Service Manual

Stellant
CT Injection System
Service Manual
201681 Rev. A
Table of Contents
Table of Contents
Section 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
Copyright Notice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
Restricted Sale Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
Disclaimers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
Address / Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
Manual Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
Statement of Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
Injector Symbols and Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3
Introduction to Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 6
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 7
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 8
Section 2
Maintenance and Checkout Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
Recommended Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
Inspection Procedures
Injector Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3
Heat Maintainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3
Display and Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3
Wall Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4
Height Adjustable Pedestal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4
CS Mounting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4
Electrical Leakage Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
Ground Continuity Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
Cleaning and Operational Checkouit Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
Section 3
System Malfunction Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1
General Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1
Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 2
Type 1 Messages - Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 2
Type 3 Errors - Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 4
TOC - 1
Medrad Stellant CT Injection System
Section 4
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1
Single Head Interconnect Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 2
Dual Head Interconnect Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 4
Display Block Diagram Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 6
Display Top Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 8
PCMCIA Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 9
Base Unit Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 10
Three Phase Motor Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 11
Base Unit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 13
Single Head Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 14
Power Drive Card Block
Diagram Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 16
Servo Control Board Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 17
Single Head Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 18
Dual Head Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 19
Cable Wiring Pin Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 20
Section 5
Disassembly/Assembly & Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1
Parts List Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1
Symbols Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 2
Warnings & Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 2
Drawings
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 3
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 15
Single Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 24
Dual Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 46
Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 69
TOC - 2
Introduction
Introduction
Copyright Notice Copyright 2003 by Medrad Inc. All rights reserved. No part of this man-
ual may be reproduced in any form without prior written permission of
Medrad. Printed and assembled in the U.S.A.
Trademarks Medrad Stellant CTTM, Qwik-Fit Syringe £, FluiDot £, Quality for Life £,
and Medrad £ are registered trademarks of Medrad Incorporated.
Restricted Sale Federal (U.S.A.) law restricts the sale of this device on or by the order
of a physician.
Disclaimers Medrad makes no warranties on the contents of this manual, and spe-
cifically disclaims any implied warranties of merchantability or fitness
for any purpose.
Medrad reserves the right to change specifications and the contents of

this manual without obligation.
External wiring modification disclaimer: Medrad disclaims liability

for any modifications or interfaces with other equipment which are not
in conformity with the specifications and information contained within
this manual. Such unauthorized action could jeopardize injector opera-
tion, safety, or reliability.
Accessory equipment connected to the Medrad Stellant CT Injector

must be certified according to IEC 60601-1 standards. Furthermore, all
configurations shall comply with the system standard IEC 60601-1-1.
Anyone who connects additional equipment to the signal input or out-
put, configures a medical system, and is therefore responsible that the
system complies with the requirements of the system standard IEC
60601-1-1. To obtain on-site consulting or consulting references, con-
tact Medrad Service.
All drawings in this manual are for reference purposes only, and may
not reflect the construction of units produced prior to the publication of
this manual. Reproduction quality of these drawings may have been
effected by the level of reduction required. Call Medrad Service if
assistance in drawing interpretation is required.
The Stellant CT Injector is not for portable use.
1-1
Problems or If you experience problems with the Medrad Stellant CT System, contact
Questions your Medrad authorized dealer or:
MEDRAD Service MEDRAD EUROPE B.V.

One Medrad Drive Postbus 205
Indianola, PA 15051-0780 6190 AE Beek
USA The Netherlands
Phone: 1-412-767-2400 Phone: (31) (0) 43 3585601
1-800-MEDRAD-S FAX: (31) (0) 43 3656598
1-800-633-7237
FAX: 1-412-767-4126 Nihon MEDRAD K.K.
9F Central Shin-Osaka Building
4-5-36 Miyahara
Yodogawa-ku
Osaka, 532-0003
Japan
Phone: 81-6-6350-0680
Fax: 81-6-6398-0670
Applicability This manual applies to the Medrad Stellant CT Injection System.
Purpose The purpose of this manual is intended to provide instructions for servic-
ing the Medrad Stellant CT Injection System safely and accurately. It is
intended for those qualified to service the injection system, whether they
be Medrad Service Personnel, Certified Laboratory Service Technicians
or Medrad authorized international dealers.
Important The information in this manual is intended for people with adequate
Safety Notice backgrounds and experience in electronics and electromechanical
devices. Any attempt to repair a sophisticated medical device such as
the injector may result in personal injury, property damage, or patient
injury.
Intended Use Refer to the Stellant CT Injection System operation manual.
Certifications Medrad Stellant CT Injection Systems are equipped to operate at 100 -

240 VAC, 50/60 Hz, and designed to be in compliance with EN 60601 -1
(Safety), and EN 60601-1-2 (EMC/Emissions).
MEDRAD, Inc. is ISO 9001/EN 46002 certified.
MEDRAD Europe B.V. is EN-ISO 9002/EN 46002 certified. (European

Medical Device Directive 93/42/EEC).
Nihon MEDRAD KK is EN-ISO 9002 certified.
1-2
Introduction
Symbols and The following international symbols are used on the Medrad Stellant CT Injec-
Descriptions tor and throughout this manual.
! Attention, consult accompanying instructions.
Indicates that this device conforms to the requirements of the European Medical
Device Directive 93/42/EEC.
Indicates on/off switch for the Control Room Unit.
Indicates hazardous voltages.
Indicates alternating current.
Identifies a type BF applied part complying with EN 60601-1 standards.
Indicates the injection system is Class 1 medical equipment as defined by EN 60601-

1 standards.
Identifies the degree of protection against fluid as drip proof.
Identifies connection of the handswitch.
Forward and Reverse Piston Controls.
Identifies the direction of manual knob rotation relative to plunger movement.
Identifies the ENABLE key.
1-3
Indicates the AIR EXPELLED button on the injector head. When illuminated yellow
on the touch screen, also indicates that the operator has acknowledged inspecting
the fluid path for air.
Identifies the Equipotential connection.
Identifies the Earth Ground point.
Identifies the Service Connection Port.
Indicates design for indoor use only.
Indicates the presence of no serviceable parts.
Identifies the Control Room Unit brightness controls.
Indicates the Protocol Lock is engaged.
Start / Hold.
Stop.
Reset.
Help.
Setup.
1-4
Introduction
Labels on the system or statements in this manual preceeded by any of the

following words and/or symbols are of special significance, intended to help
you to operate the system in a safe and successful manner:
Protocol is unlocked or unengaged.
Phase View.
Profile Preview.
Pressure Graph View.
Sequential.
Single armed/injecting indicator.
Dual armed/injecting indicator.
1-5
INTRODUCTION TO
WARNINGS / CAUTIONS
This manual contains important information about safe servicing of the
Medrad Stellant CT Injection System.
Medrad urges the service technician to read this manual carefully,

become familiar with the procedures and system functions that it
describes, and follow its recommendations to assure proper servicing
of the system.
Warning labels on the Medrad Stellant CT system or Warning state-

ments in this manual preceeded by any of the following words and/or
symbols are of special significance:
WARNING: Indicates a potentially hazardous situation. If

! not avoided, this could result in death or serious injury.
WARNING: Indicates electrical hazards which could result

in death or serious injury.
CAUTION: Indicates potential hazards or unsafe practices

! which could cause product, system, or property damage.
NOTE: Indicates helpful information is being offered.
1-6
Introduction
WARNINGS Injury may result from exposure to hazardous voltages

existing within the system. The system should be opened
and serviced by qualified service personnel only. Disconnect
the system from line power before cleaning or attempting to
perform any maintenance.
Explosion hazard in the presence of flammables. Do not

