TJ3LP LOW PROFILE

TROLLEY JACK
OWNER’S MANUAL

FOR YOUR SAFETY

PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND RETAIN THEM FOR FUTURE USE.
 SPECIFICATION SAFETY
Part Number: TJ3LP
Product Weight: 44.5kg
Brand: SGS Engineering 1. Always read and ensure you fully understand the following precau-
Capacity: 3 Ton tions and the hazards associated with this product.
A - Closed Height: 98mm
2. Only use this jack for its manufactured purpose.
D - Fully Extended: 535mm
E - Base Width: 340mm 3. Never make any modifications to this product. If experiencing dif-
F - Base Length: 700mm ficulty of any kind contact us.
G - Reach 300mm
4. Never use the jack on uneven surfaces, only on flat ground.
H - Height 155mm
Saddle Diameter: 105mm
5. Never start the vehicle engine whilst the trolley jack is in use.

6. This jack is for lifting only. Never move a vehicle using the trolley
jack as a dolly.

7. Ensure the load is taken by the full saddle and that the point of lift
on the vehicle is strong enough to support the full weight ad-
equately.

8. Never allow children or bystanders in the area while the jack is in

use. Ensure that all personnel are well clear of a load being raised
or lowered.

9. Never work underneath a vehicle supported only by this jack. If

working under a vehicle, always use stands designed for the pur-
pose.

10. Ensure the jack is on a firm solid base and that there is no likeli-
hood of it slipping when under load.

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 ASSEMBLY OPERATION

Ensure you have the following components before use:

USING THE TROLLEY JACK
1. TROLLEY JACK CHASSIS
2. PUMPING HANDLE IN TWO PARTS 1. Turn the handle fully clockwise to close the release valve, and
pump the handle to raise the saddle until it reaches the vehicle
lifting point.

2. Ensure that the saddle is directly below the lifting point and
INSPECTION BEFORE EACH USE there are no obstructions to prevent a proper lift. Keep all per-
sons at a safe distance before continuing to pump the handle
to raise the vehicle.

3. Position axle stands directly beneath suitable supporting points

Before each use, it’s highly advised to visually inspect this trol- under the vehicle, before gently twisting the handle anticlock-
ley jack. wise.

Abnormalities that should be checked for every time: 4. Carefully lower the vehicle onto the axle stands, checking con-
stantly, that the vehicles supporting point rests properly and
cleanly on the axle stand, and that the stand is stable before all
• cracked welds the weight is loaded onto it.
• leaking fluid anywhere on the trolley jack
• bent parts 5. Completely remove the jack from the vehicle.
• missing parts
• loose parts
• damaged parts NOTE:
The trolley jack may move ever so slightly
during the lifting process- this is completely
normal, but nevertheless, take care.
This trolley jack should be taken out of service if it is believed
to have been subjected to an abnormal load or shock. WARNING!
Never work on/under a vehicle when
Owner/operators should be aware that repair of this trolley jack
supported only by a trolley jack, it is very
requires specialist attention in the form of suitable repair
dangerous.
equipment and knowledge.

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 MAINTENANCE TROUBLESHOOTING TABLE
PROBLEM CAUSE SOLUTION
PURGING AIR FROM THE TROLLEY JACK Trolley jack will not • Low oil level • Check for leakage and
raise to it’s full height • Air in cylinder top up if required via
If air becomes trapped inside the hydraulic system of the trolley jack, • O-rings worn the oil plug
the proper working of the trolley jack will be reduced and it may not • Pump handle to purge
fully support the vehicle weight. Air can be purged from the hydraulic air from system
system as follows: • Return to SGS Engi-
neering for repair
1. Turn the handle anti-clockwise to allow oil to circulate freely around
the system. Remove the filler plug. Trolley jack will not • Release valve not • Check valve is closing
hold the weight of tightly closed fully
2. Pump the handle several times to purge air from the the vehicle • Release valve not • Return to SGS Engi-
hydraulic system. seating neering for repair
• Air in cylinder • Pump handle to purge
3. Replace the filler plug, then turn the handle clockwise and test the air from system
jack. If efficiency is still low, check the oil level as below. Trolley jack does not • Cylinder over- • Drain off excessive oil
lower when the valve filled with oil • Return to SGS Engi-
CHECKING THE OIL LEVEL is opened • Piston or pivot neering for repair
arm bent or • Return to SGS Engi-
If the jack has been stored for long periods, check for oil leaks before binding neering for repair
use. If necessary, check the oil level as follows: • Disconnected • Lubricate hinged joints
or broken return
1. Ensure the trolley jack is properly lowered by turning the handle spring
fully anti-clockwise. Trolley jack feels • Air trapped in • Perform system air
‘spongy’ the system purge
2. Remove the oil filler plug on the top of the ram assembly.
A flat-bladed screwdriver will be required.

