CCV-PA500 Ventilator: User'S Manual
CCV-PA500 Ventilator: User'S Manual
CCV-PA500 Ventilator: User'S Manual
USER’S MANUAL
Safety Guide
1. Before operating the ventilator, please read this manual thoroughly, and make sure
that all the cautions and instructions are strictly followed.
2. To avoid any unexpected ill effects on patients in case the power is cut off suddenly,
make sure the ventilator is equipped with a built-in backup battery before operation.
3. Main power supply to the ventilator should be equipped with a protective ground. If
this cannot be ensured, apply the backup battery.
4. DO NOT operate the ventilator under circumstances that contain flammable, explosive
or narcotic air, since the unit is not explosion proof. Do not let liquid enter the
mechanism since the unit is not waterproof. If there is any liquid splashing on the unit,
please wipe it immediately.
5. Before putting the ventilator into use, make sure it has been cleaned thoroughly and
disinfected, and each function is in good order. NEVER continue to operate the
ventilator which has been detected to be malfunctioning.
6. Before being connected to the windpipe of a patient, the ventilator should be
stationed, adjusted and tested on a simulated lung firstly.
7. The electrical wire and breathing tubes should be well laid in order not to interfere with
personnel’s movements in the sickroom. The airway cannot be under any pressure in
case it is out of shape and blocked. Do not move the ventilator casually when it is in
use so as to avoid such accidents as the airway or wire falling off and the oxygen
cylinder toppling over.
8. There must be qualified medical personnel guarding on the spot during the operation
of the ventilator. Pay attention to the working status of ventilator and humidifier,
meanwhile, pay attention to the patient’s Life Indicator and vigor analyzing data, and
adjust the ventilator to the most appropriate status for the patient.
9. Although the ventilator is considered technically mature and highly reliable in design,
any instruments have the possibility to malfunction unexpectedly. For the sake of the
patient’s safety, please do prepare a standby ventilator of good and reliable
conditions.
Figure & Type Matter
3. Technical ················································································2
6. Troubleshooting······································································· 13
11. Others····················································································20
1.Overview
1.1Scope of Application and Main Features
such functions as time, volume cycling, pressure limit, etc. It is mainly intended for
providing ventilation support to a critically ill patient during the life threatening phase and
ensuring the going-through of the dangerous period by the patient and smooth treatment
respiratory function of the patient, and also provides ventilation assistance for the patient
during the recovery from a disease or operation. Its main features are as follows:
A.Gas drive and electrical control, time-pressure switching and pressure limit control.
B. A high-brightness LED digital display is used to present the control frequency, tidal
C.A highly sensitive and responsive pressure sensor and a flow sensor are used to
measure, control and display the airway pressure and gas flow rate and the ventilator is
D.In case of an abnormality to the ventilator or misoperation, the ventilator can raise a
Requirements and Test Methods for Medical Electrical Equipment to operate in Climatic
Environment Group II and Mechanical Environment Group II. Its normal operating
— — Gas source requirement: medical oxygen source with a pressure ranging from
1
2.Structural Characteristics and Operating Principles
Driven by compressed medical oxygen, the CCV-PA500 ventilator uses a gas ejector
based on Venturi effect to form a mix of medical oxygen and ambient atmosphere which is
delivered through the ventilator circuit into the airway in the patient for mechanical
ventilation. During such process, a fast solenoid valve, a highly sensitive flow sensor, a
pressure sensor and a single-chip microcomputer control system are used to measure,
adjust and control such parameters as the ventilation pressure, ventilation time,
This ventilator can display in real time the following important parameters:
frequency;
——Minute volume;
airway pressure;
This ventilator is capable of raising an alarm in case of abnormality. For example, the
ventilator can automatically alarm in case of too low airway pressure due to the gas leak in
the tube or tube separation. In case of too high tube pressure caused due to the tube
blockage, it not only can raise an alarm but also automatically switch to the expiratory
phase if the pressure further rises to release the too high pressure.
3.Technical
3.1 main performance
3.1.1 Basic Functions
2
——Sigh (deep breath);
deviation: ±15 %.
——I:E ratio: 1:1.5, 1:2.0, 1:2.5 and 1:3.0, permissible deviation: ±15%.
——Settable maximum operating pressure: 5~6.0 KPa (gas source pressure ranging
——Oxygen consumption: the variation in the gas pressure in the cylinder should be
less than or equal to 1.5MPa/h when the ventilator operates on a 12250KPa / 40L medical
±0.15 KPa
permissible deviation: +1 s, -2 s.
