© Siemens AG 2018

Training Cases

2 Important information
2 Preliminary information
2 General safety information

5 SIMATIC
5 SIMATIC S7 Training Case S7-1500
5 SIMATIC S7 Safety Training Case
S7-1500F
6 SIMATIC S7 Safety Periphery
Case S7-1500F
6 SIMATIC S7 Training Case S7-1200
7 SIMATIC S7 Training Module ET 200S PNIO
7 Motion Control Module for S7-1200 TG
8 SIMATIC S7 Training Case S7-300F
8 PROFINET case S7-300
9 PROFINET case TIA Portal
9 SIMATIC PCS 7 Training Case Level 1
CPU410
10 SIMATIC PCS 7 Training Case Level 2
10 SIMATIC PCS 7 Training Case Level 2
CPU410
11 SIMATIC PCS 7 Training I/O Box
11 SIMATIC PCS 7 additional module

12 SINAMICS
12 Training Case SINAMICS G120 TIA with
PM240-2
12 Training Case SINAMICS S120
13 Training Case Asynchronous Motor ASM
13 Training Case SINAMICS Safety Integrated
14 Training Case SINAMICS DCM

15 SIMOTION
15 Training Case SIMOTION D425-2 DP/PN
15 Upgrade Module SIMOTION D425-2 DP/PN

16 SINUMERIK
16 Training Rack SINUMERIK 840D sl
16 Training Case SINUMERIK 840D sl
17 Training Case SINUMERIK 840D sl OP

Siemens ITC Training Cases · March 2018

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Training Cases
Important information
Preliminary information

■ Purpose of the documentation ■ Operating the training equipment

This product information/documentation gives you an overview The equipment may only be operated in contamination class 2
of all important points with regard to training equipment. The facilities. The degree of contamination is described in the
accompanying documentation must be read before commis- IEC 61010 standard:
sioning and operation.
Only non-conductive contamination.
Temporary conductivity due to condensation must occasionally
■ Purpose of the training equipment be expected.
The training equipment is a switchgear assembly which com- Furthermore, the training equipment and/or exhibits may only be
plies with EN 61439-1 in the maintenance and commissioning connected and operated by qualified or specially trained per-
mode. It is aimed at electrically qualified personnel in the target sonnel. The devices are not to be used for unattended conti-
groups: nuous operation.
• Planners EMC / Radio Frequency Interference
• Assemblers
Caution
• Start-up engineers
This system is intended for use in the industrial sector. When
• Maintenance and service personnel
operated in a residential area, it can cause radio frequency inter-
• Operators ferences. In this case, the operator may be required to take
suitable measures.

General safety information

■ Qualified personnel ■ Product modifications

The product/system related to this documentation may only No modifications may be made to the product. Any modifica-
be handled by qualified personnel for the respective task in tions to the product would cancel the CE-conformity as well as
compliance with the associated documentation for the respec- the warranty.
tive task, in particular, the safety and warning instructions con-
tained in it. ■ Electrical voltages
Qualified personnel are those who, based on their training and
experience, are capable of identifying risks and avoiding possi- Operation using low voltage
ble dangers when dealing with these products/systems. These (PELV or SELV; ≤ AC 50 V; ≤ DC 120 V)
are, for example: certified electricians and electrically trained When operating using low voltage, the generally known safety
personnel. measures for dealing with electrical equipment must be ob-
served.
■ Proper use Operation using 230/400 V
The system is a switchgear assembly which complies with Qualified personnel must ensure that the device is only operated
EN 61439-1 in the maintenance and commissioning mode. using a connection point with a series-connected residual cur-
In order to ensure maximum safety, the intended use of the rent device (RCD Type B or B+; Rated current I ∆n ≤ 30 mA) or
product is indispensable. using an isolating transformer.
The system has an IP20 degree of protection value and may Universal current-sensitive, residual current device (RCD)
only be operated in dry rooms with contamination class 2 and Type B or B+
under supervision of a certified electrician. This device is
intended for use in the field of training. It can cause radio fre- When using a frequency inverter (single and multi-phase) in
quency interferences. In this case, the operator may be required the overall system, these are to be operated after a universal
to take suitable measures. current-sensitive, residual current device (RCD) of the Type B
or B+.
■ Auxiliary materials and components used Equipment with frequency inverters can generate high fre-
quency AC fault currents or smooth DC fault currents which
The auxiliary materials and components used are listed in a
are not detected by Type A or AC and therefore do not initiate a
parts list and are appended to the documentation.
trigger. Furthermore, these smooth DC fault currents lead to the
pre-magnetization of the residual current device thus making it
ineffective.
The connection must be made directly after the power connec-
tion point - for example, in the main distribution board. None
of the protective devices (RCD Type A or AC) can be series-
connected!

