO3 AO4 GND AO1 12Vdc DO5 AO2 5Vdc GND DI3 DI4 DI5 DI1 DI2 DI6 GND AI1 AI2 AI3 AI4 AI5
0
1
5
41
43
32
33
35
31
30
36
44
25
26
28
4
51
22
45
46
22
42
0
5
0
22
19
20
6
5
24
230VAC
TC1
N L 24VAC
FU1
A2
51
4
6
0
0
6
0
0
27
28
4
51
0
3
51 51
5
29
30
32
33
31
36
31
41
42
43
44
45
46
4 4
5
0
0
24
25
0
0
0
3
6
0
7
6
0
8
0
23
22
29
30
32
33
31
36
31
41
42
43
44
45
46
0
3
0
3
6
0
7
6
0
8
0
23
0
24
0
25
30
31
32
31
33
34
36
31
29
34
31
41
31
42
31
43
5
44
45
46
22
A 1 2 3 4 5 6 B 1 2 3 4 C 1 2 3 4 D 1 2 3 4 5 D 5 6 E 1 2 3 4 5 6 F 1 2 3 4 5 6 7 9 8
white
brown
T1
T2
T3
blue
black
brown
blue
black
brown
+to
+to
M M M KM1 KA4
M M P
3~ 1~ 1~ 1~ 1~
30
31
32
31
33
34
47
48
49
50
44
45
46
Outline wiring diagram, see the diagram on the unit’s electrical panel
3 3 4
QF1
1
Id
230VAC 1A MAX
GN1 RD1 SA1 SA2 F3 A5
PE U-V-W-N
400V-3N ~ 50Hz 1 1 1,4 1 2
A1 Radio interference suppresser F2 Low pressure switch QF1 Unit protection switch 1 Not supplied
A2 Pump control module F3 Flow switch R1 Compressor oil sump heater 2 Optional
A3 Controller F4 Water differential pressure switch R2 Heat exchanger frost protection heater 3 Size 0041 only
A5 Remote unit control keypad FU1 System water pump protection fuse RD1 Unit lockout indicator light 4 Reverse-cycle units only
BP3 Condensing/evaporation pressure control transducer FU2 Fan protection fuse SA1 On-off and/or timer contact input
BT1 Heat exchanger water inlet temperature sensor FU3 Auxiliary circuit protection fuse SA2 Cooling-heating contact input
BT2 Heat exchanger water outlet temperature sensor GN1 Compressor ON light TC1 230/24 VAC transformer
C2-3 Fan start capacitor KA1 High pressure switch relay YV1 Reversing valve
E1-2 System water pump KA3 High pressure switch relay Z1 Compressor
17
18
BRAT(N) FF-FFT GB 03/2010
Outline wiring diagram, see the diagram on the unit’s electrical panel
BRAT-BRAN FFT 0021÷0061 THREE-PHASE WIRING DIAGRAM
A1 Radio interference suppresser F3 Flow switch R1 Compressor oil sump heater 1 Not supplied
A3 Controller F4 Water differential pressure switch R2 Heat exchanger frost protection heater 2 Optional
A5 Remote unit control keypad FU1 System water pump protection fuse RD1 Unit lockout indicator light 3 Size 0041 only
BP3 Condensing/evaporation pressure control transducer FU2 Fan protection fuse SA1 On-off and/or timer contact input 4 Reverse-cycle units only
BT1 Heat exchanger water inlet temperature sensor FU3 Auxiliary circuit protection fuse SA2 Cooling-heating contact input
BT2 Heat exchanger water outlet temperature sensor GN1 Compressor ON light TC1 230/24 VAC transformer
C2-3 Fan start capacitor KA3 High pressure switch relay YV1 Reversing valve
E1 Water pump KA4 Alarm relay Z1 Compressor
EV1-2 Fan KA5 Pump relay
F1 High pressure switch KM1 Compressor contactor
F2 Low pressure switch QF1 Unit protection switch
Outline wiring diagram, see the diagram on the unit’s electrical panel
BRAT-BRAN FF 0071÷0121 THREE-PHASE WIRING DIAGRAM
A1 Radio interference suppresser F2 Low pressure switch QF1 Unit protection switch 1 Not supplied
A2 Pump control module F3 Flow switch QM1 Compressor protection switch 2 Optional
A3 Controller F4 Water differential pressure switch QS1 Door lock disconnect switch 3 Sizes 0101-0121 only