——Sigh (deep breath): the inspiration time should be no less than 1.5 times of the
original setting.
3
— — The presentation of the spontaneous breathing frequency, overall respiratory
monitoring for pressure alarm is that a pressure sensor measures and compares the
current ventilator airway pressure with the set value in real time. The principle for
monitoring for tidal volume and throughput alarms is that a flow sensor detects and
compares the value measured by the ventilator with the set value in real time. The
principle for monitoring for oxygen concentration is that a chemical reaction occurs in the
oxygen to generate a voltage which will be acquired by the AD of the circuit and converted
and such value is compared with the set value in real time. The principle for monitoring for
frequency alarm is that the current ventilator operation frequency is calculated and
compared with the set value by timing on ventilator CPU. The principle for monitoring for
low battery voltage alarm is that the AD of the circuit acquires and detects whether the
List of Alarms
Alarm
Alarm Item Alarm Condition Alarm Form
Level
The gas source
Low gas
pressure drops to a
source
level below
pressure
0.2MPa.
Upper Range: 0.9 ~ 5.4
Immediate alarm; “high level alarm”
airway High KP a, permissible
indicator flickers raising an audible
pressure deviation: ±20%
alarm.
limit (90% of set value)
Continuous The airway The maximum delay is no longer than
positive pressure exceeds 17s. The “high level alarm” indicator
pressure 15hpa. flickers raising an audible alarm.
Low tidal Medium Lower than 50ml The alarm will be raised after one
4
volume breathing cycle. The “medium level
alarm” indicator flickers raising an
audible alarm.
The airway
Lower pressure drops to The alarm will be raised after a delay
airway 0.5KPa. The of 4 to 15s. The “medium level alarm”
pressure permissible indicator flickers raising an audible
limit deviation is ±0.2 alarm.
KPa.
The throughput is Immediate alarm. The “medium level
Upper
higher than alarm” indicator flickers raising an
throughput
18L/min. audible alarm.
limit
Battery The battery voltage
voltage is lower than 10.5V.
When the “high and medium level alarm” indicators on the front panel of the ventilator
flicker, this indicates that alarms are raised. You can press the Silence key to silence the
If you need to query the alarm information, you can press and hold the Silence key for
more than 3s and the ventilator can show the current alarm information on the throughput
You can switch the information of the alarm currently occurring by pressing the Silence
key. In case of no alarm, the battery voltage will be directly invoked. After the battery
voltage is displayed, press the Silence key again to exit the previous status and display
the throughput, or, the system will automatically exit the previous status and display the
throughput if you do not press a key within 6s.
3.4 Battery
This ventilator is equipped with an internal backup power supply of the voltage 12V ± 10%,
rated capacity 7Ah and maximum current 2A. The fully recharged battery can support the
5
operation of this ventilator for a duration of no less than 30min. In case of a utility main
failure, this ventilator can automatically switch to operate on the internal power supply.
——Type I device.
——Type B application
——Common (IPX0)
——Continuous operation.
E)This product is not equipped with an application part for protection against defibrillation
F)This product is not equipped with signal output and input parts.
H)This product is not explosive-proof and thus cannot be used in an environment with
6
Confirm that this ventilator and its fittings are in complete and good condition free from
damage during transportation and that contents of the packing box are consistent with the
packing list. Keep properly the damping cushions in the packing box for use in another
transportation.
Learn how to use the front and rear control panels of this ventilator . Check the position of
the pointer of the pressure gauge. If the pointer is not at zero point, then adjust the zero
Check the medical compressed oxygen source and make sure that its pressure ranges
from 280 to 600KPa and flow rate is 50L/min. If you supply oxygen with a cylinder, then
you also need to check and make sure that the cylinder is sufficient of oxygen, and that
the pressure reducer on the cylinder functions well and is correctly installed.
Check and make sure that the single-phase AC power supply used for this ventilator is of
the AC 220V±10% voltage and securely grounded for protection and make sure that the
Before the first use, you need to check whether the corresponding components are
washed and disinfected following the method as specified in Section 8 of this user
manual.
4)Connect two gas guiding screw tubes to the inspiration outlet and expiration inlet of the
ventilator respectively, connect the other ends of these tubes to a tee tube and connect
5)Connect the pressure signal interface on the tee tube to the “pressure signal input
interface” on the front panel of the ventilator circuit casing by using a tube.