! use the system in the presence of anesthetic gases and
equipment.
Patient or operator injury can occur from use of worn

power cords or control cables. Examine power cords and
cables for cuts, frays, or any other visible damage. Do not
use the system if any of the cords or cables show signs of
damage. Any damaged or worn connection cables or power
cords should be replaced.
Unsafe operation may result from using improper acces-

! sories and replacement parts. Use only accessories,
options, and parts designed for this system, and provided by
MEDRAD.
Fire hazard: to avoid an electrical fire, assure the correct

type of fuse is used for replacement. The fuse must be
replaced with type T, 250V, 3.15 A fuse by qualified person-
nel only.
1-7
CAUTIONS Damage may occur as a result of failure to follow electro-

static discharge (ESD) protection practices. ESD protection
! practices must be followed when servicing any component of
this system.
Damage can occur as a result of incorrect voltages. Check

! the voltage and frequency marked on the back of the Power
Supply. Ensure that the outlet providing power to the injector
supplies a voltage, frequency, and volt-ampere rating within
the range specified on the unit.
Environmental damage may result from improper disposal

! of system components or accessories. Electronic assem-
blies contain potentially hazardous materials. Follow all local
regulations for the recycling or disposal of electronic assem-
blies, or contact Medrad Service for assistance.
Damage can occur as a result of abrupt interruption or

! application of supplies. To avoid damage to sensitive circuits
on the boards, disconnect the power cord before removing or
replacing PC boards.
Allow system temperature to stabilize before use. To avoid

! damage to sensitive electronic circuits, allow the system to sta-
bilize to room temperature before servicing when exposed to
extreme temperature changes.
Perform regular preventive maintenance. To ensure that

! your Medrad Stellant CT System remains properly calibrated,
and that all primary and backup circuits are functioning prop-
erly, regular preventive maintenance is recommended. An
annual preventive maintenance package is not included in the
new machine warranty. Contact your local Medrad Service
Representative for details.
Damage may result from improper or careless cleaning

! methods. While cleaning any outside portion of the system,
avoid allowing any water to seep inside system components.
NOTE: All relevant guidelines for institutional, local, or

national safety recommendations related to cable routing
and installation should be followed.
1-8
Maintenance and Checkout
This section contains recommended procedures for maintenance, and

an operational checkout of the Medrad Stellant CT Injection System.
Routine maintenance and inspection will:
• Ensure continued performance of the injection system
• Reduce the possibility of equipment malfunction
Recommended
Maintenance
Schedule Your Medrad Stellant CT Injection System must be properly main-
tained to ensure that it is in peak operating condition. Your individual
maintenance system and schedule depends upon how your injection
system is used, the type of procedures performed, and frequency of
use. The following maintenance schedule is recommended for the
system:
Daily:
The piston rod or rods should be thoroughly cleaned after each use.
Before use each day, the system should be cleaned and inspected,
using the procedures outlined in this section. Ensure that all system
safety and warning labels are in place and are legible.
Monthly:
Once a month, the entire system should be thoroughly inspected and
cleaned, and an Operational Checkout should be performed.
Annually:
As part of an annual maintenance program performed by a qualified
Medrad Service Representative or authorized dealer, both Electrical
Leakage and Ground Continuity checks should be performed.
NOTE: Local regulations or hospital protocol may require electrical

leakage checks at more frequent intervals. If this applies,
local regulations for leakage must be followed.
2-1
Medrad also recommends that a complete system calibration and per-

formance checkout be performed annually. Contact Medrad Factory
Service, or your local Medrad office for complete details.
In the United States, Canada, Japan, and Europe, the Medrad Service
Department offers Preventive Maintenance Programs. These annual
programs greatly assist in maintaining accuracy and reliability, and
can also extend the life of the system. Contact Medrad for details. In
Europe, contact your local Medrad office or your local authorized
dealer for further information. Refer to the back of the title page of this
manual for address, telephone and FAX information.
NOTE: Failures which occur due to lack of proper maintenance will

not be covered under warranty.
Medrad Service Medrad Service will make available upon request:

• Circuit diagrams, component parts lists, or other informa-
tion that will assist qualified technicians to repair compo-
nents classified as repairable.
• On site consulting upon request
2-2
Inspection Procedures
The following procedures are recommended for daily inspection of all

components in the Medrad Stellant CT Injection System. If any
defects are detected, either repair the system, or call Medrad for ser-
vice. Do not use the system until the problem is corrected.
Single and Dual Head

1. Inspect the housing for any damage or cracks that could allow fluid to
leak inside, or weaken the structural integrity of the unit.
2. Inspect all cables connected to the unit: Look for cuts, cracks, worn spots
or other obvious damage to the cables. Ensure that all connectors are
properly seated.
3. Inspect for contrast media build-up in the syringe interface area. Follow
the cleaning guidelines outlined in this section.
4. Ensure that all mounting bolts and screws are secure.
6. Inspect the pivot points. The head and support arm must pivot freely.
7. Ensure that the keypad is clean and free of cracks.
NOTE: All relevant guidelines for institutional, local, or national

safety recommendations related to cable routing and
installation should be followed.
Syringe Heat
Maintainer
1. Ensure that the device is warm to the touch while attached to the head.
2. Ensure that the LED indicator is not illuminated or flashing.
3. Inspect the cable and conncector for cracks, worn areas, or other obvi-
ous damage.
Display and Base

1. Inspect all cables connected to the unit: Look for cuts, cracks, or worn
spots, or other obvious damage. Ensure that all connectors are properly
seated.
2. Inspect the housing for any damage or cracks that could allow fluid to
leak inside, or weaken the structural integrity of the unit.
2-3
Wall Bracket
1. Inspect all parts of the bracket for cracks and other defects that would
weaken the assembly.
2. Ensure that the bracket is securely attached to the wall.
3. Ensure that all cables are secured to the display control unit and do not
interfere with the movement of the mounting bracket.
Adjustable Height
1. Inspect the stand, base and support arm for cracks and other defects
Pedestal that could weaken the structure.
2. Ensure all mounting bolts and screws are secure.
3. Ensure that the casters roll smoothly with no binding or scraping.
4. Ensure all locking mechanisms on the casters are functional.
5. Verify that the vertical height adjustment of the column shaft moves
freely without binding or scraping.
CS Mounting Systems
1. Inspect all parts of the arm and mounting system for cracks and other
defects that would weaken the system.
2. Ensure that the mounting system is securely assembled, with no loose

parts. The area should be stable with the head installed.
3. Ensure that the arm moves smoothly in all directions, with no binding or
scraping.
4. Verify that all cabling is tied back and does not interfere with the move-
ment of the supporting parts or the injector head.
NOTE: All releveant guidelines for institutional, local, or

national safety recommendations related to cable
routing and installation should be followed.
2-4
Electrical
Leakage Check To ensure safe operation of the Medrad Stellant CT Injection System, an
electrical leakage check must be part of regular maintenance.
Use a commercial leakage tester such as one of the following:
MANUFACTURER MODEL
Bio-Tek Instruments, Inc. Model 601 PRO
Electrical Safety Analyzer
Bender Unimet 1000 ST
Bapco IEC601L
1. With the AC ground open, power applied, and the line at normal,
leakage should be less than 100 micro amps at 110V or 300 micro
amps at 220 V.
2. With the AC ground open, power applied and the line reversed, leak-
age should be less than 100 micro amps at 110V or 300 micro amps
at 220 V.
3. Disconnect the leakage test device.
Ground
Continuity A ground continuity check must also be part of regular maintenance of
Check the Medrad Stellant CT system.
1. Disconnect the system from the power source.
2. Using an ohm meter, measure the resistance between the ground

terminal, the power cord and the equipotential connector on the
Base and the front casting of the head. The resistance measured
must be less than 0.2 ohms.
Cleaning and Cleaning Guidelines