A4 Fan control module F5 Compressor protector R1 Compressor oil sump heater 4 Reverse-cycle units only
A5 Remote unit control keypad FU1 System water pump protection fuse R2 Heat exchanger frost protection heater 5 Wire “Z1” only connected if present
BP3 Condensing/evaporation pressure control transducer FU2 Fan protection fuse RD1 Unit lockout indicator light 6 Only for compressors with external protector
BT1 Heat exchanger water inlet temperature sensor FU3 Transformer protection fuse SA1 On-off and/or timer contact input
BT2 Heat exchanger water outlet temperature sensor FU4 Auxiliary circuit protection fuse SA2 Cooling-heating contact input
C2-3 Fan start capacitor GN1 Compressor ON light TC1 230/24 VAC transformer
C4 Radio interference suppresser KA2 Phase sequence control relay YV1 Reversing valve
19
20
BRAT(N) FF-FFT GB 03/2010
Outline wiring diagram, see the diagram on the unit’s electrical panel
BRAT-BRAN FFT 0071÷0121 THREE-PHASE WIRING DIAGRAM
A1 Radio interference suppresser F4 Water differential pressure switch QM1 Compressor protection switch 1 Not supplied
A3 Controller F5 Compressor protector QS1 Door lock disconnect switch 2 Optional
A4 Fan control module FU1 System water pump protection fuse R1 Compressor oil sump heater 3 Sizes 0101-0121 only
A5 Remote unit control keypad FU2 Fan protection fuse R2 Heat exchanger frost protection heater 4 Reverse-cycle units only
BP3 Condensing/evaporation pressure control transducer FU3 Transformer protection fuse RD1 Unit lockout indicator light 5 Wire “Z1” only connected if present
BT1 Heat exchanger water inlet temperature sensor FU4 Auxiliary circuit protection fuse SA1 On-off and/or timer contact input 6 Only for compressors with external protector
BT2 Heat exchanger water outlet temperature sensor GN1 Compressor ON light SA2 Cooling-heating contact input
C2-3 Fan start capacitor KA2 Phase sequence control relay TC1 230/24 VAC transformer
E1 System water pump KA3 High pressure switch relay YV1 Reversing valve
EV1-2 Fan KA4 Alarm relay Z1 Compressor
F1 High pressure switch KA5 Pump relay
F2 Low pressure switch KM1 Compressor contactor
F3 Flow switch QF1 Unit protection switch
Outline wiring diagram, see the diagram on the unit’s electrical panel
BRAT-BRAN FF SL 0071÷0121 THREE-PHASE WIRING DIAGRAM
A1 Radio interference suppresser F2 Low pressure switch QF1 Unit protection switch 1 Not supplied
A2 Pump control module F3 Flow switch QM1 Compressor protection switch 2 Optional
A3 Controller F4 Water differential pressure switch QS1 Door lock disconnect switch 3 Sizes 0101-121 only
A4 Fan control module F5 Compressor protector R1 Compressor oil sump heater 4 Reverse-cycle units only
A5 Remote unit control keypad FU1 System water pump protection fuse R2 Heat exchanger frost protection heater 5 Only for compressors with external protector
BP3 Condensing/evaporation pressure control transducer FU2 Fan protection fuse RD1 Unit lockout indicator light
BT1 Heat exchanger water inlet temperature sensor FU3 Transformer protection fuse SA1 On-off and/or timer contact input
