®

Carboguard 60
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Epoxy Polyamide

Carboguard 60 is a high solids, versatile, abrasion resistant, chemical resistant, and corrosion
resistant coating. It can be used as a primer, intermediate coat, or self-priming finish over steel or
inorganic zinc primers. May be topcoated with itself, or a broad variety of high performance finish
coats. This product has excellent wetting properties giving it the capability of going over marginally
Description prepared substrates. It is ideal for maintenance and fabrication shop applications. An optional
Glass Flake (GF) additive or micaceous iron oxide (MiO) additive can be purchased separately and
may be used to enhance film strength for more abusive applications for severe marine or heavy
industrial uses.
Consult Technical Service for suitability as a lining or other exposures.

• Low odor and low VOC

• Available in a variety of rapid tint colors*
• Attractive medium sheen for tank exteriors
• Good chemical resistance
• Used as a primer, intermediate, or finish coat
Features • Fast cure & dry times
• Can be applied over power tool cleaned surfaces
• VOC compliant to current AIM regulations
• Good abrasion resistance

*RTS not recommended for immersion service.

Available in a variety of colors. Refer to the Carboline color chart. MiO additive will darken (grey) all
Color
colors.

Finish Semi-Gloss

Self-priming. May be applied over organic and inorganic zinc rich primers. A mist coat may be
Primer
required to minimize bubbling over zinc rich primers.

4 - 6 mils (102 - 152 microns) per coat as a primer or an intermediate without additives
4 - 10 mils (102 - 254 microns) per coat (2 coats) may be used direct-to-metal
Dry Film Thickness 8 - 12 mils (203 - 305 microns) per coat with GF or MiO additives

Do not exceed 10 mils in a single coat (without additives)

Solids Content By Volume 72% +/- 2%

1155 ft²/gal at 1.0 mils (28.3 m²/l at 25 microns)

Theoretical Coverage 289 ft²/gal at 4.0 mils (7.1 m²/l at 100 microns)
Rate 96 ft²/gal at 12.0 mils (2.4 m²/l at 300 microns)
Allow for loss in mixing and application.

Thinner 2 13 oz/gal 2.47 lbs./gal 296 g/l

Thinner 2 6 oz/gal 2.23 lbs./gal 267 g/l
Thinner 33 15 oz/gal 2.57 lbs./gal 308 g/l
VOC Values As Supplied 2.00 lbs./gal 240 g/l

These are nominal values for the liquid components only and may vary slightly with color and with
the addition of GF or MiO fillers.

March 2018 1045 Page 1 of 5

 ®
Carboguard 60
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Continuous: 300°F (149°C)
Non-Continuous: 350°F (177°C)
Dry Temp. Resistance
Exposure above 200°F/93°C may cause discoloration (darkening) or loss of gloss, but will not affect
performance.

RTS colors and the use of Additive 8505 with this product are not recommended for immersion
Limitations service. Additive 8505 will cause discoloration of this product, but will not affect product
performance in atmospheric service.

May be topcoated with Acrylics, Epoxies, Alkyds, or Polyurethanes depending on exposure and
Topcoats
need.

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

For most applications:

Immersion: SSPC-SP10
Steel
Non-immersion: SSPC-SP6
1.5-3.0 mils (38-75 microns)

Galvanized Steel SSPC-SP16

Concrete must be cured 28 days at 75°F (24°C) and 50% relative humidity or equivalent. Prepare
Concrete or CMU surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259
Abrading Concrete. Voids in concrete may require surfacing.

Previously Painted SSPC-SP2 or SP3

Surfaces

P E R F O R M A N C E D ATA
Test Method System Results
ASTM D2794 Impact resistance Blasted Steel 1ct. 100 in. lbs (direct)
ASTM D3366 Pencil Hardness Blasted Steel 1 ct. 4H-5H
ASTM D4541 Adhesion Blasted Steel 1ct. 2ct. (Pneumatic) 1 ct. 1500+psi 2 ct.1500+ psi
ASTM D522 Flexibility Blasted Steel 1 ct. No cracking, 5/8" Conicial Mandrel Bend

Data based on Carboguard 60 without filler additives.

MIXING & THINNING

Power mix separately, then combine and power mix. Allow mixed product 15 minute sweat in time
Mixing before thinning if material is under 70°F. No sweat in needed above 70°F DO NOT MIX PARTIAL
KITS. For GF or MiO additives, slowly add while mixing.

Spray: Up to 13 oz/gal (10%) with Thinner #2. Brush & Roller: Up to 15 oz/gal (12%) with Thinner
#33. Thinner 236E or 250E may be used as an exempt thinner in lieu of those listed above. Use
Thinning
of thinners other than those supplied or recommended by Carboline may adversely affect product
performance and void product warranty, whether expressed or implied.

