M-Series Electromagnetic Flow Meter Converter: Installation, Operation and Maintenance Manual
M-Series Electromagnetic Flow Meter Converter: Installation, Operation and Maintenance Manual
M-Series Electromagnetic Flow Meter Converter: Installation, Operation and Maintenance Manual
ELECTROMAGNETIC
FLOW METER CONVERTER
Important Information:
Converter Model Number: ________________________
Converter Serial Number: _________________________
Meter Serial Number: ____________________________
RETAIN THIS MANUAL - DO NOT DISCARD
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.0 M-SERIES CONVERTER OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 CONVERTER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Mounting The Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Installing Cables To Converter And Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Pulling Sensor Cable Through Electrical Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 ELECTRICAL CABLE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Terminal Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.1 FPI Mag 394L Bidirectional Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.2 FPI Mag 395L Forward Only Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.3 Ultra Mag Body Style 1: 2", 3", And 14+" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.4 Ultra Mag Body Style 2: 4" through 12" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.5 SPI Mag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Converter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.1 Panel Mount Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.2 FPI Mag 395L and Ultra Mag Body Style 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.3 Ultra Mag Body Style 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 4-20mA Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Opto-Isolated Pulse Output Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6 Opto-Isolated Pulse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.7 Converter Power Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.0 CONVERTER START-UP - ALL SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.1 Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Front Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 M-Series Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4 Factory Set Key Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.0 PROGRAMMING EXAMPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.0 MENU 0 - QUICK START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.0 MAIN MENU DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1 Menu 1- Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.2 Menu 2 - Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3 Menu 3 - Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.4 Menu 4 - Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.5 Menu 5 - Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6 Menu 6 - Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.7 Menu 7 - Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.8 Menu 8 - Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.9 Menu 9 - Data Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.10 Menu 10 - Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.11 Menu 11 - Internal Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.0 ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.0 RETURNING A UNIT FOR REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11.0 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
APPENDIX 1.0 UNITS OF MEASURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
APPENDIX 2.0 CONVERSION TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
WARRANTY STATEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In the U.S.A.
TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
SAFETY
SAFETY
Safety Symbols And Warnings
Throughout this manual are safety warning and caution information boxes. Each warning and caution box will be
identified by a large symbol indicating the type of information contained in the box. The symbols are explained
below:
! This symbol indicates important safety information. Failure to follow the instructions can
result in serious injury or death.
i This symbol indicates important information. Failure to follow the instructions can result in
permanent damage to the meter or installation site.
Safety Warnings
When installing, operating, and maintaining McCrometer equipment where hazards may be present, you must
protect yourself by wearing Personal Protective Equipment (PPE) and be trained to enter confined spaces.
Examples of confined spaces are manholes, pumping stations, pipelines, pits, septic tanks, sewage digesters,
vaults, degreasers, storage tanks, boilers, and furnaces.
WARNING!
! Incorrect installation or removal of FPI Mag meters can result in serious injury or death. Read
the instructions in this manual on the proper procedures carefully.
WARNING!
! Never enter a confined space without testing the air at the top, middle, and bottom of the
space. The air may be toxic, oxygen deficient, or explosive. Do not trust your senses to determine if
the air is safe. You cannot see or smell many toxic gases.
WARNING!
! Never enter a confined space without the proper safety equipment. You may need a respirator,
gas detector, tripod, lifeline, and other safety equipment.
WARNING!
! Never enter a confined space without standby/rescue personnel within earshot. Standby/rescue
personnel must know what action to take in case of an emergency.
WARNING!
! Pressurized pipes should only be hot tapped, cut, or drilled by qualified personnel. If possible,
depressurize and drain the pipe before attempting any installation.
WARNING!
At the end of its lifetime, this product shall be disposed of in full compliance with the
environmental regulations of the state in which it is located.
1
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In the U.S.A.
TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
M-SERIES CONVERTER OVERVIEW
1.0 M-SERIES CONVERTER OVERVIEW
Read this entire manual prior to installation and/or changing any settings. Retain this manual in your records, DO
NOT DISCARD.
The M-Series signal converter is the reporting, input and output control device for the sensor. The converter
allows the measurements, functional programming, control of the sensor and data recording to be communicated
through the display and inputs & outputs. The M-Series microprocessor-based signal converter has a twelve-point
curve-fitting algorithm to improve accuracy, dual 4-20mA analog outputs, an RS485 communication port, an
8-line graphical backlit LCD display with 3-key touch programming, and a rugged enclosure that meets IP67. In
addition to a menu-driven self-diagnostic test mode, the converter continually monitors the microprocessor's
functionality. The converter will output rate of flow and total volume. The converter also comes standard with
password protection and many more features.
14.6 cm 17.0 cm
5.75" 6.69"
13.8 cm
14 cm 5.44"
5.75"
23 cm
9.06"
13.8 cm
5.44"
2.50 cm
.98"
2
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TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
M-SERIES CONVERTER OVERVIEW
29/32" 1 1/16"
6 11/16"
5 29/32"
3"
6 17/32"
3 1/8" 2 5/8"
6 1/16"
7 1/4"
5 11/32"
3
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In the U.S.A.
TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
CONVERTER INSTALLATION
1.1 Serial Numbers
The converter and sensor are supplied as a matched system. Verify the meter serial numbers on both the converter
and sensor match. This will ensure a properly calibrated system.
The tag on the side of the converter has the Converter Model Number, the Converter Serial Number, the Meter
Model Number and the Meter Serial Number. An example is show below as Figure 3.
i IMPORTANT: Verify the Meter Serial Numbers on both the converter and sensor match. This will
ensure a properly calibrated system. The Meter Serial Number is located on the side of the sensor,
and the Converter Serial Number and the Meter Serial Number are located on a label on the side of
the converter. Ensure the Meter Serial Number on the sensor and the converter tags match.
i IMPORTANT: Do not cut or alter the cable length on power or signal cables!
Connections to the sensor must be made with cable supplied by McCrometer specifically for that
purpose. Do not substitute the supplied cable with other types of cable, even for short runs. For repairs
or added lengths of cable, the entire cable between the sensor and the converter must be replaced.
(Consult factory for replacement cable.)
4
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TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
CONVERTER INSTALLATION
! WARNING: Do not connect any form of conduit directly to the converter enclosure. Doing so will
allow moisture and potentially dangerous gasses to enter directly into the converter. Attaching any
conduit to the enclosure, or altering the enclosure in any way will void the warranty.
i CAUTION: Do not cut the cable cover off. Doing so may damage the sensor cable and adversely effect
the calibration of the meter.
