PUMPSET

SPECIFICATION
MANUAL

Pump Type: XH200

Customer: Delmas
Reference: 0010200299
AllightSykes
42 Munibung Rd, Cardiff, NSW 2285
Postal Address: 42 Munibung Rd, Cardiff NSW 2285
Tel 1300 ALLIGHT | +61 (2) 4954 3333 | fax +61 (2) 4954 3033
email [email protected] | web www.allightsykes.com

2 SPECIFICATION MANUAL Rev00 Sept12

Table of Contents

1. CUSTOMER SPECIFICATIONS
2. BILL OF MATERIALS
3. PUMP PERFORMANCE CURVE
3.1 XH200 Clear Water Performance Curve
4. CONTROL PANEL SETTINGS

3 SPECIFICATION MANUAL Rev00 Sept12

1. Customer Specifications
GENERAL INFORMATION
Customer DELMAS
Sykes Job Number 0010200299
Sykes Serial Number 0001470599

Pump Information
Pump Type XH200
Pump Size 250 X 200
Impeller Diameter 585
Pump Serial 0001470961

Engine Information
Engine Make CAT C15
Engine Serial Number MCW11146
Tacho Serial Number

Electric Motor Information

Motor Make
Motor Serial Number

Chassis Information
Dry Weight 8325 kg
Wet Weight 10 005 kg
Fuel Capacity 2100 L

Trailer Information
VIN Number
Tyre Type
Axle Set Up

Additional Information
Control Panel Serial No
Flow Meter Serial No

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2. Bill of Materials

ITEM # DESCRIPTION QTY UNIT

732568 CHASSIS - 2100L 4W TRAIL HH/XH 1.00 EA

720155 PAD MOUNTING SUBFRAMES 12.00 EA
751348 BATTERY BOX FOR 2 X 9X-9720 CA 1.00 EA
733616 HUB STUB SUITS HH/XH PS 4.00 EA
751260 RIM 11.75 R 22.50x10HOLES-CAPA 4.00 EA
751262 TIRE PNEUMATIC 385/65 R 22.5 C 4.00 EA
750962 LOCK PIN 73X220MM SUITS TOWING 2.00 EA
751261 WHEEL SPANNER SUITS HUB 10BOLT 1.00 EA
733615 TOW BAR SUITS HH/XH PS 1.00 EA
730610 LANDING GEAR HEAVY DUTY 28T 2.00 PR
751016 MUDGUARD FOR SITE TRAILER SUIT 1.00 SET
724224 WINCH 0.5T 1.00 EA
733078 ROPE WIRE 8MM X 10M WITH HOOK 1.00 EA
724223 SHEAVE 6IN WIRE ROPE 2.00 EA
731420 TIE DOWN / TOWING EYE 30MM CAP 1.00 EA
734229 POST PULLEY HH XH TOW BAR 1.00 EA
734236 DROP DISCH PIPEWORK XH200XC15 1.00 EA
720664 ENGINE CAT C15 DIESEL (RAW) 1.00 EA
732360 S17 CONTROL PANEL MECH/ELEC 1.00 EA
751428 LOOM WIRING C15 C18 1.00 EA
726340 CAP RADIATOR MINESAFE LARGE 7L 1.00 EA
750640 BLIND PLUG 3/8IN FOR WATER SEP 15.00 EA
750037 SEAL 'O' RING FOR WATER SEPERA 15.00 EA
721591 SUB FRAME-SAE BEARING BRACKET 1.00 EA
720326 SUB-FRAME CATC-15 -CATC-18 1.00 EA
PEND1-00266 Pumpend Colour 1.00 EA
723605 INFORMATION LABEL UNIT WEIGHT 1.00 EA
726232 PLAQUE HENRY PEWTER 1.00 EA
1-319-0019A HOSE MULTI PURPOSE 19mm HT 2.00 M
726102 CLAMP HOSE '0' 16-27MM H040 1.00 EA
726387 NIPPLE HYD RED 3/4IN-1/2IN BSP 1.00 EA
721324 SUCTION ADAPTOR 500MM LONG 1/2 1.00 EA
724144 STEEL ANGLE IRON 25X25X3X7.5M 1.10 M
750641 BATTERY 12VOLTS FOR CAT C-13 2.00 EA
750038 BATTERY TERMINAL (-) 2.00 EA
750039 BATTERY TERMINAL (+) 2.00 EA
750250 BATTERY CABLE RED 70 SQ MM 5.00 M

