GE AuroraH2O Manual
GE AuroraH2O Manual
GE AuroraH2O Manual
Aurora H2O
User’s Manual
910-284 Rev. I
September 2016
GE
Oil & Gas
Aurora H2O
Moisture Analyzer for Natural Gas
User’s Manual
910-284 Rev. I
September 2016
www.gemeasurement.com
ii
Contents
Information Paragraphs
Note: These paragraphs provide information that provides a deeper understanding of the situation, but is not
essential to the proper completion of the instructions.
IMPORTANT: These paragraphs provide information that emphasizes instructions that are essential to proper setup of
the equipment. Failure to follow these instructions carefully may cause unreliable performance.
CAUTION! This symbol indicates a risk of potential minor personal injury and/or severe damage to
the equipment, unless these instructions are followed carefully.
WARNING! This symbol indicates a risk of potential serious personal injury, unless these instructions
are followed carefully.
Safety Issues
WARNING! It is the responsibility of the user to make sure all local, county, state and national codes,
regulations, rules and laws related to safety and safe operating conditions are met for each
installation.
WARNING! For installations in potentially hazardous areas, be sure to read the Certification and
Safety Statements document at the end of this manual before beginning the installation.
Auxiliary Equipment
Local Safety Standards
The user must make sure that he operates all auxiliary equipment in accordance with local codes, standards,
regulations, or laws applicable to safety.
Working Area
WARNING! Auxiliary equipment may have both manual and automatic modes of operation. As
equipment can move suddenly and without warning, do not enter the work cell of this equipment
during automatic operation, and do not enter the work envelope of this equipment during manual
operation. If you do, serious injury can result.
WARNING! Make sure that power to the auxiliary equipment is turned OFF and locked out before
you perform maintenance procedures on the equipment.
Qualification of Personnel
Make sure that all personnel have manufacturer-approved training applicable to the auxiliary equipment.
Unauthorized Operation
Make sure that unauthorized personnel cannot gain access to the operation of the equipment.
Environmental Compliance
Waste Electrical and Electronic Equipment (WEEE) Directive
GE Measurement & Control Solutions is an active participant in Europe’s Waste Electrical and Electronic Equipment
(WEEE) take-back initiative, directive 2012/19/EU.
The equipment that you bought has required the extraction and use of natural resources for its production. It may
contain hazardous substances that could impact health and the environment.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the
materials of your end life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems.
If you need more information on the collection, reuse and recycling systems, please contact your local or regional
waste administration.
RoHS Compliance
The Aurora H2O is fully compliant with RoHS requirements.
The Aurora H2O analyzer uses tunable diode laser absorption spectroscopy (TDLAS) to measure moisture in natural
gas at the speed of light. The analyzer is suitable for installation in hazardous areas and operates over a wide range of
environmental conditions. Aurora’s fast response quickly alerts and documents when moisture concentrations are out of
compliance. Once process upsets are corrected and the gas dries out, the fast response quickly enables natural gas to be
cleared for entry into the “energy grid”.
WARNING! Use of controls or adjustments or the performance of procedures other than those
specified herein may result in hazardous laser exposure.
1.2 Features
• Optical response: < 2 seconds after flow cell is purged.
• Reads process pressure dew point (with user programmable constant or live auxiliary input for process
pressure).
• Turnkey sampling system specifically designed for natural gas applications ensures measurement integrity.
• Magnetic Stylus enables through-glass programming – hot permit not required to field program.
• Explosion-proof/Flameproof design
• 4-20 mA signals and RS-232/485 MODBUS RTU for connection to SCADA or plant monitoring system.
• Supplied with AuroraView software for remote configuration, data logging and data retrieval capacity.
The Aurora H2O is supplied with an integrated sampling system which includes an optional pipe-mounted liquid
separator and pressure reducing valve/regulator, and the following components mounted within a stainless steel
enclosure: isolation valve, coalescing filter, coalescer flow control valve, sample cell control valve, second pressure
reducing valve/regulator, and flow indicator (rotameter), as well as an optional electrical heater and thermostat.
The fundamental water vapor pressure measurement is based on the Beer-Lambert Law:
Io
A = In --- = SLN
I
where: A = Absorbance
I = Light intensity transmitted through a sample gas
Io = Incident light intensity
S = Absorption coefficient*
L = Absorption path length (a constant)
N = Concentration of the water vapor in the absorption cell
* The absorption coefficient is a constant for a specific gas composition at a given pressure and temperature.
The concentration of the water is directly related to the partial pressure. At certain specific frequencies, light energy
will be absorbed by water molecules. As the concentration of water increases, the absorption also increases. The Aurora
H2O sweeps the diode laser output across a narrow band in the near infrared spectrum and, by measuring the light
intensity with a photo detector, is able to provide a direct indication of the partial pressure of water. The partial
pressure, multiplied by 106 and divided by the total pressure, yields the volume ratio in ppmv (parts per million by
volume).
The laser diode is housed in a hermetically sealed and dry housing. The light is transmitted through a window made of
proprietary transparent material. The light travels through a stainless steel cell and is reflected off a gold-plated mirror
and returned to a photo detector, where the light intensity is measured.
Photodetector
Optical Window
The control of the laser, power supply and signal conditioning circuitry are housed in an explosion-proof transmitter
enclosure. A backlit, three-parameter, LCD display provides digital indication of user-programmable parameters. The
Aurora H2O has three user-programmable (4-20 mA) analog outputs and two programmable digital ports that may be
configured as either RS-485 or RS-232 with Modbus protocol. The analyzer has an auxiliary analog input (4-20 mA)
input that is used for connection to an optional process pressure transmitter. Measurement of the process pressure
enables the Aurora H2O to display and transmit the process dew point. AuroraView software is provided and enables
remote readings, programming data logging and data logging with a personal computer.
The Aurora H2O hygrometer is calibrated against an NIST (or other national metrological institute) traceable reference
dew/point generator and hygrometer. Each system is supplied with a certificate of calibration with functional test data.
1 3
4 12
13
11
6 14
7
8
10
15
1 3
4 12
13
6 14
7
8
10
15
For natural gas, a pipeline insertion membrane filter is recommended as shown in Figure 4 below. The installation of
the insertion filter is described in this manual. The insertion filter also is equipped with a pressure regulator which
functions to reduce the pressure. If it is not possible to install the insertion filter, consult GE application engineers for
information about a sample conditioning system.
2.25 (57.1)
2
1.20 - 1.75
(30.48 - 44.45)
3.42
(86.8)
5.60 (142.2)
4
Overall Length
1 Probe/filter/regulator assembly
(See Detail A)
2 Pressure Gauge, 0 to 600 psig
3 2-way ball valve
4 Tube fitting
NOTES:
1. Sample Process Connection: 3/4" NPTM
2. Sample Outlet Connection: 1/4" Compression Fittings
3/4" NPTM 3. Dimensions are in inches (millimeters).
Detail A
Probe Length
Part Probe Overall
(See Detail A) Number Length Length
01 750-633 4.00" 11.80"
02 750-634 7.00" 14.80"
03 750-635 9.00" 16.80"
04 750-633 4.00" 11.80"
05 750-634 7.00" 14.80"
06 750-635 9.00" 16.80"
0.92
THERMOSTAT
BROWN J1
16 AWG BROWN WIRE (2")
STRIP 1/4"
L1 L NEUTRAL 2 7
L2 N
G G 3 6
GROUND 4 5
BLUE
GREEN/YELLOW
1 2
CABLE TO THERMOSTAT
CUSTOMER CABLE
CABLE TO HEATER
3 4
1.4 Specifications
1.4.1 Power
Analyzer:
100-240 VAC, 50-60Hz, 10W
18-32 VDC (24 VDC nominal), 10W
Optional Electrical Heater:
120VAC, 120W
230VAC, 75W
1.4.2 Range
Part Per Million by Volume
5 to 5000 ppmv
Dew/Frost Point*
–65.5°C to –2.6°C (–85.9°F to 27.3°F)
*Readings below 0°C (32°F) are in “frost point” temperature, and above 0°C (32°F) are in “dew point” temperature.
