Parts Catalog: Model 8HBW23 Pallet Truck

Parts Catalog
Model 8HBW23 Pallet Truck
Model Serial Number

8HBW23 00125 & up
00715-00150-15 04 Nov 2015

© Copyright 2015 by Toyota Industrial Equipment
All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any
other means, including photocopying, electronic retrieval or transfer, or recording without the written
permission of the publisher.
Toyota Industrial Equipment believes the information in this manual is accurate and current as of the
publication date; such information is subject to change without notice. Toyota Industrial Equipment is not
responsible for any errors that may appear in the manual.
00715-00150-15, 04 Nov 2015

Model 8HBW23 Table of Contents
Table of Contents
SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SECTION 2 Finish & Accessories

Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
SECTION 3 Steering & Controls

Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
SECTION 4 Drive & Brake

Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
SECTION 5 Electrical Comp. & System

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Traction Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
SECTION 6 Hydraulic Components

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
SECTION 7 Mast
Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
00715-00150-15, 04 Nov 2015 i

Model 8HBW23 Table of Contents
Table of Contents
SECTION 8 Options & Kits
Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Caster Installaion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Shrink Wrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
APPENDIX A Alphabetical Parts Index

APPENDIX B Numerical Parts Index
00715-00150-15, 04 Nov 2015 ii

TOYOTA
00715-00150-15, 04 Nov 2015

SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
00715-00150-15, 04 Nov 2015 1-1

Model 8HBW23 General Information
Hardware
List 1-H: Hardware (Sheet 1 of 3)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 00590-43313-71 Assembly, Washer 802 10 2
H 00590-41863-71 Bolt 503 7 2
H 00590-42657-71 Bolt, Hex Socket Head 701 3 2
H 00590-00019-71 Fitting, Grease 702 8 1
H 00590-00812-71 Nut 506 4 8
H 00590-03435-71 Nut 701 2 2
H 00590-03923-71 Nut 506 20 5
H 00590-43315-71 Nut 802 12 1
H 00590-54074-71 Nut 505 19 1
H 00590-54075-71 Nut 505 20 3
H 00590-52095-71 Nut, Flanged 503 18 1
H 00590-53135-71 Nut, Hex, Flange 203 8 8
H 00590-03584-71 Nut, Hex, Lock 804 2 2
H 00590-52898-71 Nut, Hex, Lock, M10 401 8 1
H 00590-54076-71 Nut, Lock 505 21 1
H 00590-43228-71 Nut, Locking 802 11 1
H 00590-43422-71 Nut, Lug 404 4 5
H 00590-03870-71 Screw 801 2
H 00590-40014-71 Screw 506 19 2
H 00590-42466-71 Screw 306 1 2
H 00590-43283-71 Screw 301 4 2
H 00590-43285-71 Screw 301 2 1
H 00590-43310-71 Screw 301 3 2
H 00590-43319-71 Screw 802 16 1
H 00590-43320-71 Screw 802 17 1
H 00590-43449-71 Screw 506 16 11
H 00590-46792-71 Screw 401 3 10
H 00590-47506-71 Screw 303 12 1
H 00590-47603-71 Screw 601 3 1
H 00590-47614-71 Screw 506 17 3
H 00590-48198-71 Screw 303 10 2
H 00590-48199-71 Screw 303 11 2
H 00590-51525-71 Screw 501 5 2
H 00590-52083-71 Screw 701 5 2
H 00590-52402-71 Screw 302 1 2
H 00590-52907-71 Screw 305 26 1
H 00590-53227-71 Screw 503 8 4
H 00590-53228-71 Screw 501 6 2
Service Type H = Hardware
1-2 00715-00150-15, 04 Nov 2015

General Information Model 8HBW23
Hardware

SERVICE SERVICE
TYPE GROUP
H 00590-53229-71 Screw 504 3 4
H 00590-53758-71 Screw 303 1 4
H 00590-54093-71 Screw 505 17 2
H 00590-54719-71 Screw 403 6 3
H 00590-54735-71 Screw 806 2 5
H 00590-55951-71 Screw 305 1 1
H 00590-55962-71 Screw 305 15 5
H 00590-55963-71 Screw 305 16 2
H 00590-55970-71 Screw 305 23 1
H 00590-55971-71 Screw 305 24 1
H 00590-55972-71 Screw 305 25 1
H 00590-53230-71 Screw, Button Head 302 12 3
H 00590-52085-71 Screw, Flange Head 203 6 8
H 00590-52861-71 Screw, Flange Head 203 7 4
H 00590-51527-71 Screw, Flange Head, Hex 401 6 1
H 00590-05185-71 Screw, Flange Head, Thread Forming 506 18 2
H 00590-54100-71 Screw, Hex Head 505 13 1
H 00590-54103-71 Screw, Hex Head 402 19 6
H 00590-44719-71 Screw, M6 X 20 804 1 2
H 00590-03913-71 Screw, Set 302 6 1
H 00590-54077-71 Screw, Socket Head 505 16 1
H 00590-00359-71 Spacer 703 1 4
H 00590-00112-71 Washer 506 3 8
H 00590-03595-71 Washer 501 2 2
H 00590-42468-71 Washer 306 2 2
H 00590-43288-71 Washer 302 5 2
H 00590-53093-71 Washer 503 24 2
H 00590-54078-71 Washer 505 23 1
00715-00150-15, 04 Nov 2015 1-3

Hardware

SERVICE SERVICE
TYPE GROUP
H 00590-54081-71 Washer 505 26 1
H 00590-54086-71 Washer 505 22 6
H 00590-53048-71 Washer, Bottom 804 4 2
H 00590-00015-71 Washer, Flat 703 2 8
H 00590-02940-71 Washer, Flat 503 30 2
H 00590-02979-71 Washer, Flat 504 8 4
H 00590-43316-71 Washer, Flat 802 13 2
H 00590-54725-71 Washer, Flat, Brass 503 4 1
H 00590-02840-71 Washer, Lock 503 32 2
H 00590-43334-71 Washer, Lock 402 26 10
H 00590-54071-71 Washer, Lock 505 24 3
H 00590-54080-71 Washer, Lock 505 25 2
H 00590-53093-71 Washer, Serrated Conical 501 14 3
H 00590-04912-71 Washer, Thrust 802 7 2
1-4 00715-00150-15, 04 Nov 2015

Critical
List 1-C: Critical

SERVICE SERVICE
TYPE GROUP
C 00590-53197-71 Battery Pack Assembly, With AGM Battery 506
C 00590-53195-71 Battery Pack Assembly, With No Battery 506
C 00590-53196-71 Battery Pack Assembly, With Wet Cell Battery 506
C Ref. Bumper 806 1
C 00590-53160-71 Charger, Battery 506 25 1
C Ref. Contactor Assembly (See 504) 502 23 1
C 00590-54681-71 Contactor Assembly, Lift 503 27 1
C 00590-53845-71 Contactor Assembly, Main 503 26 1
C Ref. Contactor Panel, Cold Storage (See 503) 501 17 1
C Ref. Contactor Panel, Standard (See 502) 501 11 1
C 00590-53086-71 Contactor, Main 504 6 1
C 00590-53087-71 Contactor, Pump 504 7 1
C Ref. Control Head Assembly 201 1
C 00590-54680-71 Controller, Motor 503 23 1
C 00590-53051-71 Cylinder Assembly 603
C Ref. Decal, Spec. Plate (EE) 202 21 1
C Ref. Drive Unit and Motor Assembly 201 2
C Ref. Drive Unit and Motor Assembly (See 402 and 505) 401 9 1
C Ref. Electrical System 201 3
C Ref. Fork Final Assembly 201 6
C Ref. Handle Assembly (See 302) 301 5 1
C Ref. Handle Assembly, Tiller 302 4 1
C 00590-55947-71 Head Assembly, Control 305 1
C 00590-55947-71 Head Assembly, Control (See 305) 304 1 1
C Ref. Housing (Not Available) 402 1 1
C Ref. Lift Pump Assembly 201 4
C 00590-43392-71 Motor, Lift Pump 602 3 1
C 00590-53202-71 Pump and Motor Assembly 602
C Ref. Specification Tag 202 11 1
C Ref. Stator (Not Available) 505 5 1
C 00590-54090-71 Traction Motor and Gearbox Assembly 505
C Ref. Tray Assembly (See 804) 803 2 1
Service Type C = Critical Part
00715-00150-15, 04 Nov 2015 1-5

Recommended
List 1-R: Recommended (Sheet 1 of 2)

SERVICE SERVICE
TYPE GROUP
R 00590-53069-71 Battery, AGM 506 28 4
R 00590-40409-71 Battery, Wet Cell 506 9 4
R 00590-40817-71 Bearing 703 5 4
R 00590-42428-71 Bearing 306 4 2
R 00590-43300-71 Bearing 302 8 2
R 00590-43317-71 Bearing 802 14 2
R 00590-43364-71 Bearing, Ball 505 6 1
R 00590-43429-71 Bearing, Ball 402 14 2
R 00590-54097-71 Bearing, Ball 505 7 1
R 00590-54113-71 Bearing, Ball 402 15 1
R 00590-54115-71 Bearing, Ball 402 13 1
R 00590-04792-71 Bearing, Cone 802 5 1
R 00590-04793-71 Bearing, Cup 802 5 1
R 00590-43299-71 Bearing, Sealed 703 5 4
R 00590-47848-71 Bearing, Thrust 802 8 1
R 00590-43276-71 Bushing 701 18 4
R 00590-43276-71 Bushing (Included in Pullrod Assembly) 701 1 4
R 00590-55957-71 Card Assembly, Display 305 10 1
R 00590-55955-71 Card Assembly, VM 305 8 1
R 00590-40800-71 Connector, Battery, Gray 503 10 1
R 00590-40416-71 Connector, Battery, Red 506 10 1
R 00590-54729-71 Fuse (125 Amp) 504 1 1
R 00590-45998-71 Fuse (350 Amp) 503 28 1
R 00590-54727-71 Fuse (400 Amp) 503 29 1
R 00590-54717-71 Fuse, Potted 502 33 1
R 00590-54716-71 Fuse, Potted (125 Amp), EE 504 4 1
R 00590-55959-71 Gasket, Display 305 12 1
R 00590-55956-71 Gasket, E Steer Handle 305 9 1
R 00590-53039-71 Horn 503 14 1
R 00590-46827-71 Kit, Relief Valve 602 2 1
R 00590-53203-71 Kit, Solenoid Valve 602 4 1
R 00590-43500-71 Kit, Start Switch 602 9 1
R 00590-46362-71 O-Ring 802 20 1
R 00590-48916-71 Resistor 503 9 1
R 00590-49193-71 Resistor Assembly 503 12 1
R 00590-54731-71 Rotor, Brake 403 3 1
R 00590-43431-71 Seal, Ring 402 17 2
R 00590-05063-71 Seal, Rod 603 4 1
Service Type R = Recommended Spare
1-6 00715-00150-15, 04 Nov 2015

Recommended
List 1-R: Recommended (Sheet 2 of 2)

SERVICE SERVICE
TYPE GROUP
R 00590-43375-71 Seal, Shaft 505 9 1
R 00590-43428-71 Seal, Shaft 402 16 1
R 00590-54098-71 Seal, Shaft 505 8 1
R 00590-54088-71 Sensor, Proximity 302 1 1
R 00590-54112-71 Sensor, Speed 505 36 1
R 00590-42422-71 Spring 306 6 1
R 00590-43290-71 Spring, Torsion 302 7 1
R 00590-55965-71 Switch, Horn 305 18 1
R 00590-55974-71 Switch, Horn 305 27 1
R 00590-48165-71 Switch, Key, Main On/Off 507 3 1
R 00590-40983-71 Switch, Rocker, On/Off 507 2 1
R 00590-55994-71 Tire, Drive (Black Poly) 404 2 1
R 00590-43420-71 Tire, Drive (Lugged Rubber) 404 2 1
R 00590-43418-71 Tire, Drive (Non-Marking Rubber) 404 2 1
R 00590-43426-71 Tire, Drive (Smooth Black Rubber) 404 2 1
R 00590-43419-71 Tire, Drive (Traction Rubber) 404 2 1
R 00590-43292-71 Washer, Plastic 302 11 1
R 00590-43318-71 Wheel 802 15 1
R 00590-03768-71 Wiper, Cylinder Rod 603 2 1
00715-00150-15, 04 Nov 2015 1-7

TOYOTA
1-8 00715-00150-15, 04 Nov 2015

SECTION 2 Finish & Accessories
Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
00715-00150-15, 04 Nov 2015 2-1

Model 8HBW23 Finish & Accessories
Major Assemblies
Major Assemblies
Figure 2-1: Major Assemblies
2-2 00715-00150-15, 04 Nov 2015

Finish & Accessories Model 8HBW23
Major Assemblies
List 2-1: Major Assemblies

FIGURE 2-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Major Assemblies
1 Ref. Control Head Assembly C
2 Ref. Drive Unit and Motor Assembly C
3 Ref. Electrical System C
4 Ref. Lift Pump Assembly C
6 Ref. Fork Final Assembly C
00715-00150-15, 04 Nov 2015 2-3

Finish Instructions
Finish Instructions
Figure 2-2.a: Finish Instructions
2-4 00715-00150-15, 04 Nov 2015

Finish Instructions
Finish Instructions
Figure 2-2.b: Finish Instructions
00715-00150-15, 04 Nov 2015 2-5

Finish Instructions
Finish Instructions
Figure 2-2.c: Finish Instructions
2-6 00715-00150-15, 04 Nov 2015

Finish Instructions
Finish Instructions
Figure 2-2.d: Finish Instructions
00715-00150-15, 04 Nov 2015 2-7

Finish Instructions
List 2-2: Finish Instructions

ITEM NO. TYPE ON
Finish Instructions
1 1 00590-52546-71 Decal, Toyota
1 00590-52544-71 Decal, Toyota, Black
3 1 00590-53187-71 Decal, Owner Operator
6 1 00590-52542-71 Decal, No Riding
7 1 00590-52545-71 Decal, Owner/Operator
8 1 00590-47497-71 Decal, Emergency Disconnect
9 1 00590-43331-71 Decal, Steam Clean
10 1 00590-53089-71 Decal, Warning
11 1 Ref. Specification Tag C
12 1 00590-45412-71 Decal, Battery Connection
13 1 00590-40452-71 Decal, Warning
14 1 00590-51098-71 Decal, Click to Creep
15 2 00590-48392-71 Decal, AC Powered
16 2 00590-53104-71 Decal, Reflector, Bumper
17 2 00590-53097-71 Decal, Reflector, Fork Tip
18 6 00590-53098-71 Decal, Reflector, Tiller A
19 2 00590-44371-71 Decal, EE
20 4 00590-05115-71 Tack, Metal
21 1 Ref. Decal, Spec. Plate (EE) C
22 1 00590-47465-71 Decal, E
23 2 00590-53105-71 Decal, Reflector, Bumper
A = Quantity 3 W/Loadbackrest
2-8 00715-00150-15, 04 Nov 2015

