Elcometer 456: Coating Thickness Gauge
Elcometer 456: Coating Thickness Gauge
Elcometer 456: Coating Thickness Gauge
DFT
Measure coatings up to · REPE
AST AT
31mm (1,220mils) on · F AB
Easy to read, user definable
ure
metal substrates display with automatic screen
LE
·
brightness
Meas
Ferro
us &
Non-
Dust and waterproof rugged Fe rrous
AC
Ergonomic design, Subs
trate
design equivalent to IP64 U s
C
ideal for continuous use RA
TE LE
· DURA B
Temperature stable
measurements
wireless technology
ElcoMaster
®
2
elcometer.com/videos Dry Film Thickness - Digital
Fast
Elcomet
er 3045
Reliable
Designed to last
View up to 8 user selectable
Heavy duty, impact resistant and supplied with fully traceable test certificates statistics on screen
and our 2 year gauge warranty*.
Powerful
* The Elcometer 456 is supplied with a 1 year warranty against manufacturing defects. The warranty can be extended free of charge to 2 years within 60 days of purchase
via www.elcometer.com.
elcometer.com 3
Dry Film Thickness - Digital
* Scan and Auto Repeat Modes require an Elcometer 456 Model T gauge with Scan Probe.
4
Dry Film Thickness - Digital
Scan Probes
The Scan Probes further enhance the speed and accuracy of field based dry
film coating thickness measurement:
• Featuring a highly durable ‘snap on’ replaceable probe cap
• A revolutionary design which allows users to take individual readings or
rapidly scan large surface areas - without damaging the probe or coating
• Uses the Elcometer 456’s patented offset feature1, ensuring that any cap
wear during use2 is incorporated within the calibration process - the gauge
even informs the user when to replace the cap.
• Standard Scan Probe or larger Roller Bearing Scan Probe available
• Roller Bearing Scan Probe is ideal for large coated structures, abrasive coatings and pre-construction
primers.
1
Patent Number US6243661
2
When tested on smooth surfaces probe end caps have been scanned in excess of 50km (30 miles)
elcometer.com 5
Dry Film Thickness - Digital
6
Dry Film Thickness - Digital
Technical Specification
STANDARDS:
AS 2331.1.4, AS 3894.3-B, AS/NZS 1580.108.1, ASTM B 499, ASTM D 1186-B, ASTM D 1400, ASTM D 7091, ASTM E 376, ASTM G 12,
BS 3900-C5-6B, BS 3900-C5-6A, BS 5411-11, BS 5411-3, BS 5599, DIN 50981, DIN 50984, ECCA T1, EN 13523-1, IMO MSC.215(82),
IMO MSC.244 (83), ISO 1461, ISO 19840, ISO 2063, ISO 2178, ISO 2360, ISO 2808-6A, ISO 2808-6B, ISO 2808-7C, ISO 2808-7D, ISO 2808-12,
JIS K 5600-1-7, NF T30-124, SS 184159, SSPC PA 2, US Navy PPI 63101-000, US Navy NSI 009-32
** * Using default settings & lithium batteries, alkaline or rechargeable batteries may differ
● Certificate supplied as standard
elcometer.com 7
Dry Film Thickness - Digital
Temperature stable
measurements
8
Dry Film Thickness - Digital
High Temperature
*The stated temperature is the substrate temperature, and the duty cycle of the probe must be reduced to ensure a minimal temperature build-up within the probe.
elcometer.com 9
Dry Film Thickness - Digital
Straight Probes
Scan Probes
10
Dry Film Thickness - Digital
Angled Probes
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Dry Film Thickness - Digital
See '#' on the probes table on the opposite page for comparison.
2
3
4
5
6
7
8
X Y
a. Whichever is the greater c. Probe length is measured from X to Y
b. FNF (F): FNF probe in F Mode FNF (N): FNF probe in N Mode d. Excluding Scan Probe end cap
e. Scan Probe calibrated using a sample of the uncoated substrate
● Certificate supplied as standard. Elcometer 456 probes are covered by a 1 year warranty
12
Dry Film Thickness - Digital
elcometer.com 13
Dry Film Thickness - Digital
See '#' on the probes table on the opposite page for comparison.