1.4.3 Accuracy
Parts per Million by Volume
±2% of reading in ppmv or 4 ppmv (Accuracy of other parameters derived from ppmv)
1.4.6 Temperature
Operating
–20° to +65°C (–4° to 149°F)
Storage
–20° to +70°C (–4° to +158°C)
Optional Heater/Thermostat Setpoint
20°±5°C (68°±9°F) for U.S. and Canada
10°±5°C (50°±9°F) for EU and elsewhere
1.4.8 Display
Backlit LCD, three programmable simultaneous parameters, alphanumeric status and diagnostic display,
LEDs for power, laser temperature stability, keypad lockout
1.4.9 Inputs/Outputs
Analog Outputs
Three programmable 0/4-20 mA, 500 Ω maximum load
Analog Input
Loop-powered 4-20 mA input for remote pressure transmitter (Aurora H2O supplies 24 VDC)
Digital Interface
Two programmable digital communications ports
RS-232 and RS-485 with multi-drop capability and assignable address, Modbus RTU protocol
1.4.10 Enclosure
Ingress Protection
IP-66
WARNING! Use of controls or adjustments or the performance of procedures other than those
specified herein may result in hazardous laser exposure.
Overall Dimensions
34”H x 18”W x 14”D (87 cm x 46 cm x 36 cm) [see drawings]
EU and Elsewhere
ATEX and IECEx: Ex d e IIB+H2 T6 Gb IP66; Tamb = –20°C to +65°C. Flameproof with increased safety
compartment
Evaluated against standards EN 60079-0:2012, EN 60079-1:2007, EN 60079-7:2007, IEC 60079-0:2011, IEC
60079-1:2007, IEC 60079-7:2006.
1.4.16 Software
Displays all key parameters. Provides time-base graphing, data logging ability, export data as ASCII text.
Software has lockout/passcode.
Chapter 2. Installation
2.1 Introduction
The Aurora H2O analyzer provides direct indication of moisture concentration in natural gas. Temperature and pressure
sensors are used to provide high precision enhancement. It may be installed in a wide variety of environmental
conditions, and meets the requirements for operation in hazardous areas.
Be sure that the ambient temperature is at least 10°C higher than the maximum dew/frost point temperature you expect
to measure. This will ensure that you will not have liquid condensation in the sample transport line or the Aurora H2O
sampling system components. Heat tracing the sample line will aid in elevating the sample temperature above the dew
point. An optional heater installed within the enclosure is also available.
2.3 Unpacking
The Aurora H2O is shipped in a packing box with a plywood base (see Figure 7 below), and the Aurora H2O analyzer is
secured to the plywood base with mounting bolts. Transport the shipping package with the plywood base on the
bottom, and according to the warning labels on the exterior packaging. Open the packing box from the top, and remove
the foam packing material. Collect any separate components such as the AuroraView CD, the User Manual CD, and
other items contained in the shipment.
Check all the received components and record the model numbers and serial numbers for your records. If anything is
missing, contact GE immediately.
Before installing the analyzer, read the guidelines below on installation recommendations:
1. Choose an installation site for the Aurora H2O analyzer as close to the actual sample point (sample take-off
point) as possible, to minimize transport time to the analyzer.
2. Avoid unnecessarily long lengths of sample transport tubing to minimize transport time to the analyzer.
3. Avoid dead-legs in the sample transport tubing to minimize the possibility of liquid build-up.
4. Use stainless steel tubing. Avoid using copper tubing, as the water molecule has greater absorption capabilities
for copper compared to stainless steel. Avoid rubber tubing at all costs, as water molecules interact with the
rubber, and ambient moisture can permeate through the tube wall into the sample gas.
5. Mount the Aurora H2O analyzer at grade, or at a location that is easily accessible for maintenance (on a
platform or other structure).
6. Be sure that the ambient temperature is at least 10°C higher than the maximum dew/frost point temperature
you expect to measure. This will ensure that you will not have liquid condensation in the sample transport line
nor in the Aurora H2O. Heat tracing the sample line will aid in elevating the sample temperature above the dew
point. An optional heater installed within the enclosure is also available.
A typical Aurora H2O system for monitoring moisture off a natural gas pipeline is shown in Figure 8 on page 15.
orientation preference
on vertical pipe runs.
Tie to Vent/Flare
Input/Output Conduit (Do not restrict.)
entering 2nd of 3 inlets.
Figure 8: Aurora H2O Analyzer Monitoring Moisture Off a Natural Gas Pipeline
15
Chapter 2. Installation
Chapter 2. Installation
IMPORTANT: Installation must be done in accordance with the National Electrical Code, the Canadian Electric Code,
and/or any other applicable local codes.
2.6 Mounting
Use the four mounting tabs to mount the Aurora H2O System Assembly in the desired location (see Figure 31 on
page 31).
Note: A 29/32” (0.907 inch, 23.1 mm) minimum bore-through clearance is needed on the customer nozzle for
insertion of a 3/4” NPT insertion membrane liquid separator/pressure regulator.
2.7.2 Installation
Note that the Optional Insertion Probe/Regulator can be installed only on unpressurized lines. There is no hot-tap
installation for this device.
Slots
Vertical
Set Screws
Locking
Mechanism Horizontal
Set Screw
Horizontal
Foot Valve Set Screw
Locking Mechanism
Figure 10: Installing the Housing and Locking Mechanism
1. Turn the locking mechanism counter-clockwise until it is at its extreme upper position. Apply thread sealant to
the threaded area below vertical slots in the threads (see Figure 11 below). Do not allow the thread sealant to
enter the slot, as it may interfere with the mechanism.
Thread Sealant
Housing
¾” NPTF Thread-O-Let
3. Using a wrench on the wrench flats, turn the housing until it is secure and sealed (see Figure 13 below). This
will require between three and five turns. DO NOT OVERTIGHTEN! The housing may be damaged if it is
over-tightened, causing the housing to deform.
Wrench
Flats
180° apart
6. Using a 3/32” Allen wrench, tighten the Allen screws on the locking mechanism's surface until their tips are
firmly set into the thread-o-let’s upper surface (see Figure 15 below).
The housing is now installed. The locking mechanism should prevent the housing from becoming unintentionally
unscrewed from the thread-o-let. The pipeline my now be pressurized.
2. Rotate the pressure adjustment screw on the pressure regulator fully counterclockwise until it rotates freely.
Close the isolation ball valve (see Figure 17 below).
Pressure Gauge
2.7.2b Installing the Insertion Membrane Liquid Separator/Pressure Regulator Assembly (cont.)
3. Refer to Figure 18 below and position the membrane end of the probe above the installed housing. Slowly
lower the probe into the housing. Avoid membrane contact with the upper section of the housing. DO NOT
APPLY DOWNWARD FORCE. The probe should slide easily into the housing. Lower the probe only enough
to thread the insertion nut one complete turn of thread engagement.
Insertion
First Nut
Vertical
Slot
Membrane Insertion
Second Washer
Membrane Vertical
Housing Spring Slot Housing
Guard
4. Thread the insertion nut down by hand, lowering the probe until the insertion washer pins slide to the bottom of
the first vertical slot (see Figure 19 below).
Note: The threaded nut on the housing ensures that if all other safety procedures are disregarded, it is mechanically
impossible to remove the probe.
Insertion
Nut
Pin
Insertion
Housing Washer
2.7.2b Installing the Insertion Membrane Liquid Separator/Pressure Regulator Assembly (cont.)
5. Rotate the probe counterclockwise until the pins are to the far right in the horizontal slot. At this point, the
probe is sealed against the housing interior wall. The pins will be in the middle of the second vertical slot (see
Figure 20 below).