Bumper and Caster Installation

Figure 2-3: Bumper and Caster Installation
00715-00150-15, 04 Nov 2015 2-9

List 2-3: Bumper and Caster Installation

ITEM NO. TYPE ON
2 2 00590-43423-71 Shoe, Skid
2 00590-54107-71 Shoe, Skid Iron (Painted)
2 00590-54106-71 Shoe, Skid Iron (Galvanized)
3 2 00590-54042-71 Bracket, Skid (Painted)
4 2 00590-54105-71 Bracket, Skid (Galvanized)
5 2 00590-43303-71 Caster Assembly (See 802)
6 8 00590-52085-71 Screw, Flange Head H
7 4 00590-52861-71 Screw, Flange Head H
8 8 00590-53135-71 Nut, Hex, Flange H
2-10 00715-00150-15, 04 Nov 2015

Bumper Assembly
Bumper Assembly
Figure 2-4: Bumper Assembly
00715-00150-15, 04 Nov 2015 2-11

Bumper Assembly
List 2-4: Bumper Assembly

ITEM NO. TYPE ON
Bumper Assembly
2 8 00590-52083-71 Screw H
3 1 00590-54721-71 Bumper Weldment, Gray
1 00590-54720-71 Bumper Weldment, Galvanized
1 00590-54723-71 Bumper Weldment, Gray, With Skirt (See 806)
1 00590-54722-71 Bumper Weldment, Galvanized, With Skirt (See 806)
4 2 00590-53083-71 Spring, Flat
5 2 00590-53130-71 Screw, Flange Head, Hex H
2-12 00715-00150-15, 04 Nov 2015

Covers
Covers
Figure 2-5: Covers
00715-00150-15, 04 Nov 2015 2-13

Covers
List 2-5: Covers

ITEM NO. TYPE ON
Covers
1 1 00590-53164-71 Cover, Grille
2 1 00590-53165-71 Cover, Lower, Orange
1 00590-53166-71 Cover, Lower, Black
3 1 00590-55980-71 Cover, Upper, Orange
1 00590-55981-71 Cover, Upper, Black
4 1 00590-53170-71 Cover, Console, Key Switch
1 00590-53171-71 Cover, Console, Rocker Switch
2-14 00715-00150-15, 04 Nov 2015

SECTION 3 Steering & Controls
Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
00715-00150-15, 04 Nov 2015 3-1

Model 8HBW23 Steering & Controls
Handle Installation
Handle Installation
Figure 3-1: Handle Installation
3-2 00715-00150-15, 04 Nov 2015

Steering & Controls Model 8HBW23
Handle Installation
List 3-1: Handle Installation

ITEM NO. TYPE ON
Handle Installation
2 1 00590-43285-71 Screw H
3 2 00590-43310-71 Screw H
4 2 00590-43283-71 Screw H
5 1 Ref. Handle Assembly (See 302) C
6 1 00590-54668-71 Bumper, Stop
7 1 00590-53080-71 Grommet
00715-00150-15, 04 Nov 2015 3-3

Handle Assembly
Handle Assembly
Figure 3-2.a: Handle Assembly
3-4 00715-00150-15, 04 Nov 2015

Handle Assembly
Handle Assembly
Figure 3-2.b: Handle Assembly
00715-00150-15, 04 Nov 2015 3-5

Handle Assembly
List 3-2: Handle Assembly

ITEM NO. TYPE ON
Handle Assembly
1 1 00590-53062-71 Sensor Assembly, Proximity
1 00590-54088-71 Sensor, Proximity R
1 00590-53878-71 Bracket
2 00590-52402-71 Screw H
2 1 00590-53070-71 Cap, Stem, Machined
3 1 00590-53078-71 Pin,Pivot, Handle
4 1 Ref. Handle Assembly, Tiller C
5 2 00590-43288-71 Washer H
6 1 00590-03913-71 Screw, Set H
7 1 00590-43290-71 Spring, Torsion R
8 2 00590-43300-71 Bearing R
9 1 00590-43280-71 Sleeve, Spring
10 1 00590-43481-71 Clamp, Wire
11 1 00590-43292-71 Washer, Plastic R
12 3 00590-53230-71 Screw, Button Head H
13 1 00590-00811-71 Strap
3-6 00715-00150-15, 04 Nov 2015

Handle Tiller Assembly

Figure 3-3: Handle Tiller Assembly
00715-00150-15, 04 Nov 2015 3-7

List 3-3: Handle Tiller Assembly

ITEM NO. TYPE ON
00590-55934-71 Handle Assembly With Keypad
00590-55935-71 Handle Assembly Without Keypad
1 4 00590-53758-71 Screw H
2 1 00590-55946-71 Handle Head Assembly
3 1 00590-55941-71 Harness Assembly
4 1 00590-53154-71 Tiller
5 1 00590-42457-71 Cover
6 1 00590-55942-71 Plate, Backing, Upper
7 1 00590-55943-71 Plate, Lower
8 1 00590-43346-71 Relief, Strain
9 1 00590-55944-71 Pad, Key
1 00590-55945-71 Pad
10 2 00590-48198-71 Screw H
11 2 00590-48199-71 Screw H
12 1 00590-47506-71 Screw H
3-8 00715-00150-15, 04 Nov 2015

Handle Head Assembly

Figure 3-4: Handle Head Assembly
00715-00150-15, 04 Nov 2015 3-9

List 3-4: Handle Head Assembly

ITEM NO. TYPE ON
00590-55946-71 Handle Head Assembly
1 1 00590-55947-71 Head Assembly, Control (See 305) C
2 2 00590-42452-71 Plate, Blank
3 1 00590-42453-71 Plate, Symbol, Fork Lower
4 1 00590-42454-71 Plate, Symbol, Fork Lift
5 1 00590-55948-71 Handle Housing
6 1 00590-55949-71 Gasket Handle (Not Shown)
7 1 00590-55948-71 Handle Housing (Under Item 1)
3-10 00715-00150-15, 04 Nov 2015

Control Head
Control Head
Figure 3-5: Control Head
00715-00150-15, 04 Nov 2015 3-11

Control Head
List 3-5: Control Head

ITEM NO. TYPE ON
Control Head
1 00590-55947-71 Head Assembly, Control C
1 1 00590-55951-71 Screw H
3 1 00590-43360-71 Wheel Assembly, Thumb (See 306)
4 1 00590-55952-71 Button, Lift/Lower Assembly
6 1 00590-55953-71 Button, Horn Right
7 1 00590-55954-71 Button, Horn Left
8 1 00590-55955-71 Card Assembly, VM R
9 1 00590-55956-71 Gasket, E Steer Handle R
10 1 00590-55957-71 Card Assembly, Display R
11 1 00590-55958-71 Housing, Handle Upper
12 1 00590-55959-71 Gasket, Display R
13 1 00590-55960-71 Card Assembly, Flex Circuit
14 1 00590-55961-71 Housing, Inner Assembly
15 5 00590-55962-71 Screw H
16 2 00590-55963-71 Screw H
17 1 00590-55964-71 Window, Display
18 1 00590-55965-71 Switch, Horn R
19 1 00590-55966-71 Cover, Display
20 1 00590-55967-71 Steering Arm Head
21 1 00590-55968-71 Clamp, Cable
22 2 00590-55969-71 Retainer
23 1 00590-55970-71 Screw H
24 1 00590-55971-71 Screw H
25 1 00590-55972-71 Screw H
26 1 00590-52907-71 Screw H
27 1 00590-55974-71 Switch, Horn R
3-12 00715-00150-15, 04 Nov 2015

Thumb Wheel Assembly

Figure 3-6: Thumb Wheel Assembly
00715-00150-15, 04 Nov 2015 3-13

List 3-6: Thumb Wheel Assembly

ITEM NO. TYPE ON
00590-43360-71 Wheel Assembly, Thumb
1 2 00590-42466-71 Screw H
2 2 00590-42468-71 Washer H
3 1 00590-43327-71 Rocker, Left
4 2 00590-42428-71 Bearing R
5 2 00590-42426-71 Support
6 1 00590-42422-71 Spring R
7 1 00590-42427-71 Arm
8 1 00590-42417-71 Stop Lug
9 1 00590-43333-71 Rocker, Right
10 1 00590-42425-71 Axle
3-14 00715-00150-15, 04 Nov 2015

SECTION 4 Drive & Brake
Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
00715-00150-15, 04 Nov 2015 4-1

Model 8HBW23 Drive & Brake
Transmission Installation
Figure 4-1: Transmission Installation
4-2 00715-00150-15, 04 Nov 2015

Drive & Brake Model 8HBW23
List 4-1: Transmission Installation

ITEM NO. TYPE ON
1 1 00590-53101-71 Cap, Brake
3 10 00590-46792-71 Screw H
4 1 00590-43988-71 Strap, Static
7 1 00590-52095-71 Nut, Flanged H
8 1 00590-52898-71 Nut, Hex, Lock, M10 H
9 1 Ref. Drive Unit and Motor Assembly (See 402 and 505) C
10 1 00590-53092-71 Bracket, Static Strap
00715-00150-15, 04 Nov 2015 4-3

Gearbox Assembly
Gearbox Assembly
Figure 4-2: Gearbox Assembly
4-4 00715-00150-15, 04 Nov 2015

Gearbox Assembly
List 4-2: Gearbox Assembly

ITEM NO. TYPE ON
Gearbox Assembly
00590-54090-71 Traction Motor and Gearbox Assembly C
1 1 Ref. Housing (Not Available) C
2 1 00590-54121-71 Cover
3 1 00590-43396-71 Shaft, Flange
4 1 00590-54120-71 Pinion
5 1 00590-54119-71 Shaft, Pinion
6 1 00590-54118-71 Gear
7 1 00590-54128-71 Gear
8 5 00590-43365-71 Stud, Wheel
9 1 00590-43430-71 Ring, Spacer
11 1 00590-54116-71 Bearing, Steer
13 1 00590-54115-71 Bearing, Ball R
14 2 00590-43429-71 Bearing, Ball R
15 1 00590-54113-71 Bearing, Ball R
16 1 00590-43428-71 Seal, Shaft R
17 2 00590-43431-71 Seal, Ring R
18 1 00590-43434-71 Ring, Retaining
19 6 00590-54103-71 Screw, Hex Head H
20 3 00590-54111-71 Screw, Socket Head H
23 1 00590-43437-71 Plug, Fill/Level
24 1 00590-43432-71 Plug, Drain
25 1 00590-43427-71 Vent
26 10 00590-43334-71 Washer, Lock H
27 1 00590-54108-71 Sleeve, Clamp
00715-00150-15, 04 Nov 2015 4-5

Brake Assembly
Brake Assembly
Figure 4-3: Brake Assembly
4-6 00715-00150-15, 04 Nov 2015

Brake Assembly
List 4-3: Brake Assembly

ITEM NO. TYPE ON
Brake Assembly
1 1 NSS Coil, Brake
2 1 00590-54728-71 Boot, Brake
3 1 00590-54731-71 Rotor, Brake R
4 1 00590-54730-71 Hub, Brake
5 1 00590-54718-71 Ring
6 3 00590-54719-71 Screw H
00715-00150-15, 04 Nov 2015 4-7

Drive Wheel Assembly

Figure 4-4: Drive Wheel Assembly
4-8 00715-00150-15, 04 Nov 2015

List 4-4: Drive Wheel Assembly

ITEM NO. TYPE ON
1 1 00590-43409-71 Wheel Assembly, Drive (Smooth Black Rubber)
1 00590-43410-71 Wheel Assembly, Drive (Black Poly)
1 00590-52926-71 Wheel Assembly, Drive (Black Poly) (Crowned)
1 00590-43412-71 Wheel Assembly, Drive (Non-Marking Rubber)
1 00590-43413-71 Wheel Assembly, Drive (Traction Rubber)
1 00590-43414-71 Wheel Assembly, Drive (Lugged)
2 1 00590-43426-71 Tire, Drive (Smooth Black Rubber) R
1 00590-43418-71 Tire, Drive (Non-Marking Rubber) R
1 00590-43419-71 Tire, Drive (Traction Rubber) R
1 00590-43420-71 Tire, Drive (Lugged Rubber) R
1 00590-55994-71 Tire, Drive (Black Poly) R
3 1 00590-43421-71 Hub
4 5 00590-43422-71 Nut, Lug H
00715-00150-15, 04 Nov 2015 4-9

TOYOTA
4-10 00715-00150-15, 04 Nov 2015

SECTION 5 Electrical Comp. & System
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Traction Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
00715-00150-15, 04 Nov 2015 5-1

Model 8HBW23 Electrical Comp. & System
Electrical System
Electrical System
Figure 5-1: Electrical System
5-2 00715-00150-15, 04 Nov 2015

Electrical Comp. & System Model 8HBW23
Electrical System
List 5-1: Electrical System

ITEM NO. TYPE ON
Electrical System
1 6 00590-00556-71 Strap
2 2 00590-03595-71 Washer H
4 3 00590-41863-71 Bolt H
5 2 00590-51525-71 Screw H
6 2 00590-53228-71 Screw H
7 1 00590-54104-71 Harness, Wiring (Not Shown)
8 1 00590-53119-71 Wire Assembly, Single, LPC2 to MP(RD) (Not Shown)
9 1 00590-53120-71 Wire Assembly, Single, TAB- to MP(BL) (Not Shown)
10 4 00590-52095-71 Nut, Flanged H
11 1 Ref. Contactor Panel, Standard (See 502) C
12 1 00590-53076-71 Clamp
13 1 00590-54089-71 Bracket, Harness Routing
14 3 00590-53093-71 Washer, Serrated Conical H
15 2 00590-53095-71 Grommet
17 1 Ref. Contactor Panel, Cold Storage (See 503) C
00715-00150-15, 04 Nov 2015 5-3

