Mills Tour - Shoring Tower
Mills Tour - Shoring Tower
Mills Tour - Shoring Tower
Made in France
TABLE OF CONTENTS
Presentation 1
Assembly 6
Tower configuration 8
Specifications and load capacity 10
Particular applications 14
Components 20
Recommendations 24
Mills is certified to
use the mark
for the “Mills Tour”
shoring tower.
This mark certifies
compliance with NF P
93-550; In particular, it
indicates that production
is inspected by AFNOR
Certification (carrying out
audits of fabrication units and
tests during production).
AFNOR issues an mark
certificate every year confirming
continuing compliance with the
requirements of the mark.
A copy of this certificate can be sent
on request.
2 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
MILLS TOUR
> Maximum load
capacity per
standard:
- MT 65: 6.5 tonnes
- MT 100: 10 tonnes
Adjustable
> Lightweight
components
(9.4 kg max) to
limit manual
handling injuries.
1.20 m
M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S 3
MILLS TOUR
Mills designs,
- MT 65 and MT 100.
- 1.00 m, 1.60 m and 2.20 m spacing.
fabricates and - The MT 65 can support up to 6.5 tonnes at 1.00 m and
distributes its
1.60 m spacing and up to 6 tonnes at 2.20 m spacing.
- The MT 100 can support up to 10 tonnes at 1.00 m and
own shoring 1.60 m spacing.
systems.
- Basic levels are 1.20 m high.
- Telescopic levels can be adjusted from 0.15 m to 1.05 m in
steps of 15 cm.
The tower height can be finely adjusted using screw jacks at the
bottom and adjustable heads at the top with a travel of 20 cm.
Shoring for constructing the Choisey viaduct on the A39 motorway near Dôle (Jura).
4 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
Adjustable head
MILLS TOUR
Access deck
Scaffold plank
MT ladder
Telescopic standard
and locking pin
Telescopic frame
and pin
Fixed height
standard
Fixed height frame
Horizontal
diagonal brace
Base ledger
Screw jack
m
0
2.2
-
1.00 0
.6
- 1.
60 -1
- 2. 00
20 1.
m
M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S 5
MILLS TOUR
> 1 - Erect the base and > 2 - Fit the standards and > 3 - Fit the standards and
level it. the first level frames. frames of the following levels
from the lower level.
> 4 - Fit the ladder and 2 > 5 - Move up to the next > 6 - From the full deck, fit > 7 - Fit the ladder and
scaffold planks. level and fit 2 more scaffold the standards and frames for move 2 scaffold planks up to
planks. the next level. the next level.
> 8 - Move up to the next > 9 - From the full deck, fit > 10 - Fit the ladder next to > 11- Move up to the next
level and fit 2 more scaffold the telescopic level and a fixed the previous ladder and then level and fit the access deck and
planks. height level. move 2 scaffold planks up to the scaffold plank.
the next level.
SWI
VE
L
- LOC
KI
N
G
NEC
CON TO
R
MILLS TOUR
heads.
> Deck
The scaffold planks are used as decking
for assembling the towers or for access
for the personnel.
There are 29.5 cm wide scaffold planks
for 1.00 m, 1.60 m and 2.20 m spacing.
The maximum load for a scaffold plank
is 200 kg/m2.
A video of the
erection is
available on the
CD-ROM and on
www.mills.fr.
Use this QR
code to
view the
presentation and
erection video
from your
telephone.
M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S 7
MILLS TOUR
Height above
ground at
base of head
T1 screw jack 4 4 4 4 4 4 4 4 4 4 4 4 – –
Fixed height standard 4 4 8 8 12 12 16 16 20 20 24 24 4 –
Telescopic standard
– 4 – 4 – 4 – 4 – 4 – 4 – 4
+ pin
T1 adjustable head 4 4 4 4 4 4 4 4 4 4 4 4 – –
Base ledger 4 4 4 4 4 4 4 4 4 4 4 4 – –
Fixed height frame 4 4 8 8 12 12 16 16 20 20 24 24 4 –
Telescopic frame
– 4 – 4 – 4 – 4 – 4 – 4 – 4
+ pin
NB: The base ledgers and frames are the same for the MT 65 and the MT 100 shoring towers but the
standards for MT 100 towers are 1.6 cm further apart than standards for MT 65 towers. The scaffold planks
and diagonal braces are specific to each model.