1
2
3
4
7
8
X Y
a. Whichever is the greater c. Probe length is measured from X to Y
b. FNF (F): FNF probe in F Mode FNF (N): FNF probe in N Mode d. Excluding Scan Probe end cap
e. Scan Probe calibrated using a sample of the uncoated substrate
● Certificate supplied as standard. Elcometer 456 probes are covered by a 1 year warranty
14
Dry Film Thickness - Digital
X Y
a. Whichever is the greater c. Probe length is measured from X to Y
b. FNF (F): FNF probe in F Mode FNF (N): FNF probe in N Mode d. Excluding Scan probe end cap
e. Scan Probe calibrated using a sample of the uncoated substrate
● Certificate supplied as standard. Elcometer 456 probes are covered by a 1 year warranty
elcometer.com 15
Dry Film Thickness - Digital
See '#' on the probes table on the opposite page for comparison.
1 2 3 4 5 6 7 8
X Y
a. Whichever is the greater c. Probe length is measured from X to Y
b. FNF (F): FNF probe in F Mode FNF (N): FNF probe in N Mode d. Excluding Scan Probe end cap
e. Scan Probe calibrated using a sample of the uncoated substrate
● Certificate supplied as standard. Elcometer 456 probes are covered by a 1 year warranty
16
Dry Film Thickness - Digital
X Y
a. Whichever is the greater c. Probe length is measured from X to Y
b. FNF (F): FNF probe in F Mode FNF (N): FNF probe in N Mode d. Excluding Scan probe end cap
e. Scan Probe calibrated using a sample of the uncoated substrate
● Certificate supplied as standard. Elcometer 456 probes are covered by a 1 year warranty
elcometer.com 17
Dry Film Thickness - Digital
Certificate: ●
See '#' on the probes table on the opposite page for comparison.
X Y
a. Whichever is the greater c. Probe length is measured from X to Y
b. FNF (F): FNF probe in F Mode FNF (N): FNF probe in N Mode d. Excluding Scan Probe end cap
e. Scan Probe calibrated using a sample of the uncoated substrate
● Certificate supplied as standard. Elcometer 456 probes are covered by a 1 year warranty
18
Dry Film Thickness - Digital
1 2
elcometer.com 19
Dry Film Thickness - Digital
The Elcometer
All Elcometer 456Probe
probes
Placement Jig interchangeable
are fully is the ideal accessory
and arefor
available incoatings
measuring a number onofsmall
designs
or complex
and scale components
ranges to meet
whenyour
the
specific levels
highest application,
of repeatability
including;and accuracy are required.
Compatible with
Elcometer 456 probes
Ideal for small and large
and Elcometer 355
components alike
probes
20
Dry Film Thickness - Digital
The Elcometer Probe Placement Jig is the ideal accessory for measuring coatings
on small or complex components when the highest levels of repeatability and
accuracy are required.
The Probe Placement Jig makes the gauge score highly in repeatability and
reproducibility studies by placing the probe accurately, at the same angle and in the
same place on the substrate each time.
Ideal for small and large components alike, the Probe Placement Jig is supplied
with a probe housing and a component holder to suit straight Scale 1 or Scale 2
Elcometer 456 probes and standard F1, F2, F4, F5 and N1 Elcometer 355 probes.
Housings to suit other probes are available as optional accessories.
Technical Specification
Each Probe Placement jig is supplied with a probe housing and a component holder to suit straight Scale 1 or Scale 2 Elcometer 456
probes and standard F1, F2, F4, F5 and N1 Elcometer 355 probes.
elcometer.com 21
Dry Film Thickness - Digital
V-Probe Adaptor
Ideal for precision placement for the most accurate results on medium and
large diameter curved surfaces such as pipes and cylinders. Suitable for any
Elcometer 456 Scale 1 or Scale 2 straight probes.