NOTE:
The oil should be almost level with the bottom of
the oil filler hole. Oil replacement can be
sought by contacting us at SGS Engineering

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 MAINTENANCE GUIDE WARRANTY

This SGS product is covered by a 24 month warranty from the

Daily. See INSPECTION BEFORE EACH USE (page 4). initial date of purchase. This is a domestic warranty provided
directly by SGS Engineering. Please keep a recipt of your
Monthly. Lubrication is critical to jacks as they support heavy pucrchase as this may be required as proof of purchase.
loads. Any restriction due to dirt, rust or corrosion can cause
either slow movement or rapid jerks damaging the internal You will invalidate your warranty if the product is found to
components. The following steps are designed to keep the have been misused, tampered with, modified, overloaded
jack maintained and operational: or used for an application for which it was not designed. The
1. Open the release valve by turning the handle knob counter warranty will also be rendered invalid if the maintenance
clockwise and push the ram to its lowest position prodcedure has not been followed.
2. Remove the filler plug.
3. Fill with clean hydraulic jack oil. Do not use hydraulic brake You must contact SGS Engineering prior to returning any
fluid. product. This warranty does not effect your statutory rights.
4. Reinstall the filler plug.
Add lubrication to all moving parts as needed.

Every 6 months. Carry out a thorough inspection for service-

ability of component parts Visually inspect for oil leaks (only
a slight oil seepage is permissible). If a leak is found, take the
jack out of service and consult with SGS Engineering.

Annually. Check the ram oil level as follows:

1. Ensure the ram is fully retracted by turning the knob fully
anticlockwise.
2. Remove the cover plate, located at the base of the handle
housing, to gain access the ram, then remove the ram filler
plug.
3. Lift the jack so that it is vertical, resting on its front wheels
and check the oil level. It should be level with the bottom
of the oil filler hole. If necessary, top up with Hydraulic oil.
4. Replace filler plug and purge system of air (see page 6).

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 SGS Engineering (UK) Ltd
West Side Park
CE MARK Raynesway
Derby, DE21 7AZ
SGS engineering is committed to designing, manufac-
turing, and marketing products that meet or exceed
the needs of the customers we serve. SGS engineering EC Declaration of Conformity
can supply a letter of incorporation or a declaration of
conformity and ce marking for products that conform with
European community directives. This is an important document and should be retained

MANUFACTURER’S NAME: SGS Engineering (UK) Ltd

ISO 9001

SGS engineering’s commitment to quality is evident in TYPE OF EQUIPMENT: Hydraulic Trolley Jack
everything we do, from raw material receipt to how we
support our customers years after they purchase our PART NUMBER: TJ3LP
products. SGS engineering is registered to iso 9001: 2000
international quality standard. Iso 9001: 2000 requires
compliance with standards for management, administra- APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD:
tion, product development, manufacturing and continual
improvement. 2006/42/EC Machinery Directive as amended by directive
2009/127/EC
Our registration verifies that SGS engineering has adopted EN1494:2000 + A1:2008 Mobile or movable jacks and associated lifting
and maintains documentation for processes ranging from equipment
suppliers to customers, inspection, handling, and training.
Iso 9001 also requires periodic internal and external audits The Supply of Machinery (Safety) Regulations 2008 Statutory instrument 2008
No.1597
to ensure all aspects of work affecting quality control are
The Supply of Machinery (Safety) (Amendment) Regulations 2011 Statutory
monitored. This always has been, and will continue to be, instrument 2011 No.2157
our philosophy. That’s our guarantee to you.
I, the undersigned, hereby declare that the equipment specified above con-
forms to the above European Communities Directive(s) and Standard(s).
For more products please browse our website:
www.sgs-engineering.com

• Gas struts for cars, domestic & industrial applications

• Hydraulic bottle jacks, trolley jacks, axle stands, farm jacks
• Workshop and industrial hydraulic presses
PLACE: Derby, UK
• Hydraulic cylinders, pumps, tools & equipment
DATE: 24th JUNE 2017 (Signature)
Robert Wyatt
Company Secretary
FOR YOUR SAFETY
PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND RETAIN THEM FOR FUTURE USE.