OMS17-3328 Pocket Blast Guide CS6 2021 Web
OMS17-3328 Pocket Blast Guide CS6 2021 Web
OMS17-3328 Pocket Blast Guide CS6 2021 Web
BLAST
GUIDE
JUNE 2021
AUSTRALIA PACIFIC AND ASIA
Stop. Describe the task.
Think. List the hazards.
Identify. Assess the risk.
Plan. List the controls.
Proceed. Decide what is next.
Risk Matrix
CONSEQUENCES
Minimal e.g. Significant e.g. Catastrophic e.g.
• First Aid • Recordable accident • Severe injury or death
• Small spill of product • Medical treatment • Severe plant damage
• Minor plant damage • Plant damage • Major loss of
• Loss of containment containment
Very Likely B A A
LIKELIHOOD
Possible C B A
Very Unlikely C C B
Decision
A Stop, Get Supervisor, JSERA B Stop, JSERA C Continue
Contents
1 Blasthole Charge Weights
2 Blast Calculations
3 Rules of Thumb
4 Typical Rock Properties
5 Powder Factors
6 Survey Offset Chart
7 Secondary Blasting
8 Blasting Nuisances
9 Perimeter Blasting
10 Underground Blasting
11 Conversion Factors
12 Packaged Explosives
13 Initiating Systems
14 Electronic Blasting Systems
15 Bulk Systems Products
16 Accessories
1. Blasthole Charge Weights
270 10 ⁄
58 17.18 25.76 34.35 45.80 48.67 51.53 54.39
130 5 ⁄
18 13.27 14.60 15.26 15.93 16.59 17.26
200 7 ⁄
78 31.42 34.56 36.13 37.70 39.27 40.84
Blast Calculations
Hole Diameter = D
Subgrade = (8 to 12) × D
The overall burden relief rate for surface production blasting is usually in the
range of 10 to 20ms/m, measured perpendicular to the angle of initiation.
3. Rules of Thumb
3. Rules of Thumb
3. Rules of Thumb
3. Rules of Thumb
Classic "V"
Keep the sequence symmetrical around an imaginary line drawn back
from the initiation point.
3. Rules of Thumb
3. Rules of Thumb
3. Rules of Thumb
4. Typical Rock Properties
5. Powder Factors
6. Survey Offset Chart
Degrees from
5 7.5 10
vertical
Vertical Depth o/s Hole Length o/s Hole Length o/s Hole Length
1.0 0.09 1.0 0.13 1.0 0.18 1.0
2.0 0.17 2.0 0.26 2.0 0.35 2.0
3.0 0.26 3.0 0.39 3.0 0.53 3.05
4.0 0.3 4.0 0.5 4.0 0.7 4.1
5.0 0.4 5.0 0.7 5.0 0.9 5.1
6.0 0.5 6.0 0.8 6.1 1.1 6.1
7.0 0.6 7.0 0.9 7.1 1.2 7.1
8.0 0.7 8.0 1.1 8.1 1.4 8.1
9.0 0.8 9.0 1.2 9.1 1.6 9.1
10.0 0.9 10.0 1.3 10.1 1.8 10.2
11.0 1.0 11.0 1.4 11.1 1.9 11.2
12.0 1.0 12.0 1.6 12.1 2.1 12.2
13.0 1.1 13.0 1.7 13.1 2.3 13.2
14.0 1.2 14.1 1.8 14.1 2.5 14.2
15.0 1.3 15.1 2.0 15.1 2.6 15.2
16.0 1.4 16.1 2.1 16.1 2.8 16.2
17.0 1.5 17.1 2.2 17.1 3.0 17.3
18.0 1.6 18.1 2.4 18.2 3.2 18.3
19.0 1.7 19.1 2.5 19.2 3.4 19.3
20.0 1.7 20.1 2.6 20.2 3.5 20.3
22.2 1.9 22.3 2.9 22.4 3.9 22.5
21.0 1.8 21.1 2.8 21.2 3.7 21.3
Degrees from
12.5 15 17.5
vertical
Vertical Depth o/s Hole Length o/s Hole Length o/s Hole Length
1.0 0.22 1.0 0.27 1.0 0.32 1.05
2.0 0.44 2.05 0.54 2.07 0.63 2.10
3.0 0.67 3.07 0.80 3.11 0.95 3.15
4.0 0.9 4.1 1.1 4.1 1.3 4.2
5.0 1.1 5.1 1.3 5.2 1.6 5.2
6.0 1.3 6.1 1.6 6.2 1.9 6.3
7.0 1.6 7.2 1.9 7.2 2.2 7.3
8.0 1.8 8.2 2.1 8.3 2.5 8.4
9.0 2.0 9.2 2.4 9.3 2.8 9.4
10.0 2.2 10.2 2.7 10.4 3.2 10.5
11.0 2.4 11.3 2.9 11.4 3.5 11.5
12.0 2.7 12.3 3.2 12.4 3.8 12.6
13.0 2.9 13.3 3.5 13.5 4.1 13.6
14.0 3.1 14.3 3.8 14.5 4.4 14.7
15.0 3.3 15.4 4.0 15.5 4.7 15.7
16.0 3.5 16.4 4.3 16.6 5.0 16.8
17.0 3.8 17.4 4.6 17.6 5.4 17.8
18.0 4.0 18.4 4.8 18.6 5.7 18.9
19.0 4.2 19.5 5.1 19.7 6.0 19.9
20.0 4.4 20.5 5.4 20.7 6.3 21.0
22.2 4.9 22.7 5.9 23.0 7.0 23.3
21.0 4.7 21.5 5.6 21.7 6.6 22.0
Popping
• Breaking boulders by placing an explosive charge in a blasthole drilled to
the approximate centre of the boulder.
