58400c1d0db47 - Acl1 Induction Motor Controller

AC Induction Motor Controller
DATASHEET
(Rev. 1.3: July 2014) AC-L1
Model
SME S.p.A.
Via della Tecnica, n° 40
36071 Arzignano (VI) - ITALY
Phone:+39 (0444) 470511
Fax: +39 (0444) 451803
E-mail: [email protected]
www.grupposme.com
ACL1 SmartMotion Inverter Series Datasheet
SME inverters provide advanced control of AC induction motors for traction or pump functions of
any electrical vehicle working with speed or torque control algorithms.
SmartMotion is an integrated controller which can manage multi-function and fully configurable
I/O pins for any I/O functions like digital and analogue inputs and digital and analogue outputs,
capable of driving fans, relays’ and hydraulic valves’ coils, contactors, negative brakes and many
others inductive/resistive loads.
It is fully suitable for counterbalanced and warehouse trucks, all heavy-duty applications as Tow
Tractors, Cleaning machines or Air Platform, any kind of passengers vehicles or utility vehicles as
Electric scooter or Golf or City Cars.
Main features
AC motor control features:

Indirect Field Oriented Control (IFOC) with unsurpassed dynamic and performance in full
speed range by decoupling and regulating flux and torque vectors of stator current
components
advanced Space Vector Modulation (SVM) technique for high system efficiency reducing
motor harmonics and losses
accurate Rotor Flux Model and Fully Developed Field Weakening technique for high motor
efficiency and dynamic across full speed range
optimization of stator losses is achieved through advanced management of rotor flux on all
load conditions
motor model fully compatible with IEEE Standard in order to get the parameters of motor’s
equivalent circuit from no-load and blocked rotor tests; it can work with all AC motors of all
manufactures
Fully configurable through supplied GUI, which reduces abruptly the time to market start-up of
the system
Standard and same firmware for all inverter series (easily extendable to future models)
Robust, safe and self diagnostic (both for hardware and software fault conditions)
CAN Open and serial interfaces
Powerful logging of all sensible working variables
Full product tracking
ACL1_TAU_Datasheet_En .
Page 2 of 5
SME s.p.a. Via della Tecnica 40 Z.I.

36071 ARZIGNANO (VI) ITALY
Tel +39 0444 470511 - Fax +39 0444 451803
[email protected] - www.grupposme.com
Technical specification for ACL1 Smartmotion inverter series
Electrical and Power

625Arms
ACL1 36-48V
750Arms
Maximum RMS
600Arms
inverter current (2') ACL1 72-80V
750Arms
ACL1 100V 450Arms
PWM operating frequency 9KHz
Efficiency > 95%
Protection level IP65
Mechanical size 210 x 190 x 91 [mm]
Weight 3,8 kg
Vibration 5g, 10÷500Hz, 3 axes
Storage ambient temperature range -40°C ÷ +95°C
Operating ambient temperature range -40°C ÷ +55°C
-40°C ÷ +95°C
Heatsink operating temperature range
+80°C ÷ +95°C (with linear derating)
- EN1175 for safety
Regulatory compliance - EN12895 for Electromagnetic compatibility
- UL Recognized Component; meets UL583 dielectric test
Page 3 of 5

Tel +39 0444 470511 - Fax +39 0444 451803
Controller Inputs and Outputs
Digital Inputs 19
Analogue Inputs 8
2 ON/OFF
Outputs (inductive or resistive load)
3 PWM
Motor speed sensor inputs 2
A + B channels
Interfaces
CANOpen
CAN Protocol Physical layer uses ISO11898-2
Baud rates: 1Mbps, 800kbps, 500kbps, 250kbps, 125kbps
Serial communication RS-232
LIN bus Yes
Advanced functionalities “Standalone” Firmware Family
Flexible assignment of I/O in order to couple them to any provided functions

Transfer characteristics of all analog inputs can be set and modified graphically
Quick setting and support of all kind of throttles in the market
All outputs can be fully configured (relays, fans, negative brake,..) in relation to the control
variable (input pin, temperature of motors or inverters, working conditions)
Three different operative modes can be configured in all their settings by the customer and
easily selected while the system is working
AC motor control:
selection between Torque Control and Speed Control is easy and quick; system grants good
feeling in both through a smooth, dynamic and precise response
auto setup of PI control parameters based on actual motor characteristic permits the safe
and immediate tuning of motor’s behavior
current and torque limits at different speed can be safely set by the customer, in a full
graphical way, limited only by inverter’s max ratings
speed/torque rates in all working condition are fully configurable
speed/torque self-limitations are fully configurable, depending on temperature or
digital/analogue inputs
Powerful and precise hill-hold function can be configured and activated in different conditions:
on switch activation, on pedal brake activation, always active or always off
Battery current estimation is provided without any further current probe;
Advanced State of Charge algorithm which combines both Columbian current integration and
Open Circuit Voltage characteristics;
Complete diagnosis of thermal history and of faults history in order to improve inverter’s
reliability and help the customer to develop the right power dimensioning;
Page 4 of 5

Tel +39 0444 470511 - Fax +39 0444 451803
Complete data logger of all working variables;
Firmware and parameters upgradable on field;
Main working parameters, which are fully configurable by GUI, can be shown by the SME
Compact or Mini Displays;
Troubleshooting and diagnostics are made easy.
Advanced functionalities “TAU System” Firmware Family
Capability of building complex distributed control systems over CANopen data bus;
Additional TAU nodes can be easily added to the CAN bus increasing system capabilities,
functions and power;
Building of safety and robust networks is possible through quick and easy parameters
configuration;
Different controllers can be configured to interact with other in order to implement various
functions and behaviors;
System faults can be managed from single nodes with high flexibility to achieve the desired
behavior in all conditions;
System mains can be managed from each node by itself or with the help of other nodes;
Battery state of charge can be estimated with best accuracy taking into account the contribution
of every node;
Most of Li-Ion battery management systems (BMS) are supported and can be simply connected
to system CAN bus;
Most kinds of CAN displays can be supported through fully-configurable PDOs;
SME EVC-1 hydraulic valves controller can be easily connected and configured in system where
you need to control proportional or on/off hydraulic electro-valves.
SME S.p.A. (Europe - Headquarters) SME (Shangai) Co. Ltd (Asia) SME Drives Inc (America)
st
Via della Tecnica, n°40 No 2, Bldg. 8, 1 floor, 36 Devitt Ave North
36071 Arzignano (VI), Italy 388, Xujing Shuanglian Road Waterloo
201702 Qingpu District Ontario, Canada
Shanghai, China N2J 3E6
Phone:+39 (0444) 470511 Phone: +86 (021) 6025.3818 Phone: +1 (519) 591-0965
Fax: +39 (0444) 451803 Fax: +86 (021) 59501502
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
[email protected]
Page 5 of 5

Tel +39 0444 470511 - Fax +39 0444 451803

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AC Induction Motor Controller

AC motor control features:

SME s.p.a. Via della Tecnica 40 Z.I.

Electrical and Power

SME s.p.a. Via della Tecnica 40 Z.I.

Advanced functionalities “Standalone” Firmware Family

Flexible assignment of I/O in order to couple them to any provided functions

SME s.p.a. Via della Tecnica 40 Z.I.

Advanced functionalities “TAU System” Firmware Family

SME s.p.a. Via della Tecnica 40 Z.I.

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