Contactor Panel, Standard

Figure 5-2.a: Contactor Panel, Standard
5-4 00715-00150-15, 04 Nov 2015


Figure 5-2.b: Contactor Panel, Standard
00715-00150-15, 04 Nov 2015 5-5

List 5-2: Contactor Panel, Standard

ITEM NO. TYPE ON
1 2 00590-05283-71 Decal, Label
2 6 00590-00556-71 Strap
3 2 00590-02940-71 Washer, Flat H
4 1 00590-54725-71 Washer, Flat, Brass H
7 2 00590-41863-71 Bolt H
8 1 00590-48916-71 Resistor R
9 1 00590-40800-71 Connector, Battery, Gray R
1 00590-40416-71 Connector, Battery, Red R
1 00590-53117-71 Wire Assembly, Single, Battery +
1 00590-53118-71 Wire Assembly, Single, Battery -
10 1 00590-53435-71 Horn Assembly
11 1 00590-49193-71 Resistor Assembly R A
12 1 00590-49199-71 Retainer, Resistor A
13 1 00590-53039-71 Horn R A
16 1 00590-53121-71 Wire Assembly, Single
21 1 00590-52095-71 Nut, Flanged H
22 1 00590-54680-71 Controller, Motor C
23 1 Ref. Contactor Assembly (See 504) C
24 2 00590-53093-71 Washer H
26 1 00590-54727-71 Fuse (400 Amp) R
27 4 00590-03435-71 Nut H
28 2 00590-02840-71 Washer, Lock H
29 2 00590-47737-71 Insulator, Standoff
30 2 00590-05120-71 Terminal
32 1 00590-53124-71 Wire, Single Assembly
33 1 00590-54717-71 Fuse, Potted R
A = Optional Travel Alarm
5-6 00715-00150-15, 04 Nov 2015

Contactor Panel, Cold Storage

Figure 5-3.a: Contactor Panel, Cold Storage
00715-00150-15, 04 Nov 2015 5-7


Figure 5-3.b: Contactor Panel, Cold Storage
5-8 00715-00150-15, 04 Nov 2015

List 5-3: Contactor Panel, Cold Storage

ITEM NO. TYPE ON
1 2 00590-05283-71 Decal, Label
2 1 00590-54729-71 Fuse (125 Amp) R
3 6 00590-00556-71 Strap
4 1 00590-54725-71 Washer, Flat, Brass H
7 2 00590-41863-71 Bolt H
8 4 00590-53227-71 Screw H
9 1 00590-48916-71 Resistor R
10 1 00590-40800-71 Connector, Battery, Gray R
1 00590-40416-71 Connector, Battery, Red R
1 00590-53117-71 Wire Assembly, Single, Battery +
1 00590-53118-71 Wire Assembly, Single, Battery -
11 1 00590-53435-71 Horn Assembly
12 1 00590-49193-71 Resistor Assembly R A
13 1 00590-49199-71 Retainer, Resistor A
14 1 00590-53039-71 Horn R A
18 1 00590-52095-71 Nut, Flanged H
1 00590-53125-71 Wire, Single Assembly
23 1 00590-54680-71 Controller, Motor C
24 2 00590-53093-71 Washer H
26 1 00590-53845-71 Contactor Assembly, Main C
27 1 00590-54681-71 Contactor Assembly, Lift C
28 1 00590-45998-71 Fuse (350 Amp) R
29 1 00590-54727-71 Fuse (400 Amp) R
30 2 00590-02940-71 Washer, Flat H
31 4 00590-03435-71 Nut H
32 2 00590-02840-71 Washer, Lock H
33 2 00590-47737-71 Insulator, Standoff
34 2 00590-05120-71 Terminal
A = Optional Travel Alarm
00715-00150-15, 04 Nov 2015 5-9

Contactor and Fuse Assembly

Figure 5-4: Contactor and Fuse Assembly
5-10 00715-00150-15, 04 Nov 2015

List 5-4: Contactor and Fuse Assembly

ITEM NO. TYPE ON
1 1 00590-54729-71 Fuse (125 Amp) R
3 4 00590-53229-71 Screw H
4 1 00590-54716-71 Fuse, Potted (125 Amp), EE R
5 1 00590-53084-71 Bracket, Contactor
6 1 00590-53086-71 Contactor, Main C
7 1 00590-53087-71 Contactor, Pump C
8 4 00590-02979-71 Washer, Flat H
00715-00150-15, 04 Nov 2015 5-11

Traction Motor Assembly

Figure 5-5: Traction Motor Assembly
5-12 00715-00150-15, 04 Nov 2015

List 5-5: Traction Motor Assembly (Sheet 1 of 2)

ITEM NO. TYPE ON
1 1 00590-54092-71 Cover, Motor
2 1 00590-54102-71 Pinion, Speed Sensor
3 1 00590-54094-71 Cover, Speed Sensor
4 1 00590-54087-71 Rotor
5 1 Ref. Stator (Not Available) C
6 1 00590-43364-71 Bearing, Ball R
7 1 00590-54097-71 Bearing, Ball R
8 1 00590-54098-71 Seal, Shaft R
9 1 00590-43375-71 Seal, Shaft R
10 1 00590-43366-71 Ring, Retaining
11 1 00590-43404-71 Ring, Retaining
12 1 00590-54099-71 Spacer
13 1 00590-54100-71 Screw, Hex Head H
17 2 00590-54093-71 Screw H
18 1 00590-54073-71 Pin, Threaded
19 1 00590-54074-71 Nut H
20 3 00590-54075-71 Nut H
21 1 00590-54076-71 Nut, Lock H
22 6 00590-54086-71 Washer H
23 1 00590-54078-71 Washer H
24 3 00590-54071-71 Washer, Lock H
25 2 00590-54080-71 Washer, Lock H
26 1 00590-54081-71 Washer H
27 1 00590-43394-71 Key
28 1 00590-46323-71 Strap
29 1 00590-54082-71 Grommet
30 1 00590-54083-71 Strip, Sealing
31 1 00590-54110-71 Plug
32 1 00590-54084-71 Wedgelocks
33 1 00590-54095-71 Plug
34 1 00590-54085-71 Wedgelocks
00715-00150-15, 04 Nov 2015 5-13

List 5-5: Traction Motor Assembly (Sheet 2 of 2)

ITEM NO. TYPE ON
35 2 00590-54072-71 Connector
36 1 00590-54112-71 Sensor, Speed R
37 1 00590-54126-71 Board, Terminal
38 1 00590-54117-71 Label, U
39 1 00590-54125-71 Label, V
40 1 00590-54124-71 Label, W
41 1 00590-54123-71 Sleeve, Insulating
5-14 00715-00150-15, 04 Nov 2015

Battery Pack Assembly

Figure 5-6.a: Battery Pack Assembly
00715-00150-15, 04 Nov 2015 5-15


Figure 5-6.b: Battery Pack Assembly
5-16 00715-00150-15, 04 Nov 2015


Figure 5-6.c: Battery Pack Assembly
00715-00150-15, 04 Nov 2015 5-17


Figure 5-6.d: Battery Pack Assembly
5-18 00715-00150-15, 04 Nov 2015

List 5-6: Battery Pack Assembly (Sheet 1 of 2)

ITEM NO. TYPE ON
00590-53195-71 Battery Pack Assembly, With No Battery C A
00590-53196-71 Battery Pack Assembly, With Wet Cell Battery C B
00590-53197-71 Battery Pack Assembly, With AGM Battery C C
3 8 00590-00112-71 Washer H
4 8 00590-00812-71 Nut H
5 4 00590-40422-71 Grommet, Rubber
6 2 00590-53138-71 Grommet, Rubber
7 2 00590-03756-71 Nut, Clip
8 6 00590-03847-71 Strap
9 4 00590-40409-71 Battery, Wet Cell R B
10 1 00590-40416-71 Connector, Battery, Red R
11 1 00590-54739-71 Cable Assembly, B-
12 1 00590-54732-71 Cable Assembly, B+
15 8 00590-40425-71 Boot
16 11 00590-43449-71 Screw H
17 3 00590-47614-71 Screw H
18 2 00590-05185-71 Screw, Flange Head, Thread Forming H
19 2 00590-40014-71 Screw H
20 5 00590-03923-71 Nut H
21 1 00590-43546-71 Cable Assembly (660 Millimeter)
22 1 00590-43545-71 Cable Assembly (790 Millimeter)
24 2 00590-49582-71 Knob
25 1 00590-53160-71 Charger, Battery C
26 1 00590-53065-71 Thermistor Assembly
27 1 00590-53066-71 Harness, Interface
28 4 00590-53069-71 Battery, AGM R C
29 1 00590-53182-71 Plate
30 1 00590-53183-71 Plate
31 2 00590-53184-71 Bar, Latch
32 4 00590-53185-71 Bracket, Battery
33 1 00590-53186-71 Bracket
34 1 00590-53193-71 Bracket Weldment
A = No Battery
B = With Wet Cell Battery
C = With AGM Battery (Maintenance Free)
00715-00150-15, 04 Nov 2015 5-19

List 5-6: Battery Pack Assembly (Sheet 2 of 2)

ITEM NO. TYPE ON
35 1 00590-53194-71 Bracket Weldment
36 2 00590-53198-71 Spring, Compression
37 2 00590-53099-71 Knob
38 1 00590-53908-71 Cord, Power, 2 Meter (Not Shown)
1 00590-53880-71 Cord, Power, 3 Meter (Not Shown)
47 1 005905409171 Decal, Warning
51 1 00590-53450-71 Decal, Instructions
52 1 00590-53498-71 Decal, Specification A
1 00590-53499-71 Decal, Specification B
1 00590-53500-71 Decal, Specification C
53 1 00590-55995-71 Decal, Hook
54 1 00590-55996-71 Decal, Do Not Lift
A = No Battery
B = With Wet Cell Battery
C = With AGM Battery (Maintenance Free)
5-20 00715-00150-15, 04 Nov 2015

Start Switch Installation

Figure 5-7: Start Switch Installation
00715-00150-15, 04 Nov 2015 5-21

List 5-7: Start Switch Installation

ITEM NO. TYPE ON
1 2 00590-48830-71 Terminal
2 1 00590-40983-71 Switch, Rocker, On/Off R
3 1 00590-48165-71 Switch, Key, Main On/Off R
5-22 00715-00150-15, 04 Nov 2015

SECTION 6 Hydraulic Components
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
00715-00150-15, 04 Nov 2015 6-1

Model 8HBW23 Hydraulic Components
Hydraulic System
Hydraulic System
Figure 6-1: Hydraulic System
6-2 00715-00150-15, 04 Nov 2015

Hydraulic Components Model 8HBW23
Hydraulic System
List 6-1: Hydraulic System

ITEM NO. TYPE ON
Hydraulic System
1 1 00590-44844-71 Fitting, 90 Degree
2 1 00590-45064-71 Adapter, Hydraulic
3 1 00590-47603-71 Screw H
4 1 00590-53044-71 Decal, Hydraulic Fluid, Cold Storage
5 1 00590-47750-71 Decal, Cold Storage Oil
6 2 00590-52083-71 Screw H
7 1 00590-53202-71 Pump and Motor Assembly C
8 1 00590-53051-71 Cylinder Assembly C
9 1 00590-53052-71 Bracket, Retaining
10 1 00590-53053-71 Pin, Cotter
11 1 00590-53054-71 Pin, Retaining
12 1 00590-53103-71 Hose Assembly
00715-00150-15, 04 Nov 2015 6-3

Pump and Motor Assembly

Figure 6-2: Pump and Motor Assembly
6-4 00715-00150-15, 04 Nov 2015

List 6-2: Pump and Motor Assembly

ITEM NO. TYPE ON
00590-53202-71 Pump and Motor Assembly C
1 1 00590-43513-71 Coupling
2 1 00590-46827-71 Kit, Relief Valve R
3 1 00590-43392-71 Motor, Lift Pump C
4 1 00590-53203-71 Kit, Solenoid Valve R
5 1 00590-53204-71 Kit, Flow Control, 2.2 GPM
6 1 00590-43508-71 Kit, Pump
7 1 00590-53205-71 Kit, Reservoir
8 2 00590-43497-71 Tab, 45 Degrees
9 1 00590-43500-71 Kit, Start Switch R
00715-00150-15, 04 Nov 2015 6-5

Lift Cylinder Assembly

Figure 6-3: Lift Cylinder Assembly
6-6 00715-00150-15, 04 Nov 2015

List 6-3: Lift Cylinder Assembly

ITEM NO. TYPE ON
00590-53051-71 Cylinder Assembly C
2 1 00590-03768-71 Wiper, Cylinder Rod R
3 1 00590-03835-71 Ring, Stop
4 1 00590-05063-71 Seal, Rod R
6 1 00590-53049-71 Housing, Cylinder
7 1 00590-53050-71 Rod, Piston
00715-00150-15, 04 Nov 2015 6-7

TOYOTA
6-8 00715-00150-15, 04 Nov 2015

SECTION 7 Mast
Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
00715-00150-15, 04 Nov 2015 7-1

Model 8HBW23 Mast
Lift Linkage Assembly

Figure 7-1.a: Lift Linkage Assembly
7-2 00715-00150-15, 04 Nov 2015

Mast Model 8HBW23

Figure 7-1.b: Lift Linkage Assembly
00715-00150-15, 04 Nov 2015 7-3

Model 8HBW23 Mast

Figure 7-1.c: Lift Linkage Assembly
7-4 00715-00150-15, 04 Nov 2015

Mast Model 8HBW23

Figure 7-1.d: Lift Linkage Assembly
00715-00150-15, 04 Nov 2015 7-5

Model 8HBW23 Mast
List 7-1: Lift Linkage Assembly (Sheet 1 of 2)

ITEM NO. TYPE ON
1 2 00590-54684-71 Pullrod Assembly, 32 in. C
2 00590-54685-71 Pullrod Assembly, 36 in. C
2 00590-54690-71 Pullrod Assembly, 60 in C
2 00590-54691-71 Pullrod Assembly, 32 in. D
2 00590-54697-71 Pullrod Assembly, 60 in D
2 00590-54698-71 Pullrod Assembly, 32 in. E
2 00590-54704-71 Pullrod Assembly, 60 in E
2 00590-54705-71 Pullrod Assembly, 32 in. F
2 00590-54711-71 Pullrod Assembly, 60 in F
2 00590-54712-71 Pullrod Assembly, 48 in. (3in.Lowered Profile) C
2 00590-54713-71 Pullrod Assembly, 48 in. (3in.Lowered Profile) D
A = 3 in. Fork Lowered Height
B = 3 and 3.25 in. Fork Lowered Height
C = 7.8 in. Battery Compartment (Painted)
D = 9.0 in. Battery Compartment (Painted)
E = 7.8 in. Battery Compartment (Galvanized)
F = 9.0 in. Battery Compartment (Galvanized)
7-6 00715-00150-15, 04 Nov 2015

Mast Model 8HBW23
List 7-1: Lift Linkage Assembly (Sheet 2 of 2)

