S210 Manual
S210 Manual
S210 Manual
SINAMICS/SIMOTICS
Servo drive system
SINAMICS S210
SINAMICS S210 converter
SIMOTICS S-1FK2 servomotor
Fundamental safety
instructions 1
Description 2
SINAMICS/SIMOTICS
Configuring 3
SINAMICS S210 servo drive system Safety functions integrated in
the drive 4
Installing 5
Operating Instructions
Commissioning and
diagnostics using the web 6
server
Series commissioning 7
Diagnostics 8
Technical specifications 10
Dimension drawings 11
Decommissioning and
disposal 12
Firmware V5.2
Ordering data 13
Parameters 14
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
New converters
New frame sizes FSA … FSC for 3 AC 400 V with a power range from 0.4 kW … 7 kW
Permissible line supply voltages: 3 AC 200 V … 3 AC 480 V
Integrated line filter for the second environment, Category C3
New motors
1FK2 motors for 3 AC 400 V in the following versions:
● High Dynamic 1FK2104 ... 1FK2106
● Compact 1FK2204 ... 1FK2210
Target group
These operating instructions are intended for persons who perform different tasks in the drive
environment, e.g. for:
● Planning engineers
● Project engineers
● Machine manufacturers
● Commissioning engineers
● Electricians
● Installation personnel
● Service technician
● Warehouse personnel
More information
Information on the following topics is available at:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals / information)
Additional information on drive technology (https://support.industry.siemens.com/cs/de/en/ps/
13204)
If you have any questions relating to the technical documentation (e.g. suggestions,
corrections) then please email them to the following address: Email
(mailto:[email protected])
My support
Information on how to produce individual contents for your own machine documentation based
on Siemens contents is available under the link:
My support (https://support.industry.siemens.com/My/de/en/documentation)
Note
If you want to use this function, you must register once.
Later, you can log on with your login data.
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
Technical Support (https://support.industry.siemens.com)
Use of OpenSSL
This product contains software (https://www.openssl.org/) that has been developed by the
OpenSSL project for use in the OpenSSL toolkit.
Preface .........................................................................................................................................................3
1 Fundamental safety instructions.................................................................................................................15
1.1 General safety instructions.....................................................................................................15
1.2 Equipment damage due to electric fields or electrostatic discharge ......................................22
1.3 Warranty and liability for application examples ......................................................................23
1.4 Industrial security ...................................................................................................................24
1.5 Residual risks of power drive systems ...................................................................................26
1.6 Fundamental safety instructions for Safety Integrated...........................................................27
2 Description..................................................................................................................................................29
2.1 System overview ....................................................................................................................30
2.2 The scope of supply for the system components...................................................................33
2.3 Motor ......................................................................................................................................35
2.3.1 Data on the rating plate..........................................................................................................37
2.4 Converter ...............................................................................................................................38
2.5 Connection systems...............................................................................................................43
2.6 Motor-converter combinations................................................................................................44
3 Configuring .................................................................................................................................................47
3.1 EMC-compliant installation of a machine or system ..............................................................47
3.1.1 Control cabinet .......................................................................................................................47
3.1.2 Cables ....................................................................................................................................48
3.1.3 Electromechanical components .............................................................................................50
3.2 Permissible line supplies and connection options..................................................................51
3.2.1 Connecting options for converters with 1 AC line connection ................................................52
3.2.2 Connecting options for converters with 3 AC line connection ................................................55
3.3 Configuring the motor.............................................................................................................58
3.3.1 Configuration sequence .........................................................................................................58
3.3.1.1 Clarify the drive type ..............................................................................................................59
3.3.1.2 Define the boundary conditions and incorporate them into the automation system...............59
3.3.1.3 Define the load case, calculate the maximum load torque and determine the motor ............59
3.4 Configuring the braking resistor .............................................................................................65
3.4.1 Calculating the braking energy...............................................................................................66
3.4.2 Requirements placed on the external braking resistor ..........................................................67
3.4.3 Connecting an external braking resistor.................................................................................69
3.5 DC link coupling .....................................................................................................................70
3.6 Application examples .............................................................................................................72
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
● Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Risk of electric shock and fire from supply networks with an excessively high impedance
Excessively low short-circuit currents can lead to the protective devices not tripping or tripping
too late, and thus causing electric shock or a fire.
● In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the
short-circuit current at the point where the inverter is connected to the line supply at least
meets the minimum requirements for the response of the protective device used.
● You must use an additional residual-current device (RCD) if a conductor-ground short
circuit does not reach the short-circuit current required for the protective device to respond.
The required short-circuit current can be too low, especially for TT supply systems.
WARNING
Risk of electric shock and fire from supply networks with an excessively low impedance
Excessively high short-circuit currents can lead to the protective devices not being able to
interrupt these short-circuit currents and being destroyed, and thus causing electric shock or
a fire.
● Ensure that the prospective short-circuit current at the line terminal of the inverter does not
exceed the breaking capacity (SCCR or Icc) of the protective device used.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Electric shock due to damaged motors or devices
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on damaged
motors or devices.
● Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
● Do not use any damaged motors or devices.
WARNING
Electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of cables that are not used at one end
at the grounded housing potential.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause
serious injury or death.
● Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Electric shock due to residual charges in power components
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power
supply has been switched off. Contact with live parts can result in death or serious injury.
● Wait for 5 minutes before you check that the unit really is in a no-voltage condition and start
work.
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
● Install built-in units in a suitable metal cabinet in such a way that personnel are protected
against fire and smoke, or take other appropriate measures to protect personnel.
● Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Active implant malfunctions due to electromagnetic fields
Inverters generate electromagnetic fields (EMF) in operation. People with active implants in
the immediate vicinity of this equipment are at particular risk.
● As the operator of an EMF-emitting installation, assess the individual risks of persons with
active implants. The following clearances are usually adequate:
– No clearance to closed control cabinets and shielded MOTION-CONNECT supply
cables
– Forearm length (approx. 35 cm clearance) to distributed drive systems and open
control cabinets
WARNING
Active implant malfunctions due to permanent-magnet fields
Even when switched off, electric motors with permanent magnets represent a potential risk for
persons with heart pacemakers or implants if they are close to converters/motors.
● If you have a heart pacemaker or implant, maintain the minimum distance specified in the
Chapter "Technical data".
● When transporting or storing permanent-magnet motors always use the original packing
materials with the warning labels attached.
● Clearly mark the storage locations with the appropriate warning labels.
● IATA regulations must be observed when transported by air.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
● If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
● Use the "SIEMENS Industry Online Support app" only on equipment that has already been
switched off.
NOTICE
Damage to motor insulation due to excessive voltages
When operated on systems with grounded line conductor or in the event of a ground fault in
the IT system, the motor insulation can be damaged by the higher voltage to ground. If you use
motors that have insulation that is not designed for operation with grounded line conductors,
you must perform the following measures:
● IT system: Use a ground fault monitor and eliminate the fault as quickly as possible.
● TN or TT systems with grounded line conductor: Use an isolating transformer on the line
side.
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent fire
and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
● Check that the warning labels are complete based on the documentation.
● Attach any missing warning labels to the components, where necessary in the national
language.
● Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
● Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
● Observe the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted and
activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions relevant
to safety are running correctly.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
● Protect the parameterization (parameter assignments) against unauthorized access.
● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or
emergency off.
WARNING
Injury caused by moving or ejected parts
Contact with moving motor parts or drive output elements and the ejection of loose motor parts
(e.g. feather keys) out of the motor enclosure can result in severe injury or death.
● Remove any loose parts or secure them so that they cannot be flung out.
● Do not touch any moving parts.
● Safeguard all moving parts using the appropriate safety guards.
WARNING
Fire due to inadequate cooling
Inadequate cooling can cause the motor to overheat, resulting in death or severe injury as a
result of smoke and fire. This can also result in increased failures and reduced service lives of
motors.
● Comply with the specified cooling requirements for the motor.
WARNING
Fire due to incorrect operation of the motor
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high temperatures
destroy motor components and result in increased failures as well as shorter service lives of
motors.
● Operate the motor according to the relevant specifications.
● Only operate the motors in conjunction with effective temperature monitoring.
● Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Burn injuries caused by hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
● Mount the motor so that it is not accessible in operation.
Measures when maintenance is required:
● Allow the motor to cool down before starting any work.
● Use the appropriate personnel protection equipment, e.g. gloves.
NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the Internet if and to the extent such a connection is necessary and
only when appropriate security measures (e.g. firewalls and/or network segmentation) are in
place.
For additional information on industrial security measures that may be implemented, please
visit:
Industrial Security (http://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial Security (http://www.siemens.com/industrialsecurity)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating
states in your system that may lead to death, serious injury, and property damage.
● Keep the software up to date.
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
● Make sure that you include all installed products into the holistic industrial security concept.
● Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
● Protect the drive against unauthorized changes by activating the "know-how protection"
drive function.
DANGER
Risk minimization through Safety Integrated
Safety Integrated can be used to minimize the level of risk associated with machines and
plants.
Machines and plants can only be operated safely in conjunction with Safety Integrated,
however, when the machine manufacturer:
● Precisely knows and observes this technical user documentation - including the
documented limitations, safety information and residual risks.
● Carefully constructs and configures the machine/plant. A careful and thorough acceptance
test must then be performed by qualified personnel and the results documented.
● Implements and validates all the measures required in accordance with the machine/plant
risk analysis by means of the programmed and configured Safety Integrated Functions or
by other means.
The use of Safety Integrated does not replace the machine/plant risk assessment carried out
by the machine manufacturer as required by the EC machinery directive.
In addition to using Safety Integrated Functions, further risk reduction measures must be
implemented.
NOTICE
Danger to life as a result of inactive Safety Integrated Functions after powering up
The Safety Integrated Functions are only activated after the system has completely powered
up. System startup is a critical operating state with increased risk. When accidents occur, this
can result in death or severe injury.
● Make sure that the machine is safe during the system start-up.
WARNING
Danger to life as a result of undesirable motor movement when automatically restarting
The Emergency Stop function must bring the machine to a standstill according to Stop
Category 0 or 1 (STO or SS1) (EN 60204-1).
It is not permissible that the motor automatically restarts after an Emergency Stop, as this
represents danger to life as a result of the associated undesirable motor motion.
When individual safety functions (Extended Functions) are deactivated, an automatic restart
is permitted under certain circumstances depending on the risk analysis (except when
Emergency Stop is reset). An automatic start is permitted when a protective door is closed, for
example.
● For the cases listed above, ensure that an automatic restart is absolutely not possible.
WARNING
Danger to life as a result of undesirable motor motion when the system powers up and the
drives are activated after changing or replacing hardware and/or software
After hardware and/or software components have been modified or replaced, it is only
permissible for the system to run up and the drive to be activated with the protective devices
closed. Personnel shall not be present within the danger zone.
● It may be necessary to carry out a partial or complete acceptance test or a simplified
functional test after having made certain changes or replacements.
● Before personnel may re-enter the hazardous area, all of the drives should be tested to
ensure that they exhibit stable control behavior by briefly moving them in both the plus and
minus directions (+/-).
● When switching on carefully observed the following:
The Safety Integrated Functions are only available and can only be selected after the
system has completely powered up.
WARNING
Converter operation despite active messages
With activated safety functions, there are a number of system messages that still permit the
drive to be traversed. In these cases, you must ensure that the causes of the messages are
corrected immediately. Example:
● F13000 licensing is insufficient
Purchase the license required for operation of the Extended Functions or activate a Trial
License.
Correct usage
The components are intended for industrial and commercial use in industrial networks.
The motor is only approved for operation with a converter.
Typical applications
● Robots and handling systems
● Packaging, plastics and textile machines
● Wood, glass, ceramics and stone working machines
● Printing machines
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Figure 2-2 System components and accessories for converters with 1 AC line connection
① Fuse or circuit breaker ⑨ OCC connection cable for motor, motor holding
brake and encoder
② Line contactor (optional) ⑩ Shield clamp
③ Line filter (optional) ⑪ Shield plate
④ External braking resistor (optional) ⑫ 24 V power supply
⑤ Shaft sealing ring for IP65 (optional) ⑬ SD memory card (optional)
⑥ 1FK2 servomotor ⑭ Commissioning device
⑦ OCC extension cable (optional) ⑮ Controller, e.g. SIMATIC S7-1500
⑧ Mounting flange for control cabinet X1: Connector for line cabling - option
bushing (optional) ⑯ X3: Connector for DC link cabling - option
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Figure 2-3 System components and accessories for converters with 3 AC line connection
Motor
Included in the scope of supply:
● A "Safety instructions" sheet
● A sheet referencing links to product information
● A second rating plate
Converter
The components listed below are included in the scope of delivery:
Note
All connectors are designed so that they cannot be inadvertently interchanged.
Optional accessories
The optional accessories are listed in the following Section:
Accessories (Page 339).
2.3 Motor
The SIMOTICS S-1FK2, called "1FK2" in the following, is a permanent-magnet compact
synchronous motor with an integrated encoder and a high degree of protection.
The 1FK2 meets the requirements of standards EN 60034 and EN 60204-1 - and complies with
the Low-Voltage Directive 2014/35/EU.
WARNING
Malfunction of active implants due to magnetic and electrical fields
Electric motors pose a danger to people with active medical implants, e.g. heart pacemakers,
who come close to these motors.
● If you are affected, stay a minimum distance of 300 mm from the motors (tripping threshold
for static magnetic fields of 0.5 mT according to Directive 2013/35/EU).
Dynamic versions
● 1FK21 "High Dynamic" with low moment of inertia for a maximum acceleration capability in
applications involving low load moments of inertia
● 1FK22 "Compact" with average moment of inertia and precise positioning and synchronous
operation characteristics for applications with a high and variable load moment of inertia
Torque range
● 0.16 Nm … 2.4 Nm for a 230 V 1 AC line supply
● 1.3 Nm … 40 Nm for a 3 AC 400 V line supply
Degree of protection
● IP64
● IP65 with a radial shaft sealing ring to protect against spray water
For additional information on the degree of protection, see Chapter:
"Degree of protection (Page 283)"
Cooling
The 1FK2 is a non-ventilated motor.
The motor thermal losses are dissipated by thermal conduction, thermal radiation and natural
convection.
If the ambient temperature exceeds 40 °C (104 °F) or the installation altitude 1000 meters
above sea level, you must reduce torque and power of the motor (derating).
Information on derating can be found in Chapter:
"Derating factors (Page 283)"
Bearing version
The motors have deep groove ball bearings with life-long lubrication.
The average bearing service life is designed for 25000 operating hours.
The motors have spring-loaded bearings in the NDE direction. For version with holding brake,
the NDE bearing is a locating bearing.
The permissible axial and radial forces can be found in the technical data in Chapter:
"Axial and radial forces (Page 288)"
Shaft extension
● Cylindrical shaft without feather key
● Cylindrical shaft with feather key (half-key balancing)
For additional information, see Chapter:
"Shaft extension (Page 286)"
Encoder
The encoder resolution is 22 bit per revolution (singleturn). An optional multiturn encoder is
available that is equipped with an additional 12-bit revolution counter (traversing range of 4096
revolutions).
The encoder designations are as follows:
● AS22DQC: Absolute encoder, singleturn, 22 bit
● AM22DQC: Absolute encoder 22 bit + 12 bit multiturn
For additional information, see Chapter:
"Available encoders (Page 294)"
Holding brake
The 1FK2 servomotor is available with integrated holding brake.
The holding brake closes in the current-free state and locks the motor shaft at a standstill. When
current flows, the holding brake opens and releases the motor shaft.
SINAMICS S210 controls the holding brake without any additional devices.
The holding brake is not a working brake for braking the rotating motor. Limited EMERGENCY
STOP operation is permissible.
The brake data can be found in Chapter:
"Brake data (Page 295)"
SIMOTICS 1P 1FK2104-4AK10-1CA0
3 ~ Mot. S YF JO662 2670 01 002
Z:
M0 1,27 Nm I0 2,4 A nmax7400 /min
MN 1,27 Nm IN 2,4 A nn 3000 /min
UiN108 V Th.Cl.155 (F)
EN60034
m: 3 kg IP 64 IC410
Encoder AS22DQC G95 +
Brake 24 VDC
RN 000
Siemens AG, DE-97616 Bad Neustadt Made in Germany
Figure 2-4 Rating plate
2.4 Converter
The converter is a single-axis device (complete converter with integrated infeed). It is
characterized by a compact design, side-by-side installation and high overload capability.
It is intended for use with 1FK2 motors, and is available in the following versions:
● Line supply voltage 230 V 1 AC (200 V … 240 V)
Power range 0.1 kW … 0.75 kW
● Line supply voltage 230 V 3 AC and 400 V 3 AC (200 V … 480 V)
Power range when connected to 3 AC 400 V: 0.4 kW … 7 kW
Control mode
Servo control, optimized for 1FK2 motors
Date of manufacture
The date of manufacture of the converter is coded, as shown below in the serial number.
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Figure 2-5 Date of manufacture (example April 2014)
s
SINAMICS S210 / SERVO DRIVE
1P 6SL3210-5HE11-0UF0 FS: 01
S T-K56123456 A5E42029278
Date of manufacture
The date of manufacture of the converter is coded, as shown below in the serial number.
67.
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Information label
SINAMICS S210
FS: 01
X127:
00-1F-F8-42-5A-33
PN1:
00-1F-F8-42-5A-34
3SL3210-5HE11-0UF0
1 Product designation 5 PROFINET interface
2 Function release/version 6 MAC address of the PROFINET interface
3 Service interface 7 Article number
4 MAC address of the service interface 8 Data matrix code
Further information
Additional information about EMC-compliant installation is available in the Internet:
EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658)
3.1.2 Cables
Cables with a high level of interference and cables with a low level of interference are
connected to the converter.
Note
Cables with a high level of interference must be shielded.
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CONNECT OCC cable.
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NOTICE
Destruction of the converter when operated without grounding screw
The converter will be destroyed in operation if the grounding screw is removed for converters
with 3 AC line connection.
● Do not remove the grounding screw.
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WARNING
Neutral conductor fire caused by high currents
If you connect the converter without an isolation transformer to a supply system with 400 V
3 AC between the N-conductor and a line conductor (L1, L2 or L3), the harmonic currents in
the N-conductor can add up to values that are greater than the currents in the line conductors.
This heats up the N-conductor and can cause a fire.
● Take the harmonic currents into account when dimensioning the power supply cables.
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Note
Operating the converter on 3 AC 200 V … 240 V line supplies
Apply one of the following measures to ensure that the converter is safely and reliably operated:
● Use an external, intrinsically safe braking resistor
● Use a line contactor that shuts down the converter when the "Overtemperature",
PROFIdrive message class 6 is output (F06 appears on the converter display).
It is only permissible that the line contactor is closed after the converter has run up, and
therefore the monitoring functions are active.
Connection options
You can connect each converter individually via the standard terminals, or via the optional line
cabling.
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Motion control
Drives are optimized for motion control applications. They execute linear or rotary movements
within a defined movement cycle. All movements should be optimized in terms of time.
As a result, drives must meet the following requirements:
● High dynamic response, i.e. short rise times
● Capable of overload, i.e. a high reserve for accelerating
● Wide control range, i.e. high resolution for precise positioning.
The following table "Configuring procedure" is valid for synchronous and induction motors.
3.3.1.2 Define the boundary conditions and incorporate them into the automation system
Take the following into account during the confguration:
● The line system configuration when using specific motor types and/or line filters
● Rated values of the motor
● The ambient temperatures and the installation altitude of the motors and drive components
● Heat dissipation from the motors
Other conditions apply when integrating the drives into an automation environment such as
SIMATIC or SIMOTION.
For motion control and technology functions (e.g. positioning), as well as for synchronous
operation functions, the corresponding automation system, e.g. SIMATIC S7-1500 or
SIMOTION D is used.
3.3.1.3 Define the load case, calculate the maximum load torque and determine the motor
The motors are defined bases on the motor type-specific limiting characteristic curves.
The limiting characteristic curves describe the torque or power curve over the speed.
The limiting characteristic curves take the limits of the motor into account on the basis of the DC-
link voltage. The DC-link voltage is dependent on the line voltage.
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Procedure
1. Determine the load which is specified by the application.
Use different characteristics for the different loads.
The following operating scenarios have been defined:
– Duty cycle with constant ON duration
– Free duty cycle
2. Determine the characteristic torque and speed operating points of the motor for the defined
load.
3. Calculate the acceleration torque of the motor.
Add the load torque and the acceleration torque to obtain the maximum required torque.
4. Verify the maximum motor torque with the limiting characteristic curves of the motors.
The following criteria must be taken into account when selecting the motor:
– Adherence to the dynamic limits
All speed-torque points of the load event must lie below the relevant limiting
characteristic curve.
– Adherence to the thermal limits
At average motor speed, the effective motor torque must be below the S1 characteristic
(continuous operation) during the load.
You have specified a motor.
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The drives with this load cycle typically operate at a stationary operating point.
Procedure
1. Configure a base load for the stationary operating point. The base load torque must lie
below the S1 characteristic.
2. In the event of transient overloads (e.g. during acceleration), configure an overload.
Calculate the overload current in relation to the required overload torque. The overload
torque must lie below the M_max characteristic.
In summary, the motor is configured as follows:
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M_max Curve of the maximum torque M_const_ov Curve of the overload torque
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S1 S1 characteristic M_const_b Curve of the base load torque
ase
Figure 3-10 Motor selection for a duty cycle with constant switch-on duration
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Procedure
Determine the required motor torque as follows:
● Define a load torque for each time slice. Also take the average load moment of inertia and
motor moment of inertia into account for acceleration operations. If required, take a frictional
torque into account that opposes the direction of motion.
● With mounted gearbox:
Determine the load torque and the acceleration torque that must be supplied by the motor.
Take the gear ratio and gear efficiency into account.
Note
A higher gear ratio increases positioning accuracy in terms of encoder resolution. For any
given encoder resolution, as the gear ratio increases, so does the resolution of the machine
position to be detected.
The following formulas can be used for duty cycles outside the field weakening range.
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You have defined the characteristic motor values corresponding to the duty cycle.
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Table 3-2 Values of the integrated braking resistor in relation to the shaft of the servomotor
1 4π2
W = ---- (Jmot + J) ---------- (n12 - n 22)
2 3600
Note
As the friction is not taken into account in the above formula, less energy is fed back to the servo
drive system in practice than that calculated in the formula.
Example
Servomotor with low moment of inertia, power 0.75 kW
WARNING
Risk of fire caused by continuous overload
If the external braking resistor is continuously overloaded, for example as the result of a
defective braking chopper, this can cause an explosion or fire - resulting in death or severe
injury and/or could cause the housing to melt.
● Use only braking resistors that are intrinsically safe.
1) For thermal reasons, it is not permissible that the continuous braking power of 240 W is exceeded.
2) For thermal reasons, it is not permissible that the continuous braking power of 400 W is exceeded.
Note
Braking resistor with temperature monitoring
Use only a braking resistor with temperature monitoring.
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● Line cabling for up to six converters are also permissible, even if they are not operated in a
common DC link group.
Note
● For a DC link coupling, line connection via the standard connector is not permissible.
● Feeding in DC power directly at the DC link is not permissible!
Note
Converters, frame size FSC
At the time the manual was being created, it was not clear as to whether converters with frame
size FSC can be connected with other frame sizes.
As a consequence, when converters with frame size FSC become available, carefully observe
the product information or manuals on the S210 in the Internet.
Product information for S210, V5.2 (https://support.industry.siemens.com/cs/ww/en/ps/
24672/man)
You reset individual filters by clicking the X to the right of the filter. You reset all filters
simultaneously by clicking the "Reset filters" button.
Standard telegrams:
● Telegram 3
● Telegram 5
● Telegram 102
● Telegram 105
The telegrams are suitable for IRT communication.
Telegrams 3 and 102 are also suitable for RT communication.
IRT communication is mandatory for telegrams 5 and 105.
Supplementary telegrams
● Telegram 700
● Telegram 701
● Telegram 750
PROFIsafe telegrams
● Telegram 30 (recommended for Safety Integrated Basic Functions)
● Telegram 901 (recommended for Safety Integrated Extended Functions)
Note
Refer to your ordering documentation (e.g. catalogs) for information on basic functions and
functions subject to license.
The licenses are saved to folder "KEYS" on the memory card.
Conformity
The Safety Integrated Functions comply with:
● Safety Integrity Level (SIL) 2 according to DIN EN 61508
● Category 3 according to DIN EN ISO 13849‑1
● Performance level (PL) d according to DIN EN ISO 13849-1
The Safety Integrated Functions correspond to functions according to EN 61800‑5‑2.
PFH values
The probability of failure of safety functions must be specified in the form of a PFH value
(Probability of Failure per Hour) according to IEC 61508, IEC 62061 and DIN EN ISO 13849-1.
The PFH value of a safety function depends on the safety concept of the drive unit and its
hardware configuration, as well as on the PFH values of other components used for this safety
function.
● The PFH values of the SINAMICS S210 can be found at:
PFH values (https://support.industry.siemens.com/cs/ww/en/view/76254308)
● The PFH values of all Safety components from Siemens are available in the "Safety
Evaluation Tool"; see:
Safety Evaluation Tool (http://www.industry.siemens.com/topics/global/en/safety-
integrated/machine-safety/safety-evaluation-tool/Pages/default.aspx)
Overview
Functional features
The switching on inhibited prevents an automatic restart after deselection of STO and therefore
satisfies the requirements of EN 60204-1. Consequently, the STO function prevents an
electrically-driven machine component from restarting.
Note
There is no galvanic isolation between motor and drive.
You can select the STO function via PROFIsafe and/or the Failsafe Digital Input (F-DI).
Applications
Applications include all machines and systems with moving axes (e.g. conveyor technology,
handling).
STO is suitable for applications where the motor is already at a standstill or will come to a
standstill in a short, safe period of time as a result of friction.
STO allows you to work safely on the machine with the protective door open. A classic
Emergency Stop with electromechanical isolation is not required. The drive remains connected
to the line and can be fully diagnosed.
Note
The distinction between Emergency Off and Emergency Stop
"Emergency Off" and "Emergency Stop" are commands that minimize different risks in the
machine or plant.
The STO function is suitable for implementing an Emergency Stop - but not an Emergency Off.
Details regarding the distinction between Emergency Off and Emergency Stop are provided in
the following section:
What is the difference between the Emergency Off and Emergency Stop functions?
(Page 548)
Flow diagram
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Behavior
1 ● During operation, STO is selected via PROFIsafe and/or F-DI.
2 ● After the response time, the drive immediately initiates safe pulse suppression.
This safely interrupts the torque-generating energy fed to the motor.
● The motor coasts down to a standstill.
● STO safely prevents the motor restarting.
3 ● STO is deactivated by the drive with (manual or automatic program-controlled) deselection.
● The drive is again "ready for switching on".
4 ● You restart the drive with a positive signal edge at ON/OFF1.
Settings
A ● STO is selected via the control bit of the selected PROFIsafe telegram or via the F-DI.
B ● The "STO_active" status is signaled in the status bit of the PROFIsafe telegram.
This value can be applied in the higher-level controller.
C ● The Safety error is acknowledged with selection/deselection of the STO function. Additional
information is provided in Chapter "Faults (Page 262)".
Deselecting "Safe Torque Off" represents an internal safety acknowledgment. The following
happens once the cause of the fault has been eliminated:
1. The Safety requirement "Close motor holding brake" is canceled.
2. The possibly active F01611 fault or STO is withdrawn.
3. In addition, reset the messages in the fault buffer using the general acknowledgment
mechanism.
Overview
Functional features
The Safety Integrated Basic Function "Safe Stop 1" is available in the following versions:
● SS1 with OFF3 (SS1-t according to IEC 61800-5-2)
● SS1 with external stop (SS1E-t)
Set the SS1 response for Safety commissioning in the "Parameterization" step.
Applications
SS1 can be applied in the following cases:
● The load torque cannot reduce the motor to a standstill through friction within a sufficiently
short time.
● Coasting down of the drive (STO) will pose risks to safety.
Note
Braking at the OFF3 ramp is not monitored!
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Behavior
1 ● SS1 is selected in operation.
2 ● The drive immediately initiates braking following the response time via the OFF3 ramp.
● At the same time, the drive initiates the SS1 delay time.
3 ● The drive triggers STO once the SS1 delay time has elapsed.
● The motor coasts down to a standstill.
● STO safely prevents the motor restarting.
4 ● SS1 and STO are deactivated by the drive with (manual or automatic program-controlled)
deselection.
● The drive is again "ready for switching on".
5 ● You restart the drive with a positive signal edge at ON/OFF1.
Settings
A ● SS1 is selected via the control bit of the selected PROFIsafe telegram or via the F-DI.
B ● The drive brakes the motor along the OFF3 ramp.
● Once the SS1 delay time (p9652) has expired, the drive automatically triggers STO
independently of the current speed.
C ● The "SS1_active" status is signaled in the status bit of the PROFIsafe telegram.
● This value can be applied in the higher-level controller.
● When STO becomes active, the "SS1_active" status is also signaled in the status bit of the
PROFIsafe telegram.
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Behavior
1 ● SS1 is selected in operation.
2 ● The control system initiates stopping using the setpoint that is entered.
● At the same time, the drive initiates the SS1 delay time.
3 ● The drive triggers STO once the SS1 delay time has elapsed.
● The motor coasts down to a standstill.
● The pulse inhibit safely prevents the motor restarting.
4 ● SS1 and STO are deactivated by the drive with (manual or automatic program-controlled)
deselection.
● The drive is again "ready for switching on".
5 ● You restart the drive with the ON/OFF1 signal.
Settings
A ● To use SS1E, set the braking response (p9507.3 = 1) to "SS1E external stop".
● SS1 is selected via the control bit of the selected PROFIsafe telegram or via the F-DI.
B ● The motor is braked by the external setpoint that is entered.
● Once the SS1 delay time (p9652) has expired, the drive automatically triggers STO independent
of the actual speed.
C ● The "SS1_active" status is signaled in the status bit of the PROFIsafe telegram.
● This value can be applied in the higher-level controller.
● When STO becomes active, the "SS1_active" status is also signaled in the status bit of the
PROFIsafe telegram.
Note
SS1 cannot be interrupted
● If SS1 is deselected again during this time, the STO function is selected and deselected
again by the drive immediately after the delay time has elapsed or the speed has dropped
below the shutdown speed. This terminates the SS1 function normally. It cannot be
interrupted.
● During the delay time, SS1 cannot be deselected by withdrawing the control command,
therefore fulfilling the requirements of EN 60204‑1 relating to an Emergency Stop function.
Overview
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Functional features
You must enable the function when commissioning in order that SBC can become active.
Note
You cannot select SBC as an autonomous function: SBC is activated (if enabled) immediately
upon selection of STO.
Applications
Use SBC in applications where the drive must maintain a safe position, even when the motor
is in a no-current condition. SBC thus prevents suspended or passing loads from dropping (e.g.
for lifting gear, passenger elevators, winders). No external logic or switching elements required,
as the functionality is completely integrated in the drive.
Note
Condition of the motor holding brake
SBC is not able to identify as to whether a holding brake is mechanically worn or is a defective.
As a consequence, observe the maximum permissible number of emergency braking
operations for the motor holding brake being used.
Flow diagram
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Behavior
1 ● STO is selected in operation.
● At the same time, the drive activates SBC.
● Taking the brake closing time into account, the command to close the motor holding brake
closes the brake, thus supporting the shutdown process initiated by STO.