Rip Wire
Cable Cover
5
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TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
ELECTRICAL CABLE CONNECTIONS
3.0 ELECTRICAL CABLE CONNECTIONS
All electrical cables enter the converter through compression fittings located on the side of the converter. Ensure
that all compression glands are properly tightened and all unused fittings are plugged so the case remains sealed.
! CAUTION - Always disconnect the power cord before attempting any electrical connections.
Signaling LED
Note: Must be in IF2 socket Note: When
DIP switch settings: DIP switch OFF (down) position
DC, this
to access menu. Note: Factory use only
There is no access to connector is
the programming red. When AC,
menu when either the connector
switch 1 or 2 set to the is green.
ON position.
LED status:
Constant ON: Converter start
Power Supply up
1 second flashing: Normal
operation (no alarms)
EMITTER
Rapid flashing: Alarm condition
OUT1 OUT2
OUT3 OUT4 E
15 16 17 18 19 20 21 22 23 24 25 26 27 28
SH
E2R E1R C SH SH B1 B2 + - + + +
OUT1F* OUT2R*
COILS INP
REVERSE ELECTRODES 24V 4-20m -24V
This terminal block is only used OUT1 OUT2 4-20mA
for the 394L bidirectional meter. COMMON
Figure 6. Terminal Block Diagram
6
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TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
ELECTRICAL CABLE CONNECTIONS
3.2 Sensor Wiring
i
`
*IMPORTANT: See Section 3.3, Figure 13 for instructions on attaching the chassis ground wire to the
converter ground lug.
i
`
*IMPORTANT: The 394 Bidirectional meter wiring requires a jumper between terminals 17 and 18. See
note in Figure 6.
#1 (E1F) A Blue
#2 (E2F) A Pink
CHASSIS | BLACK
1 2 3 4 15 16 19 20 21
3C B Black
BLUE
PINK
GREEN/YELLOW
PINK/WHITE
GREEN/YELLOW
RED
YELLOW
BLACK JUMPER
BLUE/WHITE
#4 (SH) A Green/Yellow
#1 (E1F) A Blue
M-SERIES 395L
#2 (E2F) A Pink
17103 Rev. 1.2 unreleased
1 2 3 4 19 20 21
CHASSIS | BLACK
#3 (C) A Black
RED
YELLOW
BLUE
PINK
BLACK
GREEN/YELLOW
GREEN/YELLOW
#4 (SH) A Green/Yellow
7
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TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
ELECTRICAL CABLE CONNECTIONS
3.2.3 Ultra Mag Body Style 1: 2", 3", And 14+"
i
`
*IMPORTANT: See Section 3.3, Figure 14 for instructions on attaching the chassis ground wire to the
converter ground lug.
A #1 (E1F) Blue
UMI SENSOR
A #2 (E2F) Pink
CHASSIS | BLACK
1 2 3 4 19 20 21
RED
B #3C Black
YELLOW
GREEN/YELLOW
BLUE
PINK
GREEN/YELLOW
BLACK JUMPER
A #4 (SH) Green/Yellow
i
`
*IMPORTANT: See Section 3.3, Figure 13 for instructions on attaching the chassis ground wire to the
converter ground lug.
#1 (E1F) A Blue
UMII SENSOR
#2 (E2F) A Pink
1 2 3 4 19 20 21
#3 (C) A Black
CHASSIS | BLACK
RED
YELLOW
BLUE
PINK
BLACK
GREEN/YELLOW
GREEN/YELLOW
#4 (SH) A Green/Yellow
8
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA Printed In the U.S.A.
TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
ELECTRICAL CABLE CONNECTIONS
3.2.5 SPI Mag
A #1 (E1F) Blue
282L SENSOR
1 2 3 4 19 20 21
A #2 (E2F) White
A #3 (C) Black
BLUE
WHITE
BLACK
BLACK
RED
YELLOW
A #19 (SH) Black
A #20 (B1) Red
A #21 (B2) Yellow
For panel mount converters, insert the Black Ground wire from Cable B into the Ground terminal in the Power
Block as shown in Figure 12.
Sensing Cable B
Coil Cable A
Cable B Black
Ground Wire
9 corrected 1-10-19
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TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
ELECTRICAL CABLE CONNECTIONS
3.3.2 FPI Mag 395L and Ultra Mag Body Style 2
Coil Cable B
Figure 13. Converter Grounding With
Cable Lug For FPI Mag 395L And Ultra
Mag Body Style 2
Sensing Cable A
Coil Cable B
10
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TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078 Lit. # 30120-47, Rev. 2.5 / 5-31-18
Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
ELECTRICAL CABLE CONNECTIONS
3.4 4-20mA Hook-Up
Isolated 4-20mA current loops are used to output flow data to external devices. Maximum load impedance is
1,000Ω, and the maximum voltage without load is 27VDC. The converter has the capability to detect a loss of load
on this output. To disable this function set the value “mA Val. Fault” under the ALARMS menu to zero (see section
7.4). A graphical example of the usage of the current loop with external device is shown below:
4-20mA Devices
Terminal 27 COMMON
OUT 1 / OUT2 4-20mA
If the external device requires a voltage input, a precision resistor placed across the input terminals of the external
device will change the current to voltage. Calculate the required resistor using Ohm’s law (V = I x R). For example,
a 250Ω resistor will provide an input voltage of one to five volts with the transmitter range being set from 4mA to
20mA. An additional 4 to 20mA loop output is available.
i IMPORTANT
The converter powers the 4-20mA loops. Do not use external power for the 4-20mA loop as it may
cause permanent damage to the converter.
11
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Copyright © 2018 McCrometer, Inc. All printed material should not be changed or altered without permission of
McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
ELECTRICAL CABLE CONNECTIONS
3.5 Opto-Isolated Pulse Output Hook-Up
The four outputs are open collector transistor outputs used to communicate with or activate external devices
when the flow reaches a predetermined set point.