6)Install the flow sensor between the “expiration screw tube adapter” and screw tube and
7
connect the output signal wire of the sensor to the “flow signal input interface” on the front
panel of the ventilator circuit casing.
7)Turn the “tidal volume adjustment” knob to the middle position.
8)Set the IPPV frequency to 20times/min.
9)Set the “inspiration triggering pressure” to -0.2 kPa.
10)Set the airway pressure limit to 4.0kPa.
11)Connect the medical compressed oxygen source with a pressure ranging from 280 to
600kPa.
12)When the above adjustment is completed, you can connect the power supply of the
ventilator.
8
——In case of an alarm, continuously press the jog dial twice and the alarm will be
silenced. But, if the fault is not eliminated, the alarm buzz will sound again within a time no
longer than 120s.
The “Assisted/Controlled” mode is the default mode in which the ventilator operates when
it is started up.
Such mode is mainly intended for patients with no or weak and intermittent spontaneous
9
breathing. If the patient shows no spontaneous breathing, the respirator provides
intermittent positive pressure ventilation of the patient following the set parameters, and
this ventilation mode is namely called controlled ventilation mode. When the spontaneous
synchronized with the spontaneous breathing in the patient, and this ventilation mode is
namely called assisted ventilation mode. The control ventilation and assisted ventilation
Operating parameters should be preset on the test lung following the procedures as
follows:
1)Connect the gas source and power and confirm that the ventilator operates in the
2)Adjust the “Adjust IPPV Frequency” knob and the “Control Frequency” digital display
4)Adjust the “Adjust Tidal Volume” knob, observe the “Tidal Volume” indicator and set the
tidal volume to the value as needed. For adult patients, make the initial setting based on
the value of 10mL per kg of body weight and then fine tune the value according to the
5)The airway pressure indicator shows the variation in the airway pressure in real time.
Carefully adjust the “Airway Pressure Limit” according to the airway pressure peak to set
the airway pressure limit to a level slightly higher than the peak pressure.
6 ) Set the “Inspiration Triggering Pressure”. When the spontaneous breathing in the
patient is recovered to a certain extent, the inspiration triggering pressure will provide a
ventilation synchronization signal to the respirator. At the same time, each time when the
patient takes a breath spontaneously the inspiration triggering pressure indicator flickers
once. Generally, the inspiration triggering pressure can be set to be a level 0.1kPa lower
than the minimum airway pressure when the patient has no spontaneous breathing.
7 ) Adjust the “PEEP” knob, observe the minimum airway pressure displayed when
expiration ends and judge whether the setting of the PEEP is appropriate or not. The
10
8) After selecting the “Sign” button and select this function, the Sigh indicator goes on and
the ventilator provides one ventilation at a big tidal volume (no less than 1.5 times of the
Only upon completion of the above setting can you remove the test lung and connect the
After connecting the ventilator with the airway in the patient, you should carefully observe
the symptoms and lung inflation of the patient and further fine adjust the operation status
of the respirator according to the monitor instrument and arterial blood and gas analysis
Press the “Select Ventilation Mode” key to enable the “Control” indicator to be on and the
ventilator enters this operating mode. The “Spontaneous Breathing Frequency” digital
display provides no presentation due to the condition that no spontaneous breath is taken
and other displays still show the corresponding contents. The setting of the operating
In this mode, you can still select (or not select) the PEEP and Sigh functions.
frequency.
1)Press the “Select Ventilation Mode” key to select the “Intermittent Mandatory Ventilation”
2)Adjust such parameters as IPPV frequency, respiratory rate, tidal volume, pressure limit,
spontaneous inspiration triggering pressure, etc. to ensure that the optimal respiratory
11
indexes needed by the patient are reached.
3) You should adjust the “Inspiration Triggering Pressure” knob gradually from “0 kPa” to
“-0.4kPa” to exercise and control the patient’s spontaneous breathing efforts and
respiratory volume. In this mode, the tidal volume should be adjusted in a finer mode
because the tidal volume can change the patient’s respiratory parameters under the
impact by the inspiration triggering pressure such as the respiration time, respiratory rate,
4)In this mode, you can still select (or not select) the PEEP and Sigh functions.
the emergency battery. The output voltage of the battery gradually drops during operation.