2 ● The mechanical brake brakes the motor to a standstill.
3 ● STO is deactivated by the drive with (manual or automatic program-controlled) deselection.
● The drive is again "ready for switching on".
● SBC is also simultaneously deactivated with deselection of STO. The brake remains (unsafely)
closed, however, until the standard program executes the command to open the brake
4 ● You restart the drive with a positive signal edge at ON/OFF1.
Taking the brake opening time into account, the command to open the brake opens the brake.
Settings
A ● STO is selected via the control bit of the selected PROFIsafe telegram or via the F-DI.
● The drive activates SBC when the safe brake control is enabled (p9602 = 1).
● The drive triggers SBC simultaneously with STO.
● Brake management is resulted within the context of standard parameterization of the drive.
The drive adopts a controlling function for the "Safe Brake Control" function and ensures the
following behavior:
● If the drive detects a fault or failure of the brake, it deactivates the brake current.
● The brake closes and a safe state is reached.
WARNING
Danger to life as a result of undesirable motor motion due to a defective brake
"Safe Brake Control" function does not detect mechanical defects of the brake.
An interrupted cable or a short-circuit in the brake winding is only detected when the state
changes, i.e. when the brake either opens or closes.
The defects described above may initiate unwanted motor motion, which may result in injury
or death.
● In particular, ensure the brake is not powered from an external source. Information on this
topic can be found in EN 61800‑5‑2:2007, Appendix D.
● During commissioning, test the brake using the Safety Integrated Extended Function "Safe
Brake Test (SBT)": Additional information is provided in Chapter "Safe Brake Test (SBT)
(Page 110)".
The response of SBC is identical with Basic and Extended Functions: See Chapter "Safe Brake
Control (SBC) (Page 84)"
Functional features
The Safety Integrated Extended Function "Safe Stop 1" is available in the following versions:
● SS1-a with acceleration monitoring (SAM)
● SS1-r with braking ramp monitoring (SBR)
Set the SS1 response for Safety commissioning in the "Parameterization" step.
Note
Braking operation for SS1
When SS1 is selected, the drive brakes the motor along a braking ramp. In addition to the
braking function along the OFF3 ramp integrated in the drive, you can also stop the drive using
a user program in a higher-level control system (function SS1E).
Applications
SS1 can be applied in the following cases:
● The load torque does not reduce the motor to a standstill through friction within a sufficiently
short time.
● Coasting down of the drive (STO) will pose risks to safety.
Flow diagram
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Behavior
1 ● SS1 is selected in operation.
2 ● The drive immediately initiates braking following the response time via the OFF3 ramp.
● At the same time, safe acceleration monitoring (SAM) is activated.
● The drive monitors the speed of the motor and prevents the motor from re-accelerating by
continuously adjusting the monitoring threshold to the decreasing speed.
3 ● STO is triggered upon reaching the STO shutdown speed or once the SS1 delay time has
elapsed.
● The motor coasts down to a standstill.
● STO safely prevents the motor restarting.
4 ● STO and SS1 are deactivated by the drive with (manual or automatic program-controlled)
deselection.
● The drive is again "ready for switching on".
5 ● You restart the drive with a positive signal edge at ON/OFF1.
Settings
A ● SS1 is selected via the control bit of the selected PROFIsafe telegram or via the F-DI.
B ● You set the acceleration monitoring with the speed tolerance (p9548).
● As long as the speed reduces, the drive continuously adds the speed tolerance to the current
speed so that the monitoring tracks the speed.
● The monitoring is deactivated when the SAM speed limit is fallen below (p9568).
C ● In parallel to monitoring the acceleration, while braking along the OFF3 ramp you can apply the
SS1 delay time (p9556). You set this time analogous to the SS1-t delay time of the Basic
Functions. Once this time has expired, the drive automatically triggers STO independently of the
current speed.
D ● When the SS1 delay time (p9556) elapses OR if the speed falls below the STO shutdown speed
(p9560), then the drive triggers STO.
E ● The "SS1_active" status is signaled in the status bit of the PROFIsafe telegram.
● You can utilize this status in the higher-level controller.
● If STO is active, the "STO_active" status is also signaled in the corresponding status bit of the
PROFIsafe telegram.
Flow diagram
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Behavior
1 ● SS1 is selected in operation.
2 ● The drive immediately initiates braking following the response time via the OFF3 ramp.
● At the same time, the drive initiates the SBR delay time.
3 ● The drive monitors the motor to ensure that it does not exceed the set braking ramp when
braking.
● Upon reaching the SBR speed limit, the drive deactivates monitoring of the braking ramp.
Braking continues.
4 ● STO is triggered by the drive when the STO shutdown speed is reached or when the SS1 delay
time has elapsed.
● The motor coasts down to a standstill.
● The drive safely prevents a restart of the motor with the pulse inhibit.
5 ● STO and SS1 are deactivated by the drive with (manual or automatic program-controlled)
deselection.
● The drive is again "ready for switching on".
6 ● You restart the drive with a positive signal edge at ON/OFF1.
Settings
A ● SS1 is selected via the control bit of the selected PROFIsafe telegram or via the F-DI.
B ● The drive initiates the SBR delay time (p9582) with selection of SS1.
● Monitoring of the braking ramp is initiated by the drive when the delay time has elapsed.
C ● You set the braking ramp with the reference speed (p9581) and the SBR monitoring time
(p9583).
● The drive deactivates monitoring of the braking ramp if speed falls below the SBR speed limit
(p9568).
D ● In parallel to monitoring the braking ramp, while braking along the OFF3 ramp, you can apply the
SS1 delay time (p9556). When this time elapses, the drive automatically triggers STO
independently of the current speed.
E ● When the SS1 delay time (p9556) elapses OR if the speed falls below the STO shutdown speed
(p9560), then the drive triggers STO.
F ● The drive signals the "SS1_active" status in the status bit of the PROFIsafe telegram.
● You can utilize this status in the higher-level controller.
● If STO is active, the drive also signals the "STO_active" status in the corresponding status bit of
the PROFIsafe telegram.
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The SS2 function brings the motor to a standstill with subsequent safe monitoring of the
standstill position. When SS2-r is selected, the drive brakes the motor along a braking ramp. In
addition to the braking function along the OFF3 ramp integrated in the drive, you can also stop
the drive using a user program in a higher-level control system (function SS2E).
SS2 distinguishes the following variants:
● SS2-a with acceleration monitoring (SAM)
● SS2-r with braking ramp monitoring (SBR)
● Additionally, SS2 can be parameterized with a delay time before activation of SOS.
Selection and monitoring of the acceleration (SAM) and the braking ramp (SBR) are realized
with two channels. Braking with the OFF3 ramp is realized with one channel.
Note
If a higher-level motion controller is used, Safety function SS2E or SOS should be applied.
Reason: With Safety function SS2-r/SS2-a, SINAMICS S210 brakes autonomously along the
OFF3 ramp. The motion controller detects a deviation between target value and actual value
and shifts the drive to pulse cancellation.
Applications
Use the SS2 for applications where an axis must be safely stopped and where the standstill
position must then be safely monitored. Following deselection of SS2, you can continue
traversing the axis without reference point approach.
Flow diagram
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Behavior
1 ● SS2 is selected during operation.
2 ● The drive immediately initiates braking following the response time via the OFF3 ramp.
● At the same time, the drive activates safe acceleration monitoring (SAM).
The drive monitors the speed of the motor and prevents the motor from re-accelerating by
continuously adjusting the monitoring threshold to the decreasing speed.
3 ● SOS is triggered once the SS2 delay time has elapsed. The SS2 delay time set must allow the
drive to brake to a standstill from every speed of the operating process within this time.
● The drive safely monitors standstill of the motor with the Safety function SOS. The motor
remains in control mode.
4 ● SS2 and SOS are deactivated by the drive with (manual or automatic program-controlled)
deselection.
● You can immediately continue traversing the axis from the standstill position.
Settings
A ● SS2 is selected via the control bit of the selected PROFIsafe telegram.
B ● The acceleration monitoring SAM is set with the speed tolerance (p9548).
● SINAMICS S210 monitors the change in speed between 2 safety monitoring cycles to ensure
that it does not exceed the speed tolerance (p9548). The monitoring is deactivated when the
SAM speed limit is fallen below (p9568).
C ● Standstill is safely monitored (SOS becomes active) once the SS2 delay time (p9552) has
elapsed.
D ● The drive is in control mode and monitors the standstill tolerance (p9530).
E ● If the standstill tolerance is violated, the drive executes SS1 as a stop reaction with subsequent
transition to STO.
F ● The "SS2_active" status is signaled in the status bit of the PROFIsafe telegram.
● You can utilize this status in the higher-level controller.
● If SOS is active, the drive also signals "SOS_active" in the corresponding status bit of the
PROFIsafe telegram.
Flow diagram
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Behavior
1 ● SS2 is selected during operation.
2 ● The drive immediately initiates braking following the response time via the OFF3 ramp. The SBR
delay time is initiated at the same time.
3 ● The drive monitors the motor to ensure that it does not exceed the set braking ramp when
braking.
● Upon reaching the SBR speed limit, monitoring of the braking ramp is deactivated. Braking
continues.
4 ● SOS is triggered once the SS2 delay time has elapsed.
● The SS2 delay time set must allow the drive to brake to a standstill from every speed of the
operating process within this time.
● Standstill of the motor safely monitored with Safety function SOS. The motor remains in control
mode.
5 ● SS2 and SOS are deactivated with (manual or automatic program-controlled) deselection.
● You can immediately continue traversing the axis from the standstill position.
Settings
A ● SS2 is selected via the control bit of the selected PROFIsafe telegram.
B ● The SBR delay time (p9582) is initiated with selection of SS2. Monitoring of the braking ramp is
initiated once the delay time has elapsed.
C ● You set the braking ramp with the reference speed (p9581) and the SBR monitoring time
(p9583).
● The drive deactivates monitoring of the braking ramp if speed falls below the SBR speed limit
(p9568).
D ● Standstill is safely monitored (SOS becomes active) once the SS2 delay time (p9552) has
elapsed.
E ● The drive is in control mode and monitors the standstill tolerance (p9530).
F ● If the standstill tolerance is violated, then the drive responds with SS1 and then transitions into
STO.
G ● The "SS2_active" status is signaled in the status bit of the PROFIsafe telegram.
This value can be applied in the higher-level controller.
● If SOS is active, the "SOS_active" status is also signaled in the corresponding status bit of the
PROFIsafe telegram.
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After SOS has been selected it becomes active after the parameterizable delay time has
expired. The drive must be braked to standstill within this delay time, e.g. by the controller.
Applications
SOS is suitable for the following applications:
● Machine parts must be safely monitored that they actually are at a standstill.
● A holding torque is required.
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Behavior
1 ● SOS is selected during operation.
2 ● The control system initiates stopping using the setpoint that is entered.
● At the same time, the drive initiates the SOS delay time.
3 ● SOS is triggered when the SOS delay time elapses.
● The SOS delay time set must allow the drive to brake to a standstill from every speed of the
operating process within this time.
● The motor is then safely monitored in the standstill position.
4 ● SOS is deactivated by the drive with (manual or automatic program-controlled) deselection.
● You can immediately continue traversing the axis from the standstill position.
Settings
A ● SOS is selected via the control bit of the selected PROFIsafe telegram.
B ● The drive is braked by external setpoint value specification.
● SOS becomes active when the SOS delay time (p9551) has elapsed.
C ● The drive is in control mode and monitors the standstill tolerance (p9530).
D ● If the standstill tolerance is violated, then the drive responds with SS1 and then transitions into
STO.
E ● The "SOS active" status is signaled in the status bit of the PROFIsafe telegram.
● You can utilize this status in the higher-level controller.
F ● Monitoring of the position window is concluded with "Deselect SOS" via the control bit of the
selected PROFIsafe telegram.
● The drive may be operated freely.
Contrary to SS1 and SS2, SOS does not automatically brake the drive.
WARNING
Drive can be forced out of the SOS position by mechanical forces
A drive under position control can be forced out of the "Safe Operating Stop" (SOS) position
by mechanical forces that are greater than the maximum torque of the drive. This unwanted
drive movement then triggers a Category 1 Stop function according to EN 60204-1 (fault
response function STOP B). The alarms for SS1 and STO must be observed.
● If there is a hazard due to unwanted motion in your application, take measures to counter
it, for example, by using a brake with safe monitoring. Additional information is provided in
Chapter "Safe Brake Control (SBC) (Page 84)".
Note
Size of the tolerance window
The size of the tolerance window must be adapted to the respective application, otherwise the
standard monitoring functions will no longer be effective.
The SLS function prevents the parameterized maximum velocity from being exceeded. If the
permitted speed is exceeded, then the drive initiates a parameterizable stop response. It is
possible to switch between 4 different limit value levels in operation. Additionally, you can
specify variable limit values during operation via PROFIsafe.
Applications
SLS is suitable for machines susceptible to hazardous situations if a speed is exceeded and
wherever work must be performed directly on a machine, for example:
● During operation
● In setup mode
● For maintenance work
Flow diagram
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Behavior
1 ● SLS is selected during operation. The speed is higher than the SLS limit value.
● The drive initiates the SLS delay time.
2 ● The actual speed must remain below the SLS limit value until the SLS delay time has elapsed.
● Monitoring becomes effective once the SLS delay time has elapsed (e.g. in the "Setup"
operating mode).
3 ● SLS is deactivated by the drive with (manual or automatic program-controlled) deselection.
● You can continue traversing the axis immediately with greater setpoints (e.g. changing over to
"Automatic" mode).
Settings
A ● SLS is selected via the control bit of the selected PROFIsafe telegram.
B ● The drive is braked by external setpoint value specification.
● Monitoring of the SLS limit value (level 1 = p9531[0]) becomes effective once the SLS delay time
(p9551) has elapsed.
C ● If the SLS limit value is violated, the drive executes the set stop reaction (level 1 = p9563[0]).
D ● The drive signals the "SLS active" status in the status bit of the PROFIsafe telegram.
● You can utilize this status in the higher-level controller.
E ● The drive ends monitoring of the SLS limit value with deselection of SLS via the control bit of the
selected PROFIsafe telegram.
● The drive may be operated freely.
Flow diagram
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Behavior
1 ● SLS level 1 is selected during operation. The speed is higher than the SLS limit value.
● The drive initiates the SLS delay time.
2 ● The actual speed must remain below the SLS limit value level 1 until the SLS delay time has
elapsed.
● Monitoring of level 1 becomes active once the SLS delay time has elapsed.
3 ● The SLS limit value level 1 can be evaluated with the relative setpoint speed limit and made
available as a setpoint limit.
4 ● Switchover to SLS level 2 is initiated subsequently in the process.
5 ● When changing over to a lower limit value, the SLS delay time is (re)started.
● The actual speed must remain below the SLS limit value level 2 until this delay time has elapsed.
● The existing limit remains active during the delay time.
● The lower limit value becomes active and monitoring of SLS level 2 becomes effective once the
SLS delay time has elapsed.
6 ● SLS is deactivated by the drive with (manual or automatic program-controlled) deselection.
● You can continue traversing the axis immediately with greater setpoints (e.g. changing over to
"Automatic" mode).
Settings
A ● SLS (level 1) is selected via the control bit of the selected PROFIsafe telegram.
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Applications
SSM is suitable for the realization of enabling access to the machine by way of safe SSM
feedback. For example, to ensure that protective doors can only be unlocked when the critical
speeds fall below those specified.
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Behavior
1 ● Function SSM is enabled with p9501.16.
● If the speed falls below the speed limit, the "Speed below limit value" signal is set.
● If the speed is greater than the limit, the "Speed below limit value" is not set.
2 ● The parameterizable hysteresis ensures that a stable signal characteristic is achieved for
speeds close to the monitoring threshold: This ensures that the SSM output signal does not
jump between the values "0" and "1" in the limit range.
● When "hysteresis and filtering" is activated with output signal SSM, a time-delayed SSM
feedback signal occurs for the axes. This is a characteristic of the filter.
3 ● The signal filter smoothes the speed measured by the drive.
Use the filter if you wish to monitor speeds that lie just below the speed limit.
Settings
A ● The function is activated automatically as soon as the Safety Integrated Extended Functions
(p9501.0 = 1) are enabled - and the enable for SSM with hysteresis and filtering is set
(p9501.16 = 1).
B ● The speed limit (p9546) is effective in both directions of rotation. The SSM function is
deactivated with the setting speed limit = 0.
C ● The speed hysteresis (p9547) stabilizes the output signal speed below limit value.
● The speed hysteresis must be ≤ 0.75 · speed limit.
D ● The "Speed below limit value" status is signaled in the status bit of the PROFIsafe telegram.
● You can utilize this status in the higher-level controller.
E ● You set the response with the filter time (p9545).
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Applications
SDI is suitable for the following cases:
● Machines on which cyclic material must be loaded and removed
● For protection against impermissible direction of rotation
Flow diagram
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Behavior
1 ● SDI is selected during operation.
● The drive initiates the SDI delay time.
2 ● You must actuate the drive in the enabled safe direction until the SDI delay time has elapsed.
● Monitoring of the direction of rotation becomes effective once the SDI delay time has elapsed.
3 ● SDI is deactivated by the drive with (manual or automatic program-controlled) deselection.
● You can traverse the axis immediately in both directions of rotation.
Settings
A ● "Select SDI" is performed via the control bits of the selected PROFIsafe telegram.
B ● The drive is operated in the enabled direction via external setpoint specification.
● Monitoring of the direction of rotation becomes effective once the SDI delay time (p9565) has
elapsed.
C ● Monitoring takes the tolerance (p9564) into account.
D ● The drive signals the "SDI active" status in the status bit of the PROFIsafe telegram.
● You can utilize this status in the higher-level controller.
E ● The drive ends monitoring of the direction of rotation with "Deselect SDI" via the control bit of the
selected PROFIsafe telegram.
● You can traverse the axis immediately in both directions of rotation.
Applications
SLA is suitable for machines for which the permissible acceleration may not be exceeded, for
example in setup mode.
Flow diagram
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Behavior
1 ● SLA is selected during operation.
● The drive initiates acceleration monitoring.
● The drive signals the "SLA active" status in the status bit of the PROFIsafe telegram.
You can utilize this status in the higher-level controller.
2 ● When accelerating, the drive monitors to ensure that the defined acceleration limit is not
exceeded.
3 ● If SLA detects that the acceleration limit has been violated, the drive initiates the configured stop
response.
4 ● SLA is deactivated with (manual or automatic program-controlled) deselection.
● If you deactivate SLA with "Deselect SLA" = 1 in the Profisafe telegram, then the drive responds
by withdrawing the "SLA active" (= 0) signal.
● You can traverse the axis immediately in both directions of rotation.
Settings
A ● Define the maximum permissible acceleration with the acceleration limit (p9578).
B ● Select SLA via a control bit of the PROFIsafe telegram.
The drive purposely generates a force/torque against the applied brake. If the brake is
operating correctly, the axis movement remains within a parameterized tolerance. However, if
the drive determines higher axis motion, then this indicates that the braking force or the braking
torque has diminished. In this case, maintenance work must be performed.
Applications
SBT is suitable for implementing a "safe brake" in conjunction with SBC. This allows errors or
wear to be detected in the brake mechanics. Automatic testing of the braking effect reduces
maintenance costs and increases safety and availability of the machine or plant.
Flow diagram
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Behavior
1 ● SBT is selected during operation.
● The drive initiates the brake test.
2 ● The drive generates the test torque against the applied brake.
If the brake is functioning correctly, motion of the axis remains within a defined tolerance.
However, if a larger axis movement is identified from the encoder actual values, the brake is not
in a position to provide the specified holding torque.
● Service or replace the brake.
3 ● SLS is deactivated by the drive with (manual or automatic program-controlled) deselection.
● Depending on the result of the brake test, the automation program can initiate the next step.
Settings
A ● Select SBT and Start SBT are implemented via the control bits of the Safety Control Channel
(SCC) - in PROFIdrive telegram 701.
The SBT function is thus controlled directly from a higher-level controller.
B ● The drive performs the brake test with the following variables:
– Ramp time (p10208[0])
– Holding torque (p10209[0])
– Test torque = Factor (p10210[0])
– Test duration (p10211[0])
C ● Define the maximum permissible axis motion with the position tolerance (p10212[0]).
D ● The drive signals the "SBT active" status in the status bit of the SIC/SCC.
● You can utilize this status in the higher-level controller.
E ● Once SBT is concluded, the drive withdraws the SBT selection.
Starting SBT
1. Enable
– Selection via fieldbus (SCC)
Selection of brake test sequence with 0/1 edge in S_STW3B.0
Note
Observe sequence
With selection via fieldbus (SCC, S_STW3B.0), the sequence of steps 2 to 5 described as
follows must be observed.
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Note
If the ramp-down time OFF3 (p1135) in your application is less than 10 seconds, then leave the
SBR delay time (p9582) at its factory setting (250 ms). If SS1 goes into a fault condition during
the function test, increase this value until the motor brakes normally without a fault. If the ramp-
down time OFF3 (p1135) is set to several minutes, you must extend the delay time to several
seconds in order to avoid any unwanted faults when selecting SS1.
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More detailed information about the various stop responses is provided in the description of the
specific Safety Integrated Function.
Note
Parameterization of the (permissible) discrepancy time (p9650)
To avoid that faults (nuisance faults) are incorrectly initiated, at these inputs the (permissible)
discrepancy time (p9650) must always be set shorter than the shortest time between 2
switching events (ON/OFF, OFF/ON).
● If the permissible discrepancy time was exceeded (discrepancy error) then the converter
outputs F01611/F30611.
Under "Response of the safety functions in detail", detailed information is provided as to
precisely when STO becomes active.
● The drive indicates the discrepancy error when the RDY-LED flashes quickly red. More
detailed information is provided in "Table 8-2 Status explanation of the RDY LED
(Page 256)".
● The drive sets the error bit of the safety functions (= internal event).
Communication telegrams (Page 539) and Bit assignments of the process data
(Page 542)
4.4.2 Acknowledging alarms and/or faults and switching on the motor again
Acknowledging a fault
To acknowledge faults and to switch on the motor again, proceed as follows:
1. Rectify the cause of this fault.
2. Acknowledge the fault:
– Basic Functions - Safety faults
Safety faults associated with Basic Functions require a safety-related acknowledgment
followed by a standard acknowledgment.
– Extended Functions - Safety alarms
Safety alarms associated with Extended Functions become active after a limit value is
exceeded or other internal events. After the cause has been removed, these alarms
require safety-related acknowledgment.
– Extended Functions - Safety faults
Stop responses initiated by internal events are indicated using Safety faults, which after
safety-related acknowledgment, require a standard acknowledgment.
3. You have the following options:
See also
Communication telegrams (Page 539)
Bit assignments of the process data (Page 542)
p96513) = 0 t_E = 8 ms
p9651 ≠ 0
3)
t_E = p9651 + 5 ms
2)
p9652: SI SS1 delay time
3)
p9651: SI STO/SBC/SS1 debounce time
For isochronous communication t_K = To (determine To from the bus configuration on the control side)
For non-isochronous communication t_K = 4 ms
3)
p9652: SI SS1 delay time
For isochronous communication t_K = To (determine To from the bus configuration on the control side)
For non-isochronous t_K = 4 ms
communication
5)
Safety monitoring cycle Extended Functions t_EF = 4 ms
6)
Safety monitoring cycle Basic Functions t_BF = 4 ms
What is an acceptance?
The machine manufacturer is responsible in ensuring that the plant or machine functions
perfectly. As a consequence, after commissioning, the machine manufacturer must check
those functions or have them checked by specialist personnel, which represent an increased
risk of injury or material damage. This acceptance or validation is, for example, also specified
in the European machinery directive and essentially comprises two parts:
● Acceptance test: Checking the safety-relevant functions and machine parts after startup.
● Documentation: Generate an "Acceptance report" that describes the test results.
Supply information for the validation, e.g. the harmonized European standards
EN ISO 13849‑1 and EN ISO 13849‑2.
Documentation
The following must be documented for the drive:
● Result of the acceptance tests
● Settings of the integrated drive safety functions
This documentation must be countersigned.
Recommendations
For the acceptance test, check whether the safety functions in the drive have been set correctly.
● Perform the acceptance test with the maximum possible velocity and acceleration to test the
expected maximum braking distances and braking times.
● Alarm A01697 (Test stop for motion monitoring is required):
This alarm is issued following each system startup and is not critical for acceptance.
After the acceptance test of the drive's safety functions, you must also check whether the safety-
related functions in the machine or system are functioning correctly.
Note
Examples of acceptance tests
The following acceptance tests are examples which demonstrate the basic procedure. They
are not suitable for every possible setting of the drive.
Note
When you replace the drive, an error message appears. Acknowledge this error message,
e.g. by switching off and on.
What does the acceptance test for the drive consist of?
Documentation
1. Supplement/change the hardware data
2. Supplement/change the software data (specify version)
Precondition
The drive is ready.
● The drive signals neither faults nor alarms of the safety functions (r0945[0…7], r2122[0…7]).
● STO is not active (r9734.0 = 0).
Procedure
Use the following procedure for the acceptance test of the Basic Function STO:
Switch on motor
1. Enter a speed setpoint ≠ 0.
2. Switch on the motor (ON command).
3. Check that the motor rotates as required.
Select STO
1. Select STO while the motor is running.
Test each configured activation, e.g. via digital inputs and PROFIsafe.
2. Check the following:
– If a mechanical brake is not available, the motor coasts to a standstill.
A mechanical brake brakes the motor and holds it to ensure that it remains at a standstill.
– The drive signals neither faults nor alarms of the safety functions (r0945[0…7], r2122[0…
7]).
– The drive signals the following:
"STO is active" (r9734.0 = 1).
Deselect STO
1. Deselect STO.
2. Check the following:
– STO is not active (r9734.0 = 0).
– The drive signals neither faults nor alarms of the safety functions (r0945[0…7], r2122[0…
7]).
– Check that the motor rotates as required.
Precondition
The drive is ready.
● The drive signals neither faults nor alarms of the safety functions (r0945[0…7], r2122[0…7]).
● SS1 is not active (r9734.1 = 0).
Procedure
To perform the acceptance test of the SS1 Basic Function, proceed as follows:
Switch on motor
1. Enter a speed setpoint ≠ 0.
2. Switch on the motor (ON command).
3. Check that the motor rotates as required.
Select SS1
1. Select SS1 while the motor is switched on.
Test each configured activation, e.g. via digital inputs and PROFIsafe.
2. In your machine, check the following:
– The motor brakes on the OFF3 ramp.
– SS1 is active (r9734.1 = 1).
– STO becomes active after the time p9652 elapses and the drive then signals: "STO is
active" (r9734.0 = 1).
Deselect SS1
1. Deselect SS1.
2. Check the following:
– SS1 is not active (r9734.1 = 0).
– The drive signals neither faults nor alarms of the safety functions (r0945[0…7], r2122[0…
7]).
– Check that the motor rotates as required.
Precondition
The drive is ready.
● The drive signals neither faults nor alarms of the safety functions (r0945[0…7], r2122[0…7]).
● SBC is not active (r9734.0 = 0 and r0899.12 = 1).
Procedure
Use the following procedure for the acceptance test of the Basic Function SBC:
Switch on motor
1. Enter a speed setpoint ≠ 0.
2. Switch on the motor (ON command).
3. Check that the motor is running.
4. Enter the speed setpoint = 0.
Select SBC
1. Select the STO function or the SS1 function.
2. Check the following: The drive signals the following: "SBC is active" (r9734.0 = 1 and
r0899.12 = 0).
Deselect STO
1. Deselect STO.
2. Check the following:
– The drive signals the following: "SBC is not active" (r9734.0 = 0 and r0899.12 = 1).
– The drive signals neither faults nor alarms of the safety functions (r0945[0…7], r2122[0…
7]).
As with the Basic Functions, you must perform an acceptance test for each Extended Function
and each control type that you use.
As of version 15.1 of the commissioning tool Startdrive, a wizard is available for this purpose to
guide you step by step through the acceptance process.
Note
Note additional safety instructions
Observe the instructions with regard to changing or replacing software components in Section
"Safety instructions (Page 15)"!
The faulty component was replaced according to safety regulations. The information relevant
from the perspective of Safety Integrated is provided in the following.
● Based on the NodeID and the saved CRC of the particular hardware component, the drive
identifies that a component has been replaced. You can take the responses of the drive and
the actions that have to be carried out from the following table:
WARNING
Unwanted motion if components are replaced without a function test
After a component replacement, connections or functions can be defective so that death or
serious injury can result if a person enters the danger zone of the motors.
● After component replacement, always run a simplified function test.
After the machine has been modified, a full verification is required again – including the
acceptance test and appropriate documentation. The drive identifies when a component has
been replaced based on the saved checksums (CRC):
● Message F01640/F01641 identifies as to which component was replaced.
● Message F01650 indicates as to whether an acceptance test is required, and the test depth
that should be performed.
● Each time a component is replaced, a function test should always be carried out so that
incorrect connections and/or wiring can be ruled out.
● For SINAMICS drives, after a component has been replaced, generally a reduced/partial
acceptance test is sufficient.
Replacing a converter
When replacing a converter, after it has run-up, fault F01641 is displayed as a result of the
changed checksums. No additional fault response is initiated, and operation of the drive is not
restricted as a result.
● The message can be deleted with a standard acknowledgment.
● Copying from RAM to ROM should be carried out to avoid that the message is output again
after the next power on.
● A reduced acceptance test of the safety functions is required.
– Check the Emergency Stop function (STO or SS1), as well as the SBC function
assuming that it is being used.
– Test the forced checking procedure (test stop) of the safety function on the drive
– After replacing a component, check the actual value sensing by switching on the drive
and briefly operating in both directions of rotation.
– The converter data (hardware/software version) should be added to the acceptance
protocol, the changed checksum and time stamp should be documented and
countersigned.
NOTICE
Thermal damage to temperature-sensitive parts
Some parts of the electrical motor enclosure can reach temperatures that exceed 100 °C. If
temperature-sensitive parts, for instance electric cables or electronic components, come into
contact with hot surfaces then these parts can be damaged.
● Ensure that no temperature-sensitive parts come into contact with hot surfaces.
Note
Required checks
The checks listed below are a minimum benchmark and must be performed in any case.
Further checks before, during and after the installation of the motor depend on the system-
specific conditions and are the responsibility of the plant or system manufacturer.
● Thoroughly familiarize yourself with the safety instructions and observe the checklists below
before starting any work.
Check OK
General checks
Are the environmental conditions in the permissible range?
Chapter Permissible environmental conditions for the motor (Page 280).
Checks regarding the mechanical system
Is the motor free of visible damage?
Have the mounting surfaces (e.g. flange, shaft) on the customer machine and on the
motor been cleaned?
Are the mounting surfaces free of corrosion?
Do the mounting dimensions (e.g. shaft diameter, shaft length, true run) on the customer
machine meet the specification?
NOTICE
Damage to shaft sealing rings caused by solvent
If shaft sealing rings come into contact with solvents when removing the corrosion protection,
the shaft sealing rings can be damaged.
● Avoid contact between solvents and shaft sealing rings.
NOTICE
Damage to the motor due to runout on the shaft extension
Blows and pressure applied to the motor shaft extension can damage the motor.
● Mount the motor without runout and thrust on the shaft extension.