• Opto-isolated output with collector and emitter terminals floating and freely connectable
• Maximum switching voltage: 40 VDC
• Maximum switching current: 100mA
• Maximum saturation voltage between collector and emitter 1.2V@100mA
• Maximum switching frequency (load on the collector or emitter, RL=470Ω, VOUT=24VDC): 1250Hz
• Maximum reverse current bearable on the input during an accidental polarity reversion (VEC): 100mA
• Insulation from other secondary circuits: 500 V
Example 1: A common application usng all four outputs to exhibit four unique signals
OUTPUTS
Examples Of Types Of
Input Devices
+ Terminal 6
- OUT1 C1
Pulse Input
+ Terminal 7
- OUT2 C2
Frequency Input
+ Terminal 8
- OUT3 C3
Alarm Input
+ Terminal 9
- OUT4 C4
Alarm Input
Power Source:
+ -
The power Terminal 10
source can EMITTER COMMON
be internal or
external.
i IMPORTANT
Outputs are not isolated from each other. All outputs MUST use the same power source.
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ELECTRICAL CABLE CONNECTIONS
Example 2: A common application using one output with one positive signal (+24V from PLC)
OUT 1
6
OUT 2 *
7
OUT 3 *
+24V
8
INPUT
OUT 4*
9
COMMON
EMITTER
10
* Not used in this example
Input example:
Push button
switch
10K +
22 24V
-
23
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ELECTRICAL CABLE CONNECTIONS
3.7 Converter Power Hook-Up
! WARNING!
Hazardous supply voltage can shock, burn, or cause death.
The power supply line must be equipped with external surge protection for current overload (fuse or circuit breaker
with limiting capacity not greater than 10A). It must be easily accessible for the operator and clearly identified.
Power connection is made using the power terminal block on the upper right side of the terminal board.
NOTE: The terminal block uplugs from the circuit board for easy connection. Connect earth ground to the
protective grounding terminal before making other connections. The power supply of a standard converter is 90-
265VAC, 44-66Hz at maximum 20W. DC converter is available as an option.
Figure 19. AC Power Supply Terminal Block Figure 20. Optional DC Power Supply
Terminal Block
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CONVERTER START-UP - ALL SENSORS
4.0 CONVERTER START-UP - ALL SENSORS
Before starting up the converter please verify the following:
• Power supply voltage must correspond to that specified on the data plate (located on the side of the converter)
• Electric connections must be wired as described in this manual
• Ground connections must be properly installed
When the converter is powered it initiates a verification cycle of the converter. During the verification cycle the
converter displays an incrementing diagnostic number. When the diagnostic is complete, if an error is found,
an error number will be displayed referencing the chart at the back of this manual. A text message will also be
displayed on the alarm screen.
NOTE: To view alarms, press the RIGHT arrow key from the main display screen.
Key: Function:
UP/DOWN KEY (for moving cursor up or down)
SHORT PRESSING (< 1 SECOND):
Moves the cursor up to the previous subject on the menu
Increases the numeric figure of the parameter highlighted by the cursor
Enter/Esc
Key LONG PRESSING (> 1 SECOND):
Confirms the selected function
Leaves the current menu
Figure 21. Converter Key Conventions
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CONVERTER START-UP - ALL SENSORS
4.2 Front Panel Display Push to change to the next screen display. Each button
press changes the screen and cycles through the six displays
shown below.
1=Normal Flow
C=Calibration See: interpretation flags
S=Simulation
Flow direction +/-
Alarms
Flow speed * Forward/reverse
FLOWRATE VALUE / % FULL SCALE
totalizer
Graphical bar of flow GRAPHIC OF FLOW RATE-TIME
Measure units
% of full scale
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CONVERTER START-UP - ALL SENSORS
4.3 M-Series Menu Structure 0. Quick Start
The following is the menu structure for the M-Series converter. NOTE: Some Fs1=
menus change as options are enabled. Tot.MU=
Pls1=
4.4 Factory Set Key Code Pls2=
Tpls1=
The converter is delivered with key code L2 = 000002, and with the “Quick Tpls2=
start menu” enabled. Press the Enter/Esc key. The “Quick start" menu can be Frq1=
enabled or disabled. See section 7.8 to access this function. Frq2=
With access code L2 = 000000, the request of the code is disabled. See section ND=
Cut-off=%
7.11 to change the factory set key code.
KS=
Simulation=
i
ATTENTION! Contrast=
Language=
It is very important to record any customized code as it CANNOT be Main menu= *
retrieved if it is lost!
* To access the full menu
1. Sensor= structure, select Main menu,
ND= enter 000002, and press Enter.
KA= See section 4.4.
KA-=
Ins.position= 2. Scale 3. Measure 4. Alarms
Ki= FS1= Damping= Max thr+=
Kp= Tot.MU= Cutoff= Max thr-=
KL= Pls1= Sw.thr.= Min thr+=
Cable Len = Pls2= Sw.time= Min thr-=
S. Rate= Tpls1= Hyst.=
E.p. Detect= Tpls2= mA v fault=
E.cleaning= Frq1= Hz v fault=
Ep thr= Frq2=
Zero Cal.=
Zero -Cal.=
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PROGRAMMING EXAMPLE
5.0 PROGRAMMING EXAMPLE
The steps below demonstrate how to modify the full scale value from 3500 Gal/m to 3000 Gal/m from the “Quick
start menu”.
..... ..... ..... ..... ..... .....
Fs1=dm 3 /s 4.0000
TER TER
EN EN
ESC ESC
Confirm the new value with a short press Long push to exit to the main page
m
..... ..... ..... ..... ..... .....
Main visualization page
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MENU 0 - QUICK START
6.0 MENU 0 - QUICK START
NOTE: The Quick Start menu is configured at the factory. Some menus may not be available in your configuration.
If the quick start menu is not present as the first menu option, then it has been disabled (see section 7.8 in the
Display Menu). The instructions that follow explain each menu position within the Quick Start menu.
FS1
The Full Scale range 1. The units of measure and full scale range of the meter that defines the 20mA output.
Generally this value is set 10% over the anticipated max flow. US standard & metric units are selectable from this
menu.
To change the full scale value, highlight the “Fs1” menu and press the Enter/Esc key. The unit will highlight. Press
the Up/Down key to scroll thru the different available units. See Appendix 1.0 for available units of measure.
Once you have selected the desired unit press the Right/Left key twice to highlight the lower case letter that
represents the time unit. Again press the Up/Down key to scroll thru the available time units. Once the unit of
measure and time unit have been selected press the Right/Left key to select the numeric value. Pressing the Up/
Down key to set the digit and Right/Left key to move to the next digit.
Once the desired value is entered press the Enter/Esc key to exit/highlight
the menu.