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Dry Film Thickness - Digital
The Elcometer Software Support Team or users can produce their own customised
software to utilise the data output from the Elcometer 456 gauge in order to remotely
trigger pass/fail criteria for their processes.
Requires 5V 1A(min) DC supply via mini USB. External plug-in mains adaptor with
Power Supply
interchangeable UK/EU/US/AUS pins supplied.
Elcometer Data Output Controller, USB to RS232 converter lead, power supply
Packing List
(with 4 sets of interchangeable pins)
The Elcometer 456 connects to the data output controller to transfer live
dry film thickness readings via RS232 ports to the automated production
line.
For a full range of calibration standards and foil sets see page 28
elcometer.com 23
Dry Film Thickness - Digital
DFT
· REPE
Easy to read, user AST AT
· F AB
definable display with
ure
LE
automatic screen
·
Meas
brightness
Ferro
us &
Non-
Fe rrous
AC
Subs
U trate
s
C
RA
TE LE
· DURA B
Reading rate of
70+ per minute
Measure coatings up
to 13mm (500mils) Stores up to
on metal substrates 150,000 readings in
alphanumeric batches
wireless technology
ElcoMaster ®
24
elcometer.com/videos Dry Film Thickness - Digital
Easy
Elcomet
er 3045
Rugged
Powerful
STANDARDS:
AS 2331.1.4, AS 3894.3-B, AS/NZS 1580.108.1, ASTM B 499, ASTM D 1186-B, ASTM D 1400, ASTM D 7091, ASTM E 376, ASTM G 12,
BS 3900-C5-6B, BS 3900-C5-6A, BS 5411-11, BS 5411-3, BS 5599, DIN 50981, DIN 50984, ECCA T1, EN 13523-1, IMO MSC.215(82),
IMO MSC.244 (83), ISO 1461, ISO 19840, ISO 2063, ISO 2178, ISO 2360, ISO 2808-6A, ISO 2808-6B, ISO 2808-7C, ISO 2808-7D, ISO 2808-12,
JIS K 5600-1-7, NF T30-124, SS 184159, SSPC PA 2, US Navy PPI 63101-000, US Navy NSI 009-32
1
The Elcometer 456 is supplied with a 1 year warranty against manufacturing defects. The warranty can be extended free of charge to 2 years within 60 days of
purchase via www.elcometer.com. 2
Compatible with iPod, iPhone and iPad.
elcometer.com 25
Dry Film Thickness - Digital
26
Dry Film Thickness - Digital
Technical Specification
Range: 0-1,500μm (0-60mils) Accuracy7: ±1-3% or ±2.5μm (±0.1mil)
Scale 1 Resolution: 0.1μm: 0-100μm; 1μm: 100-1,500μm (0.01mil: 0-5mils; 0.1mil: 5-60mils)
Model Model B Model S Model T Certificate
Elcometer 456 Ferrous Integral A456CFBI1 A456CFSI1 A456CFTI1 ●
See separate gauges See separate gauges
Elcometer 456 Non-Ferrous Integral A456CNBI1 with N2 PINIP™ Probe with N2 PINIP™ Probe ●
Elcometer 456 Dual FNF Integral A456CFNFBI1 A456CFNFSI1 A456CFNFTI1 ●
Range: 0-5mm (0-200mils) Accuracy7: ±1-3% or ±20μm (±1.0mil)
Scale 2 Resolution: 1μm: 0-1mm; 10μm: 1-5mm (0.1mil: 0-50mils; 1mil: 50-200mils)
Model Model B Model S Model T Certificate
See separate gauges See separate gauges
Elcometer 456 Ferrous Integral A456CFBI2 with F2 PINIP™ Probe with F2 PINIP™ Probe ●
For higher resolution & accuracy on thin coatings Scale 2 gauges can be switched to the Scale 1 mode measurement performance
Range: 0-13mm (0-500mils) Accuracy7: ±1-3% or ±50μm (±2.0mils)
Scale 3 Resolution: 1μm: 0-2mm; 10μm: 2-13mm (0.1mil: 0-100mils; 1mil: 100-500mils)
Model Model B Model S Model T Certificate
See separate gauges See separate gauges