Motor Bolt DIN 7984 Washer ISO 7092 Tightening torque for bolts (not for electri‐
in mm cal connections)
1FK2☐02 M4 4 (d2 = 8) 2.2 Nm
1FK2☐03 M5 5 (d2 = 9) 4 Nm
1FK2☐04 M6 6 (d2 = 11) 8 Nm
1FK2105
1FK2205 M8 8 (d2 = 15) 20 Nm
1FK2☐06
1FK2☐08 M10 10 (d2 = 18) 35 Nm
1FK2☐10 M12 12 (d2 = 20) 60 Nm
optimum unfavorable
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low stress on shafts and bearings high stress on shafts and bearings
Mount or remove the power output elements (e.g. couplings, gear wheels, belt pulleys) using
suitable devices only (see figure).
● Use the threaded hole in the shaft extension.
● If required, heat up the output elements before mounting or removing.
● When removing the output elements, use an intermediate disk to protect the centering in the
shaft extension.
● If necessary, completely balance the motor together with the output elements according to
ISO 1940.
Note
Motors with feather key are half-key balanced. The motors have been balanced with half a
feather key.
Additional requirements for plants and systems in the United States / Canada (UL/cUL)
A label with the following number is provided with the device: A5E36790112.
Note the instructions on the label and attach the label in a clearly visible location close to the
converter in the control cabinet.
Installation notes
● Install the converter vertically with the flap for the LED display facing upwards.
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Figure 5-3 Clearances to cabinet panels and other components for converters with 1 AC line
connection
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Figure 5-4 Clearances to cabinet panels and other components for converters with 3 AC line
connection
Dimension drawings and drilling dimensions for converters with 1 AC line connection
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NOTICE
Destruction of the motor if it is directly connected to the three-phase line supply
The motor will be destroyed if it is directly connected to the three-phase line supply.
● Only operate motors with the permitted converters.
① M12, M17, M23 or M40 round connector, ④ Cables for holding brake
10 pin
② MOTION-CONNECT OCC cable ⑤ Power cables
③ Shielding ⑥ SIEMENS IX connector for signal line
Figure 5-7 MOTION-CONNECT OCC (sample image)
● Check that the sealing surfaces of the connectors have not been damaged.
O
O
Motor Connector Distance, point of rotation to NDE Length of the plug Minimum bending radius, static
size Without brake With brake connection MC500 MC800 PLUS
l1 / mm l / mm R static / mm
1FK2☐02 M12 33 61 23.5 28.2
1FK2☐03 23
1FK2☐04 26 70 25.5 30.6
1FK2205 M17 28 34
1FK2105 20 36
1FK2☐06 M23 41 53 99 30.7 36.9
1FK2☐08 39
1FK2☐10 43
Note
A maximum of 10 rotations are permitted so as not to impair the degree of protection of the
motor.
1FK2☐03
˞
Note
We recommend cables with SPEED-CONNECT because they are easier to use.
Procedure
Note
● Only tighten the connector by hand.
● Do not use any wrenches or similar tools.
1. Ensure that the union nut of the SPEED-CONNECT connector is rotated to the end stop in
the direction of the "open" arrow.
2. Align the SPEED-CONNECT connector so that the triangles on the top of the connectors
are opposite one another.
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3. Push the power connector onto the motor connecting socket as far as it will go.
4. Turn the union nut by hand in the direction of "close" through at least 45° (position A) or up
to the end stop (position B)
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A Minimum locking
B Maximum locking up to the end stop
Note
A secure connection is only guaranteed from position A onward.
Procedure
1. Turn the union nut of the SPEED-CONNECT connector in the direction of "open" to the end
stop. The triangles on the top of the connectors must be opposite one another.
2. Withdraw the connector.
Note
Pull out the connector at the connector itself, do not pull on the cable.
Figure 5-9 Permissible and impermissible cable routing when connecting in a damp environment
Shield plate
For converters, frame sizes FSB and FSC with 3 AC line connection, the shield plate is
integrated in the converter itself. For the other converters, the shield plate is included in the
accessories pack of the converter.
Shielded cables
Shielded cables are required for connecting the OCC cable, the external braking resistor and
the fail-safe digital inputs to ensure that the drive functions perfectly.
● Connect the shield at both ends of the cable.
Use the converter shield plate to connect the shield at the converter.
Siemens recommends connecting the shield using the shield clamp that is provided with the
prefabricated OCC cable for the motor connection. See the following diagram:
● Use cables with finely-stranded, braided shields.
● Carefully ensure that the shield is not interrupted or broken.
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using an example of a converter with 1 AC line connection
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Encoder connector X100 is included with the OCC cable.
You require Ethernet cables with RJ45 connectors to connect service interface X127 - as well
as for PROFINET ports X150 P1 and X150 P2.
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Connectors X1 standard, X2, X4, X107, X124 and X130 are included in the scope of delivery
of the converter.
Encoder connector X100 is included with the OCC cable.
You require Ethernet cables with RJ45 connectors to connect service interface X127 - as well
as for PROFINET ports X150 P1 and X150 P2.
You must separately order the connectors for line supply cabling X1 and for DC link cabling X3
as required.
Connectors and cables for line and DC link cabling (Page 340)
NOTICE
Damage to the device by connecting other motors or devices
Connecting other devices (motors, encoders) can destroy the converter or the connected
device.
● Only connect 1FK2 motors to the converter.
● Use only MOTION-CONNECT cables from Siemens or cables that you have fabricated
yourself with the correct pin assignment.
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Insert the Siemens IX connector in the X100 socket connector as shown in the diagram.
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Connection of motor holding brake, connector X107
Also connect the conductors for the motor holding brake to the connector at X107, even when
you are using a motor without holding brake.
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① Jumper between DCP and R2 when you use the internal braking resistor.
The jumper is included in the scope of delivery of the converter
② Connect an external braking resistor
Protective conductor connection and shield support via the shield plate
Figure 5-15 X1 - connection for an external braking resistor
NOTICE
Damage to the device by connecting other motors or devices
Connecting other devices (motors, encoders) can destroy the converter or the connected
device.
● Only connect 1FK2 motors to the converter.
● Use only MOTION-CONNECT cables from Siemens or cables that you have fabricated
yourself with the correct pin assignment.
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Note
Connection of motor holding brake, connector X107
Also connect the conductors for the motor holding brake to the connector at X107, even when
you are using a motor without holding brake.
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3. For the line cabling, close and seal the connector of the last converter using an end cap - and
for the DC link coupling of the first and last converter using end caps.
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Note
The cables for the line and DC link coupling may only be used once.
Further, comply with the notes provided in the documentation supplied with the contactors.
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① Jumper between DCP and R2 when you use the internal braking resistor.
The jumper is included in the scope of delivery of the converter
② Connect an external braking resistor
Protective conductor connection and shield support via the back panel of the device
Figure 5-23 X4 - connection for an external braking resistor
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② Loop-through for additional converters
Figure 5-24 X124 - 24 V external
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Permissible cable length for the service interface (terminal X127): 10 m
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Supported browsers
The web server integrated in the converter supports the following browsers:
If the web server does not respond, or if buttons are inactive or are not labeled, although the
converter is not fully utilized with internal calculations, load the web server page again as
follows:
● from the PC via <F5>
● from the smart phone or tablet via
6.1 Fundamentals
Note
Using the X127 interface
Ethernet interface X127 is intended for commissioning and diagnostics, which means that it
must always be accessible.
Carefully note the following restrictions for the X127 interface:
● Only local access is permissible
● No networking - or only local networking in a closed and locked electrical cabinet is
permissible
If it is necessary to remotely access the electrical cabinet, then you must apply additional
security measures so that misuse through sabotage, data manipulation by unqualified persons
and intercepting confidential data is completely ruled out.
Industrial Security (Page 24)
Preparations
1. Install the motor and converter according to the specifications in the following section:
Installing (Page 139)
2. Mount the motor on the mechanical system. Connect the motor to the converter.
3. Connect the converter to your commissioning device via the service interface (X127).
4. Switch the converter on.
The converter powers up and reads the motor data.
5. Start the browser for commissioning.
6. Enter the IP address of the converter in the input line of your browser.
Default IP address: 169.254.11.22
NOTICE
Software manipulation when using non-encrypted connections (HTTP)
The HTTP protocol transfers data without encryption. This facilitates password theft, for
example, and can lead to data manipulation by unauthorized parties and thus ultimately to
damage.
● Limit access to HTTPS connections so that all data is transferred encrypted.
Note
Configuring passwords for the users
You can configure the passwords of the two users in the system settings with administrator
rights (see Chapter "Setting or changing user accounts (Page 240)").
The following access rights apply for the users of the web server:
In most cases you will be able to work with the parameters in the table directly below the
diagram.
In some cases, you must make the parameter settings or read out values which can only be
found in the parameter list of the converter.
Details on this are provided in Section:
Adapting parameters (Page 206)
Adjustable parameters
Adjustable parameters are identified by a frame in which you can either enter values or select
values via a drop-down menu. Invalid values have a red background and are rejected.
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① Adjustable parameters with this icon have several indices or bit arrays
② Name of the parameter
③ Input field for the parameter value
④ Select the parameter value via the drop-down menu
⑤ Invalid value
⑥ Unit of the parameter
Figure 6-1 Example of the representation of an adjustable parameter
Display parameters
Display parameters are for information purposes only and cannot be changed.
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Figure 6-2 Example of the representation of a display parameter
6.1.5 Logging on for the first time and assigning an administrator password
When logging onto the converter for the first time you must assign the administrator password.
Accessing the converter when the administrator password has been lost
Note
Remember the password or store it in a secure place that cannot be accessed by unauthorized
persons.
If the password is lost, then you must reset the converter to the factory settings as described at
the following link.
Reset converter/password - restore the state when originally delivered (Page 270).
6.1.6 Login/logout
In order to be able to work with the web server, you must be logged in as "SINAMICS" or
"Administrator" user.
For commissioning, you must be logged in as "administrator".
2. Enter the name of the user (Administrator or SINAMICS) in the "User name" field.
Automatic logout
If you are not using the web server, access to the web server is automatically logged out after
10 minutes. You must log in again to access the web server.
Any changes that you made are not lost when automatically logging out. After logging in again,
you have the option of opening a memory dialog via .
Saving data in a non-volatile fashion (Page 193)
After you have logged in, the web server will display the following start page:
① Navigation bar
② Status bar with the following contents:
Top: Device designation / drop-down list for the language selection and to log out.
Bottom: Name of the converter (if entered) / Status of the converter / Fault and warning messages
③ Navigation-dependent main window
④ Action bar (from left to right): Support information / Call control panel / Save retentively (RAM to ROM)
Figure 6-6 Basic structure of the web server
Navigation via the navigation bar Navigation via drop-down lists (drop-down menus)
The navigation bar of the web server has a Alternatively, the screen forms can also be called in the
multi-level structure. Example: active view of the web server via drop-down lists (drop-
down menus). This also allows easy navigation in small
displays (smartphone).
2. To close the control panel again, click the "Control panel" button again in the footer of the
web server or on the X at the top right in the header of the control panel.
4. To specify a new speed for traversing, click in the "Speed setpoint " field.
The "Speed setpoint" dialog is opened. Define the speed and acknowledge with "OK".
5. To traverse the drive manually, click the "Rotate" button with counterclockwise or clockwise
arrow briefly and check the response in the display fields or at the missing enables.
The traversing motion is only performed as long as you activate the button. Traversing
motion stops as soon as the button is no longer activated.
The arrow on the buttons indicates the direction of rotation of the motor when rotating
clockwise when looking at the motor shaft from the front. For counter-clockwise direction of
rotation, the motor runs in the other direction.
Check the correct direction of rotation of the motor shaft.
6. To return master control, click "Return control".
Confirm the confirmation prompt with "Confirm".
7. To close the control panel again, click the "Control panel" button again in the footer of the
web server or the X at the top right in the "Control panel" dialog.
Note
Operation with memory card
If a memory card in inserted in the converter, the settings are then not only saved powerfail-
proof in the converter, but are also saved on the memory card. This allows you to easily replace
the converter in a spare part scenario.
Replacing the converter with memory card (Page 274)
Overview
After being switched on, the converter starts extensive self-configuration. The most important
data is read from the electronic rating plate of the motor connected using the OCC cable and
used for the self-configuration routine.
Refer to the following sequence diagram for additional commissioning steps.
Note
Rights required for commissioning
You must login as administrator, as administrator rights are required when commissioning the
system.
User and access rights (Page 179)
Commissioning sequence
Commissioning is carried out in the subsequently listed steps. The individual commissioning
steps are optional, and can be carried out when required.
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① Logging on for the first time and assigning an
administrator password (Page 183)
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② Log in as administrator (Page 186)
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⑨ Backing up parameters (Page 238)
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commissioning step. We recommend that you
make a backup before starting to commission
Safety Integrated.
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Procedure
1. Select "Commissioning > Device" in the navigation.
Changing the direction of rotation of the motor via the web server
Procedure
1. Select "Commissioning > Device properties " in the navigation.
2. Change the direction of rotation in the dialog screen form.
Note
Entering the setpoint from the web server control panel
If you change the direction of rotation as described above, this does not influence the setpoint
input from the web server control panel.
This means that you must enter a setpoint for clockwise rotation ( ) at the control panel,
in order that the motor rotates counter-clockwise ( ).
Note
Both directions of rotation for One Button Tuning
Please note that when performing One Button Tuning the motor rotates in both directions.
If the application does not permit this, then it is not permissible that One Button Tuning is carried
out.
Procedure
1. Select "Commissioning > Tuning" in the navigation.
3. Select the desired dynamic response setting for the One Button Tuning corresponding to the
mechanical system of your machine.
One Button Tuning optimizes the drive based on the selected dynamic response setting.
– "Conservative":
60 % speed control dynamic performance without precontrol
– "Standard":
80 % speed control dynamic performance with torque precontrol
– "Dynamic":
100 % speed control dynamic performance with fast torque precontrol
You can activate the higher dynamic performance if your machine satisfies the conditions
listed under "Machine property".
4. Click "Start Tuning...".
A prompt for the permissible angle of rotation (rotation limit) of the motor shaft appears.
5. Enter the angle through which the motor and the connected machine are permitted to turn
for the required measurements (e.g. 360 °) without the mechanical system being damaged.
Note
If you enter a negative angle, then the motor moves in the opposite direction.
Generally, longer traversing distances result in better optimization results.
6. Click "OK".
The tuning through the One Button Tuning starts. No entries are possible during the tuning.
After the tuning has been completed, a message appears as to whether the "One Button
Tuning" was successful - or not. If the OBT was not successful, then optimization must be
repeated, possibly with modified entries.
A list in the lower part of the window shows how the settings have been changed by the One
Button Tuning.
Note
If the machine vibrates or whistles at certain speeds following One Button Tuning, then the
dynamic response setting is too high. In this case, select a lower dynamic response and
repeat the One Button Tuning.
7. After you have optimized the controller, you must relinquish master control to the converter.
Click "Return control".
8. Confirm the confirmation prompt with "Confirm".
The color bar is no longer displayed.
9. Click to save the data permanently.
This means that you have executed One Button Tuning.
❒
Setting limits
1. Select "Parameters > Limits" in the navigation.
The table below the graphic shows the "Maximum speed" line of the speed limitation.
2. Enter the maximum speed in the input field of the same name.
3. Enter the two torque limit values.
– "Torque limit, upper"
– "Torque limit, lower"
4. Click to save the data permanently.
Note
Automatic default setting
The values of the holding brake are automatically set correctly through the self-configuration of
the converter in accordance with the electronic rating plate. As a consequence, generally the
displayed values no longer have to be corrected.
The values in this screen form serve more as a check. It may only be necessary to adapt the
values for suspended /vertical axes.
Electronic weight counterbalance for a vertical axis (Page 210)
Procedure
1. Select "Parameters > Brake control" in the navigation.
2. Select the appropriate input signal in the table for the measuring inputs and the temperature
control:
– "Digital input 0 (X130/DI 0)": Measuring input 1
– "Digital input 1 (X130/DI 1)": Measuring input 2
– "Digital input 2, 3 (X130/DI 2+, DI 2-, DI 3+, DI 3-)":
Failsafe Digital Input for the Safety Integrated Basic Functions "STO" or "SS1".
The configuration is performed via the Safety commissioning. By clicking "Safety", you
open the Safety commissioning and can make the appropriate settings there.
"Commissioning Safety Integrated (Page 211)"
– "Digital input 4 (X130/DI 4)": Temperature monitoring of ext. braking resistor
3. Click to save the data permanently.
You make most of the important converter settings in the dialog screen forms of the web server.
In individual cases, it can be necessary to directly read out values from a parameter or enter
these into a parameter.
The parameter list is used for this purpose, in which all device parameters are listed.
Select "Parameters > Parameter List" in the navigation to call up the parameter list.
This means, independent of previous settings, you always open the standard view of the
parameter list.
The following sections describe how you can adapt the parameter list to address your specific
requirements.
You will find a detailed description of the individual parameters and parameter types in the
following Section:
Parameters (Page 349)
This advanced list view is only temporary. The next time the web server is called, the simple
view is displayed again.
Grouping parameters
You can combine individual parameters of the parameter list into a personal group. You can
activate the checkboxes in the "My group" column to assign the selected parameters to your
personal group.
1. In the "My group" column, activate all checkboxes of the parameters that you want to take
into your group.
2. Click to save the data permanently.
Note
Collapsing the filter bar
The filter bar is opened per default. To collapse the filter bar, click the arrow next to "Search
and Filters".
Resetting filters
As long as you are logged in to the Web server and the filter settings have not changed, the
parameter list is always displayed with the last filter settings. To reset all filter settings in the
parameter list, proceed as follows:
Click "Reset all filters" at the top right in the filter bar.
Note
Due to the specified supplementary torque setpoint via the controller, a switchover of the
supplementary torque is also possible. Thus, when the load is lifted, a supplementary torque
can be specified that is different from the supplementary torque for movement without a load.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
If a card without safety functions is inserted instead of a memory card with active safety
functions, when the drive is switched on the next time, the safety functions are deactivated.
● Only insert a memory card with the required settings into the drive.
● Prevent unauthorized persons accessing the drive.
● Password-protect configurations with active safety functions against changes.
Note
Faulty safety functions in case of non-EMC-compliant installation
A non-EMC-compliant installation of your machine/system can result in sporadic safety
function faults.
● Install the drive so that it is in compliance with EMC regulations according to the
specifications in Section:
EMC-compliant installation of a machine or system (Page 47)
1
2
7
2
6
2
5
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Commissioning Safety Integrated in the web server is described in principle in the following.
1. Select "Safety > Safety Commissioning" in the navigation.
2. Safety settings are carried out step-by-step in the individual screen forms. A green
checkmark indicates that a commissioning step has been completed.
3. Specify how you want to continue with the Safety commissioning. The following options are
available for selection:
– Execute commissioning step-by-step (Page 216)
– Check commissioning in read-only mode (Page 227)
6.3.2.1 Overview
Proceed as follows to parameterize Safety Integrated Functions:
See also
Commissioning Extended Functions (Page 219)
1. Parameterize the emergency stop function with the "SI SS1 delay time".
2. Using the drop-down list "SI SS1 drive based braking response" you determine whether
SS1 should be operated with OFF3 or with an external stop.
3. If you have selected "Basic Functions":
– Click "Continue".
– The "Control" commissioning step is activated.
The PROFIsafe telegram, which was set in the device configuration for the S210 with the TIA
Portal, is written by the F-PLC into the converter, and is displayed here as parameter r60022.
1. Select the required PROFIsafe telegram in the "PROFIsafe telegram" drop-down list.
2. Enter the PROFIsafe address. The PROFIsafe telegram and PROFIsafe address must
match the definitions in the device configuration of the converter.
3. Click "Continue".
The "Test stop" commissioning step is activated.
The debounce time is set in conjunction with the connected module. The debounce time
specifies the duration of an interference pulse at the F-DIs, which does not change the state of
the drive.
The signal states at the two terminals of an F-DI are monitored in order to determine whether
these have assumed the same logical state within the discrepancy time (unavoidable time
delay). The selection and deselection must be performed in both monitoring channels within
this discrepancy time.
The discrepancy time and the debounce time are pre-assigned default values and do not have
to be changed in most cases. See the following figure.
1. If you want to change the discrepancy time, click the "SI F-DI discrepancy time" field.
An input dialog with the same name opens. Adjust the set discrepancy time and confirm with
"OK".
2. If you want to change the debounce time, click the "SI STO/SS1 debounce time" field.
An input dialog with the same name opens. Set the debounce time and confirm with "OK".
3. Click "Continue".
The "Test stop" commissioning step is activated.
1. To change the time interval, click in the "Timer test stop" field.
2. Set the time interval for the timer. Confirm with "OK".
The remaining time up to the test stop is determined automatically and displayed.
3. For the Extended Functions, you can also select here whether you would like to use the
"Extended message acknowledgment":
You may then also acknowledge safety messages of the Safety Integrated Extended
Functions with selection/deselection of STO.
4. Click "Continue".
The "Completion" commissioning step is activated.
The acceptance test mode can be activated for a parameterized time. Acceptance test mode
tolerates specific limit value violations for the acceptance test. For instance, the setpoint speed
limits are no longer active in the acceptance test mode. To ensure that this state is not
accidentally kept, the acceptance test mode is automatically exited after the time set.
It only makes sense to activate the acceptance test mode during the acceptance test of the
SS2, SOS, SDI and SLS functions. The acceptance test mode has no effect on other functions.
Normally, SOS can be selected directly or via SS2. To be able to trigger violation of the SOS
standstill limits with acceptance test mode active (even in the "SS2 active" state), the setpoint
is enabled again by the acceptance test mode after deceleration and transition to SOS to allow
the motor to travel. When an SOS violation is acknowledged in the active acceptance test
mode, the current position is adopted as the new stop position so that an SOS violation is not
immediately identified again.
Completion
You have made all of the settings for commissioning the drive-integrated Safety functions. If no
Safety password has yet been configured, the password can be defined in this step (refer to
following section).
1. Click "Finish".
The following prompt appears. Click "Finish" again to confirm the prompt.
2. Click "Finish":
3. If both options are set, the drive responds as follows:
– The drive adopts the settings of Safety commissioning.
– A restart is performed.
Following the restart, commissioning of the drive-integrated Safety functions is concluded.
The browser displays the home page of the web server again.
Note
The Safety password is write protection specified in the appropriate standards to prevent
against maloperation by unauthorized users.
The password must also include the following elements to provide better protection against
unauthorized access, e.g. by unauthorized persons:
● At least 8 characters
● Uppercase and lowercase letters
● Numbers and special characters (e.g.: ?!%+ ...)
It is not permissible that the Safety password is used elsewhere.
Checking the password
The length of the password is checked by the drive. There is no check for uppercase and
lowercase letters and special characters!
If you have not assigned a password, any user can make changes to the settings of the drive-
integrated safety functions by selecting "Safety Integrated / Commissioning". We therefore
recommend that you always assign a password.
The read-only mode is not available if you have not selected any Safety Integrated Functions.
1. Activate the "Read-only mode" option.
The individual commissioning steps are displayed in the header of the "Safety
Commissioning" screen form.
2. Click the "Continue" button each time and check the values which you have set during
Safety commissioning.
You receive the following individual information via separate display areas:
● "Diagnostics of the Safety functions"
Shows which Safety functions have been activated in the converter.
● "Status"
Information on the status of the converter. If a test stop is required, then this is displayed.
The times for the test stop of the timer and the remaining time up to the test stop are
displayed.
The display area also shows whether internal events (e.g. software errors in the converter
or a discrepancy in the monitoring channels) have taken place and whether the
communication is OK.
● "Safety logbook"
The "Safety Logbook" function is used to detect changes to Safety parameters that affect
the associated CRC sums. CRCs are only generated when p9601 (SI enable, functions
integrated in the drive) is > 0.
Data changes are detected when the CRCs of the SI parameters change. Each SI
parameter change that is to become active requires the reference CRC to be changed so
that the drive can be operated without SI fault messages. In addition to functional Safety
changes, Safety changes as a result of hardware being replaced can be detected when the
CRC has changed.
Functional changes are recorded in the checksum r9781[0]:
– Functional CRC of motion monitoring
– Functional CRC of the drive-integrated basic safety functions
– Enable drive-integrated functions
Hardware-specific changes are recorded in the checksum r9781[1]:
– Hardware-dependent CRC of motion monitoring
● "Acceptance test mode"
For further information, see Chapter "Acceptance test mode (Page 224)".
Setting filters
1. In the "Search" field, enter a search term (any number of characters) for which you want to
search in the message list.
The search term is also active in the "Alarm" column in the message list.
2. In the two "Filter by Date" fields, enter a period for which the messages are to be displayed.
The message list is limited further after every filter setting. The filters can be set in any order.
Note
Collapsing the filter bar
The filter bar is opened per default. To collapse the filter bar, click the arrow next to "Search
and Filters".
Resetting filters
As long as you are logged in to the Web server and the filter settings have not changed, the
message list is always displayed with the last filter settings. To reset all filter settings in the
message list, proceed as follows:
Click "Reset all filters" at the top right in the filter bar.
The message list then displays the unfiltered view of the messages again.
The settings are not saved. The window is displayed in the basic setting if you log out and then
log in again.
The values are displayed in hexadecimal format in the default setting. You can switch the
display of individual values between binary and hex format by clicking on the button to the right
of the value.
Note
Checking and editing externally saved parameters
The data are saved in a format that cannot be edited – further, they cannot be checked or
modified.
Procedure:
1. In "Backup and Restore", click on "Restore Factory Settings".
2. Acknowledge the confirmation prompt. The converter is reset, and then restarted.
If both LEDs are lit green, then the reset has been completed.
You have reset the converter to the factory settings and carried out the basic motor
commissioning.
❒
Additional options for restoring the factory settings is provided in the following Section:
Reset converter/password - restore the state when originally delivered (Page 270)
6.6.1 Settings
Password requirements
To protect against unauthorized access, by an attacker, for example, generate a secure
password that consists of:
● At least 8 characters
● Uppercase and lowercase letters
● Numbers and special characters (e.g.: ?!%+ ...)
● Different passwords for different types of access (administrator / user)
Perform the following steps to configure the user accounts for the web server:
Procedure
1. Select "System > Settings" in the navigation.
2. Select the "User Accounts" tab.
3. To change the Administrator password, click "Change password..." at the "Administrator"
user.
A password dialog opens.
4. Enter the old password.
5. Enter a new password.
6. Enter the new password again.
7. Confirm the password change with "Change".
The dialog closes.
8. Click to save the data permanently.
You have changed the password of the administrator.
❒
Procedure
1. Select "System > Settings" in the navigation.
2. Select the "User Accounts" tab.
3. Activate the "Enable SINAMICS user" option.
4. Click "Define password..." at the "SINAMICS" user.
A password dialog opens.
Procedure
1. Select "System > Settings" in the navigation.
2. Select the "User Accounts" tab.
3. If you want to change the password of the "SINAMICS" user, proceed as for the
Administrator password (see "Changing the Administrator password").
- Or -
4. If you want to delete the password of the "SINAMICS" user, click "Delete password...".
A prompt appears.
Enter the old password and click "Delete".
5. Click to save the data permanently.
You have changed/deleted the password for the "SINAMICS" user.
❒
NOTICE
Software manipulation when using non-encrypted connections (HTTP)
The HTTP protocol transfers data without encryption. This facilitates password theft, for
example, and can lead to data manipulation by unauthorized parties and thus ultimately to
damage.
● Limit access to HTTPS connections so that all data is transferred encrypted.
You can make the connection between the converter and the commissioning device more
secure through the settings described in the following.
Procedure
1. Select "System > Settings" in the navigation.
2. Select the "IP Connections and Addresses" tab.
4. Click "Apply Settings" to save the changes in the RAM of the device.
5. Click to save the data permanently.
You have configured the IP connection.
❒
Note
Switchover from HTTP to HTTPS
If you were logged-in via HTTP, then after activating option "Only use HTTPS connection", you
will be logged-out. To log in again, you must set a secure HTTPS connection (https://...) to the
converter.
Note
Certificates for the secure data transfer
To secure an HTTPS connection, it requires security certificates for the encryption of the
access. Detailed information on working with these security certificates can be found in Chapter
"Certificates for the secure data transfer (Page 554)".
Requirements
You have saved the zip file with the firmware to a drive, which you can access using the
commissioning device.
The firmware can be updated from version 5.2 and higher.
Procedure
1. Select "System > Firmware update" in the navigation.
9
2. Select the zip file with the firmware version that you wish to load to the converter
3. Start the firmware update.
4. The new firmware is installed – this can take up to five minutes or longer. The update is
completed when both LEDs are flashing red at 1 Hz in sync with each other.
5. Switch the converter off and on again. The firmware of the connected DRIVE-CLiQ
components is updated. This may require a restart (see alarm messages in the web server).
6. Check whether the new version is installed. The firmware version of the converter is
displayed on the home page of the web server under the converter.
If there is no license - and a Trial License Mode has not been activated
● At the converter
– Displayed when the RDY-LED flashes red with a frequency of 2 Hz.
Note
Operation without an adequate license is only permissible when commissioning the drive and
when carrying out service work. To do this, activate the Trial License Mode
The drive requires a sufficient license in order for it to operate.
Trial License
There is a common Trial License Mode for most functions requiring a license. Using the Trial
License Mode, you can try out these functions until you actually purchase the licenses.
The Trial License Mode encompasses three periods, each with 300 operating hours of the
drive. You must separately start each period of the Trial License Mode.
If the last period of the Trial License Mode has elapsed, the drive goes into a fault condition the
next time that it is switched on. To be able to switch on the drive again, you must either activate
the functions that require a license - or you must enter a valid license key.
Procedure:
1. Select "System > Licenses" in the navigation.
2. Click "Activate Trial License Mode".
3. .Acknowledge the confirmation prompt
Message A13030 indicates that the Trial License has been activated.
❒
After the Trial License has expired, alarm A13031 "Trial License Period expired" is output.
Repeat steps 1 and 3 if you want to activate the Trial License for another trial period.
License key
You can view the current license key on the license overview page of the web server and enter
a new key as required.
1. Select "System > Licenses" in the navigation.
2. In the license overview page, click on "Display/enter license key".
The current license key of your drive is visible in the upper field of the following dialog (if
already present).
3. To use a new license key, enter it in the "New License Key" field (example: E1MQ-4BEA).
This allows you to replace a Trial License with a full license.
4. Click on "Activate" to activate the license key that has just been entered.
The dialog closes. The new license key becomes active the next time that the system runs-
up.
Note
PROFINET IP address and PROFINET device name are not transferred. You must configure
the PROFINET IP address and the PROFINET device names in the PLC.
The converter takes the settings from the PLC.
There are two options when carrying out series commissioning of the converter:
● Series commissioning with memory card
All settings on the memory card – including the administrator password – are transferred to
the converter.
● Series commissioning using the web server
All settings from the parameter backup – including the administrator password – are
transferred to the converter.
When performing series commissioning, also observe the fundamental procedures when
working with the web sever:
Fundamentals (Page 178)
Procedure
1. Insert an empty SD card with a maximum capacity of 2 GB (e.g.: 6SL3054-4AG00-2AA0)
into the card slot of the converter that has been switched off
2. Switch on the converter and commission it.
Commissioning using the web server (Page 194)
3. When commissioning has been completed, save the settings via .
This not only saves the settings in a non-volatile fashion in the converter – but also to the
memory card.