If a unit you are looking for is not in the current list press the Right/
Left key and scroll to the “/” between the unit of measure and time unit
selections and press the Up/Down key to switch between U.S. Standard
and Metric units.
Once the desired value is entered quick push the Enter/Esc key to highlight the entire line and then long push
Enter/Esc to exit back to the display.
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MENU 0 - QUICK START
Tot. MU
The totalizer unit/multiplier as well as the visible decimal place is set here.
To change the totalizer unit/multiplier select the “Tot. MU” menu by highlighting the menu and press the Enter/Esc
key. This will highlight the unit/multiplier. See Appendix 1.0 for available units of measure.
Press the Up/Down key to scroll through the available units until the desired unit has been selected.
NOTE: The totalizer multiplier is built into the unit of measure, so for gallons multiplied by 1000, select Kgal.
Once the unit of measure is selected press the Right/Left key twice to highlight the numeric value to the right.
Then press the Up/Down key to change the decimal resolution displayed for this totalizer. Changing the decimal
resolution will not change the multiplier. The available selections are 00001, 001.0, 01.00, and 1.000.
If the desired unit of measure is not in the current list, press the Right/
Left key and scroll to the blank space between the unit/multiplier and
the numeric decimal resolution selection and press the Up/Down key to
switch between U.S. Standard and Metric units.
Pls1
The pulse increment value and unit of measure for the pulse output 1. This option is only available when “out1” in
Menu 6 - Outputs 8.6.1 is set to “#1 IMP”.
Pls2
The pulse increment value and unit of measure for the pulse output 2. This option is only available when “out2” in
Menu 6 - Outputs 8.6.2 is set to “#2 IMP”.
Tpls1
Duration of the pulse output 1 expressed in milliseconds. This option is only available when out1 in Menu 6 -
Outputs 8.6.1 is set to #1 IMP+. The pulse duration can be set from .4 to 9999.99.
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MENU 0 - QUICK START
i IMPORTANT
The converter cannot detect the type of device it is connected to so it is up to the user to verify the
setting is compatible with the external device receiving the pulse. Incorrect settings can damage the
receiving device. See section 7.6, "Menu 6 - Outputs" for output specifications.
Tpls2
Duration of the pulse output 1 expressed in milliseconds. This option is only available when out2 in "Menu 6 -
Outputs" is set to #2 Freq. The pulse duration can be set from .4 to 9999.99.
ND
Inside Pipe Diameter. The inner diameter of the pipe entered in millimeters. Setting the ND value to zero will cause
the converter to display the velocity instead of flow rate. Totalizer will then increment in feet or meters. NOTE:
Nominal pipe size and the pipe inside diameter are in most cases different from one another. The calculation of a
paired FPI Mag system is derived from the pipe inside diameter. Ensure the correct value is supplied for a properly
calibrated system.
Cut-off
Cutoff point which all flow is reported as zero. This value is set as a percentage of the full scale.
Simulation
Simulation enable. Setting this menu to ON will generate an internal signal that simulates flow and allows
the outputs and all connected instruments to be tested. After simulation is set to ON, the flow can be set to a
percentage based on the current FS1 setting -125% to 125%.
To enable the simulation function, use the Right/Left key to highlight the Simulation menu and press the Enter/Esc
key, you will be prompted for code L2. Use the Up/Down and Right/Left keys to enter the code 00002. Then press
the Enter/Esc key to enter the code.
The simulation function can now be toggled from OFF to ON by using the Up/Down key. Select ON to turn on the
Simulation mode and press the Enter/Esc key.
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MENU 0 - QUICK START
Press and hold the Enter/Esc key to exit back to the visualization page.
NOTE: There will now be a “S” in the upper left corner, this indicates the
simulation mode is active.
Press the Enter/Esc key. This will bring up the flow simulation set up
screen. Use the Right/Left key and the Up/Down key to enter in the
flow rate percentage value for the simulation. Press the Enter/Esc key
to enter that value.
The converter will start to read flow. It may take a few seconds for the
readings to appear. Repeat the above steps as needed to observe the
different flow rates desired.
To exit out of simulation mode, re-enter into the simulation set up
screen (see above) and then press and hold the Enter/Esc key. This will
exit out to the visualization screen, and the “S” in the upper left corner
of the screen will return to a “1”.
Contrast
Display contrast set point. The display contrast can be changed to make the display appear more visible based on
the users preference. This menu can be set 0 to 15 with the change only taking affect once the menu selection has
been selected by pressing the enter key. The factory default is 5.
NOTE: If set too high or too low the display can become unreadable. If this happens wait 60 seconds from the
time of the last button push for the display to time out to the visualization page. From the visualization page press
and hold the Right/Left button. The display will cycle through a different preset display contrast settings every 8
seconds. Release the button once you have found a setting that can be read.
Language
Choose a language to display the converter menus in.
The available options are EN = English, IT = Italian, FR = French, SP = Spanish and DE = German.
Main menu
This allows access to the main menu which contains advanced configuration menus.
NOTE: If the Quick Start menu is disabled, from the flow visualization press the Enter/Esc. The L2 passcode screen
will appear. Enter the passcode of 000002, then press the Enter/Esc key.
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MAIN MENU DESCRIPTIONS
7.0 MAIN MENU DESCRIPTIONS
Press the key Enter/Esc key to go to the Main menu directly when the “Quick start menu” is disabled. When it is not
disabled you can select the Main menu from the “Quick start menu”. The functions in the Quick Start menu and the
Main menu are explained below. Please note that some functions are only displayed if other functions are enabled
or with the insertion of additional modules.
KA
Factory calibrated gain for the forward flow. Do not change the value.
KA-
Factory calibrated gain for the reverse flow. Used ONLY for bidirectional meters. Do not change the value.
Cable length
Cable length set in increments of 10 meters, rounded to the nearest 10 meter increment.
S. rate
Factory calibrated frequency sampling rate. Do not change the value.
E.P. Detect
Set the empty pipe alarm to on or off. Factory default = ON.
NOTE: Setting the E.P. Detect to "off" can cause the sensor to display environmental/electrical noise as flow.
E.cleaning
Factory set value. Do not change the value.
E.p. thr
Empty Pipe Threshold is the numeric value selected during the Empty Pipe Calibration function. In some cases it
may be required to manually adjust this value to be more compatible with an installation. For assistance adjusting
this value contact McCrometer Technical Support. Available settings are from 20-250.
Zero Cal.