8 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
application can be
LOGICIEL... 1 2 3 4 5 17 8 9 9 9 0 0
used to produce
1 2 3 4 5 17 8 90000
MILLS TOUR
ions.
imens
yo u r d
Select
NOEMI: a free,
easy to use
application for l of m
ateria
ls.
designing shoring
r int bil
2 P
systems and
producing bill of
materials.
Download from
www.mills.fr/NOEMI
or contact
[email protected]
M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S 9
MILLS TOUR
Please contact
at the head of 2% of the vertical following table in kg/m².
load.
our technical
The maximum operating load is Length of load-bearing
Length of MT scaffold plank
half the ultimate load limit. base ledger 1.00 m 1.60 m 2.20 m
personnel for
1.00 m 200 200 200
1.60 m 200 200 200
advice and
2.20 m 200 150 90*
- Maximum deflection = L/200
solutions.
* Access for personnel without tools.
10 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
mini 22.5 min 10.2 9.5
maxi 43 max 30.7
- MT65
- MT65
- MT65
4°30’ 15.6 3.5 0.8
M I L L S
(7.52%)
19
T1 screw jacks:
15
Fixed base plate:
15 x 15
TO U R :
T1 adjustable heads:
20 Adjustment Adjustment
S H O R I N G
min 23.7 min 11.6
max 38.7 max 31.6
3°30’ 15.6 3.5
- MT100
- MT100
1
(5.77%)
TO W E R
19
16 x 16
F O R
Adjustment Adjustment
15 20
3°30’
(5.77%)
C I V I L
T1 screw jack Fixed height level Telescopic level T1
- MT65
adjustable
head
E N G I N E E R I N G
Height calculation (cm):
Adjustment from
22.5 to 43 Multiple of 120 15 to 105 10.2 to 30.7
15 cm steps
MILLS TOUR
W O R K S
11
MILLS TOUR
MILLS TOUR
- 6 standards - 9 standards
- Interconnected towers
or
1.00 m
Block of towers spacing
1.60 m
spacing
- 1.60 m spacing
12 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
7993
1138
Roof over SNCF railway tracks, Batignolles, Paris
MILLS TOUR
13
MILLS TOUR
Special features
> Adjusting the telescopic standards
Telescopic standard height adjustment
Telescopic standard
max
105
90
75
60
45
30
15
End-to-end
connector
Adjustable coupler
49/60
Ø 49 tube
Horizontal bearing level
From 22.5 to
21,5
End-to-end 43 cm
connector
From 15 to T1 screw jack
105 cm
Telescopic standard
with locking pin
Adjustable coupler 49/49 All dimensions are in cm
From 13 to T2 adjustable head unless otherwise stated.
33.5 cm T2 base plate
14 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
Mills Pano
HEB beam
S40 Services
column Steel frame
Services
Runway level
Shoring for dismantling 700 m of the 2E terminal at Roissy Charles de Gaulle airport.
15
MILLS TOUR
Special features
> Multi-position bracket > Bridging Mills Phal aluminium beam HEB bridging
Mills Phal beam
The multi-position bracket is used for Supported by double
Mills M20 wooden beam
access or working decks. standards using Bottom of formwork
The guardrail is fitted at the end. extension bars.
Maximum distributed load on the
bracket: 200 kg
Intermediate
Extension bars
Top
Tower with 1.00 or 1.60 2 x 30 Bridging
spacing, single or block
Bottom
> Stacking
It is sometimes useful to be able to stack 2 towers or shoring blocks so that
they can be assembled more easily or re-used.
