GX - Great Pump Guide - ENG - 60Hz - 2016-06 - LR
GX - Great Pump Guide - ENG - 60Hz - 2016-06 - LR
GX - Great Pump Guide - ENG - 60Hz - 2016-06 - LR
PUMP GUIDE
PUMP FEATURES AND BENEFITS
60 Hz
Huge water volumes involve high risk and danger in most industries.
Whenever and wherever pumps are needed, Grindex gets the job done.
Genuine Swedish
engineering since 1940
The launch of Grindex’s first submersible pumps in
1960 started an era of supplying dewatering pumps
to some of the most demanding sites in building
and construction, mining, tunneling — and heavy in-
dustry. With more than 400,000 pumps delivered,
Grindex now leads the world in its field.
3
When all parts are as great as the sum
Grindex pumps are all about return on investment. Our renowned, time-tested Swedish engineering and
our focus on quality, performance, and durability permeate everything we do — down to every single screw.
Our complete commitment and responsibility distinguish us from the rest.
1 2
OPERATION: LASTING PERFORMANCE
INSTALLATION: JUST PLUG AND PUMP
Long-term wear resistance —
All in the head of the pump — SMART durable Hard Iron™ impeller
Easy to install, no external starting box needed Spin-out grooves keep debris from
Ergonomically designed for easier handling entering the seal
Air valve — snoring / dry running capabilities
Intelligent protection with SMART
High efficiency
48 H
Optional express delivery,
reaches greater parts of
the world within 48 hours
3
4 ON SITE INSPECTIONS: SPEEDY CHECK-UPS
SERVICE: SIMPLIFIED MAINTENANCE Quick, easy access
Service-friendly with standard service tool Large opening of the electrical
Uniform design, service one — service all compartments for easy access
to components
Fast, easy adjustment of the impeller
Removable design of the strainer for easy
Few components to maintain
control of the hydraulic parts
Ergonomic design of the strainer
External access for checking the
oil and seal
4
Network of dedicated people
Pioneering technology
Grindex’s dedication to develop customized solutions has formed the foundation for several
breakthrough innovations. These inventions are now part of all our pumps, and constitute
the main factor behind their unbeatable reliability, durability, and dependability. Our pumps
simply thrive in harsh conditions.
WEAR / HYDRAULIC PARTS — PROLONG THE LIFESPAN AIR VALVE — COOLS THE PUMP
Thanks to exceptional wear resistance, our wear and Grindex invented and patented the world’s first
hydraulic parts help to prolong the lifespan of Grindex air valve in 1960. Thanks to the built-in motor
pump equipment, while securing high efficiency. protection and the air valve, our pumps run
Minimize the performance drop — thanks to unsupervised for longer periods.
innovative design Enables pump to run dry for a
Improve operation and performance in length of time
harsh conditions Minimizes the risk of operation
Optimized design and materials for specific interruptions
applications, e.g. drainage, sludge, and slurry Minimizes the need for maintenance 5
Choose the right pump for your application
Designed for continuous, unattended operation, Grindex’s pumps
continuously prove their reliability and dependable performance in
demanding dewatering environments across the globe. They are all
great — but how do you know which is the right one for your job?
Choose the right pump for your application
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Grindex sludge pumps
Choose when pumping:
Water with high content of abrasive solids;
up to 3.2 inches
In an environment with different types of mud,
sludge, or light slurry
Fluids with pH values from 5 to 8
20
Grindex stainless steel pumps (Inox)
Choose when pumping:
Corrosive fluids in harsh environments with
solids up to 3.2 inches
Fluids with pH values from 2 to 10
24
Grindex slurry pumps (Bravo)
Choose when pumping:
In abrasive applications requiring pumps with very high
durability: quarries, mines, dredging, setting ponds
Fluids with pH values from 5.5 to 14
Solids handling up to 2 inches
28
7
Drainage pumps
8
Drainage pumps
Move a tunnel / Sweden
When steel boxes forming the tunnel of
Stockholm City Line (Citybanan) were trans-
ported from Estonia to Sweden, Grindex’s pumps
performed some serious pumping. The pumps
were fitted on a barge, which was sunk and
raised in order to lift the 107 x 20 x 10 meter
boxes several meters above sea level, so that
they could be transported through the locks at
Södertälje canal and on to Stockholm.