6. Loosen the insertion nut until it is above the top of the second vertical slot (see Figure 21 below). The probe
should not rise to the top of the second vertical slot. If the probe rises in the slot, the foot valve o-ring may have
been damaged or attacked by the process.
Note: The threaded nut on the housing ensures that if all other safety procedures are disregarded, it is mechanically
impossible to remove the probe. Perform the next step regardless of the status of the foot valve o-ring.
2.7.2b Installing the Insertion Membrane Liquid Separator/Pressure Regulator Assembly (cont.)
7. Tighten the insertion nut by hand until it is against the insertion washer again. Using a wrench, tighten the
insertion nut against the insertion washer so that the pins are at the bottom the second vertical slot (see
Figure 22 below). At this point the foot valve opens and the insertion process is complete.
1. Ensure the inlet sample gas isolation valve on the Aurora H2O sample system is closed. Open the isolation ball
valve at the Optional Pipeline Insertion Membrane Liquid Separator/Pressure Regulator.
2. Turn the pressure adjustment screw clockwise to increase the pressure (see Figure 23 below). The optional
pipeline insertion membrane liquid separator/pressure regulator is the FIRST STAGE pressure reduction of the
system when used. Depending upon your source pressure, you should step down the pressure to a value in the
range listed in Table 2 below.
3. Tighten the lock nut down to the top of the pressure regulator to avoid future possible changes in pressure
regulator setting, once the pressure is set.
Pressure
Adjustment
Screw
Lock
Nut Pressure
Gauge
1. Aurora H2O has three ¾” NPT conduit inlet ports for power and I/O (see Figure 24 below). These will
normally be shipped plugged from the factory. Follow the applicable wiring code and requirements for wiring
the unit.
Note: Use one conduit inlet for power. Use the two other conduit inlets for input/output as needed. All unused conduit
inlet ports should be sealed with suitable blanking elements.
2. Select one conduit for inlet power to the Aurora H2O based on your configuration. The Aurora H2O comes with
a universal power supply, or optionally, as a 24VDC powered unit. Remove the wiring cover to view the wiring
terminal block (see Figure 25 below).
3. Run the AC power connections to the Power Terminal Block shown in Figure 26 below. It is recommended to
use 12-18 AWG (3.3 - 0.82 mm2) power wiring.
4. Use wiring conduit runs, separate from the Aurora H2O main power, for all I/O (Input/Output) leads. Wire up to
three 4-20mA outputs to the terminals labeled A, B, and C. The three analog outputs A, B and C (0-20mA or
4-20mA) are internally powered by the Aurora H2O. Use shielded 18-22 AWG (0.82–0.33 mm2) twisted pair
wire, and ground the shield at one end only. Wire up digital communications to Port 1 and/or Port 2 as labeled.
5. Either digital port may be configured for RS-232 or RS-485. Port 1 is designated as “SCADA.” Port 2 is
designated as “SERVICE.” For operation on RS-485, 2-wire, half-duplex bus, attach the RS-485(+) to (+), and
the RS-485(–) to (–). Per Modbus-IDA specifications, a third, common conductor must also interconnect all
the devices of the bus. Attach the common conductor to RTN.
Note: For an RS-485 Multi-drop Network, a terminating resistor must be installed across the Aurora H2O RS-485
terminals, or an internal terminating resistor can be applied. See below.
• When using the Aurora H2O in RS-485 mode, and to prevent signal reflections on the high-speed RS-485
connections, it is recommended that the far end of the RS-485 lines be terminated properly. The termination
can be accomplished in one of two ways:
• Connect 120 Ω, 1/4 W leaded resistors across the + and – terminals of ports 1 and 2 (both ports or
whichever one will be in use)
• Using long-nose pliers, move jumpers J15 and J16 from pins 2 and 3 (default setting from factory) to pins
1 and 2 (see Figure 27 on page 28). J16 is the termination for port 1 and J15 is the termination for port 2. It
is also recommended that basic ESD precautions such as grounded wrist straps be used for this procedure.
13
J16
2
13
2 J15
Figure 27: RS-485 Mode Termination - Install Jumpers at J15 and J16, Pins 1 and 2
Note: The internal terminations MUST be in the default (unterminated) position for operation in RS-232 mode.
• For operation on RS-232, connect RS-232(TXD) to (+), RS-232(RXD) to (–), and RS-232(GND) to RTN (see
Figure 28 below).
7. Use a separate wiring conduit run for any 4-20mA pressure transmitter input. This input is used when a live
input pressure reading for the main process pressure is desired, to determine an equivalent dew point by the
Aurora H2O analyzer. Wire the 4-20mA pressure transmitter to the Pressure Transmitter terminal block (see
Figure 29 below). The Aurora H2O supplies 24VDC for use with a loop-powered, 2-wire pressure transmitter.
IMPORTANT: Use of an external pressure transmitter is not covered by the Aurora H2O hazardous area certifications.
The external pressure transmitter should be suitably rated for the area classification. Its associated
wiring should be done in accordance with local codes and regulations, and suitably rated for the area
classification.
8. If the Aurora H2O has been supplied with an optional electrical heater, there are two possible configurations:
USA/CAN or EU. Connect the AC power using a separate conduit from the power for the Aurora H2O
analyzer. The heater is equipped with a thermostat preset to 25°C (77°F) nominal. Use 12-18 AWG (3.3 - 0.82
mm2) wires. The heater terminals are located within a junction box (item 15 in Figure 2 on page 4 or Figure 3
on page 5).
15.66
Figure 31: Aurora H2O Outline and Mounting (ref. dwg #712-1456)
33.12
24.26
26.16 24.91
.95
10.24
18.31
GROUND BAR
Figure 32: Aurora H2O Electronic Assembly Wiring Diagram (ref. dwg #702-8976)
L1 L2/N G
50-60Hz 0.5A
100-240 VAC
+
2
4 [OUTPUT]
V
4-20mA RS-485
A B C PORT 1 PORT 2
+ – + – + – + – + –
AC OPTION SHOWN
DC WIRING + –
SEE NOTE 2
I/O CONNECTIONS
SEE NOTE 1 SEE NOTE 1
CUSTOMER GROUND
NOTES:
1. I/O CONNECTIONS AND PRESSURE TRANSMITTER WIRE GAUGE RANGE 12-24 AWG.
2. AC AND DC CONNECTION WIRE GAUGE RANGE 12-18 AWG.
WARNING! Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous laser exposure.
INLET ISOLATION
NEEDLE VALVE
BYPASS
NEEDLE VALVE
PRESSURE
REGULATOR
Main Display
Information
Indicator Keypad Lock
Indicator
Cancel
Enter
The Aurora H2O has seven keys: a Menu key, four Arrow keys, a Cancel key, and an Enter key.
• Use the Menu key to open the main menu on the display.
• Use the Arrow keys to navigate among menu choices and to increment/decrement numeric entries.
• Use the Cancel key to cancel a numeric entry change, or exit a menu.
• Use the Enter key to accept a numeric entry or select a menu option.
If the Information Indicator is lit, the instrument is still operating, but a message will appear in the Main Display
top/right, with information about the instrument.
The Keypad Lock Indicator will be lit if either: A) the Keypad Lock-Out Switch, internal to the instrument, has been
engaged, or B) the instrument keypad has not been used for a period of several minutes, engaging a software feature to
lock-out inadvertent key usage. Type (B) keypad lock-out is overcome by pressing Cancel, Enter, Cancel in sequence.
If the Laser Indicator is lit, the laser is powered and operating normally. This indicator will be off if there is a
laser-specific fault. This indicator will also be off for a brief period when the instrument is first powered. After initial
power-up, this indicator may blink several times as the laser temperature is stabilized. The laser indicator will be lit
constantly in normal operation.
The Power Indicator is normally lit when the instrument is powered on.
Primary
After power-on, the Aurora H2O keypad is locked as indicated by the symbol , lit up with a red backlight. It is
necessary to enter the keypad unlock sequence to make any changes to the Aurora H2O.