• Use only sufficient explosive to break the boulder into manageable rock.
Plaster Shooting
• Explosive is placed in firm contact with the surface of a boulder.
• Handy when time or drilling constraints apply.
• Boulders of 1.5 m thickness are the limit for plaster shooting.
• Explosive should be laid on top of, and in intimate contact with the
boulder and covered with stiff mud or clay.
7. Secondary Blasting
8. Blasting Nuisances
Blasting Nuisances
Airblast
Blasting generates overpressure, also called airblast. Airblast includes audible
and inaudible components.
Regulatory authorities in Australia enforce limits that are are relevant to local
conditions and state law. Typical limits for airblast are 115dB(L) to 120 dB(L)
for human comfort. Damage is extremely unlikely below 130 dB(L). Broken
windows are the most common form of damage from overpressure.
Where:
V is the peak particle velocity of the ground vibration in
mm/s,
R is the distance between the blast and monitoring point
in metres,
Q is the charge in kg, and
K and B are constants related to site and rock properties.
K can vary from 500 to more than 5000 depending
on geology.
For regular production blasting in quarries default values used in the absence
of measured values are:
K = 1140
B = -1.6
8. Blasting Nuisances
9. Perimeter Blasting
Energy
Lowering the explosive energy in blastholes can be achieved by:
• Drilling smaller diameter holes on a smaller pattern
• Using lower energy explosive
• Air decking in the blasthole
• Specialty perimeter explosives e.g. Senatel™ Powersplit™
• Using lower density or decoupled explosives.
Relief
Conventional blasting theory says that providing relief reduces damages to final
walls. This is usually achieved by using longer delays in the back rows.
Presplitting
• Most effective in brittle, massive rock.
• Measure presplit powder factor in terms of explosive mass per square metre.
• The charge diameter should be 20 to 40% of the blasthole diameter when using
packaged presplit explosive.
• In large diameter holes, deck charges of bulk explosive can be used but are less
effective.
Mid-splitting
• Like a presplit, but fired at the same time as the accompanying production or
trim blast.
• Reduces the number of blasts in the mining schedule.
• Usually more risky and less effective than presplitting.
Cushion Blasting
• Blastholes on a reduced burden and spacing, along the back row of the blast,
charged with reduced explosive per hole.
• Powder factor may be the same as or lower than, that of a standard production
blast.
• Airdecks can be used within blastholes to improve explosive distribution.
Trim Blasting
• A separate blast of only 2-3 rows fired against a final wall
• Sometimes with a reduced pattern and hole diameter
• Usually fired with a free face for relief
Post Splitting
• Used to break out a single row of blastholes along the final limit or
remove a small section of rock that has been damaged by backbreak from
previous production blasts.
• Single row of closely spaced blastholes drilled along the final pit limit.
• Fired instantaneously or in groups of simultaneous blastholes so that the
blastholes work together and create a splitting effect between the holes.
• Rarely as effective as presplitting.
Line Drilling
• Parallel very closey spaced uncharged holes drilled on the design perimeter
• The spacing is usually less than 3 hole diameters.
Relief
In stopes, the last blasthole in each row should have an additional delay of
15 ms to 40 ms, depending on the initiation sequence for the rest of the blast.
In development, the last hole in each row should have the next delay available.
9. Perimeter Blasting
10. Underground Blasting
P = Perimeter Blasthole
Require lower energy and preferably decoupled charges to reduce damage
and overbreak.