Operational
Checkout Deposits of contrast media can interfere with proper operation of the
Medrad Stellant CT Injection System. The following guidelines should
be followed when removing deposits, or cleaning any portion of the sys-
tem.
WARNING: Serious injury or death may result from exposure

to hazardous voltages existing within the system. Disconnect
the system from line power before cleaning or attempting to per-
form any maintenance. Ensure that the system is completely dry
before connecting to the power source and applying power.
2-5
CAUTION: Improper or careless cleaning methods may

! result in equipment damage. Do not soak or immerse any part
of the injection system in water. While cleaning any outside por-
tion of the system, avoid allowing any water to leak inside sys-
tem components.
• If contrast medium has leaked inside any component of the system, the
affected subassembly should be disassembled and cleaned. This clean-
ing procedure can be done in the field by trained Medrad Service person-
nel, or returned to Medrad Service.
• Care must be taken not to get water or cleaning solutions inside any sys-
tem components. Do not use strong industrial cleaning agents or sol-
vents such as acetone. Warm water and a mild disinfectant such as
antibacterial hand soap are all that is required.
• To clean the syringe interface area of the injector head, fully retract the
piston. Using a paper towel moistened with warm water or a mild disin-
fectant, gently wipe the inner syringe installation area. Do not insert any
sharp instruments into this area during the cleaning process.
2-6
Operational Checkout
A basic functional checkout of the Medrad Stellant CT Injection Sys-

tem should be included as part of regular maintenance. Verifying
proper operation of the injection system will help in detection of any
problems that may not be noticed in day to day operation. The follow-
ing procedure represents a suggested series of activities which
encompass typical operation of the system. Read the following proce-
dure carefully before beginning the checkout. If problems are
detected, refer to the General Troubleshooting Procedure found in
Section 3.
CAUTION:Any problems detected during this or any other

procedure should be corrected before using the injection
! system in patient procedures.
System Labels Ensure that all system safety and warning labels are in place and leg-
ible.
Power Up 1. Apply power to the system.
2. Verify that the Safety screen is displayed after system diagnostics

occur.
3. Press Continue to acknowledge the messages on the Safety

screen.
4. Verify that audible tones are functioning on the Display Control

Unit and injector head.
5. Verify that the following controls are functioning properly.

• Forward and Reverse
• Start
• Stop
• Fill
6. Verify that the arm lights on the injector head are functioning.
Programming 7. After the Main screen is displayed, verify that the following con-
trols are functioning properly.
8. At the rear of the Display, press the Display Brightness Up key

until the screen is lightened to its fullest extent. Press the Display
Brightness Down Key until the screen is darkened to its fullest
extent. Adjust the screen appearance to return to a desirable con-
trast level.
2-7
9. Fully advance and reverse the pistons by using the ENABLE key
and the forward/reverse controls.
10. Ensure the Auto Dock, Auto Advance, and Auto Retract are
enabled.
11. Verify that both pistons respond to the forward and reverse con-
trols.
Enter the following protocol:
Dual Flow Rate
Flow Rate Volume

Phase 1: Syringe A: 10 ml/s 70 ml
Phase 2: Syringe B: 2.5 ml/s 29 ml
Phase 3: Syringe A: 5.0 ml/s 100 ml
Phase 4: Syringe B: 0.1 ml/s 1 ml
Single Flow Rate
Flow Rate Volume

Phase 1: Syringe A: 10 ml/s 70 ml
12. Install empty syringes(s) and ensure the piston automatically

docks with syringe plunger. The plunger(s) should advance to full
forward position.
13. Fully reverse the plunger(s).
14. Arm in single mode and inject. In one of the phases, activate the
HOLD feature for at least 10 seconds.
15. Press Start/Hold again. Verify the injection completes normally,

and the Injection Complete screen values are similar to the proto-
col values.
16. Advance plunger(s) to the full forward position, remove

syringes(s) and ensure the piston(s) automatically retracts.
17. Inspect the heat maintainer. Make sure it is warm and the fault
indicator is not illuminated while attached to the head.
2-8
Troubleshooting
Troubleshooting
System Malfunction Conditions can occur which will prevent the injection system from being
Codes armed, or even interrupt an injection that is in progress. These conditions
may be operator induced or caused by a system malfunction. Error Codes
which inform the user of these conditions are displayed on the control
panel.
General Consider the following guidelines before troubleshooting any condition.

Troubleshooting These guidelines may help in resolving the condition quickly: Remember,
Guidelines try the simple things first.
CAUTION: Damage may occur as a result of failure to fol-

! low electrostatic discharge (ESD) protection practices.
ESD protection practices must be followed when servicing any
component of this system.
CAUTION: Damage could result from improperly handled

! components. Before touching any of the circuit cards in the
system, discharge yourself to grounded metal. If memory com-
ponents are to be shipped, place the components in conductive
carriers (as supplied through Medrad).
CAUTION: Disconnect the power cord before removing or

! replacing PC boards. Sensitive circuits on the boards can be
damaged by abrupt interruption or application of supplies.
• Try removing the power cord from the power source for one minute.
Allow the system to reset completely, then reapply power and retry.
The condition could be intermittent, or caused by a voltage transient. If
the condition persists, continue troubleshooting.
• To verify the existence of a condition, attempt to recreate the problem.

Follow the Checkout Procedure outlined in Section 2 of this manual to
check for proper (or improper) operation of the system.
• Some faults can be caused by a noisy electrical environment. If these

conditions persist, contact Medrad Factory Service* for further assis-
tance.
* Indicates contact Medrad Factory Service or an Authorized Dealer.
3-1
System Messages
The system will display messages on the screen as conditions or events occur.
There are three basic types of messages:
Type 1 Messages Type 1 messages provide information regarding the current system status, and
will clear automatically. These messages typically display in the lower right
corner of the screen.
3-2
Troubleshooting
Type 2 Messages Type 2 messages convey information that must be explicitly acknowledged
before proceeding. Press the button(s) within the yellow dialog box to dis-
miss the message.
Type 3 Messages Type 3 messages are system malfunction messages which require power to
be removed from the system. Some Type 3 messages provide suggestions
to prevent the condition from recurring. If the condition cannot be corrected,
record the code and number from the lower left corner of the dialog box, then
call Medrad Service for assistance.
WARNING: Patient injury may result from a system malfunc-