If such output voltage drops to a level which is insufficient to drive the ventilator to operate,
you should replace the battery with one with sufficient power in time. If you cannot replace
with a new battery or in an urgent case when you cannot find a new battery, you can apply
Such mode needs to be operated by a physician with rich clinical experiences. That
physician should press the “Manually Controlled Ventilation” button at a certain rhythm to
simply maintain the respiration of the patient. Each time the physician presses the button
the ventilator ventilates the patient once and such parameters as the ventilation time, tidal
volume, circuit pressure, etc. are completely manually controlled by the physician.
When pressing the button, the physician must pay close attention to the lung inflation of
the patient and indication on the airway pressure gauge. The ventilator uses an pneumatic
pressure gauge and such gauge will not be affected in case of a sudden power supply
failure.
12
should be connected in series on the ventilation tube to increase the temperature and
humidity of the mixed gas. The internal water temperature of the humidifier should be
carefully adjusted according to the patient’s needs. Generally, the water temperature of
the humidifier should ensure that the temperature of the gas inhaled by the patient ranges
from 32 ℃ to 35 ℃ and does not exceed 40 ℃ . Although the humidity is higher if the
temperature is higher, a too high temperature will cause adverse reactions to the patient
and respiratory tract burn to occur in severe cases.
During the use of the humidifier, you should also always pay attention to the outlet
temperature and water volume in the humidifier to prevent dry burning.
The ventilator should be immediately washed and disinfected after it is used and then
should be necessarily serviced and maintained.
6.Troubleshooting
13
Symptom Possible Cause Solution
Flow sensor is interfered by strong Avoid impellers in the flow
light sensor from direct strong light
Re-connect the flow sensor or
Flow sensor is in poor contact
replace the plug
Ventilation circuit connection is Re-connect the ventilation
incorrect circuit
Check whether the humidifier
Ventilation circuit leaks and the
is tightened and whether the
patient shows oxygen deficit
ventilation circuit leaks
Ventilator tidal
Remove, wash and air dry
volume is not Water vapor exists in the impellers
impellers
stable or
Pressurize the compressed air
displayed
source and ensure the air
Air source pressure is too low
source pressure ranges from
0.35 to 0.5MPa
PEEP setting is inappropriate Set a correct PEEP
Inspiration triggering pressure Set a correct inspiration
setting is inappropriate triggering pressure
Inspiration plateau setting is Set a correct inspiration
inappropriate plateau
Flow sensor is damaged Replace the flow sensor
Indication Input air source pressure is too low Adjust the air source pressure
from the Check the circuit connector
oxygen Respiratory circuit leaks and re-install, and replace the
pressure leaking cannula.
gauge or
laughing
Internal pressure regulator valve is Re-adjust the pressure
pressure
in malfunction regulator valve or replace
gauge is
inaccurate
The machine Adjust the operating frequency
The frequency setting is too high or
operating to the correct level and set the
the inspiration triggering pressure
frequency is inspiration triggering pressure
is inappropriately set
too fast to be negative
Lower tidal
Set the tidal volume to the
volume limit Tidal volume is set to be too low
appropriate range.
alarm
Upper tidal
Set the tidal volume to the
volume limit Tidal volume is set to be too high
appropriate range.
alarm
The ventilator The tidal volume and I:E ratio are Adjust the I:E ratio and tidal
airway not properly adjusted. volume
14
pressure The upper pressure limit is not Adjust the upper pressure limit
alarm and The patient’s spontaneous
Set a correct the inspiration
airway breathing conflicts with the
triggering pressure
pressure mechanical ventilation
limits icons
are
highlighted
and the upper The patient suffers tracheospasm Sputum suction of the patient
airway or airway resistance is increased by is recommended and
pressure limit secreta expectorant should be used
alarm
continues to
be on
The tidal volume value is set to be
Adjust the tidal volume
The ventilator too small.
airway The pressure of the oxygen
Set a correct lower pressure
pressure cylinder or central oxygen supply is
limit
alarm icon is insufficient
highlighted The pressure of the oxygen Replace the oxygen cylinder
and the airway cylinder or central oxygen supply is or increase the air source
pressure insufficient pressure
lower limit The oxygen cylinder reducer or Replace the oxygen cylinder,
alarm oxygen conveyance circuit is in reducer and oxygen
continues to malfunction conveyance circuit.
be on. Pressure signal tube is separated Re-connect the signal tube or
or water is accumulated in the tube drain the water
The battery power is exhausted or
Continuous Replace with battery with
battery is damaged after the AC
audible alarm sufficient capacity
power supply is down.