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Training Cases
Important information
General safety information

230/400 V AC, ■ Frequency converter with filter

3-phase
When using a frequency converter with (integrated or external)
filter, the ELCB - earth leakage circuit-breaker (RCD) is triggered
when it is directly connected to the power supply system.
For this reason, the device may only be operated with an isolat-
ing transformer (separator transformer).
Wh
In this case, the device must not be connected to a shielded
Ethernet-/ Profibus-/ USB-cable when the cable shield is
connected to PE (e.g., via the computer or PG housing).
Type
AC/A
■ Short-circuit withstandability
n ≥ 300 mA S The training equipment may only be operated on electric circuits
whose rated short-time withstand current or rated short-circuit
current does not exceed 10 kA and the maximum prospective
short-circuit current does not exceed 17 kA.
Type Type
This is generally ensured through a standards-compliant
AC/A B/B+ building installation with circuit-breakers.
n ≤ 100 mA ≥ 30 mA
n

■ Danger to life due to electric shock when using unsuitable

overcurrent protective devices
I201_13610c

Residual current devices (RCD) are not permitted as the sole

protective measure against electric shock. Always install
residual current devices in addition to suitable overcurrent
When configuring and installing electrical installations, electrical loads protective devices (circuit-breakers).
that can generate smooth DC residual currents in the event of a fault must
be assigned a separate electrical circuit with a universal current-sensitive
residual current protective device (type B) (see configuration example). ■ Danger to life due to contact with voltage-carrying parts
when using damaged devices
230/400 V AC,
Improper handling of devices can lead to their damage.
3-phase
Hazardous voltages on the housing or on exposed components
can be present with damaged devices.
• For transport, storage and operation, adhere to the limits
specified in the technical data.
• Do not use any damaged devices
Wh

■ Proof test
Because this training equipment is a mobile device, the tests re-
Type
quired according to BGV A3 (of the German statutory industrial
accident insurance institution) must be performed. The assess-
AC/A
≥ 300 mA S ment criteria to be used are defined in DIN VDE 0701-0702.
n
Grid connection check
Before commissioning the system, check the mains connection
Type Type (earthing contact socket) and the (cold device) supply line.
AC/A B/B+
≤ 100 mA ≥ 30 mA In this case, priority must be paid to a functioning protective
n n
conductor connection (PE)!
The test may e.g. done by suitable socket testers! For the testing
of the (cold device) supply line, an adapter from protective
I201_13611c

contact socket to IEC plug is necessary.

It is not permitted to branch electrical circuits with these types of

electrical loads after pulse-current-sensitive residual current protective
devices (type A).

WARNING!
Danger to life due to fire or electric shock when using
unsuitable residual current devices
The frequency inverter can cause a current in the protective conduc-
tor. This current can cause a fault tripping of the residual current
devices (RCD). In case of failure (ground fault) the fault current can
contain a DC component which prevents the desired triggering of the
RCD/RCM with the result of a fire or electric shock.
Use an RCD of the Type B or B+.

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Training Cases
Important information
General safety information

■ Recycling and Disposal

Purchasing our product gives you the opportunity to return the
instrument to collection points for waste electrical equipment at
the end of its lifespan. Dispose of the device according to the
respective regulations in your country.
The EU Directive 2012/19/EU (WEEE) regulates
the return and recycling of waste electrical and
electronics equipment. Manufacturers of elec-
trical and electronics equipment are obliged to
take back and recycle any electrical devices
sold for no charge. Electrical devices must not
be disposed of through the "normal" waste dis-
posal channels. Electrical devices must be dis-
posed of and recycled separately. All devices
that fall under this directive must feature this
logo.