Standards can be stacked
using the stacking S TA C K
connector and IN
> Bracket for access stacking sleeve.
walkway
G
Stacking Stacking
connector sleeve
16 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
5m
18.44 m
84 m
Shoring for the turbine hall floor at the Flamanville pressurised water reactor power plant.
17
MILLS TOUR
JA
C
K
Special features
> Moving and telescopic adjustment
NB:
Fit the base ledgers with
the bracket inside the T ROLLEYS
tower.
> Lifting
The slings must be attached to each of the 4 corners of the tower at the
junction between standard and frame.
Use this QR
code to
view the Using lifting rings attached to telescopic
presentation standards.
and erection
Using slings.
video from your
telephone.
18 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
Mills Pano
fillet
Mills Tour
12 m
Shoring for a box bridge on the High Speed Train line between Le Mans and
Rennes and moving using trolleys.
19
MILLS TOUR
Components
All dimensions are in cm unless > BASE LEDGER > TELESCOPIC STANDARD
otherwise stated. Weight is in kg.
28.4
max 105
min 15
> HORIZONTAL DIAGONAL BRACE
120
Dimensions Code Weight
> T2 SCREW JACK ROD
1.00 x 1.00 m - MT65 024845-0 4.3
15
Description Code Weight 1.00 x 2.20 m - MT65 024747-8 7.5
1.60 x 1.60 m - MT65 024645-4 6.4
Screw jack rod 024622-3 4.3 2.20 x 2.20 m - MT65 024745-2 8.5
MT65 1.00 x 1.60 m - MT65 024846-8 5.3
1.60 x 2.20 m - MT65 024746-0 8.0
1.00 x 1.00 m - MT100 024935-9 4.5 > FIXED HEIGHT FRAME
1.00 x 1.60 m - MT100 024936-7 6.0
1.60 x 1.60 m - MT100 024937-5 7.8 Dimensions Code Weight
Adjustment
max 46.5
20.5 cm
1.60 m 024635-5 8.7
2.20 m 024735-3 11.9
MT65 - MT100
Studs
20 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
> T1 ADJUSTABLE HEAD > SCAFFOLD PLANK > BRACKET FOR ACCESS
WALKWAY
Description Code Weight Description Code Weight
T1-MT65 adjustable head 024628-0 7.2 MT65 scaffold plank Description Code Weight
MT100 adjustable head 024934-2 11.0 1.00 m 024864-1 8.0 Bracket for
1.60 m 024686-8 12.5 access walkway 024651-2 9.2
See details page 77.
13 2.20 m 024764-3 17.0 MT65
78
MT100 scaffold plank
1.00 m 024946-6 8.0
1.60 m 024947-4 12.5
Ø 10
hole
115
29
,5
MILLS TOUR
> T2 ADJUSTABLE HEAD > MT 240 LADDER
Description Code Weight Description Code Weight
T2 adjustable head 024627-2 4.5 MT 240 ladder 024687-6 10.2 > 30 CM EXTENSION BAR
MT65 MT65 - MT100
Description Code Weight
30 cm extension bar 024650-4 0.74
Adjustment MT65 - MT100
max 32.7
min 12.2
20.5 cm
120
> TROLLEY
> T2 DOUBLE FORK Dimensions Code Weight
1,00 m 024859-1 49.0
255
MT65
MT65
13 Ledger - ground clearance
- min 10.5
- max 50.5
19
9.5
Ø 10
> T2 TRIPLE FORK > MT MULTI-POSITION
BRACKET
Description Code Weight
Description Code Weight
T2 triple fork 024634-8 4.2 Maximum load:
MT65 024918-5 7.0
800 kg.
13 MT65
MT100 024919-3 7.0
> JACK FOR TELESCOPIC STANDARDS
27
9.5
95 cm.
MT65 - MT100
63
75.5
0.5
1
M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S 21
MILLS TOUR
Components
All dimensions are in cm unless > CONNECTING PIN > Storage
otherwise stated. Weight is in kg. (FOR UPRIGHT) Mills has designed storage
> GUARDRAIL UPRIGHT Description Code Weight containers for each type of
Description Code Weight Connecting pin 021009-6 0.25 component.