Zero point calibration function for the forward flow.
To perform the Zero point Calibration select the Zero Cal. Menu by highlighting the menu and press the Enter/Esc
key. This will enable the zeroing function. You will see a percent value that is positive or negative.
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MAIN MENU DESCRIPTIONS
Now press and hold the Up/Down
button and release when the
message "Measuring. . . " appears.
The converter counts up from
zero to 1,000, after which the zero
point is set. The new value should
be less than before the autozero
was performed. if not, then verify
that there is no flow in the pipe
and repeat.
Zero Cal.
Zero point calibration function for the reverse flow. See above instructions and repeat for the reverse zero
calibration.
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MAIN MENU DESCRIPTIONS
7.2 Menu 2 - Scales
FS
The Full Scale range 1. The full scale units of measure of the meter that defines the 20mA output and the general
maximum flow for the meter. U.S. Standard and metric units are selectable from this menu. See Appendix 1.0 for
available units of measure.
To change the full scale value, highlight the “Fs1” menu and press the Enter/Esc key. The unit will highlight. Press
the Up/Down key to scroll thru the different available units.
Once you have selected the desired unit press the Right/Left key twice to highlight the lower case letter that
represents the time unit. Again press the Up/Down key to scroll thru the available time units. Once the unit of
measure and time unit have been selected press the Right/Left key to select the numeric value. Press the Up/
Down key to set the digit and the Right/Left key to move to the next digit.
If a unit you are looking for is not in the current list press the Right/Left
key and scroll to the “/” between the unit and time unit selection and
press the Up/Down key to switch between U.S. standard & metric units.
Once the desired value is entered quick push Enter/Esc to high light the
entire line and then long push Enter/Esc to exit back to the display.
Tot. MU
Totalizer Multiplier Unit. To change the Totalizer Multiplier unit select the “Tot. MU” menu by highlighting the
menu and press the Enter/Esc key. This will highlight the unit/multiplier line. See Appendix 1.0 for available units
of measure.
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MAIN MENU DESCRIPTIONS
Press the Up/Down key to scroll thru the different available units until the desired unit has been selected. NOTE:
the totalizer multiplier is built into the unit of measure so if you want gallons times 1000 you must select Kgal.
Once selected, press the Right/Left key twice to highlight the numeric value to the right. Pressing the Up/Down
key will change the decimal resolution displayed for this totalizer but will not change the multiplier. The available
selections are 00001, 001.0, 01.00, and 1.000.
If a unit you are looking for is not in the current list press the Right/Left key and scroll to the blank space between
the unit/multiplier and the numeric decimal resolution selection and press the Up/Down key to switch between
US standard & metric units.
NOTE: Maximum Fs1 value is equivalent to 33.418 FPS.
Minimum Fs1 value is equivalent to 1.337 FPS.
NOTE: Converter will only accept settings based on possible max setting
less than 99999.
Example: 35" Line ND = 889 mm max
Flow rate = 10220 GPM
Converter will not accept GPM/M. Unit must be entered as KGL/M.
Pls1
The pulse increment value and unit of measure for the pulse output 1. This option is only available when “out1” in
"Menu 6 - Outputs" (section 7.6) is set to “#1 IMP”.
Pls2
The pulse increment value and unit of measure for the pulse output 2. This option is only available when “out2” in
"Menu 6 - Outputs" (section 7.6) is set to “#2 IMP”.
Tpls
Duration of the pulse output 1 expressed in milliseconds. This option is only available when out1 in Menu 6 -
"Menu 6 - Outputs" (section 7.6) is set to “#1 IMP”. The pulse duration can be set from .4 to 9999.99.
Tpls2
Duration of the pulse output 1 expressed in milliseconds. This option is only available when out2 in Menu 6 -
"Menu 6 - Outputs" (section 7.6) is set to “#2 IMP”. The pulse duration can be set from .4 to 9999.99.
Frq1
Full scale frequency value for output 1. This option is only available when out1 in "Menu 6 - Outputs" (section 7.6)
outputs is set to "#1Freq (+/-)". The value is set in hertz between 0.1 to 1,000.0.
Frq2
Full scale frequency value for output 2. This option is only available when out2 in "Menu 6 - Outputs" (section 7.6)
is set to "#2FREQ (+/-)". The value is set in hertz between 0.1 to 1,000.0.
i IMPORTANT
The converter cannot detect the type of device it is connected to so it is up to the user to verify the
setting is compatible with the external device receiving the pulse. Incorrect settings can damage the
receiving device. See section 7.6, "Menu 6 - Outputs", for output specifications.
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MAIN MENU DESCRIPTIONS
7.3 Menu 3 - Measure
Damping
This sets the dampening or filter setting for the meter. This setting is extremely important. The correct filter
setting ensures the proper response of the meter to the measured flow rate. The available dampening filter values
range from 0 (no dampening or dampening OFF) to a maximum dampening of 1,000 seconds. There are also
some specialized settings, SMART 1, SMART 2, and SMART 4, which dampen small flow variations but react more
aggressively to large variations. With the dampening turned off the converter responds immediately to any change
in flow. This can result in a noisy output and should only be used in batching operations were flow rates are highly
regulated and incremental quantities of flow are small. With the dampening set to values between 0.2 seconds
and 1000 seconds the converter buffers and averages flow data over the period of time specified. Larger values
tend to provide a quieter and more stable output but will respond more sluggishly to large changes or transitions
in flow rate. The specialized, SMART settings are not intended for use with the FPI, SPI, or UltraMag flow meters
and should not be selected. Typically, the FPI, SPI, and UltraMag meters are set with a damping of 10 seconds. This
setting can be changed to make the meter more or less responsive and/or stable. To make large changes to the
setting please contact the factory to understand the application specific consequences of doing so.
Cut-off
Cutoff point which all flow is reported as zero. This value is set as a percentage of the full scale. (Note: Default cut-
off point = 2.0% of full scale.)
Max Thr -
Maximum flow threshold, reverse flow. This is the set point to trigger a high flow alarm set as a percentage of full
scale. This function is disabled when set to zero.
Min thr +
Minimum flow threshold, forward flow. This is the set point to trigger a low flow alarm set as a percentage of full
scale. This function is disabled when set to zero.
Min thr -
Minimum flow threshold, reverse flow. This is the set point to trigger a high flow alarm set as a percentage of full
scale. This function is disabled when set to zero.
Hyst.