Similar to a mobile phone, the Aurora H2O will prompt the operator to unlock if any key is pressed. A passcode is
required to use certain factory service features only.
Keypad
Lock-Out Switch
Note: If the Keypad Lock-Out Switch is in the “down” position, the keypad is locked out and the RED LED on the
Keypad Lock Indicator is on all the time.
WARNING! Do not open or remove the cover with the power on, unless the area is non-hazardous.
After successfully unlocking the keypad, press the Menu key. The Aurora H2O will display the Main Menu (see
Figure 38 below). Use the arrow keys to highlight the menu item desired. Refer to Menu Map, Figure 45 on page 75.
Press Enter
to select the highlighted item. Many menu items will display another menu. Use Cancel
to return to
the previous menu page. Pressing Cancel from the Main Menu will return the screen to the Measurement Display.
Note: Menu items displayed with an ellipsis (shown as a series of three dots after the menu item) will bring up more
choices, while those without take immediate action.
Use the left and right arrow keys to select the digit to change. The digit selected will be indicated with a .
Use the up and down arrow keys to increment or decrement the digit.
Note: If incrementing or decrementing a digit would cause the numeric value to exceed its allowable range
(maximum/minimum value), the digit will not change.
Press Enter
value intact.
to save the new value and return (see Figure 39 below), or Cancel to return, leaving the original
3.3.8 Starting Up
After proper installation, the Aurora H2O Transmitter can be set up to accommodate the user’s requirements. Typically,
the user may need to configure the analog outputs, trim the analog outputs, and program the digital outputs. Refer to the
Menu Map, Figure 45 on page 75, and complete the following steps. Upon startup, the Aurora H2O proceeds through
several displays until a screen similar to the following appears:
After startup, the screen will need to be unlocked. To unlock the screen, select
Cancel, Enter, Cancel
Note: In most instances; use the Enter key to save an entry and/or move ahead to the following screen; use the Cancel
key to reject an entry and/or return to the previous screen.
Use the arrow keys to highlight the desired units and press Enter. The screen returns to
the Display Menu.
Use the arrow keys to highlight the desired unit type (Hygro, Temperature or Pressure)
and press Enter. If Temp is selected, the following screen appears.
Use the arrow keys to highlight the desired unit and press Enter. The screen returns to
the Display Menu. Use the same procedure to change other units.
The decimal places setting determines the number of digits displayed for the value to
the right of the decimal symbol (“.”), if possible.
Use the arrow keys to change the number of decimal places and press Enter, or press
Cancel if no changes are necessary. The screen returns to the Display Menu.
3.4.4 Data/Scan
To toggle the display between showing the numeric values (data), and a graphic plot of
the 2f waveform (scan), from the Display Menu use the arrow keys to highlight
Data/Scan and press Enter. A screen similar to the following appears.
Note:The scan can be used for diagnostic purposes when a PC with AuroraView is not
readily available.
3.4.5 Adjust
Note: The display brightness is not adjustable in the current Aurora design; the brightness adjustment is not
available.
To modify the display contrast and brightness, from the Display Menu use the arrow
keys to highlight Adjust and press Enter. The following screen appears.
Use the Up/Down arrow keys to increase/decrease display brightness. Use the
Right/Left arrow keys to increase/decrease display contrast. Press Enter to save the
changes, or press Cancel to return to the previous setup. The screen returns to the
Display Menu.
3.4.6 Reverse
To reverse the text and background shades, from the Display Menu use the arrow keys
to highlight Reverse and press Enter. The following screen appears.
To return to the previous shade setup, select Reverse and press Enter. The previous
Data/Scan screen appears.
From the Output Menu choose Select and press Enter. The following screen appears.
Use the arrow keys to select the output (A, B or C) to be set up, and press Enter.
Use the arrow keys to select a new unit. Press Enter to save (or Cancel to keep the
previous value), and return to the Output Menu.
Use the arrow keys to select a new output type. Press Enter to save (or Cancel to keep
the previous value), and return to the Output Menu.
Note: If the ALM option is selected in the above menu, the analog output will function as an alarm indicator. In this
mode, the analog output will remain at 0 mA during normal operating conditions, but the analog output will be
driven to 24 mA whenever there is an alarm condition.
Use the left and right arrow keys to select each digit to be changed and the up and down
arrow keys to increase or decrease its value. Press Enter to save (or Cancel to keep the
previous value), and return to Output Menu.
Use the left and right arrow keys to select each digit to be changed and the up and down
arrow keys to increase or decrease its value. Press Enter to save (or Cancel to keep the
previous value), and return to Output Menu.
Measurement InformaƟon
Error InformaƟon Error InformaƟon
In normal operation, a valid measurement is indicated with a signal between 3.8 and 20.5 mA. The Lower (Zero) and
Upper (Span) settings determine the measurement value assigned to 4.0 and 20.0 mA, respectively.
For the measurement assigned to an output, the Aurora H2O continuously checks if an error has occurred. If an error has
occurred, the output will be driven to a current which is within the Error Information bands displayed above. The
Aurora H2O can signal 3.5 mA ('NAMUR Low') or 21.1 mA ('NAMUR High'). These values are well within the Error
Information bands as specified by NAMUR (see Table 3 below).
Note: The Aurora H2O will never produce a signal between 3.6-3.8 mA or between 20.5-21.0 mA, to allow for
reliable discrimination between a measurement and an error.
To test system output, from the Output Menu select Test and press Enter. The Aurora
H2O will proceed to check the settings, and a screen similar to this display will appear.
Use the left and right arrow keys to select each digit to be changed, and the up and down
arrow keys to increase or decrease its value. Press Enter to save (or Cancel to keep) the
previous value, and return to the Output Menu.
Check your output wiring. If the reading on your SCADA or DCS is off slightly, then
you may use the Trim feature to trim the output zero or span.
Select Trim from the Output Menu and press Enter. The following screen appears.
Note: The trim applies to whichever output is chosen with the Select menu item, and displayed on the menu title bar.
Use the left and right arrow keys to select an output (A, B or C) and press Enter. The
screen returns to the previous display.
When performing a Trim operation, the Aurora H2O unit requires you to first reset the
trim. To reset the trim output, highlight Reset Trim and press Enter. The following
screen appears.
Use the left or right arrow keys to highlight YES and press Enter. This cancels any
previous trim values, and returns the Aurora H2O to its factory adjustment. The display
returns to the previous screen with Trim Zero highlighted.
To trim the zero value, press Enter. A screen similar to the following appears.
This will cause the Aurora H2O to output 4.000 mA on the output being trimmed. The
output value should then be read using the connected recorder, SCADA equipment, or
DVM. Enter the value read from the connected equipment as the Zero Trim value, as
follows:
Use the left and right arrow keys to select each digit to be changed, and the up and down
arrow keys to increase or decrease its value. Press Enter to save (or Cancel to keep the
previous value).
The Trim Menu returns with Trim Span highlighted. To change the span value, press
Enter. A screen similar to the following appears.
This will cause the Aurora H2O to output 20.000 mA on the output being trimmed. The
output value should then be read using the connected recorder, SCADA equipment, or
DVM. Enter the value read from the connected equipment as the Span Trim value.
Use the left and right arrow keys to select each digit to be changed, and the up and down
arrow keys to increase or decrease its value. Press Enter to save (or Cancel to keep the
previous value).
Trimming is complete. Accuracy can be verified using the Test Menu, above.
Example: Trim is reset, then Trim Zero is selected. The SCADA input reports 3.977 mA.
The operator enters “3.977” as the Zero Trim value.
Trim Span is selected. The SCADA input reports 19.985 mA.
The operator enters “19.985” as the Span Trim value.
Aurora H2O adjusts the output accordingly to true the output as read by the customer recorder, SCADA or DVM.
Using the Test Menu, the operator verifies that a test value of 0% now reads 4.000 mA at the SCADA equipment, and
a test value of 100% now reads 20.000 mA.
