Em'cy Gen-Set
Em'cy Gen-Set
Em'cy Gen-Set
04
SPECIFICATION FOR
STX Engine EM`CY GENERATOR SET
MODEL : 6CT8.3DMGE
APPLICATION : MARINE EMERGENCY GEN-SET
· STARTING METHOD : PRIMARY(ELECTRIC BATTERY)
SECONDARY(SPRING STARTER)
· MARINE AGENCY : ABS
· SHIPYARD : SPP
· OWNER : $+5(1.,/(
· HULL NO. : H40//0///
Approved by
STX Engine Co., Ltd. Approved by
CHANGWON, KOREA. Checked by
Written by '.:.3$5.
No. Date Note Checked Approved
REVISION
1
Subject : Contents of Table
No Title Code/Dwg No. Remark
1 General specification
· General Specification 93110042-00
· Recommended fuel oil specification 93110118-00
· Recommended lube oil specification 93110119-00
· Recommended coolant specification 93110210-00
2 Gen-set specification
· Principal particular 93130508-00
· Installation diagram for gen-set 9321
· Scope of supply 93140483-00
3 Engine Specification & Drawings
· Specification
Data sheets D(M)-90609/DS-501
Overhaul procedure 93150062-00
· System diagram
Cooling water system 93220521A
Junction box 93231252
Fuel oil system 93220649
Lube oil system 93220519A
Air intake & exhaust system 93220804
Spring starter procedure 93220699
· Parts drawings
A.S.C. panel , Battery Charger 93310835
& Battery Ass'y
Battery 93290064A-01
Canvas duct , Air Outlet 03000318
Expansion joint 83000669E
Silencer 03000328
2
3
[ General Specification ]
1. Rules and Regulations
·The Diesel Generator set shall comply with the requirements of the following
rules & regulations of the latest issue.
□ LR. □ DNV. □ ABS. □ KR.
□ NK+M0 □ BV. □ GL. □ RINA
·The other items which are not covered in this specifications are to be
manufactured in accordance with the maker's standard.
2. Installation
·Both Diesel Engine and A.C Generator shall be coupled directly with dry disc
coupling and are installed flexibly on a common bed which is made of
prefabricated / welded steel structure.
·The Diesel Generator set is to be rigidly installed on the vessel's structure of
floor foundation.
4. Painting
·The diesel Generator set shall be painted with the color of followings
□ MUNSELL NO. 7.5 BG 7/2
□ MUNSELL NO. 7.5 BG 8/4
□ MUNSELL NO. 2.5 G 7/2
□ MUNSELL NO. 7.5 GY 7/4
□ MUNSELL NO. 10 BG 7/4 [TROPICAL BLUE (D441)]
□ MUNSELL NO. 7.5 G 7/2
□ MUNSELL NO. 2.5 G 7/2
□ MUNSELL NO. 2.5 G 8/3
□ MUNSELL NO. 10GY6.5/5
□ MUNSELL NO. 10 GY 8.5/3
□ MUNSELL NO. 10 GY 8/4
□ MUNSELL NO. 3 G 7.5/3.4
□ MUNSELL NO. 7.5 PB 7/3
□ MUNSELL NO. 7.5 B 6/8
□ MUNSELL NO. 5 G 9/2
□ RAL 7032
□ RAL 6019
4
[ Recommended Fuel Oil Specification ]
%&$#'
5
2. ISO 8217
values.
3) 1 cSt = 1 շ/s
4) Purchasers should ensure that this pour point is suitable for the equipment on board, especially
5) This fuel is suitable for use at ambient temperatures down to -15 without heating the fuel.
%&$#'
6
3. BS MA 100
Property Class M1
Density at 15 max. -
1)
Viscosity, kinematic at 40 cSt
min. 1.50
max. 5.50
1)
Viscosity, kinematic at 80 cSt max. max. -
Cetane index, min. 45
Carbon residue, Ramsbottom, % (m/m), max. -
Carbon residue, Ramsbottom on 10% residue, % (m/m), max. 0.20
Carbon residue, Conradson, % (m/m), max. -
Flash point closed pensky-M, min. 43.0
Water Content, % (V/V), max. 0.05
Sediment by extraction, % (m/m), max. 0.01
Ash, % (m/m), max. 0.01
Sulphur content, % (m/m), max. 1.00
Cloud point, , max. -16
Pour point (upper),
(1 December to 31 March) -
(1 April to 30 November) -
Vanadium content, /, as V, max. -
1) 1 cSt = 1 շ/s
%&$#'
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[ Recommended Lube Oil Specification ]
1. Performance
STX-Cummuns recommended to use of oil designed to meet categories or API
service classification.