Elcometer 456 Ferrous Integral A456CFBI3 with F3 PINIP™ Probe with F3 PINIP™ Probe ●
Display Information 2.4” (6cm) QVGA colour TFT display, 320 x 240 pixels
Battery Type 2 x AA batteries, rechargeable batteries can also be used
Battery Life approximately 24 hours of continuous use at 1 reading per second8
Gauge Dimensions (h x w x d) 141 x 73 x 37mm (5.55 x 2.87 x 1.46”)
Gauge Weight (including batteries supplied) 156g (5.50oz)
Operating Temperature -10 to 50°C (14 to 122°F)
Packing List Elcometer 456 gauge, calibration foils, wrist harness, transit case (T),
protective case (B, S, T), 1 x screen protectors (S, T), 2 x AA batteries,
operating instructions, USB cable (S, T), ElcoMaster® software (S, T)
7
Whichever is the greater 8
Using default settings & lithium batteries, alkaline or rechargeable batteries may differ ● Certificate supplied as standard.
elcometer.com 27
Dry Film Thickness - Foils & Standards
Technical Specification
1
Actual foil values may vary, but are accurately labelled
2
A Certificate can be supplied with any combination of up to 8 Foils
3
For use with the high temperature PINIP™ probes only due to the potential high temperature of the sample. Foils supplied in a cap which fits over the PINIP™ probe.
○ Optional Calibration Certificate available.
28
Dry Film Thickness - Foils & Standards
The Elcometer 990 Calibration Foils are ideal for use in the laboratory, on the
production line or on site. Calibration foils or ‘shims’ are the most convenient way
of creating a coating thickness standard on the substrate material, surface finish or
form. This is the ideal method for adjusting the calibration of the coating thickness
gauge to ensure the greatest possible accuracy.
Features:
• Metric and Imperial values displayed on each foil
• Available individually or in foil sets
• Precision foils with ±1% accuracy
• Each foil has a unique serial number for traceability
• Available in thicknesses from 12.5μm to 20mm (0.5 to 790mils)
Technical Specification C
Description Foil Values (μm) Foil Values (mils) Un-Certified Certified
Scale 1 Foil Set; 0-1500μm 25, 50, 125, 250, 500,
1.0, 2.0, 5.0, 10, 20, 40 T99022255-1 T99022255-1C
(0-60mils) 1,000
Scale 2 Foil Set; 0-5mm 25, 50, 125, 250, 500, 1.0, 2.0, 5.0, 10, 20, 40,
T99022255-2 T99022255-2C
(0-200mils) 1,000, 2,000, 3,000 80, 120
Scale 3 Foil Set; 0-13mm 250, 500, 1,000, 2,000,
10, 20, 40, 80, 160, 315 T99022255-3 T99022255-3C
(0-500mils) 4,000, 8,000
Scale 4 Foil Set; 0-250µm
12.5, 25, 50, 125, 250 0.5, 1.0, 2.0, 5.0, 10 T99022255-4 T99022255-4C
(0-10mils)
Scale 5 Foil Set; 0-500μm
12.5, 25, 50, 125, 250, 500 0.5, 1.0, 2.0, 5.0, 10, 20 T99022255-5 T99022255-5C
(0-20mils)
Scale 6 Foil Set; 0-30mm 1,000, 2,000, 5,000, 9,500,
40, 80, 200, 375, 590, 980 T99022255-6 T99022255-6C
(0-1200mils) 15mm, 25mm
Scale M3 Foil Set; 0-500μm
12.5, 25, 50, 125, 250, 500 0.5, 1.0, 2.0, 5.0, 10, 20 T99022255-7 T99022255-7C
(0-20mils)
Scale 2B Foil Set*; 0-5mm 25, 50, 125, 250, 500, 1.0, 2.0, 5.0, 10, 20, 40,
T99022255-8 T99022255-8C
(0-200mils) 1,000, 2,000, 2,000 80, 80
* The Scale 2B foil sets are designed for soft coating probes and have a larger foil surface area.