ITEM NO. TYPE ON
2 00590-54714-71 Pullrod Assembly, 48 in. (3in.Lowered Profile) E
2 00590-54715-71 Pullrod Assembly, 48 in. (3in.Lowered Profile) F
4 00590-43276-71 Bushing (Included in Pullrod Assembly) R
2 2 00590-03435-71 Nut H
3 2 00590-42657-71 Bolt, Hex Socket Head H
4 2 00590-43551-71 Link Assembly, Upper
5 2 00590-52083-71 Screw H
6 2 00590-53139-71 Fork Trail Machining, Painted
2 00590-53140-71 Fork Trail Machining, Galvanized
2 00590-53147-71 Fork Trail Machining, Painted A
2 00590-53148-71 Fork Trail Machining, Galvanized A
7 1 00590-53149-71 Frame, Pivot Machining, 25 and 27 in. Fork Width B
1 00590-53150-71 Frame, Pivot Machining, 18, 20 and 22 in. Fork Width
8 4 00590-53151-71 Pin, Spirol
9 2 00590-53152-71 Pin, Spirol
10 2 00590-53153-71 Pin, Spirol
11 4 00590-53055-71 Screw, Shoulder
12 2 00590-53057-71 Pin, Wheel Fork
13 4 00590-53058-71 Pin, Pull Rod
14 2 00590-53059-71 Pin, Lower Link
15 2 00590-53064-71 Pin Weldment, Flagged
16 1 00590-53141-71 Link, Lower Assembly
1 00590-53142-71 Link, Lower Assembly, Galvanized
2 00590-53145-71 Link, Lower Assembly
17 1 00590-53143-71 Link, Lower Assembly
18 4 00590-43276-71 Bushing R
A = 3 in. Fork Lowered Height
B = 3 and 3.25 in. Fork Lowered Height
C = 7.8 in. Battery Compartment (Painted)
D = 9.0 in. Battery Compartment (Painted)
E = 7.8 in. Battery Compartment (Galvanized)
F = 9.0 in. Battery Compartment (Galvanized)
00715-00150-15, 04 Nov 2015 7-7

Model 8HBW23 Mast
Load Wheel Assembly
Load Wheel Assembly

Figure 7-2: Load Wheel Assembly
7-8 00715-00150-15, 04 Nov 2015

Mast Model 8HBW23
Load Wheel Assembly
List 7-2: Load Wheel Assembly

ITEM NO. TYPE ON
Load Wheel Assembly
2 2 00590-40817-71 Bearing R A
2 00590-43299-71 Bearing, Sealed R
3 1 00590-53386-71 Wheel, Load
5 1 00590-53152-71 Pin, Spirol
6 1 00590-53056-71 Axle, Load Wheel
7 1 00590-53060-71 Axle, Load Wheel A
8 1 00590-00019-71 Fitting, Grease H
A = Greaseable
00715-00150-15, 04 Nov 2015 7-9

Model 8HBW23 Mast
Dual Load Wheel Assembly

Figure 7-3: Dual Load Wheel Assembly
7-10 00715-00150-15, 04 Nov 2015

Mast Model 8HBW23
List 7-3: Dual Load Wheel Assembly

ITEM NO. TYPE ON
1 4 00590-00359-71 Spacer H
2 8 00590-00015-71 Washer, Flat H
3 2 00590-00423-71 Fitting, Grease
5 4 00590-43299-71 Bearing, Sealed R
4 00590-40817-71 Bearing R A
6 1 00590-53152-71 Pin, Spirol
7 1 00590-53056-71 Axle, Load Wheel
8 1 00590-53061-71 Axle, Load Wheel Greasable A
9 2 00590-53159-71 Wheel
A = Greaseable
00715-00150-15, 04 Nov 2015 7-11

TOYOTA
7-12 00715-00150-15, 04 Nov 2015

SECTION 8 Options & Kits
Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Caster Installaion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Shrink Wrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
00715-00150-15, 04 Nov 2015 8-1

Model 8HBW23 Options & Kits
Load Backrest Installation

Figure 8-1: Load Backrest Installation
8-2 00715-00150-15, 04 Nov 2015

Options & Kits Model 8HBW23
List 8-1: Load Backrest Installation

ITEM NO. TYPE ON
2 00590-03870-71 Screw H
3 1 00590-53067-71 Backrest, Load, With Industrial Battery
4 1 00590-53161-71 Backrest, Load A
1 00590-53162-71 Backrest, Load B
1 00590-53163-71 Backrest, Load C
5 1 00590-53199-71 Backrest, Load, With Swing-out Battery A
1 00590-53200-71 Backrest, Load, With Swing-out Battery B
1 00590-53201-71 Backrest, Load, With Swing-out Battery C
A = 48 in. Load Brackrest
B = 60 in. Load Brackrest
C = 72 in. Load Brackrest
00715-00150-15, 04 Nov 2015 8-3

Caster Installaion
Caster Installaion
Figure 8-2: Caster Installaion
8-4 00715-00150-15, 04 Nov 2015

Caster Installaion
List 8-2: Caster Installaion

ITEM NO. TYPE ON
Caster Installaion
00590-43303-71 Caster Assembly
2 1 00590-43304-71 Fitting, Grease
3 1 00590-43305-71 Pin
4 1 00590-43306-71 Cap
5 1 00590-04793-71 Bearing, Cup R
1 00590-04792-71 Bearing, Cone R
6 1 00590-43309-71 Plate
7 2 00590-04912-71 Washer, Thrust H
8 1 00590-47848-71 Bearing, Thrust R
9 2 00590-43301-71 Plate
10 2 00590-43313-71 Assembly, Washer H
11 1 00590-43228-71 Nut, Locking H
12 1 00590-43315-71 Nut H
13 2 00590-43316-71 Washer, Flat H
14 2 00590-43317-71 Bearing R
15 1 00590-43318-71 Wheel R
16 1 00590-43319-71 Screw H
17 1 00590-43320-71 Screw H
18 1 00590-43291-71 Block, Torsion
19 1 00590-43289-71 Housing
20 1 00590-46362-71 O-Ring R
00715-00150-15, 04 Nov 2015 8-5

Tray Installation
Tray Installation
Figure 8-3: Tray Installation
8-6 00715-00150-15, 04 Nov 2015

Tray Installation
List 8-3: Tray Installation

ITEM NO. TYPE ON
Tray Installation
1 1 00590-53072-71 Tray Insert
2 1 Ref. Tray Assembly (See 804) C
00715-00150-15, 04 Nov 2015 8-7

Tray Assembly
Tray Assembly
Figure 8-4: Tray Assembly
8-8 00715-00150-15, 04 Nov 2015

Tray Assembly
List 8-4: Tray Assembly

ITEM NO. TYPE ON
Tray Assembly
00590-53082-71 Tray Assembly
1 2 00590-44719-71 Screw, M6 X 20 H
2 2 00590-03584-71 Nut, Hex, Lock H
3 2 00590-53047-71 Magnet, Surface Mount
4 2 00590-53048-71 Washer, Bottom H
5 1 00590-53073-71 Tray
00715-00150-15, 04 Nov 2015 8-9

Shrink Wrap Holder Installation

Figure 8-5: Shrink Wrap Holder Installation
8-10 00715-00150-15, 04 Nov 2015

List 8-5: Shrink Wrap Holder Installation

ITEM NO. TYPE ON
1 1 00590-53100-71 Holder Assembly, Shrink Wrap
00715-00150-15, 04 Nov 2015 8-11

Bumper Skirt Assembly

Figure 8-6: Bumper Skirt Assembly
8-12 00715-00150-15, 04 Nov 2015

List 8-6: Bumper Skirt Assembly

ITEM NO. TYPE ON
1 Ref. Bumper C
2 5 00590-54735-71 Screw H
3 1 00590-54679-71 Plate, Backing
4 1 00590-54724-71 Skirt, Rubber
00715-00150-15, 04 Nov 2015 8-13

TOYOTA
8-14 00715-00150-15, 04 Nov 2015

Alphabetical Parts Index Model 8HBW23
APPENDIX A Alphabetical Parts Index

Description Part No. Page Description Part No. Page
Adapter, Hydraulic 00590-45064-71 6-3 Bearing, Thrust 00590-47848-71 1-6

Arm 00590-42427-71 3-14 Bearing, Thrust 00590-47848-71 8-5
Assembly, Washer 00590-43313-71 1-2 Block, Torsion 00590-43291-71 8-5
Assembly, Washer 00590-43313-71 8-5 Board, Terminal 00590-54126-71 5-14
Axle 00590-42425-71 3-14 Bolt 00590-41863-71 1-2
Axle, Load Wheel 00590-53056-71 7-9 Bolt 00590-41863-71 5-3
Axle, Load Wheel Greasable 00590-53061-71 7-11 Bolt, Hex Socket Head 00590-42657-71 1-2
Backrest, Load 00590-53161-71 8-3 Bolt, Hex Socket Head 00590-42657-71 7-7
Backrest, Load 00590-53162-71 8-3 Boot 00590-40425-71 5-19
Backrest, Load 00590-53163-71 8-3 Boot, Brake 00590-54728-71 4-7
Backrest, Load, With Industrial Battery 00590-53067-71 8-3 Bracket 00590-53878-71 3-6
Backrest, Load, With Swing-out Battery 00590-53199-71 8-3 Bracket 00590-53186-71 5-19
Backrest, Load, With Swing-out Battery 00590-53200-71 8-3 Bracket Weldment 00590-53193-71 5-19
Backrest, Load, With Swing-out Battery 00590-53201-71 8-3 Bracket Weldment 00590-53194-71 5-20
Bar, Latch 00590-53184-71 5-19 Bracket, Battery 00590-53185-71 5-19
Battery Pack Assembly 5-19 Bracket, Contactor 00590-53084-71 5-11
Battery Pack Assembly, With AGM 00590-53197-71 1-5 Bracket, Harness Routing 00590-54089-71 5-3
Battery Bracket, Retaining 00590-53052-71 6-3
Battery Pack Assembly, With AGM 00590-53197-71 5-19 Bracket, Skid (Painted) 00590-54042-71 2-10
Battery Bracket, Skid (Galvanized) 00590-54105-71 2-10
Battery Pack Assembly, With No 00590-53195-71 1-5 Bracket, Static Strap 00590-53092-71 4-3
Battery
Brake Assembly 4-7
Battery Pack Assembly, With No 00590-53195-71 5-19
Battery Bumper Assembly 2-12
Battery Pack Assembly, With Wet Cell 00590-53196-71 1-5 Bumper Skirt Assembly 8-13
Battery Bumper Weldment, Galvanized 00590-54720-71 2-12
Battery Pack Assembly, With Wet Cell 00590-53196-71 5-19 Bumper Weldment, Gray 00590-54721-71 2-12
Battery Bumper and Caster Installation 2-10
Battery, AGM 00590-53069-71 1-6 Bumper, Stop 00590-54668-71 3-3
Battery, AGM 00590-53069-71 5-19 Bushing 00590-43276-71 1-6
Battery, Wet Cell 00590-40409-71 1-6 Bushing 00590-43276-71 7-7
Battery, Wet Cell 00590-40409-71 5-19 Bushing (Included in Pullrod Assembly) 00590-43276-71 1-6
Bearing 00590-40817-71 1-6 Bushing (Included in Pullrod Assembly) 00590-43276-71 7-7
Bearing 00590-42428-71 1-6 Button, Horn Left 00590-55954-71 3-12
Bearing 00590-43300-71 1-6 Button, Horn Right 00590-55953-71 3-12
Bearing 00590-43317-71 1-6 Button, Lift/Lower Assembly 00590-55952-71 3-12
Bearing 00590-43300-71 3-6 Cable Assembly (660 Millimeter) 00590-43546-71 5-19
Bearing 00590-42428-71 3-14 Cable Assembly (790 Millimeter) 00590-43545-71 5-19
Bearing 00590-40817-71 7-9 Cable Assembly, B+ 00590-54732-71 5-19
Bearing 00590-40817-71 7-11 Cable Assembly, B- 00590-54739-71 5-19
Bearing 00590-43317-71 8-5 Cap 00590-43306-71 8-5
Bearing, Ball 00590-43364-71 1-6 Cap, Brake 00590-53101-71 4-3
Bearing, Ball 00590-43429-71 1-6 Cap, Stem, Machined 00590-53070-71 3-6
Bearing, Ball 00590-54097-71 1-6 Card Assembly, Display 00590-55957-71 1-6
Bearing, Ball 00590-54113-71 1-6 Card Assembly, Display 00590-55957-71 3-12
Bearing, Ball 00590-54115-71 1-6 Card Assembly, Flex Circuit 00590-55960-71 3-12
Bearing, Ball 00590-54115-71 4-5 Card Assembly, VM 00590-55955-71 1-6
Bearing, Ball 00590-43429-71 4-5 Card Assembly, VM 00590-55955-71 3-12
Bearing, Ball 00590-54113-71 4-5 Caster Assembly 00590-43303-71 8-5
Bearing, Ball 00590-43364-71 5-13 Caster Installaion 8-5
Bearing, Ball 00590-54097-71 5-13 Charger, Battery 00590-53160-71 1-5
Bearing, Cone 00590-04792-71 1-6 Charger, Battery 00590-53160-71 5-19
Bearing, Cone 00590-04792-71 8-5 Clamp 00590-53076-71 5-3
Bearing, Cup 00590-04793-71 1-6 Clamp, Cable 00590-55968-71 3-12
Bearing, Cup 00590-04793-71 8-5 Clamp, Wire 00590-43481-71 3-6
Bearing, Sealed 00590-43299-71 1-6 Coil, Brake NSS 4-7
Bearing, Sealed 00590-43299-71 7-9 Connector 00590-54072-71 5-14
Bearing, Sealed 00590-43299-71 7-11 Connector, Battery, Gray 00590-40800-71 1-6
Bearing, Steer 00590-54116-71 4-5
00715-00150-15, 04 Nov 2015 A-1