Alarm Hysteresis. Set 0-25%. This sets the lag in response based on a percentage of the full scale. Example if the
alarm triggers at 100% and the hysteresis is set to 2% then once triggered the current rate must change beyond
2% to exit out of the current alarm state. This setting applies to all alarms.
mA v. fault
mA value fault. Current output value during alarm events set as a percentage 0-120% of the current output range.
The current range 0/4mA to 20/22mA is set in "Menu 6 - Outputs" (section 7.6). For example, if an empty pipe
alarm is present and the mA v. fault value is set to 10% and the current scaling is set 4 to 20mA, then the current
output would send a 2mA signal until the empty pipe alarm is cleared. This function is disabled when set to zero.
Hz v. fault
Hertz value fault. Frequency output value during alarm events set as a percentage 0-125% of the frq1/frq2 range.
For example, if an empty pipe alarm is present and the Hz v. fault value is set to 110% and the Frq1 scaling is 100
Hz, then the frequency output on channel 1 would send a 110 Hz signal until the empty pipe alarm is cleared. This
function is disabled when set to zero.
27
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MAIN MENU DESCRIPTIONS
7.5 Menu 5 - Inputs
T+ reset
Positive Totalizer Reset Enable. Set by turning on or off. This allows for the positive total totalizer to be reset through
the input.
T- reset
Negative Totalizer Reset Enable. Set by turning on or off. This allows for the negative total totalizer to be reset
through the input.
Puls.reset
Pulse Output Reset Enable. Set by turning on or off. This allows for the totalized pulses to be reset through the
input.
Count lock
Totalizer Count Lock Input Enable, Set by turning on or off. This allows for the totalizers to be locked (frozen) when
the input is active.
Out 2
Transistor output channel 2. See tables on the next page for available settings.
Out 3
Transistor output channel 3. See tables on the next page for available settings.
Out 4
Transistor output channel 4. See tables on the next page for available settings.
Out mA1
Current output channel 1. See tables on the next page for available settings.
Out mA2
Current output channel 2. See tables on the next page for available settings.
28
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www.mccrometer.com representative for current technical data and instructions.
MAIN MENU DESCRIPTIONS
Outputs available for open collector transistor outputs #1 & #2 only:
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www.mccrometer.com representative for current technical data and instructions.
MAIN MENU DESCRIPTIONS
CURRENT VALUES IN mA ASSOCIATED TO THE % VALUE OF FULL SCALE
REVERSE DIRECT
FLOW VALUE ZERO FLOW VALUE
POSSIBLE FIELD
≤ - 110% -100% 0% +100% ≥+110%
OutmA= 0 ÷ 20 + 0 0 0 20 20
OutmA= 0 ÷ 22 + 0 0 0 20 20
OutmA= 4 ÷ 20 + 1
4 4 4 20 20
OutmA= 4 ÷ 22 + 4 4 4 20 20
OutmA= 0 ÷ 20 - 20 20 0 0 0
OutmA= 0 ÷ 22 - 22 20 0 0 0
OutmA= 4 ÷ 20 - 2
20 20 4 4 4
OutmA= 4 ÷ 22 - 22 20 4 4 4
OutmA= 0 ÷ 20 20 20 0 20 20
OutmA= 0 ÷ 22 22 20 0 20 22
OutmA= 4 ÷ 20 20 20 4 20 20
OutmA= 4 ÷ 22 22 20 4 20 22
OutmA= 0 ÷ 20 —0+ 0 0 10 20 20
OutmA= 0 ÷ 22 —0+ 0 1 11 21 22
OutmA= 4 ÷ 20 —0+ 4 4 12 20 20
OutmA= 4 ÷ 22 —0+ 4 4.8 12.8 20.8 22
1 Default mA1 setting
2 Default mA2 setting
RS485 bps
RS485 output speed. This sets the RS485 baud rate (4800, 9600, 19200, or 38400).
A. delay
Instrument answer delay. This sets the answer delay in microseconds (0, 20, 40, 60, 80, 100, 120, or 140).
Address
DEVICE ADDRESS (0 to 255) – This sets the address of the device for RS485 communication.
Rem.addr
REMOTE ADDRESS (0 to 255) – This sets the address of a second remote converter.
Remote u.conn
REMOTE CONNECTION – Pressing this connects the remote terminal. The connection will be interrupted after 10
seconds of inactivity
30
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
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MAIN MENU DESCRIPTIONS
7.8 Menu 8 - Display
Language
Converter language. This sets the converter language EN (English), IT (Italian), FR (French), SP (Spanish), or DE
(German).
Contrast
Display contrast set point. The display contrast can be changed to make the display appear more visible based
on user preference. This menu can be set 0 to 15. The change will take affect once the menu selection has been
selected by pressing the Enter/Esc key. The factory default is 5.
NOTE: if set too high or too low the display can become unreadable. If this happens then wait 60 seconds from the
time of the last button push for the display to time out to the visualization page. From the visualization page press
and hold the Right/Left button. The display will cycle through a different preset display contrast settings every 8
seconds. Release the button once you have found a setting that can be read.
Quick start
Quick Start Menu Enable. This setting toggles between on and off. If set to "off" it will hide the quick start menu.
Net total
Totalizer Net Enable. This setting toggles between on and off. Setting this menu to "on" will replace the current
forward and reverse totalizers with the net totalizers on the visualization.
T+ reset
Totalizer reset, forward. Resets the forward flow totalizer.
T- reset
Totalizer reset, reverse. Resets the reverse flow totalizer.
To reset the totalizer, highlight the totalizer reset option to be reset. Quick press the Enter/Esc key. The display will
show “EXECUTE?”. Press and hold the Enter/Esc key to continue. The display will flash "Done". The visualization
pages will now show the totalizer as reset.
NOTE: There is no function to reset the Net Totalizer. To reset the Net Totalizer, both the "+" and the "-" totalizers
must be reset.
31
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MAIN MENU DESCRIPTIONS
7.9 Menu 9 - Data Logger
YYYY/MM/DD
Date and time. This sets the date and time in the converter. The format for entering the date and time is year /
month / day and time is hours : minutes : seconds.
Acquisition
Event logger for internal alarms. This setting toggles between on and off. This menu enables event logging to
capture alarm events internally for diagnostic purposes. This data can’t be extracted.
Display events
Displays the stored alarm events in order, up to a maximum of 64 events.
Clear events
Clears all stored events.
