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    Eng0004 DL DV CP Pump

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    frezgi birhanu
    1) The document discusses common rail high pressure fuel pumps, known as CP pumps, used in Doosan engines. 2) It provides details on the CP pump models used for the DL06, DL08, and DV11 Doosan engines, including lubrication type and specifications. 3) The document also includes diagrams of the fuel system circuits for each engine, labeling the main components like the CP pump, rail, injectors, pressure valves and filters.

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    © All Rights Reserved
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    Eng0004 DL DV CP Pump

    Uploaded by

    frezgi birhanu
    22 views17 pages
    1) The document discusses common rail high pressure fuel pumps, known as CP pumps, used in Doosan engines. 2) It provides details on the CP pump models used for the DL06, DL08, and DV11 Doosan engines, including lubrication type and specifications. 3) The document also includes diagrams of the fuel system circuits for each engine, labeling the main components like the CP pump, rail, injectors, pressure valves and filters.

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    Eng0004 Dl Dv Cp Pump

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    1) The document discusses common rail high pressure fuel pumps, known as CP pumps, used in Doosan engines. 2) It provides details on the CP pump models used for the DL06, DL08, and DV11 Doosan engines, including lubrication type and specifications. 3) The document also includes diagrams of the fuel system circuits for each engine, labeling the main components like the CP pump, rail, injectors, pressure valves and filters.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    22 views17 pages

    Eng0004 DL DV CP Pump

    Uploaded by

    frezgi birhanu
    1) The document discusses common rail high pressure fuel pumps, known as CP pumps, used in Doosan engines. 2) It provides details on the CP pump models used for the DL06, DL08, and DV11 Doosan engines, including lubrication type and specifications. 3) The document also includes diagrams of the fuel system circuits for each engine, labeling the main components like the CP pump, rail, injectors, pressure valves and filters.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 17

    CP Pump

    Doosan Common Rail Engine

    Feb, 2009
    Overseas Product Support Team
    Text No. ENG0004
    4. CP pump

    1
    2
    CP pump

    CP Pump = Common Rail High Pressure Pump

    Engine Doosan Part No. Spec. Lubrication

    DL06 65.10501-7005A Euro3, Tier3 Fuel

    DL08 65.10501-7001A Euro3, Tier3 Fuel

    DV11 65.10501-7002A Euro3, Tier3 Engine Oil

    3
    CP pump : DL06 (CP3.3)

    Drive Gear
    Shaft pump

    4
    CP pump : DL06 (CP3.3)
    T : Torque (Nm)

    From fuel filter


    From pre-filter T = 25±2
    T = 22±2 (Filling here)
    Return
    to fuel tank
    T = 25±2 To fuel filter
    T = 22±2

    Metering
    Unit

    For tightening To rail (high press.)


    T = 110±10 bolt M8 T = 20.5±2.5
    T = 30±5

    When assemble the new CP pump on engine,


    60ml clean fuel must be filled in pump for initial lubrication !!
    5
    CP pump : DL06 (CP3.3)

    Fuel drain hole

    Small amount of CP pump lubricating fuel can leak from fuel drain hole in order to
    prevent the unwanted mixing of engine oil and fuel.

    6
    CP pump : DL06 (Fuel system circuit)

    DL06 Euro3 & Tier3 : CRIN2 injector


    P_back CRIN2: 0...1 bar rel.
    filter
    burst pressure >15bar injectors

    DBV
    rail
    metering unit

    over
    pressure bypass
    valve valve lubrication
    10,5...13 bar 0,1 bar

    p suction KÜV
    0,5...1,0 bar abs
    cooling zero delivery drain
    plate
    hand-
    primer
    Prefilterwith
    water separator
    KÜV: two step overflow valve : high pressure
    DBV: pressure limiter valve : low pressure
    7
    CP pump : DL08 (CP3.3)

    8
    CP pump : DL08 (CP3.3)

    (Filling here)

    When assemble the new CP pump on engine,


    60ml clean fuel must be filled in pump for initial lubrication !!

    9
    CP pump : DL08 (Fuel system circuit)

    DL08 Euro3, Tier3 : CRIN 1


    P_back CRIN1: 0,3...1 bar erl.
    filter
    burst pressure >15bar injectors

    DBV
    rail
    metering unit

    over
    pressure bypass
    valve valve lubrication
    10,5...13 bar 0,1 bar

    p suction KÜV
    0,5...1,0 bar abs
    cooling zero delivery drain
    plate
    hand-
    primer
    Prefilterwith
    water separator
    KÜV: two step overflow valve : High pressure
    DBV: pressure limiter valve : Low pressure

    10
    CP pump : DV11 (CP 3.4)

    11
    CP pump : DV11 (CP 3.4)

    When assemble the new CP pump on engine,


    40ml clean engine oil must be filled in pump for initial lubrication !!

    12
    CP pump : DV11 (CP 3.4)

    When assemble the new CP pump on engine,


    40ml engine engine oil must be filled in pump for initial lubrication !!

    13
    CP pump : DV11 (Fuel system circuit)

    DV11 Euro3, Tier3 : CRIN 1


    filter p back CRIN1: 0,3...1 bar rel.
    burst pressure >15bar
    injectors

    DBV
    rail
    metering unit

    over
    pressure bypass
    valve valve
    10,5...13 bar 0,15 bar ÜV

    p suction
    0,5...1,0 bar zero delivery
    cooling
    drain
    plate
    hand- prefilter
    primer with water
    separator p back CP3 < 1,2 bar abs

    ÜV: overflow valve : high pressure


    DBV: pressure limiter valve : low pressure

    14
    CP pump : Gear pump

    15
    CP pump : Metering unit
    Voltage : 6 ~ 24V (Off:6~8 V, On:8~24V)
    Pulse Frequency : 165 ~ 195 Hz

    Coil resistance :
    2.6 ~ 3.15Ω

    Open : below 8 V Closed : above 8 V

    Metering unit controls the fuel supply from CP pump according to ECU calculation.

    16

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