Model 8HBW23 Alphabetical Parts Index
Connector, Battery, Gray 00590-40800-71 5-6 Decal, Steam Clean 00590-43331-71 2-8
Connector, Battery, Gray 00590-40800-71 5-9 Decal, Toyota 00590-52546-71 2-8
Connector, Battery, Red 00590-40416-71 1-6 Decal, Toyota, Black 00590-52544-71 2-8
Connector, Battery, Red 00590-40416-71 5-6 Decal, Warning 00590-53089-71 2-8
Connector, Battery, Red 00590-40416-71 5-9 Decal, Warning 00590-40452-71 2-8
Connector, Battery, Red 00590-40416-71 5-19 Decal, Warning 005905409171 5-20
Contactor Assembly, Lift 00590-54681-71 1-5 Drive Wheel Assembly 4-9
Contactor Assembly, Lift 00590-54681-71 5-9 Dual Load Wheel Assembly 7-11
Contactor Assembly, Main 00590-53845-71 1-5 Electrical System 5-3
Contactor Assembly, Main 00590-53845-71 5-9 Finish Instructions 2-8
Contactor Panel, Cold Storage 5-9 Fitting, 90 Degree 00590-44844-71 6-3
Contactor Panel, Standard 5-6 Fitting, Grease 00590-00019-71 1-2
Contactor and Fuse Assembly 5-11 Fitting, Grease 00590-00019-71 7-9
Contactor, Main 00590-53086-71 1-5 Fitting, Grease 00590-00423-71 7-11
Contactor, Main 00590-53086-71 5-11 Fitting, Grease 00590-43304-71 8-5
Contactor, Pump 00590-53087-71 1-5 Fork Trail Machining, Galvanized 00590-53140-71 7-7
Contactor, Pump 00590-53087-71 5-11 Fork Trail Machining, Galvanized 00590-53148-71 7-7
Control Head 3-12 Fork Trail Machining, Painted 00590-53139-71 7-7
Controller, Motor 00590-54680-71 1-5 Fork Trail Machining, Painted 00590-53147-71 7-7
Controller, Motor 00590-54680-71 5-6 Frame, Pivot Machining, 18, 20 and 00590-53150-71 7-7
Controller, Motor 00590-54680-71 5-9 22 in. Fork Width
Coupling 00590-43513-71 6-5 Frame, Pivot Machining, 25 and 27 in. 00590-53149-71 7-7
Fork Width
Cover 00590-42457-71 3-8
Fuse (125 Amp) 00590-54729-71 1-6
Cover 00590-54121-71 4-5
Fuse (125 Amp) 00590-54729-71 5-9
Cover, Console, Key Switch 00590-53170-71 2-14
Fuse (125 Amp) 00590-54729-71 5-11
Cover, Console, Rocker Switch 00590-53171-71 2-14
Fuse (350 Amp) 00590-45998-71 1-6
Cover, Display 00590-55966-71 3-12
Fuse (350 Amp) 00590-45998-71 5-9
Cover, Grille 00590-53164-71 2-14
Fuse (400 Amp) 00590-54727-71 1-6
Cover, Lower, Black 00590-53166-71 2-14
Fuse (400 Amp) 00590-54727-71 5-6
Cover, Lower, Orange 00590-53165-71 2-14
Fuse (400 Amp) 00590-54727-71 5-9
Cover, Motor 00590-54092-71 5-13
Fuse, Potted 00590-54717-71 1-6
Cover, Speed Sensor 00590-54094-71 5-13
Fuse, Potted 00590-54717-71 5-6
Cover, Upper, Black 00590-55981-71 2-14
Fuse, Potted (125 Amp), EE 00590-54716-71 1-6
Cover, Upper, Orange 00590-55980-71 2-14
Fuse, Potted (125 Amp), EE 00590-54716-71 5-11
Covers 2-14
Gasket, Display 00590-55959-71 1-6
Cylinder Assembly 00590-53051-71 1-5
Gasket, Display 00590-55959-71 3-12
Gasket, E Steer Handle 00590-55956-71 1-6
Gasket, E Steer Handle 00590-55956-71 3-12
Decal, AC Powered 00590-48392-71 2-8
Gear 00590-54118-71 4-5
Decal, Battery Connection 00590-45412-71 2-8
Gear 00590-54128-71 4-5
Decal, Click to Creep 00590-51098-71 2-8
Gearbox Assembly 4-5
Decal, Cold Storage Oil 00590-47750-71 6-3
Grommet 00590-53080-71 3-3
Decal, Do Not Lift 00590-55996-71 5-20
Grommet 00590-53095-71 5-3
Decal, E 00590-47465-71 2-8
Grommet 00590-54082-71 5-13
Decal, EE 00590-44371-71 2-8
Grommet, Rubber 00590-40422-71 5-19
Decal, Emergency Disconnect 00590-47497-71 2-8
Grommet, Rubber 00590-53138-71 5-19
Decal, Hook 00590-55995-71 5-20
Handle Assembly 3-6
Decal, Hydraulic Fluid, Cold Storage 00590-53044-71 6-3
Handle Assembly With Keypad 00590-55934-71 3-8
Decal, Instructions 00590-53450-71 5-20
Handle Assembly Without Keypad 00590-55935-71 3-8
Decal, Label 00590-05283-71 5-6
Handle Head Assembly 00590-55946-71 3-8
Decal, Label 00590-05283-71 5-9
Handle Head Assembly 3-10
Decal, No Riding 00590-52542-71 2-8
Handle Head Assembly 00590-55946-71 3-10
Decal, Owner Operator 00590-53187-71 2-8
Handle Housing 00590-55948-71 3-10
Decal, Owner/Operator 00590-52545-71 2-8
Handle Housing (Under Item 1) 00590-55948-71 3-10
Decal, Reflector, Bumper 00590-53104-71 2-8
Handle Installation 3-3
Decal, Reflector, Bumper 00590-53105-71 2-8
Handle Tiller Assembly 3-8
Decal, Reflector, Fork Tip 00590-53097-71 2-8
Harness Assembly 00590-55941-71 3-8
Decal, Reflector, Tiller 00590-53098-71 2-8
Harness, Interface 00590-53066-71 5-19
Decal, Specification 00590-53498-71 5-20
Head Assembly, Control 00590-55947-71 1-5
Head Assembly, Control 00590-55947-71 3-12
Holder Assembly, Shrink Wrap 00590-53100-71 8-11
A-2 00715-00150-15, 04 Nov 2015

Horn 00590-53039-71 1-6 Nut, Flanged 00590-52095-71 4-3

Horn 00590-53039-71 5-6 Nut, Flanged 00590-52095-71 5-3
Horn 00590-53039-71 5-9 Nut, Flanged 00590-52095-71 5-6
Horn Assembly 00590-53435-71 5-6 Nut, Flanged 00590-52095-71 5-9
Horn Assembly 00590-53435-71 5-9 Nut, Hex, Flange 00590-53135-71 1-2
Hose Assembly 00590-53103-71 6-3 Nut, Hex, Flange 00590-53135-71 2-10
Housing 00590-43289-71 8-5 Nut, Hex, Lock 00590-03584-71 1-2
Housing, Cylinder 00590-53049-71 6-7 Nut, Hex, Lock 00590-03584-71 8-9
Housing, Handle Upper 00590-55958-71 3-12 Nut, Hex, Lock, M10 00590-52898-71 1-2
Housing, Inner Assembly 00590-55961-71 3-12 Nut, Hex, Lock, M10 00590-52898-71 4-3
Hub 00590-43421-71 4-9 Nut, Lock 00590-54076-71 1-2
Hub, Brake 00590-54730-71 4-7 Nut, Lock 00590-54076-71 5-13
Hydraulic System 6-3 Nut, Locking 00590-43228-71 1-2
Insulator, Standoff 00590-47737-71 5-6 Nut, Locking 00590-43228-71 8-5
Insulator, Standoff 00590-47737-71 5-9 Nut, Lug 00590-43422-71 1-2
Key 00590-43394-71 5-13 Nut, Lug 00590-43422-71 4-9
Kit, Flow Control, 2.2 GPM 00590-53204-71 6-5 O-Ring 00590-46362-71 1-6
Kit, Pump 00590-43508-71 6-5 O-Ring 00590-46362-71 8-5
Kit, Relief Valve 00590-46827-71 1-6 Pad 00590-55945-71 3-8
Kit, Relief Valve 00590-46827-71 6-5 Pad, Key 00590-55944-71 3-8
Kit, Reservoir 00590-53205-71 6-5 Pin 00590-43305-71 8-5
Kit, Solenoid Valve 00590-53203-71 1-6 Pin Weldment, Flagged 00590-53064-71 7-7
Kit, Solenoid Valve 00590-53203-71 6-5 Pin, Cotter 00590-53053-71 6-3
Kit, Start Switch 00590-43500-71 1-6 Pin, Lower Link 00590-53059-71 7-7
Kit, Start Switch 00590-43500-71 6-5 Pin, Pull Rod 00590-53058-71 7-7
Knob 00590-49582-71 5-19 Pin, Retaining 00590-53054-71 6-3
Knob 00590-53099-71 5-20 Pin, Spirol 00590-53151-71 7-7
Label, U 00590-54117-71 5-14 Pin, Spirol 00590-53152-71 7-7
Label, V 00590-54125-71 5-14 Pin, Spirol 00590-53153-71 7-7
Label, W 00590-54124-71 5-14 Pin, Spirol 00590-53152-71 7-9
Lift Cylinder Assembly 6-7 Pin, Spirol 00590-53152-71 7-11
Lift Linkage Assembly 7-6 Pin, Threaded 00590-54073-71 5-13
Link Assembly, Upper 00590-43551-71 7-7 Pin, Wheel Fork 00590-53057-71 7-7
Link, Lower Assembly 00590-53141-71 7-7 Pin,Pivot, Handle 00590-53078-71 3-6
Link, Lower Assembly 00590-53145-71 7-7 Pinion 00590-54120-71 4-5
Link, Lower Assembly 00590-53143-71 7-7 Pinion, Speed Sensor 00590-54102-71 5-13
Link, Lower Assembly, Galvanized 00590-53142-71 7-7 Plate 00590-53182-71 5-19
Load Backrest Installation 8-3 Plate 00590-43301-71 8-5
Load Wheel Assembly 7-9 Plate, Backing 00590-54679-71 8-13
Magnet, Surface Mount 00590-53047-71 8-9 Plate, Backing, Upper 00590-55942-71 3-8
Major Assemblies 2-3 Plate, Blank 00590-42452-71 3-10
Motor, Lift Pump 00590-43392-71 1-5 Plate, Lower 00590-55943-71 3-8
Motor, Lift Pump 00590-43392-71 6-5 Plate, Symbol, Fork Lift 00590-42454-71 3-10
Nut 00590-00812-71 1-2 Plate, Symbol, Fork Lower 00590-42453-71 3-10
Nut 00590-03435-71 1-2 Plug 00590-54110-71 5-13
Nut 00590-03923-71 1-2 Plug 00590-54095-71 5-13
Nut 00590-43315-71 1-2 Plug, Drain 00590-43432-71 4-5
Nut 00590-54074-71 1-2 Plug, Fill/Level 00590-43437-71 4-5
Nut 00590-54075-71 1-2 Pullrod Assembly, 32 in. 00590-54684-71 7-6
Nut, Clip 00590-03756-71 5-19 Pullrod Assembly, 42 in. 00590-54693-71 7-6
Nut, Flanged 00590-52095-71 1-2 Pullrod Assembly, 42 in. 00590-54700-71 7-6
00715-00150-15, 04 Nov 2015 A-3

Pullrod Assembly, 42 in. 00590-54707-71 7-6 Screw 00590-47603-71 1-2

Pullrod Assembly, 48 in. (3in.Lowered 00590-54712-71 7-6 Screw 00590-53228-71 1-2
Profile) Screw 00590-53229-71 1-3
Profile) Screw 00590-54093-71 1-3
Profile)
Screw 00590-54735-71 1-3
Pullrod Assembly, 48 in. (3in.Lowered 00590-54715-71 7-7
Profile) Screw 00590-55951-71 1-3
Pullrod Assembly, 60 in 00590-54690-71 7-6 Screw 00590-55972-71 1-3
Pump and Motor Assembly 00590-53202-71 1-5 Screw 00590-43283-71 3-3
Pump and Motor Assembly 6-5 Screw 00590-53758-71 3-8
Relief, Strain 00590-43346-71 3-8 Screw 00590-48199-71 3-8
Resistor 00590-48916-71 1-6 Screw 00590-47506-71 3-8
Resistor 00590-48916-71 5-6 Screw 00590-55951-71 3-12
Resistor 00590-48916-71 5-9 Screw 00590-55962-71 3-12
Resistor Assembly 00590-49193-71 1-6 Screw 00590-55963-71 3-12
Retainer 00590-55969-71 3-12 Screw 00590-55972-71 3-12
Retainer, Resistor 00590-49199-71 5-6 Screw 00590-52907-71 3-12
Retainer, Resistor 00590-49199-71 5-9 Screw 00590-42466-71 3-14
Ring 00590-54718-71 4-7 Screw 00590-46792-71 4-3
Ring, Retaining 00590-43434-71 4-5 Screw 00590-54719-71 4-7
Ring, Spacer 00590-43430-71 4-5 Screw 00590-53227-71 5-9
Ring, Stop 00590-03835-71 6-7 Screw 00590-53229-71 5-11
Rocker, Left 00590-43327-71 3-14 Screw 00590-54093-71 5-13
Rocker, Right 00590-43333-71 3-14 Screw 00590-43449-71 5-19
Rod, Piston 00590-53050-71 6-7 Screw 00590-47614-71 5-19
Rotor 00590-54087-71 5-13 Screw 00590-40014-71 5-19
Rotor, Brake 00590-54731-71 1-6 Screw 00590-47603-71 6-3
Rotor, Brake 00590-54731-71 4-7 Screw 00590-52083-71 6-3
Screw 00590-03870-71 1-2 Screw 00590-52083-71 7-7
Screw 00590-40014-71 1-2 Screw 00590-03870-71 8-3
Screw 00590-42466-71 1-2 Screw 00590-43319-71 8-5
Screw 00590-43283-71 1-2 Screw 00590-43320-71 8-5
Screw 00590-43285-71 1-2 Screw 00590-54735-71 8-13
Screw 00590-43310-71 1-2 Screw, Button Head 00590-53230-71 1-3
Screw 00590-43319-71 1-2 Screw, Button Head 00590-53230-71 3-6
Screw 00590-43320-71 1-2 Screw, Flange Head 00590-52085-71 1-3
A-4 00715-00150-15, 04 Nov 2015