BT2 Heat exchanger water outlet temperature sensor FU4 Auxiliary circuit protection fuse SA2 Cooling-heating contact input
C2-3-5 Fan start capacitor GN1 Green compressor ON light TC1 230/230-24 VAC transformer
C4 Radio interference suppresser KA2 Phase sequence control relay YV1 Reversing valve
21
22
BRAT(N) FF-FFT GB 03/2010
Outline wiring diagram, see the diagram on the unit’s electrical panel
BRAT-BRAN FFT SL 0071÷0121 THREE-PHASE WIRING DIAGRAM
A1 Radio interference suppresser F3 Flow switch QF1 Unit protection switch 1 Not supplied
A3 Controller F4 Water differential pressure switch QM1 Compressor protection switch 2 Optional
A4 Fan control module F5 Compressor protector QS1 Door lock disconnect switch 3 Sizes 0101-121 only
A5 Remote unit control keypad FU1 System water pump protection fuse R1 Compressor oil sump heater 4 Reverse-cycle units only
BP3 Condensing/evaporation pressure control transducer FU2 Fan protection fuse R2 Heat exchanger frost protection heater 5 Only for compressors with external protector
BT1 Heat exchanger water inlet temperature sensor FU3 Transformer protection fuse RD1 Unit lockout indicator light
BT2 Heat exchanger water outlet temperature sensor FU4 Auxiliary circuit protection fuse SA1 On-off and/or timer contact input
C2-3-5 Fan start capacitor GN1 Green compressor ON light SA2 Cooling-heating contact input
C4 Radio interference suppresser KA2 Phase sequence control relay TC1 230/230-24 VAC transformer
E1 System water pump KA3 High pressure switch relay YV1 Reversing valve
EV1-2-3 Fans KA4 Alarm relay Z1 Compressor
F1 High pressure switch KA5 Pump relay
F2 Low pressure switch KM1 Compressor contactor
GENERAL TECHNICAL DATA I AU
BRAT FF/FFT 0011 0021 0025 0031 0041 0021 0025 0031 0041 0051 0061
Cooling capacity (1) kW 4,9 5,6 6,9 8,6 11,0 5,6 7,0 8,7 11,4 13,2 15,4
Compressor power consumption (1) kW 1,8 1,9 2,4 3,3 3,8 1,9 2,3 3,0 3,9 4,4 4,9
Compressors no. 1 1 1 1 1 1 1 1 1 1 1
Rated water flow (1) m3/h 0,8 1,0 1,2 1,5 1,9 1,0 1,2 1,5 2,0 2,3 2,7
Residual head (1)(4) kPa 49 46 42 41 43 46 42 41 43 35 32
L 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80
Maximum allowable pressure PS (3) MPa
H 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93
Power supply V/ph/Hz 230 ~ 50 400-3 N ~ 50
Total power consumption (unit) (1) * kW 1,9 2,1 2,5 3,4 4,1 2,0 2,4 3,1 4,2 4,7 5,2
Index of protection IP X4
Fans no. 1 1 1 1 2 1 1 1 2 2 2
Min rotation speed RPM g/min 430 430 430 430 430 430 430 430 430 430 430
Max rotation speed RPM g/min 760 870 870 760 870 870 870 760 870 870 860
Max. air flow m3/s 0,9 0,9 1,0 1,0 1,9 0,9 1,0 1,0 1,9 1,8 1,9
Sound power dB(A) 65 66 66 66 69 66 66 66 69 69 69
R410A refrigerant charge kg 1,35 1,70 2,65 2,35 2,35 1,70 2,65 2,35 2,35 3,25 3,75
Mobil EAL Arctic 22 cc oil **
l 1,1 1,1 1,25 1,25 1,95 1,1 1,25 1,25 1,95 1,90 1,90
ICI Emkarate RL 32 CF**
BRAN FF/FFT 0011 0021 0025 0031 0041 0021 0025 0031 0041 0051 0061
Cooling capacity (1) kW 4,6 5,4 6,6 8,2 10,4 5,3 6,7 8,2 10,8 12,6 14,6
Compressor power consumption (1) kW 1,8 1,9 2,4 3,3 3,8 1,9 2,3 3,0 3,9 4,4 4,9
Heating capacity (2) kW 5,7 6,5 8,1 10,0 12,4 6,4 8,8 9,7 12,8 14,4 16,8
Compressor power consumption (2) kW 2,1 2,2 2,7 3,4 4,2 2,2 2,6 3,1 4,4 4,7 5,1