Use the arrow keys to select the output (A, B or C) to be set up and press Enter. The
display returns to the Alarm Menu.
Use the arrow keys to select OFF or ON and press Enter. The display returns to the
Alarm Menu.
If Hygro was selected, this display appears. Use the arrow keys to select a unit. Press
Enter to save (or Cancel to keep the previous value), and return to the Alarm Menu.
If Temperature was selected, this display appears. Use the arrow keys to select a unit.
Press Enter to save (or Cancel to keep the previous value), and return to the Alarm
Menu.
If Pressure was selected, this display appears. Use the arrow keys to select a unit. Press
Enter to save (or Cancel to keep the previous value), and return to the Alarm Menu.
Use the arrow keys to select an alarm type. Press Enter to save (or Cancel to keep the
previous value), and return to the Alarm Menu.
• SetPoint: Alarm activates when parameter exceeds upper limit, and deactivates when parameter is less than
lower limit.
• Inner Band: Alarm activates when parameter is between upper and lower limits.
• Outer Band: Alarm activates when parameter is outside upper and lower limits.
• Fault: Alarm activates when a system fault is detected. The alarm de-activates when the fault condition is
removed. These conditions can be found in Section 7.4, Table 4.
Trip
Upper
Setpoint Hysteresis
Lower
Reset
Reset Trip
In Band Trip
Reset
Trip
Trip
Figure 41: Example of Alarm Types
Use the left and right arrow keys to select each digit to be changed and the up and down
arrow keys to increase or decrease its value. Press Enter to save (or Cancel to keep the
previous value), and return to Output Menu.
Use the left and right arrow keys to select each digit to be changed and the up and down
arrow keys to increase or decrease its value. Press Enter to save (or Cancel to keep the
previous value), and return to Output Menu.
To access the communications port settings, select Comms... and press Enter. The
following screen appears:
To select a communication port, use the arrow keys to highlight Select and press Enter. The following screen appears.
Select SCADA or SERVICE and press Enter. The screen returns to the Comm Port Menu.
Use the arrow keys to highlight the desired baud rate and press Enter. The screen
returns to the Comm Port Menu.
Use the arrow keys to highlight the desired parity and press Enter.
After a parity selection is made, the Aurora prompts for the number of stop bits. Use the
arrow keys to highlight the desired number and press Enter. The screen returns to the
Comm Port Menu.
Use the arrow keys to highlight the desired protocol and press Enter. The screen returns
to the Comm Port Menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Comm Port Menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the User Adjustments Menu.
The smoothing filter setting is used to change the system responsiveness. It is a moving
average filter to smooth the moisture readings. 1 sample = 1 scan. The minimum setting
is 10 samples, or ~ 0.6 seconds. The maximum setting is 500 samples, or ~ 31 seconds.
The default value of 40 samples, as set at the factory, is ~2.5 seconds.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the User Adjustments Menu.
The Scan Average setting is used to change system noise rejection. By averaging entire
scans, the Signal/Noise Ratio (SNR) can be increased. This is particularly useful in the
presence of certain background gases, which can interfere with the moisture absorption
peak, or introduce background noise.
The Scan Average value is set at the factory to a value which is an optimal tradeoff between noise reduction and system
responsiveness, typically between 45-75 scans. Lowering this value provides faster response time in exchange for a
noisier measurement; conversely, increasing the scan average provides a smoother measurement in exchange for
slower transient response.
Use the left and right arrow keys to select each digit to be changed. Use the up and down arrow keys to change the
value. When finished, press Enter. The screen returns to the User Adjustments Menu.
• The frost point is the temperature at which the air is saturated with respect to water vapor over an ice surface.
There can be a difference of several degrees C between the dew point and the frost point.
• When set for Dew/Frost, the Aurora H2O will report the Dew Point if the reading is above freezing, and will
report the Frost Point if the reading is below freezing.
• When set for Dew Point, the Aurora H2O will calculate the Dew Point temperature, even if that temperature is
below freezing.
To set the dew point calculation method, from the User Adjustments Menu select Dew
Pt Calc and press Enter. The following screen appears.
Use the arrow keys to highlight the desired dew point setting and press Enter. The
screen returns to the User Adjustments Menu.
• The Dew calculation should be used for compatibility with ASTM-1142/IGT-8. The tables and calculations in
those reports require measurements and provide results in dew point, regardless of the actual phase (dew or
frost).
• The Dew/Frost calculation should be used for compatibility with ISO-18453:2004, or when using a chilled
mirror apparatus as a check standard.
Component Concentration
Methane (CH4) 90.0%
Nitrogen (N2) 6.0%
Carbon Dioxide (CO2) 4.0%
• If verifying in Nitrogen with a known moisture concentration, N2 should be selected as the background gas.
The Aurora H2O displays the selected Background Gas an indicator in the upper right
corner of the LCD, adjacent to the status message.
Unless otherwise requested, the Aurora H2O is shipped from the factory configured for Methane operation.
To change the type of background gas, from the Settings Menu select Gas and press
Enter. The following screen appears.
Use the arrow keys to select the desired background gas, and press Enter. The
background gas selection is now complete. Press Cancel to return to the display page.
N2 STD CH4
CO2 Gas2 Note:Selecting either Gas1 or Gas2 enables the Label menu item. This menu opens a
keyboard display that allows the user to change the 'Gas1/2' label to one of their own
choosing. Entering the Label menu requires the User passcode (2719).
To set the Z factor, from the Gas Data Menu, select Z Factor and press enter. The
following screen appears.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Settings Menu.
To enter/edit a label:
Selecting the Label menu item displays the Alphanumeric Entry control (see Figure 42 below).
Text Edit
“Keyboard”
The alpha menu is divided into three sections. The active section will have something highlighted (reverse video). The
Up/Down arrows are used to move between sections.
• Pressing the Down arrow will move the highlight to the Text Edit section (see Figure 43 below):
Highlighted
Character
Note that the Context Menu has changed; it displays prompts of available key actions.
• In Text Edit, the Left and Right arrows move the highlight from character to character in the label. Pressing x
erases the highlighted character.
• Pressing the Down arrow will move the highlight to the Keyboard section (see Figure 44 below):
Underlined
Character
Highlighted
Character
Note that the Context Menu has changed again; it displays prompts of available key actions when in the keyboard. In
Keyboard, the Left / Right / Up / Down arrows move the highlight from character to character in the keyboard.
• Pressing Cancel erases the underlined character. Any characters after the erased character are shifted to the left.
If there are no characters after the erased character, the underline moves to the last character in the label.
• When in the Keyboard, pressing the Down arrow repeatedly will move the highlight down to the next row of
‘keys’. When the highlight is on the bottom row, pressing Down will move the highlight to the top row.
• Pressing the Up arrow will move the highlight up to the previous row of keys. When the highlight is on the top
row, pressing Up will switch to the Text Edit section.
• From the Text Edit section, pressing Up will move the highlight to the Context Menu section.
• mg/cm3 is based on ideal gas law derivation referenced at 15°C, 1.01325 kPa.
To adjust the gas molecular weight offset, from the Settings Menu select Gas and press Enter. From the Gas Data
menu select Mol. Weight and press Enter. The following screen appears.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Settings Menu.
To reset the clock, from the Settings Menu select Clock and press Enter. The following
screen appears.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Clock Menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Clock Menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Clock Menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Clock Menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Clock Menu.
Use the left and right arrow keys to select the line pressure source. Live accepts a
pressure value from a pressure transmitter and Remote accepts a value via a Modbus
connection. To set a constant value, select Constant and press Enter. The screen returns
to the Pressure Menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Pressure Menu.
To edit the pressure calibration, from the Line Pressure Source Menu, select Live and
press Enter. The following screen appears.
To edit the Calibration Data, use the arrow keys to select Cal Data and press Enter. The
following screen appears.
To select the Calibration Point, use the up and down arrow keys to highlight Select Cal
Point and press Enter. The following screen appears.
