BOM for LLSC:

S.No Description
LAMPS
R = PHASE
Y - PHASE
B - PHASE
PHASE SEUENCE
EMERGENCY
LOCAL/REMOTE
AUTO MODE ON
MANUAL MODE ON
PANEL TEMP

PANEL TEMPERATURE
BOOSTER PUMP1
Booster PUMP2
ANTENNA1 PUMP-1
ANTENNA1 PUMP-2
ANTENNA2 PUMP-1
ANTENNA2 PUMP-2
PUSH BUTTONS with LAMPS
CONTROL ON
PANEL DOOR COMPONENTS

CONTROL OFF
UNIT ON in AUTO MODE
UNIT OFF in AUTO MODE
SELECTOR SWITCHES
KEY TYPE:
AUTO / MANUAL
LOCAL/REMOTE
BOOSTER PUMPS
ANTENNA1 Pumps
ANTENNA2 Pumps
EMERGENCY SWITCH-1
EMERGENCY SWITCH-2
EMERGENCY SWITCH-3
NORMAL TYPE (W/O key type)
PANEL LAMPS
EXTERNAL LAMPS
POWER METER
1 POWER METER
2 CTs
iso-meter
1 Iso-Meter
ETHERNET SWITCH
 1 RJ45 Connector
2 Dust Cap
3 EMI/EMC Gasket
HMI
1 21" HMI
MCTs & CABLES
MCT for Incoming Cables
MCT for Outgoing Cables
4 core x 1.0 sqmm cable
4 core x 2.5 sqmm Cable
MCT & CABLES

4 core x 150 sqmm Cable

4 core x 10 sqmm Cable
EMI/EMC GLANDs:
M63 X 1.5 (42mm - 54mm)
M20 x 1.5 (9mm - 14mm)
M16 x 1.5 (7mm - 11mm)
M25 x 1.5 (11mm - 20mm)
Remarks Type MAKE
LAMPS
lamp ON - R PHASE OK; OFF- R PHASE LOSS
Lamp ON - Y PHASE OK; OFF- Y PHASE LOSS
lamp ON - B PHASE OK; OFF- B PHASE LOSS
Lamp ON if Phase seuence OK; OFF if phase sequence NOT OK
Lamp ON when anyone of the emergency switches activated
Green colour-LOCAL, Yellow colour - REMOTE
Red lamp ON when Auto selected; otherwise OFF
Green Lamp ON when Manual ON; otherwise OFF
Green if panel Temp<40Deg C; Red if Panel Temp>40Deg C

Green if Panel Temp<40 Deg C; Red when Panel Temp>40deg C

lamp ON when Booster Pump1 is ON; OFF if Pump1 is off
Lamp ON when Booster Pump2 is ON; OFF if Pump2 is off
Lamp ON when Antenna1 pump1 is on; OFF if off
Lamp ON when Antenna1 pump2 is on; OFF if off
Lamp ON when Antenna2 pump1 is on; OFF if off
lamp ON when Antenna2 pump2 is on; OFF if off
PUSH BUTTONS with LAMPS
Green lamp ON when control is ON; lamp OFF if control OFF
Red Lamp ON when control is OFF; lamp OFF if control is ON

SELECTOR SWITCHES

AUTO Selection on one side & MANUAL on the other side 2 pos
LOCAL on one side & ReMOTE on othe side 2 pos
One side B.P1 and other side B.P2; Center AUTO 3 Pos
One side A1.P1 and other side A1.P2; Center AUTO 3 Pos
One side A2.P1 and other side A2.P2; Center AUTO 3 Pos
Push to stop in Emergency on PANEL; to release with KEY
Push to stop in Emergency at mid-point; to release with KEY
Push to stop in Emergency at Booster Pumps; to release with Key

One side Panel Illumination Lamps ON; other side OFF 2 pos
One side External Illumination lamps ON; otherwise OFF 2 pos
POWER METER
To measure power consumption with 4-AO module SATEC
Ratio = 500/5 Phoenix
iso-meter
For measuring overall cables resistance wrt ground BENDER
ETHERNET SWITCH
Connector RJ45 communication cable from Panel Door
Dust caap Amphenol