■ Service, Repairs
Repairs
Repairs to the device may only be carried out by Siemens autho-
rized qualified personnel. In case of a defect, please contact us
in order to clarify the necessary measures.
Manufacturer
Siemens AG
Digital Factory Division
Factory Automation
Systems Engineering
Breslauer Str. 5
90766 Fürth
GERMANY
www.siemens.com/sidemo/systems

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Training Cases
SIMATIC
SIMATIC S7 Training Case S7-1500 SIMATIC S7 Safety Training Case S7-1500F

■ Application ■ Application

The training case is used to realistically practice the program- The training case is used to realistically practice the program-
ming, operating and commissioning of SIMATIC S7-1500 con- ming, operating and commissioning of failsafe SIMATIC
trollers within TIA Portal. S7-1500F controllers within Totally Integrated Automation.

■ Design ■ Design
The training case consists of: The training case consists of:
• SIMATIC CPU 1513F-1 PN with PM1507, digital and • SIMATIC CPU 1513F-1 PN
analog I/Os • ET 200SP with IM 155-6 PN with digital F-I/Os
• ET 200SP with IM 155-6 PN, digital and analog I/Os • TP700 Comfort Panel
• TP700 Comfort Panel • PROFINET connecting cable
• PROFINET connecting cable • F-Simulator
• Simulator

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 1 230 V AC / 50 Hz Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature 0 … 60 °C Approved ambient temperature 5 … 40 °C
Dimensions in mm (W × H × D) 600 × 420 × 340 Dimensions in mm (W × H × D) 700 × 640 × 330
Weight 18 kg Weight 30 kg
1) Please observe the connecting conditions of the local energy supplier. 1) Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
Training Case S7-1500 6ZB2310-0CW00 Safety Training Case S7-1500F 6ZB2310-0CV00
with CPU 1513F, ET 200SP, with CPU 1515F, ET 200SP,
TP700, complete with simulator TP700, complete with F-Simulator

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Training Cases
SIMATIC
SIMATIC S7 Safety Periphery Case S7-1500F SIMATIC S7 Training Case S7-1200

■ Application ■ Application

The training case is used to simulate realistically periphery to The training case is used to realistically practice the program-
practice the programming, operating and commissioning of ming, operating and commissioning of SIMATIC S7-1200 con-
failsafe SIMATIC S7-1500 controllers within Totally Integrated trollers.
Automation.

■ Design ■ Design
The training case consists of: The training case comprises a SIMATIC S7-1200 automation
• ET 200SP with IM 155-6PN with digital and analog F-I/Os system. The automation system is mounted in a carrying case for
transportation purposes. It consists of:
• F-Simulator
• S7-1200 Power Supply
A SIMATIC S7-1500F CPU is necessary, it is not included! • CPU1214
• Analog output SB1234
• Analog input / output module SM 1234
• Digital input / output module SM 1223
• Switch CSM 1277
• Basic Panel KTP600
• Interface for conveyor belt model

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 1 230 V AC / 50 Hz Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature 5 … 40 °C Approved ambient temperature 0 … 60 °C
Dimensions in mm (W × H × D) 400 × 700 × 330 Dimensions in mm (W × H × D) 390 × 310 × 290
Weight 25 kg Weight 6 kg
1) 1)
Please observe the connecting conditions of the local energy supplier. Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
SIMATIC S7 Safety 6ZB2310-0CT00 Training Case S7-700 with 6ZB2310-0CG00
Periphery Case CPU 1214
with ET 200SP, complete with
F-Simulator

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Training Cases
SIMATIC
SIMATIC S7 Training Module ET 200S PNIO Motion Control Module for S7-1200 TG

■ Application ■ Application

The training case is used to realistically practice the program- The training module is used to work with the Technology
ming, operating and commissioning of distributed I/Os. It serves Functions (Motion Control Axis and PID Loop Control) of
as an extension of the SIMATIC S7-1200 training devices. the SIMATIC S7-1200 in realistically practice exercises.
It serves as an extension of the S7-1200 training devices.