4. Switch off the converter and remove the memory card from the converter.
5. Insert the memory card into the next - switched off - converter.
6. Switch on the converter and wait until it has run up - the RDY LED lights green.
When running up, the converter takes the settings from the memory card - including the
administrator password.
7. Switch off the converter and remove the memory card from the converter.
Repeat steps 5 ... 7 for all converters to which you want to transfer these settings.
With this you have carried out a series commissioning for several converters using a memory
card.
❒
Procedure
1. Switch on the converter and commission it.
Commissioning using the web server (Page 194)
2. Save the settings at the end of commissioning via .
3. Select "Backup and Restore" in the navigation - and back up the parameter settings in a file
using "Back up parameters".
4. Connect your commissioning device with the next converter
5. Switch on the converter and assign an administrator password
6. In the navigation, select "Backup and Restore" - and load the parameter settings using
"Restore parameters via file" to the converter.
The converter retrieves the parameters - including the administrator password - from the
backup and restarts.
Repeat steps 4 ... 6 for all converters to which you want to transfer these settings.
With this you have carried out a series commissioning for several converters via the web server.
❒
OK button
You can acknowledge the faults whose cause has been corrected with the OK button.
① LED display
② Three-digit display
③ OK button
LED is ON
LED is OFF
Please contact Technical Support for LED states that are not described in the following.
RDY Explanation
The electronics power supply is missing or outside the permissible tolerance range.
Remedy: Check the power supply.
Temporary status after the supply voltage is switched on.
Converter waits until the power supply is switched off and switched on again after a firmware
update
RDY Explanation
Firmware update in progress for the connected DRIVE-CLiQ components.
● Do not switch off the power supply.
● Do not disconnect the motor from the converter.
DRIVE-CLiQ component firmware update has been completed.
Waiting for POWER ON of the corresponding components.
Remedy: Switch the component off and on again.
CU detection via DCP flashing.
Remark: Both options depend on the LED status when activating via DCP.
or
Missing license:
There is no license, however, the Trial License Mode has been activated.
COM Explanation
No bus fault is present.
When the RDY LED lights up green and the COM LED is off, the converter is ready for
communication.
Temporary status after the supply voltage is switched on.
No bus connection
Remedy: Make sure that the bus cables are connected and are not damaged.
8.3 Alarms
Alarms
Alarms have the following properties:
● Alarms have no direct influence on the drive.
● Alarms disappear again when the cause is eliminated.
● Alarms cannot be acknowledged.
● Alarms are displayed as follows:
– In the PLC according to the PROFIdrive message class
– On the drive via LEDs
– At the drive using the three-digit display according to the PROFIdrive message class
– In the Web server via the "Diagnostics - Messages" view
Alarm code or alarm value describe the cause of the alarm.
Reference
You can find additional information on alarms in Chapter "Overview of faults and alarms
(Page 419)".
8.4 Faults
Faults
Faults have the following properties:
● The fault causes the motor to be switched off.
● Faults must be acknowledged.
● Faults are displayed as follows:
– In the PLC according to the PROFIdrive message class
– On the drive via LEDs
– At the drive using the three-digit display according to the PROFIdrive message class
– In the Web server via the "Diagnostics - Messages" view
Acknowledge fault
Before you can acknowledge a fault, you must have resolved the cause of the fault.
To acknowledge, you have the following options:
● Acknowledging via the PLC
● Acknowledging via the OK button under the front cover
● Switch off the converter power supply and switch on again
● Acknowledging via the Web server
● The Safety Integrated error is acknowledged by selecting/deselecting the STO function.
Any active messages of additional Safety Integrated Functions are acknowledged
simultaneously with extended message acknowledgment (p9507.0 = 1). In addition, you
must execute the standard acknowledgment mechanism.
Faults detected during the converter-internal monitoring of hardware and firmware can be
acknowledged only by switching the power supply off and on again. In the list of faults, you will
find the information on limitations when acknowledging at the corresponding fault codes.
Reference
You can find additional information on faults in Chapter "Overview of faults and alarms
(Page 419)".
WARNING
Operation without functioning protective devices
Operation without functioning protective devices can cause death or severe injury.
● Operate the motor, even in test operation, only with functioning protective devices.
If the fault still cannot be resolved after taking the measures stated above, please contact the
manufacturer or the Siemens Service Center.
Note
Premature bearing and motor replacement
Harsh operating conditions, e.g. continuous operation at nmax, high vibration/shock loads,
frequent reversing duty reduce the bearing or motor replacement interval by up to 50 %.
Note
A motor with a singleturn encoder AS22DQC (1FK2☐☐☐_☐☐☐☐☐-☐S☐☐) can be replaced by
an otherwise identical motor with a multiturn encoder AM22DQC (1FK2☐☐☐_☐☐☐☐☐-☐M☐☐)
without having to recommission the drive system.
Procedure
1. Verify absence of operating voltage to the converter.
WARNING
Danger to life due to unintentional starting of the drive unit
Unintentional starting of the drive unit can cause death or severe injury.
● Make sure that the drive unit cannot be started accidentally.
● Post a warning notice to this effect at the point where the switch is located.
CAUTION
Burns as a result of touching hot surfaces
In operation, the motor enclosure can reach high temperatures, which can cause burns if
touched.
● Do not touch any hot surfaces.
● Allow the motor to cool down before starting any work.
● Use the appropriate personnel protection equipment, e.g. gloves.
If you are using a different motor type, then you must also carry out the following steps:
1. Start the web server and log in as administrator.
Login/logout (Page 186)
2. Reset the converter to the factory settings.
Reset converter/password - restore the state when originally delivered (Page 270)
If message A1007 is displayed in the web server, then you must update the DRIVE-CLiQ
components.
Switch the converter off and on again.
3. Commission the converter.
– Commissioning using the web server (Page 194),
– Series commissioning (Page 253)
4. Save the settings powerfail-proof via .
You have replaced the motor.
❒
NOTICE
Malfunctions due to interruption of the power supply or disconnecting the motor when
updating the firmware
If the firmware is being updated, interrupting the power supply or disconnecting the motor, can
result in defects or cause the devices to malfunction.
● Observe the information provided about the LEDs.
The firmware can be updated via the web server as well as without web server with memory
card.
Requirements
● You have an SD card with the appropriate firmware, e.g. 6SL3054-4FC00-2BA0.
● You have an empty SD card with a maximum capacity of 2 GB (e.g. 6SL3054-4AG00-2AA0)
on which you can load the firmware.
You can find the firmware versions available at the following link:
Firmware versions (https://support.industry.siemens.com/cs/ww/en/view/109744577)
Procedure
Proceed as follows to update the firmware using the memory card:
1. Switch off the converter.
2. Insert the SD card into the converter and switch on the converter.
3. The new firmware is installed – this can take up to five minutes or longer. The update is
completed when both LEDs are flashing red at 1 Hz in sync with each other.
6. Check whether the new version is installed. The firmware version of the converter is
displayed on the home page of the web server under the converter.
Note
If you have reset the converter to the factory settings, and you wish to operate it again in the
machine, then you must first commission the converter.
For the following use cases, you must restore the factory settings for the converter.
● You wish to delete the complete parameterization
● You wish to connect another motor
● You have forgotten the administrator password
● You wish to restore the device to its state when originally delivered
The procedure differs depending on the particular use case.
● Proceed as follows corresponding to your particular use case.
Note
Communication settings
If you reset the converter to the factory settings, the IP address of the service interface, the
PROFINET IP address and the PROFINET device name are not cleared.
Use PRONETA or the TIA Portal if you wish to clear these settings.
PRONETA (https://support.industry.siemens.com/cs/de/en/view/67460624) .
Procedure
1. Use a text editor to create a file with the following content: UPDATE_FORMAT_RW 0 1
Save the file under the following name: updater.inf
Alternatively, you can download this file from the Internet at the following link:
Updater (https://support.industry.siemens.com/cs/ww/de/view/109755657) .
2. Copy the file "updater.inf" to an empty SD card (max. 2 GB, e.g. 6SL3054-4AG00-2AA0).
3. Switch the converter off and insert the SD card into the card slot of the converter.
4. Switch the converter on.
5. Wait until the converter has run up. The RDY LED is then continuously green.
6. Switch the converter off and remove the SD card.
7. Switch the converter on. The RDY LED is then continuously green.
You have reset the converter to the factory settings.
❒
You can now assign a new administrator password and recommission the converter in the web
server.
Logging on for the first time and assigning an administrator password (Page 183)
Commissioning using the web server (Page 194)
Procedure
1. Establish a connection with the service interface (X127).
2. Clear the converter IP address.
3. Establish a connection with the PROFINET interface (X150).
4. Clear the PROFINET communication settings.
You have now cleared all the converter communication settings.
❒
Procedure
1. Use a text editor to create a file with the following content: UPDATE_FORMAT_RW 0 1
Save the file under the following name: updater.inf
Alternatively, you can download this file from the Internet at the following link:
Updater (https://support.industry.siemens.com/cs/ww/de/view/109755657).
2. Copy the file "updater.inf" to an empty SD card (max. 2 GB, e.g. 6SL3054-4AG00-2AA0).
3. Switch the converter off and insert the SD card into the card slot of the converter.
4. Switch the converter on.
5. Wait until the converter has run up. The RDY LED flashes green with 0.5 Hz
6. Switch the converter off and remove the SD card.
You have now reset the converter to the state when originally supplied.
❒
If you wish to operate the converter again in the machine, then you must first commission the
converter.
● Commissioning using the web server (Page 194)
● Series commissioning (Page 253)
Replacing fans
Proceed as follows to remove the fan module:
Procedure
1. Switch off the converter power supply.
2. Remove the converter if necessary. To do so, release all connections at the converter.
WARNING
Electric shock as a result of a residual charge in power components
After the power supply has been switched off, it takes up to 5 min. until the capacitors in the
inverter have discharged so that the residual charge is at a non-hazardous level.
● Check the voltage at the converter connections before you carry out any installation
work.
3UHVV
3XOO
3UHVV
When replacing converters in a spare part scenario, it is imperative that the same converter
type with the same power output is used.
In order to simply replace a converter when necessary, we recommend operating the converter
with an SD card, which in addition to the converter settings (parameterization), also includes
the converter firmware.
In this case, you only have to replace the converter, insert the SD card and switch it on.
All of the replacement options are described in detail below.
Procedure
1. Switch off the converter.
2. Remove the card from the converter.
3. Release all of the connections at the converter, replace the converter and re-establish the
connections.
Installing the converter (Page 144)
Connecting the converter (Page 155)
4. Insert the memory card into the converter.
5. Switch the converter on.
The converter possibly upgrades/downgrades the firmware and must be switched off and
switched on again.
You have now replaced the converter.
❒
Procedure
1. You replace the converter as described above in steps 1. … 5.
2. Case 1, the new converter has the same or a higher firmware version:
– When it runs up, the converter takes the settings from the card, and after it has run up
commissioning has been completed. For a higher firmware version, then the DQ
components are updated (encoder).
– Switch the converter off and on again.
Case 2, the new converter has an older firmware version:
– The converter is reset to the factory settings once it has run up. You can recognize this
as the dialog screen form is displayed in the web server for the first login.
In this case, switch off the converter without saving – and withdraw the SD card from the
converter.
Restore the firmware to the version that was on the replaced converter.
Note
Review the machine documentation, or check which version is installed on the other
S210 converters in the machine.
Converter firmware update (Page 268)
Switch off the converter, insert the SD card with converter settings into the converter and
switch the converter on again.
When it runs up, the converter takes the settings from the card, and after it has run up
commissioning has been completed.
Save the settings in the web server in a non-volatile fashion using .
You have now replaced the converter.
❒
Procedure
1. Switch off the converter.
2. Release all of the connections at the converter, replace the converter and re-establish the
connections.
Installing the converter (Page 144)
Connecting the converter (Page 155)
3. Switch the converter on.
4. Carry out a complete commissioning procedure
Commissioning using the web server (Page 194)
You have now replaced the converter.
❒
Procedure
1. Switch off the converter.
2. Release all of the connections at the converter, replace the converter and re-establish the
connections.
Installing the converter (Page 144)
Connecting the converter (Page 155)
3. Switch the converter on.
4. Assign the administrator password.
5. Log in as administrator.
6. Select "Backup and Restore" in the navigation, then "Restore parameters from file".
7. Download the data backup to the converter.
Case 1, the new converter has the same or a higher firmware version:
– When it runs up, the converter takes the settings from the data backup, and after it runs
up, commissioning is completed.
– For a higher firmware version, then the DQ components are updated (encoder). The
converter must be switched off and switched on again.
Case 2, the new converter has an older firmware version:
– The converter is reset to the factory settings once it has run up.
You can recognize this as the dialog screen form for the first log in is displayed.
Restore the firmware to the version that was on the replaced converter.
Note
Review the machine documentation, or check which version is installed on the other
S210 converters in the machine.
Converter firmware update (Page 268)
Download the data backup to the converter.
When it runs up, the converter takes the settings from the data backup, and after it runs
up, commissioning is completed.
Save the settings in the web server in a non-volatile fashion via .
You have now replaced the converter.
❒
Property Version
Type of motor Permanent-magnet synchronous motor
Rotor inertia 1FK21 - High Dynamic - motor with low rotor inertia
1FK22 - Compact - motor with average rotor inertia
Cooling Natural cooling
Insulation of the stator winding according 1FK2☐02, 1FK2☐03:
to EN 60034-1 Temperature class 130 (B) for a winding temperature of ΔT = 80 K at an ambient
(IEC 60034-1) temperature of +40 °C
1FK2☐04, 1FK2☐05, 1FK2☐06, 1FK2☐08, 1FK2☐10:
Temperature class 155 (F) for a winding temperature of ΔT = 100 K at an ambient
temperature of +40 °C
Pulse voltage insulation class according to IVIC: C
EN 60034-18-41 (IEC 60034-18-41)
Operating range -15 to +40 °C, derating at higher temperatures
Installation altitude (according to EN ≤ 1000 m above sea level, otherwise power derating
60034–1 and IEC 60034–1)
Type of construction according to IM B5 (IM V1, IM V3)
EN 60034-7 (IEC 60034-7)
Degree of protection according to IP64, optional IP65
EN 60034-5 (IEC 60034-5)
Temperature monitoring Thermal motor model
Paint finish Anthracite (RAL 7016)
Shaft extension according to DIN 748-3 Plain shaft, optionally with feather key and half-key balancing,
(IEC 60072-1)
Radial eccentricity, concentricity, and ax‐ Tolerance N (normal)
ial eccentricity according to DIN 42955
(IEC 60072–1) 1)
Vibration severity grade according to EN Grade A is maintained up to rated speed
60034-14
(IEC 60034-14)
Sound pressure level LpA (1 m) according 55 dB(A)
to DIN EN ISO 1680, max. tolerance
+ 3 dB(A)
Encoder systems, built-in with DRIVE- ● AS22DQC, absolute encoder singleturn 22 bit (code letter: S)
CLiQ interface ● AM22DQC, absolute encoder 22 bit + 12 bit multiturn (code letter: M)
Property Version
Connection One cable system (OCC), rotatable
Holding brake Optional integrated holding brake
1)
Radial eccentricity of the shaft extension, concentricity of centering edge, and axial eccentricity of the mounting flange to the
axis of the shaft extension.
Environmental conditions for transport in the transport packaging according to Class 2K3 to EN 60721‑3‑2, except for the "air
temperature" and "condensation" environmental factors
Climatic environmental con‐ ‑ 15° C … + 70° C
ditions
Highest relative humidity < 95% at 40° C, condensation not permissible
Mechanical environmental Shock and vibration permissible according to 3M8 to EN 60721‑3‑3: Single shocks (6 ms) max.
conditions 250 m/s²
Protection against chemical Protected according to Class 2C2
substances
Biological environmental Suitable according to Class 2B2
conditions
Environmental conditions for long-term storage in the transport packaging according to Class 1K3 to EN 60721‑3‑1, except
for the "air temperature", "highest relative humidity" and "condensation" environmental factors
Climatic environmental con‐ ‑ 15° C … + 55° C
ditions
Highest relative humidity < 60% - condensation not permissible
Mechanical environmental Vibration-free storage space, vrms< 0.2 mm/s
conditions
Protection against chemical Protected according to Class 1C2
substances
Biological environmental Suitable according to Class 1B2
conditions
Duration ● Six months for the above-mentioned conditions.
● Special preservation measures are required for storage periods of 6 months up to a
maximum of two years.
Additional information Calling Support information (Page 190)
Ambient conditions during operation according to 3K4 to EN 60721‑3‑3, except for the "low air temperature", "condensation"
and "low air pressure" environmental factors
Installation altitude Up to 1000 m above sea level without limitations
Derating factors (Page 283)
Climatic environmental con‐ ● Temperature range: - 15 °C 1) … + 40 °C
ditions1) ● Relative humidity: 5 … 95%, condensation not permitted
● Absolute air humidity: 1 ...29 g/m³
● Rate of temperature change2): 0.5°/min
● Atmospheric pressure: 89 1), 3) ... 106 kPa4)
● Solar radiation: 700 W/m² 2)
● Movement of the air: 1.0 m/s
● Water (other than rain): See protection class
Mechanical environmental ● Vibration levels permissible according to Class 3M8 to EN 60721-3-3: Max. 50 m/s²
conditions ● Shock permissible according to Class 3M8 to EN 60721-3-3
Protection against chemical Protected according to 3C2 to EN 60721‑3‑3
substances
Biological environmental Suitable according to 3B2 to EN 60721‑3‑3
conditions
Pollution Suitable for environments with degree of pollution 2 according to EN 61800-5-1
Cooling air Clean and dry air
The motors are not suitable for operation
● In a vacuum5)
● In salt-laden or aggressive atmospheres
● Outdoors
1)
Increased ruggedness with regard to low temperature and low atmospheric pressure better than 3K3 according to EN
60721-3-3
2)
Averaged over a period of 5 min
3)
The limit value of 89 kPa covers applications at altitudes up to 1000 m.
4)
Conditions in mines are not considered.
5)
Operation in a vacuum is not permissible because of the low dielectric strength and poor heat dissipation.
10.1.3 Cooling
The 1FK2 is a non-ventilated motor.
To ensure sufficient heat dissipation when installed, the motor requires a minimum clearance
of 100 mm from adjacent components on three lateral surfaces.
● Maintain theses clearances irrespective of the following mounting variants.
The data in the table refers to an ambient temperature of 40 °C and an installation altitude up
to 1000 m above sea level.
If the environmental conditions are different, derating may be required. For more information,
refer to Chapter:
"Derating factors (Page 283)"
For larger mounting surfaces, the heat dissipation conditions improve.
Parameter r0034 indicates the thermal load of the motor as a percentage. The reading is
influenced by the ambient temperature selected in parameter p0613.
Further information can be found in the parameter lists:
"Parameters (Page 349)"
Table 10-1 Power derating depending on the installation altitude and the ambient temperature
Calculate the derating value for ambient temperatures that are not shown here and installation altitudes
below the maximum values by interpolating. For example: 40 °C at 1500 m above sea level = derating
factor 0.975
The motors with IP65 degree of protection have a radial shaft seal.
Note
It is permissible that the radial shaft sealing ring runs dry.
With degree of protection IP65, it is not permissible for liquid to collect in the flange.
The service life of the radial shaft sealing ring is approximately 25000 operating hours.
10.1.6 Balancing
The motors are balanced according to DIN ISO 8821.
Motors with featherkey in the shaft are half-key balanced.
A mass equalization for the protruding half key must be taken into account for the output
elements.
Y UPVSHUP >PPV@
*UDGH$
Q>USP@
Select the measuring points according to ISO 10816-1 section 3.2. The vibration values must
not exceed the specified limits at any measuring point.
Shaft Shaft dimensions Shaft dimensions with Feather key Centering thread
height Diameter x length in mm IP65 Width x height x DIN 332-DR
Diameter x length in mm length in mm
1FK2☐02 8 x 25 8 x 18 2 x 2 x 10 M3
14 × 30 14 × 21.5 5 × 5 × 16 M5
1FK2☐03 11 × 23 1) - - M4
1FK2☐04 19 × 40 19 × 32 6 × 6 × 22 M6
1FK2☐05 19 × 40 6 × 6 × 32 M6
1FK2☐06 24 × 50 8 × 7 × 40 M8
1FK2☐08 32 × 58 10 × 8 × 45 M12
1FK2☐10 38 × 80 10 × 8 × 70 M12
1)
The optional 11 mm x 23 mm shaft extension is only available without a keyway and without
a shaft sealing ring (IP65).
Table 10-2 Radial eccentricity tolerance of the shaft to the frame axis (referred to cylindrical shaft ends)
/
① Motor
② Motor shaft
③ Dial gauge
Figure 10-2 Checking the radial eccentricity
Table 10-3 Concentricity and axial eccentricity tolerance of the flange surface to the shaft axis (referred
to the centering diameter of the mounting flange)
$ %
PP
PP
Note
Applications with an angular toothed pinion directly on the motor are not permitted with
standard bearings because the permissible axial forces are exceeded.
NOTICE
Motor damage caused by circulating forces
Circulating forces can cause bearing motion, and therefore damage the motor.
● Circulating forces are not permissible.
)5
[
Figure 10-5 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
Figure 10-6 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
Figure 10-7 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
Figure 10-8 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
Figure 10-9 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
Figure 10-10 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
Figure 10-11 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
Figure 10-12 Maximum permissible radial force FR at a distance x from the shaft shoulder for a nominal
bearing lifetime of 25000 h.
WARNING
Unintentional movements through inadequate braking effect
If you use the holding brake incorrectly, e.g. as an operating brake or you ignore the
permissible operating energy of the brake, then the brake will be subject to excessive and
impermissible wear. As a consequence, there may be no brake effect. Unintentional
movements of the machine or system can result in death or serious injury.
● Observe the permissible number of operating cycles and EMERGENCY STOP properties.
● Operate the motor only in conjunction with an intact brake.
● Avoid repeated brief acceleration of the motor against a holding brake that is still closed.
The holding brakes of the 1FK2 have a torsional backlash of less than 1.5°.
The following table lists additional technical data regarding the holding brakes for operation
with a SINAMICS S210 converter from firmware version 5.2.
Motor type Holding torque Dyn. braking Opening time Closing time Maximum per‐ Total operating
at 120 °C torque missible individ‐ energy (service
ual operating life)
energy 1)
M4 / Nm M1m / Nm t / ms t / ms W/J Wmax / kJ
1FK2☐02 0.32 0.32 25 8 7.4 1.75
1FK2☐03 1.3 1.3 40 10 62 17.5
1FK2☐04 3.3 3 110 15 270 120
1)
Maximum three EMERGENCY STOP operations in sequence
2)
Available soon
Holding torque M4
The holding torque M4 is the highest permissible torque for the closed brake in steady-state
operation without slip (holding function when motor is at standstill). The data applies for the
state at operating temperature (120 °C).
Dynamic braking torque M1m
The dynamic braking torque M1m is the smallest mean dynamic braking torque that can occur
for an EMERGENCY STOP.
Opening time and closing time
The delay times that occur when switching the brake.
Maximum permissible single operating energy
10.1.13.1 1FK2102-0AG
10.1.13.2 1FK2102-1AG
10.1.13.3 1FK2103-2AG
10.1.13.4 1FK2103-4AG
10.1.13.5 1FK2104-4AK
10.1.13.6 1FK2104-5AK
10.1.14.1 1FK2203-2AG
10.1.14.2 1FK2203-4AG
10.1.14.3 1FK2204-5AF
10.1.14.4 1FK2204-5AK
10.1.14.5 1FK2204-6AF
W>V@
,,Q>@
Figure 10-13 Overload characteristic for shutting down the motor for converters with 1 AC line
connection
W>V@
,,Q>@
Figure 10-14 Overload characteristic for shutting down the motor for converters with 3 AC line
connection
>@
,UDWHG,+,V,PD[
I>+]@
Figure 10-15 Permitted output current at low frequencies
Property Version
Ambient conditions for transport in the transport packaging
Climatic ambient conditions ‑40 °C … +70 °C, according to Class 2K4 to EN 60721‑3‑2
maximum humidity 95 % at 40 °C
Mechanical ambient condi‐ Shock and vibration permissible according to 2M3 to EN 60721‑3‑2
tions
Protection against chemical Protected according to Class 2C2 to EN 60721‑3‑2
substances
Biological environmental Suitable according to Class 2B2 to EN 60721‑3‑2
conditions
Ambient conditions for long-term storage in the product packaging
Climatic ambient ‑25 °C … +55 °C, according to Class 1K4 to EN 60721‑3‑1
conditions 1)
Protection against chemical Protected according to Class 1C2 to EN 60721‑3‑1
substances
Biological environmental Suitable according to Class 1B2 to EN 60721‑3‑1
conditions
Ambient conditions in operation
Installation altitude ● Up to 1000 m above sea level without restrictions
● Up to 4000 m, restrictions, see the following table
Climatic ambient conditions ● Temperature range: 0 °C … +50 °C
● Relative humidity: 5 … 95%, condensation not permitted
● Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing
water and water jets are not permitted
Increased ruggedness regarding temperature range and relative humidity; therefore better
than 3K3 according to EN 60721-3-3
Mechanical ambient condi‐ ● Vibration levels permissible according to Class 3M2 to EN 60721-3-3
tions Vibration test in operation according to IEC 60068-2-6 Test Fc (sinusoidal)
– 9 Hz … 18 Hz: 1.5 mm deflection amplitude
– 18 Hz … 200 Hz: 2 g acceleration amplitude
– 10 frequency cycles per axis
● Shock permissible according to Class 3M2 to EN 60721-3-3
Shock test in operation according to IEC 60068-2-27 Test Ea (half sinusoidal)
– 5 g peak acceleration
– 30 ms duration
– 3 shocks in all three axes in both directions
Protection against chemical Protected according to 3C2 to EN 60721‑3‑3
substances
Biological environmental Suitable according to 3B2 to EN 60721‑3‑3
conditions
Pollution Suitable for environments with degree of pollution 2 according to EN 61800-5-1
Table 10-4 Maximum permissible output current depending on the installation altitude and ambient
temperature
Ambient temperature [° C]
Installation altitude 50 45 40
[m] up to Output current [%]
1000 100
2000 90 100
3000 80 90 100
4000 70 80 90
Property Version
Line voltage 1 AC 200 V … 1 AC 240 V, ±10 %
3 AC 200 V … 240 V, ±10 %
3 AC 380 V … 480 V, ±10 %
Output voltage 3 AC 0 V … 0.95 x input voltage
Input frequency 50 Hz … 60 Hz, ±10%
Output frequency 0 … 550 Hz
Relative supply short-circuit RSC ≥ 25
power
Power factor λ typ. 0.6 without line reactor for Uk ≥ 1%
typ. 0.85 with line reactor for Uk < 1%
Overvoltage category to IEC/ ● Up to 2000 m: The converter insulation is designed for surge voltages of overvoltage
EN 61800-5-1 category III.
● More than 2000 m: The surge voltages must be limited to values of overvoltage category
II, using an isolation transformer, for example.
Pulse frequency 8 kHz
Short-circuit current rating ≤ 65 kA rms
(SCCR) and branch protection Branch protection and short-circuit strength according to UL and IEC
Protective devices (https://support.industry.siemens.com/cs/ww/en/view/109748999)
Degree of protection according IP20 Must be installed in a control cabinet
to EN 60529
Electronics power supply 24 V DC, -15 % … +20 %, (PELV or SELV)
with a permissible interference radiation of 20 V/m
● Converters with 1 AC line connection
– Imax = 2 A for 1FK2 motors with brake (high-performance brake 500 ms)
– Imax = 1.6 A for standard motors with brake
– Imax = 1.1 A for motors without brake
● Converter with 3 AC line connection:
– Imax = 3.25 A for 1FK2 motors with brake (high-performance brake 500 ms)
– Imax = 2.4 A for standard motors with brake
– Imax = 1.2 A for motors without brake
Control mode Servo control
Protection functions Ground fault protection, output short-circuit protection, overvoltage/undervoltage protection,
I2t detection, IGBT overtemperature protection
Type High-speed digital inputs Failsafe Digital Input Digital input for monitoring
for probe or reference (F-DI) the temperature of an ex‐
marks ternal braking resistor
Number 2 (DI 0, DI 1) 1 (DI 2 and DI 3) 1 (DI 4)
● Low level -30 V ... +5 V -30 V ... +5 V -30 V ... +5 V
and ≤ 2 mA and ≤ 2 mA and ≤ 2 mA
● High level 15 V ... 30 V 15 V ... 30 V 15 V ... 30 V
● Current consumption 6 mA 5 mA 6 mA
● Delay time, typ. L → H 5 µs 50 μs 5 µs
● Delay time, typ. H → L 50 μs 100 µs 50 μs
● Electrical isolation No Yes No
Conductor cross section, max. 1.5 mm² 1.5 mm² 1.5 mm²
Designation and use Cable type Connector Outer diame‐ Minimum For con‐ Article number 1)
size ter bending ra‐ nection to
dius, static motor
Dmax / mm R / mm
Motor connection cable M12 9.7 23.5 1FK2☐02 6FX5002-8QN04-
MC500 OCC for predom‐ 1FK2☐03 ☐☐☐☐
inantly fixed installation
M17 10.5 25.5 1FK2☐04 6FX5002-8QN08-
☐☐☐☐
M23 12.7 31 1FK2☐06 6FX5002-8QN11-
1FK2☐08 ☐☐☐☐
1FK2☐10
Motor connection cable M12 9.7 28.2 1FK2☐02 6FX8002-8QN04-
MC800 OCC for use in a 1FK2☐03 ☐☐☐☐
cable carrier
M17 10.5 30.6 1FK2☐04 6FX8002-8QN08-
☐☐☐☐
M23 12.7 37.2 1FK2☐06 6FX8002-8QN11-
1FK2☐08 ☐☐☐☐
1FK2☐10
Extension cable M12 9.7 23.5 1FK2☐02 6FX5002-8QE04-
MC500 OCC for predom‐ 1FK2☐03 ☐☐☐☐
inantly fixed installation
M17 10.5 25.5 1FK2☐04 6FX5002-8QE08-
☐☐☐☐
M23 12.7 31 1FK2☐06 6FX5002-8QE11-
1FK2☐08 ☐☐☐☐
1FK2☐10
Extension cable M12 9.7 28.2 1FK2☐02 6FX8002-8QE04-
MC800 OCC for use in a 1FK2☐03 ☐☐☐☐
cable carrier
M17 10.5 30.6 1FK2☐04 6FX8002-8QE08-
☐☐☐☐
M23 12.7 37.2 1FK2☐06 6FX8002-8QE11-
1FK2☐08 ☐☐☐☐
1FK2☐10
1)
The last 4 positions (☐☐☐☐) define the cable length corresponding to the length code.
The length code can be found in Chapter:
Connection cables between the motor and the converter (Page 336)
Technical data and notes for cable carrier use with MC800 PLUS
Note
You require an MC800 PLUS cable to connect the motor using a cable carrier.
● The cable fixings must be attached at both Cable routed in a cable carrier
ends at an appropriate distance away from
the end points of the moving parts in a dead
zone.
When laying cables, comply with the instructions given by the cable carrier manufacturer.