Compressors no. 1 1 1 1 1 1 1 1 1 1 1
Rated water flow (2) m3/h 1,0 1,1 1,4 1,7 2,1 1,1 1,4 1,7 2,2 2,5 2,9
Rated water flow (1) m3/h 0,8 0,9 1,1 1,4 1,8 0,9 1,2 1,4 1,9 2,2 2,5
Residual head (1)(4) kPa 49 46 42 41 43 46 42 41 43 35 32
L 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80 2,80
Maximum allowable pressure PS (3) MPa
H 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93 3,93
Power supply V/ph/Hz 230 ~ 50 400-3 N ~ 50
Total power consumption (unit) (2) * kW 2,3 2,4 2,9 3,6 4,5 2,4 2,7 3,2 4,7 5,0 5,4
Index of protection IP X4
Fans no. 1 1 1 1 2 1 1 1 2 2 2
Min rotation speed RPM g/min 430 430 430 430 430 430 430 430 430 430 430
Max rotation speed RPM g/min 760 870 870 760 870 870 870 760 870 870 860
Max. air flow m3/s 0,9 0,9 1,0 1,0 1,9 0,9 1,0 1,0 1,9 1,8 1,9
Sound power dB(A) 65 66 66 66 69 66 66 66 69 69 69
R410A refrigerant charge kg 1,50 1,75 2,90 3,00 3,00 1,75 2,90 3,00 3,00 4,00 4,60
Mobil EAL Arctic 22 cc oil **
l 1,1 1,1 1,25 1,25 1,95 1,1 1,25 1,25 1,95 1,90 1,90
ICI Emkarate RL 32 CF**
COOLING HEATING
t t
46
42
OUTSIDE AIR TEMPERATURE
25
20 20
15
10 10
5 5
3
0
-2
-5
-7
-10
-8 5 13 15 18 t 25 40 47 50 t
PREPARING FOR FIRST START UP or restarting STARTING UP FOR THE FIRST TIME (after two hours)
after shutting down for long periods.
The unit must be started up for the first time by the Techni- Before starting the chiller:
ON
cal Service. - Make sure the switch QF1 is in the OFF
Before starting up the units, make sure that: position.
- All safety conditions have been respected; OFF - Make sure the contact of the on/off device
- The unit is adequately fixed to the surface it rests on; SA1 (see the wiring diagram) is open (if fea-
- Clearances have been respected tured).
- Water connections have been carried out as indicated in
the instruction manual; - Close the door of the electrical panel.
ON
- The water circuit is filled and vented. - Move the main unit switch QS1 to the ON
- The water valves are open; position.
- Electrical connections have been carried out correctly OFF - Move the switch QF1 (outside the unit) to
- Voltage is within a tolerance of 10% of the rated voltage “ON”.
for the unit; - The icon with the off symbol ( ) lights up on the control
- The unit is correctly earthed; panel, indicating power is connected.
- All electrical connections are tight and all water connec-
tions have been carried out correctly. For the position of internal components, see the dia-
grams.
The unit must be started up for the first time with standard
settings. Set Point values may be modified only after testing
has been completed.
Before starting up, power up the unit for at least two hours
by switching QF1 and QS1 ON (see "wiring diagram" and
the control panel in standby) so as to allow the oil in the
compressor sump to heat up.
ON
- Move the contact on the on/off device SA1
(if featured) to ON.
2
OFF
1
3 2
During this phase, if the following indications appear on
the display, follow the instructions:
- ER20 check the water flow-rate and the connection of
the flow switch.
esc
- ER01 (three-phase heat pumps only): check the power
supply connection and if necessary reverse two phas- set
es.