■ Design ■ Design
The training module comprises a modular ET 200S and a 37-pin It consists of:
clamp-type terminal block for connecting a simulation model. • SIMATIC CPU 1211C DC/DC/DC
It consists of:
• Stepper motor with 360° disc and pulse encoder
• Interface module IM 151-3 PN
• Sensor for the neutral position
• Power module PM-E 24 V DC
• RC element with printed circuit
• 2 Digital input modules 4 DI × 24 V DC
• 230 V AC power supply
• 2 Digital input modules 4 DO × 24 V DC / 0.5 A
• Power module PM-E 24V DC
• 1 Digital input modules 4/8 F-DI × 24 V DC
• 1 Digital input modules 4 F-DO × 24 V DC / 2 A
• DI/DA clamp-type terminal block, 37-pin

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 24 V DC Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature Approved ambient temperature 0 … 60 °C
• Storage and transportation -20 … +60 °C Dimensions in mm (W × H × D) 390 × 210 × 310
• Operation 5 ... 40 °C Weight 6 kg
Dimensions in mm (W × H × D) 280 × 200 × 355 1)
Please observe the connecting conditions of the local energy supplier.
Weight 4 kg
1)
Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
Training Module 6ZB2310-0CJ00 Motion Control Module for 6ZB2310-0CP00
ET 200S PNIO S7-1200 training device

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Training Cases
SIMATIC
SIMATIC S7 Training Case S7-300F PROFINET case S7-300

■ Application ■ Application

The training case is used to realistically practice the program- The training case is used to demonstrate and to practice
ming, operating and commissioning of fault-tolerant S7-300 con- PROFINET within Totally Integrated Automation.
trollers.

■ Design ■ Design
The training case comprises a SIMATIC S7-300F automation The training case consists of:
system, emergency cutoff buttons, contactors, door switches • SIMATIC CPU 315-2PN/DP
and signal displays. The automation system is mounted in a
carrying case for transportation purposes. It consists of: • ET 200S with IM 151-3PN with digital I/Os
• Mounting rail SIMATIC S7 • PROFINET connecting cable
• Operational power supply PS 307 • Simulator
• Main module CPU 315F-2 PN/DP
• Bus slot
• Top assembly IM 151, PROFINET IO
• Power module, incl. terminal module
• F-DI modules, incl. terminal modules
• F-DO modules, incl. terminal module
• F power module
• DI module, incl. terminal modules
• DO module, incl. terminal modules
• Emergency cutoff switch
• Reset
• Contacts
• Mechanical systems

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 1 230 V AC / 50 Hz Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature 0 … 60 °C Approved ambient temperature 0 … 60 °C
Dimensions in mm (W × H × D) 520 × 410 × 350 Dimensions in mm (W × H × D) 250 × 350 × 300
Weight approx. 15 kg Weight approx. 7 kg
1) 1)
Please observe the connecting conditions of the local energy supplier. Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
Training Case S7-300F with 6ZB2310-0CQ00 PROFINET case S7-300 6ZB2520-0AH00
CPU 315F (96 KB)
complete, incl. emergency cutoff
switch, contacts, door switches
and signal displays

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Training Cases
SIMATIC
PROFINET case TIA Portal SIMATIC PCS 7 Training Case Level 1 CPU410

■ Application ■ Application

Training Case similar to illustration

The training case is used to demonstrate and to practice The SIMATIC PCS 7 Training Case Level 1 is used to provide
PROFINET within TIA Portal. practical training in the configuration of a PCS 7 process control
system using a real CPU 410-5H PLC.
The Training Case offers support for all PCS 7 standard courses,
although it does not include a PCS 7 installation.

■ Design ■ Design
The training case consists of: It comprises the following main components:
• SIMATIC CPU 1510SP-1 PN with digital I/Os • AS rack with CPU 410-5H (with System Expansion Card for
• PN/PN Coupler 100 PO) and an Industrial Ethernet CP 443-1 for connection
to a system bus
• SCALANCE X 208
• ET 200M distributed I/O for PROFIBUS with 4 signal modules
(DI/DO/AI/AO), with diagnostics capability and high-precision
time stamping
• ET 200M distributed I/O for PROFINET with 2 signal modules
(DI/DO)
• PCS 7 training I/O box for connection to distributed I/O via a
connecting cable and 4 front end plugs

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 1 230 V AC / 50 Hz Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature 0 … 60 °C Approved ambient temperature 5… 40 °C
Dimensions in mm (W × H × D) 250 × 350 × 250 Dimensions in mm (W × H × D) 620 × 597 × 845
Weight approx. 7 kg Weight 50 kg
1) 1)
Please observe the connecting conditions of the local energy supplier. Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.