! tion. If a system malfunction occurs, immediately remove and
disconnect the system from the patient. If a fault message is dis-
played that cannot be corrected, and/or the system is not operat-
ing correctly, do not use the injection system. Call Medrad for
assistance.
3-3
Type 3 errors are divided into categories of function level. Each cate-
gory is also divided into specific errors. Below is a list of the categories
and suggested repair sequences. These are to be tried in order, not to
be performed all at once. Before replacing any parts, cycle power to
injector. This will initiate a system self-test. If this does not correct the
problem, replacement of the Display, Base, or Head as needed is sug-
gested. For further assitance, contact Medrad Service or an authorized
dealer.
NOTE: Replacement of the Servo/CPU Card requires calibration/verifi-

cation.
White Screen/
System Lock Up A white screen that displays, “MEDRAD” indicates a communication or
Condition software problem.
• Software mismatched between Display and Head. Software
update needed.
• Faulty Head extension cable. Replace Head extension

cable.
• Replace the Servo/CPU card
CAL Calibration
Errors with a prefix of CAL mean that the system has found an error
with the system calibration values missing or corrupt.
• Calibrate system potentiometer, flex ring and pressure.
• Replace the Servo/CPU Card.
CVD Critical Voltage failure in Control Room Unit

Errors with a prefix of CVD mean that one of the critical voltages in the
Control Room Unit is out of specification.
• Verify that all supply voltages are correct.
• Replace the 15V power supply.
• Replace the Display Interface Card
CVH Critical Voltage failure in Head Unit

Errors with a prefix of CVH mean that one of the critical voltages in the
Head is out of specification.
• Verify that all supply voltages are correct.
• Replace the 48V power supply.
• Replace the Power Drive Card
3-4
Troubleshooting
ENCA Encoder A
Errors with a prefix of ENCA indicate a problem with the Encoder on
motor A or the associated circuitry.
• Ensure P4 is connected.
• Replace the Power Drive card.
• Replace the motor.
ENCB Encoder B (Dual only)

Errors with a prefix of ENCB indicate that the system has found a prob-
lem with the Encoder on motor B or the associated circuitry.
• Ensure that P4 is connected correctly.
FR Flex Ring
Errors with a prefix of FR indicate a problem with the Flex Ring.
• Clean housing.
• Replace housing
HOVER Switch Card
Errors with a prefix of HOVER indicate that the system has found a
problem with the head switch card or the associated circuitry.
• Ensure there where no switches pressed during power up
diagnostic test.
• Ensure that the head cable is seated properly.
• Replace the switch card.
• Replace the Servo/CPU card.
HUB Ethernet Hub

Errors with the prefix HUB, have detected a problem in the Ethernet
HUB or the associated circuitry.
• Ensure all cables are fully connected into the HUB (power
and communication).
• Replace the HUB.
ICD Interface/Switch Card In Display

Errors with a prefix of ICD indicate a problem with the Display Interface
Card in the Display top section or the associated circuitry.
• Ensure the card has all the connectors fully seated.
• Replace the Display Interface card.
• Replace the SBC card.
3-5
ICE Interconnect Card Base

Errors with a prefix of ICE indicate a problem with the Expansion Base
Interface Card or the associated circuitry.
• Ensure that the card connectors are fully seated.
• Replace the Base Interface Card.
ICS Interface Card In Head Unit

Errors with a prefix of ISC indicate a problem
with the Head Interface Card(s) or the associated circuitry.
• Ensure that the Head connectors are fully seated.
• Replace the Head Interface Card.
MOTA Motor A
Errors with a prefix of MOTA indicate a problem with motor A or the
associated circuitry during the H Bridge test.
• Ensure that P3 is connected correctly onto the Power Drive
card.
MOTB Motor B (Dual only)

Errors with a prefix of MOTB indicate a problem with motor B or the
associated circuitry during the H Bridge test.
• Ensure that P3 is connected correctly onto the Power Drive
card.
PCMCIA PCMCIA Card

Errors with a prefix of PCMCIA indicate a problem with the PCMCIA
card or the associated circuitry.
• Remove and re-apply power to the unit. This will trigger a
self-test that will attempt to verify proper unit operation. If
the problem is corrected, there was probably a voltage
transient in the unit, now cleared, enabling system use.
• Ensure that the card is fully seated into the SBC card.
• Replace the PCMCIA card.

3-6
Troubleshooting
POTA Pot A
Errors with a prefix of POTA indicate a problem with the Potentiometer
A or the associated circuitry.
• Remove and re-apply power to the unit. This triggers a self-
test that will attempt to verify proper unit operation. If the
problem is corrected, there was probably a voltage
• Ensure the connector is fully seated on the interface card.
• Realign potentiometer A.
• Replace potentiometer A.
• Replace Head Interface Card.
POTB Pot B (Dual only)

Errors with a prefix of POTB indicate a problem with Potentiometer B
or the associated circuitry.
problem is corrected, there was probably a voltage
• Ensure the connector is full seated on the Interface card.
• Realign potentiometer B. Align with gear train and recali-

brate.
• Replace Potentiometer B.
• Replace Head Interface Card.
POWR Power Drive Card

Errors with a prefix of POWR indicate a problem with the power card or
the associated circuitry.
• Verify power supply voltages are at the Power Drive card.
• Ensure that connectors are fully seated.
• Replace the Servo/CPU Card.
3-7
PRSSRA Pressure Transducer A

Errors with a prefix of PRSSRA indicate a problem with Pressure
Transducer A or the associated circuitry.
• Verify Power Supply voltages are a the Power Drive Card.
• Ensure the Transducer connector is fully seated on the
Interface Card.
• Replace the Interface card.
PRSSRB Pressure Transducer B (Dual only)

Errors with a prefix of PRSSRB indicate a problem with the Pressure
transducers B-side or the associated circuitry.
• Ensure the Transducer connector is fully seated on the
Interface Card.
RATE Over Rate Injection

Errors with a prefix of RATE indicate that the system has detected an
over rate condition.
• Verify Calibration
• Ensure potentiometers are fully seated into gears.
• Replace potentiometer of the side with the problem.
• Replace the motor of the side with the problem.
SBC Single Board Computer (SBC)

Errors with a prefix of SBC indicate a problem with the Single Board
Computer or the associated circuitry.
• Ensure the card has all the connectors fully seated.
• Replace the Display Interface Card.
3-8
Troubleshooting
SER Servo/CPU Card

Errors with SER typically indicate the Head Card. This may be a condi-
tion that must be corrected, or simply an electrical transient that dis-
rupted the system. Try the following:
problem is corrected, there was probably a voltage tran-
sient in the unit, now cleared, enabling system use.
• If the problem continues, replace the Servo/CPU card.
• If the condition persists, call Medrad Factory Service.
SSD Start Switch (Display)

Errors with a prefix of SSD typically indicate a problem with the Start
Switch. If a Start Switch is not present, contact Medrad Service. If one
is present, try the following to return the injector to service:
• Check the Start Switch connection at the Display to assure
the connector is fully seated. If the connection is loose,
remove and reattach the connector.
• Cycle power to the unit to reset the system.
• Disconnect the patient and perform a trial injection using

the Start Switch. If the system performs correctly, return the
system to use.
• If the error reappears, remove the Start Switch.
• Cycle power. If the error is resolved, order a replacement

Start Switch.
• If the error persists, contact Medrad Service.
SSH Start Switch (Head)

Errors with a prefix of SSH typically indicate a problem with the Start
Switch. If a Start Switch is not present, contact Medrad Service. If one
is present, try the following to return the injector to service:
• Check the start switch connection at the Head to assure the
connector is fully seated. If the connection is loose, remove
and reattach the connector.
• Cycle power to the unit to reset the system.
• Disconnect the patient and perform a trial injection using

the Start Switch. If the system performs correctly, return the
system to use.
3-9
• If the error reappears, remove the Start Switch.
• Cycle power. If the error is resolved, order a replacement
SSSA Size Sensor A

Errors with a prefix of SSSA indicate a problem with the size sensor on
A side or the associated circuitry.
• Ensure no syringes are on during self test.