HMI
ABB
MCTs & CABLES
Roxtec
Roxtec
for all controls and Instruments --- over all dia=10mm 40 slots UNIKA
for BOLL filter --- over all dia =12mm 1 slot UNIKA
for all pumps (Booster & Antennas) --- overall dia = 55 mm 2+6 slots UNIKA
for Coolant Heaters in the tank --- overall dia = 17 mm 3 slots UNIKA

for all power cables Holland

for BOLL filter Holland
for all field control instruments Holland
for Coolant Heaters in the tank Holland
MODEL P.No/ORDER No QTY

1
3

1
1
 1
1

1
1
500 mt
20 mt
120 mt
50 mt

4965-63-20 8
4965-20-6.5 1
4965-16-6 40
4965-25-7.5 3
MATERIAL FOR LLCS FOR P.O

1 TIN PLATED COPPER PTFE WIRES, 1000 VOLTS GRADE

S. Gauge Size in Availability
No AWG Sqmm QTY Unit Required for
1 1/0 53 50 mtrs pump wiring (6nos) to be purchased
2 8 8.5 40 mtrs Heaters (3nos) available
3 20 0.5 400 mtrs control wiring to be purchased

2 EMC Glands
S. Size of Availability
No Gkand Qty Units Required for
4 240 aqmm input cable
6 70sq,mm cables

3 EMI Filter
S. type Required for Availability
No Qty Units
1 SMPS
Purchase from

Meerutptfe

Purchase from

Element 14

Purchase from

Shauffner
 Typical Max. Current Load Ratings - Copper (
Diameter Diameter Square Resistance Resistance
insulation at 30 Deg C and 1000 V & 1
AWG (mm) (in) (mm2) Copper Aluminum Multicore
Single
Core up to 3
(ohm/1000m) (ohm/1000m) 4 - 6 cores
cores
24 0.51 0.02 0.2 88 133 3.5 2 1.6
22 0.64 0.025 0.33 52 80 5 3 2.4
20 0.81 0.032 0.5 34 53 6 5 4
18 1 0.04 0.82 21 32 9.5 7 5.6
16 1.3 0.051 1.3 13 20 15 10 8
14 1.6 0.064 2.1 8.2 13 24 15 12
13 1.8 0.072 2.6 6.6 10
12 2.1 0.081 3.3 5.2 8 34 20 16
10 2.6 0.1 5.3 3.3 5 52 30 24
8 3.3 0.13 8.3 2.1 3.2 75 40 32
6 4.1 0.17 13.3 1.3 2 95 55 44
4 5.2 0.2 21.2 0.81 1.3 120 70 56
3 26.7 0.65 0.99 154 80 64
2 6.5 0.26 33.6 0.51 0.79 170 95 76
1 7.4 0.29 42.4 0.41 0.63 180 110 88
0 (1/0) 8.3 0.33 53.5 0.32 0.5 200
00 (2/0) 9.3 0.37 67.4 0.26 0.39 225
000 (3/0) 10.4 0.41 85 0.2 0.32 275
0000 (4/0) 11.7 0.46 107 0.16 0.25 325
250 127 345
300 152 390
400 178 415
ent Load Ratings - Copper (amps) for PVC
at 30 Deg C and 1000 V & 1000 mtr

Multicore
7 - 24 25 - 42 43 and
cores cores above
1.4 1.2 1
2.1 1.8 1.5
3.5 3 2.5
4.9 4.2 3.5
7 6 5
10 9 7.5

14 12 10
21 18 15
28 24 20
38 33 27
49 42 35
56 48 40
66 57 57
77 66 55
Cables Requirement:
Cable/Connector length S.No
Sea water side FLOW METER 4 x 1.5 sqmm 15 Mtrs 1
DM water side FLOW METWR 4 x 1.5 sqmm 15 mtrs 2
3
All Pressure sensors (6nos) Connector 6 mtrs 4
All Temperature Sensors (6nos) Connector 6 mtrs 5
Level switches (3 Nos) Connector 6 mtrs
Emergency switch-2 4 x 1.5 10 mtrs 6
emergency switch-3 4 x 1.5 30 mtrs 7
8
BOLL filter 4 x 1.5 10 mtrs 9
10
BP1 HEATER 4 X 1.5 100 mtrs
BP2 HEATER 4 X 1.5 100 mtrs 11
A1P1 HEATER + A1P2 HEATER 4 X 1.5 10 mtrs 12
A2P1 HEATER + A2P2 HEATER 4 X 1.5 10 mtrs
13
14