PROFINET case TIA Portal 6ZB2520-0AJ00 SIMATIC PCS 7 Training Case 6ZB2320-0AM00
Level 1 CPU410
incl. PCS 7 training I/O box

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Training Cases
SIMATIC
SIMATIC PCS 7 Training Case Level 2 SIMATIC PCS 7 Training Case Level 2 CPU410

■ Application ■ Application

The SIMATIC PCS 7 Training Case Level 2 is used to provide The SIMATIC PCS 7 Training Case Level 2 CPU410 is used to
practical training in the configuration of a PCS 7 process control provide practical training in the configuration of a PCS 7 process
system using a real S7-400 PLC. control system using a real CPU 410-5H PLC.
The Training Case offers support for all PCS 7 standard courses, The Training Case offers support for all PCS 7 standard courses,
although it does not include a PCS 7 installation. although it does not include a PCS 7 installation.

■ Design ■ Design
It comprises the following main components: It comprises the following main components:
• Industrial PC 647C as ES/OS with a CP1623 and a standard • Industrial PC 647D as ES/OS with a CP1623 and a standard
network card for connection to a terminal bus network card for connection to a terminal bus
• PC accessories including mouse, international keyboard and • PC accessories including mouse, international keyboard and
24" monitor 24" monitor
• AS rack with CPU S7-414-3 DP/PN (PROFINET enabled) and • AS rack with CPU 410-5H (with System Expansion Card for
an Industrial Ethernet CP 443-1 for connection to a system bus 100 PO) and an Industrial Ethernet CP 443-1 for connection to
• ET 200M distributed I/O for PROFIBUS with 4 signal modules a system bus
(DI/DO/AI/AO), with diagnostics capability and high-precision • ET 200M distributed I/O for PROFIBUS with 4 signal modules
time stamping (DI/DO/AI/AO), with diagnostics capability and high-precision
• ET 200M distributed I/O for PROFINET with 2 signal modules time stamping
(DI/DO) • ET 200M distributed I/O for PROFINET with 2 signal modules
• PCS 7 signal box for connection to distributed I/O via a con- (DI/DO)
necting cable and 4 front end plugs • PCS 7 signal box for connection to distributed I/O via a con-
necting cable and 4 front end plugs

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 1 230 V AC / 50 Hz Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature 5 … 40 °C Approved ambient temperature 5 … 40 °C
Dimensions in mm (W × H × D) 620 × 845 × 598 Dimensions in mm (W × H × D) 620 × 845 × 598
Weight approx. 68 kg Weight approx.68 kg
1) Please observe the connecting conditions of the local energy supplier. 1) Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
SIMATIC PCS 7 Case Level 2 6ZB2320-0AK00 SIMATIC PCS 7 Training Case 6ZB2320-0AN00
incl. PCS 7 training I/O box Level 2 CPU410
incl. PCS 7 training I/O box

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Training Cases
SIMATIC
SIMATIC PCS 7 Training I/O Box SIMATIC PCS 7 additional module