- CF-4 or CG-4 : For turbocharged engine
2. Viscosity
STX-Cummins recommended to use of multi-viscosity lube oil, and recommended
alternative SAE viscosity grades according to the ambient temperature are as below.
%&$&'
8
3. Lube Oil Chart
Equip Application Point Amount Kind of L.O. Change Interval
Type / Model per Set by Brand
NT495G Main L.O System 22 See attached Replace oil before it is reached
NTA495G (Engine Itself) STX-Cumminsevery 6 month or every 250
NT743G recommended hours operation whichever is
lube oil spec earlier.
Governor 2~3 Replace governor oil if it is
contaminated. Also, change if it
is suspected of contributing to
governor instability
Hyd. Starting Unit 15 Replace hydraulic oil if it is
(Reservoir) contaminated.
LTA10G1 Main L.O System 34 Same as NT(A)495-G
LTA10G2 (Engine Itself) Governor oil is not necessary.
Hyd. Starting Unit 1.9
(Reservoir)
NT855D(M) Main L.O System 36 Same as NT(A)495-G
NTA855D(M) (Engine Itself) Governor oil is not necessary.
Hyd. Starting Unit 15
(Reservoir)
KTA19D(M) Main L.O System 38 Same as NT(A)495-G
(Engine Itself) Governor oil is not necessary.
Hyd. Starting Unit 15
(Reservoir)
VTA28D(M) Main L.O System 83 Same as NT(A)495-G
(Engine Itself) Governor oil is not necessary.
Hyd. Starting Unit 40
(Reservoir)
KTA38D(M) Main L.O System 114 Same as NT(A)495-G
(Engine Itself) Governor oil is not necessary.
%&$&'
9
4. Recommended Lube Oil for Manufactures & Brand
Manufactures Lube Oil Brand Name SAE Hyd. Unit Oil Brand Name
Grade
CALTEX Multi Viscosity RPM DELO 300 OIL 15W - 40 RANDO HDZ 15
Single Viscosity RPM DELO 300 OIL 30
GULF Multi Viscosity SUPPER DUTY MOTOR 15W - 40
OIL
Single Viscosity
EXXONMOBILMulti Viscosity DELVAC MX 15W - 40 DTE 11 M
DELVAC 1 5W-40 AERO HF
DELVAC 1 SHC 5W-40
Single Viscosity DELVAC 1330 30
SHELL Multi Viscosity RIMULA X 15W - 40 FLUID 41
RIMULA D 10W - 40 TELLUS OIL T15
Single Viscosity RIMULA OIL 30
B.P Multi Viscosity VANELLUS C3 15W - 40 ENERGOL THB 32
VANELLUS C4 GLOBLE 15W - 40 ENERGOL SHF-LT15
VANELLUS CF-4 10W - 40 BARTRAN HV15
Single Viscosity
Multi Viscosity ESSOLUBE D3 10W - 40 NUTO H 15 or
ESSO ESSOLUBE XD3 15W - 40 UNIVIS N15
Single Viscosity
CASTROL Multi Viscosity RX SUPPER PLUS 15W - 40 CASTROLAERO
HYDRAULIC 18 BRAYCO
756 CASTROL HYSPIN
Single Viscosity AWH15
FAMM Multi Viscosity URSA SUPPER LA 15W - 40 RANDO HDZ 15
URSA MARINE 15W - 40
Single Viscosity TARO 16 XD 30 30
SK Multi Viscosity SD 5000 GOLD or 10W - 40 ZIC SUPERVIS AW 15
ZIC 5000 POWER 10W - 40 ZIC SUPERVIS X 15
Single Viscosity
TOTAL- Multi Viscosity DISOLA W 15W - 40 VISGA 15,
FINAELF Single Viscosity DISOLA M3015 30 TURBIN T 68
GENERAL Multi Viscosity GENERAL SUPPER CD 10W - 40 GENERAL PANOL-22
SEKITU K.K SAVE GENERAL PANOL-10
Single Viscosity
%&$&'
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[ Recommended Coolant Specification ]
ŷ
ŷŶ
ŶŴ
Ŵ !"#$
%
&'
*-
5>$'#4-74-
65
0=?2,,-?'