Use:
Impact™ 50 – Higher Energy
Impact™ 30 – Low Energy
Subtek™ Control – Variable Energy
F = Face Blastholes
Blow loaded ANFO is still commonly used but pumpable bulk emulsion is gaining
in popularity due to its better reliability in wet conditions.
Use: Typically 45 mm or 51 mm diameter – when drilled with a Jumbo or
32mm when drilled by hand.
Subtek™ Bulk emulsion (wet blast holes).
Senatel™ Magnum™ (wet blast holes).
AMEX™ (dry blast holes).
Subtek™ range for all blasting conditions primed with Pentex™ D booster.
Uncharged collar approximately half the burden.
L = Lifter Blastholes
Initiated last in the sequence and usually on simultaneous delays to lift and
loosen the muckpile.
Use: Senatel™ Magnum™ 32 × 700 (45 mm blastholes).
Senatel™ Powerfrag™ 32 × 700 (45 mm blastholes).
Senatel™ Magnum™ 25 × 700 (32 mm blastholes).
Subtek™ Bulk Emulsion (fully coupled holes) primed with Pentex™ D booster.
Uncharged collar approximately 3 to 5 hole diameters.
C = Cut Blastholes
Initiated first in the sequence, usually with each hole on a different delay.
Typically 45 mm diameter – Jumbo.
32 mm diameter – Hand held machine.
R = Reamer Holes
Typically 102 mm or 127 mm diameter – uncharged holes to provide relief.
Max distance from blast hole = 2.5 x Void hole diameter (≤ 0.5 m)
to void hole in cut
Blast Timing
Delay between holes in cut = 15 – 40 ms per m of hole length
(Note: for blind long hole raise use upper limit)
Underground Troubleshooting
Excess butts in the cut area – poor tunnel advance
• Review cut drilling to ensure holes are correct length and parallel.
• Review charging quality to ensure primers are located at the toe of the
blast hole.
• Increase number or size of Void Holes in the Cut Area.
• Skip delay numbers to slow the cut initiation sequence.
• Reduce dimensions of the cut spacings < 2.5 × Void Diameter.
• Use lower density bulk explosive in the cut for better sensitivity.
Excess butts in perimeter area (dishing) – poor tunnel
advance
• Review drilling quality to ensure holes are parallel.
• Review charging quality to ensure primers are located at the toe of the
blast hole.
• Review initiation sequence to ensure adequate relief (no tight corners).
• Use next delay in corners of the blast to allow for delay scatter.
• Reduce drill burdens/spacings to increase energy at the toe.
Excess dishing of face – few butts evident / dogboxing of
cut
• Reduce drill burden/spacings from outer box.
• Review geology – reduce depth of burn.
• Reduce energy in Cut – low density products.
Excess collar bridging, toe or lumpy floor
• Reduce uncharged collars in perimeter holes and/or the next row in.
• Review initiation timing to ensure adequate relief (no tight corners).
• Use next delay in corners of the blast to allow for delay scatter.
• Review number of lifters or explosives type for greater energy.
• Review product use for lifters i.e. incorrect product.
• Review charging practices.
Excess damage in perimeter – overbreak
• Review initiation sequence to ensure adequate relief (no tight corners).
• Review drilling pattern to reduce burden of the perimeter row.
• Reduce the perimeter (and/or next row) explosives energy per metre.
• Use low energy ANFO based products (Impact™ range).
• Use tailored energy bulk emulsion products (Subtek™ Control/low density).
• In stopes, allow extra delay of 15–40 ms for the last blasthole in each row.