■ Application ■ Application

The SIMATIC PCS 7 Training I/O Box is used for practical training Standard training equipment for the SIMATIC PCS 7 course
to learn how to access a SIMATIC PCS 7 process control system's portfolio. The transportable case can be combined with any
sensors and actuators connected via a distributed I/O. The automation system with a PROFIBUS DP interface.
Training I/O Box can be used to extend existing training devices. The SIMATIC PCS 7 additional module field devices HART and
The Training I/O Box is connected to the front of the signal modules PROFIBUS PA is used to provide practical training of setting up,
using a cable with 4 front-end plugs. The cable can be adapted to configuring and trouble shooting of SIMATIC PCS 7 field bus
the existing signal modules according to customer requirements. systems on base of PROFIBUS DP with HART communication
and on base of PROFIBUS PA. The case has a modular structure
■ Design and is prepared for hardware changes to be performed by the
participants themselves.
The SIMATIC PCS 7 Training I/O Box comprises:
The case does not allow the setup of all possible configurations
• 4 buttons, 4 knob switches, 1 emergency stop switch at the same time.
• 1 relay for simulation of response of an open/close valve with The training case offers support for all PCS 7 standard courses.
feedback and LED display of the feedback SIMATIC PCS 7 service courses are the preferred field of appli-
• 4 lamps cation.
• 2 voltmeters with LCDs and 2 potentiometers for manual
setting of a voltage between 0 and 10 V DC ■ Design
• 2 switches for selecting the voltage to be measured (from
signal module or potentiometer) The training case comprises the following main components:
• 1 switch for simulating an open-circuit on a DI channel • ET 200M PROFIBUS slave
• 1 switch for simulating a short-circuit to ground on a AO channel • 1 HART analog input module
• 1 switch for simulating a power failure for a DI module • 2 DP/PA Coupler
• 1 Active Field Distributor AFD4
■ Requirements • 1 Pt100 temperature sensor
An ET 200M distributed I/O with the following components is a • 1 TH300 transmitter for HART communication
minimum requirement for successful deployment: • 1 TH400 transmitter for PROFIBUS PA
• DI module DI 16 × DC 24 V (6ES7321-7BH01-0AB0) or at • Toolbox with mounting tools
least 16 input channels, with diagnostic capability
• DO module DO 16 × DC 24 V/0.5 A (6ES7322-8BH10-0AB0)
or at least 8 output channels, with diagnostic capability ■ Technical specifications
• AI module AI 8 ×12 Bit (6ES7331-7KF02-0AB0) with at least Protection class in accordance with IP20
4 input channels, with diagnostic capability DIN VDE 0470 Part 1/EN 60529/
• AO module AO 4 ×12 Bit (6ES7332-5HD01-0AB0) with at IEC 529
least 4 output channels, with diagnostic capability Input voltage1) 1 230 V AC / 50 Hz

■ Technical specifications Approved ambient temperature 5 … 40 °C

Dimensions in mm (W × H × D) 620 × 675 × 640
Degree of protection according to IP20
DIN VDE 0470 Part 1/EN 60529/ Weight 24 kg
IEC 529 1)
Please observe the connecting conditions of the local energy supplier.
Permitted ambient temperature 5 … 40 °C
Dimensions in mm (W × H × D)
Weight
280 × 130 × 190
4 kg
■ Selection and ordering data Article No.
SIMATIC PCS 7 additional 6ZB2320-0AP00
■ Selection and ordering data Article No. module field devices HART
and PROFIBUS PA
SIMATIC PCS 7 Training I/O Box 6ZB2320-0AJ00
(including connecting cable)
Customized connecting cables On request

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Training Cases
SINAMICS
Training Case SINAMICS G120 TIA with PM240-2 Training Case SINAMICS S120

■ Application ■ Application

This training case is used for training of the SINAMICS G120 The training case is used for training and acquisition of the
(The picture shows the training case SINAMICS G120 TIA with SINAMICS S120 drive system. It is also suitable for use in laboratory
upgrade set servo). The upgrade set servo can be integrated testing and as a drive for the SIMOTION Motion Control system.
in the existing case SINAMICS G120 TIA. With the SIMOTION D425-2 DP/PN upgrade kit the SINAMICS S120
training case becomes a SIMOTION D training unit.

■ Design ■ Design
Compact training case SINAMICS G120 TIA with PM240-2 • Carrying case optimized for volume and weight
• Completely assembled and connection-ready, with wheels for
• Power Module PM240-2 1 AC 230 V transport
• Control Unit CU240E-2 PN F • Power source voltage either 1 230 V AC or, with a transformer,
• Induction motor 1LA7 with encoder and brake 1 115 V AC (USA)
• Switches and LEDs for control via terminal strip • Feed of power back into power grid not possible
• SIMATIC S7 CPU 1211C • The drive system consists of:
- CU320-2 control unit and TB30 terminal board
• The Control Unit is connected via a Sub-D connector to the - Smart Line module 5 kW, double motor module 3 A
case. Therefor easy interchange to other CUs with adapter - 1 synchronous motor 1FK7022-5AK71-1DG3 with incremental
cable. transmitter sin/cos 1Vpp 2048 S/R and DRIVE-CliQ interface
Upgrade set servo - 1 synchronous motor 1FK7022-5AK71-1LG3 with absolute
value transmitter 2048 S/R and DRIVE-CliQ interface; abso-
Upgrade with servo motor 1FK7 is possible. Mating plug is lute value transmitter EnDat 512 S/R
already in the case. The upgrade set includes: - Referencing discs for situation monitoring
• Adapter cable for Control Unit CU305 to Sub-D • Operating box for setpoint/actual value coupling by means of
• Servo motor SIMOTICS S 1FK7 clamps
• Motor and encoder cable • Connection-ready for an external motor, for example an asyn-
chronous motor
• Mounting and cover
• Screws and mounting parts The training case is delivered ready for presenting, with a demo
project on a CompactFlash card and with documentation.