15
16
17
18
 SENSORS:

1 SEA WATER PRESSURE BEFORE HE

2 SEA WATER PRESSURE AFTER HE
3 DM WATER PRESSURE AT THE INLET OF A1
4 DM WATER PRESSURE AT THE INLET OF A2
5 DM WATER PRESSURE AT THE INLET OF HE

1 SEA WATER TEMP BEFORE HE

2 SEA WATER TEMP AFTER HE
3 DM WATER TEMP AT THE INLET OF A1
4 DM WATER TEMP AT THE INLET OF A2
5 DM WATER TEMP AT INLETOF HE

1 PRESSURE IN THE TANK

2 TEMP IN THE TANK

1 FLOW IN THE SEA WATER LINE

2 FLOW IN THE DM WATER LINE

POWER
CURRENT
VOLTAGE
P.F
Wire Bunch-1 from PLC compartment and Main Compartment
Length in Length in
Wire
Gauge Ferrule No Routing Description PLC Comp Main Comp
No
in mm in mm
1 12 24vdc To PLC compartment
2 12 0vdc To PLC compartment
3 12 Earth To PLC compartment
4 12 24vdc From PLC Compartment
5 12 0vdc From PLC Compartment
6 20 CH1 START - RL
7 20 CH2 START - RL
8 20 CH3 START - RL
9 20 SS1 START - RL
10 20 SS2 START - RL
11 20 SS3 START - RL
12 20 SS4 START - RL
13 20 SS5 START - RL
14 20 SS6 START - RL
15 20 CH1 TRIP
16 20 CH2 TRIP
17 20 CH3 TRIP
18 20 SS1 TRIP
19 20 SS2 TRIP
20 20 SS3 TRIP
21 20 SS4 TRIP
22 20 SS5 TRIP
23 20 SS6 TRIP
24 20 CH1 RUN
25 20 CH2 RUN
26 20 CH3 RUN
27 20 SS1 RUN
28 20 SS2 RUN
29 20 SS3 RUN
30 20 SS4 RUN
31 SS5 RUN
32 SS6 RUN

Wire Bunch-2 from PLC compartment and Main Compartment

Length in Length in
Wire Gauge
Ferrule No Routing Description PLC Comp Main Comp
No
in mm in mm
1 20 SS1+ to PLC
2 20 SS1- to PLC
3 20 SS2+ to PLC
4 20 SS2- to PLC
 5 20 SS3+ to PLC
6 20 SS3- to PLC
7 20 SS4+ to PLC
8 20 SS4- to PLC
9 20 SS5+ to PLC
10 20 SS5- to PLC
11 20 SS6+ to PLC
12 20 SS6- to PLC
13 20 RL-
14 20 RL-
15 20 RL-
16 20 RL-
17 20 RL-
18 20 RL-
19 20 RL-
20 20 RL-
21 20 RL-
22 20 RL-
23 20 RL-
24 20 RL-
25 20 RL-
26 20 RL-
27 20 RL-
28 20 RL-
29 20 RL-
30 20 RL-
31 20 RL-
32 20 RL-
EMC Gland size:
PG16 3
Wire Gauge Ferrule No Routing Description Length at Length in
No Door side Main Panel
1 14 RL
2 14 RK
3 14 YL
4 14 YK
5 14 BL
6 14 BK
7 20
8 20
9 20
10 20
11 20
12 20
13 20
14 20
15 20
16 20
17 20
18 20
19 20
20 20
21 20
22 20
23 20
24 20
25 20
Componets
1 R PHASE EMC GLANDS
2 Y PHASE PG16 2
3 B PHASE
4
5
6
7
8
9
10
11
12
13
14
15