Coastal safety / Turkey
Turkey’s Directorate General of Coastal
Safety (DGSC) assists with and improves Large-scale water transfer / China
navigation safety in Turkey’s waters.
Grindex’s Major, Master, and Matador The Yintao project helps to transport some of the
pumps are in its boats — standing by for water resources in the south to the northern regions.
any pumping requirements. Grindex’s Major pumps were selected for the job,
because they are extremely tough drainage pumps and
include a revolutionary hydraulic design that ensures
high-wear resistance.
Micro — Mini 60 Hz
H (m) (ft)
18 60
16 3
50
14
12 40 1
10 2
30
8
6 20
4
10 Solid — sludge pump for larger solids
2
0 0
20 40 60 80 100 (gpm) Pumping of larger particles
0 1 2 3 4 5 6 (l/s) The Solid sludge pump shares functionality
with our smaller drainage pumps. For more
All pumps available in 1- phase information about sludge pumps, see page 20.
10
Small drainage pumps
33 FEET OF CABLE
H07RN-F, different plugs
available, equipped with
water cut
DISCHARGE
Easily positioned in both
horizontal and vertical
position depending on
application
Threaded or hose
AIR VALVE connection for outlet
Enables the pump to run dry
without operation interrup-
tions — thanks to air cooling
THERMAL PROTECTION
T hermal protection of
Grindex invented and
the motor prevents
patented the world’s first air
overheating
valve in 1960
DOUBLE MECHANICAL
SEAL
Lower seal made of
silicone carbide
Upper seal made of
carbon — aluminum oxide
SHAFT UNIT / STATOR
Optimized for submersed
operations
High efficiency thanks to
INSPECTION PLUG water-cooled design
Quick and easy inspection Extended motor lifetime
of the seal / oil condition with high-temperature
tolerance
Options
30 100 4 5
60 200
80 2 4
150
20 3 3
60 40
100
40
10 1 20
50
20
12
Medium drainage pumps
SMART
Grindex’s SMART
electronic surveillance
system (page 5 for details)
DISCHARGE
Easily positioned in both
AIR VALVE
horizontal and vertical
Enables the pump to run dry position
without operation interrup-
Threaded or hose
tions — thanks to air cooling
connection for outlet
Grindex invented and
patented the world’s first air
valve in 1960
INSPECTION PLUGS
Quick and easy inspection
OUTER CASING of the seal / oil condition
Stainless steel
Cools the motor, which
leads to high efficiency WEAR PARTS
Exceptional wear
resistance thanks to closed
CARTRIDGE SEAL impeller in Hard Iron™
Patented, leakage-
Nitrile or polyurethane
preventing seal
(optional)
technology (page 39 for
details)
SINGLE ADJUSTMENT
SLEEVE
STRAINER
uick readjustment to as-
Q
Stainless steel new performance (N and
Durability — only the size of H versions)
particles that the pump can
handle goes into the strainer
SHOCK ABSORBERS
Minor to Matador
Options
Options
TANDEM
CONNECTIONS
See page 33.
ZINC ANODES LEVEL REGULATOR WARM WATER VERSION PUMP RAFT SYSTEM
See page 33. See page 35. See page 34. 13
Pumps can be delivered in warm
water version 70° C (standard 40° C).
Large drainage pumps
Technical data — Maxi 60 Hz
discharge max power
connec- pump power, consumption weight
tion P2 kW (Hp) P1 kW (lbs) Maxi H-Lite (39 hp) is built on well-proven
1. Maxi L 8” 37 (50) 42 628 hydraulics from Grindex and fills the gap between
2. Maxi N 8” 43 (58) 48 618 Matador (27 hp) and popular Maxi (58 hp).
3. Maxi H-Lite 4” 29 (39) 32 463
4. Maxi H 4” 43 (58) 48 530
5. Maxi SH 4” 43 (58) 48 595
Maxi 60 Hz
H (m) (ft)
500 5
140
120 400
100 4
300
80 3
60 200
2
40
100 1
20
14
Large drainage pumps
THERMAL PROTECTION
T hermal protection of
the motor prevents
overheating
INSPECTION PLUGS
Quick and easy inspection
of the seal / oil condition
SHAFT UNIT / STATOR
Optimized for submersed
operations
High efficiency thanks to
water-cooled design
Extended motor lifetime
with high-temperature
SINGLE ADJUSTMENT tolerance
SLEEVE Class H standards; best
insulation available
uick readjustment to as-
Q
— thanks to capillary
new performance (N and
impregnation
H versions)
WEAR PARTS
Polyurethane or nitrile
(optional)
Options
TANDEM
CONNECTIONS
See page 33.