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 1 230 V AC / 50 Hz Input voltage1) • 1 230 V AC / 50 Hz
Approved ambient temperature 0 ... 60 °C • about transformer 1 115 V AC
(USA) (not included)
Dimensions in mm (W × H × D) 390 × 310 × 290
Dimensions in mm (W × H × D) 320 × 650 × 330
Weight approx. 12 kg
Weight approx. 30 kg
1) 1)
Please observe the connecting conditions of the local energy supplier. Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
SINAMICS G120 TIA 6ZB2480-0CS00 Training Case
Training Case with PM240-2 SINAMICS S120 TK-SIN-CU320-2
2 shaft version with 1FK7 motors
Upgrade set servo 6ZB2480-0CR00
• with CU320-2 DP and demo project 6ZB2480-0CM00
• with CU320-2 PN and demo project 6ZB2480-0CN00
Operating box SINAMICS 6AG1064-1AA01-0AA0
(when ordered separately)

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Training Cases
SINAMICS
Training Case Asynchronous Motor ASM Training Case SINAMICS Safety Integrated

■ Application ■ Application

The training case serves as a supplement to the SIMATICS 120 The training case can be used for customer presentations and
training case for applications and asynchronous motors. for passing on technical know-how regarding configuration,
Together, both training cases are used for training and acquisi- commissioning, and service.
tion of the SINAMICS S120 Vector Control drive system and, in
conjunction with the AOP30, for simulating SIMATICS cabinet The operation with CPU or TM can be selected over switches.
devices. They are also suitable for use in laboratory testing. In general the training case is used in combination with the
Training Case SINAMICS S120, 2-axis system.

■ Design ■ Design
• Normed asynchronous motor 1LA7060-2AA10-Z with KTY • SIMATIC S7-300 CPU 315F-2 PN/DP
temperature sensor and HTL incremental transmitter
• 2 signal modules SM 326 with inputs and outputs
• Cabinet mounted SMC30 sensor module for transmitter con-
nection via DriveCLiQ • Terminal module TM54F
• DC 24 V connector cable for SMC30 • 1 emergency stop button, 2 switches, 1 LED display
• External momentum can be regulated by mechanical brake • DRIVE-CliQ cable
• Integrated 24 V power supply for the modules
• Storage and transport case

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 24 V DC Input voltage1) 1 230 V AC / 50 Hz
Dimensions in mm (W × H × D) 377 × 210 × 277 Approved ambient temperature
Weight approx. 12 kg • Storage and transport -20 … +60 °C
1)
The 24-supply can be supplied e.g. by the training kit SINAMCIS S120, • Operation 5 … 40 °C
that has suitable sockets integrated. Dimensions in mm (W × H × D) 340 × 320 × 300
Weight approx. 8 kg
1) Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
Training Case ASM 6ZB2480-0CB00 Training Case 6ZB2480-0CK00
SINAMICS Safety Drives

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 © Siemens AG 2018

Training Cases
SINAMICS
Training Case SINAMICS DCM

■ Application ■ Technical specifications

Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/
IEC 529
Input voltage1) 3 400 V AC / 50 Hz
Approved ambient temperature
• Storage and transport -20 … +60 °C
• Operation 5 … 40 °C
Dimensions in mm (W × H × D) 680 × 700 × 430
Weight approx. 72 kg
1)
Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No.