1 2
esc
set
1 STATUS AND OPERATING MODE LEDS 2 VALUE AND UNIT OF MEASURE LEDS
Not used
3 UTILITY LEDS
Compressor
Fans
System pump
A scroll menu will start flashing with the values StbY (stand-
by) and COOL (cool).
Use the up and down buttons to select the desired operating
mode.
The unit will automatically return to the main display and the
Stby LED, previously on, will now be off and the COOL LED
will be on.
Taking the example of changing the set point for the operat-
ing mode. Press the SET button.
The instrument will display the current set point (in this case
12.0 degrees centigrade).
To increase or decrease the value, use the up and down
buttons.
For example, to change the set point to 12.5 degrees, press
the up button until the desired value is displayed.
Once having reached the desired set point, press the set
button. In this way, the instrument will save the value 12.5.
To return to the main display, press esc or wait for the menu
timeout to expire (15 seconds).
The instrument will display parameter CF00 (default factory RESETTING THE ALARM LOG
settings). To scroll the various parameters, simply press the From the main display press “esc + set”, the display will
up button to go to the next parameter (in this case CF01) or show “Par”. Scroll using the UP and DOWN buttons until
the down button to go to the previous parameter (in this displaying the label “FnC”. Press the SET button, the display
case CF47). will show “dEF”. Scroll using the UP and DOWN buttons
CF00->CF01->CF02->...->CF47->CF00 until displaying “EUr”.
CF47<-CF00<-CF01->...<-CF46<-CF47
The display shows YES, to confirm that the alarm log has
been reset.
Example of displaying and resetting (tens) the Pump operat- The tens of operating hours are equal to 2.
ing hours. (The hours are expressed in tens: 2 indicates 20 operating
From the main display, press the set button. hours).
To reset the operating hours for the pump PU02, press and
hold [set].
The display will show label Ai. Scroll the labels using the UP
and DOWN buttons until reaching label Hr.
Press the set button to display the first label, in this case the
operating hours for compressor 1 (CP01).
Press the set button to display the operating hours for the
pump PU02.
Note 1: when setting the parameters the COMPRESSOR and HEATER LEDs will flash alternating with the DEFROST
LED.
Note 2: the above table shows a list of parameters that are all or partly available only on entering the password.
DISPLAYING ALARMS I A
Values display indication Faulty BT1 system water return sensor Check electrical connections
Er60 (automatic reset) Replace component
Values display indication Faulty BT2 system water outlet sensor Check electrical connections
Er61 (automatic reset) Replace component
Display indication
Maximum alarm log size exceeded Reset alarm log
Er90
OPERATING CHARACTERISTICS I A
After deactivating the chiller: If the mains switch is turned to “off” for more than four
- Make sure the remote switch SA1 (if featured) is off. hours, after turning it on and before reactivating the unit,
- Make sure the remote keypad (if featured) shows “OFF”. leave the power on but the unit deactivated for at least
- Place QF1 in the OFF position (see wiring diagram) two hours to preheat the oil in the compressor sump.
- Deactivate the indoor terminal units by placing the switch
of each unit in the “OFF” position.
- Close the water valves.
ROUTINE MAINTENANCE A
Never perform any cleaning operations before having - Tightness of electrical and water connections
disconnected the unit from the mains power supply. - Condition of the compressor contactor
Terminals 10, 11, 12, 13, 14, 15, 16, 17, 18 and 19 may be - Verification of operating pressure, superheat and subcool-
live even when the unit has been disconnected. ing
Make sure power is not connected before proceeding. - Efficiency of the compressor heater
Regular maintenance is fundamental to maintain the effi-
ciency of the unit both in terms of operation and energy con- During the maintenance operations, the chiller inspection
sumption. panel may need to be removed.
The Technical Service maintenance plan must be observed, If this is the case, proceed as follows:
with an annual service which includes the following opera- - Open the door of the electrical panel.
tions and checks: - Undo the screws as shown in the figure
- Filling of the water circuit; - Remove the inspection panel
- Presence of air bubbles in the water circuit
- Efficiency of safety devices To replace the inspection panel, repeat the procedure in
- Power supply voltage reverse.