Use the left and right arrow keys to select Zero or Span and press Enter. The screen
returns to the previous menu.
To edit the Pressure Value, use the up and down arrow keys to select Edit Pressure
Value and press Enter. The following screen appears.
Use the left and right arrow keys to select each digit to be changed. Use the up and down
arrow keys to change the value. When finished, press Enter. The screen returns to the
previous menu.
Use the left and right arrow keys to select each digit to be changed. Use the up and down
arrow keys to change the value. When finished, press Enter. The screen returns to the
previous menu.
To reset the regional settings, from the Settings Menu, select Locale... and press Enter.
The following screen appears.
Note: Locale settings for your order have been set at the factory and are access code protected. If you determine a
need to access Regional Settings, contact the factory for assistance.
Use the left and right arrow keys to select each digit to be changed. Use the up and
down arrow keys to change the value. When finished, press Enter. The screen returns to
the Regional Settings Menu.
Use the left and right arrow keys to select a decimal [.] or a comma [,] as the decimal
separator and press Enter. The screen returns to the Display Menu.
Use the left and right arrow keys to select the desired date format and press Enter. The
screen returns to the previous display.
To select the unit system to be used for measurements, select Unit System and press
Enter. The following screen appears.
Use the left and right arrow keys to select the Unit System desired [SI = only metric
units are available in the selection menus; SI + US = both metric and English units are
available in the selection menus] and press Enter. The screen returns to the Regional
Settings Menu.
Note: Changing the Unit System setting from SI+US to SI in the above menu will NOT immediately change the
current Display or Outputs units. This is because it is not possible for the Aurora H2O to know the SI
measurement units desired by the operator to replace any currently displayed or output English units.
However, the next time the operator selects different Display (see “Selecting Primary Units” on page 40) or
Outputs (see “Selecting Output Units” on page 43) units, only SI units will be available in the menu.
When a User Calibration is active, an asterisk (*) will appear in the upper left corner of
the primary display.
Before the calibration can be performed, the Aurora H2O must be operating correctly in methane or natural gas, with
methane selected as the Background Gas.
Choose Settings... from the Main Menu. A User Cal... selection is now provided.
Note: If the Aurora H2O is set for Nitrogen as the background gas, the User Cal selection will be disabled/grayed out.
The Aurora H2O will prompt for the User Passcode [2719]
By default, the Aurora H2O is operating with the Factory calibration, so the User
Calibration Menu is disabled with the exception of the Status selection.
The selections on the User Calibration Menu include the following functions:
Item Purpose
Zero Gas User specifies the water concentration, in PPMv, of the “Zero”, or dry gas.
Span Gas User specifies the water concentration, in PPMv, of the “Span”, or Cal/Wet gas.
Read Zero The Aurora H2O will read the signal while exposed to the Zero gas.
Read Span The Aurora H2O will read the signal while exposed to the Span gas, then determine the
CH4 Offset and Scalar calibration values.
CH4 Offset Permits the user to view/edit the calculated offset term.
CH4 Scalar Permits the user to view/edit the calculated scalar (gain) term.
First select the Zero Gas and Span Gas items, to specify the cal gases to be used. The
zero gas must be in the range of 0.0 to 50.0 PPMv water. It is recommended that the
zero gas be 10.0 PPMv or higher for best results. The Span gas must be in the range of
0.0 to 5000.0 PPMv water. It is recommended that the Span gas be 500.0 PPMv or
lower for best performance.
Apply the Zero gas, and wait for the Aurora H2O reading to stabilize.
Note:The user can exit to the display and return to the User Cal Menu without affecting
the Calibration procedure.
When the reading is stable, select Read Zero. The Aurora H2O performs multiple
measurements for approximately 15 seconds, indicating its progress. When the readings
are complete, you will be prompted to apply the span gas, and continue. If there is
doubt about the stability of the zero gas, the reading can be repeated at this point.
When the reading is stable, select Read Span. The Aurora H2O uses the current measurement, and immediately
calculates the new calibration. If the calculated values are determined to be valid, the Aurora H2O will display
“Calibration OK” and prompt you to Save the results, or Cancel. If the values are not valid, the Aurora will display
“Calibration *FAILED*”, and prompt you to continue. On a cal failure or Cancel, no change is made to the User
Calibration values.
The CH4 Offset and CH4 Scalar items can be used to view or modify the calculated
calibration points, if desired.
Note: The default values for the CH4 Offset is 0.0 and the CH4 Scalar is 1.0. These defaults are NOT the same as the
Factory Calibration! Making the User Cal active without performing the actual calibration will adversely
affect the accuracy of the Aurora H2O. If there is any doubt about the quality/accuracy of the gases used, the
Aurora H2O should be returned to the Factory calibration using the Status item.
CAUTION! The Service Settings Menu should be used by factory-trained personnel only.
Gas Composition
Gas Composition
Uptime: is the elapsed time since the Aurora H2O was powered on or reset.
Started: is the date and time that the Aurora H2O was last powered on/reset.
Start Temp: is the laser housing temperature as measured at the last startup/reset.
Laser Hours: indicates the total lifetime that the laser has been energized.
Gas Composition
Component Concentration
Methane (CH4) 90.0%
Nitrogen (N2) 6.0%
Carbon Dioxide (CO2) 4.0%
For special applications, where the composition of the gas to be measured differs significantly from the standard, GE
can provide an alternate calibration. If this service has been ordered, the Aurora H2O will be shipped from the factory
with both the standard and a custom calibration installed.
The calibration in use can be verified at any time using the Aurora H2O About… menu.
From the Main Menu, select About and press Enter. The following screen appears.
From the About Aurora menu, select Gas Composition and press Enter. The following
screen appears.
An identifier label for the gas composition will be displayed above the components:
Note: This menu option is the same as exiting the programming menu and waiting for a
keypad time-out to lock the keypad.
To unlock the Aurora H2O for changes, press Cancel, Enter, Cancel as instructed in
“Unlocking the Keypad” on page 38.
Main Menu
• Use the DataLog function to copy data to a comma delimited .txt file which can be opened by spreadsheet
applications such as Microsoft Excel.
• Plot real-time data for one or more Aurora H2O parameters
• Manipulate plotted data in a variety of ways such as: color, line type, zoom in/out, etc.
• Copy plots from AuroraView to other Window applications like Microsoft Powerpoint or Word.
• Save the Aurora H2O Configuration. The Aurora H2O has a robust design which allows the meter to recover
from fault conditions without the need to upload the configuration of the meter using external software.
5.2 Requirements
AuroraView leverages a National Instruments Run-Time environment. This environment is supported on the following
operating systems with the minimum installation requirements indicated:
• 260 MB of available hard disk space
• 64 MB of RAM or more
• RS232
• RS485 Modbus
Command Line
Scan Plots Tab
Trend Plots Tab Trend Tabular Data Tab
Alarms Status
Reading
Interval
Datalog
Interval
Current Readings
Pane
• Unit String: Set this value to the value you want to read, plot or datalog.
• Digits of Precision: Set a numerical value (typically 0, 1, 2). This sets the resolution of the displayed
measurement units to the right of the decimal place (i.e., “20.78” would result from a setting of “2”).
• Read: Check this box if you want to show the value in the current Readings pane.
• Plot: Check this box if you want to show the value in the Trend Plots graph AND the Trend Tabular Data tab.
2. AuroraView will request a file location. Pick a file location and a file name to save your data log file. All data
log files are comma delimited .txt files by default.
3. Once you pick a file location, AuroraView will write any parameter that has a check box with Datalog
checked in the main Config window at the time interval set in the Datalog Interval box, and the button in the
main window will change to Datalogging…Click to Stop.
4. When you are done datalogging, click the button to stop logging. You may now open your .txt datalog file in
any application, such as Microsoft Excel, so that you can analyze that data.
Note: When datalogging multiple parameters at intervals of five seconds or less, it is recommended to use baud rates
of 57.6K or 115.2K.