• Ensure the connector between the Syringe Size Sensing

Module and the Head Interface Card is fully seated.
• Replace the Size Sensing Assembly.
SSSB Size Sensor B (Dual only)

Errors with a prefix of SSSB indicate a problem with the size sensor on
B side or the associated circuitry.
• Ensure no syringes are on during self test.

• Ensure the connector between the Syringe Size Sensing

Module and the Head Interface Card is fully seated.
• Replace the Size Sensing Assembly.
SW Software Problem
Errors with SW typically indicate a problem with internal software. This
may be a condition that must be corrected, or simply an electrical tran-
sient that disrupted the system. Try the following:
3 - 10
Troubleshooting
• If the problem continues, contact Medrad to reload soft-

ware.
• If the problem continues, replace the SBC card.
• If the problem continues, replace the Servo/CPU card.
SWMTCH Software Mismatch

Errors with SWMTCH typically indicate a problem with internal soft-
ware not matching between the Head and the Display. This may be a
condition that must be corrected, or simply an electrical transient that
disrupted the system. Try the following:
• If the problem continues, contact Medrad to reload soft-

ware.
TCHSCR Touch Screen

Errors with a prefix of TCHSCR indicate a problem with the touch
screen or the associated circuitry.
• Ensure that nothing is pressing the touch screen during self
test.

• Recalibrate the Touch Screen
• Insure ribbon cable for the Touch Screen to the SBC is fully
connected.
• Replace the Touch screen.
3 - 11
VOL Over Volume Injection

Errors with a prefix of VOL indicate that the system has detected an
over volume condition.
• Ensure potentiometers are fully seated into gears.
• Replace potentiometer of the side with the problem.
• Replace the motor of the side with the problem.
3 - 12
Theory of Operation
Theory of Operation
The Stellant system consists of 3 basic parts:

• Display Unit
• Base Unit
• Head Unit (Single or Dual)
Each component in the system is interconnected with an external cable from the Base Unit, the
system center.
In this section, basic circuit block descriptions of each of the sub-systems are explained. A block
diagram of each primary component is followed by a functional block description for each of the
sub-systems.
Page
Single Head Interconnect Drawing 4-2

Dual Head Interconnect Drawing 4-4
Display Block Diagram Description 4-6
Display Top Block Diagram 4-8
PCMCIA Block Diagram 4-9
Base Unit Description 4-10
Three Phase Motor Function 4-11
Base Unit Block Diagram 4-13
Single Head Description 4-14
Power Drive Card Block
Diagram Description 4-16
Servo Control Board Block Diagram 4-17
Single Head Block Diagram 4-18
Dual Head Block Diagram 4-19
Cable Wiring Pin Out 4-20
4-1
Single Head Interconnect Drawing
4-2
Theory of Operation
Single Head Interconnect Drawing
4-3
Dual Head Interconnect Drawing
4-4
Theory of Operation
Dual Head Interconnect Drawing
4-5
Display Unit
The Display interface board is the primary PCB in the Display enclosure. Support circuits are
placed on this PCB including the physical support for the SBC. All connectors and switches, such
as the start switch and interface cable from the Base are terminated at the Display interface card.
Display - Block Diagram Description
Brightness Control
Two buttons. One button sends a voltage to the up count of an up-down counter, increasing the
count to increase the amount of voltage sent to the inverter card; the other button causes the
counter to count down, decreasing the voltage sent to the inverter card. This inverter card output is
also sent to the SBC card for monitoring.
CCFT Inverter
The brightness on the LCD is developed by the use of two CCFT (Cold Cathode Filament Tube).
The CCFT inverter supplies a regulated, adjustable AC potential across the CCFT to start and
maintain fluorescence. The brightness control input of 0-3 VDC is inversely proportional to the
intensity of light emitted by the CCFT.
+12VDC Regulator
The +15 VDC power supply feeds power to a regulator providing a +12 VDC power level to the
CCFT inverter board required to light the CCFT on the LCD panel and supplies power to the
audio amplifier.
+5VDC Regulator
The +15 VDC power supply feeds power to a regulator providing a +5 VDC power level to most
logic circuits.
+3.3VDC Regulator
The +15 VDC power supply feeds power to a regulator providing a +3.3 VDC power level to most
logic circuits.
+12VDC Audio Regulator

The +15 VDC power supply feeds power to a regulator providing a +12 VDC power level to the
CCFT inverter board required to light the CCFT on the LCD panel and supplies power to the
speaker amplifier.
4-6
Theory of Operation
Single Board Computer (SBC)

The SBC is the master controller for system functions and system communications. It is com-
prised of the following:
32 - bit StrongARM SA-1110 RISC processor, 200 MHz
UCB 1200 Codec
28 Kbytes of EPROM (boot device)
4/12 Analog inputs
16 MB 100MHz SDRAM
3 UARTS
16 MBytes Flash
IRDA/RS485
Ethernet interface: 10Base T
AVR Microcontroller with "Smart I/O" support
PCMCIA Interface
Power Management
LCD Panel Interface
Speaker Amplifier
The amplifier is driven by an audio signal provided by the SBC card the signal is amplified and
sent to the speaker located on the rear cover. Volume and pitch are controlled by the SBC card.
PCMCIA Card
This card contains the Real Time Clock for the system, 32 Kbytes of Non-Volatile (NV) ram and
256 Kbytes of Boot Flash.
Start Switch
The start switch signals are buffered by the Display interface card and sent to the SBC card. The
signals are fed through a set of normally open and normally closed contacts along with Start
Switch Present line.
Arm light drive for Start Switch

The start switch contains an LED driven from a drive circuit on the Display Interface card from the
SBC.
Touch Screen
The touch screen is an analog output device that is run directly from the SBC card.
LCD
The primary visual interface to the operator is a 640 x 480 Color Liquid Crystal Display (LCD)
panel with a physical dimension of 10.4” diagonally. This is driven directly from the SBC card.
On/Off Switch
The on/off switch provides the means to power down the system. The +15 VDC main power is
switched through a single pole, single throw lighted switch. The light is run off +5VDC
DCU Copilot
This signal enables and disables the +5VDC regulator on the Base Interface Card.
Power Down Indicator

This circuit provides an early warning to the processor when the +15VDC supply rail decays to
+12VDC.
4-7
DISPLAY TOP BLOCK DIAGRAM
4-8
Theory of Operation
PCMCIA CARD BLOCK DIAGRAM
4-9
Base Unit - Block Diagram Description