Screw, Flange Head, Hex 00590-51527-71 1-3 Skirt, Rubber 00590-54724-71 8-13
Screw, Flange Head, Hex 00590-52079-71 1-3 Sleeve, Clamp 00590-54108-71 4-5
Screw, Flange Head, Hex 00590-53127-71 1-3 Sleeve, Insulating 00590-54123-71 5-14
Screw, Flange Head, Hex 00590-53130-71 1-3 Sleeve, Spring 00590-43280-71 3-6
Screw, Flange Head, Hex 00590-53132-71 1-3 Spacer 00590-00359-71 1-3
Screw, Flange Head, Hex 00590-53127-71 4-3 Spring 00590-42422-71 1-7
Screw, Flange Head, Hex 00590-51527-71 4-3 Spring 00590-42422-71 3-14
Screw, Flange Head, Hex 00590-54726-71 5-6 Spring, Compression 00590-53198-71 5-20
Screw, Flange Head, Hex 00590-53130-71 5-6 Spring, Flat 00590-53083-71 2-12
Screw, Flange Head, Hex 00590-52079-71 5-6 Spring, Torsion 00590-43290-71 1-7
Screw, Flange Head, Hex 00590-53132-71 5-6 Spring, Torsion 00590-43290-71 3-6
Screw, Flange Head, Hex 00590-53130-71 5-9 Start Switch Installation 5-22
Screw, Flange Head, Hex 00590-52079-71 5-9 Steering Arm Head 00590-55967-71 3-12
Screw, Flange Head, Hex 00590-53132-71 5-9 Stop Lug 00590-42417-71 3-14
Screw, Flange Head, Hex 00590-54726-71 5-9 Strap 00590-00811-71 3-6
Screw, Flange Head, Thread Forming 00590-05185-71 1-3 Strap 00590-00556-71 5-3
Screw, Flange Head, Thread Forming 00590-05185-71 5-19 Strap 00590-00556-71 5-6
Screw, Hex Head 00590-54100-71 1-3 Strap 00590-00556-71 5-9
Screw, Hex Head 00590-54100-71 5-13 Strap, Static 00590-43988-71 4-3
Screw, M6 X 20 00590-44719-71 1-3 Strip, Sealing 00590-54083-71 5-13
Screw, M6 X 20 00590-44719-71 8-9 Stud, Wheel 00590-43365-71 4-5
Screw, Set 00590-03913-71 1-3 Support 00590-42426-71 3-14
Screw, Set 00590-03913-71 3-6 Switch, Horn 00590-55965-71 1-7
Screw, Shoulder 00590-53055-71 7-7 Switch, Horn 00590-55974-71 1-7
Screw, Socket Head 00590-54077-71 1-3 Switch, Horn 00590-55965-71 3-12
Screw, Socket Head 00590-54079-71 1-3 Switch, Horn 00590-55974-71 3-12
Screw, Socket Head 00590-54101-71 1-3 Switch, Key, Main On/Off 00590-48165-71 1-7
Screw, Socket Head 00590-54109-71 1-3 Switch, Key, Main On/Off 00590-48165-71 5-22
Screw, Socket Head 00590-54111-71 1-3 Switch, Rocker, On/Off 00590-40983-71 1-7
Screw, Socket Head 00590-54127-71 1-3 Switch, Rocker, On/Off 00590-40983-71 5-22
Screw, Socket Head 00590-54111-71 4-5 Tab, 45 Degrees 00590-43497-71 6-5
Screw, Socket Head 00590-54127-71 4-5 Tack, Metal 00590-05115-71 2-8
Screw, Socket Head 00590-54109-71 4-5 Terminal 00590-05120-71 5-6
Screw, Socket Head 00590-54077-71 5-13 Thermistor Assembly 00590-53065-71 5-19
Seal, Ring 00590-43431-71 1-6 Thumb Wheel Assembly 3-14
Seal, Ring 00590-43431-71 4-5 Tiller 00590-53154-71 3-8
Seal, Rod 00590-05063-71 1-6 Tire, Drive (Black Poly) 00590-55994-71 1-7
Seal, Rod 00590-05063-71 6-7 Tire, Drive (Black Poly) 00590-55994-71 4-9
Seal, Shaft 00590-43375-71 1-7 Tire, Drive (Lugged Rubber) 00590-43420-71 1-7
Seal, Shaft 00590-43428-71 1-7 Tire, Drive (Lugged Rubber) 00590-43420-71 4-9
Seal, Shaft 00590-54098-71 1-7 Tire, Drive (Non-Marking Rubber) 00590-43418-71 1-7
Seal, Shaft 00590-43428-71 4-5 Tire, Drive (Non-Marking Rubber) 00590-43418-71 4-9
Seal, Shaft 00590-54098-71 5-13 Tire, Drive (Smooth Black Rubber) 00590-43426-71 1-7
Seal, Shaft 00590-43375-71 5-13 Tire, Drive (Smooth Black Rubber) 00590-43426-71 4-9
Sensor Assembly, Proximity 00590-53062-71 3-6 Tire, Drive (Traction Rubber) 00590-43419-71 1-7
Sensor, Proximity 00590-54088-71 1-7 Tire, Drive (Traction Rubber) 00590-43419-71 4-9
Sensor, Proximity 00590-54088-71 3-6 Traction Motor Assembly 5-13
Sensor, Speed 00590-54112-71 1-7 Traction Motor and Gearbox Assembly 00590-54090-71 1-5
Sensor, Speed 00590-54112-71 5-14 Traction Motor and Gearbox Assembly 00590-54090-71 4-5
Shaft, Flange 00590-43396-71 4-5 Traction Motor and Gearbox Assembly 00590-54090-71 4-7
Shaft, Pinion 00590-54119-71 4-5 Traction Motor and Gearbox Assembly 00590-54090-71 5-13
Shoe, Skid 00590-43423-71 2-10 Transmission Installation 4-3
Shoe, Skid Iron (Galvanized) 00590-54106-71 2-10 Tray 00590-53073-71 8-9
Shoe, Skid Iron (Painted) 00590-54107-71 2-10 Tray Assembly 8-9
Shrink Wrap Holder Installation 8-11 Tray Assembly 00590-53082-71 8-9
00715-00150-15, 04 Nov 2015 A-5

Tray Insert 00590-53072-71 8-7 Wheel Assembly, Drive (Traction 00590-43413-71 4-9
Tray Installation 8-7 Rubber)
Vent 00590-43427-71 4-5 Wheel Assembly, Thumb 00590-43360-71 3-14
Washer 00590-00112-71 1-3 Wheel, Load 00590-53386-71 7-9
Washer 00590-03595-71 1-3 Window, Display 00590-55964-71 3-12
Washer 00590-42468-71 1-3 Wiper, Cylinder Rod 00590-03768-71 1-7
Washer 00590-43288-71 1-3 Wiper, Cylinder Rod 00590-03768-71 6-7
Washer 00590-53093-71 1-3 Wire Assembly, Single 00590-53121-71 5-6
Washer 00590-54086-71 1-4 Wire Assembly, Single, Battery + 00590-53117-71 5-6
Washer 00590-43288-71 3-6 Wire Assembly, Single, Battery + 00590-53117-71 5-9
Washer 00590-42468-71 3-14 Wire Assembly, Single, Battery - 00590-53118-71 5-6
Washer 00590-03595-71 5-3 Wire Assembly, Single, Battery - 00590-53118-71 5-9
Washer 00590-53093-71 5-6 Wire, Single Assembly 00590-53124-71 5-6
Washer 00590-53093-71 5-9 Wire, Single Assembly 00590-53125-71 5-9
Washer 00590-54086-71 5-13
Washer 00590-54078-71 5-13
Washer 00590-54081-71 5-13
Washer 00590-00112-71 5-19
Washer, Bottom 00590-53048-71 1-4
Washer, Bottom 00590-53048-71 8-9
Washer, Flat 00590-00015-71 1-4
Washer, Flat 00590-02940-71 1-4
Washer, Flat 00590-02979-71 1-4
Washer, Flat 00590-43316-71 1-4
Washer, Flat 00590-02940-71 5-6
Washer, Flat 00590-02940-71 5-9
Washer, Flat 00590-02979-71 5-11
Washer, Flat 00590-00015-71 7-11
Washer, Flat 00590-43316-71 8-5
Washer, Flat, Brass 00590-54725-71 1-4
Washer, Lock 00590-02840-71 1-4
Washer, Lock 00590-43334-71 1-4
Washer, Lock 00590-54071-71 1-4
Washer, Lock 00590-54080-71 1-4
Washer, Lock 00590-43334-71 4-5
Washer, Lock 00590-02840-71 5-6
Washer, Lock 00590-02840-71 5-9
Washer, Lock 00590-54071-71 5-13
Washer, Lock 00590-54080-71 5-13
Washer, Plastic 00590-43292-71 1-7
Washer, Plastic 00590-43292-71 3-6
Washer, Serrated Conical 00590-53093-71 1-4
Washer, Serrated Conical 00590-53093-71 5-3
Washer, Thrust 00590-04912-71 1-4
Washer, Thrust 00590-04912-71 8-5
Wedgelocks 00590-54084-71 5-13
Wedgelocks 00590-54085-71 5-13
Wheel 00590-43318-71 1-7
Wheel 00590-53159-71 7-11
Wheel 00590-43318-71 8-5
Wheel Assembly, Drive (Black Poly) 00590-43410-71 4-9
Wheel Assembly, Drive (Black Poly) 00590-52926-71 4-9
(Crowned)
Wheel Assembly, Drive (Lugged) 00590-43414-71 4-9
Wheel Assembly, Drive (Non-Marking 00590-43412-71 4-9
Rubber)
Wheel Assembly, Drive (Smooth Black 00590-43409-71 4-9
Rubber)
A-6 00715-00150-15, 04 Nov 2015

Numerical Parts Index Model 8HBW23
APPENDIX B Numerical Parts Index

Part No. Description Page Part No. Description Page
00590-00015-71 Washer, Flat 1-4 00590-40409-71 Battery, Wet Cell 1-6

00590-00015-71 Washer, Flat 7-11 00590-40409-71 Battery, Wet Cell 5-19
00590-00019-71 Fitting, Grease 1-2 00590-40416-71 Connector, Battery, Red 1-6
00590-00019-71 Fitting, Grease 7-9 00590-40416-71 Connector, Battery, Red 5-6
00590-00112-71 Washer 1-3 00590-40416-71 Connector, Battery, Red 5-9
00590-00112-71 Washer 5-19 00590-40416-71 Connector, Battery, Red 5-19
00590-00359-71 Spacer 1-3 00590-40422-71 Grommet, Rubber 5-19
00590-00359-71 Spacer 7-11 00590-40425-71 Boot 5-19
00590-00423-71 Fitting, Grease 7-11 00590-40452-71 Decal, Warning 2-8
00590-00556-71 Strap 5-3 00590-40800-71 Connector, Battery, Gray 1-6
00590-00811-71 Strap 3-6 00590-40817-71 Bearing 1-6
00590-00812-71 Nut 1-2 00590-40817-71 Bearing 7-9
00590-00812-71 Nut 5-19 00590-40817-71 Bearing 7-11
00590-02840-71 Washer, Lock 1-4 00590-40983-71 Switch, Rocker, On/Off 1-7
00590-02840-71 Washer, Lock 5-6 00590-40983-71 Switch, Rocker, On/Off 5-22
00590-02840-71 Washer, Lock 5-9 00590-41863-71 Bolt 1-2
00590-02940-71 Washer, Flat 1-4 00590-41863-71 Bolt 5-3
00590-02940-71 Washer, Flat 5-6 00590-41863-71 Bolt 5-6
00590-02940-71 Washer, Flat 5-9 00590-41863-71 Bolt 5-9
00590-02979-71 Washer, Flat 1-4 00590-42417-71 Stop Lug 3-14
00590-02979-71 Washer, Flat 5-11 00590-42422-71 Spring 1-7
00590-03435-71 Nut 1-2 00590-42422-71 Spring 3-14
00590-03435-71 Nut 5-6 00590-42425-71 Axle 3-14
00590-03435-71 Nut 5-9 00590-42426-71 Support 3-14
00590-03435-71 Nut 7-7 00590-42427-71 Arm 3-14
00590-03584-71 Nut, Hex, Lock 1-2 00590-42428-71 Bearing 1-6
00590-03584-71 Nut, Hex, Lock 8-9 00590-42428-71 Bearing 3-14
00590-03595-71 Washer 1-3 00590-42452-71 Plate, Blank 3-10
00590-03595-71 Washer 5-3 00590-42453-71 Plate, Symbol, Fork Lower 3-10
00590-03756-71 Nut, Clip 5-19 00590-42454-71 Plate, Symbol, Fork Lift 3-10
00590-03768-71 Wiper, Cylinder Rod 1-7 00590-42457-71 Cover 3-8
00590-03768-71 Wiper, Cylinder Rod 6-7 00590-42466-71 Screw 1-2
00590-03835-71 Ring, Stop 6-7 00590-42466-71 Screw 3-14
00590-03847-71 Strap 5-19 00590-42468-71 Washer 1-3
00590-03870-71 Screw 1-2 00590-42468-71 Washer 3-14
00590-03870-71 Screw 8-3 00590-42657-71 Bolt, Hex Socket Head 1-2
00590-03913-71 Screw, Set 1-3 00590-42657-71 Bolt, Hex Socket Head 7-7
00590-03913-71 Screw, Set 3-6 00590-43228-71 Nut, Locking 1-2
00590-03923-71 Nut 1-2 00590-43228-71 Nut, Locking 8-5
00590-03923-71 Nut 5-19 00590-43276-71 Bushing 1-6
00590-04792-71 Bearing, Cone 1-6 00590-43276-71 Bushing (Included in Pullrod Assembly) 1-6
00590-04792-71 Bearing, Cone 8-5 00590-43276-71 Bushing (Included in Pullrod Assembly) 7-7
00590-04793-71 Bearing, Cup 1-6 00590-43276-71 Bushing 7-7
00590-04793-71 Bearing, Cup 8-5 00590-43280-71 Sleeve, Spring 3-6
00590-04912-71 Washer, Thrust 1-4 00590-43283-71 Screw 1-2
00590-04912-71 Washer, Thrust 8-5 00590-43283-71 Screw 3-3
00590-05063-71 Seal, Rod 1-6 00590-43285-71 Screw 1-2
00590-05063-71 Seal, Rod 6-7 00590-43285-71 Screw 3-3
00590-05115-71 Tack, Metal 2-8 00590-43288-71 Washer 1-3
00590-05120-71 Terminal 5-6 00590-43288-71 Washer 3-6
00590-05120-71 Terminal 5-9 00590-43289-71 Housing 8-5
00590-05185-71 Screw, Flange Head, Thread Forming 1-3 00590-43290-71 Spring, Torsion 1-7
00590-05185-71 Screw, Flange Head, Thread Forming 5-19 00590-43290-71 Spring, Torsion 3-6
00590-05283-71 Decal, Label 5-6 00590-43291-71 Block, Torsion 8-5
00590-05283-71 Decal, Label 5-9 00590-43292-71 Washer, Plastic 1-7
00590-40014-71 Screw 1-2 00590-43292-71 Washer, Plastic 3-6
00590-40014-71 Screw 5-19 00590-43299-71 Bearing, Sealed 1-6
00715-00150-15, 04 Nov 2015 B-1