Technical data — Magnum 60 Hz
discharge max power
connec- pump power, consumption weight
tion P2 kW (Hp) P1 kW (lbs)
1. Magnum L 10” 67 (90) 73 1190
2. Magnum N 8” 67 (90) 73 1190
3. Magnum H 6” 67 (90) 75 1190
Magnum 60 Hz
H (m) (ft)
120 400
3
350
100
300
80
250
60 200 2
150
40 1
100
20
50
0 0
1000 2000 3000 4000 5000 6000 (gpm)
0 50 100 150 200 250 300 350(l/s)
16
Large drainage pumps
SURVEILLANCE
Leakage sensor
INSPECTION PLUGS
Quick and easy inspection
SHAFT UNIT / STATOR of the seal / oil condition
Optimized for submersed
operations
High efficiency thanks to
water-cooled design
WEAR PARTS
Available in polyurethane
Extended motor lifetime
with high-temperature
tolerance
Class H standards; best
insulation available
— thanks to capillary
impregnation
Options
TANDEM CONNECTIONS
Available on H version.
See page 33.
Technical data — Mega 60 Hz
Mega 60 Hz
H (m) (ft)
800 2
700
200
4
600
150 500
400 1
100
300 3
200
50
100
0 0
500 1000 1500 2000 2500 (gpm)
Mega H Inox, high pressure, completely in stainless
0 20 40 60 80 100 120 140 (l/s)
steel 316, ph 2-10.
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Large drainage pumps
WEAR PARTS
Polyurethane or nitrile
(option)
Options
STAND
ZINC ANODES PUMP RAFT SYSTEM
See page 33. See page 34. 19
Sludge pumps
20
Sludge pumps
Sludge pumps
Solid, Salvador, Senior, Sandy
Solid — Sandy 60 Hz
H (m) (ft)
140
40 5
120
35
4
30 100
25 80
20
60 2
15
40 3
10
5 20 1
0 0
100 200 300 400 500 (gpm)
0 5 10 15 20 25 30 (l/s)
22
Sludge pumps
AIR VALVE
Enables the pump to run dry
without operation interrup-
tions — thanks to air cooling
Grindex invented and SMART
patented the world’s first air
Built-in plug and pump; no
valve in 1960
need for external start boxes
Phase-failure guard
protects against phase loss
Temperature guard stops
the pump if it reaches
high temperature
Automatic restart after
stop
Phase-sequence control
CARTRIDGE SEAL
ensures that impellers
Patented, leakage- turn in right direction
preventing seal
technology (page 34 for
details)
OUTER CASING
VORTEX IMPELLER Stainless steel
Ideal for applications in Cools the motor which
which the water or liquid leads to high efficiency
contains concentrations
of abrasives to avoid
INSPECTION PLUGS
clogging problems
Quick and easy inspection
of the seal / oil condition
POLYURETHANE LINED
VOLUTE LARGE THROUGHLET
Available as spare parts
Options
Options ZINC ANODES
Our zinc anodes provide
protection against galvanic
corrosion, mainly in applica-
tions involving salt water.
LEVEL REGULATOR
23
See page 38.
Inox stainless steel pumps
24
Inox stainless steel pumps
Test mine / Sweden
In our test mine, we try out Inox pumps to make sure that
they can handle low pH levels.
Made in Sweden
Grindex’s headquarter and production plant are in Sweden. Here,
the entire production is managed: from molten metal to finished
products. Rigorous quality and safety controls are standard.