PVt 027,21&211(&73/86
$FFHOHUDWLRQ
Y PPLQ
P
7UDYHOGLVWDQFH
Figure 10-16 Permissible acceleration levels for MOTION-CONNECT 800 PLUS cables
Note
Additional fixing of the cable
If between the cable strain relief on the cable carrier and the terminal at the motor, part of the
cable is hanging loose or is not routed, we recommend that the cable is additionally fixed for
vibration load and with horizontal or vertical cable entries.
● Also fix the cable where the motor is fixed so that machine vibrations are not transferred to
the connector.
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Procedure
1. Check that all parts of the device are in a no voltage condition.
2. Let the device cool down enough so that you are not burnt.
3. Disconnect all electrical connections.
4. Remove the fixing elements.
5. Transport the device to a suitable location for disposal.
You have removed the device.
❒
For environmentally-friendly recycling and disposal of your old device, please contact a
company certified for the disposal of waste electrical and electronic equipment, and dispose of
the old device as prescribed in the respective country of use.
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Designation and use Cable type For connection Connector Article number 1)
to motor size
Motor connection cable OCC 1FK2☐02 M12 6FX5002-8QN04-☐☐☐☐
MC 500 for predominantly fixed in‐ 1FK2☐03
stallation
1FK2☐03 M17 6FX5002-8QN08-☐☐☐☐
1FK2☐04
1FK2☐05
1FK2☐06 M23 1.5 mm²:
1FK2☐08 6FX5002-8QN11-☐☐☐☐
1FK2☐10 2.5 mm²:
6FX5002-8QN21-☐☐☐☐
Motor connection cable OCC 1FK2☐02 M12 6FX8002-8QN04-☐☐☐☐
MC 800PLUS for use in cable carrier 1FK2☐03
1FK2☐03 M17 6FX8002-8QN08-☐☐☐☐
1FK2☐04
1FK2☐05
1FK2☐06 M23 1.5 mm²:
1FK2☐08 6FX8002-8QN11-☐☐☐☐
1FK2☐10 2.5 mm²:
6FX8002-8QN21-☐☐☐☐
Extension cable OCC MC 500 for 1FK2☐02 M12 6FX5002-8QE04-☐☐☐☐
predominantly fixed installation 1FK2☐03
1FK2☐03 M17 6FX5002-8QE08-☐☐☐☐
1FK2☐04
1FK2☐05
1FK2☐06 M23 1.5 mm²:
1FK2☐08 6FX5002-8QE11-☐☐☐☐
1FK2☐10 2.5 mm²:
6FX5002-8QE21-☐☐☐☐
Extension cable OCC MC 800PLUS 1FK2☐02 M12 6FX8002-8QE04-☐☐☐☐
for use in cable carriers 1FK2☐03
1FK2☐03 M17 6FX8002-8QE08-☐☐☐☐
1FK2☐04
1FK2☐05
1FK2☐06 M23 1.5 mm²:
1FK2☐08 6FX8002-8QE11-☐☐☐☐
1FK2☐10 2.5 mm²:
6FX8002-8QE21-☐☐☐☐
1)
The last 4 positions (☐☐☐☐) define the cable length corresponding to the length code
O
Procedure
1. Determine the required cable length l **. Consider having cable in reserve for strain-free
routing.
2. Determine the length code for the required length l ** corresponding to the following
overview. The stretched lengths (*) are added automatically for the prefabricated cables.
3. Also select the cable type, the desired cable version, and the required connectors for the
article number
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P $
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P (
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P *
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P .
/HQJWK &RGH
P
P
P
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Figure 13-2 Structure of the article number with length code for an OCC MOTION-CONNECT cable
4. Order the required cable with the article number that has been determined.
❒
13.4 Accessories
If you are using functions that require a license, then one of the memory cards listed above is
absolutely necessary for converter operation.
Note
Permissible memory cards
The integrated card reader supports SD cards up to a memory capacity of 2 GB.
SDHC or SDXC cards are not supported.
Memory cards for converters with 3 AC line connection
For converters with 3 AC line connection, you need an empty SD card or an SD card with
version 5.2 or higher.
Article number Rated current Type of connec‐ Conductor cross- Degree of Dimensions (W x H x D)
tion section protection
6SL3203-0BB21-8VA0 18 A 200 V … 240 V 10 mm2 IP20 59 x 155 x 53
1 AC
Note
Approval
This network filter currently has no UL approval.
The mounting flange is installed on the external wall of the control cabinet. It ensures the
degree of protection of the control cabinet.
● Install the mounting flange as specified in the enclosed installation instructions.
Shaft sealing ring - IP65 degree of protection kit for the motor
The shaft sealing ring can be used as spare part or for retrofitting.
Note
You can order a motor with shaft sealing ring (degree of protection IP65) directly.
Additional information about ordering degree of protection IP65 can be found in Chapter:
"Ordering data of the motor (Page 333)"
The motor satisfies degree of protection IP65 when the shaft sealing ring is installed.
Motor article number Figure of the shaft sealing ring Article number of the degree of pro‐
tection kit
1FK2☐02 1FK2902-0GC00
1FK2☐03 1FK2903-0GC00
1FK2☐04 1FK2904-0GC00
X1: Connector for the line connection and the external braking resistor
Standard connector
6WDWHLQZKLFKWKHFRQYHUWHUPXVWEH
VRWKHYDOXHRIWKHSDUDPHWHUFDQEHFKDQJHG
3DUDPHWHUQXPEHU 3DUDPHWHUQDPH
U $FWXDOVSHHGVPRRWKHG
Data type: FloatingPoint32 Unit: [V] Scaling: p2000
For parameters that apply to both rotary as well as linear motion, the unit is displayed for both
motion types.
Parameter number
The parameter number is made up of a "p" or "r", followed by the parameter number and
optionally the index or bit array.
Examples of how parameters are shown in the parameter list:
Can be changed
The "-" sign indicates that the parameter can be changed in any object state and that the
change will be effective immediately.
The information "C1(x), C2(x), T, U" ((x): optional) means that the parameter can only be
changed in this converter state and that the change will not take effect until the state has been
exited. One or more states are possible.
The following states are possible:
● C1(x) Device commissioning C1: Commissioning 1
The device is being commissioned (p0009 > 0). The pulses cannot be enabled.
The parameter can only be changed in the following device commissioning settings
(p0009 > 0):
– C1: Can be changed for all settings p0009 > 0.
– C1(x): Can only be changed for settings p0009 = x.
A changed parameter value does not take effect until the device commissioning is exited
with p0009 = 0.
● C2(x) Drive object commissioning C2: Commissioning 2
The drive is commissioned (p0009 = 0 and p0010 > 0). The pulses cannot be enabled.
The parameter can only be changed in the following drive commissioning settings
(p0010 > 0):
– C2: Can be changed for all settings p0010 > 0.
– C2(x): Can only be changed for settings p0010 = x.
A changed parameter value does not take effect until the drive commissioning mode is
exited with p0010 = 0.
● U Operation U: Run
The pulses have been enabled.
● T ready for operation T: Ready to run
The pulses have not been enabled and the state "C1(x)" or "C2(x)" is not active.
Scaling
Specification of the reference variable with which a signal value is automatically converted with
a BICO interconnection.
The following reference variables are available:
● p2000 … p2003: Reference speed, reference voltage, etc.
● PERCENT: 1.0 = 100%
● 4000H: 4000 hex = 100 % (word) or 4000 0000 hex = 100 % (double word)
Parameter values
● Min
Minimum value of the parameter [unit]
● Max
Maximum value of the parameter [unit]
● Def
Value when delivered [unit]
Some parameters are assigned when running up depending on the connected motor.
NOTICE
For a display not equal to 0, the drive is either powering up or an enable signal is missing. The control sends these
enable signals.
For several missing enable signals, the corresponding value with the highest number is displayed.
EP: Enable Pulses (pulse enable)
RFG: Ramp-function generator
COMM: Commissioning
MotID: Motor data identification
SS2: Safe Stop 2
STO: Safe Torque Off
Note
For a display not equal to 0, the drive is either powering up or an enable signal is missing. The control sends these
enable signals.
For several missing enable signals, the corresponding value with the highest number is displayed.
EP: Enable Pulses (pulse enable)
RFG: Ramp-function generator
COMM: Commissioning
MotID: Motor data identification
SS2: Safe Stop 2
STO: Safe Torque Off
Note
The drive can only be switched on when in the "Ready" state (p0009 = 0).
NOTICE
For p0010 = 95:
The safety commissioning Wizard must be carried out in the web server after changing safety parameters. These
changes become effective after carry out all of the commissioning steps of the wizards.
Note
For p0010 = 95:
The safety commissioning Wizard must be carried out in the web server after changing safety parameters. These
changes become effective after carry out all of the commissioning steps of the wizards.
NOTICE
After the drive is switched on, the system starts to determine the motor temperature with an assumed model value.
This means that the value for the motor utilization is only valid after a stabilization time.
Note
The value of -200 indicates that there is no measuring signal.
For index [0]:
Maximum value of the inverter temperatures (r0037[5...10]).
For index [1]:
Maximum value of the depletion layer temperatures (r0037[13...18]).
The maximum value is the temperature of the hottest inverter or depletion layer.
In the case of a fault, the particular shutdown threshold depends on the power unit, and cannot be read out.
Note
For index [0]:
Difference between the energy drawn and energy that is fed back.
Note
The thermal motor utilization is displayed in parameter r0034.
Note
The value r0046 = 0 indicates that all enable signals for this drive are present.
Bit 00 = 1 (enable signal missing), if:
- the signal source in p0840 is a 0 signal.
- there is a "switching on inhibited".
Bit 01 = 1 (enable signal missing), if:
- the signal source in p0844 or p0845 is a 0 signal.
Bit 02 = 1 (enable signal missing), if:
- the signal source in p0848 or p0849 is a 0 signal.
Bit 03 = 1 (enable signal missing), if:
- the signal source in p0852 is a 0 signal.
Bit 04 =1 (armature short-circuit active), if:
- the signal source in p1230 has a 1 signal
Bit 05, Bit 06: Being prepared
Bit 08 = 1 (enable signal missing), if:
- safety functions have been enabled and STO is active.
- a safety-relevant message with STO as response is active.
STO enabled via terminals:
- pulse enable via the STO terminals has a 0 signal.
STO enabled via PROFIsafe:
- STO is selected via PROFIsafe.
Bit 09 = 1 (enable signal missing), if:
- the signal source in p0864 is a 0 signal.
Bit 10 = 1 (enable signal missing), if:
- the signal source in p1140 is a 0 signal.
Bit 11 = 1 (enable signal missing) if the speed setpoint is frozen, because:
- the signal source in p1141 is a 0 signal.
- the speed setpoint is entered from jogging and the two signal sources for jogging, bit 0 (p1055) and bit 1 (p1056) have
a 1 signal.
Bit 12 = 1 (enable signal missing), if:
- the signal source in p1142 is a 0 signal.
Bit 16 = 1 (enable signal missing), if:
- there is an OFF1 fault response. The system is only enabled if the fault is removed and was acknowledged and the
"switching on inhibited" withdrawn with OFF1 = 0.
Bit 17 = 1 (enable signal missing), if:
- commissioning mode is selected (p0009 > 0 or p0010 > 0).
- there is an OFF2 fault response.
- the drive is inactive (p0105 = 0) or is not operational (r7850[DO-Index]=0).
Bit 18 = 1 (enable signal missing), if:
- OFF3 has still not been completed or an OFF3 fault response is present.
Bit 19 = 1 (internal pulse enable missing), if:
- synchronization is running between the basic clock cycle, DRIVE-CLiQ clock cycle and application clock cycle.
Bit 20 =1 (internal armature short-circuit active), if:
- the drive is not in the state "S4: Operation" or "S5x" (refer to function diagram 2610).
- the internal pulse enable is missing (r0046.19 = 0).
Bit 21 = 1 (enable signal missing), if:
The pulses have been enabled and the speed setpoint has still not been enabled, because:
- the holding brake opening time (p1216) has still not expired.
- the motor has still not been magnetized (induction motor).
- the encoder has not been calibrated (U/f vector and synchronous motor)
Bit 22: Being prepared
Bit 26 = 1 (enable signal missing), if:
- the drive is inactive (p0105 = 0) or is not operational (r7850[DO-Index]=0).
- the drive device is in the "PROFIenergy energy-saving mode" (r5600, CU-specific).
Bit 27 = 1 (enable signal missing), if:
- de-magnetizing has still not been completed (only for vector).
Bit 28 = 1 (enable signal missing), if:
NOTICE
The value is updated with a sampling time of 1 ms.
The absolute current actual value is available smoothed (r0027) and unsmoothed (r0068).
Note
The value is updated with a sampling time of 1 ms.
The absolute current actual value is available smoothed (r0027) and unsmoothed (r0068).
Note
The DC link voltage is available smoothed (r0026) and unsmoothed (r0070).
Note
The value is available smoothed (r0031) and unsmoothed (r0080).
Note
The mechanical active power is available smoothed (r0032 with 100 ms, r0082[1] with p0045) and unsmoothed
(r0082[0]).
For index [3]:
Smoothing time constant = 4 ms
NOTICE
If, in the switched-off state (pulse inhibit), the supply voltage is higher than the entered value, the Vdc controller may
be automatically deactivated in some cases to prevent the motor from accelerating the next time the system is
switched on. In this case, an appropriate alarm A07401 is output.
U_rated = 400 V:
- p0210 = 380 ... 480 V (AC/AC), 510 ... 720 V (DC/AC)
U_rated = 500 V:
- p0210 = 500 ... 600 V (AC/AC), 675 ... 900 V (DC/AC)
U_rated = 660 ... 690 V:
- p0210 = 660 ... 690 V (AC/AC), 890 ... 1035 V (DC/AC)
U_rated = 500 ... 690 V:
- p0210 = 500 ... 690 V (AC/AC), 675 ... 1035 V (DC/AC)
The precharging switch-in threshold for the DC link voltage (Vdc) is calculated from p0210:
Vdc_pre = p0210 * 0.82 * 1.35 (AC/AC)
Vdc_pre = p0210 * 0.82 (DC/AC)
The undervoltage thresholds for the DC link voltage (Vdc) are calculated from p0210 as a function of the rated power
unit voltage:
U_rated = 400 V:
- U_min = p0210 * 0.78 (AC/AC) > 330 V, p0210 * 0.60 (DC/AC) > 380 V
U_rated = 500 V:
- U_min = p0210 * 0.76 (AC/AC) > 410 V
U_rated = 660 ... 690 V:
- U_min = p0210 * 0.82 (AC/AC) > 565 V, p0210 * 0.63 (DC/AC) > 650 V
U_rated = 500 ... 690 V:
- U_min = p0210 * 0.82 (AC/AC) > 420 V, p0210 * 0.63 (DC/AC) > 480 V
Note
If, in the switched-off state (pulse inhibit), the supply voltage is higher than the entered value, the Vdc controller may
be automatically deactivated in some cases to prevent the motor from accelerating the next time the system is switched
on. In this case, an appropriate alarm A07401 is output.
U_rated = 400 V:
- p0210 = 380 ... 480 V (AC/AC), 510 ... 720 V (DC/AC)
U_rated = 500 V:
- p0210 = 500 ... 600 V (AC/AC), 675 ... 900 V (DC/AC)
U_rated = 660 ... 690 V:
- p0210 = 660 ... 690 V (AC/AC), 890 ... 1035 V (DC/AC)
U_rated = 500 ... 690 V:
- p0210 = 500 ... 690 V (AC/AC), 675 ... 1035 V (DC/AC)
The precharging switch-in threshold for the DC link voltage (Vdc) is calculated from p0210:
Vdc_pre = p0210 * 0.82 * 1.35 (AC/AC)
Vdc_pre = p0210 * 0.82 (DC/AC)
The undervoltage thresholds for the DC link voltage (Vdc) are calculated from p0210 as a function of the rated power
unit voltage:
U_rated = 400 V:
- U_min = p0210 * 0.78 (AC/AC) > 330 V, p0210 * 0.60 (DC/AC) > 380 V
U_rated = 500 V:
- U_min = p0210 * 0.76 (AC/AC) > 410 V
U_rated = 660 ... 690 V:
- U_min = p0210 * 0.82 (AC/AC) > 565 V, p0210 * 0.63 (DC/AC) > 650 V
U_rated = 500 ... 690 V:
- U_min = p0210 * 0.82 (AC/AC) > 420 V, p0210 * 0.63 (DC/AC) > 480 V
Note
For r0193.13 = 0, the following applies:
For liquid-cooled chassis power units, the operating hours of the inner fan are displayed in p0251 and not in p0254.
NOTICE
When selecting a catalog motor (p0301), this parameter is automatically pre-assigned and is write protected.
Information in p0300 should be carefully observed when removing write protection.
Note
When selecting a catalog motor (p0301), this parameter is automatically pre-assigned and is write protected.
Information in p0300 should be carefully observed when removing write protection.
NOTICE
When selecting a catalog motor (p0301), this parameter is automatically pre-assigned and is write protected.
Information in p0300 should be carefully observed when removing write protection.
CAUTION
In order to prevent incorrect measurement values, these parameters may not be written during an active
measurement.
Refer to the encoder interface for PROFIdrive.
Note
In order to prevent incorrect measurement values, these parameters may not be written during an active measurement.
Refer to the encoder interface for PROFIdrive.
CAUTION
In order to prevent incorrect measurement values, these parameters may not be written during an active
measurement.
Refer to the encoder interface for PROFIdrive.
Note
In order to prevent incorrect measurement values, these parameters may not be written during an active measurement.
Refer to the encoder interface for PROFIdrive.
Note
DI: Digital Input
The inversion has no effect on the status display of the digital inputs (r0722).
CAUTION
In order to prevent incorrect measurement values, these parameters may not be written during an active
measurement.
Note
In order to prevent incorrect measurement values, these parameters may not be written during an active measurement.
Note
For p0550 = 1:
The default value for opening time/closing time applies.
For p0550 = 2:
A shorter opening time/closing time is realized if the drive satisfies the preconditions.
Note
DI: Digital Input
For bit 00, 01:
DI 0 and DI 1 are fast digital inputs and can be used to connect a measuring probe (p0488, p0489).
For bits 02, 03:
DI 2 and DI 3 form a failsafe digital input.
For bit 04:
DI 4 is intended to monitor the temperature of the external brake resistor.
Note
For bits 00, 01, 02, 04, 05, 06, 09:
For PROFIdrive, these signals are used for status word 1.
For bit 13:
When the "Safe Brake Control" (SBC) is activated and selected, the brake is no longer controlled using this signal.
For bit 14, 15:
These signals are only of significance when the "extended brake control" function module is activated (r0108.14 = 1).
Note
The sign-of-life monitoring is disabled for p0925 = 65535.
Dependency: See also: r0947, r0948, r0949, r2109, r2130, r2133, r2136
NOTICE
The properties of the fault buffer should be taken from the corresponding product documentation.
Drive faults are signaled using parameters r0945, r0947, r0948 and r0949.
Note
The properties of the fault buffer should be taken from the corresponding product documentation.
Drive faults are signaled using parameters r0945, r0947, r0948 and r0949.
NOTICE
The time comprises r2130 (complete days) and r0948 (milliseconds, incomplete day).
Note
The buffer parameters are cyclically updated in the background.
The structure of the fault buffer and the assignment of the indices is shown in r0945.
Note
Example:
r0964[0] = 42 --> SIEMENS
r0964[1] = 5410 --> SINAMICS S210 PN
r0964[2] = 501 --> first part firmware version V05.01 (second part, refer to index 6)
r0964[3] = 2018 --> year 2018
r0964[4] = 1705 --> 17th of May
r0964[5] = 1 --> 1 drive object
r0964[6] = 100 --> second part firmware version (complete version: V05.01.01.00)
Note
When the parameter is read via PROFIdrive, the Octet String 2 data type applies.
Note
Example:
r0975[0] = 42 --> SIEMENS
r0975[1] = 11 --> SERVO drive object type
r0975[2] = 102 --> first part, firmware version V01.02 (second part, refer to index 10)
r0975[3] = 2003 --> year 2003
r0975[4] = 1401 --> 14th of January
r0975[5] = 1 --> PROFIdrive drive object, type class
r0975[6] = 9 --> PROFIdrive drive object sub-type class 1
r0975[7] = 2 --> drive object number = 2
r0975[8] = 0 (reserved)
r0975[9] = 0 (reserved)
r0975[10] = 600 --> second part, firmware version (complete version: V01.02.06.00)
NOTICE
After changing the value, it is not possible to change parameters until the operation has been completed.
Reset is realized in the non-volatile memory.
Procedure:
1. Set p0009 = 30 (parameter reset).
2. Set p0976 = 1 The system is powered up again.
p0976 is automatically set to 0 and p0009 is automatically set to 1 after this has been carried out.
Note
After changing the value, it is not possible to change parameters until the operation has been completed.
Reset is realized in the non-volatile memory.
Procedure:
1. Set p0009 = 30 (parameter reset).
2. Set p0976 = 1 The system is powered up again.
p0976 is automatically set to 0 and p0009 is automatically set to 1 after this has been carried out.
NOTICE
The drive power supply may only be switched off after data has been saved (i.e. after data save has been started, wait
until the parameter again has the value 0).
Writing to parameters is inhibited while saving.
Note
Information about the individual indices can be taken from the following literature:
PROFIdrive Profile Drive Technology
Note
This time can be exceeded if the DC link voltage reaches its maximum value.
Note
DSC: Dynamic Servo Control
CAUTION
For the setting p1215 = 0, if a brake is used, it remains closed. If the motor moves, this will destroy the brake.
Setting p1215 = 2 is not permissible if the brake is used to hold loads.
Note
In order that standstill is identified, the speed threshold in p1226 must be somewhat higher than the speed actual value
noise level.
Note
The monitoring is deactivated with p1227 = maximum value.
Note
The speed setpoint filter is activated with a time constant greater than zero.
Note
The higher the set P gain, the faster and more unstable the control.
Note
The shorter the integral time, the faster and more unstable the control.
DANGER
If the offset is set higher/lower than the lower/upper torque limit, then the unloaded drive can accelerate up to the
maximum speed.
Note
The value in p1538 may not exceed the value in p1521.
Note
The value in p1539 may not exceed the value in p1521.
NOTICE
After changing parameter p1821, the direction of rotation is not automatically adapted in the safety area. The following
parameters can be used to set the direction of rotation for safety monitoring:
- p9516.1 "Position actual value sign change" (only for operation with encoder)
23 Bit 23 ON OFF
24 Bit 24 ON OFF
25 Bit 25 ON OFF
26 Bit 26 ON OFF
27 Bit 27 ON OFF
28 Bit 28 ON OFF
29 Bit 29 ON OFF
30 Bit 30 ON OFF
31 Bit 31 ON OFF
NOTICE
The time comprises r2136 (days) and r2109 (milliseconds).
The structure of the fault buffer and the assignment of the indices is shown in r0945.
Note
The time comprises r2136 (days) and r2109 (milliseconds).
The structure of the fault buffer and the assignment of the indices is shown in r0945.
Note
The parameter is reset to 0 at POWER ON.
NOTICE
The properties of the alarm buffer should be taken from the corresponding product documentation.
Alarm buffer structure (general principle):
r2122[0], r2124[0], r2123[0], r2125[0] --> alarm 1 (the oldest)
...
r2122[7], r2124[7], r2123[7], r2125[7] --> Alarm 8 (the latest)
When the alarm buffer is full, the alarms that have gone are entered into the alarm history:
r2122[8], r2124[8], r2123[8], r2125[8] --> Alarm 1 (the latest)
...
r2122[63], r2124[63], r2123[63], r2125[63] --> alarm 56 (the oldest)
Note
The properties of the alarm buffer should be taken from the corresponding product documentation.
Alarm buffer structure (general principle):
r2122[0], r2124[0], r2123[0], r2125[0] --> alarm 1 (the oldest)
...
r2122[7], r2124[7], r2123[7], r2125[7] --> Alarm 8 (the latest)
When the alarm buffer is full, the alarms that have gone are entered into the alarm history:
r2122[8], r2124[8], r2123[8], r2125[8] --> Alarm 1 (the latest)
...
r2122[63], r2124[63], r2123[63], r2125[63] --> alarm 56 (the oldest)
NOTICE
The time comprises r2145 (days) and r2123 (milliseconds).
The structure of the alarm buffer and the assignment of the indices is shown in r2122.
Note
The time comprises r2145 (days) and r2123 (milliseconds).
The structure of the alarm buffer and the assignment of the indices is shown in r2122.
Note
The buffer parameters are cyclically updated in the background.
The structure of the alarm buffer and the assignment of the indices are shown in r2122.
NOTICE
The time comprises r2146 (days) and r2125 (milliseconds).
The structure of the alarm buffer and the assignment of the indices is shown in r2122.
Note
The time comprises r2146 (days) and r2125 (milliseconds).
The structure of the alarm buffer and the assignment of the indices is shown in r2122.
NOTICE
The time comprises r2130 (days) and r0948 (milliseconds).
Note
The time comprises r2130 (days) and r0948 (milliseconds).
Note
0: No fault present.
Note
0: No alarm present.
Note
The buffer parameters are cyclically updated in the background.
Note
The buffer parameters are cyclically updated in the background.
NOTICE
The time comprises r2136 (days) and r2109 (milliseconds).
Note
The time comprises r2136 (days) and r2109 (milliseconds).
NOTICE
The time comprises r2145 (days) and r2123 (milliseconds).
Note
The time comprises r2145 (days) and r2123 (milliseconds).
NOTICE
The time comprises r2146 (days) and r2125 (milliseconds).
Note
The time comprises r2146 (days) and r2125 (milliseconds).
Note
If the motor speed is less than the threshold value set in p2175 - and the motor is operated for longer than 200 ms at
the torque limit - then the motor is shut down and a fault is output.
Note
If value = 4:
Synchronization of the time in the drive with the time specified by the higher-level control system.
Note
For bit 03:
Activation of speed feedforward control.
For bit 04:
Activation of speed/torque precontrol in the drive.
For bit 07:
Activation of the voltage precontrol.
Note
The value for the closed-loop position control is required by a higher-level control system.
Note
HF: high frequency
LF: low frequency
For bit 00:
A PRBS signal (pseudo random binary signal) is superimposed on the current setpoint to be able to better identify the
mechanical controlled system.
For bit 01:
The identified mechanical resonance points are suppressed using current setpoint filters.
For bit 02:
The maximum speed controller gain is determined from the identified mechanical controlled system.
For bits 03, 04:
The measured value buffer length is set using these bits:
Bit 04 = 0 and bit 03 = 0 -> buffer length = 256
Bit 04 = 0 and bit 03 = 1 -> buffer length = 512
Bit 04 = 1 and bit 03 = 0 -> buffer length = 1024
Bit 04 = 1 and bit 03 = 1 -> buffer length = 2048
For bit 05:
A Hamming window is used to filter the measured time signals.
For bit 06:
The measurement checks the current controller frequency response and this is taken into account in the speed
controller loop. For high amplitudes in p5298, it is possible that the measurement is unsuccessful, as the converter
reaches its voltage limit.
For bits 07, 08, 09:
The measurement bandwidth is set using these bits:
Bit 09 = 0, bit 08 = 0, bit 07 = 0 -> bandwidth = 50 Hz
Bit 09 = 0, bit 08 = 0, bit 07 = 1 -> bandwidth = 100 Hz
Bit 09 = 0, bit 08 = 1, bit 07 = 0 -> bandwidth = 200 Hz
Bit 09 = 0, bit 08 = 1, bit 07 = 1 -> bandwidth = 400 Hz
Bit 09 = 1, bit 08 = 0, bit 07 = 0 -> bandwidth = 800 Hz
Bit 09 = 1, bit 08 = 0, bit 07 = 1 -> bandwidth = 1600 Hz
For bits 10, 11:
Number of measuring periods.
Bit 11 = 0 and bit 10 = 0 -> number of measurements = 1
Bit 11 = 0 and bit 10 = 1 -> number of measurements = 2
Bit 11 = 1 and bit 10 = 0 -> number of measurements = 4
Bit 11 = 1 and bit 10 = 1 -> number of measurements = 8
For bit 12:
The PRBS signal is switched to the speed setpoint (in front of the filter).
For bit 13:
The input signal for the torque actual value is taken from in front of the current setpoints filters.
For bit 14:
When the bit is set, a current setpoint filter is used to partially compensate the mechanical system.
This is recommended for the following machine attributes:
- the load moment of inertia is significantly higher than the motor moment of inertia (e.g. > 6x).
- the coupling between the machine elements has almost no backlash (no play).
- the stiffness of the mechanical transmission elements does not change significantly in the traversing range.
Note
The higher the dynamic factor, the faster and more unstable the control.
Note
If p5300 = -1:
One Button Tuning is deactivated and p5300 is automatically set = 0. Further, the presetting values for the speed
controller are restored.
If p5300 = 0:
To permanently save the values for the speed controller that have been determined, the parameters must be saved in
a non-volatile memory.
If p5300 = 1:
One Button Tuning is active.
The moment of inertia is determined once using a test signal. The controller parameters and current setpoint filters are
additionally determined once using a noise signal as excitation source. The steps to be executed can be configured
using p5301.
Note
For bit 00:
The speed controller gain is determined and set using a noise signal.
For bit 01:
Possibly required current setpoint filters are determined and set using a noise signal.
As a consequence, a higher dynamic performance can be achieved in the speed control loop.
For bit 02:
Using this bit, the moment of inertia is determined using a test signal. If this bit is not set, then the load moment of inertia
must be manually set using parameter p1498. The test signal must have been previously set using parameters p5308
and p5309.
For bit 07:
With this function, these axes are adapted to the dynamic response set in p5275. This is necessary for interpolating
axes. The time in p5275 should be set according to the axis with the lowest dynamic response.
For bit 08:
Using this bit, the moment of inertia is determined from the frequency characteristic using a test signal, and is
transferred to p1498. The traversing path must first be set using parameter p5308.
Note
For bit 00 = 1: The speed controller gain was set using One Button Tuning.
For bit 01 = 1: The current setpoint filter was set using One Button Tuning
For bit 02 = 1: The moment of inertia was determined.
Note
A value of 360 degrees corresponds to one motor revolution.
The position before the pulse enable is used as zero point.
Note
If, within this time, no setting values can be determined, then the drive is shut down with the corresponding fault.
Note
Pe: PROFIenergy profiles
For value = 0: This value is displayed in the "First commissioning" state.
Note
Pe: PROFIenergy profiles
Note
The parameter is active when the "PROFINET Device" and "EtherNet/IP" protocols are selected (p2030 = 7, 10).
For PROFINET, the following applies:
For two connections (Shared Device or system redundancy) the display in the index depends on the sequence in which
the connections are established.
The IP addresses of controllers 1 and 2 are displayed in r8961 and r8962.
The following states are displayed for system redundancy:
Primary controller: r8936[x] = 13
Backup controller: r8936[x] = 11
If value = 10:
If the connection remains in this state, then when using PROFINET IRT the following can apply:
- topology error (incorrect port assignment).
- synchronization missing.
For EtherNet/IP, the following applies:
Only a cyclic connection is possible for EtherNet/IP. Index 0 indicates the status of the cyclic connection.
Note
The parameter is active when the "PROFINET Device" and "EtherNet/IP" protocols are selected (p2030 = 7, 10).
For PROFINET, the following applies:
For index [5]:
Bit 0 = 1: there is at least one RT connection.
Bit 1 = 1: there is an IRT connection.
For EtherNet/IP, the following applies:
For index [1, 3, 5]:
These indices are not relevant.