This unit supplies and controls DC power for the system. It is a communicaton interface between
the Head and the Display and any external communication inputs.
Ethernet Hub
The Ethernet hub is the connection point for all Ethernet communications. The network is
arranged in a star topology with each segment (SBC, FO communications, Service Port, and an
external interface) connecting to a port on the hub. Packets received on one port are copied to all
other ports, allowing all ports on the network to see all packets. The hub is powered by the 5 volts
from the Base interface cards.
Power Sense
The Power sense circuit watches a dedicated digital line (DCU Co pilot) between the Display and
Base for an indication that the Display unit has been turned on. The circuit then energizes the 5
VDC power to the Base circuitry and HUB.
48 V Switch Circuitry
From the power supply, 48 volts is fed onto the base interface card. On the base interface card it
is filtered and monitored so that it does not fluctuate from 48 volts. If the 48V drops to 42V for
more than 2 seconds, the monitoring circuits disable the switching circuit to shut off the 48 volts
feeding the head. Normal operation of the 48V switch cirucuit is controlled by the power sense
line via the 5 volt VCC. Without 5 volts VCC, the 48 volts will not be switched to the head.
4 - 10
Theory of Operation
Three Phase Motor Function Operation
To understand how the Drive Card works, one must have a good understanding of how the entire
servo system works, which includes the Servo/CPU Card, the Base Interface card and the BLDC
(Stepper) motor. One must also understand BLDC motor principles and commutation techniques.
This is a basic explanation on how motor stator excitation is performed, so as to produce rotary
motion.
Table 1:
COMMUTATION TABLE
CW ROTATION
POWER AMPLIFIER OUTPUT
∅A ∅B ∅C SYRINGE A
BLDC MOTOR
L H X
L X H A C
X L H B
H L X
H X L
X H L PHASE A
PHASE B
PHASE C
ACH
ABH
AAH
LEGEND: AAL
L - Low Side H - High Side X - OFF ABL

ACL
The commutation table shown above shows

the switching order that the power amplifier
FETs must follow in order to cause clockwise FIGURE 1
motor shaft movement. The first 60° of rotation
is accomplished by setting ABH and AAL high
while holding all other signal low. Current is
sourced from Phase B of the bridge, and sunk
through Phase A as shown in Figure 1.
4 - 11
The next 60° of rotation is caused when ABH is shut off, AAL is left on, and ACH is switched on.
Current sinking will still occur through the Phase A motor winding, however, current will now be
sourced through Phase C as shown in Figure 2.
SYRINGE A
BLDC MOTOR
A C
B
PHASE A
PHASE B
PHASE C
ACH
ABH
AAH
AAL
ABL
ACL
FIGURE 2
Once complete, then AAL is switched to the off state, and ABL is switched on, while ACH is kept
on. The current sinking path is now transferred to Phase B. By following the commutation table,
one can see that for a 360° cycle, each switching device is held on for 120° thus allowing current
to flow through that particular phase for 120°. Figure 3 is a graphical display of the current flow
through the motor windings for the given example.
ELECTRICAL DEGREES
0-59 60-119 120-179 180-239 240-299 300-359

MOTOR CURRENT
Phase A
Phase B
Phase C
FIGURE 3
4 - 12
Theory of Operation
BASE UNIT BLOCK DIAGRAM
4 - 13
Head Block Diagram Description
The head consists of 6 separate cards and the mechanical drive. The cards are:
• Power Regular card
• Servo/CPU card
• Head interface card
• Power Drive card (2 needed for a dual head)
• LED Card
• Syringe size sensing assembly (Two needed for Dual)
Power card
The power card is to regulate power from the base unit and distribute it ot the other cards.
Block diagram Descriptions

Heat Maintainers
The heat maintainer runs on the 48 V supplied from the base units.
5V DC Regulator
This cirucuit uses a 5V DC switching regulator to produce a +5V supply for the head circuitry.
This voltage is derived from the +15V DC from the base.
Servo/CPU Card
Servo/CPU Interface
The interface card provides power and interface of all external I/O to the Servo/CPU card.
The Servo/CPU card consists of:
• Intel StrongARM SA-1110 Processor
• 32 MB SDRAM
• 16 MB Flash
• 1-Mbit/s Ethernet
• 256 kB Boot EPROM
• Analog inputs for system monitoring and feedback
• Debounced digital keypad inputs
• Two Analog Devices ADMC401 Motor Control DSP processors, supporting sensored
control of two brushless DC mototrs
Head Interface Card

The Head card is the electrical interconnect point between the internal electronics of the head
to the Servo CPU card.
Block Diagram Descriptions
POT_REF Regulator
This circuit uses a +4.096 VDC reference to produce the +4.096V at the 0.05 Amps reference
voltage for the potentiometers. This voltage is derived from +5 VDC.
4 - 14
Theory of Operation
Potentiometer Buffers
The Pot signals are routed from the head cable to the Servo/CPU. This signal is buffered and fil-
tered on the Head interface card before being routed to the Servo/CPU.
Pressure V+ Loopback
This signal monitors a reference voltage from the top of the pressure bridge. The reference is an
output from the pressure sensor and is buffered before being sent to the Servo/CPU card where
it is monitored as a critical voltage.
Pressure Buffered
The signal from the pressure sensor is sent to the Servo/CPU card. It is buffered and filtered on
the Head Interface card.
Pressure A Syringe
This circuit uses a full Wheatstone bridge arrangement to produce a differntial signal which corre-
sponds to the force applied to the rear plate due to the pressure in the syringe. This signal is sent
to the Servo/CPU card.
Start Switch Interface

Start switch signals are conditioned and routed to the Servo/CPU card through the Head Inter-
face card. The signals pass through a set of normally open and normally closed contacts along
with the Hand Switch Present line.
Hand Switch Arm Light Drive

The Hand Switch Arm Light drive signal comes from the Servo/CPU card to a driver on the Head
Interface card.
LED Board
LEDs on the board are driven by the A driver on the Head Interface card.
Potentiometer A
The Pot provides an analog signal from 0 to 4.096 VDC indicating the absolute position of the
piston during power up. It also serves as a backup to the syringe encoder during a move. This
signal is buffered and filtered in the Head Interface card and passed to the Servo/PCPU card.
Flex Ring Sensor

The Flex Ring system is an electro/mechanical design this is used by the Stellant Dual and Sin-
gle Syringe injector to determine if a syringe or adapter has been inserted or removed from the
injector assembly.
Autodocking Sensor
The Autodocking sensor consits of a spring energized mechinical pin whie, when depressed,
interrupts an optical path, thereby closing a transistor switch. The sensor is used to determine
when the piston has encountered the rear of the syringe, known as the plunger.
Speaker Drive - Head

The speaker on the head is a piezo device (buzzer) that is driven by an external oscillator resid-
ing on the Head Interface board. A resistor controls the oscillator frequency.
4 - 15
Syringe Size Sensing (SSS)

The SSS Module consists of 2 PCBs containing an LED and an array of photodiodes, as well as
various alignment/focus mechanical components. The LED illuminates the Syringe whie, through
a series of grooves, disperses the light in a characteristic pattern unique for a particular syringe,
or Pre-filled Adapter.
Power Drive Card - Block Diagram Description
SYRINGE A PWM ISOLATION

This block provides electrical isolation of the Pulse Width Modulation (PWM) switching signals for
Syringe A. These signals are generated on the Servo/CPU Card via DSP A and are used to com-
mand and control the power amplifier current delivery to the motor.
SYRINGE A DRIVER
The Syringe Driver stage performs voltage translation and current capacity enhancement to the
PWM signals for the Syringe motor. Once the PWM signals have passed through the isolation
barriers, they are routed to the Driver circuits. It is the responsibility of the Driver to translate the
0-5V PWM signals to 0-12V on the low channels, and 0-12V plus boost voltage on the high side.
The Driver has the capacity of sinking and sourcing high switching currents normally associated
with power FETs. The Drive Inhibit signal disables the Driver output signals. When Drive Inhibit is
active high, the outputs are disabled. When low, the outputs are enabled. The Driver has builit-in
shoot-through protection to inhibit high side and low side out-puts from being turned on simulta-
neously.
SYRINGE A POWER AMPLIFIER