elcometer.com 29
Dry Film Thickness - Foils & Standards elcometer.com/videos
Elcometer provides a range of Zero Test Plates. When used in conjunction with a
set of foils, Test Plates are ideal to test a coating thickness gauge’s functionality and
calibration, ideal for when it may be difficult or impractical to obtain an uncoated
substrate.
For a list of standards, foils and foil sets, (see page 28).
Technical Specification
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elcometer.com
elcometer.com 31
ENGLAND
Elcometer Limited
Tel: +44 (0)161 371 6000
Fax: +44 (0)161 371 6010
[email protected]
www.elcometer.com
FRANCE
Elcometer Sarl
Tel: +33 (0)2 38 86 33 44
Fax: +33 (0)2 38 91 37 66
[email protected]
www.elcometer.fr
GERMANY
Elcometer Instruments GmbH
AALEN
Tel: +49 (0) 7361 52806 0
Fax: +49 (0) 7361 52806 77
LEER
Tel: +49 (0) 7361 528 06 60
Fax: +49 (0) 7361 528 06 68
[email protected]
www.elcometer.de
THE NETHERLANDS
Elcometer B.V.
Tel: +31 (0)30 259 1818
Fax: +31 (0)30 210 6666
[email protected]
www.elcometer.nl
JAPAN
Elcometer KK
Tel: +81-(0)3-6869-0770
Fax: +81-(0)3-6433-1220
[email protected]
www.elcometer.co.jp
REPUBLIC OF SINGAPORE
Elcometer (Asia) Pte Ltd
Tel: +65 6462 2822
Fax: +65 6462 2860
[email protected]
www.elcometer.com
USA
MICHIGAN
Elcometer Inc
Tel: +1 248 650 0500
Toll Free: 800 521 0635
Fax: +1 248 650 0501
[email protected]
www.elcometer.com
elcometer.be i elcometer.fr i elcometer.de i elcometer.nl
elcometer.be elcometer.fr elcometer.com.sg
elcometer.jp i•elcometer.ae • elcometer.de TEXAS
i
elcometer.nl • elcometer.jp • elcometer.com.sg Elcometer of Houston
Tel: +1 713 450 0631
Toll Free: 800 521 0635
Elcometer 456 Models S & T: Made for iPhone 6 Plus, iPhone 6, iPhone 5s, iPhone 5c, iPhone 5, iPhone 4s, iPhone 4, iPad Air 2, iPad mini 3, iPad Air, iPad mini 2, iPad (3rd and 4th
Fax: +1 713 450 0632
generation), iPad mini, iPad 2, and iPod touch (4th and 5th generation). “Made for iPod,” “Made for iPhone,” and “Made for iPad” mean that an electronic accessory has been designed [email protected]
to connect specifically to iPod, iPhone, or iPad, respectively, and has been certified by the developer to meet Apple performance standards. Apple is not responsible for the operation of
this device or its compliance with safety and regulatory standards. Please note that the use of this accessory with iPod, iPhone, or iPad may affect wireless performance. iPad, iPhone, www.elcometer.com
and iPod touch are trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a trademark of Apple Inc., registered in the U.S. and other countries. Suitable for
mobile devices running Android™ software version 2.1 and upwards. Android™ and Google Play are trademarks of Google Inc. Elcometer and ElcoMaster are registered trademarks of
Elcometer Limited. All other trademarks are acknowledged.
Due to our policy of continuous improvement, Elcometer Limited reserves the right to change specifications without notice.
© Elcometer Limited, 2019. All rights reserved. No part of this document may be reproduced, transmitted, stored (in a retrieval system or otherwise), or translated into any language, in
32
any form, or by any means, without the prior written permission of Elcometer Limited.