Note
p8984[1] = 65536:
PROFINET interface X150 is enabled for access to the web server.
p8984[1] = 0:
PROFINET interface X150 is blocked for access to the web server.
Note
The acceptance test mode can only be selected if the motion monitoring functions integrated in the drive are enabled
(p9601.2).
Note
A change only becomes effective after a POWER ON.
SDI: Safe Direction (safe motion direction)
SLA: Safely-Limited Acceleration
SLS: Safely-Limited Speed
SOS: Safe Operating Stop
SS2E: Safe Stop 2 External (Safe Stop 2 with external stop)
SSM: Safe Speed Monitor (safety-relevant feedback signal from the speed monitoring)
Note
For the commissioning tool, after changing over the axis type, the units dependent on the axis type are only updated
after a project upload.
A change only becomes effective after a POWER ON.
Note
SP: Safe Position
Note
A change only becomes effective after a POWER ON.
SAM: Safe Acceleration Monitor (safe acceleration monitoring)
SBR: Safe Brake Ramp (safe brake ramp monitoring)
SI: Safety Integrated
Note
For bit 00:
When the function is activated, a safety-relevant acknowledgment (internal event acknowledge) can be performed by
selecting/deselecting STO.
For bit 01:
When the function is activated, the active setpoint velocity limiting (r9733) for active A01711 is set to zero.
For bit 03:
When the bit is activated, for a fault response with SS1 or when SS1 is selected, an SS1E is initiated. As a
consequence, brake monitoring (SBR, SAM) is deactivated.
SS1: Safe Stop 1
SS1E: Safe Stop 1 external (Safe Stop 1 with external stop)
STO: Safe Torque Off
Note
- after starting the copy function (p9700 = 57 hex), p9515.0...5 are set according to the encoder.
For safety functions that are not enabled (p9501 = 0), the following applies:
- p9515.16 is automatically set when the system powers up.
For safety functions that are enabled (p9501 > 0), the following applies:
- p9515.16 is checked to see that it matches the encoder.
Note
For safety functions that are not enabled (p9501 = 0), the following applies:
- p9518 is automatically set when the system powers up.
For safety functions that are enabled (p9501 > 0), the following applies:
- p9518 is checked to see that it matches the encoder.
Note
G1_XIST1: encoder 1 position actual value 1 (PROFIdrive)
For safety functions that are not enabled (p9501 = 0), the following applies:
- p9519 is automatically set when the system powers up.
For safety functions that are enabled (p9501 > 0), the following applies:
- p9519 is checked to see that it matches the encoder.
NOTICE
The fourth decimal point can be rounded-off depending on the size of the entered number (from 3 places before the
decimal point).
Note
SOS: Safe Operating Stop
Note
SLS: Safely-Limited Speed
Note
The active actual speed limit is selected via safety-relevant inputs.
When SOS is selected or an STO, SS1, SS2, SS2E, a setpoint of 0 is entered in r9733.
SLS: Safely-Limited Speed
Note
For a "linear axis with rotating motor" and factory setting of p9520, p9521 and p9522, the factory setting of p9542
corresponds to a position tolerance of 36 ° on the motor side.
Note
The filter time is effective only if the function is enabled (p9501.16 = 1).
The parameter is included in the data cross-check of the two monitoring channels.
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
SSM: Safe Speed Monitor (safety-relevant feedback signal from the speed monitoring)
Note
SAM: Safe Acceleration Monitor (safe acceleration monitoring)
SBR: Safe Brake Ramp (safe brake ramp monitoring)
SSM: Safe Speed Monitor (safety-relevant feedback signal from the speed monitoring)
Note
The velocity hysteresis is effective only if the function is enabled (p9501.16 = 1).
The parameter is included in the data cross-check of the two monitoring channels.
SSM: Safe Speed Monitor (safety-relevant feedback signal from the speed monitoring)
Note
SAM: Safe Acceleration Monitor (safe acceleration monitoring)
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
SLS: Safely-Limited Speed
SOS: Safe Operating Stop
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
SOS: Safe Operating Stop
SS2: Safe Stop 2
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
SI: Safety Integrated
SOS: Safe Operating Stop
SS2E: Safe Stop 2 External (Safe Stop 2 with external stop)
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
STO: Safe Torque Off
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
Note
STO: Safe Torque Off
Note
The shutdown velocity has no effect for a value = 0.
SS1: Safe Stop 1
STO: Safe Torque Off
Note
In an extended sense, bus failure is interpreted here as a communication error in the control signals of the safety
functions (e.g. via PROFIsafe).
SI: Safety Integrated
SLS: Safely-Limited Speed
SS1: Safe Stop 1
SS2: Safe Stop 2
SS2E: Safe Stop 2 External (Safe Stop 2 with external stop)
STO: Safe Torque Off
Note
SDI: Safe Direction (safe motion direction)
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
SDI: Safe Direction (safe motion direction)
Note
In an extended sense, bus failure is interpreted here as a communication fault in the control signals of the safety
functions (e.g. via PROFIsafe).
SDI: Safe Direction (safe motion direction)
Note
For p9568 = 0, the following applies:
The value in p9546 (SSM) is applied as the velocity limit for SAM/SBR.
SAM: Safe Acceleration Monitor (safe acceleration monitoring)
SBR: Safe Brake Ramp (safe brake ramp monitoring)
SSM: Safe Speed Monitor (safety-relevant feedback signal from the speed monitoring)
Note
Acceptance test mode can only be selected if the safe motion monitoring functions are enabled.
Note
The filter time is only effective if the function is enabled (p9501.20 = 1).
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
The parameter is included in the data cross-check of the two monitoring channels.
SLA: Safely-Limited Acceleration
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
SLA: Safely-Limited Acceleration
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
SLA: Safely-Limited Acceleration
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
The set time is internally limited (lower limit) to 2 safety monitoring clock cycles.
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
Note
Example:
r9590[0] = 5, r9590[1] = 10, r9590[2] = 1, r9590[3] = 0 --> SI Motion version V05.10.01.00
Note
A change always becomes effective only after a POWER ON.
Exception:
A change to p9601.0 takes effect immediately.
STO: Safe Torque Off
SS1: Safe Stop 1
SI: Safety Integrated
Note
The "SBC" function is not activated until at least one safety monitoring function has been enabled (i.e. p9501 not equal
to 0 and/or p9601 not equal to 0).
The parameterization "No motor holding brake available" and "Safe Brake Control" enabled (p1215 = 0, p9602 = 1)
does not make sense if a motor holding brake is not being used.
SBC: Safe Brake Control
SI: Safety Integrated
Note
A change only becomes effective after a POWER ON.
The PROFIsafe address in the drive must be identical with the address in the control.
Note
A change only becomes effective after a POWER ON.
To select the PROFIdrive telegram, PROFIsafe must have been enabled (p9601.3 = 1).
Note
For p9612 = 0 (STO):
The drive safely switches off the motor, the motor coasts down.
For p9612 = 1 (SS1):
The drive brakes the motor with OFF3 ramp-down time until standstill is detected. A switchover is then made to STO.
The following must be observed:
- the transition time F01611 to STO (p9658) must be set higher or equal to the delay time (p9652).
Note
F-DI: Failsafe Digital Input
Note
The debounce time is rounded to whole milliseconds.
Example:
Debounce time = 1 ms: Fault pulses of 1 ms are tolerated; only pulses longer than 2 ms result in a response.
Debounce time = 3 ms: Fault pulses of 3 ms are tolerated; only pulses longer than 4 ms result in a response.
The set debounce time impacts the response time of the safety function.
Note
For a stop response SS1 set for PROFIsafe failure (p9612 = 1), pulse cancellation after failure of PROFIsafe
communication is delayed by this time.
SS1: Safe Stop 1
Note
For p9653 = 1, a switchover is made from SS1 to SS1E - and the SS1 response is transferred to the control system.
SS1E requires the externally initiated stop in order to be in conformance with stop Category 1 according to EN60204.
SS1: Safe Stop 1
SS1E: Safe Stop 1 external (Safe Stop 1 with external stop)
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
STO: Safe Torque Off
Note
STO: Safe Torque Off
Note
After replacement, when the drive powers up a fault is output.
Note
After replacement, when the drive powers up a fault is output.
Description: Safety Integrated module identifier for the encoder in the motor.
Replacement of the motor is identified when the safety functions are activated.
Dependency: See also: F01641
Note
After replacement, when the drive powers up a fault is output.
NOTICE
It is not permissible that the safety commissioning mode is set in order to write to this parameter.
Parameters must be saved.
The parameter cannot be written to using a project download, and cannot be set in an offline project.
Note
It is not permissible that the safety commissioning mode is set in order to write to this parameter.
Parameters must be saved.
The parameter cannot be written to using a project download, and cannot be set in an offline project.
Note
For index [0]:
The display of the load-side position actual value on the first channel is updated in the monitoring clock cycle.
For index [1]:
The display of the load-side position actual value on the second channel is updated in the KDV clock cycle (r9724) and
delayed by one KDV clock cycle.
For index [2]:
The difference between the load-side position actual value in the first channel and load-side position actual value in the
second channel is updated in the KDV clock cycle (r9724) and delayed by one KDV clock cycle.
For index [3]:
The maximum difference between the load-side position actual value in the first channel and the load-side position
actual value in the second channel.
KDV: Data cross-check
Note
SBR: Safe Brake Ramp (safe brake ramp monitoring)
SDI: Safe Direction (safe motion direction)
SLA: Safely-Limited Acceleration
SLS: Safely-Limited Speed
SOS: Safe Operating Stop
Note
SSM: Safe Speed Monitor (safety-relevant feedback signal from the speed monitoring)
Note
The display is updated in the safety monitoring clock cycle.
Note
Regarding the units, this parameter should be interpreted as follows:
- linear axis: µm
- rotary axis: mdegrees
The value of this parameter is displayed in r9708 with units (mm or degrees).
The display is updated in the safety monitoring clock cycle.
For index [0]:
The display of the load-side position actual value on the first channel is updated in the monitoring clock cycle.
For index [1]:
The display of the load-side position actual value on the second channel is updated in the KDV clock cycle (r9724) and
delayed by one KDV clock cycle.
For index [2]:
The difference between the load-side position actual value in the first channel and load-side position actual value in the
second channel is updated in the KDV clock cycle (r9724) and delayed by one KDV clock cycle.
For index [3]:
The maximum difference between the load-side position actual value in the first channel and the load-side position
actual value in the second channel.
KDV: Data cross-check
Note
The display is updated in the safety monitoring clock cycle.
For linear axes, the following unit applies: millimeters per minute
For rotary axes, the following unit applies: revolutions per minute
Note
This parameter is only supplied with actual values in the case of Safety Integrated Extended Functions. For Safety
Integrated Basic Functions (SBC, SS1, STO), the value is equal to zero.
NOTICE
For bit 07:
The signal state behaves in an opposite way to the PROFIsafe Standard.
For bit 07:
An internal event is displayed if a fault response STO, SS1, SS2, SS2E, A01711 is active.
For bit 15:
This bit is only supplied for activated SSM hysteresis and filtering (p9501.16 = 1).
Note
For bit 07:
The signal state behaves in an opposite way to the PROFIsafe Standard.
For bit 07:
An internal event is displayed if a fault response STO, SS1, SS2, SS2E, A01711 is active.
For bit 15:
This bit is only supplied for activated SSM hysteresis and filtering (p9501.16 = 1).
Note
For bit 00:
A required dynamization is also displayed using alarm A01679.
For bit 01:
This bit can be used to execute a control-managed response (e.g. emergency retraction).
For bit 02:
This bit is set if communication fails and the delay time of the stop response is running.
For bit 12:
Test stop active, is also displayed using message A01798.
SAM: Safe Acceleration Monitor (safe acceleration monitoring)
SBR: Safe Brake Ramp (safe brake ramp monitoring)
Note
The significance of the individual message values is described in message A01711.
KDV: Data cross-check
For index [1, 2]:
When message A01711 is output with message value >= 1000, then these indices are not supplied with values.
Note
This parameter is not influenced by setting the axis type (p9502).
If the "SLS" or "SDI" function is not selected, r9733[0] shows p1082 and r9733[1] shows -p1082.
The display in r9733 can be delayed by up to one Safety monitoring clock cycle as compared to the display in r9719/
r9720 and r9721/r9722.
When SOS is selected or an STO, SS1, SS2, SS2E, a setpoint of 0 is entered in r9733.
Note
For bit 07:
An internal event is displayed if a fault response STO, SS1, SS2, SS2E, A01711 is active.
Note
For bit 00 = 1:
- a valid safety password was assigned.
For bit 01 = 1:
- a valid safety password was assigned (bit 0 = 1).
- safety parameters can be set.
Note
The PROFIsafe trailer at the end of the telegram is also displayed (2 words).
Note
The PROFIsafe trailer at the end of the telegram is also displayed (2 words).
Note
Example:
r9770[0] = 5, r9770[1] = 10, r9770[2] = 1, r9770[3] = 0 --> safety version V05.10.01.00
r9776.0...3 SI diagnostics
Data type: Unsigned32 Unit: -
Description: Displays the operating state, referred to the safety functions.
Bit field: Bit Signal name 1 signal 0 signal
00 Safety parameter changed POWER ON required Yes No
01 Safety functions enabled Yes No
02 Safety component replaced and data save required Yes No
03 Safety component replaced and acknowledge/save required Yes No
Note
For bit 00 = 1:
At least one Safety parameter has been changed that will only take effect after a POWER ON.
For bit 01 = 1:
Safety functions (basic functions or extended functions) have been enabled and are active.
For bit 02 = 1:
A safety-relevant component has been replaced. Saving required (p0977 = 1).
For bit 03 = 1:
A safety-relevant component has been replaced. Acknowledging (p9702 = 29) and saving (p0977 = 1) required.
Note
The checksum changes when configuring safety functions.
Note
This parameter does not provide any information about the actual accuracy of the acceleration sensing. This depends
on the type of actual value sensing, the gear factors as well as the quality of the encoder being used.
Conversion of:
(internal fixed value/ Tsi²) to m/s² (linear) or 1/s² (rotary) with Tsi = p9500 (SI motion monitoring clock cycle)
Example:
For Tsi = 12 ms, r9790[0] = 0.006944 m/s² (linear) or 0.019290 1/s² (rotary) is obtained.
For Tsi = 12 ms, r9790[1] = 0.000006944 m/s² (linear) or 0.000019290 1/s² (rotary) is obtained.
Internal calculation, which also incorporates the factor for the motor-load side conversion, the gearbox ratio and the
safety monitoring clock cycle.
Result for a coarse resolution is 0.006944 m/s² (linear) - or 0.019290 1/s² (rotary).
Result for a fine resolution is 0.000006944 m/s² (linear) - or 0.000019290 1/s² (rotary).
The result listed above is applicable for the default setting of spindle pitch and gear unit stage.
SLA: Safely-Limited Acceleration
Note
A complete list of numbers for cross-checked data items appears in fault F01611.
Note
SBT: Safe Brake Test
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
Note
The test torque effective for the brake test can be set for each sequence using a factor (p10210, p10220).
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
Note
The set time is rounded internally to an integer multiple of the monitoring clock cycle.
Note
SS2E: Safe Stop 2 External (Safe Stop 2 with external stop)
For bits 05, 04:
For r10234.4 = 0 signal, it is possible to make a distinction as to whether the brake test was executed with error - or has
still not been executed - using bit 5.
Bit 5/4 = 0/0: The brake test has still not been executed since the last warm restart or POWER ON.
Bit 5/4 = 1/0: The last brake test that was executed had an error.
Note
The value remains displayed until the start of the next test sequence.
Note
The value remains displayed until the brake test is deselected.
Note
SCC: Safety Control Channel
Note
Parameter p60000 is an image of parameter p2000 in conformance with PROFIdrive.
A change always effects both parameters.
Note
Value = 65564: no telegram active
Value = 65565: MAP "Module Access Point"
Detailed examples:
Fault responses
Note
OFF1, OFF2 and OFF3 fault responses
The fault responses have the following consequence:
● OFF1: Standard motor shutdown, factory setting ramp-down time 1 s. Can be changed
using p1121
● OFF2: The motor current is immediately switched off - which means that the motor no longer
generates a torque.
● OFF3: Fast stop, the motor is braked down to standstill as quickly as possible. Factory
setting, ramp down time 0 s, can be changed using p1135
Acknowledging faults
For each fault, the list of faults and alarms specifies how the fault is acknowledged after
resolving the cause of the fault.
You must first remove the cause before you can resolve a fault. If the cause has still not been
resolved then the fault is immediately displayed again after running up.
● POWER ON: Acknowledge by switching off the converter and switching on again
● IMMEDIATELY: Acknowledge via STW1.7 (0 -> 1) - or switch off the converter and
switch on again.
● PULSE INHIBIT: Acknowledge only possible in the "Pulse inhibit" state (r0899.11 = 0).
Acknowledge via STW1.7 (0 -> 1) - or switch off the converter and
switch on again.
Remedy: Check the parameter indicated in the fault value and correctly adjust it accordingly.
For fault value = 600:
Parameter p0600 must be set to the values 1, 2 or 3 in accordance with the assignment of the internal encoder evaluation
to the encoder interface.
Value 1 means: The internal encoder evaluation is assigned to the encoder interface 1 via p0187.
Value 2 means: The internal encoder evaluation is assigned to the encoder interface 2 via p0188.
Value 3 means: The internal encoder evaluation is assigned to the encoder interface 3 via p0189.
- if necessary, the internal encoder evaluation must be assigned to an encoder interface via parameters p0187, p0188 or
p0189 accordingly.
- if necessary, upgrade the firmware to a later version.
Remedy: - carry out a POWER ON (switch-off/switch-on). After switching on, the module reboots from the valid parameterization (if
available).
- restore the valid parameterization.
Examples:
a) Carry out a first commissioning, save, carry out a POWER ON (switch-off/switch-on).
b) Load another valid parameter backup (e.g. from the memory card), save, carry out a POWER ON (switch-off/switch-on).
Note:
If the fault situation is repeated, then this fault is again output after several interrupted boots.
F01034 Units changeover: Calculation parameter values after reference value change unsuccessful
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: The change of a reference parameter meant that for an involved parameter the selected value was not able to be re-
calculated in the per unit representation. The change was rejected and the original parameter value restored.
Fault value (r0949, parameter):
Parameter whose value was not able to be re-calculated.
See also: r0304 (Rated motor voltage), r0305 (Rated motor current), p2000 (Reference speed), p2003 (Reference torque)
Remedy: - Select the value of the reference parameter such that the parameter involved can be calculated in the per unit
representation.
- technology unit selection (p0595) before changing the reference parameter p0596, set p0595 = 1.
Cause: When downloading the device parameterization, a parameter back-up file PSxxxyyy.ACX associated with a drive object
cannot be found.
Fault value (r0949, interpret hexadecimal):
Byte 1: yyy in the file name PSxxxyyy.ACX
yyy = 000 --> consistency back-up file
yyy = 001 ... 062 --> drive object number
yyy = 099 --> PROFIBUS parameter back-up file
Byte 2, 3, 4:
Only for internal Siemens troubleshooting.
Remedy: If you have saved your project data using the commissioning tool, carry-out a new download for your project.
Save using the function "Copy RAM to ROM" or with p0977 = 1.
This means that the parameter files are again completely written into the non-volatile memory.
Note:
If the project data have not been backed up, then a new first commissioning is required.
Cause: An error was detected when downloading a project using the commissioning software (e.g. incorrect parameter value). It
is possible that the parameter limits are dependent on other parameters.
The detailed cause of the fault can be determined using the fault value.
Fault value (r0949, interpret hexadecimal):
ccbbaaaa hex
aaaa = Parameter
bb = Index
cc = fault cause
0: Parameter number illegal.
1: Parameter value cannot be changed.
2: Lower or upper value limit exceeded.
3: Sub-index incorrect.
4: No array, no sub-index.
5: Data type incorrect.
6: Setting not permitted (only resetting).
7: Descriptive element cannot be changed.
9: Descriptive data not available.
11: No master control.
15: No text array available.
17: Task cannot be executed due to operating state.
20: Illegal value.
21: Response too long.
22: Parameter address illegal.
23: Format illegal.
24: Number of values not consistent.
25: Drive object does not exist.
101: Presently deactivated.
104: Illegal value.
107: Write access not permitted when controller enabled.
108: Unit unknown.
109: Write access only in the commissioning state, encoder (p0010 = 4).
110: Write access only in the commissioning state, motor (p0010 = 3).
111: Write access only in the commissioning state, power unit (p0010 = 2).
112: Write access only in the quick commissioning mode (p0010 = 1).
113: Write access only in the ready mode (p0010 = 0).
114: Write access only in the commissioning state, parameter reset (p0010 = 30).
115: Write access only in the Safety Integrated commissioning state (p0010 = 95).
116: Write access only in the commissioning state, technological application/units (p0010 = 5).
117: Write access only in the commissioning state (p0010 not equal to 0).
118: Write access only in the commissioning state, download (p0010 = 29).
119: Parameter may not be written in download.
120: Write access only in the commissioning state, drive basic configuration (device: p0009 = 3).
121: Write access only in the commissioning state, define drive type (device: p0009 = 2).
122: Write access only in the commissioning state, data set basic configuration (device: p0009 = 4).
123: Write access only in the commissioning state, device configuration (device: p0009 = 1).
124: Write access only in the commissioning state, device download (device: p0009 = 29).
125: Write access only in the commissioning state, device parameter reset (device: p0009 = 30).
126: Write access only in the commissioning state, device ready (device: p0009 = 0).
127: Write access only in the commissioning state, device (device: p0009 not equal to 0).
129: Parameter may not be written in download.
130: Transfer of the master control is inhibited via binector input p0806.
131: Required BICO interconnection not possible because BICO output does not supply floating value
Cause: Parameterizing errors have been detected (e.g. incorrect parameter value). It is possible that the parameter limits are
dependent on other parameters.
The detailed cause of the fault can be determined using the fault value.
Fault value (r0949, interpret hexadecimal):
ccbbaaaa hex
aaaa = Parameter
bb = Index
cc = fault cause
0: Parameter number illegal.
1: Parameter value cannot be changed.
2: Lower or upper value limit exceeded.
3: Sub-index incorrect.
4: No array, no sub-index.
5: Data type incorrect.
6: Setting not permitted (only resetting).
7: Descriptive element cannot be changed.
9: Descriptive data not available.
11: No master control.
15: No text array available.
17: Task cannot be executed due to operating state.
20: Illegal value.
21: Response too long.
22: Parameter address illegal.
23: Format illegal.
24: Number of values not consistent.
25: Drive object does not exist.
101: Presently deactivated.
104: Illegal value.
107: Write access not permitted when controller enabled.
108: Unit unknown.
109: Write access only in the commissioning state, encoder (p0010 = 4).
110: Write access only in the commissioning state, motor (p0010 = 3).
111: Write access only in the commissioning state, power unit (p0010 = 2).
112: Write access only in the quick commissioning mode (p0010 = 1).
113: Write access only in the ready mode (p0010 = 0).
114: Write access only in the commissioning state, parameter reset (p0010 = 30).
115: Write access only in the Safety Integrated commissioning state (p0010 = 95).
116: Write access only in the commissioning state, technological application/units (p0010 = 5).
117: Write access only in the commissioning state (p0010 not equal to 0).
118: Write access only in the commissioning state, download (p0010 = 29).
119: Parameter may not be written in download.
120: Write access only in the commissioning state, drive basic configuration (device: p0009 = 3).
121: Write access only in the commissioning state, define drive type (device: p0009 = 2).
122: Write access only in the commissioning state, data set basic configuration (device: p0009 = 4).
123: Write access only in the commissioning state, device configuration (device: p0009 = 1).
124: Write access only in the commissioning state, device download (device: p0009 = 29).
125: Write access only in the commissioning state, device parameter reset (device: p0009 = 30).
126: Write access only in the commissioning state, device ready (device: p0009 = 0).
127: Write access only in the commissioning state, device (device: p0009 not equal to 0).
129: Parameter may not be written in download.
130: Transfer of the master control is inhibited via binector input p0806.
131: Required BICO interconnection not possible because BICO output does not supply floating value
Acknowledge: POWER ON
Cause: Error when reading the read-only data of the EEPROM in the Control Unit.
Fault value (r0949, interpret decimal):
Only for internal Siemens troubleshooting.
Remedy: - carry out a POWER ON (switch-off/switch-on).
- replace the Control Unit.
Cause: The selected service/maintenance interval for this motor was reached.
Alarm value (r2124, interpret decimal):
Motor data set number.
Remedy: carry out service/maintenance and reset the service/maintenance interval (p0651).
Cause: The "Safety Integrated" function integrated in the drive has identified a fault in monitoring channel 1. As a result of this fault,
after the parameterized transition time has elapsed (p9658), fault F01600 is output.
Fault value (r0949, interpret decimal):
0: Stop request from another monitoring channel.
1 ... 999:
Number of the cross-compared data that resulted in this fault. This number is also displayed in r9795.
2: SI enable safety functions (p9601). Crosswise data comparison is only carried out for the supported bits.
3: SI SGE changeover discrepancy time (p9650).
4: SI transition time from F01611 to STO (p9658).
5: SI enable Safe Brake Control (p9602).
6: SI Motion enable safety functions (p9501).
7: SI delay time of STO for Safe Stop 1 (p9652).
8: SI PROFIsafe address (p9610).
9: SI debounce time for STO/SBC/SS1 (p9651).
14: SI PROFIsafe telegram selection (p9611).
15: SI PROFIsafe bus failure response (p9612).
1000: Watchdog timer has expired.
Within the time of approx. 5 x p9650, alternatively, the following was defined:
- the signal at F-DI for STO/SS1 continually changes with time intervals less than or equal to the discrepancy time (p9650).
- via PROFIsafe, STO (also as subsequent response) was continually selected and deselected with time intervals less than
or equal to the discrepancy time (p9650).
1001, 1002: Initialization error, change timer / check timer.
1900: CRC error in the SAFETY sector.
1901: CRC error in the ITCM sector.
1902: Overloading in the ITCM sector has occurred in operation.
1903: Internal parameterizing error for CRC calculation.
2000: Status of the STO selection for both monitoring channels different.
2001: Feedback signal of STO shutdown for both monitoring channels different. This value can also subsequently occur as
a result of other faults.
2002: Status of the delay timer SS1 on both monitoring channels are different (status of the timer in p9650).
2003: Status of the STO terminal for both monitoring channels different.
6000 ... 6999:
Error in the PROFIsafe control.
For these fault values, the failsafe control signals (Failsafe Values) are transferred to the safety functions. For p9612 = 1,
the transfer of Failsafe Values is delayed.
6000: A fatal PROFIsafe communication error has occurred.
6064 ... 6071: error when evaluating the F parameter. The values of the transferred F parameters do not match the expected
values in the PROFIsafe driver.
6064: Destination address and PROFIsafe address are different (F_Dest_Add).
6065: Destination address not valid (F_Dest_Add).
6066: Source address not valid (F_Source_Add).
6067: Watchdog time not valid (F_WD_Time).
6068: Incorrect SIL level (F_SIL).
6069: Incorrect F-CRC length (F_CRC_Length).
6070: Incorrect F parameter version (F_Par_Version).
6071: CRC error for the F parameters (CRC1). The transferred CRC value of the F parameters does not match the value
calculated in the PROFIsafe driver.
6072: F parameterization is inconsistent.
6165: A communications error was identified when receiving the PROFIsafe telegram. The fault can also occur if an
inconsistent or out-of-date PROFIsafe telegram has been received after switching the drive off and on or after plugging in
the PROFINET cable.
6166: A time monitoring error (timeout) was identified when receiving the PROFIsafe telegram.
Cause: "Safety Integrated" has identified that a component has been replaced.
It is no longer possible to operate the particular drive without fault.
When safety functions are active, after a component has been replaced it is necessary to carry out a partial acceptance test.
Fault value (r0949, interpret binary):
Bit 0 = 1:
It has been identified that the drive has been replaced.
Bit 3 = 1:
It has been identified that the Sensor Module has been replaced.
Bit 5 = 1:
It has been identified that the sensor has been replaced.
Remedy: - save all parameters
- acknowledge fault.
Note:
In addition to the fault, diagnostics bits r9776.2 and r9776.3 are set.
See also: r9776 (SI diagnostics)
Cause: There is a PROFINET configuration error for using Safety Integrated monitoring functions with a higher-level control (F-
PLC).
Note:
When the safety functions are enabled, this fault results in an STO that cannot be acknowledged.
Fault value (r0949, interpret decimal):
200: A safety slot for receive data from the control has not been configured.
210, 220: The configured safety slot for the receive data from the control has an unknown format.
230: The configured safety slot for the receive data from the F-PLC has the incorrect length.
231: The configured safety slot for the receive data from the F-PLC has the incorrect length.
250: A PROFIsafe slot is configured in the higher-level F control, however PROFIsafe is not enabled in the drive.
300: A safety slot for the send data to the control has not been configured.
310, 320: The configured safety slot for the send data to the control has an unknown format.
330: The configured safety slot for the send data to the F-PLC has the incorrect length.
331: The configured safety slot for the send data to the F-PLC has the incorrect length.
400: The telegram number in the F-PLC does not match the parameterization in the drive.
Remedy: The following generally applies:
- check and, if necessary, correct the PROFINET configuration of the safety slot on the master side.
- upgrade the drive software.
For fault value = 250:
- remove the PROFIsafe configuring in the higher-level F control or enable PROFIsafe in the drive.
For fault value = 231, 331:
- in the drive, parameterize the appropriate PROFIsafe telegram (p9611) to be set on the F-PLC.
- configure the PROFIsafe telegram matching the parameterization (p9611) in the F-PLC.
Note:
SI: Safety Integrated
STO: Safe Torque Off
Cause: An error has occurred when aligning the Safety Integrated monitoring functions of both monitoring channels. No common
set of supported SI monitoring functions was able to be determined.
- there is either a DRIVE-CLiQ communication error or communication has failed.
- no POWER ON after upgrading the firmware.
Note:
This fault results in an STO that cannot be acknowledged.
Fault value (r0949, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Remedy: - carry out a POWER ON (switch-off/switch-on) for all components.
- check the electrical cabinet design and cable routing for EMC compliance
- upgrade the drive software.
Note:
SI: Safety Integrated
STO: Safe Torque Off
Cause: The parameterization of the encoder evaluation used for Safety Integrated is not permissible.
Note:
This fault results in an STO that cannot be acknowledged.
Fault value (r0949, interpret decimal):
1: No encoder was parameterized for Safety Integrated.
2: An encoder was parameterized for Safety Integrated that does not have an A/B track (sine/cosine).
3: The encoder data set selected for Safety Integrated is still not valid.
4: A communication error with the encoder has occurred.
5: Number of relevant bits in the encoder coarse position invalid.
6: DRIVE-CLiQ encoder configuration invalid.
8: Parameterized Safety comparison algorithm not supported.
Remedy: For fault value = 1, 2:
- use and parameterize an encoder that Safety Integrated supports (encoder with track A/B sine-wave, p0404.4 = 1).
For fault value = 3:
- check whether the drive or drive commissioning function is active and if required, exit this (p0009 = p00010 = 0), save the
parameters (p0971 = 1) and carry out a POWER ON
For fault value = 4:
- check whether there are any active faults in the DRIVE-CLiQ communication between the drive and the encoder
evaluation - and when necessary, carry out diagnostics for the faults involved.