Model 8HBW23 Numerical Parts Index
00590-43299-71 Bearing, Sealed 7-9 00590-43426-71 Tire, Drive (Smooth Black Rubber) 1-7
00590-43299-71 Bearing, Sealed 7-11 00590-43426-71 Tire, Drive (Smooth Black Rubber) 4-9
00590-43300-71 Bearing 1-6 00590-43427-71 Vent 4-5
00590-43300-71 Bearing 3-6 00590-43428-71 Seal, Shaft 1-7
00590-43301-71 Plate 8-5 00590-43428-71 Seal, Shaft 4-5
00590-43303-71 Caster Assembly 8-5 00590-43429-71 Bearing, Ball 1-6
00590-43304-71 Fitting, Grease 8-5 00590-43429-71 Bearing, Ball 4-5
00590-43305-71 Pin 8-5 00590-43430-71 Ring, Spacer 4-5
00590-43306-71 Cap 8-5 00590-43431-71 Seal, Ring 1-6
00590-43309-71 Plate 8-5 00590-43431-71 Seal, Ring 4-5
00590-43310-71 Screw 1-2 00590-43432-71 Plug, Drain 4-5
00590-43310-71 Screw 3-3 00590-43434-71 Ring, Retaining 4-5
00590-43313-71 Assembly, Washer 1-2 00590-43437-71 Plug, Fill/Level 4-5
00590-43313-71 Assembly, Washer 8-5 00590-43449-71 Screw 1-2
00590-43315-71 Nut 1-2 00590-43449-71 Screw 5-19
00590-43315-71 Nut 8-5 00590-43481-71 Clamp, Wire 3-6
00590-43316-71 Washer, Flat 1-4 00590-43497-71 Tab, 45 Degrees 6-5
00590-43316-71 Washer, Flat 8-5 00590-43500-71 Kit, Start Switch 1-6
00590-43317-71 Bearing 1-6 00590-43500-71 Kit, Start Switch 6-5
00590-43317-71 Bearing 8-5 00590-43508-71 Kit, Pump 6-5
00590-43318-71 Wheel 1-7 00590-43513-71 Coupling 6-5
00590-43318-71 Wheel 8-5 00590-43545-71 Cable Assembly (790 Millimeter) 5-19
00590-43319-71 Screw 1-2 00590-43546-71 Cable Assembly (660 Millimeter) 5-19
00590-43319-71 Screw 8-5 00590-43551-71 Link Assembly, Upper 7-7
00590-43320-71 Screw 1-2 00590-43988-71 Strap, Static 4-3
00590-43320-71 Screw 8-5 00590-44371-71 Decal, EE 2-8
00590-43327-71 Rocker, Left 3-14 00590-44719-71 Screw, M6 X 20 1-3
00590-43331-71 Decal, Steam Clean 2-8 00590-44719-71 Screw, M6 X 20 8-9
00590-43333-71 Rocker, Right 3-14 00590-44844-71 Fitting, 90 Degree 6-3
00590-43334-71 Washer, Lock 1-4 00590-45064-71 Adapter, Hydraulic 6-3
00590-43334-71 Washer, Lock 4-5 00590-45412-71 Decal, Battery Connection 2-8
00590-43346-71 Relief, Strain 3-8 00590-45998-71 Fuse (350 Amp) 1-6
00590-43360-71 Wheel Assembly, Thumb 3-14 00590-45998-71 Fuse (350 Amp) 5-9
00590-43364-71 Bearing, Ball 1-6 00590-46323-71 Strap 5-13
00590-43364-71 Bearing, Ball 5-13 00590-46362-71 O-Ring 1-6
00590-43365-71 Stud, Wheel 4-5 00590-46362-71 O-Ring 8-5
00590-43366-71 Ring, Retaining 5-13 00590-46792-71 Screw 1-2
00590-43375-71 Seal, Shaft 1-7 00590-46792-71 Screw 4-3
00590-43375-71 Seal, Shaft 5-13 00590-46827-71 Kit, Relief Valve 1-6
00590-43392-71 Motor, Lift Pump 1-5 00590-46827-71 Kit, Relief Valve 6-5
00590-43392-71 Motor, Lift Pump 6-5 00590-47465-71 Decal, E 2-8
00590-43394-71 Key 5-13 00590-47497-71 Decal, Emergency Disconnect 2-8
00590-43396-71 Shaft, Flange 4-5 00590-47506-71 Screw 1-2
00590-43404-71 Ring, Retaining 5-13 00590-47506-71 Screw 3-8
00590-43409-71 Wheel Assembly, Drive (Smooth Black 4-9 00590-47603-71 Screw 1-2
Rubber) 00590-47603-71 Screw 6-3
00590-43410-71 Wheel Assembly, Drive (Black Poly) 4-9 00590-47614-71 Screw 1-2
00590-43412-71 Wheel Assembly, Drive (Non-Marking 4-9 00590-47614-71 Screw 5-19
Rubber) 00590-47737-71 Insulator, Standoff 5-6
00590-43413-71 Wheel Assembly, Drive (Traction 4-9 00590-47737-71 Insulator, Standoff 5-9
Rubber)
00590-47750-71 Decal, Cold Storage Oil 6-3
00590-43414-71 Wheel Assembly, Drive (Lugged) 4-9
00590-47848-71 Bearing, Thrust 1-6
00590-43418-71 Tire, Drive (Non-Marking Rubber) 1-7
00590-47848-71 Bearing, Thrust 8-5
00590-43418-71 Tire, Drive (Non-Marking Rubber) 4-9
00590-48165-71 Switch, Key, Main On/Off 1-7
00590-43419-71 Tire, Drive (Traction Rubber) 1-7
00590-48165-71 Switch, Key, Main On/Off 5-22
00590-43419-71 Tire, Drive (Traction Rubber) 4-9
00590-48198-71 Screw 1-2
00590-43420-71 Tire, Drive (Lugged Rubber) 1-7
00590-48198-71 Screw 3-8
00590-43420-71 Tire, Drive (Lugged Rubber) 4-9
00590-48199-71 Screw 1-2
00590-43421-71 Hub 4-9
00590-48199-71 Screw 3-8
00590-43422-71 Nut, Lug 1-2
00590-48392-71 Decal, AC Powered 2-8
00590-43422-71 Nut, Lug 4-9
00590-48830-71 Terminal 5-22
00590-43423-71 Shoe, Skid 2-10
B-2 00715-00150-15, 04 Nov 2015

00590-48916-71 Resistor 1-6 00590-53059-71 Pin, Lower Link 7-7

00590-48916-71 Resistor 5-6 00590-53060-71 Axle, Load Wheel 7-9
00590-48916-71 Resistor 5-9 00590-53061-71 Axle, Load Wheel Greasable 7-11
00590-49193-71 Resistor Assembly 1-6 00590-53062-71 Sensor Assembly, Proximity 3-6
00590-49193-71 Resistor Assembly 5-6 00590-53064-71 Pin Weldment, Flagged 7-7
00590-49193-71 Resistor Assembly 5-9 00590-53065-71 Thermistor Assembly 5-19
00590-49199-71 Retainer, Resistor 5-6 00590-53066-71 Harness, Interface 5-19
00590-49199-71 Retainer, Resistor 5-9 00590-53067-71 Backrest, Load, With Industrial Battery 8-3
00590-49582-71 Knob 5-19 00590-53069-71 Battery, AGM 1-6
00590-51098-71 Decal, Click to Creep 2-8 00590-53069-71 Battery, AGM 5-19
00590-51525-71 Screw 1-2 00590-53070-71 Cap, Stem, Machined 3-6
00590-51525-71 Screw 5-3 00590-53072-71 Tray Insert 8-7
00590-51527-71 Screw, Flange Head, Hex 1-3 00590-53073-71 Tray 8-9
00590-51527-71 Screw, Flange Head, Hex 4-3 00590-53076-71 Clamp 5-3
00590-52079-71 Screw, Flange Head, Hex 1-3 00590-53078-71 Pin,Pivot, Handle 3-6
00590-52079-71 Screw, Flange Head, Hex 5-6 00590-53080-71 Grommet 3-3
00590-52079-71 Screw, Flange Head, Hex 5-9 00590-53082-71 Tray Assembly 8-9
00590-52083-71 Screw 1-2 00590-53083-71 Spring, Flat 2-12
00590-52083-71 Screw 2-12 00590-53084-71 Bracket, Contactor 5-11
00590-52083-71 Screw 6-3 00590-53086-71 Contactor, Main 1-5
00590-52083-71 Screw 7-7 00590-53086-71 Contactor, Main 5-11
00590-52085-71 Screw, Flange Head 1-3 00590-53087-71 Contactor, Pump 1-5
00590-52085-71 Screw, Flange Head 2-10 00590-53087-71 Contactor, Pump 5-11
00590-52095-71 Nut, Flanged 1-2 00590-53089-71 Decal, Warning 2-8
00590-52095-71 Nut, Flanged 4-3 00590-53092-71 Bracket, Static Strap 4-3
00590-52095-71 Nut, Flanged 5-3 00590-53093-71 Washer 1-3
00590-52095-71 Nut, Flanged 5-6 00590-53093-71 Washer, Serrated Conical 1-4
00590-52095-71 Nut, Flanged 5-9 00590-53093-71 Washer, Serrated Conical 5-3
00590-52402-71 Screw 1-2 00590-53093-71 Washer 5-6
00590-52402-71 Screw 3-6 00590-53093-71 Washer 5-9
00590-52542-71 Decal, No Riding 2-8 00590-53095-71 Grommet 5-3
00590-52544-71 Decal, Toyota, Black 2-8 00590-53097-71 Decal, Reflector, Fork Tip 2-8
00590-52545-71 Decal, Owner/Operator 2-8 00590-53098-71 Decal, Reflector, Tiller 2-8
00590-52546-71 Decal, Toyota 2-8 00590-53099-71 Knob 5-20
00590-52861-71 Screw, Flange Head 1-3 00590-53100-71 Holder Assembly, Shrink Wrap 8-11
00590-52861-71 Screw, Flange Head 2-10 00590-53101-71 Cap, Brake 4-3
00590-52898-71 Nut, Hex, Lock, M10 1-2 00590-53103-71 Hose Assembly 6-3
00590-52898-71 Nut, Hex, Lock, M10 4-3 00590-53104-71 Decal, Reflector, Bumper 2-8
00590-52907-71 Screw 1-2 00590-53105-71 Decal, Reflector, Bumper 2-8
00590-52907-71 Screw 3-12 00590-53117-71 Wire Assembly, Single, Battery + 5-6
00590-52926-71 Wheel Assembly, Drive (Black Poly) 4-9 00590-53117-71 Wire Assembly, Single, Battery + 5-9
(Crowned) 00590-53118-71 Wire Assembly, Single, Battery - 5-6
00590-53039-71 Horn 1-6 00590-53118-71 Wire Assembly, Single, Battery - 5-9
00590-53039-71 Horn 5-6 00590-53121-71 Wire Assembly, Single 5-6
00590-53039-71 Horn 5-9 00590-53124-71 Wire, Single Assembly 5-6
00590-53044-71 Decal, Hydraulic Fluid, Cold Storage 6-3 00590-53125-71 Wire, Single Assembly 5-9
00590-53047-71 Magnet, Surface Mount 8-9 00590-53127-71 Screw, Flange Head, Hex 1-3
00590-53048-71 Washer, Bottom 1-4 00590-53127-71 Screw, Flange Head, Hex 4-3
00590-53048-71 Washer, Bottom 8-9 00590-53130-71 Screw, Flange Head, Hex 1-3
00590-53049-71 Housing, Cylinder 6-7 00590-53130-71 Screw, Flange Head, Hex 2-12
00590-53050-71 Rod, Piston 6-7 00590-53130-71 Screw, Flange Head, Hex 5-6
00590-53051-71 Cylinder Assembly 1-5 00590-53130-71 Screw, Flange Head, Hex 5-9
00590-53052-71 Bracket, Retaining 6-3 00590-53132-71 Screw, Flange Head, Hex 5-9
00590-53053-71 Pin, Cotter 6-3 00590-53135-71 Nut, Hex, Flange 1-2
00590-53054-71 Pin, Retaining 6-3 00590-53135-71 Nut, Hex, Flange 2-10
00590-53055-71 Screw, Shoulder 7-7 00590-53138-71 Grommet, Rubber 5-19
00590-53056-71 Axle, Load Wheel 7-9 00590-53139-71 Fork Trail Machining, Painted 7-7
00590-53056-71 Axle, Load Wheel 7-11 00590-53140-71 Fork Trail Machining, Galvanized 7-7
00590-53057-71 Pin, Wheel Fork 7-7 00590-53141-71 Link, Lower Assembly 7-7
00590-53058-71 Pin, Pull Rod 7-7
00715-00150-15, 04 Nov 2015 B-3

