Low Pressure FUEL SYSTEM FORD SUPER DUTY F250 2010 NAVISTAR 6.4

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YOUR CURRENT VEHICLE

2010 Ford F-250 Super Duty

Fuel System Bleeding — Low Pressure, Diesel Engine

SECTION 310-00: Fuel System — General Information — 2010 F-250, 350, 450, 550 Super Duty
Gasoline and Diesel Workshop Manual

GENERAL PROCEDURES Procedure revision date: 06/25/2009

Fuel System Bleeding — Low Pressure, Diesel Engine

Special Tool(s)

Fuel Pressure Test Kit


310-D009 (D95L-7211-A) or equivalent

WARNING

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or
near any fuel-related component. Highly flammable mixtures are always present and may be ignited.
Failure to follow these instructions may result in serious personal injury.

WARNING

WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of
any type when working on or near any fuel-related component. Highly flammable mixtures are always
present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING

WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event
of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure
to follow these instructions may result in serious personal injury.

1. Remove the Schrader valve cap.

2. NOTE

NOTE: It may be necessary to remove the degas bottle cap to install the Fuel Pressure Test Kit
onto the Schrader valve. If the degas bottle cap is removed, cap off the degas bottle to prevent
foreign material from entering the degas bottle.

NOTE

NOTE: Open the drain valve slowly to relieve the fuel system pressure. This may drain fuel from
the system. Place the fuel in a suitable container.

Install the Fuel Pressure Test Kit onto the Schrader valve, and open the drain valve on the Fuel
Pressure Test Kit.
3. Turn the ignition key ON without starting the engine.

4. Wait 30 seconds for the fuel conditioning module to run.

5. Turn the ignition key OFF.

6. Repeat Steps 3, 4 and 5 three times.

7. Close the drain valve on the Fuel Pressure Test Kit.

8. Turn the ignition key ON without starting the engine.

9. Wait 30 seconds for the fuel conditioning module to run.

10. Turn the ignition key OFF.

11. Repeat Steps 8, 9 and 10 three times before starting the engine.

12. Turn the ignition key ON and make sure fuel system pressure is within the specified range. For
additional information, refer to Specifications in this section.

13. Turn the ignition key OFF.

14. NOTE

NOTE: Open the drain valve slowly to relieve the fuel system pressure. This may drain fuel from
the system. Place the fuel in a suitable container.

Once the fuel system pressure test is complete, open the drain valve on the Fuel Pressure Test Kit and
relieve the fuel system pressure.
15. If a no start condition still exists, perform the high-pressure fuel system bleed. For additional
information, refer to Fuel System Bleeding — High Pressure, Diesel Engine in this section.

16. Install the Schrader valve cap.

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