For fault value = 5:
- p9525 = 0 (not permissible). Check the encoder parameterization.
For fault value = 6:
- check p9515.0 (for DRIVE-CLiQ encoders, the following applies: p9515.0 = 1). Check the encoder parameterization.
For fault value = 8:
- use and parameterize an encoder that implements an algorithm supported by Safety Integrated.
Note:
SI: Safety Integrated
STO: Safe Torque Off
Remedy: - check whether faults F01655/F30655 are active - and when necessary, carry out diagnostics for the faults involved.
- upgrade the drive software.
Note:
SI: Safety Integrated
STO: Safe Torque Off
Cause: For the "Safe synchronous position via PROFIsafe" function, an incorrect configuration setting was identified.
Note:
This fault results in an STO that can be acknowledged as follows.
- select STO and then deselect again.
- internal event acknowledge (if the "Extended message acknowledgment" is active, p9507.0 = 1).
Fault value (r0949, interpret decimal):
1:
"Synchronous safe position via PROFIsafe" is enabled (p9501.29 = 1) and is not set according to the rule Tdp = 2 x n x
p9500 (n = 1, 2, 3, ...).
2:
"Synchronous safe position via PROFIsafe" is enabled (p9501.29 = 1) and isochronous operation is not set.
Note:
SI: Safety Integrated
STO: Safe Torque Off
Remedy: For fault value = 1:
- set bus cycle time Tdp and monitoring clock cycle p9500 according to the rule Tdp = 2 x n x p9500 (n = 1, 2, 3, ...).
For fault value = 2:
- set "Isochronous mode" on the PROFINET controller.
F01679 SI P1: Safety parameter settings and topology changed, warm restart/POWER ON required
Reaction: OFF2
Acknowledge: POWER ON
Cause: Safety parameters have been changed; these will only take effect following a warm restart or POWER ON (see alarm
A01693).
A partial power up (boot) with modified configuration was then performed.
Remedy: - carry out a warm restart.
- carry out a POWER ON (switch-off/switch-on).
Cause: The monitoring function enabled in p9501, p9506, p9507, p9601 is not supported in this firmware version.
Note:
This fault results in an STO that cannot be acknowledged.
Fault value (r0949, interpret decimal):
20: Motion monitoring functions integrated in the drive are only supported in conjunction with PROFIsafe (p9501 and
p9601.1 ... 2).
21: Enable a safe motion monitoring function (in p9501), not supported for enabled basic functions via PROFIsafe (p9601.2
= 0, p9601.3 = 1).
59: Safe actual value sensing with SIL3 encoder not supported.
9612: An attempt was made to set the stop response SS1 for PROFIsafe failure (p9612 = 1), although PROFIsafe is not
enabled.
Additional fault values:
Monitoring function not supported.
See also: p9612 (SI PROFIsafe failure response)
Remedy: - deselect the monitoring function involved (p9501, p9506, p9507, p9601).
- restore the factory setting and repeat commissioning.
- upgrade the firmware.
For fault value = 59:
- upgrade the firmware of the Motor Module to a later version.
For fault value = 9612:
- establish communications with PROFIsafe (p9601).
- parameterize STO as stop response for PROFIsafe failure (p9612 = 0).
Note:
SI: Safety Integrated
SS1: Safe Stop 1
STO: Safe Torque Off
See also: p9501 (SI Motion enable safety functions), p9601 (SI enable, functions integrated in the drive), p9612 (SI
PROFIsafe failure response)
Remedy: Correct the limit values for SLS and carry out a POWER ON.
Note:
SI: Safety Integrated
SLS: Safely-Limited Speed
See also: p9531 (SI Motion SLS limit values)
Cause: The configured times for PROFINET communication are not permitted and the PN cycle is used as the actual value
acquisition cycle for the safe movement monitoring functions:
Isochronous PROFINET:
The sum of Ti and To is too high for the selected PN cycle. The PN clock cycle should be at least 1 current controller cycle
greater than the sum of Ti and To.
No isochronous PROFINET:
The PN clock cycle must be at least 4x the current controller clock cycle.
Notice:
If this alarm is not observed, then message A01711 or A30711 – with the value 1020 ... 1021 – can sporadically occur.
Remedy: Configure Ti and To low so that they are suitable for the PN cycle or increase the PN cycle time.
F01694 SI Motion P1: Firmware version monitoring channel 2 older than monitoring channel 1
Reaction: OFF2
Acknowledge: IMMEDIATELY
Cause: The firmware version of monitoring channel 2 is older than monitoring channel 1.
Note:
This message does not result in a safety stop response.
This message can occur, if after an automatic firmware update, a POWER ON was not carried out (Alarm A01007).
Remedy: Carry out a POWER ON at the drive (switch-off/switch-on).
See also: r9590 (SI Motion version, safe motion monitoring functions)
A01696 SI Motion: Test stop for the motion monitoring functions selected when booting
Reaction: NONE
Acknowledge: NONE
Cause: The forced checking procedure (test stop) for the safe motion monitoring functions is already selected when booting, which
is not permissible.
This is the reason that the test is only carried out again after first selecting the forced checking procedure.
Note:
This message does not result in a safety stop response.
Remedy: Deselect the forced checking procedure (test stop) for the safe motion monitoring functions and then select again.
SI: Safety Integrated
Remedy: Check the braking behavior and, if necessary, adapt the parameterization of the parameter settings of the "SAM" or the
"SBR" function.
Note:
This message can be acknowledged via PROFIsafe (safe acknowledgment).
SAM: Safe Acceleration Monitor (safe acceleration monitoring)
SBR: Safe Brake Ramp (safe ramp monitoring)
SI: Safety Integrated
SS1: Safe Stop 1
SS2: Safe Stop 2
SLS: Safely-Limited Speed
See also: p9548 (SI Motion SAM actual speed tolerance), p9581 (SI Motion brake ramp reference value), p9582 (SI Motion
brake ramp delay time), p9583 (SI Motion brake ramp monitoring time)
Cause: The drive has identified a difference between the input data or results of the monitoring functions and initiated A01711. Safe
operation is no longer possible.
At least one monitoring function is active, so that after the parameterized timer has expired, message F01701 is output.
The message value that resulted in this message is shown in r9725.
The following described message values involve the data cross-check between the two monitoring channels (safety
functions integrated in the drive).
The message values may also occur in the following cases if the cause that is explicitly mentioned does not apply:
- For message values 3, 44 ... 57, 232 and 1-encoder system, differently set encoder parameters.
- incorrect synchronization.
Message value (r2124, interpret decimal):
0 to 999: Number of the cross-compared data that resulted in this fault.
Message values that are not subsequently listed are only for internal Siemens troubleshooting.
0: Stop request from another monitoring channel.
1: Status image of monitoring functions SOS, SLS, SAM/SBR or SDI (result list 1) (r9710[0], r9710[1]).
2: Status image of monitoring function SSM (result list 2) (r9711[0], r9711[1]).
3: The position actual value differential (r9713[0/1]) between the two monitoring channels is greater than the tolerance in
p9542.
4: Error when synchronizing the data cross-check between the two channels.
5: Enable safe functions (p9501).
6: Limit value for SLS1 (p9531[0]).
7: Limit value for SLS2 (p9531[1]).
8: Limit value for SLS3 (p9531[2]).
9: Limit value for SLS4 (p9531[3]).
10: Standstill tolerance (p9530).
31: Position tolerance (p9542).
33: Time, speed switchover (p9551)
35: Delay time STO (p9556).
36: Test time, STO (p9557).
37: Transition time SS2 to SOS (p9552).
38: Transition time SS2E to SOS (p9553).
42: Shutdown speed STO (p9560).
43: Memory test stop response (STO).
44 ... 57: General
Possible cause 1 (during commissioning or parameter modification)
The tolerance value for the monitoring function is not the same on the two monitoring channels.
Possible cause 2 (during active operation)
The limit values are based on the actual value (r9713[0/1]). If the safe actual values on the two monitoring channels do not
match, the limit values, which have been set at a defined interval, will also be different (i.e. corresponding to message value
3). This can be ascertained by checking the safe actual positions.
Permissible deviation between the two monitoring channels: p9542.
44: Position actual value (r9713[0/1]) + limit value SLS1 (p9531[0]) * safety monitoring clock cycle.
45: Position actual value (r9713[0/1]) + limit value SLS1 (p9531[0]) * safety monitoring clock cycle.
46: Position actual value (r9713[0/1]) + limit value SLS2 (p9531[1]) * safety monitoring clock cycle.
47: Position actual value (r9713[0/1]) + limit value SLS2 (p9531[1]) * safety monitoring clock cycle.
48: Position actual value (r9713[0/1]) + limit value SLS3 (p9531[2]) * safety monitoring clock cycle.
49: Position actual value (r9713[0/1]) - limit value SLS3 (p9531[2]) * safety monitoring clock cycle.
50: Position actual value (r9713[0/1]) + limit value SLS4 (p9531[3]) * safety monitoring clock cycle.
51: Position actual value (r9713[0/1]) - limit value SLS4 (p9531[3]) * safety monitoring clock cycle.
52: Standstill position + tolerance (p9530).
53: Standstill position - tolerance (p9530).
54: Position actual value (r9713[0/1]) + limit value of SSM (p9546) * safety monitoring clock cycle + tolerance (p9542).
55: Position actual value (r9713[0/1]) + limit value of SSM (p9546) * safety monitoring clock cycle.
56: Position actual value (r9713[0/1]) - limit value of SSM (p9546) * safety monitoring clock cycle.
57: Position actual value (r9713[0/1]) - limit value of SSM (p9546) * safety monitoring clock cycle - tolerance (p9542).
58: Actual stop request.
75: Velocity limit of SSM (p9546).
When function "SSM" is enabled (p9501.16 = 1), then this message value is output - also for a different hysteresis tolerance
(p9547).
76: Stop response for SLS1 (p9563[0]).
77: Stop response for SLS2 (p9563[1]).
78: Stop response for SLS3 (p9563[2]).
79: Stop response for SLS4 (p9563[3]).
81: Velocity tolerance for SAM (p9548).
82: SGEs for SLS correction factor.
83: Acceptance test timer (p9558).
84: Transition time A01711 (p9555).
89: Encoder limit frequency.
230: Filter time constant for SSM.
231: Hysteresis tolerance for SSM.
232: Smoothed velocity actual value.
233: Limit value of SSM / safety monitoring clock cycle + hysteresis tolerance.
234: Limit value of SSM / safety monitoring clock cycle.
235: -Limit value of SSM / safety monitoring clock cycle.
236: -Limit value of SSM / safety monitoring clock cycle - hysteresis tolerance.
237: SGA SSM.
238: Speed limit value for SAM (p9568 or p9546).
239: Acceleration for SBR (p9581 and p9583).
240: Inverse value of acceleration for SBR (p9581 and p9583).
241: Deceleration time for SBR (p9582).
242: Function specification (p9506).
243: Function configuration (p9507).
247: SDI tolerance (p9564).
248: SDI positive upper limit (7FFFFFFF hex).
249: Position actual value (r9713[0/1]) - SDI tolerance (p9564).
250: Position actual value (r9713[0/1]) + SDI tolerance (p9564).
251: SDI negative lower limit (80000001 hex).
252: SDI stop response (p9566).
253: SDI delay time (p9565).
256: Status image of monitoring functions SOS, SLS, test stop, SBR, SDI (result list 1 ext) (r9710).
259: PROFIsafe telegram (p9611) is different between the monitoring channels.
261: Scaling factor for acceleration for SBR different.
262: Scaling factor for the inverse value of the acceleration for SBR different.
265: Status image of all change functions (results list 1) (r9710).
270: Screen form for SGE image: all functions, which are not supported/enabled for the actual parameterization (p9501,
p9601 and p9506).
273: speed limit value for flattening the ramp for SAM/SBR different.
276: Limit value for SLA1 (p9578/p9378).
277: Stop response for SLA1 (p9579/p9379).
278: Upper limit value for SLA1.
279: Lower limit value for SLA1.
280: Upper limit value for SLA1 (fine resolution).
281: Lower limit value for SLA1 (fine resolution).
282: SLA filter time (p9576/p9376).
283: Acceleration actual value (fine resolution).
1000: Watchdog timer has expired. Too many signal changes have occurred at safety-relevant inputs.
1001: Initialization error of watchdog timer.
- check the setting of the PROFIsafe address of the drive (p9610). It is not permissible for the PROFIsafe address to be 0
or FFFF!
- copy safety parameters and confirm the data change (commissioning tool).
- carry out a POWER ON (switch off/switch on) or a warm restart (p0009 = 30, p0976 = 2, 3).
For message value = 5013, 5025:
- carry out a POWER ON (switch off/switch on) or a warm restart (p0009 = 30, p0976 = 2, 3).
- check the setting of the PROFIsafe address of the drive (p9610).
For message value = 5022:
- check the setting of the values of the F parameters at the PROFIsafe slave (F_SIL, F_CRC_Length, F_Par_Version,
F_Source_Add, F_Dest_add, F_WD_Time).
For message value = 5026:
- check the settings of the values of the F parameters and the F parameter CRC (CRC1) calculated from these at the
PROFIsafe slave and update.
For message value = 5065:
- check the configuration and communication at the PROFIsafe slave (cons. No. / CRC).
- check the setting of the value for F parameter F_WD_Time on the PROFIsafe slave and increase if necessary.
For message value = 5066:
- check the setting of the value for F parameter F_WD_Time on the PROFIsafe slave and increase if necessary.
- evaluate diagnostic information in the F host.
- check PROFIsafe connection.
For message value = 6000 ... 6999:
See the description of the message values for fault F01611.
Note:
SAM: Safe Acceleration Monitor (safe acceleration monitoring)
SBR: Safe Brake Ramp (safe ramp monitoring)
SDI: Safe Direction (safe motion direction)
SI: Safety Integrated
SLS: Safely-Limited Speed
SOS: Safe Operating Stop
SS1: Safe Stop 1
SS2: Safe Stop 2
SSM: Safe Speed Monitor (safety-relevant feedback signal from the speed monitoring)
A01730 SI Motion P1: Reference block for dynamic Safely-Limited Speed invalid
Reaction: NONE
Acknowledge: NONE
Cause: The reference block transferred via PROFIsafe is negative.
A reference block is used to generate a referred velocity limit value based on the reference quantity "Velocity limit value
SLS1" (p9531[0]).
The drive is stopped by the configured stop response (p9563[0]).
Message value (r2124, interpret decimal):
requested, invalid reference block.
Remedy: In the PROFIsafe telegram, input data S_SLS_LIMIT_IST must be corrected.
Note:
SI: Safety Integrated
SLS: Safely-Limited Speed
A01788 SI: Automatic test stop waits for STO deselection via motion monitoring functions
Reaction: NONE
Acknowledge: NONE
Cause: The automatic test stop (forced checking procedure) was not able to be carried out after powering up.
Possible causes:
- the STO function is selected via safe motion monitoring functions.
- a safety message is present, that resulted in a STO.
Note:
STO: Safe Torque Off
Remedy: - deselect STO via safe motion monitoring functions.
- remove the cause of the safety messages and acknowledge the messages.
Note:
The automatic test stop is performed after removing the cause.
A01798 SI Motion P1: Test stop for motion monitoring functions running
Reaction: NONE
Acknowledge: NONE
Cause: The forced checking procedure (test stop) for the safe motion monitoring functions is currently in progress.
Cause: The fault counter (r9936[0...199]) to monitor the DRIVE-CLiQ connections/cables has been incremented.
Alarm value (r2124, interpret decimal):
Component number.
Note:
The component number specifies the component whose feeder cable from the direction of the Control Unit is faulted.
The alarm is automatically withdrawn after 5 seconds, assuming that no other data transfer error has occurred.
Remedy: - check the corresponding DRIVE-CLiQ cables.
- check the electrical cabinet design and cable routing for EMC compliance
Remedy: Check the bus configuration on the master and the slave sides.
For alarm value = 1, 2:
- check the list of the drive objects with process data exchange (p0978).
Note:
With p0978[x] = 0, all of the following drive objects in the list are excluded from the process data exchange.
For alarm value = 2:
- check the number of data words for output and input to a drive object.
For alarm value = 211:
- Ensure offline version <= online version.
For alarm value = 223, 500:
- check the setting in p8839 and p8815.
- check for inserted but not configured CBE20.
- ensure that only one PZD interface is operated in clock synchronism or with PROFIsafe.
For alarm value = 255:
- check configured drive objects.
For alarm value = 256:
- check the configured telegram.
For alarm value = 501:
- check the set PROFIsafe address (p9610).
For alarm value = 502:
- check the set PROFIsafe telegram (p60022, p9611).
Cause: The reception of setpoints from the fieldbus interface (onboard, PROFIBUS/PROFINET/USS) has been interrupted.
- bus connection interrupted.
- controller switched off.
- controller set into the STOP state.
Remedy: Restore the bus connection and set the controller to RUN.
Note regarding PROFIBUS slave redundancy:
For operation on a Y link, it must be ensured that "DP alarm mode = DPV1" is set in the slave parameterization.
Cause: The bus is in the data exchange state and clock synchronous operation has been selected using the parameterizing
telegram. It was not possible to synchronize to the clock cycle specified by the master.
- the master does not send a clock synchronous global control telegram although clock synchronous operation was selected
when configuring the bus.
- the master is using an isochronous DP clock cycle that is different than was transferred to the slave in the parameterizing
telegram.
- at least one drive object has a pulse enable (also not controlled from PROFINET).
Remedy: - check the master application and bus configuration.
- check the consistency between the clock cycle input when configuring the slave and clock cycle setting at the master.
- check that no drive object has a pulse enable. Only enable the pulses after synchronizing the PROFINET drives.
Note:
PN: PROFINET
A01941 PN: Clock cycle signal missing when the bus is being established
Reaction: NONE
Acknowledge: NONE
Cause: The bus is in the data exchange state and clock synchronous operation has been selected using the parameterizing
telegram. The global control telegram for synchronization is not being received.
Remedy: Check the master application and bus configuration.
Note:
PN: PROFINET
A01943 PN: Clock cycle signal error when the bus is being established
Reaction: NONE
Acknowledge: NONE
Cause: The bus is in the data exchange state and clock synchronous operation has been selected using the parameterizing
telegram.
The global control telegram for synchronization is being irregularly received.
-.the master is sending an irregular global control telegram.
- the master is using another clock synchronous DP clock cycle than was transferred to the slave in the parameterizing
telegram.
Remedy: - check the master application and bus configuration.
- check the consistency between the clock cycle input when configuring the slave and clock cycle setting at the master.
Note:
PN: PROFINET
Cause: Synchronization of the internal clock cycle to the global control telegram has failed. The internal clock cycle exhibits an
unexpected shift.
Remedy: Only for internal Siemens troubleshooting.
Note:
PN: PROFINET
Cause: For AC/AC drive units, the measured DC voltage lies outside the tolerance range after precharging has been completed.
The following applies for the tolerance range: 1.16 * p0210 < r0070 < 1.6 * p0210
Note:
The fault can only be acknowledged when the drive is switched off.
See also: p0210 (Drive unit line supply voltage)
Remedy: - check the parameterized supply voltage and if required change (p0210).
- check the line supply voltage.
See also: p0210 (Drive unit line supply voltage)
Cause: An error was identified when executing the "Test signal" function (p5307.1 = 1).
The function was not executed or was canceled.
Fault value (r0949, interpret decimal):
1: No distance limit has been defined (p5308 = 0).
2: The moment of inertia estimator has not stabilized in the parameterized time (p5309) (r1407.26).
3: The parameterized distance (p5308) was exceeded.
4: no motor encoder parameterized (closed-loop speed control without encoder).
5: Offset (p5297) is too high for the parameterized distance (p5308).
6: Pulse enable was withdrawn while traversing.
7: speed setpoint not equal to zero.
See also: p5308 (One Button Tuning distance limiting), p5309 (One Button Tuning duration)
Remedy: For fault value = 1:
- Define distance limiting (p5308).
For fault value = 2:
- increase the duration or distance limiting (p5309, p5308).
For fault value = 3:
- check distance limiting (p5308).
For fault value = 4:
- configure speed control with encoder.
For fault value = 5:
- increase distance limit p5308 or reduce offset p5297.
- the fault can only be acknowledged after p5300 was set = 0.
- for the factory setting, a test signal duration of approximately 1.3 s is obtained. If an offset (p5297) of 60 rpm is set, for
example, then this results in a distance of approximately 1.3 revolutions. As a consequence, a value must be parameterized
in parameter p5308, which is longer than this distance + 10% controller reserve (e.g. p5308=515°). Further, the distance
depends on the speed controller sampling time (p0115[1]) and the controller configuration (p5271).
For fault value = 6:
- keep the drive switched on until the "Test signal" function has been completely exited.
For fault value = 7:
- set the speed setpoint to zero. It is possible that the setpoint was entered from the control panel.
Cause: The serial number of the motor encoder of a synchronous motor has changed. The change was only checked for encoders
with serial number (e.g. EnDat encoders) and build-in motors (e.g. p0300 = 401) or third-party motors (p0300 = 2).
Cause 1:
- the encoder was replaced.
Cause 2:
- a third-party, built-in or linear motor was re-commissioned.
Cause 3:
- the motor with integrated and adjusted encoder was replaced.
Cause 4:
- the firmware was updated to a version that checks the encoder serial number.
Note:
With closed-loop position control, the serial number is accepted when starting the adjustment (p2507 = 2).
When the encoder is adjusted (p2507 = 3), the serial number is checked for changes and if required, the adjustment is reset
(p2507 = 1).
Proceed as follows to hide serial number monitoring:
- set the following serial numbers for the corresponding Encoder Data Set: p0441= FF, p0442 = 0, p0443 = 0, p0444 = 0,
p0445 = 0.
- parameterize F07414 as message type N (p2118, p2119).
Remedy: For causes 1, 2:
Carry out an automatic adjustment using the pole position identification routine. Acknowledge fault. Initiate the pole position
identification routine with p1990 = 1. Then check that the pole position identification routine is correctly executed.
SERVO:
If a pole position identification technique is selected in p1980, and if p0301 does not contain a motor type with an encoder
adjusted in the factory, then p1990 is automatically activated.
or
Set the adjustment via p0431. In this case, the new serial number is automatically accepted.
or
Mechanically adjust the encoder. Accept the new serial number with p0440 = 1.
For causes 3, 4:
Accept the new serial number with p0440 = 1.
F07433 Drive: Closed-loop control with encoder is not possible as the encoder has not been unparked
Reaction: NONE
Acknowledge: IMMEDIATELY
Cause: The changeover to closed-loop control with encoder is not possible as the encoder has not been unparked.
Remedy: - check whether the encoder firmware supports the "parking" function (r0481.6 = 1).
- upgrade the firmware.
Note:
For long-stator motors (p3870.0 = 1), the following applies:
The encoder must have completed the unparking procedure (r3875.0 = 1) before a changeover can be made to closed-loop
control with encoder. The encoder is unparked using binector input p3876 = 0/1 signal and remains until a 0 signal in this
state.
F07434 Drive: It is not possible to change the direction of rotation with the pulses enabled
Reaction: OFF2
Acknowledge: IMMEDIATELY
Cause: A drive data set was selected - with the pulses enabled - which has a different parameterized direction of rotation (p1821).
It is only possible to change the motor direction of rotation using p1821 when the pulses are inhibited.
Remedy: - change over the drive data set with the pulses inhibited.
- ensure that the changeover to a drive data set does not result in the motor direction of rotation being changed (i.e. for these
drive data sets, the same value must be in p1821).
See also: p1821 (Direction of rotation)
Cause: The "Safety Integrated" function integrated in the drive has identified a brake control fault in monitoring channel 2, and has
initiated STO.
- OCC cable shield is not correctly connected.
- defect in the brake control circuit of the drive.
Fault value (r0949, interpret decimal):
10, 11:
Fault in "open holding brake" operation.
- brake not closed or interrupted cable.
- ground fault in brake cable.
20:
Fault in "brake open" state.
- short-circuit in brake winding.
30, 31:
Fault in "close holding brake" operation.
- brake not closed or interrupted cable.
- short-circuit in brake winding.
40:
Fault in "brake closed" state.
50:
Fault in the brake control of the drive or a communication error (brake control diagnostics).
Remedy: - select STO and then deselect again.
- check the motor holding brake connection.
- check the function of the motor holding brake.
- carry out a diagnostics routine for the faults involved.
- check for EMC-compliant control cabinet design and cable routing (e.g. shield OCC cable with shield terminal and shield
plate, check the connection of the brake conductors).
- replace drive.
Note:
OCC: One Cable Connection (one cable system)
SBC: Safe Brake Control
SI: Safety Integrated
STO: Safe Torque Off
See also: p1215 (Motor holding brake configuration)
Cause: - for the drive unit, the options that require a license are being used but the licenses are not sufficient.
- an error occurred when checking the existing licenses.
Fault value (r0949, decimal interpretation):
0:
The existing license is not sufficient.
1:
An adequate license was not able to be determined as the memory card with the required licensing data was withdrawn in
operation.
2:
An adequate license was not able to be determined as there is no licensing data available on the memory card.
3:
An adequate license was not able to be determined as there is a checksum error in the license key.
4:
An internal error occurred when checking the license.
Remedy: For fault value = 0:
Additional licenses are required and these must be activated (p9920, p9921).
For fault value = 1:
With the system powered down, re-insert the memory card that matches the system.
For fault value = 2:
Enter and activate the license key (p9920, p9921).
For fault value = 3:
Compare the license key (p9920) entered with the license key on the certificate of license.
Re-enter the license key and activate (p9920, p9921).
For fault value = 4:
- carry out a POWER ON.
- upgrade firmware to later version.
- contact Technical Support.
Note:
An overview of the drive device functions requiring a license can be displayed using a commissioning tool in the online
mode. Depending on the commissioning tool, you can obtain the necessary licenses (serial number, license Key, Trial
License Mode).
Cause: An error was identified when checking the consistency of the protected files. As a consequence, the project on the memory
card cannot be run.
Fault value (r0949, interpret hexadecimal):
yyyyxxxx hex: yyyy = object number, xxxx = fault cause
xxxx = 1:
A file has a checksum error.
xxxx = 2:
The files are not consistent with one another.
xxxx = 3:
The project files, which were loaded into the file system via load (download from the memory card), are inconsistent.
Note:
KHP: Know-How Protection
Remedy: - Replace the project on the memory card or replace project files for download from the memory card.
- Restore the factory setting and download again.
F30017 Power unit: Hardware current limit has responded too often
Reaction: OFF2
Acknowledge: IMMEDIATELY
Cause: The hardware current limitation in the relevant phase (see A30031, A30032, A30033) has responded too often. The number
of times the limit has been exceeded depends on the design and type of power unit.
For infeed units, the following applies:
- closed-loop control is incorrectly parameterized.
- load on the infeed is too high.
- line reactor missing or the incorrect type.
- power unit defective.
The following applies to Motor Modules:
- closed-loop control is incorrectly parameterized.
- fault in the motor or in the power cables.
- the power cables exceed the maximum permissible length.
- motor load too high
- power unit defective.
Fault value (r0949, interpret binary):
Bit 3: phase U
Bit 4: phase V
Bit 5: phase W
Additional bits:
Only for internal Siemens troubleshooting.
Note:
Fault value = 0 means that the phase with current limiting is not recognized (e.g. for blocksize device).
Remedy: For infeed units, the following applies:
- check the controller settings and reset and identify the controller if necessary (p0340 = 2, p3410 = 5)
- reduce the load and increase the DC link capacitance or use a higher-rating infeed if necessary
- check the connection and technical data of the commutating reactor.
- check the power cables for short-circuit or ground fault.
- replace power unit.
The following applies to Motor Modules:
- check the motor data and if required, recalculate the controller parameters (p0340 = 3). As an alternative, run a motor data
identification (p1910 = 1, p1960 = 1).
- check the motor circuit configuration (star-delta).
- check the motor load.
- check the power cable connections.
- check the power cables for short-circuit or ground fault.
- check the length of the power cables.
- replace power unit.
Cause: The power unit DC link was not able to be precharged within the expected time.
1) There is no line supply voltage connected.
2) The line contactor/line side switch has not been closed.
3) The line supply voltage is too low.
4) Line supply voltage incorrectly set (p0210).
5) The precharging resistors are overheated as there were too many precharging operations per time unit.
6) The precharging resistors are overheated as the DC link capacitance is too high.
7) The precharging resistors are overheated because when there is no "ready for operation" (r0863.0) of the infeed unit,
power is taken from the DC link.
8) The precharging resistors are overheated as the line contactor was closed during the DC link fast discharge through the
Braking Module.
9) The DC link has either a ground fault or a short-circuit.
Fault value (r0949, interpret binary):
yyyyxxxx hex:
yyyy = power unit state
0: Fault status (wait for OFF and fault acknowledgment).
1: Restart inhibit (wait for OFF).
2: Overvoltage condition detected -> change into the fault state.
3: Undervoltage condition detected -> change into the fault state.
4: Wait for bridging contactor to open -> change into the fault state.
5: Wait for bridging contactor to open -> change into restart inhibit.
6: Wait for bypass contactor to open
7: Commissioning.
8: Ready for precharging.
9: Precharging started, DC link voltage lower than the minimum switch-on voltage
10: Precharging, DC link voltage end of precharging still not detected
11: Wait for the end of the de-bounce time of the main contactor after precharging has been completed.
12: Precharging completed, ready for pulse enable.
13: It was detected that the STO terminal was energized at the power unit
xxxx = Missing internal enable signals, power unit (inverted bit-coded, FFFF hex -> all internal enable signals available)
Bit 0: Power supply of the IGBT gating shut down.
Bit 1: Ground fault detected.
Bit 2: Peak current intervention.
Bit 3: I2t exceeded.
Bit 4. Thermal model overtemperature calculated.
Bit 5: (heat sink, gating module, power unit) overtemperature measured.
Bit 6: Reserved.
Bit 7: Overvoltage detected.
Bit 8: Power unit has completed precharging, ready for pulse enable.
Bit 9: STO terminal missing.
Bit 10: Overcurrent detected.
Bit 11: Armature short-circuit active.
Bit 12: DRIVE-CLiQ fault active.
Bit 13: Vce fault detected, transistor de-saturated due to overcurrent/short-circuit.
Bit 14: Undervoltage detected.
See also: p0210 (Drive unit line supply voltage)
Remedy: In general:
- check the line supply voltage at the input terminals.
- check the line supply voltage setting (p0210).
For 5):
- carefully observe the permissible precharging frequency (refer to the appropriate Manual).
For 6):
- check the total capacitance of the DC link and reduce in accordance with the maximum permissible DC link capacitance
if necessary (refer to the appropriate Manual).
For 7):
- interconnect the ready-for-operation signal from the infeed unit (r0863.0) in the enable logic of the drives connected to this
DC link
For 8):
- check the connections of the external line contactor. The line contactor must be open during DC link fast discharge.
For 9):
- check the DC link for ground faults or short circuits.
For 11):
- check the DC link voltage of the infeed (r0070) and Motor Modules (r0070).
If the DC link voltage generated by the infeed (or external) is not displayed for the Motor Modules (r0070), then a fuse has
ruptured in the Motor Module.
See also: p0210 (Drive unit line supply voltage)
Cause: The alarm threshold for internal overtemperature has been reached.
If the temperature inside the power unit increases up to the fault threshold, then fault F30036 is triggered.