Self-test
Converter self test. Executed command. Running the self-test will cause the converter to run an internal diagnostic
test that will check for internal hardware and software errors. The converter will reboot. Once the self-test is
complete if any errors are found then the error code for each error will be displayed. Refer to section 8.0, "ALARM
MESSAGES", for a list of possible error codes.
Simulation
Simulation enable. Setting this
menu to ON will generate an
internal signal that simulates
flow and allows the outputs and
all connected instruments to be
tested. After simulation is set
to ON, the flow can be set to a
percentage based on the current
FS1 setting of -125% to 125%.
NOTE: you will now have an “S” in the upper left corner, this indicates
the simulation mode is active.
32
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MAIN MENU DESCRIPTIONS
Press the Enter/Esc key. This will bring up the flow simulation set up screen. Use the Right/Left key and the Up/
Down key to enter in the flow rate percentage value for the simulation. Press the Enter/Esc key to enter that value.
The converter will start to read flow. It may take a few seconds for the readings to appear. Repeat the above steps
as needed to observe the different flow rates desired.
To exit out of simulation mode, re-enter into the simulation set up screen (see above) and then press and hold the
Enter/Esc key. This will exit out to the visualization screen, and the “S” in the upper left corner of the screen will
return to a “1”.
Electrodes test
Executed function. This function tests the internal electrode circuits for proper operation. This is a factory service
menu.
Signals
This menu displays graphical representations to various input and output signals. This is a Factory service menu.
Display data
Numeric display for various internal settings and raw measured signals. This is a Factory service menu.
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MAIN MENU DESCRIPTIONS
7.11 Menu 11 - Internal Data
L2 code
Level 2 passcode. This menu changes the 2 level passcode. The factory default is 000002.
i CAUTION - if the passcode is changed from the default value and is lost, it CANNOT be recovered. In
the event the passcode is lost the converter can be returned to the factory to be reset. Note all data is
lost during this process.
You will be asked if you want to “execute?” the function. Press and hold the Enter/Esc key. This will load the saved
preset values. The display will flash “DONE” once the converter has finished reprogramming the preset values.
34
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
MAIN MENU DESCRIPTIONS
Save user pres.
Saves user presets. This is an executed menu.
To save a user defined program start by reviewing each and every programming menu and confirm that each
value is set as desired. Once it is confirmed the programming is set as desired, navigate to the “Save user pres.”
menu and press the Enter/Esc key. You will be prompted if you want to “execute?”. Press and hold the Enter/Esc
key and the display will flash “DONE”. Your user defined presets have now been saved and can be recalled anytime
by executing the “Load user pres.” function.
KS
Field adjustment coefficient. This value is a direct multiplier that is used as a field adjustment/correction coefficient.
KZ
Forward zero point coefficient. The forward zero point coefficient is selected when the zero calibration is run. This
menu will allow for manual adjustments of the forward zero point.
KZ-
Reverse zero point coefficient. Used ONLY for forward and reverse sensors. The reverse zero point coefficient is
selected when the zero calibration is run. This menu will allow for manual adjustments of the reverse zero point
DAC1 20mA
Current output channel 1 20 mA trim. This is a factory service menu.
DAC1 4mA
Current output channel 1 4 mA trim. This is a factory service menu.
DAC2 20mA
Current output channel 2 20 mA trim. This is a factory service menu.
DAC2 4mA
Current output channel 2 4 mA trim. This is a factory service menu.
35
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
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ALARM MESSAGES
8.0 ALARM MESSAGES
During meter setup, you may see error messages and codes. These messages and codes are explained below.
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
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SPECIFICATIONS
9.0 SPECIFICATIONS
POWER REQUIREMENTS: CERTIFICATIONS:
AC: 90-265 VAC / 45-66 Hz (20W/25VA) or • Safety: Listed by CSA to 61010-1:
DC: 10-35 VDC (21 W) • Certified by CSA to UL 61010-1 and
AC or DC must be specified at time of ordering. • CSA C22.2 No. 61010-1-04 (Wall Mount Only)
• CE: Compliant (Converter Only)
STANDARD OUTPUTS:
Single 1 or dual 2 4-20mA Outputs: Galvanically isolated ®
rangability)
ELECTRICAL CONNECTORS:
Two 1 or four 2 separate digital programmable outputs:
open collector transistor usable for pulse, frequency, or Converter: Compression gland seals for 0.125” to 0.375”
alarm settings. Diameter round cable.
• Volumetric Pulse • Empty Pipe GALVANIC ISOLATION:
• Flow Rate (Frequency) • Directional Indication
All inputs / outputs are galvanically isolated from power
• Hardware Alarm • Range Indication
supply up to 500V
• High/Low Flow Alarms
• Maximum switching voltage: 40 VDC CONVERTER ENCLOSURE:
• Maximum switching current: 100mA • IP67 Die Cast Aluminum (Panel Mount is IP65)
• Maximum switching frequency: 1250 Hz • 5.76” H x 5.76” W x 6.73” D
• Insulation from other secondary circuits: 500V • (14.6 cm. H x 14.6 cm. W x 17 cm D)
OPTIONAL OUTPUTS: ENVIRONMENTAL:
• Modbus 2
• Pressure / Temperature Limits:
• Smart Output (Sensus or Itron) • Electronics: Operating and storage temperature:
• -4˚ to 140˚ F (-20˚ to 60˚ C)
ENGINEERING UNITS:
• Sensor is continuously submersible (IP68), with a
Cubic Meter; Cubic Centimeter; Milliliter; Liter; Cubic standard quick-connect cable to 6 ft., and optional
Decimeter; Decaliter; Hectoliter; Cubic Inches; US strain relief at 30 ft.
Gallons; Imperial Gallons; Cubic Feet; Kilo Cubic
Feet; Standard Barrel; Oil Barrel; US Kilogallon; Ten KEYPAD AND DISPLAY:
Thousands of Gallons; Imperial Kilogallon; Acre Feet; Can be used to access and change set-up parameters
Megagallon; Imperial Megagallon; Hundred Cubic using three membrane keys and an LCD display
Feet, Megaliters
M-SERIES OPTIONS FORWARD AND BIDIRECTIONAL:
STANDARDS:
RS485 Modbus Protocol
• Die Cast Aluminum Converter: IP67
• Panel Mount Converter: IP65
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
RETURNING A UNIT FOR REPAIR
10.0 RETURNING A UNIT FOR REPAIR
If the unit needs to be returned to the factory for repair, please do the following:
• Prior to calling for a return authorization number, determine the model number, serial number (located inside
the front panel of converter), and reason for return.