5.7 Working with Trend Plots, Trend Tabular Data and Scan Plots
1. Trend Plots is a powerful graphing feature in AuroraView. You can graph many parameters at the same time
(see Figure 68 below).
Graph Tools
Current
parameters
being trended
legend
Secondary Y-axis
Primary Y-axis
Secondary Y-axis
Example
Note: If you use the secondary y-axis, you may see “–” tick marks preceding the value. These are tick marks from the
graphical applet and not an indication of negative values.
5.7 Working with Trend Plots, Trend Tabular Data and Scan Plots (cont.)
2. If you right-click on any series of data within the graph, or you click on the current parameter being-trended
item in the legend, you will see a variety of options for graphing data (see Figure 69 below). You can change to
a variety of common plots and adjust color, line style, and line width. For some data sets with lots of finite
points, you may want to click Anti-Aliased which will smooth the plot line. You can also change bar plots, fill
base line, interpolation and point style. X-Scale adjusts the x-scale. Y-Scale adjusts the y-scale and enables the
secondary y-axis.
• Hand Tool - Enables you to graph the trend plot area and move it around without rescaling.
Zoom X-axis
Zoom out
Figure 71: Zoom Tool
5.7 Working with Trend Plots, Trend Tabular Data and Scan Plots (cont.)
4. Copying and Pasting a Trend Plot can be done from AuroraView (see Figure 72 and Figure 73 below) One
way to do this quickly is to simply right click over the data area and choose Copy. In another application, like
Microsoft Word, simply paste.
5.7 Working with Trend Plots, Trend Tabular Data and Scan Plots (cont.)
Another option is to right-click and chose the option Export Simplified Image (see Figure 74 below). When you do
this, a variety of image file formats will appear. A good universal option is Enhanced Metafile (see Figure 75 on
page 97). Pasting an enhanced metafile will give you the ability to paste an image with an inverted color scheme as
shown in the second example posted into Word (see Figure 76 on page 97).
5.7 Working with Trend Plots, Trend Tabular Data and Scan Plots (cont.)
5.7 Working with Trend Plots, Trend Tabular Data and Scan Plots (cont.)
Working with Trend Tabular Data, you will be able to see data in tabular format as shown in Figure 77 below. You can
adjust column widths to see data more easily with full titles in the header row.
Chapter 6. Maintenance
CAUTION! CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS.
Note: Reagent grade Acetone (Cas no. 67-64-1) may be needed for the cleaning process. The reagent is not supplied
as part of the Aurora maintenance kit, and you must obtain the reagent from a local chemical supplier.
If the error condition Check Mirror is indicated, the first step is to clean the mirror. The process is as follows:
1. Turn the power to the Aurora H2O OFF.
CAUTION! CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS.
Figure 78: Style 1 (Left) and Style 2 (Right) Optical Absorption Cell/Mirror Assemblies
IMPORTANT: Use the instructions in this section only if you have identified your Optical Absorption Cell as Style 1 in
Figure 78 on page 100.
1. Remove the 6 hex bolts securing the mirror (see Figure 79 below) using a 5/32 inch Allen wrench. Hold the
stainless steel base of the mirror with one hand while removing the last retaining bolts. The mirror is removed
by pulling it straight down. There is one alignment pin (see Figure 80 below) to facilitate proper removal.
Figure 79: Removing Mirror End Cap Assembly from the Absorption Cell
CAUTION! Handle the mirror assembly with extreme care. Performance of the analyzer is critically
dependent upon the mirror integrity. Do not touch the mirror surface with any tools, objects, hands
or fingers.
Alignment Pin
Mirror
2. Make a visual inspection of the mirror surface (see Figure 81 below). Record any observation of gross
contamination. If the mirror appears to be clean, do not clean it. Instead, reinstall it carefully into the system.
3. If the mirror is contaminated, the first step in cleaning it is to use the air blower to blow away any particulate
matter on the mirror surface. Place the mirror assembly on a flat surface and repeatedly puff the air blower to
force dry clean air onto the mirror surface (see Figure 82 below).
4. Using a piece of lens tissue, wet a small area with a very small amount of analytical grade acetone (barely wet
the lens tissue). Typically, one drop of acetone will suffice. Tilt the lens tissue so that the acetone drop is
absorbed by the lens paper along the length of the piece (see Figure 83 below).
5. Place the wet lens tissue on top of the mirror and drag it horizontally across the surface of the mirror (see
Figure 84 below), ensuring minimal liquid residue/streaks are left behind on the mirror surface.
Figure 84: Dragging the Wet Lens Tissue Across the Mirror
6. Use the air blower to blow dry air onto the surface of the mirror. Puff repeatedly until the mirror surface
appears dry (see Figure 85 below).
7. Repeat steps 4-6 at least three times, using a new lens tissue each time. Each lens tissue wetted with acetone is
used only once to clean off any visible residue on the mirror surface.
8. Visually inspect the mirror, and record any observation of gross contamination.
9. If the mirror does not appear to be clean after repeated cleanings, contact GE Technical Support for further
assistance.
10. If the mirror does appear to be clean, re-install it onto the measurement cell.
11. As you line up the mirror with the measurement cell, note the “key” for properly connecting the two pieces.
The mirror will align for mounting in only one position. Rotate the mirror assembly to line up the alignment
pin with the alignment pin slot (see Figure 86 below).
IMPORTANT: Use the instructions in this section only if you have identified your Optical Absorption Cell as Style 2 in
Figure 78 on page 100.
1. Using a 5/8” socket wrench to loosen the hex head of the mirror assembly, gently unscrew the mirror assembly
from the bottom of the absorption cell. While Figure 87 below shows this procedure for a dismounted cell, it is
NOT necessary to dismount the optical absorption cell assembly to remove the mirror.
2. In cases of excessive contamination/grease entering the optical cell, this mirror could get stuck to the bottom of
the cell when the end cap is removed. The mirror should be gently removed by pulling it straight down.
Figure 87: Removing Mirror End Cap Assembly from the Absorption Cell
CAUTION! Handle the mirror assembly with extreme care. Performance of the analyzer is critically
dependent upon the mirror integrity. Do not touch the mirror surface with any tools, objects, hands
or fingers.
3. Gently place the extracted mirror assembly on a clean lens tissue. Using a pair of plastic-tipped tweezers gently
extract the 0.5” diameter mirror from the end cap, taking care not to touch, squeeze or nick the two O-rings in
the end cap assembly (see Figure 88 below).
7. Place the wet lens tissue on top of the mirror and drag it horizontally across the surface of the mirror, while
holding it on with a pair of plastic-tipped tweezers (see Figure 90 below). Ensure that minimal liquid residue or
streaks are left behind on the mirror surface.
13. Using tweezers, insert the mirror into the hole on top of the shim, with the gold-plated side facing up. Thread
the end cap into the bottom of the absorption cell tube. Secure the threaded end cap in place with a 5/8” socket
wrench (see Figure 92 below).
Figure 92: Replacing Mirror End Cap Assembly into the Absorption Cell
14. Re-establish power to the Aurora H2O analyzer.
15. Re-establish the flow through the sample system.
16. If the Aurora H2O still indicates a Check Mirror fault after normal start-up, contact GE Technical Support for
further assistance.
If the flow is being shut off too frequently, additional sample condition schemes, or the combination of the following,
will have to be employed:
• Bypass flow - needed to sweep liquids or contamination off the filter. A 10:1 bypass flow rate should be
maintained.
• Additional upstream filtration
• Heat - Heat tracing of the sample line and sample system components, sufficiently above both the water and
hydrocarbon dew point, will keep the sample in the gas phase.
Figure 95: Orient the Filter Cap and Remove the Large O-Ring
5. Remove the white membrane filter element and the membrane backing plate (see Figure 96 below).
Figure 96: Remove the White Filter Element and the Backing Plate
Large O-Ring
Backing Plate
Membrane Filter
Small O-Ring
Chapter 7. Troubleshooting
7.1 Introduction
The following are possible Aurora H2O analyzer conditions with details on how to deal with them.