Conversion Factors
This unit → Multiplied by → Converts to
Length
3.280 feet (ft)
metres (m)
39.370 inches (in)
kilometres (km) 0.621 miles (mi)
inches (in) 25.4 millimetres (mm)
Mass
kilogram (kg) 2.20 pound (lb)
metric tonne (t) 1.10 short tons
ounce (oz) 28.35 grams (g)
ounce (troy) 31.10 grams (g)
grains per ft 0.2126 grams per metre
Energy
0.24 calorie
joule (J)
0.74 ft-lb
calorie 3.09 ft-lb
kilowatt (kW) 1.34 horsepower (hp)
Volume
cub. centimetres
0.06 cubic inches (in3)
(cm3 or cc)
cub. metres (m3) 1.31 cubic yards (yd3)
cubic feet (ft3) 0.03 cubic metres (m3)
US gallon 3.79 litres (l)
Ounce (US fluid) 29.57 cubic cm (cm3)
Converts to → Divided by → This unit
This unit → Multiplied by → Converts to
Density
lbs/ft3 16.02 kg/m3
g/cm 3
62.43 lbs/ft3
Powder Factor
kg/m3 1.69 lb/yd3
Speed
m/sec 3.28 ft/sec
in/sec 25.4 mm/sec
km/hour 0.62 miles/hour
Pressure
psi 6.89 kPa
atm 14.70 psi
14.50 psi
bar
100 kPa
Temperature
Fahrenheit –32 0.56 Celsius (ºC)
Celsius +17.78 1.8 Fahrenheit (ºF)
Area
cm2 0.16 in2
m 2
1550.00 in2
ft
2
0.09 m2
Converts to → Divided by → This unit
Properties of Senatel™
Special Use Explosives
Explosives
Cartridge
(km/sec)
(mm)
Senatel™
UG Coal Permitted 32 × 400 1.16 4.5 66 25
1000
26 × 25.2 m 15.3
Senatel™
Surface 32 × 20.1 m 1.18 6.5 1 17
Powersplit™
32 × 25.2 m 21.3
Hot & Senatel™
32 × 25.2 m 1.18 6.5 1 21
Reactive* Pyrosplit™
32 x 200 135
Hot & Senatel™
32 x 700 1.16 4.7 38 25
Reactive* Pyromex™
50 x 220 50
* The degree of heat and reactivity is determined by Orica standard
temperature and reactive ore tests.
Senatel™ Powersplit™
(% ANFO at 0.95 g/cc)
Senatel™ Powerfrag™
Senatel™ Magnum™
3.6, 4.9,
Exel™ Long Period (LP) PETN 790 25 – 9600 ms Yellow
6.1, 24
9, 12, 15,
Exel™ Enduradet™ PETN 790 25 – 8050 ms Red 18, 24,
30, 36, 45,
Standard Detonator
Type Length (m) PETN charge (g)
Exel™ Lead in Line 60, 300 0.45 (#8 Strength)
Exel™ Connectaline™ 700 N/A
Pentex ™
1.7 7.2 51 420 Yellow
ProTECT-e
Pentex ™
1.7 7.2 80 900 Red
PowerPlus™ 900
Pentex ™
1.7 7.2 41 250 Yellow
Stopeprime™
Yellow /
Pentex™ G L 1.6 7.2 53 432
Green Cap
From left:
Pentex™ H, Pentex™ D, Pentex™ G, Pentex™ Stopeprime™, Pentex™ G L, Pentex™ PP900, Pentex™ PPP
Pentex™ Boosters
Recommended
for Hole Diameter/
Explosive Combinations
Hole Diameter (mm)
Product 38 45 64 76 89 102 115 160 200 300
ANFO Pentex™ Stopeprime™
Pentex™ G
Pentex™ G L / PPP
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Fortis™ Pentex™ G L / PPP
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Fortan ™
Pentex G L / PPP
™
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Flexigel™ Pentex™ G L / PPP
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Aquacharge™ Pentex™ G L / PPP
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Table continues below
Hole Diameter (mm)
Product 38 45 64 76 89 102 115 160 200 300
Subtek™ Pentex™ Stopeprime™
Pentex™ G
Pentex™ G L / PPP
Pentex™ H
Pentex™ proTECT-e
Pentex D
™
Pentex™ PP900
Civec™ Pentex™ Stopeprime™
Pentex™ G
Pentex™ G L / PPP
Pentex™ H
Pentex™ proTECT-e
Pentex D
™
Pentex™ PP900
Centra ™
Pentex G L / PPP
™
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Vistis™ Pentex™ G L / PPP
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Vistan™
Pentex G L / PPP
™
Pentex™ H
Pentex™ proTECT-e
Pentex™ PP900
Cordtex™Nominal
Detonating Cords
Nominal Maximum
Coreload Length VOD Diameter Hole
Cord Type (g/m) (m) (km/s) (mm) Temp Colour
Orange
250
Cordtex™ 4.3W 4.3 6.5 – 7.0 4.0 80ºC two black
500
stripes
Cordtex™
10 300 5.5 – 6.0 4.6 80ºC Yellow
XTL NC
Cordtex ™
10 350 6.5 – 7.0 4.6 100ºC Orange
Pyrocord™
Cordtex™ 4.3W
Cordtex™ XTL NC
Cordtex™ Pyrocord
Combinations of Detonators,
Detonating Cords and Boosters
Pentex™ Stopeprime™
Receptor
MS & LP Detonator
Bunchdet (Surface)
Pentex™ proTECT-e
Pentex™ G L / PPP
Cordtex™ XTL NC
Cordtex™ 4.3W
Pentex™ PP900
Connectadet™
Lead in Line
Enduradet™
Handidet™
Donor
Pentex™ D
Pentex™ G
Pentex™ H
MSC
Detonator
Electric Instantaneous II Y Y Y N Y Y Y Y Y Y Y Y Y Y N Y
Electronic Detonator
eDev™ II Y Y Y N Y Y Y Y Y Y Y Y Y Y N Y
i-kon™ III Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y
uni tronic™ 600 Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y
Exel™
Lead in Line Y Y Y N Y Y Y Y Y N N N N N N N
MS & LP Detonator Y Y Y N Y Y Y Y Y Y Y Y Y Y N Y
Enduradet™ Y Y Y N Y Y Y Y Y Y Y Y Y Y N Y
Millisecond Connector (MSC) N N N N N N N Y Y N N N N N N N
Connectadet™ Y Y Y N Y Y Y N N N N N N N N N
Note: Handidet™ should be considered as Connectadet™ or
Handidet ™
MS detonator, depending on the donor/receptor combination
being applied.