Guardrail upright 079582-3 5.6
> STORAGE CONTAINER FOR
STANDARDS
> STACKING CONNECTOR
Description Code Weight
Description Code Weight Container
Stacking connector 024683-5 1.3 100 MT 65 standards 083085-1 43.0
Capacity:
MT65 - MT65 standards 100
- MT100 standards 60
116.2
Studs
Container
Ø19 hole for 150 MT 65 standards 083086-9 66.0
M18x90 bolt Capacity:
21.5
95
MT65
Dimensions Code Weight Ø19 hole
2.00 m 079597-1 4.4
3.00 m 079598-9 6.6
21,5
86
120 99
.5
0
- 30
new worksite
Mills Tour shoring for re-routing the La Défense flyover over the railway. HEB beams and Mills Pano shuttering.
22 M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S
MILLS TOUR
Storage
> CONTAINER FOR FRAMES > EM CRADLE
Description Code Weight Description Code Weight
Container for frames MT 1.00 083087-7 97.0 EM cradle 025633-9 50.0
Capacity:
- fixed height frame 30 Capacity:
- telescopic frame 25 Horizontal diagonal brace 200
Container for frames MT 1.60 083088-5 100.0 Ledger 200
Capacity:
- fixed height frame 30
- telescopic frame 25 Folding for storage.
108 -
168
89.5
MILLS TOUR
126.3
113
98
64
10
0
86.5
120.5
M I L L S TO U R : S H O R I N G TO W E R F O R C I V I L E N G I N E E R I N G W O R K S 23
MILLS TOUR
24 R E G U L A T I O N S , S T A N D A R D S A N D R E C O M M E N D A T I O N S
MILLS TOUR
Verification
It is important to check that
F<PxS
F = downward force on standard.
p = ground bearing capacity.
S = bearing surface area.
If this is not case, the bearing area
should be increased by using an
additional support.
In practice, wooden sole boards or
baulks are often used for load
spreading. Bearing on
Excessively high Bearing over
The calculations should assume that
MILLS TOUR
stack of baulks a gutter hollow block
the load is spread in a cone with an
aperture angle of 90°. NB: The scaffolding must not bear on manhole covers, drain
covers or on ground with unknown bearing capacity.
In these particular cases, either change the location of the
scaffolding or increase the load spreading after taking expert advice.
If the ground bearing pressure is still The baulks are frequently larger
too high, baulks can be used in a stack. than the load spreading cone.
If the baulk is larger than “a” in any
F
direction, the dimension can still be
used for calculating the bearing area
provided that the dimension is less
than or equal to L max where
L max = a + 3 T
particular
°
45° a 45
attention must
A
be paid to the
T
a = width of the base plate
type of ground
1.5 T A 1.5 T
A = 2T + a
max max
S = A2
and its strength.
L max
R E G U L A T I O N S , S T A N D A R D S A N D R E C O M M E N D A T I O N S 25
MILLS TOUR
26 R E G U L A T I O N S , S T A N D A R D S A N D R E C O M M E N D A T I O N S
MILLS TOUR
R E G U L A T I O N S , S T A N D A R D S A N D R E C O M M E N D A T I O N S 27
Bordeaux - ZA des Cantines - 486, allée des Cantines - 33127 SAINT-JEAN-D’ILLAC - Tel. +33 5 56 68 85 85 - Fax +33 5 56 68 85 86
Dunkerque - ZA de le Poudrière - Route de l’Ouvrage Ouest - 59140 DUNKERQUE - Tel. +33 3 28 24 24 10 - Fax +33 3 28 24 22 77
w w w.m i lls .f r
H E A D O F F I C E : 8 2 , R U E E D O U A R D VA I L L A N T - B P 1 1 9 - 9 3 3 5 1 L E B O U R G E T C E D E X