March 2018 1045 Page 2 of 5

 ®
Carboguard 60
PRODUCT DATA SHEET

MIXING & THINNING

• Liquid Components: 1:1 Ratio (A to B)
Ratio • Glass Flake (GF) Additive: (1.8 lbs/mixed gal)
• Micaceous Iron Oxide (MiO) Additive: (2.0 lbs/gal)

4 Hours at 75°F (24°C)

Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher
temperatures.

Carboline Additive 8505 can be used to aid the film forming process in the product for temperatures
Pot Life
down to 35°F. Carboline Additive 8505 is added at a rate of 4 oz per mixed two gallon kit or 20 oz
per mixed ten gallon kit. Allow mixed product 15 minute sweat in time before thinning, if material
is under 70°F, and 24 hrs cure prior to topcoating for surface temperatures down to 40°F. At this
addition rate, Additive 8505 will accelerate the cure rate of the epoxy product and reduce the pot life
of the product.

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.070” I.D. fluid tip
Conventional Spray
and appropriate air cap. For filler additives use a 0.110" I.D. fluid tip.

Pump Ratio: 30:1 (min.)

GPM Output: 2.5 (min.)
Material Hose: 3/8” I.D. (min.)
Airless Spray Tip Size: 0.017”-0.021” (0.035"-0.041" for filler additives)
Output PSI: 2100-2500
Filter Size: 60 mesh (remove mesh for filler additives)
PTFE packings are recommended and available from the pump manufacturer.

Not recommended for tank lining applications except when striping welds. Multiple coats may be
Brush & Roller required to obtain desired appearance, recommended dry film thickness and adequate hiding.
(General) Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 75°F (24°C).
The addition of GF or MiO fillers is best applied by spray application.

Brush Use a medium bristle brush.

Roller Use 3/8” nap roller with a solvent resistant core.

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 50°F (10°C) 40°F (4°C) 40°F (4°C) 0%
Maximum 90°F (32°C) 140°F (60°C) 120°F (49°C) 85%

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures
below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special
application techniques may be required above or below normal application conditions.

March 2018 1045 Page 3 of 5

 ®
Carboguard 60
PRODUCT DATA SHEET

CURING SCHEDULE
Dry to Handle/ Dry to Topcoat w/
Surface Temp. Dry to Touch Maximum Recoat Time
Recoat w/ Itself Other Finishes
40°F (4°C) 3 Hours 30 Hours 48 Hours 1 Year
50°F (10°C) 2 Hours 20 Hours 24 Hours 1 Year
60°F (16°C) 1 Hour 8 Hours 10 Hours 1 Year
75°F (24°C) 45 Minutes 5 Hours 7 Hours 1 Year
90°F (32°C) 30 Minutes 3 Hours 4 Hours 1 Year

These times are based on a 5.0 mil (125 micron) dry film thickness and 50% RH. Higher film thickness, insufficient ventilation
or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive
humiditiy or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a
surface haze. Any haze or blush must be removed by water washing before recoating.
NOTE: The maximum recoat times in the chart above are for atmospheric exposures. If the maximum recoat times have been
exceeded, the surface must be abraded by brush-off blast cleaning or mechanical methods prior to the application of additional
coats. For force curing, contact Carboline Technical Service for specific requirements.

CLEANUP & SAFETY

Use Thinner 2 or Acetone. In case of spillage, absorb and dispose of in accordance with local
Cleanup
applicable regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product.
Safety Employ normal workmanlike safety precautions. Use adequate ventilation. Keep container closed
when not in use.

When used in enclosed areas, thorough air circulation must be used during and after application
until the coating is cured. The ventilation system should be capable of preventing the solvent vapor
Ventilation concentration from reaching the lower explosion limit for the solvents used. User should test and
monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to
monitor levels, use MSHA/NIOSH approved respirator.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A & B: Min. 36 months at 75 °F (24 °C)
Shelf Life
Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

Storage Temperature & 40-100 °F (4-37.8 °C)

Humidity 0-100% Relative Humidity

Store Indoors.

Storage This product is solvent based and not affected by excursions below these published storage
temperatures, down to 10°F, for a duration of no more than 14 days. Always inspect the product
prior to use to make sure it is smooth and homogeneous when properly mixed.

2 Gallon Kit
Shipping Weight 26 lbs. (12 kg)
(Approximate) 10 Gallon Kit
127 lbs. (58 kg)

March 2018 1045 Page 4 of 5

 ®
Carboguard 60
PRODUCT DATA SHEET

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A: 82°F (27.8°C)
Flash Point (Setaflash) Part B: 71°F (21.7°C)
Mixed: 78°F (25.6°C)

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

March 2018 1045 Page 5 of 5