- ambient temperature might be too high.
- insufficient cooling, fan failure.
Alarm value (r2124, interpret binary):
Bit 0 = 1: Overtemperature in the control electronics area.
Bit 1 = 1: Overtemperature in the power electronics area.
Bit 2 = 1: Overtemperature in the processor area.
Bit 3 = 1: Overtemperature in the processor area.
Bit 4 = 1: Overtemperature when the internal fan is defective.
Bit 5 = 1: Intake air overtemperature.
Remedy: - check the ambient temperature.
- check the fan for the inside of the unit.
Cause: For the power unit power supply, the lower threshold has been violated.
Alarm value (r2124, interpret hexadecimal):
yyxxxx hex: yy = channel, xxxx = voltage [0.1 V]
yy = 0: 24 V power supply
yy = 1: 48 V power supply
Remedy: - check the power supply of the power unit.
- carry out a POWER ON (switch-off/switch-on) for the component.
A30042 Power unit: Fan has reached the maximum operating hours
Reaction: NONE
Acknowledge: NONE
Cause: The maximum operating time of at least one fan will soon be reached, or has already been exceeded.
Alarm value (r2124, interpret binary):
Bit 0 = 1:
The operating hours counter of the heat sink fan will reach the maximum operating time in 500 hours. After 500 hours has
elapsed, bit 0 is cleared and bit 2 is set in the alarm value.
Bit 1 = 1:
The wear counter of the heat sink fan has reached 99 %. The remaining service life is 1%. After this 1% has elapsed, bit 1
is cleared and bit 2 is set in the alarm value.
Bit 2 = 1:
The operating hours counter of the heat sink fan has exceeded the maximum operating time - and/or the wear counter has
exceeded 100%.
Bit 8 = 1:
The operating hours counter of the fan inside the device will reach the maximum operating time in 500 hours. After 500
hours has elapsed, bit 8 is cleared and bit 10 is set in the alarm value.
Bit 10 = 1:
The operating hours counter of the fan inside the device has exceeded the maximum operating time.
Remedy: For the fan involved, carry out the following:
- replace the fan.
- reset the operating hours counter (p0251, p0254).
See also: p0251 (Power unit heat sink fan operating hours counter)
Cause: The "Safe Stop 1" function (SS1) was selected in monitoring channel 2 and is active.
Note:
This message does not result in a safety stop response.
Remedy: Not necessary.
Note:
SI: Safety Integrated
SS1: Safe Stop 1
Cause: The "Safety Integrated" function integrated in the drive has identified a brake control fault in monitoring channel 2, and has
initiated STO.
- OCC cable shield is not correctly connected.
- defect in the brake control circuit of the drive.
Fault value (r0949, decimal interpretation):
100, 101, 102:
Fault in "open brake" operation.
- brake not closed or interrupted cable.
- ground fault in brake cable.
300, 301, 302:
Fault in "close brake" operation.
- brake not closed or interrupted cable.
200, 201, 202:
Fault in the "Brake open" state.
- short-circuit in brake winding.
- defective hardware.
400, 401, 402:
Fault in "brake closed" state.
60, 70:
Fault in the brake control of the drive or a communication error between the monitoring channels (brake control diagnostics).
Remedy: - select STO and then deselect again.
- check the motor holding brake connection.
- check the function of the motor holding brake.
- carry out a diagnostics routine for the faults involved.
- check for EMC-compliant control cabinet design and cable routing (e.g. shield OCC cable with shield terminal and shield
plate, check the connection of the brake conductors).
- replace drive.
Note:
OCC: One Cable Connection (one cable system)
SBC: Safe Brake Control
SI: Safety Integrated
STO: Safe Torque Off
Acknowledge: IMMEDIATELY
Cause: The "Safety Integrated" function on monitoring channel 2 requires an acceptance test.
Note:
This fault results in an STO that can be acknowledged.
Fault value (r0949, interpret decimal):
130: Safety parameters for monitoring channel 2 not available.
Note:
This fault value is always output when Safety Integrated is commissioned for the first time.
1000: Reference and actual checksum in monitoring channel 2 are not identical (booting).
- safety parameters set offline and loaded to the drive.
- at least one checksum-checked piece of data is defective.
2000: Reference and actual checksum in monitoring channel 2 are not identical (commissioning mode).
2003: Acceptance test is required as a safety parameter has been changed.
3003: Acceptance test is required as a hardware-related safety parameter has been changed.
9999: Subsequent response of another safety-related fault that occurred when booting that requires an acceptance test.
Remedy: For fault value = 130:
- carry out safety commissioning routine.
For fault value = 1000:
- again carry out safety commissioning routine.
- replace the memory card or drive.
For fault value = 2000:
- confirm the data change using the commissioning tool.
For fault value = 2003:
- carry out an acceptance test and generate an acceptance report.
For fault value = 3003:
- carry out the function checks for the modified hardware and generate an acceptance report.
For fault value = 9999:
- carry out diagnostics for the other safety-related fault that is present.
Note:
SI: Safety Integrated
STO: Safe Torque Off
Cause: An error has occurred when aligning the Safety Integrated monitoring functions of both monitoring channels. No common
set of supported SI monitoring functions was able to be determined.
- there is either a DRIVE-CLiQ communication error or communication has failed.
Note:
This fault results in an STO that cannot be acknowledged.
Fault value (r0949, interpret hexadecimal):
Only for internal Siemens troubleshooting.
Remedy: - carry out a POWER ON (switch-off/switch-on) for all components.
- upgrade the drive software.
- check the electrical cabinet design and cable routing for EMC compliance
Note:
SI: Safety Integrated
STO: Safe Torque Off
Remedy: - deselect the monitoring function involved (p9501, p9506, p9507, p9601).
- restore the factory setting and repeat commissioning.
- upgrade the firmware.
Note:
SI: Safety Integrated
See also: p9501 (SI Motion enable safety functions), p9601 (SI enable, functions integrated in the drive)
Acknowledge: NONE
Cause: The actual position has moved further away from the target position than the standstill tolerance.
The drive is stopped by message F30701.
Remedy: - check whether safety faults are present and if required carry out the appropriate diagnostic routines for the particular faults.
- check whether the standstill tolerance matches the accuracy and control dynamic performance of the axis.
- carry out a POWER ON (switch-off/switch-on).
Note:
SI: Safety Integrated
SOS: Safe Operating Stop
See also: p9530 (SI Motion standstill tolerance)
Cause: The drive has identified a difference between the input data or results of the monitoring functions and initiated A30711. Safe
operation is no longer possible.
At least one monitoring function is active, so that after the parameterized timer has expired, message F30701 is output.
The following message values may also occur in the following cases if the cause that is explicitly mentioned does not apply:
- incorrect synchronization.
Message value (r2124, interpret decimal):
0 ... 999:
Number of the cross-compared data that resulted in this message.
The significance of the individual message values is described in message A01711.
1000: Watchdog timer has expired. Too many signal changes have occurred at safety-relevant inputs.
1001: Initialization error of watchdog timer.
1005: STO already active for test stop selection.
1011: Acceptance test status between the monitoring channels differ.
1012: Plausibility violation of the encoder actual value.
1020: Cyc. communication failure between the monit. channels.
1021: Cyclic communication failure between the monitoring channel and encoder evaluation.
1023: Error in the effectiveness test in the DRIVE-CLiQ encoder
1030: Encoder fault detected from another monitoring channel.
1045: CRC of the standstill position incorrect.
5000 ... 5140:
PROFIsafe message values.
For these message values, the failsafe control signals (Failsafe Values) are transferred to the safety functions.
The significance of the individual message values is described in message A01711.
6000 ... 6166:
PROFIsafe message values (PROFIsafe driver for PROFIBUS DP V1/V2 and PROFINET).
For these message values, the failsafe control signals (Failsafe Values) are transferred to the safety functions. If "SS1 after
failure of PROFIsafe communication" is parameterized, then transfer of the Failsafe Values is delayed.
The significance of the individual message values is described in safety fault F01611.
See also: p9555 (SI Motion transition time F01711 to SS1), r9725 (SI Motion diagnostics A01711)
A30730 SI Motion P2: Reference block for dynamic Safely-Limited Speed invalid
Reaction: NONE
Acknowledge: NONE
Cause: The reference block transferred via PROFIsafe is negative.
A reference block is used to generate a referred velocity limit value based on the reference quantity "Velocity limit value
SLS1" (p9531[0]).
The drive is stopped by the configured stop response (p9563[0]).
Message value (r2124, interpret decimal):
requested, invalid reference block.
Remedy: In the PROFIsafe telegram, input data S_SLS_LIMIT_IST must be corrected.
This message can be acknowledged without a POWER ON as follows (safe acknowledgment):
- PROFIsafe.
Note:
SI: Safety Integrated
SLS: Safely-Limited Speed
A30788 Automatic test stop: wait for STO deselection via SMM
Reaction: NONE
Acknowledge: NONE
Cause: The automatic test stop was not able to be carried out after powering up.
Possible causes:
- the STO function is selected via Safety Extended Functions.
- a safety message is present, that resulted in a STO.
Note:
STO: Safe Torque Off
Remedy: - Deselect STO via Safety Extended Functions.
- remove the cause of the safety messages and acknowledge the messages.
Note:
The automatic test stop is performed after removing the cause.
A30798 SI Motion P2: Test stop for motion monitoring functions running
Reaction: NONE
Acknowledge: NONE
Cause: The forced checking procedure (test stop) for the safe motion monitoring functions is currently in progress.
Cause: A fault occurred on the power unit that cannot be interpreted by the Control Unit firmware.
This can occur if the firmware on this component is more recent than the firmware on the Control Unit.
Fault value (r0949, interpret decimal):
Fault number.
Note:
If required, the significance of this new fault can be read about in a more recent description of the Control Unit.
Remedy: - replace the firmware on the power unit by an older firmware version (r0128).
- upgrade the firmware on the Control Unit (r0018).
Cause: The encoder has identified a position determination fault (singleturn) and supplies status information bit by bit in an internal
status/fault word.
Some of these bits cause this fault to be triggered. Other bits are status displays. The status/fault word is displayed in the
fault value.
Note regarding the bit designation:
The first designation is valid for DRIVE-CLiQ encoders, the second for EnDat 2.2 encoders.
Fault value (r0949, interpret binary):
Bit 0: F1 (safety status display).
Bit 1: F2 (safety status display).
Bit 2: Reserved (lighting).
Bit 3: Reserved (signal amplitude).
Bit 4: Reserved (position value).
Bit 5: Reserved (overvoltage).
Bit 6: Reserved (undervoltage)/hardware fault EnDat supply (--> F3x110, x = 1, 2, 3).
Bit 7: Reserved (overcurrent)/EnDat encoder withdrawn when not in the parked state (--> F3x110, x = 1, 2, 3).
Bit 8: Reserved (battery)/overcurrent EnDat supply (--> F3x110, x = 1, 2, 3).
Bit 9: Reserved/overvoltage EnDat supply (--> F3x110, x = 1, 2, 3).
Bit 11: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 12: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 13: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 14: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 15: Internal communication error (--> F3x110, x = 1, 2, 3).
Bit 16: Lighting (--> F3x135, x = 1, 2, 3).
Bit 17: Signal amplitude (--> F3x135, x = 1, 2, 3).
Bit 18: Singleturn position 1 (--> F3x135, x = 1, 2, 3).
Bit 19: Overvoltage (--> F3x135, x = 1, 2, 3).
Bit 20: Undervoltage (--> F3x135, x = 1, 2, 3).
Bit 21: Overcurrent (--> F3x135, x = 1, 2, 3).
Bit 22: Temperature exceeded (--> F3x405, x = 1, 2, 3).
Bit 23: Singleturn position 2 (safety status display).
Bit 24: Singleturn system (--> F3x135, x = 1, 2, 3).
Bit 25: Singleturn power down (--> F3x135, x = 1, 2, 3)
Bit 26: Multiturn position 1 (--> F3x136, x = 1, 2, 3).
Bit 27: Multiturn position 2 (--> F3x136, x = 1, 2, 3).
Bit 28: Multiturn system (--> F3x136, x = 1, 2, 3).
Bit 29: Multiturn power down (--> F3x136, x = 1, 2, 3).
Bit 30: Multiturn overflow/underflow (--> F3x136, x = 1, 2, 3).
Bit 31: Multiturn battery (reserved).
Remedy: - determine the detailed cause of the fault using the fault value.
- replace the encoder if necessary.
Note:
An EnDat 2.2 encoder may only be removed and inserted in the "Park" state.
If an EnDat 2.2 encoder was removed when not in the "Park" state, then after inserting the encoder, a POWER ON (switch-
off/switch-on) is necessary to acknowledge the fault.
Cause: The encoder has identified a position determination fault (multiturn) and supplies status information bit by bit in an internal
status/fault word.
Some of these bits cause this fault to be triggered. Other bits are status displays. The status/fault word is displayed in the
fault value.
Note regarding the bit designation:
The first designation is valid for DRIVE-CLiQ encoders, the second for EnDat 2.2 encoders.
Fault value (r0949, interpret binary):
Bit 0: F1 (safety status display).
Bit 1: F2 (safety status display).
Bit 2: Reserved (lighting).
Bit 3: Reserved (signal amplitude).
Bit 4: Reserved (position value).
Bit 5: Reserved (overvoltage).
Bit 6: Reserved (undervoltage)/hardware fault EnDat supply (--> F3x110, x = 1, 2, 3).
Bit 7: Reserved (overcurrent)/EnDat encoder withdrawn when not in the parked state (--> F3x110, x = 1, 2, 3).
Bit 8: Reserved (battery)/overcurrent EnDat supply (--> F3x110, x = 1, 2, 3).
Bit 9: Reserved/overvoltage EnDat supply (--> F3x110, x = 1, 2, 3).
Bit 11: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 12: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 13: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 14: Reserved/internal communication error (--> F3x110, x = 1, 2, 3).
Bit 15: Internal communication error (--> F3x110, x = 1, 2, 3).
Bit 16: Lighting (--> F3x135, x = 1, 2, 3).
Bit 17: Signal amplitude (--> F3x135, x = 1, 2, 3).
Bit 18: Singleturn position 1 (--> F3x135, x = 1, 2, 3).
Bit 19: Overvoltage (--> F3x135, x = 1, 2, 3).
Bit 20: Undervoltage (--> F3x135, x = 1, 2, 3).
Bit 21: Overcurrent (--> F3x135, x = 1, 2, 3).
Bit 22: Temperature exceeded (--> F3x405, x = 1, 2, 3).
Bit 23: Singleturn position 2 (safety status display).
Bit 24: Singleturn system (--> F3x135, x = 1, 2, 3).
Bit 25: Singleturn power down (--> F3x135, x = 1, 2, 3)
Bit 26: Multiturn position 1 (--> F3x136, x = 1, 2, 3).
Bit 27: Multiturn position 2 (--> F3x136, x = 1, 2, 3).
Bit 28: Multiturn system (--> F3x136, x = 1, 2, 3).
Bit 29: Multiturn power down (--> F3x136, x = 1, 2, 3).
Bit 30: Multiturn overflow/underflow (--> F3x136, x = 1, 2, 3).
Bit 31: Multiturn battery (reserved).
Remedy: - determine the detailed cause of the fault using the fault value.
- replace the encoder if necessary.
Note:
An EnDat 2.2 encoder may only be removed and inserted in the "Park" state.
If an EnDat 2.2 encoder was removed when not in the "Park" state, then after inserting the encoder, a POWER ON (switch-
off/switch-on) is necessary to acknowledge the fault.
----------
Note:
For an encoder version that is not described here, please contact the encoder manufacturer for more detailed information
on the bit coding.
Remedy: - determine the detailed cause of the fault using the fault value.
- if required, replace the DRIVE-CLiQ encoder.
Cause: A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder concerned.
Fault cause:
1 (= 01 hex):
Checksum error (CRC error).
2 (= 02 hex):
Telegram is shorter than specified in the length byte or in the receive list.
3 (= 03 hex):
Telegram is longer than specified in the length byte or in the receive list.
4 (= 04 hex):
The length of the receive telegram does not match the receive list.
5 (= 05 hex):
The type of the receive telegram does not match the receive list.
6 (= 06 hex):
The address of the component in the telegram and in the receive list do not match.
7 (= 07 hex):
A SYNC telegram is expected - but the received telegram is not a SYNC telegram.
8 (= 08 hex):
No SYNC telegram is expected - but the received telegram is one.
9 (= 09 hex):
The error bit in the receive telegram is set.
16 (= 10 hex):
The receive telegram is too early.
Note regarding the message value:
The individual information is coded as follows in the message value (r0949/r2124):
0000yyxx hex: yy = component number, xx = error cause
Remedy: - carry out a POWER ON (switch-off/switch-on).
- check the electrical cabinet design and cable routing for EMC compliance
- check the DRIVE-CLiQ wiring (interrupted cable, contacts, ...).
Cause: A DRIVE-CLiQ communication error has occurred from the Control Unit to the encoder involved. Data were not able to be
sent.
Fault cause:
65 (= 41 hex):
Telegram type does not match send list.
Note regarding the message value:
The individual information is coded as follows in the message value (r0949/r2124):
0000yyxx hex: yy = component number, xx = error cause
Remedy: Carry out a POWER ON.
Cause: An internal software error has occurred in the Sensor Module of encoder 1.
Fault value (r0949, interpret decimal):
1: Background time slice is blocked.
2: Checksum over the code memory is not OK.
10000: OEM memory of the EnDat encoder contains data that cannot be interpreted.
11000 ... 11499: Descriptive data from EEPROM incorrect.
11500 ... 11899: Calibration data from EEPROM incorrect.
11900 ... 11999: Configuration data from EEPROM incorrect.
12000 ... 12008: communication with analog/digital converter faulted.
16000: DRIVE-CLiQ encoder initialization application error.
16001: DRIVE-CLiQ encoder initialization ALU error.
16002: DRIVE-CLiQ encoder HISI / SISI initialization error.
16003: DRIVE-CLiQ encoder safety initialization error.
16004: DRIVE-CLiQ encoder internal system error.
Remedy: - replace the Sensor Module.
- if required, upgrade the firmware in the Sensor Module.
- contact Technical Support.
Cause: A DRIVE-CLiQ communication error has occurred from the Sensor Module (encoder 1) involved to the Control Unit.
Fault cause:
1 (= 01 hex):
Checksum error (CRC error).
2 (= 02 hex):
Telegram is shorter than specified in the length byte or in the receive list.
3 (= 03 hex):
Telegram is longer than specified in the length byte or in the receive list.
4 (= 04 hex):
The length of the receive telegram does not match the receive list.
5 (= 05 hex):
The type of the receive telegram does not match the receive list.
6 (= 06 hex):
The address of the power unit in the telegram and in the receive list do not match.
9 (= 09 hex):
The DRIVE-CLiQ communication from the DRIVE-CLiQ component involved to the Control Unit signals that the supply
voltage has failed.
16 (= 10 hex):
The receive telegram is too early.
17 (= 11 hex):
CRC error and the receive telegram is too early.
18 (= 12 hex):
The telegram is shorter than that specified in the length byte or in the receive list and the receive telegram is too early.
19 (= 13 hex):
The telegram is longer than that specified in the length byte or in the receive list and the receive telegram is too early.
20 (= 14 hex):
The length of the receive telegram does not match the receive list and the receive telegram is too early.
21 (= 15 hex):
The type of the receive telegram does not match the receive list and the receive telegram is too early.
22 (= 16 hex):
The address of the power unit in the telegram and in the receive list does not match and the receive telegram is too early.
25 (= 19 hex):
The error bit in the receive telegram is set and the receive telegram is too early.
Note regarding the message value:
The individual information is coded as follows in the message value (r0949/r2124):
0000yyxx hex: yy = component number, xx = error cause
Remedy: - carry out a POWER ON (switch-off/switch-on).
- check the electrical cabinet design and cable routing for EMC compliance
- check the DRIVE-CLiQ wiring (interrupted cable, contacts, ...).
Cause: Fault detected on the DRIVE-CLiQ component involved (Sensor Module for encoder 1). Faulty hardware cannot be
excluded.
Fault cause:
32 (= 20 hex):
Error in the telegram header.
35 (= 23 hex):
Receive error: The telegram buffer memory contains an error.
66 (= 42 hex):
Send error: The telegram buffer memory contains an error.
67 (= 43 hex):
Send error: The telegram buffer memory contains an error.
96 (= 60 hex):
Response received too late during runtime measurement.
97 (= 61 hex):
Time taken to exchange characteristic data too long.
Note regarding the message value:
The individual information is coded as follows in the message value (r0949/r2124):
0000yyxx hex: yy = component number, xx = error cause
Remedy: - check the DRIVE-CLiQ wiring (interrupted cable, contacts, ...).
- check the electrical cabinet design and cable routing for EMC compliance
- if required, use another DRIVE-CLiQ socket (p9904).
- replace the component involved.
Telegram 3
Telegram 3 transfers the control words 1 and 2 (STW1, STW2), the status words 1 and 2 (ZSW1, ZSW2), the speed setpoint
and actual value (NSOLL_B, NIST_B), control word and status word of encoder 1 (G1_STW, G1_ZSW), and the actual
position value 1 and 2 of encoder 1 (G1_XIST1, G1_XIST2).
Telegram 5
In addition to the values of telegram 3, telegram 5 transfers the values for position deviation (XERR) and gain factor for the
position controller (KPC).
Telegram 102
3=' 3=' 3=' 3=' 3=' 3=' 3=' 3=' 3=' 3='
In addition to the values of telegram 3, telegram 102 transfers the value for the torque reduction (MOMRED) and the alarm
word (MELDW).
Telegram 105
3=' 3=' 3=' 3=' 3=' 3=' 3=' 3=' 3=' 3='
020 *B ;(55 .3&
67: 162//B% 67: 5(' 67:
In addition to the values of telegram 3, telegram 105 transfers the value for the torque reduction (MOMRED), the alarm word
(MELDW), the values for the position deviation (XERR) and the gain factor for the position controller (KPC).
Telegram 700
6B 6B9B/,0,7B%
=6:%
Using the Safety Info Channel (SIC), telegram 700 transfers the safety status word 1B (S_ZSW1B) and the value for the
limitation of the setpoint velocity (S_V_LIMIT_B).
Telegram 701
Telegram 750
0B$&7
Telegram 750 is a supplementary telegram for the torque control with the following data:
● The controller sends the additional torque (M_ADD) and the positive and negative torque limit (M_LIMIT_POS,
M_LIMIT_NEG) to the converter.
● The converter sends the current torque (M_ACT) to the control.
Telegram 30
3='
6B
67:
6B
=6:
Telegram 30 transfers Safety control word 1 (S_STW1) and safety status word 1 (S_ZSW1).
Telegram 901
In addition to Safety control word 2 (S_STW2) as well as Safety status word 2 (S_ZSW2), telegram 901 transfers the variable
SLS limit (S_SLS_LIM_A), the active SLS value of level 1 (S_SLS_LIM_A_ACT), a counter value (S_CYC_COUNT), and the
safe position value in 16-bit format (S_XIST16).
Note
Representation of the sending direction Controller -> Converter and Converter -> Controller
The left column always shows the process data that is sent from the controller to the converter
(control words and setpoints).
The process data that is sent from the converter to the controller is displayed in the right column
(status words and actual values).
6DIHW\VWDWXVZRUG%6B=6:%
Bit Meaning
00 Reserved
01 Reserved
02 Reserved
03 Reserved
04 Reserved
05 Reserved
06 Reserved
07 Reserved
08 SDI positive
09 SDI negative
10 Reserved
11 Reserved
12 Test stop active
13 Test stop required
14 Reserved
15 Reserved
0HVVDJHZRUG0(/':
Bit Meaning
00 Reserved
01 Torque utilization < threshold 2
02 |n_actual| < speed threshold 3
03 |n_actual| ≤ speed threshold 2
04 Reserved
05 Reserved
06 No warning motor overtemperature
07 No warning converter overtemperature
08 n-target/actual deviation within tolerance
09 Reserved
10 Reserved
11 Servo enable
12 Drives ready
13 Pulses enabled
14 Reserved
15 Reserved
A.2 What is the difference between the Emergency Off and Emergency
Stop functions?
"Emergency Off" and "Emergency Stop" are commands that minimize different risks in the
machine or plant.
Solution with the STO is not suitable for safely switching Select STO.
STO safety function off a voltage.
integrated in the
drive
Safety Integrated
The converters comply with the requirements relating to functional safety/safety of machinery.
RoHS
The converters comply with directive 2011/65/EU regarding limiting the use of certain
hazardous substances.
Eurasian conformity
The converter complies with the requirements of the Russia/Belarus/Kazakhstan customs
union (EAC).
Feature Standard
Degree of protection EN 60034‑5
Cooling 1)
EN 60034‑6
Type of construction EN 60034‑7
Connection designations EN 60034‑8
Noise levels 1) EN 60034‑9
Feature Standard
Temperature monitoring EN 60034‑11
Vibration severity grades 1)
EN 60034‑14
1)
Standard component, e.g. cannot be applied to built-in motors
Relevant directives
The following directives are relevant for SIMOTICS motors.
Eurasian conformity
SIMOTICS motors comply with the requirements of the Russia/Belarus/Kazakhstan (EAC)
customs union.
Underwriters Laboratories
SIMOTICS motors are generally in compliance with UL and cUL as components of motor
applications, and are appropriately listed.
Specifically developed motors and functions are the exceptions in this case. Here, it is
important that you carefully observe the contents of the quotation and that there is a cUL mark
on the rating plate!
Quality systems
Siemens AG employs a quality management system that meets the requirements of ISO 9001
and ISO 14001.
Certificates for SIMOTICS motors can be downloaded from the Internet at the following link:
Certificates for SIMOTICS motors (https://support.industry.siemens.com/cs/ww/de/ps/13347/
cert)
A.4 Certifications
The safety functions of the SINAMICS S drive system meet the following requirements:
● Category 3 to DIN EN ISO 13849‑1
● Performance level (PL) d according to DIN EN ISO 13849-1
● Safety integrity level 2 (SIL 2) according to IEC 61508 and EN 61800-5-2
In addition, most of the safety functions of the SINAMICS S have been certified by independent
institutes. A list of currently certified components is available on request from your local
Siemens office.
Overview
The "Transport Layer Security" (TLS) protocol enables encrypted data transfer between a client
and the SINAMICS drive. HTTPS access of the browser to the drive is based on the "Transport
Layer Security" protocol. This section informs you which steps you need to follow to enable
encrypted data transfer between a browser (client) and the SINAMICS (server).
You will find information on the configuration or your IP connection in Section:
"Configuring the IP connection (Page 243)" .
Delivery state
A private key is generated as a file on the device as default configuration when you first use
HTTPS so that you can access the drive via HTTPS in the SINAMICS delivery state. During an
HTTPS access using this key, a warning is issued in the browser that the certificate is unknown.
Duration of validity
The certificates are valid up to 2030.
After expiration of the validity period, install new valid certificates on all the relevant drives.
Note
Security
The use of a default configuration described in the following is not the most secure way of
transferring data using the HTTPS protocol to your drive with the Web server.
For this reason, it should only be used in secure networks (e.g. your PROFINET below a PLC)
or for direct point-to-point connections on the Service interface X127.
Procedure
1. First open an HTTPS Web server connection to your drive in the browser.
2. The firmware then creates a new server certificate and a private server key from the root
certificate and the private key, if they are not already available. This certificate is
individualized for the IP address of the interface used for the communication.
3. Following this, a warning is issued on the standard browser that the certificate is unknown.
4. Import the server certificate into your standard browser or deactivate the security warnings
for the SINAMICS Websites.
The exact procedure for the import can be found in the online help of the used browser.
Opera
Click "Still continue" in order to be able to communicate via a secure HTTPS connection.
Mozilla Firefox
1. Click "Extended".
The information for the security certificate is displayed.
2. Click "Add exception" in order to be able to communicate via a secure HTTPS connection.
Click "Continue to this website" in order to be able to communicate via a secure HTTPS
connection.
Google Chrome
1. Click "EXTENDED".
The information for the security certificate is displayed.
2. Click "Continue to <IP address>" in order to be able to communicate via a secure HTTPS
connection.
Requirements
You have a suitable SD card for your converter.
You have a server certificate and a private server key.
Procedure
1. Copy the server certificate and the private server key into the following directory on the SD
card of your converter:
OEM\SINAMICS\ WEB\WEBCONF\CERT
2. Rename the files to SINAMICS.key und SINAMICS.crt.
3. Create a backup copy of both files.
4. Import the certificate (*.crt) in the browser of your commissioning device so that it can
communicate with the browser.
Refer to the instructions (help) of your browser for the importing procedure.
5. Insert the memory card into your converter and switch on the converter.
6. Open an HTTPS Web server connection to your drive in the browser (https://
169.254.11.22/).
The connection is established once the certificate has been imported.
❒
If the certificate was not imported, the message indicating that the signed CA is unknown is
displayed when you open the browser.
Note
The following list of abbreviations includes the abbreviations and meanings as used for the
SINAMICS.
F N
Fault, 262 NDE: Non Drive End, 286
Acknowledging, 262 Neutral conductor, 51
Checksums, 230
Commissioning, 213
O Component replacement, 133
Diagnostics, 230
OCC, 194
Function selection, 216
One Cable Connection, 194
Monitoring cycle, 123
Overview, 75
Password, 226
P PFH value, 75
Parameter list Read-only mode, 227
Filtering, 209 Response times, 123
Parameterization Status, 230
Basic Functions, 218 Switching the motor on again, 122
Extended Functions, 219 Safety Integrated Basic Functions
Parameterizing Basic Functions, 218 Configuring, 118
Parameters SBC, 84
Configuring the parameter list, 207 SS1, 80
Filtering the parameter list, 209 SS1E-t, 82
Overview, 349 SS1-t, 80
Structure, 349 STO, 77
Password Safety Integrated Extended Functions
Changing, 241 SAM, 113
Defining, 241 SBC, 88
Deleting, 242 SBR, 115
Safety Integrated, 226 SBT, 110
PFH value SDI, 106
Safety Integrated, 75 SLA, 108
Power distribution systems, 51 SLS, 99
Probability of failure, 75 SOS, 97
Protective conductor, 51 SS1, 88
SS2-a, 94
SS2-r, 96
R SSM, 105
STO, 88
Radial force loading, 289
Safety Integrated Functions
Rating plate, 37
Basic Functions, 76
RDY (Ready), 256, 257
Extended Functions, 87
Replacing the converter in a spare part
Safety logbook, 231
scenario, 274
Safety monitoring cycle, 123
Response times, 123
Safety notes
Basic Functions via PROFIsafe, 125
Electrical installation, 155
Basic Functions via terminals, 123
SAM (Safe Acceleration Monitor), 113
Extended Functions, 126
Saving
RoHS, 551
Permanently (non-volatile), 193
SBC (Safe Brake Control), 84, 88
Acceptance test, 132
S SBR (Safe Brake Ramp), 115
Safe Brake Test, 110 SBT (Safe Brake Test), 110
Safely-Limited Acceleration, 108 SD card, (Article number)
Safety Evaluation Tool, 75 SDI (Safe Direction), 106
Safety Integrated Self-configuration, 194
Acknowledge fault, 122 Series commissioning, 253
Siemens AG
Digital Factory
Motion Control
P.O. Box 3180
D-91050 Erlangen
Germany
For additional
information on the
SINAMICS S210,
scan the QR code