Bunchdet (Surface) Y Y Y N Y Y Y Y Y N N N N N N N
Detonating Cord
Cordtex™ 4.3W Y Y Y Y Y N Y Y Y N N N Y Y N N
Cordtex™ XTL NC N N N Y N N N Y Y N Y Y Y Y N Y
Compatibility tables should be read in conjunction with all relevant Technical Data
Sheets. Disclaimers contained within these Technical Data Sheets will apply.
uni tronic™ 600
Application
Technical Properties
Wire length (m)
Downline wire
Delay times
Type
i-kon™ III
The premium i-kon™ III Reliable even in harsh mining Unlock possibilities and
system includes new features environmental and blasting cutting edge blasting
and equipment that conditions, the i-kon™ III techniques with greater
enhances productivity with system reduces blasts delays precision through the
faster deployment and blast with: premium i-kon™ III system:
set-up for both small and • Improved dynamic • Blaster 3000 with remote
large scale blasting: shock resistance by firing of up to 6 benches
• Connector 6 with approximately 30%, completes more blasts
redesigned hinge, over existing copper within the firing window
clip and dual plastic alloy shell, reducing risk with minimal set-up
design locks out of misfire due to dynamic and equipment.
water, dirt and snow shock in challenging • Achieve greater wall
for faster tie-in and less ground conditions. stability, increased
leakage. • Bi-metallic shells protects fragmentation and
• Blaster 3000 with remote the detonator for up reduced vibration.
firing of up to 6 benches to 60 days in highly
completes more blasts corrosive conditions.
within the firing window • The correct wire for the
with minimal set-up and conditions including
equipment. Extreme wire which
performs in metal mines
where hard, sharp and
abrasive rock is prevalent.
Wire tensile
Delay times
strength
Type
Application
Application Key Benefits
Technical Properties
Type Delay times Wire length (m)
Blast Box 610 is a standalone box for firing eDev™ blasts via a wired
connection to the detonators. Blast Box 610C does not function as
a standalone box. It must be integrated into an i-kon™ CEBS system
(for centralised blasting in underground mines) and can only be used
with eDev™ II detonators.
Accessories Range
Electric Exploders
Ausdet Stinger SB10 Exploder
A capacitor discharge exploder including rechargeable
battery power.
The SB10 exploder is suitable for use in all mining,
quarrying, construction and general blasting
applications, except in underground coal mines.
Not suitable for gassy coal mines.
Non-Electric Starters
Shot Shell Starter Kit
A hardened stainless steel percussion starter for
signal tube initiation with shot shell primers.
Shot Shell Starter kit is supplied complete with
100‑shot shells and maintenance equipment in
a sturdy storage bag.
Testing Equipment
ZEB/DZ3 Digital Ohmmeter
Precision circuit tester with digital read out. Resistance
reading range from 0 to 1999 ohms, with 0.1 ohms
resolution.
The ZEB/DZ3 digital ohmmeter is a high quality portable
instrument mounted in a dust and splash resistant case.
The ohmmeter is an auto-ranging type incorporating a
highly visible digital readout. Screw terminals are fitted
for simple attachment of the firing circuit wires.
16. Accessories
16. Accessories
Pentex™ Accessories
Pentex™ D Applicator
Applicator used with the Pentex™ D Booster. The
Applicator twists into a production nozzle at the end
of a static mixer or yellow Underground bulk delivery
hose.
The unique design features facilitate ease of
loading, retention of the unit in the hole and the
secure placement of a high strength detonator.
16. Accessories
Pentex™ D Hosetail and Hose Nozzle
16. Accessories
16. Accessories