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    Welding Procedure Specification: PQR 2" Dia-5.54mm THK

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    Nil Boricha
    This welding procedure specification is for gas tungsten arc welding (GTAW) of single V-groove joints with a minimum outer diameter of 25.4mm in austenitic stainless steel pipe (A 312 Gr. TP316L) between 1.5-11.08mm thick. The GTAW process uses ER 316L filler metal with a 2-2.4mm diameter electrode in the DCEN polarity at 75-120 amps and 9-15 volts with a travel speed of 0.8-1.5 mm/sec. No postweld heat treatment is required.

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    Welding Procedure Specification: PQR 2" Dia-5.54mm THK

    Uploaded by

    Nil Boricha
    303 views2 pages
    This welding procedure specification is for gas tungsten arc welding (GTAW) of single V-groove joints with a minimum outer diameter of 25.4mm in austenitic stainless steel pipe (A 312 Gr. TP316L) between 1.5-11.08mm thick. The GTAW process uses ER 316L filler metal with a 2-2.4mm diameter electrode in the DCEN polarity at 75-120 amps and 9-15 volts with a travel speed of 0.8-1.5 mm/sec. No postweld heat treatment is required.

    Original Description:

    practice welding process processes for 3.1

    Original Title

    wps-gtaw-stainless-steel

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    This welding procedure specification is for gas tungsten arc welding (GTAW) of single V-groove joints with a minimum outer diameter of 25.4mm in austenitic stainless steel pipe (A 312 Gr. TP316L) between 1.5-11.08mm thick. The GTAW process uses ER 316L filler metal with a 2-2.4mm diameter electrode in the DCEN polarity at 75-120 amps and 9-15 volts with a travel speed of 0.8-1.5 mm/sec. No postweld heat treatment is required.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    303 views2 pages

    Welding Procedure Specification: PQR 2" Dia-5.54mm THK

    Uploaded by

    Nil Boricha
    This welding procedure specification is for gas tungsten arc welding (GTAW) of single V-groove joints with a minimum outer diameter of 25.4mm in austenitic stainless steel pipe (A 312 Gr. TP316L) between 1.5-11.08mm thick. The GTAW process uses ER 316L filler metal with a 2-2.4mm diameter electrode in the DCEN polarity at 75-120 amps and 9-15 volts with a travel speed of 0.8-1.5 mm/sec. No postweld heat treatment is required.

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    © All Rights Reserved
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    of 2

    DOC.

    REF
    WPS NO:
    WELDING PROCEDURE SPECIFICATION Rev:00

    Applicable Codes: ASME SEC IX 2010 Summary: GTAW / 6G / A 312 / φ ≥ 25.4mm OD Page No.:
    Manual
    Welding Process(es): GTAW Type:
    Automatic, Manual, or Semi Auto)
    JOINT DESIGN(QW-402): Joint Details
    Single V Groove
    Single bevel Branch 37.50± 2.50.
    Socket
    Backing(Yes/No): NO
    1.6mm±0.8
    Backing Material:
    Metal
    Nonfusing 2-4 mm
    Metal PQR 2" Dia-5.54mm THK
    Nonmetallic
    Other Note: Applicable to all Groove configurations
    BASE METAL(QW-403):
    P.No. 8 Group No. 1,2,3,4 To P.No. 8 Group No. 1, 2, 3,4
    OR
    Specification,type, and grade : A 312 Gr.TP316L and Equivalent
    to Specification type, and grade : A 312 Gr.TP316L and Equivalent
    OR
    Chemical Analysis,and Mechanical properties : NA
    to Chemical Analysis,and Mechanical properties : NA
    Thickness Range Qualified:
    Base Metal: Groove- 1.5 to 11.08 mm Fillet - All
    Base Metal Range:

    Base metal Qualified: P.No.: 8 or Equivalent, ASTM A312 Gr.TP316L or

    Equivalent Others: Pipe Dia. Range: Groove- All Fillet - All

    FILLER METALS(QW-404):
    Root + Others
    Spec. No.(SFA) SFA - 5.9
    AWS No.(Class) ER 316L
    F.No. 6
    A.No. 8
    Size of Filler Metals 2 / 2.4 mm dia
    Weld Metal 5.54 mm + Reinforcement
    Thickness Groove 11.08 mm
    Range Fillet All
    Electrode Flux (Class) NA
    Flux Trade Name NA
    Consumable Insert NA
    Brand ESAB - OK 16.30

    PREPARED BY REVIEWED BY APPROVED BY

    SIGN.

    NAME

    DESN.
    DOC. REF
    WPS NO:
    WELDING PROCEDURE SPECIFICATION Rev:00

    Applicable Codes: ASME SEC IX 2010 Summary: GTAW / 6G / A 312 / φ ≥ 25.4mm ODPage No.:
    POSITIONS(QW-405): POST WELD HEAT TREATMENT(QW-407):
    Position of Groove - 6G & ALL Heating Rate - NA
    Welding Progression - UPHIL Holding Temperature Range - NA
    Position of Fillet - All Holding Time Range - NA
    Others Cooling Rate - NA
    Others -

    PREHEAT(QW-406): GAS(QW-408): Percent composition


    Gas(es %Comp. of Flow Rate
    Preheat Temperature(Min.) -100 C Shielding ) 99.995 % 8 to 15 LPM
    Min Interpass Temperature(Max.) - 1500C Max Trailing ARGON NA NA
    Preheat Maintenance - Yes Backing NA 99.995 % 8 to 15 LPM
    Gas : ARGON
    Single
    ELECTRICAL CHARACTERISTICS(QW-409):
    Straight for GTAW (Negative- Ampere
    Current AC or DC: DC Polarity : 75 - 120 Amps Voltage Range: 09 - 15 Volts
    DCEN) Range:
    Tungeston Electrode Size and Type - 2.4 mm and 2%
    Mode of Metal transfer for GMAW - Thoriated NA
    Electrode/Wire feed speed range - NA

    TECHNIQUE(QW-410):
    Stringe or Weave Bead - String / Weaving shall not exceed 2.5 times of electrode dia.
    Orifice or Gas Cup Size - 5 -8 mm OD
    Initial and Interpass Cleaning(Brushing,Grinding,etc.) - Grinding & Brushing (Use Stainless steel special
    tools) Method of Back Gouging - NA
    Oscillation - NA
    Contact Tube to Work Distance - NA
    Multiple or Single Pass(per side): Multiple
    Multiple or Single Electrode - Single
    Travel Speed Range - 0.8 - 1.5 mm/sec
    Peening - NA
    Closed to out chamber : NA
    Use of thermal Process : NIL
    Others -
    Filler Metal Current
    Weld Voltage Travel Speed
    Weld Diameter Type & Ampere REMARKS
    Process Class Range(V) Range
    Layer mm Polarity Range(A)
    Root+ Hot GTAW ER 316L 2 / 2.4 mm DCEN 75 - 100 09 - 15 0.8 - 1.5 mm/sec
    Filler/
    GTAW ER 316L 2 / 2.4 mm DCEN 95-120 09- 15 0.8 - 1.5 mm/sec
    Capping

    PREPARED BY REVIEWED BY APPROVED BY

    SIGN.

    NAME

    DESN.

    DATE:

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