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 750251 BATTERY CABLE BLACK 70 SQ MM 5.00 M
731668 TURBO INLET TO SUIT 5" TURBO 1.00 EA
725395 COUPLING CNT CM-2400-60-14-75 1.00 EA
724610 CAMLOCK 3IN MALE FEMALE BSP 1.00 EA
724611 CAMLOCK 3IN CAP LOCKABLE 1.00 EA
734238 LIFTING FRAME 15T LRG GAL SUIT 1.00 EA
729171 16T RUD 4 BOLT LIFTING LUG 2.00 EA
731692 NUT & SW M30 - BLACK 10.9 8.00 EA
731691 BOLT ALLEN M30X100 HT-BLK 12.9 8.00 EA
729092 LIFTING FRAME FLAT WASHER 16T 4.00 EA
721709 GAUGE 100MM 0-2500KPA FCE 1.00 EA
724526 BRACKET MTG 3/8IN PRESS GAUGE 1.00 EA
751012 MOUNT XH150i/HH220i SAE BEARIN 1.00 EA
733218 MOUNT SUCTION XH200 SAE BBR 1.00 EA
727828 WINCH STAND - 1T POST - GAL 1.00 EA
732788 BRACKET S10 S17 TO LF - GALV 1.00 EA
733225 HOSE & FITTING SUITS C18XHH220 1.00 EA
734300 NIPPLE PIPE 3IN NPT 1.00 EA
723045 GASKET 200MM ANSI300 NR 1.00 EA
723075 GASKET 200MM TF NR 2.00 EA
723073 GASKET 250MM TE NR 1.00 EA
750661 BOLT ALLEN 7/16X2 1/4IN UNC HI 36.00 EA
726031 FLAT WASHER 7/16IN ZP 36.00 EA
723074 GASKET 300MM TE NR 2.00 EA
728458 REDUCER FLG 300-200 TE ECC GAL 1.00 EA
723913 STRAINER HAT 300MM TE 30H GAL 1.00 EA
726765 REDUCER ECC BWELD 12IN-10IN 1.00 EA
725804 FLANGE 12IN TE 1.00 EA
725774 FLANGE 10IN TE 1.00 EA
723931 HOSE WA SCT TE 300MM X 6M 1.00 EA

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3. Pump Performance Curve
3.1 XH200 Clear Water Performance Curve

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4. Control Panel Settings

User Settings Item Range

Programme Standard or
d W.O.
Default
Value
Set Value
Early Startup
1. TSC1 Address Address 0 - 255 234
Parameters
2. TSC1 Control
Mode 0 to 255 205
Mode
3. TSC1 Trans. Rate 10ms,20ms,30ms, 50ms 20ms 20ms
4. SPN Conversion 1 to 4 4
5. ECU Warnings Treat as Shutdowns (Shutdn) Default
Treat as Warnings (Warning)
6. Set Engine Hour No or Yes NO

User Settings

1.Engine
1. Speed Source J1939 ECU J1939 ECU
Mag Pickup
Mag Pickup NO Filter
Alternator DEFAULT
2. Pulses per REV 2.00 to 25.00 pulses 10.5
3. Flywheel Teeth 60 - 190 Teeth 120
4. Bypass Delay 20 to 60secs 30secs

6. Overspeed 1000 to 4000RPM 1950RPM 1750

Oil Pres.Sw OFF, Digital, 7bar 10 bar 10bar J1939 ECU
OFF, Digital, JD Res,
Eng Temp Sw Resistive J1939 ECU
Resistive
Belt Break ON, OFF OFF
Auxlilary 4 ON, OFF OFF
Aux4 Bypass 0 to 20:00 mins 1:00
Fuel RL Ctrl ETR , ETS ETR
Crank Time 0 to 20secs 10secs
Coolant Level ON, OFF ON OFF
Start Speed 200 to 2000RPM 600RPM
Crank Assist 0 to 10 0
Eng Run Speed 1000 to 4000RPM 1800RPM

2. Pump Pressure Function ON, OFF OFF

Sender Range 0 to 3200KPA 2500KPA
Min Pressure 0 to Max Pressure 200KPA
Max Pressure Min Pressure to Range 800KPA

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 Bypass Time 1 to 20mins 1min
Slush 10secs to 60secs 10secs
Calibration 0 to 100 50 counts

3. Pump Flow Function ON, OFF OFF

Sender Range 0 to 1000L/S 300L/S
Min Flow 0 to Max Flow 75L/S
Max Flow Min Flow to Range 245L/S
Bypass Time 1 to 20mins 1min
Slush 0secs to 60secs 10secs
Calibration 0 to 100 50 counts

4. COMMS 1.Function MODBUS, GSM, NONE MODBUS

2400,4800,9600,19200,38400
2. Baudrate 9600bps
bps
For Kensho M3G01 - 38400bps
For FIQPRO-WP,Observant C3 -
9600bps
1. Port Type RS232, RS485 RS232
For Kensho M3G01 - RS232
For FIQPRO-WP -RS232
For Observant C3 RS485
2. Slave Address 0 to 250 10

GSM (when Selected) 1. Site Name User Defined Blank

2. User Phone # 1 Int +61000000000
3. User Phone # 2 Int +61000000000
4. User Phone # 3 Int +61000000000
5 .Modem Delay No, Yes NO

5. System 1.Reset History NO, YES NO

2. Language English, Chinese English

Unit Test - Refer

6. Unit Test
Manual

18. I/O Test Diagnostics only

9 SPECIFICATION MANUAL Rev00 Sept12