• Call the McCrometer Customer Service Department at 1-800-220-2279 and ask for a Return Authorization (RA)
number.
• Ship the meter in the original packaging, if possible. Do not ship manuals, power cords, or other parts with
your unit unless required for repair.
• Please make sure the meter is clean and free from foreign debris prior to shipping.
• Write the RA number on the outside of the shipping box. All return shipments should be insured.
• Address all shipments to:
McCrometer, Inc.
RMA #
3255 W. Stetson Avenue
Hemet, CA 92545
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
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TROUBLESHOOTING GUIDE
11.0 TROUBLESHOOTING GUIDE
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
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APPENDIX 1.0 UNITS OF MEASURE
APPENDIX 1.0 UNITS OF MEASURE
The tables below show the units of measure available for selection.
U.S. Standard
in3 Cubic Inches
Gal U.S. Gallons
IGL Imperial Gallons
ft3 Cubic Feet
Thousands of Cubic
kf3
Feet
bbl Standard Barrels
BBL Oil Barrels
KGL Kilo Gallons
Ten Thousands of
ttG
Gallons
IKG Imperial Kilo Gallons
kf3 Kilo Cubic Feet
Aft Acre Feet
MGL Mega Gallons
IMG Imperial Mega Gallons
Metric
ml Milliliters
cm3 Cubic Centimeters
l Liters
dm3 Cubic Decimeter
dal Decaliter
hl Hectoliter
m3 Cubic Meter
ML Megaliter
Time
s Seconds
m Minutes
h Hours
d Days
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
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APPENDIX 2.0 CONVERSION TABLES
APPENDIX 2.0 CONVERSION TABLES
Fraction Decimal
1/8 .125
1/4 .25
3/8 .375
1/2 .5
5/8 .625
3/4 .75
7/8 .875
Table of Conversions
Multiply By To Get
Centimeters 0.3937 Inches
Centimeters 0.03281 Feet
Inches 25.4 Millimeters
Feet 30.48 Centimeters
Square Feet 144.0 Square Inches
Square Inches 0.006944 Square Feet
Cubic Inches 0.0005787 Cubic Feet
Cubic Feet 7.481 Gallons
Cubic Feet 1728.0 Cubic Inches
Cubic Feet 0.02832 Cubic Meters
Cubic Feet 28.32 Liters
Cubic Meters 35.31 Cubic Feet
Cubic Meters 264.2 Gallons
US Gallons 3.785 Liters
US Gallons 0.1337 Cubic Feet
US Gallons 0.003785 Cubic Meters
US Gallons .8326748 Imperial Gallons
Liters 0.2642 Gallons
˚F = ( ˚C x 9/5 ) + 32 ˚C ( ˚F - 32 ) x 5/9
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.
WARRANTY STATEMENT
WARRANTY STATEMENT
McCrometer warrants that this product will be free from THE FOREGOING LIMITED WARRANTIES WITH
defects in material and workmanship for a period 12 RESPECT TO EQUIPMENT AND PRODUCTS ARE
months from the date the equipment was first installed, EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER
but in no event longer than 18 months from the date WARRANTIES OF QUALITY OR PERFORMANCE,
the equipment was first shipped by McCrometer. EXPRESS, IMPLIED OR STATUTORY, INCLUDING,
Repairs shall be warranted for 12 months or, if the repair WITHOUT LIMITATION, ANY AND ALL WARRANTIES
is performed under this warranty, for the remainder of OF MERCHANTABILITY OR FITNESS OF SAID
the original warranty period, whichever is less. EQUIPMENT AND PRODUCTS FOR ANY PARTICULAR
Buyer shall report any claimed defect in writing to PURPOSE.
McCrometer immediately upon discovery and in any MCCROMETER DISCLAIMS ANY WARRANTY,
event, within the warranty period. McCrometer shall, WHETHER EXPRESS OR IMPLIED, REGARDING THE
at its sole option, repair the equipment or furnish SUITABILITY OF PRODUCTS AND EQUIPMENT
replacement equipment or parts thereof, at the original SUPPLIED PURSUANT TO ANY PURCHASE ORDER
delivery point. FOR INSTALLATION IN ANY PARTICULAR SYSTEM
McCrometer shall not be liable for costs of removal, OF SYSTEMS. MCCROMETER MAKES NO WARRANTY
reinstallation, or gaining access. If Buyer or others OF ANY KIND WITH RESPECT TO ANY SERVICES
repair, replace, or adjust equipment or parts without PERFORMED BY MCCROMETER OR ITS AGENTS
McCrometer prior written approval, McCrometer is PURSUANT TO ANY QUOTATION.
relieved of any further obligation to Buyer under this Purchaser’s sole remedy and manufacturer’s sole
Article with respect to such equipment. obligation for alleged product failure, whether under
No equipment furnished by McCrometer shall be warranty claim or otherwise, shall be the aforestated
deemed to be defective by reason of normal wear and obligation of manufacturer to repair or replace
tear, failure to resist erosive or corrosive action of any products returned within twenty-four months after
fluid or gas (unless otherwise specified in Quotations/ date of original shipment. The manufacturer shall not
Purchase Order Specifications), Buyer’s direct or indirect be liable for, and the purchaser assumes and agrees
failure (or the failure of its agents or contractors) to indemnify and save harmless the manufacturer in
to properly store, install, operate, or maintain the respect to, any loss or damage that may arise through
equipment in accordance with good industry practices the use by the purchaser of any of the manufacturer’s
or specific recommendations of McCrometer, or Buyer’s products.
failure to provide complete and accurate information to McCrometer does not authorize any person or entity
McCrometer concerning the operational application of (including, without limitation, McCrometer agents and
the equipment. employees) to make any representations (verbal or
written) contrary to the terms of this limited warranty
or its exclusions. Such terms of this limited warranty
and its exclusions can only be effectively modified in
writing and only by the President of McCrometer.
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OTHER PRODUCTS INCLUDE:
Propeller
Flowmeters
Differential Pressure
Flowmeters
Magnetic
Flowmeters
DURA MAG ™
Wireless Monitoring
FlowConnect ™
System
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McCrometer. Any published technical data and instructions are subject to change without notice. Contact your McCrometer
www.mccrometer.com representative for current technical data and instructions.