The Syringe Power Amplifier is configured in a 3-phase bridge arrangement comprising 6 N-
Channel Enhancement mode power FETs. Each bridge leg is configured in a high-low arrange-
ment with a motor phase (A,B, or C) tapped at the junction of the upper and lower power FET.
The Syringe Power Amplifier converts the low level PWM signals from DSP on the Servo/CPU to
high current motor signals that are used for the excitation of the stator windings of the Syringe
BLDC motor. The switching rate for the Power Amplifier is approximately 16 KHz.
DRIVE INHIBIT CONTROL

This block provides shutdown control of the Drivers, which in turn disable the Syringe Power
Amplifiers. This signal is generated on the Servo/CPU card and is passed through optical isola-
tion circuitry where it is applied to the Shutdown pins of all drivers. When Drive Inhibit is active
high, the outputs of all drivers are disabled.
DRIVE INHIBIT STATUS

This block is a feedback to the Servo/CPU card indicating the status of the Drive Inhibit signal.
This signal is optically isolated from the drive section of the board.
SYRINGE BRIDGE CURRENT TEST FEEDBACK

This block is responsible for measuring, isolating and filtering each Syringe Power Amplifier
bridge node voltage. The rationale is: During bridge testing, these nodes will provide vital voltage
information back to the Servo/CPU Card on the status of the bridge and motor windings. By
exploiting the resonant frequency of the motor windings series inductance and distributed capac-
itance, each phase of the bridge can be excited with a single, short duration pulse. These pulses
4 - 16
Theory of Operation
would be long enough to induce current into the motor windings but not long enough to produce
motion. By observing the voltage at each node during excitation, the status of both the bridge and
motor windings can be ascertained.
HIGH SIDE BOOST

The HIGH SIDE BOOST block is to generate a floating voltage that is applied to the high-side
FET gates at the Driver stage. This voltage (VBOOST) allows the gate voltage of the high side
FETs to remain elevated above the source voltage when that particular leg of the bridge is sourc-
ing motor current.
+5VDC REGULATOR
This block provides 5VDC power to the motor side of the following subsystems for both Syringe A
and B axes: Bridge Test Current Feedback, PWM Isolation, Drivers.
+5VDC ISO REGULATOR

This block provides isolated 5VDC power to the Servo/CPU side of the following subsystems:
Bridge Test Current Feedback, PWM Isolation, Drivers.
SERVO CONTROL BOARD BLOCK DIAGRAM

(For reference only)
4 - 17
SINGLE HEAD BLOCK DIAGRAM
4 - 18
Theory of Operation
DUAL HEAD BLOCK DIAGRAM
4 - 19
CABLE WIRING PIN OUT DIAGRAMS
4 - 20
Disassembly/Assembly
Disassembly/Assembly &
Replacement Parts
When troubleshooting the Stellant Injection System, it may be neces-
sary to order replacement parts for a given assembly. This section con-
tains information regarding individual assemblies of the system. Each
primary assembly has a corresponding Parts List and Parts Diagram,
specifying components that may require replacement.
When ordering replacement parts, contact Medrad Service, or your

authorized Medrad dealer.
Parts Lists and Diagrams are arranged in the following sequence:
Display 5-3 P/N 3007032

Base 5-15 P/N 3007039
Single 5-24 P/N 3007040 or 3007062
Dual 5-46 P/N 3007033 or 3007038
Misc. 5-69
Parts List Each Parts Lists contains the following information:

Components
1. Item Number
This number refers to the labels of all items specified in the parts
diagrams.
2. Part Description
This information, useful in part identification, is a brief description of
all items specified in the parts diagrams.
3. Part Number
Used specifically for ordering purposes, these numbers are the pri-
mary designators of all system components, and should be used
when ordering any Medrad replacement parts.
4. Quantity
This number represents the quantity of like pieces that are used in
the represented assembly.
Note: Replacement of rear plate, pots, single or dual housing,

or Servo/CPU PCB will require calibration.
5-1
Symbols Guide
The table below is a reference guide for the symbols displayed in the
drawings on the following pages.
Cautions & Warnings
WARNING: Hazardous voltages exist within the Stellant Injection Sys-

tem that can shock, burn, or cause death. To avoid injury, the system
should be opened and serviced by qualified service personnel only.
Disconnect the system from line power before cleaning or attempting
to perform any maintenance.
Immediately disconnect the patient from the injector if any system mal-
function occurs. If a system malfunction message appears, do not
attempt to use the sytstem until the source of the condition has been
! identifiied and corrected by qualified service personnel. Do not attempt
to recreate any fault conditons while the injector is connected to a
patient.
CAUTION: Electrostatic Discharge (ESD). Failure to follow ESD pro-

tection practices may result in equipment damage. ESD protection
practices must be followed when servicing any component of this sys-
! tem.
5-2
Display
1
2
3 X 3/4”
4
5-3
Display
1 X ½”
2
5-4
Display
5-5
Display
1
2
3 X 1/8”
4
1 2 3
5-6
Display
1
2 SCREW FH # 8-32 X 3/8”
3
4 SCREW PH # 8-32 X 3/8”
5
6
7
3
5
4
5-7
Display
1
2
5-8
Display
1
2
3
5-9
Display
1 SCREW PH# 4-40 X 3/8”

2
3
4 SCREW PH# 4-40 X 3/8”
5
1
2
4
5
3
5 - 10
Display
5 - 11
Display
1
2 SCREW PH# 6 X32 X 1/4”
3
4
3 4
5 - 12
Display
1
2
3 SCREW PH# 6 X32 X 1/4”
4
5
1
4
3
5 - 13
Display
3007438
X 1/4”
5 - 14
Base
1
2
3
4
1
2
5 - 15
Base
32 -1/2”
3009595
5 - 16
Base
1
2
3
4
1 5
5 2
2
4
5 - 17
Base
1
2
3
4
5
6
7
8
9
10
2
4 7
6
5
8
3
9
10
5 - 18
Base
1
2
P
3009209
5 - 19
Base
1
2
3
4
5 SCREW PH #6 32 X 1/4”
6 SCREW PH #6 32 X 3/8”
7
8
1 4
5
2
6
7 3 5
5 - 20
Base
1
2 3009631
3 SCREW PH #8 32 X 1/4”
4 SCREW PH #8 32 X 3/8”
5 - 21
Base
1
2
3
4
3 1
3009209
5 - 22
Base
3009209
SCREW PH #8 32 X 1/2”
5 - 23
Single Head
99
1
100
2
101
3 X 5/8”
102
4
3 1
5 - 24
Single Head
1 X 1/2”
2
3 X 5/16”
4
1
2 4
5 - 25
Single Head
1
2
3 X 1/4”
4
5
6
7
8
9
1
3
5
2
8
9
5 - 26
Single Head
1
2 X 1/2”
5 - 27
Single Head
1
2
3
3
4
4
5 - 28
Single Head
1
2
3 X 3/8”
4
5
6
7
1
2
4
3
6
5
5 - 29
Single Head
1
2
3
5 - 30
Single Head
1
2
3
4
5
6
4 3
1
5 6
5 - 31
Single Head
1
2 X 3/16”
3
5 - 32
Single Head
1
2 X 3/16”
3
5 - 33
Single Head
1
2
3
4
5
6
2 3
6
5
4
5 - 34
Single Head
1
2 X 3/16”
3
4
5
1 2
3 5 4
4 5 3
5 - 35
Single Head
1
2 X 3/8”
3 3009210 SINGLE HOUSING
4 3009234 SIZE SENSING
5
6 X 3/8”
2 1
5 DO NOT
OVERTIGHTEN
5 - 36
Single Head
1
2
3
4
5
6
7
8
9
4 5
3
8
1
7
2
6
1 8
5 - 37
Single Head
1 X 3/4”
2
3
4
2
3
1
5 - 38
Single Head
1
2
3
4
5
2
4
5 - 39
Single Head
1
2
3
4
5
1
2
5 - 40
Single Head
X 3/4”
1
2 X 3/8”
3
4
3
2
5 - 41
Single Head
1
2
3 X 7/16”
1
1
3
5 - 42
Single Head
1
2
3 X 1 3/4”
4
5
6
7
8
9
10
3 10
2
5
6
1
4
9 8 7
5 - 43
Single Head
1
2
3
5 - 44
Single Head
X 1/4”
5 - 45
Dual Head
1
2
3 X 5/8”
4
5
1
3
4
45
5
5 - 46
Dual Head
1 X 1/2”
2
3 X 3/8”
4
4
2
3
5 - 47
Dual Head
1
2
3
4 X 1/4”
5
6
7
2
4
6 3
5 - 48
Dual Head
1
2 X 3/8”
3
4
5
6
7 X 1/4”
1
2
5 - 49
Dual Head
1
2
3 X 3/8”
4
5
6 X 3/16”
7
1
2
5 6 7
5 - 50
Dual Head
1
2
3
4 X 3/8”
5
6 X 3/16”
7
4 3
5 6
5 - 51
Dual Head
1
2
3
4 X 1/2”
4 2
3
1
5 - 52
Dual Head
1
2 X 3/16”
3
1
3
5 - 53
Dual Head
1
2 X 3/16”
3
3
2
5 - 54
1 3007790 CABLE, INTER TO PRC 1