The PM880 can be connected to the outlet of the Aurora H2O analyzer, using the portable sample system with the
aluminum oxide moisture probe, to verify the system. The response time of the portable hygrometer is limited, as the
sensor is typically exposed to air during movement to the sample point. So, it is recommended that the sample gas
remains flowing through the portable sample system on the sample outlet of the Aurora H2O until equilibrium with the
moisture concentration of the sample gas is reached. You can use the data-logging capability of the PM880 to
determine when steady-state conditions are reached. Consult GE if you have application questions regarding this
process.
However, a moisture generator is typically used only in an indoor location with reasonably good temperature control.
In the field this is not always practical, so a more convenient option would be to use a static moisture standard in a gas
cylinder. Consult with your local specialty gas supplier about standards for moisture. Based on application experience,
GE recommends the following guidelines regarding moisture standards in gas cylinders:
• Use passivated, aluminum gas cylinders only.
• Do not use the cylinder when the pressure falls below 50% of the original pressure supplied by the vendor
(typically 1500-1800psig).
• Use the gas cylinder for moisture values of 50–100 ppm.
• Mix the moisture standard for 10 minutes prior to use, following the manufacturer's guidelines (rolling the
cylinder is typical).
• Use the gas cylinder at the nominal temperature at which the cylinder was tested by the manufacturer.
Whether using a moisture generator or a standard moisture gas cylinder, the source gas should be connected to the
Aurora H2O using the PURGE INLET on the analyzer. Ensure that the sample gas pressure is regulated to a just barely
positive pressure and establish gas flow from the PURGE INLET to the Aurora H2O measurement cell.
Note: Unless otherwise requested, the Aurora/H2O is shipped with the Background selection unlocked.
The Lockout switch is positioned to the right of the Laser Indicator (see Figure 101 below). When the switch is in the
UP position, the Background Selection menu is unlocked. When the switch is in the DOWN position, the Background
Selection menu is locked.
Background Selection
Lockout Switch
(shown in unlocked position)
Attempting to access the Background Gas Selection menu with the switch in the Locked Out (down) position will
result in the following message being displayed:
Aurora H2O has two physically separate communications ports. Both ports can be selected for either RS-232 or
RS-485 operation, and Aurora H2O can communicate with both ports simultaneously.
Note: The above referenced specifications are available from the Modbus Organization at http://modbus-ida.org.
• (0x2B/0x0E) Read Device Identification - only supports Basic Device Identification tags, which are:
• VendorName
• Product code
• Revision number
Aurora H2O supports data types of Integer and Double/Float. Integer data types are always four (4) bytes long and
should be read with a request for two registers (two bytes per each register, two registers total) at the address.
Double/Float data types provide eight (8) byte double precision data or four (4) byte single precision data, depending on
how many registers are requested. Four registers are used for double data types, and two registers are used for single
precision data types.
Note: The Modbus Register Address map supported by Aurora H2O is shown in Table 7 below.
Note: Attempting to write to Trim registers 2x40/2x50 without first writing to Trim State register 2x00 will fail with
Modbus exception 4.
At the end of calibration, write 0 to 2x00 to make Aurora H2O exit trim mode.
C L
Clock, Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Lights, Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Comm Port Settings . . . . . . . . . . . . . . . . . . . . . . . . . 51 Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . 16
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 M
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Magnetic Stylus. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
D Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Default Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Display Menus, Accessing . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Mirror, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Dim or Hard to Read . . . . . . . . . . . . . . . . . . . . . 113 Modbus
Locking/Unlocking . . . . . . . . . . . . . . . . . . . . . . . 73 Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 RTU/RS485 Communications . . . . . . . . . . . . . . . 119
Display, Default. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 31
E N
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . 26 Numeric Values, Entering. . . . . . . . . . . . . . . . . . . . . 39
F O
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Offset Values, Adjusting . . . . . . . . . . . . . . . . . . . . . . 53
Filter Element, Replacing . . . . . . . . . . . . . . . . . . 7, 110 Operation
Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . 33
G Theory of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Gas Molecular Weight, Adjusting . . . . . . . . . . . . . . . 56 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
H P
Heater Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
EU/ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 8 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
USA/CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 8 Pressure Settings, Resetting . . . . . . . . . . . . . . . . . . . 63
I
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Programming
Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . 51
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
R
Regional Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Replacing the Filter Element . . . . . . . . . . . . . . . 7, 110
S
Safety
Auxiliary Equipment . . . . . . . . . . . . . . . . . . . . . . vii
General Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Personal Equipment . . . . . . . . . . . . . . . . . . . . . . viii
Sample System
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Settings, Regional . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Site Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Stylus, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
System
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
T
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Blank Display . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Display Dim or Hard to Read . . . . . . . . . . . . . . . 113
No Flow Measurement . . . . . . . . . . . . . . . . . . . . 115
Status Messages and Indicators . . . . . . . . . . . . . . 113
Using a Moisture Standard . . . . . . . . . . . . . . . . . 116
Using a Portable Hygrometer . . . . . . . . . . . . . . . 115
Verifying Performance . . . . . . . . . . . . . . . . . . . . 115
U
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
W
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 32
Wiring Diagram
EU/ATEX Heater . . . . . . . . . . . . . . . . . . . . . . . . . . 8
USA/CAN Heater . . . . . . . . . . . . . . . . . . . . . . . . . 8
Warranty
Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship.
Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument, at
the sole discretion of GE Sensing. Fuses and batteries are specifically excluded from any liability. This warranty is
effective from the date of delivery to the original purchaser. If GE Sensing determines that the equipment was
defective, the warranty period is:
• One year from delivery for electronic or mechanical failures
The warranties set forth herein are exclusive and are in lieu of all other warranties whether
statutory, express or implied (including warranties or merchantability and fitness for a
particular purpose, and warranties arising from course of dealing or usage or trade).
Return Policy
If a GE Sensing instrument malfunctions within the warranty period, the following procedure must be completed:
1. Notify GE Sensing, giving full details of the problem, and provide the model number and serial number of the
instrument. If the nature of the problem indicates the need for factory service, GE Sensing will issue a
RETURN AUTHORIZATION NUMBER (RAN), and shipping instructions for the return of the instrument to
a service center will be provided.
2. If GE Sensing instructs you to send your instrument to a service center, it must be shipped prepaid to the
authorized repair station indicated in the shipping instructions.
3. Upon receipt, GE Sensing will evaluate the instrument to determine the cause of the malfunction.
We, GE Sensing
1100 Technology Park Drive
Billerica, MA 01821
USA
• EN 60079-0: 2006
• EN 60079-1: 2007
• EN 60079-7: 2007
• EN 60529: 1991 +A1: 2000
• II 2 G Ex de IIB T6, Ta = -20°C to +65°C, IP66; FM09ATEX0065X (FM Global, UK)
• EN 61326-1: 2006, Class A, Table 2, Industrial Locations
• EN 61326-2-3: 2006
• EN 61010-1: 2012, Overvoltage Category II
• IEC 60825-1
following the provisions of the 2004/108/EC EMC, 2006/95/EC Low Voltage and 94/9/EC ATEX Directives.
The unit listed above and any ancillary equipment supplied with it do not bear CE marking for the Pressure
Equipment Directive, as they are supplied in accordance with Article 3, Section 3 (sound engineering practices and
codes of good workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.
U.S.A.
The Boston Center
1100 Technology Park Drive
Billerica, MA 01821
U.S.A.
Tel: 800 833 9438 (toll-free)
978 437 1000
E-mail: [email protected]
Ireland
Sensing House
Shannon Free Zone East
Shannon, County Clare
Ireland
Tel: +353 (0)61 470200
E-mail: [email protected]
www.gemeasurement.com
©2016 General Electric Company. All rights reserved.
Technical content subject to change without notice.
910-284 Rev. I