- Power consumption
UNSCHEDULED MAINTENANCE A
Never perform any cleaning operations before having the low pressure line pressure gauge connection.
disconnected the unit from the mains power supply. - Charge the quantity of refrigerant indicated on the unit’s
Terminals 10, 11, 12, 13, 14, 15, 16, 17, 18 and 19 may be rating plate.
live even when the unit has been disconnected. - Always check the superheat and subcooling values, which
Make sure power is not connected before proceeding should be between 5 and 10 °C and 4 and 8 °C.
- After a couple of hours operation, check that the liquid
CHEMICAL WASHING indicator indicates a dry circuit (dry-green).
It is recommended to chemically flush the plate heat
exchanger after every 3 years of operation. In the event of partial leaks, the circuit must be com-
For instructions on how to carry out this operation, call the pletely emptied before being recharged.
toll free number. The R-410A refrigerant must only be charged in the liq-
uid state.
REFRIGERANT GAS CONTENT Operating conditions other than rated conditions may
The chillers are charged with R-410A refrigerant gas and produce considerably different values.
tested in the factory. Tightness testing or identification of leaks must only be
In normal conditions, there should be no need for the Tech- carried out using -R410A refrigerant gas, checking with a
nical Service to intervene to check the refrigerant gas. suitable leak detector.
However, over time, small leaks may develop at the joints The refrigerant circuit must not be charged with a
leading to loss of refrigerant and draining of the circuit, refrigerant other than that indicated.
causing the unit to function poorly. The use of a different refrigerant may cause serious
In this case, the leaks of refrigerant must be identified and damage to the compressor.
repaired and the refrigerant circuit recharged.
Proceed as follows: Oxygen, acetylene or other flammable or poisonous gas-
- Empty and dry the entire refrigerant circuit using a vacuum es must never be used in the refrigerant circuit as they
pump connected to the low and high pressure tap until the may cause explosion or poisoning. Oils other than those
vacuometer reads about 10 Pa. indicated on page 16 must not be used.
Wait a couple of minutes and check that this value does The use of a different oil may cause serious damage to
not rise to more than 50 Pa. the compressor.
- Connect the refrigerant gas cylinder or a filling cylinder to
DISPOSAL A
The unit must be disposed of according to the legislation in force in the country concerned.
Insufficient refrigerant
Insufficient capacity Unit sized too small Check
Operation outside recommended limits
CLIMAVENETA S.P.A.
AFTER SALES DEPARTMENT - RESIDENTIAL BUSINESS
Tel: +39.0424.509500
Fax: +39.0424.509563
www.climaveneta.com - [email protected]
Climaveneta France
3, Village d’Entreprises
ZA de la Couronne des Prés
Avenue de la Mauldre
78680 Epone
France
Tel +33 (0)1 30 95 19 19
Fax +33 (0)1 30 95 18 18
[email protected]
www.climaveneta.fr
Climaveneta Deutschland
Rhenus Platz, 2
59439 Holzwickede
Germany
Tel +49 2301 91222-0
Fax +49 2301 91222-99
[email protected]
www.climaveneta.de
Climaveneta
Espana - Top Clima
Londres 67, 1° 4°
08036 Barcelona
Spain
Tel +34 963 195 600
Fax +34 963 615 167
[email protected]
www.climaveneta.com
Climaveneta India
Climate Technologies (P) LTD
#3487, 14th Main, HAL 2nd stage,
Indiranagar, Bangalore 560008
India
Tel +91-80-42466900 - 949
Fax +91-80-25203540
[email protected]
Climaveneta UK LTD
Highlands Road,
Shirley Solihull
West Midlands B90 4NL
Tel: +44 (0)871 663 0664
Fax: +44 (0)871 663 1664
Freephone: 0800 801 819
[email protected]
www.climaveneta.co.uk
www.climaveneta.com