2 3007802 CABLE, INTER TO ARM LAMP 2
Dual Head
1 2
5 - 55
Dual Head
5 - 56
Dual Head
1 3009211 DUAL HOUSING

2
3 3009234 SIZE SENSING
4
5 X 3/8”
1 6
5 7 X 3/8”
3
2
7
5 - 57
Dual Head
1
2
3
4
5
6
7
8
9
8
7
4
3
5 1
2
8
1 57
5 - 58
Dual Head
1
2
3 X 3/8”
1
3
2
5 - 59
Dual Head
1
2
3 X 3/4”
4
4
3
5 - 60
Dual Head
1
2
3 X 3/8”
4
5
6 607-0014-580
7 600-1420-919 LOCK NUT 1/4-20
8
2
3
4
6
5
7
8
5 - 61
Dual Head
1
2
3
1
2
3
5 - 62
Dual Head
1
2
3 X 7/16”
1
3
1
5 - 63
Dual Head
1
2 X 3/4”
5 - 64
Dual Head
1
2
3
4 X 1 3/4”
5
6
7
8
9
4 10
1
6 2 3
7
5
10 9
8
5 - 65
1
2
3
Dual Head
3
2
1
5 - 66
Dual Head
1
2
3
4
3 2
4
5 - 67
Dual Head
X 1/4”
5 - 68
Miscellaneous Replacement Parts
Part Number Item
3007871 Heat Maintainer FLS

3007872 Heat Maintainer PFS
201071 Operation Manual
3007644 5 ft. Base to Display Cable
3007643 25 ft. Base to Display Cable
3008612 25 ft. Head Ext. Cable
535-0127-012 International Power Cord
535-0243-012 N. America and Japan Power Cord
3008169 Japanese 100PF Syringe Adapter Assembly
401000775 Wall Mount System
750001967-2 CS Ceiling Mount System
750001967-3 CS Wall Mount System
3008277 Adjustable Height Pedestal
3006265 Hand Switch
201681 Service Manual
201682 Service Schematic Manual
3009261 Language Conversion English
3009270 Language Conversion Japanese
3009708 Heat Maintainer FLS with Ferrite
3009707 Heat Maintainer PLS with Ferrite
3009704 Handswitch with Ferrite
3009580 Japanese 150PF Syringe Adapter Assembly
5 - 69
Notes:
5 - 70

Service Manual

Uploaded by

Copyright:

Available Formats

Service Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service Manual

Uploaded by

Copyright:

Available Formats

Stellant

Medrad reserves the right to change specifications and the contents of

External wiring modification disclaimer: Medrad disclaims liability

Accessory equipment connected to the Medrad Stellant CT Injector

The Stellant CT Injector is not for portable use.

MEDRAD Service MEDRAD EUROPE B.V.

Applicability This manual applies to the Medrad Stellant CT Injection System.

Intended Use Refer to the Stellant CT Injection System operation manual.

Certifications Medrad Stellant CT Injection Systems are equipped to operate at 100 -

MEDRAD, Inc. is ISO 9001/EN 46002 certified.

MEDRAD Europe B.V. is EN-ISO 9002/EN 46002 certified. (European

Nihon MEDRAD KK is EN-ISO 9002 certified.

! Attention, consult accompanying instructions.

Indicates on/off switch for the Control Room Unit.

Indicates hazardous voltages.

Indicates alternating current.

Identifies a type BF applied part complying with EN 60601-1 standards.

Indicates the injection system is Class 1 medical equipment as defined by EN 60601-

Identifies the degree of protection against fluid as drip proof.

Identifies connection of the handswitch.

Forward and Reverse Piston Controls.

Identifies the direction of manual knob rotation relative to plunger movement.

Identifies the ENABLE key.

Identifies the Equipotential connection.

Identifies the Earth Ground point.

Identifies the Service Connection Port.

Indicates design for indoor use only.

Indicates the presence of no serviceable parts.

Identifies the Control Room Unit brightness controls.

Indicates the Protocol Lock is engaged.

Labels on the system or statements in this manual preceeded by any of the

Protocol is unlocked or unengaged.

Pressure Graph View.

Single armed/injecting indicator.

Dual armed/injecting indicator.

Medrad urges the service technician to read this manual carefully,

Warning labels on the Medrad Stellant CT system or Warning state-

WARNING: Indicates a potentially hazardous situation. If

WARNING: Indicates electrical hazards which could result

CAUTION: Indicates potential hazards or unsafe practices

NOTE: Indicates helpful information is being offered.

WARNINGS Injury may result from exposure to hazardous voltages

Explosion hazard in the presence of flammables. Do not

Patient or operator injury can occur from use of worn

Unsafe operation may result from using improper acces-

Fire hazard: to avoid an electrical fire, assure the correct

CAUTIONS Damage may occur as a result of failure to follow electro-

Damage can occur as a result of incorrect voltages. Check

Environmental damage may result from improper disposal

Damage can occur as a result of abrupt interruption or

Allow system temperature to stabilize before use. To avoid

Perform regular preventive maintenance. To ensure that

Damage may result from improper or careless cleaning

NOTE: All relevant guidelines for institutional, local, or

Maintenance and Checkout

This section contains recommended procedures for maintenance, and

• Ensure continued performance of the injection system

• Reduce the possibility of equipment malfunction

NOTE: Local regulations or hospital protocol may require electrical

Medrad also recommends that a complete system calibration and per-