5*:'
@5
22
'
0'A35
"# -'4'
2525-'0
2
5 -':'
#5 25-'0(B
-'0
-':3B2 -':3 ! +4-$
-':25'
11
12
[ Principal Particular ]
Model 6CT8.3DMGE
Rated Output 120 kW (150 kVA)
Rated Voltage AC 450V
Speed 1800 RPM
Frequency 60 Hz
Power Factor 0.8(Lagging)
Electric & Hydraulic
Weight 1945 kg
Length 2980 mm
Width 1244 mm
Height 1376 mm
Speed Droop 3C5%
%&$$#'
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[ Scope of Supply ]
2. Front End
2.1 Viscous Type Vibration Damper 1
2.2 Front Engine Bracket 2
3. Engine Mounting
3.1 Common Bed & Mounting for Engine, Radiator, 1 Set
A.C Generator
3.2 Vibration Isolator and Mounting Hardwares 1 Set
4. Exhaust System
4.1 Turbocharger & Insulation Blanket 1
4.2 Dry type Exhaust Manifold with Insulation 1
4.3 90D Exhaust outlet Elbow with Insulation 1
4.4 Expansion joint & Mounting Parts 1 Set Kit
4.5 Spark arrestor type silencer with conter flanges 1 Set Kit
6. Cooling System
6.1 Water Pump 1
·Type : Centrifugal Type
6.2 Thermostat & Thermostat Housing 1
6.3 Manifold
6.4 Corrosion Resistor 1
%&$#$'(#$ %"
15
[ Scope of Supply ]
%&$#$'(#$ %"
16
[ Scope of Supply ]
%&$#$'(#$ %"
17
[ Scope of Supply ]
%&$#$'(#$ %"
18
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Basic Engine Model: Curve Number: Marine
CUMMINS ENGINE COMPANY, INC
Columbus, Indiana 47201
6CT8.3-D(M) D(M)-90609 Pg. No.
20
Marine
Pg. No.
C Marine Auxiliary Engine Performance Data
28
Curve No. D(M)-90609
DS-5010
CPL: 2216
DATE: 03Sep99
N.A. = Data is not available N/A = Not Applicable to this engine TBD = To Be Determined
All Data is Subject to Change Without Notice - consult the following Cummins intranet site for most recent data:
http://ibu.cummins.com/ibu/ibuweb/TechHome.nsf/pages/TechPubsHome
21
Marine
Pg. No.
C
Cummins Engine Company, Inc. 23
Marine Auxiliary Engine General Data Sheet
Engine Model: 6CT/6CTA-D(M) Data Sheet: DS - 5010
Date: 03Sep99
General Engine Data Metric [U.S. Customary]
Lubrication System
Oil Pressure
At Idle Speed-Minimum ................................................................................. kPa [PSI] 103 [15]
Governed Speed ........................................................................................... kPa [PSI] 276 - 414 [50 - 60]
Maximum Allowable Oil Temperature....................................................................... °C [°F] 121 [250]
Oil Pan Capacity High/Low ...................................................................... litre [U.S. gallon] 18.9 / 15.1 [20 / 16]
Total System Capacity (Excluding By-pass Filter) ................................... litre [U.S. gallon] 23.8 [25]
Maximum Operational Angularity of Oil Pan (See Engine Mounting)
Front Down...................................................................................................... Degrees 45
Front Up ......................................................................................................... Degrees 45
Side-to-Side .................................................................................................... Degrees 45
Cooling System
Coolant Capacity - Engine Only - CT/CTA ............................................ litre [U.S. gallons] 10 / 12.3 [2.65 / 3.25]
Maximum External Pressure Loss in Cooling System (1500 RPM) ..................... kPa [PSI] 28.0 [4.0]
Maximum External Pressure Loss in Cooling System (1800 RPM) ..................... kPa [PSI] 35.0 [5.0]
Maximum Static Pressure of Coolant (exclusive of Pressure Cap) ...................... kPa [PSI] 103 [15.0]
Standard Thermostat (modulating) Range ............................................................... °C [°F] 82-95 [180-203]
Maximum Coolant Temperature .............................................................................. °C [°F] 100 [212]
Minimum Allowable Coolant Expansion Space ............................... % of System Capacity 5
Minimum Coolant Makeup Capacity....................................................... litre [U.S. gallons] 2.5 [2.6]
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24
25
26
27
28
29
31
32
33
34
35
[ Principal Particular ]
A.C. Generator
%&$$'
36
GENERATOR CONSTANTS
(AC 450V,3F,60Hz,1800 RPM)
REACTANCES IN %
RESISTANCE IN G
TIME CONSTANT IN sec
37
B
20A
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59