00590-53142-71 Link, Lower Assembly, Galvanized 7-7 00590-53229-71 Screw 1-3

00590-53143-71 Link, Lower Assembly 7-7 00590-53229-71 Screw 5-11
00590-53144-71 Link, Lower Assembly, Galvanized 7-7 00590-53230-71 Screw, Button Head 1-3
00590-53145-71 Link, Lower Assembly 7-7 00590-53230-71 Screw, Button Head 3-6
00590-53146-71 Link, Lower Assembly, Galvanized 7-7 00590-53386-71 Wheel, Load 7-9
00590-53147-71 Fork Trail Machining, Painted 7-7 00590-53435-71 Horn Assembly 5-6
00590-53148-71 Fork Trail Machining, Galvanized 7-7 00590-53435-71 Horn Assembly 5-9
00590-53149-71 Frame, Pivot Machining, 25 and 27 in. 7-7 00590-53450-71 Decal, Instructions 5-20
Fork Width 00590-53498-71 Decal, Specification 5-20
00590-53150-71 Frame, Pivot Machining, 18, 20 and 7-7 00590-53499-71 Decal, Specification 5-20
22 in. Fork Width 00590-53500-71 Decal, Specification 5-20
00590-53151-71 Pin, Spirol 7-7 00590-53758-71 Screw 1-3
00590-53152-71 Pin, Spirol 7-7 00590-53758-71 Screw 3-8
00590-53152-71 Pin, Spirol 7-9 00590-53845-71 Contactor Assembly, Main 1-5
00590-53152-71 Pin, Spirol 7-11 00590-53845-71 Contactor Assembly, Main 5-9
00590-53153-71 Pin, Spirol 7-7 00590-53878-71 Bracket 3-6
00590-53154-71 Tiller 3-8 00590-54042-71 Bracket, Skid (Painted) 2-10
00590-53159-71 Wheel 7-11 00590-54071-71 Washer, Lock 1-4
00590-53160-71 Charger, Battery 1-5 00590-54071-71 Washer, Lock 5-13
00590-53160-71 Charger, Battery 5-19 00590-54072-71 Connector 5-14
00590-53161-71 Backrest, Load 8-3 00590-54073-71 Pin, Threaded 5-13
00590-53162-71 Backrest, Load 8-3 00590-54074-71 Nut 1-2
00590-53163-71 Backrest, Load 8-3 00590-54074-71 Nut 5-13
00590-53164-71 Cover, Grille 2-14 00590-54075-71 Nut 1-2
00590-53165-71 Cover, Lower, Orange 2-14 00590-54075-71 Nut 5-13
00590-53166-71 Cover, Lower, Black 2-14 00590-54076-71 Nut, Lock 1-2
00590-53170-71 Cover, Console, Key Switch 2-14 00590-54076-71 Nut, Lock 5-13
00590-53171-71 Cover, Console, Rocker Switch 2-14 00590-54077-71 Screw, Socket Head 1-3
00590-53182-71 Plate 5-19 00590-54077-71 Screw, Socket Head 5-13
00590-53183-71 Plate 5-19 00590-54078-71 Washer 1-3
00590-53184-71 Bar, Latch 5-19 00590-54078-71 Washer 5-13
00590-53185-71 Bracket, Battery 5-19 00590-54079-71 Screw, Socket Head 1-3
00590-53186-71 Bracket 5-19 00590-54079-71 Screw, Socket Head 5-13
00590-53187-71 Decal, Owner Operator 2-8 00590-54080-71 Washer, Lock 1-4
00590-53193-71 Bracket Weldment 5-19 00590-54080-71 Washer, Lock 5-13
00590-53194-71 Bracket Weldment 5-20 00590-54081-71 Washer 1-4
00590-53195-71 Battery Pack Assembly, With No 1-5 00590-54081-71 Washer 5-13
Battery
00590-54082-71 Grommet 5-13
00590-53195-71 Battery Pack Assembly, With No 5-19
Battery 00590-54083-71 Strip, Sealing 5-13
00590-53196-71 Battery Pack Assembly, With Wet Cell 1-5 00590-54084-71 Wedgelocks 5-13
Battery 00590-54085-71 Wedgelocks 5-13
00590-53196-71 Battery Pack Assembly, With Wet Cell 5-19 00590-54086-71 Washer 1-4
Battery 00590-54086-71 Washer 5-13
00590-53197-71 Battery Pack Assembly, With AGM 1-5 00590-54087-71 Rotor 5-13
Battery 00590-54088-71 Sensor, Proximity 1-7
00590-53197-71 Battery Pack Assembly, With AGM 5-19 00590-54088-71 Sensor, Proximity 3-6
Battery
00590-54089-71 Bracket, Harness Routing 5-3
00590-53198-71 Spring, Compression 5-20
00590-54090-71 Traction Motor and Gearbox Assembly 1-5
00590-53199-71 Backrest, Load, With Swing-out Battery 8-3
00590-53202-71 Pump and Motor Assembly 1-5
00590-54092-71 Cover, Motor 5-13
00590-54093-71 Screw 1-3
00590-54093-71 Screw 5-13
00590-53203-71 Kit, Solenoid Valve 1-6
00590-54094-71 Cover, Speed Sensor 5-13
00590-53203-71 Kit, Solenoid Valve 6-5
00590-54095-71 Plug 5-13
00590-53204-71 Kit, Flow Control, 2.2 GPM 6-5
00590-54097-71 Bearing, Ball 1-6
00590-53205-71 Kit, Reservoir 6-5
00590-54097-71 Bearing, Ball 5-13
00590-53227-71 Screw 1-2
00590-54098-71 Seal, Shaft 1-7
00590-53227-71 Screw 5-9
00590-54098-71 Seal, Shaft 5-13
00590-53228-71 Screw 1-2
00590-54099-71 Spacer 5-13
00590-53228-71 Screw 5-3
B-4 00715-00150-15, 04 Nov 2015

00590-54100-71 Screw, Hex Head 1-3 00590-54701-71 Pullrod Assembly, 46 in. 7-6
00590-54101-71 Screw, Socket Head 1-3 00590-54703-71 Pullrod Assembly, 54 in. 7-6
00590-54101-71 Screw, Socket Head 5-13 00590-54704-71 Pullrod Assembly, 60 in 7-6
00590-54102-71 Pinion, Speed Sensor 5-13 00590-54705-71 Pullrod Assembly, 32 in. 7-6
00590-54105-71 Bracket, Skid (Galvanized) 2-10 00590-54708-71 Pullrod Assembly, 46 in. 7-6
00590-54106-71 Shoe, Skid Iron (Galvanized) 2-10 00590-54709-71 Pullrod Assembly, 48 in. 7-6
00590-54107-71 Shoe, Skid Iron (Painted) 2-10 00590-54710-71 Pullrod Assembly, 54 in. 7-6
00590-54108-71 Sleeve, Clamp 4-5 00590-54711-71 Pullrod Assembly, 60 in 7-6
00590-54109-71 Screw, Socket Head 1-3 00590-54712-71 Pullrod Assembly, 48 in. (3in.Lowered 7-6
00590-54109-71 Screw, Socket Head 4-5 Profile)
00590-54110-71 Plug 5-13 00590-54713-71 Pullrod Assembly, 48 in. (3in.Lowered 7-6
Profile)
00590-54111-71 Screw, Socket Head 1-3
00590-54714-71 Pullrod Assembly, 48 in. (3in.Lowered 7-7
00590-54111-71 Screw, Socket Head 4-5 Profile)
00590-54112-71 Sensor, Speed 1-7 00590-54715-71 Pullrod Assembly, 48 in. (3in.Lowered 7-7
00590-54112-71 Sensor, Speed 5-14 Profile)
00590-54113-71 Bearing, Ball 1-6 00590-54716-71 Fuse, Potted (125 Amp), EE 1-6
00590-54113-71 Bearing, Ball 4-5 00590-54716-71 Fuse, Potted (125 Amp), EE 5-11
00590-54115-71 Bearing, Ball 1-6 00590-54717-71 Fuse, Potted 1-6
00590-54115-71 Bearing, Ball 4-5 00590-54717-71 Fuse, Potted 5-6
00590-54116-71 Bearing, Steer 4-5 00590-54718-71 Ring 4-7
00590-54117-71 Label, U 5-14 00590-54719-71 Screw 1-3
00590-54118-71 Gear 4-5 00590-54719-71 Screw 4-7
00590-54119-71 Shaft, Pinion 4-5 00590-54720-71 Bumper Weldment, Galvanized 2-12
00590-54120-71 Pinion 4-5 00590-54721-71 Bumper Weldment, Gray 2-12
00590-54121-71 Cover 4-5 00590-54724-71 Skirt, Rubber 8-13
00590-54123-71 Sleeve, Insulating 5-14 00590-54725-71 Washer, Flat, Brass 1-4
00590-54124-71 Label, W 5-14 00590-54725-71 Washer, Flat, Brass 5-6
00590-54125-71 Label, V 5-14 00590-54725-71 Washer, Flat, Brass 5-9
00590-54126-71 Board, Terminal 5-14 00590-54726-71 Screw, Flange Head, Hex 1-3
00590-54127-71 Screw, Socket Head 1-3 00590-54726-71 Screw, Flange Head, Hex 5-6
00590-54127-71 Screw, Socket Head 4-5 00590-54726-71 Screw, Flange Head, Hex 5-9
00590-54128-71 Gear 4-5 00590-54727-71 Fuse (400 Amp) 1-6
00590-54668-71 Bumper, Stop 3-3 00590-54727-71 Fuse (400 Amp) 5-6
00590-54679-71 Plate, Backing 8-13 00590-54727-71 Fuse (400 Amp) 5-9
00590-54680-71 Controller, Motor 1-5 00590-54728-71 Boot, Brake 4-7
00590-54680-71 Controller, Motor 5-6 00590-54729-71 Fuse (125 Amp) 1-6
00590-54680-71 Controller, Motor 5-9 00590-54729-71 Fuse (125 Amp) 5-9
00590-54681-71 Contactor Assembly, Lift 1-5 00590-54729-71 Fuse (125 Amp) 5-11
00590-54681-71 Contactor Assembly, Lift 5-9 00590-54730-71 Hub, Brake 4-7
00590-54682-71 Wire Assembly, Single 5-9 00590-54731-71 Rotor, Brake 1-6
00590-54683-71 Wire Assembly, Single 5-9 00590-54731-71 Rotor, Brake 4-7
00590-54684-71 Pullrod Assembly, 32 in. 7-6 00590-54732-71 Cable Assembly, B+ 5-19
00590-54685-71 Pullrod Assembly, 36 in. 7-6 00590-54735-71 Screw 1-3
00590-54686-71 Pullrod Assembly, 42 in. 7-6 00590-54735-71 Screw 8-13
00590-54687-71 Pullrod Assembly, 46 in. 7-6 00590-54739-71 Cable Assembly, B- 5-19
00590-54688-71 Pullrod Assembly, 48 in. 7-6 00590-55934-71 Handle Assembly With Keypad 3-8
00590-54689-71 Pullrod Assembly, 54 in. 7-6 00590-55935-71 Handle Assembly Without Keypad 3-8
00590-54690-71 Pullrod Assembly, 60 in 7-6 00590-55941-71 Harness Assembly 3-8
00590-54691-71 Pullrod Assembly, 32 in. 7-6 00590-55942-71 Plate, Backing, Upper 3-8
00590-54692-71 Pullrod Assembly, 36 in. 7-6 00590-55943-71 Plate, Lower 3-8
00590-54693-71 Pullrod Assembly, 42 in. 7-6 00590-55944-71 Pad, Key 3-8
00590-54694-71 Pullrod Assembly, 46 in. 7-6 00590-55945-71 Pad 3-8
00590-54695-71 Pullrod Assembly, 48 in. 7-6 00590-55946-71 Handle Head Assembly 3-8
00590-54696-71 Pullrod Assembly, 54 in. 7-6 00590-55946-71 Handle Head Assembly 3-10
00590-54697-71 Pullrod Assembly, 60 in 7-6 00590-55947-71 Head Assembly, Control 1-5
00590-54698-71 Pullrod Assembly, 32 in. 7-6 00590-55947-71 Head Assembly, Control 3-12
00590-54699-71 Pullrod Assembly, 36 in. 7-6 00590-55948-71 Handle Housing 3-10
00590-54700-71 Pullrod Assembly, 42 in. 7-6 00590-55948-71 Handle Housing (Under Item 1) 3-10
00715-00150-15, 04 Nov 2015 B-5

Part No. Description Page
00590-55951-71 Screw 1-3

00590-55951-71 Screw 3-12
00590-55952-71 Button, Lift/Lower Assembly 3-12
00590-55953-71 Button, Horn Right 3-12
00590-55954-71 Button, Horn Left 3-12
00590-55955-71 Card Assembly, VM 1-6
00590-55955-71 Card Assembly, VM 3-12
00590-55956-71 Gasket, E Steer Handle 1-6
00590-55956-71 Gasket, E Steer Handle 3-12
00590-55957-71 Card Assembly, Display 1-6
00590-55957-71 Card Assembly, Display 3-12
00590-55958-71 Housing, Handle Upper 3-12
00590-55959-71 Gasket, Display 1-6
00590-55959-71 Gasket, Display 3-12
00590-55960-71 Card Assembly, Flex Circuit 3-12
00590-55961-71 Housing, Inner Assembly 3-12
00590-55962-71 Screw 1-3
00590-55962-71 Screw 3-12
00590-55963-71 Screw 1-3
00590-55963-71 Screw 3-12
00590-55964-71 Window, Display 3-12
00590-55965-71 Switch, Horn 1-7
00590-55965-71 Switch, Horn 3-12
00590-55966-71 Cover, Display 3-12
00590-55967-71 Steering Arm Head 3-12
00590-55968-71 Clamp, Cable 3-12
00590-55969-71 Retainer 3-12
00590-55970-71 Screw 1-3
00590-55970-71 Screw 3-12
00590-55971-71 Screw 1-3
00590-55971-71 Screw 3-12
00590-55972-71 Screw 1-3
00590-55972-71 Screw 3-12
00590-55974-71 Switch, Horn 1-7
00590-55974-71 Switch, Horn 3-12
00590-55980-71 Cover, Upper, Orange 2-14
00590-55981-71 Cover, Upper, Black 2-14
00590-55994-71 Tire, Drive (Black Poly) 1-7
00590-55994-71 Tire, Drive (Black Poly) 4-9
00590-55995-71 Decal, Hook 5-20
00590-55996-71 Decal, Do Not Lift 5-20
005905409171 Decal, Warning 5-20
NSS Coil, Brake 4-7
B-6 00715-00150-15, 04 Nov 2015

Parts Catalog: Model 8HBW23 Pallet Truck

Uploaded by

Copyright:

Available Formats

Parts Catalog: Model 8HBW23 Pallet Truck

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Parts Catalog: Model 8HBW23 Pallet Truck

Uploaded by

Copyright:

Available Formats

Parts Catalog

Model 8HBW23 Pallet Truck

Model Serial Number

00715-00150-15 04 Nov 2015

00715-00150-15, 04 Nov 2015

SECTION 2 Finish & Accessories

SECTION 3 Steering & Controls

SECTION 4 Drive & Brake

SECTION 5 Electrical Comp. & System

SECTION 6 Hydraulic Components

00715-00150-15, 04 Nov 2015 i

APPENDIX A Alphabetical Parts Index

00715-00150-15, 04 Nov 2015 ii

00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 1-1

List 1-H: Hardware (Sheet 1 of 3)

1-2 00715-00150-15, 04 Nov 2015

List 1-H: Hardware (Sheet 2 of 3)

00715-00150-15, 04 Nov 2015 1-3

List 1-H: Hardware (Sheet 3 of 3)

1-4 00715-00150-15, 04 Nov 2015

List 1-C: Critical

00715-00150-15, 04 Nov 2015 1-5

List 1-R: Recommended (Sheet 1 of 2)

1-6 00715-00150-15, 04 Nov 2015

List 1-R: Recommended (Sheet 2 of 2)

00715-00150-15, 04 Nov 2015 1-7

1-8 00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 2-1

2-2 00715-00150-15, 04 Nov 2015

List 2-1: Major Assemblies

00715-00150-15, 04 Nov 2015 2-3

2-4 00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 2-5

2-6 00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 2-7

List 2-2: Finish Instructions

2-8 00715-00150-15, 04 Nov 2015

Bumper and Caster Installation

00715-00150-15, 04 Nov 2015 2-9

List 2-3: Bumper and Caster Installation

2-10 00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 2-11

List 2-4: Bumper Assembly

2-12 00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 2-13

List 2-5: Covers

2-14 00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 3-1

3-2 00715-00150-15, 04 Nov 2015

List 3-1: Handle Installation

00715-00150-15, 04 Nov 2015 3-3

3-4 00715-00150-15, 04 Nov 2015

00715-00150-15, 04 Nov 2015 3-5

List 3-2: Handle Assembly

3-6 00715-00150-15, 04 Nov 2015

Handle Tiller Assembly

00715-00150-15, 04 Nov 2015 3-7

List 3-3: Handle Tiller Assembly