Black screen Inverter is damaged Replace the inverter
of ventilator LCD screen is damaged Replace the LCD screen
LCD screen wires are in poor
Blank screen Re-connect LCD screen wires
contact
of ventilator
Control block is damaged Replace the control block
Rapid oxygen The spring of the rapid oxygen
Adjust or replace spring and
supply valve supply valve is snapped and the
apply Vaseline to the seal ring
does not seal ring is dry or valve contains
and clear sundries.
provide gas sundries.
Rapid oxygen
Seal ring is aged or rapid oxygen
supply valve
supply valve cannot retract after Re-adjust, install or replace it
outputs gas all
being pressed
the time
Humidifier AC power is not connected Re-connect the AC power
15
cannot work Fuse is burnt out Replace the fuse
Humidifier is
heating all the Heating rod is damaged Replace the heating rod
time
Battery works AC power plug is not connected Connect the power plug
when the grid Fuse is burnt out Replace the fuse
power is Junction panel or power cord is Replace junction panel or
normal damaged power cord
20 and upper pressure limit to 4kPa. Block the patient end of the tee tube. Under this
condition, the upper airway pressure limit alarm should occur each time when the
In case of leakage, you should replace gas circuit components one by one to eliminate
faults and identify the damaged components.
If the problem cannot be solved after these measures are taken, please notify Puao
Remove the power plug of the ventilator from the AC power outlet, open the ventilator and
expose the safety valve on the ventilation circuit, and seal the patient end of the tee tube
and inlet and outlet on the ventilator back panel. Press and hold the Manually Controlled
Ventilation button and observe the airway pressure gauge. When the pressure gauge
indication should range from 5.5 to 6kPa, the safety valve begins to release gas. If the
pressure gauge indication is too high or low when the safety valve operates, please
contact Puao Medical or its authorized service agency for adjustment and repair.
7.3 Humidifier
16
During the use of the humidifier, you should pay attention to observing the temperature of
the output gas and water volume in the humidifier. If the patient inhales gas with too high
temperature, adverse reactions will occur and even respiratory tract burn will be caused. If
the water volume is insufficient, then the humidifier may be burnt out.
7.5 Fuse
The fuse of the ventilator (fuse tube) is installed on the rear panel.
If the “Operate on Battery” indicator goes on (indicating that the ventilator is powered by
the battery) and the power grid is not down, then we can judge that the fuse is burnt out.
You must replace the fuse following the procedures as below.
1)Do not turn the power switch of the ventilator in operation. You can simply extract the
plug of the ventilator from the power outlet and the ventilator automatically switches to
operate on the battery and then replace the fuse.
2) Screw off the cover of the fuse seat by using a screwdriver and replace the fuse.
3)Fuse tube specification: 1A glass casing fuse tube of Φ5×20 mm dimension.
the respiratory cannula of the patient with a new or disinfected tube and wash and
17
disinfect. Also, you can alternately use two ventilators.
After the patient does not use the ventilator, you should ultimately disinfect it: thoroughly
wash and disinfect the ventilator and then install it for reuse. The ventilator which is not
used for a long time must be washed and disinfected before it is reused.
Work records for the washing and disinfection should be kept for archiving and query.
18
You must not use a functionally faulty device. You should ensure that any maintenance
service of this ventilator is completed by Puao Medical or its authorized agency. Upon
completion of maintenance, you must check that various performances of this ventilator
are consistent with the description in this user manual.
This ventilator must be thoroughly cleaned and disinfected once every six months by
specially designated personnel. Maintenance records should be archived. You must
thoroughly check its performances before restarting up it when it has been used for more
than six months.
The “troubleshooting” methods provided in this user manual are basic methods for solving
faults of the ventilator. If faults cannot be still eliminated by using such methods or faults
occur repeatedly, then you should notify Puao Medical or its authorized service agency for
repair.
10.1Transportation Conditions
——The original packing box and damping cushion of the ventilator should be used
as specified.
— — Standardize the transportation based on the indications and symbols on the
19
——Handle with Care
——Keep dry
——The packaging box must be protected by cover in case of open air transportation
to protect from sunlight and rain wetting or intensive vibration. It is strictly prohibited
to keep top down and throw it.
11.Others
The pressure reducer used on the oxygen cylinder and humidifier for warming and
humidifying the output gas of the ventilator are not standard configuration of the ventilator
and need to be otherwise purchased.
You are welcomed to make consultation by call and letter, and when necessary we can
provide further technical data.
20