Inox stainless steel pumps
50 20
150 3 60
40
15
6
30 100 4 40
10 7
2
20
50 1 20
5
10
0 0 0
200 400 600 800 1000 1200 (gpm) 100 200 300 400 500 600 (gpm)
0 10 20 30 40 50 60 70(l/s) 0 5 10 15 20 25 30 35 (l/s)
26
Inox stainless steel pumps
DISCHARGE
Easily positioned in both
horizontal and vertical
position
Threaded or hose
connection for outlet
SMART
Grindex’s SMART electronic
surveillance system (page 5 for details)
OUTER CASING
Stainless steel
AIR VALVE
Pumped liquid cools the motor,
Enables the pump to run dry which leads to high efficiency
without operation interrup-
tions — thanks to air cooling
Grindex invented and
patented the world’s first air
valve in 1960
Additional sludge
features:
WEAR PARTS
Available in nitrile rubber LARGE THROUGHLET
Threaded or hose
connection for outlet
THERMAL PROTECTION
T hermal protection of
the motor prevents VORTEX IMPELLER
overheating Ideal for applications in
which the water or liquid
contains concentrations
of abrasives to avoid
clogging problems
Options
ZINC ANODES
Our zinc anodes
provide protection
against galvanic
corrosion, mainly in
applications involving
salt water.
Bravo slurry pumps
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Bravo slurry pumps
Sump cleaning / Brazil
An open pit mining company chose a Grindex Bravo 600
pump for a slurry application in a sedimentation sump.
The pump replaced a conventional dredging installation
and held several advantages; ease of installation,
excellent performance, and superior abrasion resistance.
0 0 0 0
100 200 300 400 500 600 (gpm) 500 1000 1500 2000 2500 (gpm)
0 5 10 15 20 25 30 35 (l/s) 0 20 40 60 80 100 120 140 (l/s)
30
Bravo slurry pumps
THERMAL PROTECTION
T hermal protection of
the motor prevents
overheating
COOLING JACKET
Enables pumping down to
the strainer
Optional (Bravo 400—900)
EXTERNAL CONTROL
PANEL
Phase sequence INSPECTION PLUGS
supervision Quick and easy inspection
Phase failure guard, of the seal / oil condition
overload protection
Leakage detection
CARTRIDGE SEAL
SURVEILLANCE Patented, leakage-
preventing seal
S ensor in the inspection
technology (page 34 for
chamber
details)
S ensor for the detection
Available on Bravo
of water in oil housing
400—900
(Bravo 200 and 300)
PUMP HOUSING
C ast iron (Bravo 200 and 300)
Hard Iron™ (Bravo 400—900)
SINGLE ADJUSTMENT
CLOSED IMPELLER SLEEVE
In Hard Iron™ for Quick readjustment to
maximum wear resistance as-new performance
AGITATOR
More solids into suspension
Integrated agitator
removal function
Available on Bravo 400—900
Options
EXPLOSION PROOF
All Bravo pumps are
available in an explosion-
proof version and are ATEX COOLING JACKET LEVEL REGULATOR VICTAULIC COUPLING
31
and FM approved. Bravo 400—900 See page 35. Bravo 400—900
See page 34.
Primo pumps
0 0
20 40 60 80 100 (gpm)
0 1 2 3 4 5 6 (l/s)
32
Accessories
For some applications, even the best pump needs
complementary equipment. Grindex’s unique
accessories are designed and manufactured
specifically to fit our pumps, enhancing their
efficiency and flexibility even more.
Hydraulic accessories
ZINC ANODES
Enhance the usability and flexibility of our pumps
Our zinc anodes provide
with the help of our hydraulic accessories. They protection against galvanic
make it possible to perform jobs at more applica- corrosion, mainly in applica-
tions and provides wear protection for extra tions involving salt water.
tough conditions.
POLYURETHANE
DIFFUSORS
For extra demanding ap-
plications, we offer durable
polyurethane protective coating
as a hydraulic end option —
especially advantageous when
pumping abrasive liquids with
small particles.
33
Accessories
Pump rafts
The Grindex pump raft keeps the pump at surface level, eli-
minating problems of deep submerged operation; problems
with long cables and hoses, and the complications of lifting
a pump from great depths are avoided. Furthermore, unne-
cessary wear from pumping sand and mud are minimized.
The rafts are made of oil-resistant polyethylene filled with
expanding polystyrene, and the complete range of Grindex
pumps are covered through four different raft models.
Couplings
Take advantage of our complementary pro-
ducts — from hoses and flanges to bends and quick
coupling — for connecting our pumps and other gear.
34
Accessories
PHASE SHIFTERS
Phase shifters permit the phase
sequence to be changed easily.
The pump is also easily restarted
if the motor protector has tripped.
LEVEL REGULATORS
STARTER BOX The external or built-in
Grindex pump starter series GSP level regulators start and
32—185 is a 3-phase starter panel stop the pump — depending
for manual operation of one pump on the water level.
with optional automatic duty with
level regulators. The starter series
CABLES is available with DOL or Star / Delta
Our broad range of motor cables configuration and includes several
gives you reliable, leak-free smart features such as phase guard
cabling for varying applications. and supervision relay for detection
of leakage.
Rockmaster legacy
Some of the Grindex pump names (Minor, Major) originate from before the
submersible pump era when they were used on the Rockmaster range of
rock-drill grinding machines.
Grindex spare parts — made to last
With more than 55 years of experience supplying drainage and sludge pumps for
some of the world’s most demanding sites, Grindex takes pride in developing reliable
pumps for the harshest conditions. Our renowned, time-tested Swedish engineering
permeates everything we do — down to every single screw. That’s why all our pumps’
components are available as high-quality spare parts. We develop and carefully select
all components to match our product range, and strive to offer every spare part — long
after a specific pump model is phased out.
37
Spare parts
SUBCAB® CABLE
Optimized for submersible long-life duty
Superior mechanical strength
Resistant to high temperatures and chemicals
Narrow tolerances for our cables ensure perfect sealing
AIR VALVE
Enables the pump to run dry without operation interruptions —
thanks to air cooling
Grindex invented and patented the world’s first air valve in 1960
SHAFT UNIT / STATOR
Optimized for submersed operations
High efficiency thanks to water-cooled design
Extended motor lifetime with high-temperature tolerance
Class H standards; best insulation available — thanks to
capillary impregnation (Minex and Minette are Class F)
INSPECTION PLUGS
Quick and easy inspection of the seal / oil condition
38
Spare parts
BEARINGS
Carefully selected from well-known suppliers for
Grindex-specific clearances and tolerances
Pre-greasing ensures correct lubrication
CARTRIDGE SEAL
Ready-to-install unit — no special tools needed
Protects sensitive surfaces and springs from impurities
Patented, leakage-preventing seal technology
Intelligent design simplifies inspections and ensures longer life-cycle
Every single seal is tested for leakage before delivery
39
Sustainability, center of activities
Grindex designs and manufactures pumps so that they require minimal supervision, have
extended life-cycles, and are cost-effective to maintain. Selecting quality down to each
spare part benefits business and our natural environment.
Sustainability is at the very center of who we are and what we do at Grindex. We’re ded-
icated to meeting the highest environmental standards — including ISO certification, a key
element in our ongoing commitment to making sustainability a day-to-day priority.
Grindex AB is certified as per the ISO 14001 environmental management standard. ISO
14001 assures that a product has the least possible impact on the environment during
production or disposal. Consequently, the entire process (from designing to manufacturing
and testing) is continuously evaluated and improved in terms of environmental impact.
Grindex was certified in May 1999 and has complied with the standard ever since.
Easy spare parts selection
Did you know that you can find the exact bill of material for a pump by
entering its serial number in our online spare parts selection tool?
www.grindex.com/grindex_toolbox/spare_part_selection
41
Notes
42
75 years of engineering experience coupled with endless efforts to help
our customers get the job done — despite the toughest conditions.
9005532 ENG 60 Hz. 2016.06
Get the job done. Grindex.
Grindex is specialized in designing and manufacturing electrical submersible
pumps for professionals. Since the start in 1940, we have delivered more
than 400,000 pumps to more than 100 countries. Our products have contin-
ually proven their reliability and demonstrated dependable performance in
demanding areas such as building and construction, mining, tunneling,
quarries, industries, and rental applications.
When you’re running a Grindex pump, you can rest assured that a dedicated
team is watching your back. Through our global network of sales and service
centers, we provide the best level of support possible — 24/7. It’s all part of
the service.
www.grindex.com
Grindex Pumps | 18524 81st Avenue | Tinley Park | IL 60487 | Ph.: 708 781-2135 | Fax: 708 532-8767 | [email protected]