Training Case SINAMICS DCM 6RX1800-0SM00

The training case can be used for customer presentations and

for passing on technical know-how regarding configuration,
commissioning, and service.
The case contains all components required for operation. Alter-
natively, an external motor can be connected. Motor cables and
tachometer are connected by means of connectors.
If necessary, the integrated line filter can be deactivated using
jumper plugs.

■ Design
• Control units: one Advanced CUD and one Standard CUD
• CBE20 Communication Board
• BOP20 Basic Operator Panel
• AOP30 Advanced Operator Panel
• TM15 and TM31 terminal modules
• Operator box, with connected terminal strips
• 30 A power unit, 4-quadrant operation
• Separately excited DC motor 3.9 A with analog tachometer
and incremental encoder
• Gauges for armature voltage, armature current, speed and
field current
• Line filter, line reactors, semiconductor fuses
• PROFIBUS cable
• Storage and transport case with transport rollers

14 Siemens ITC Training Cases · March 2018

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Training Cases
SIMOTION
Training Case SIMOTION D425-2 DP/PN Upgrade Module SIMOTION D425-2 DP/PN

■ Application ■ Application

For SIMOTION D applications, the SINAMICS S120 case is The SIMOTION D425-2 DP/PN upgrade module makes possible
supplied with a D425-2 DP/PN control unit. The training case problem-free upgrading of the SINAMICS S120 Training Case for
can be used for training with and acquisition of the SIMOTION D purposes of training and acquisition with the SIMOTION D
motion control system. It is also suitable for test applications in Motion Control system. It is also suitable for use in laboratory
laboratories. testing.

■ Design ■ Design
• Case with optimized weight and size The upgrade module consists of:
• Completely assembled with transport rollers and ready to plug in • SIMOTION D425-2 DP/PN control unit with Terminal Board
• Not regenerative TB30
• Drive system comprising • Construction angle
- SIMOTION D425-2 DP/PN control with TB30 Terminal Board
- Smart Line Module 5 kW • CompactFlash card with MultiAxes package license D425-2
- Double Motor Module 3/3 D-type • The engineering software SCOUT and SCOUT TIA is included
- 1 synchronous servo motor 1FK7022-5AK71-1AG3 with in the scope of supply.
incremental encoder sin/cos 1 Vpp via SMC20
- 1 synchronous servo motor 1FK7022-5AK71-1LG3 with
absolute encoder 2048 and DRIVE-CLiQ interface
■ Selection and ordering data Article No.
- Reference disks for position monitoring Upgrade module 6ZB2470-0AM00
• Operator box for setpoint/actual value linkage via terminals SIMOTION D425-2 DP/PN
for Training Case 6ZB2480-
• Prepared connection option for an external motor, e.g. asyn- 0CM00 or 6ZB2480-0CN00
chronous motor (page 10/11) with CompactFlash
The training case is supplied ready for presentation, including Card and MultiAxes package
demonstration project and license for technology package license for D425-2 and
SIMOTION SCOUT/SCOUT TIA
on CompactFlash Card and documentation. The SCOUT and
SCOUT TIA engineering software is included in the scope of
supply.

■ Technical specifications
Protection class in accordance with IP20
DIN VDE 0470 Part 1/EN 60529/
IEC 529
Input voltage1) • 1 230 V AC / 50 Hz
• about transformer 1 115 V AC
(USA) (not included)
Dimensions in mm (W × H × D) 320 × 650 × 330
Weight approx. 34 kg
1) Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No.

Training Case 6ZB2470-0AL01
SIMOTION D425-2 DP/PN
TK-SIM-D425-2
CompactFlash Card with demo
project, MultiAxes package
license for D425-2,
SIMOTION SCOUT/SCOUT TIA
with motor module D-type

Siemens ITC Training Cases · March 2018 15

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Training Cases
SINUMERIK
Training Rack SINUMERIK 840D sl Training Case SINUMERIK 840D sl

■ Application ■ Application

The SINUMERIK 840D solution line training rack is used for This training case is used for practical training in the commis-
practical exercises on operator control, programming, commis- sioning and servicing of the SINUMERIK 840D sl. The training
sioning, and service tasks. case can also be used for demonstrations.
Training case SINUMERIK 840D sl OP is required as the opera-
tor panel.

■ Design ■ Design
• Simulation field incl. SIMATIC ET 200S input, output and • Case with transport wheels
IM modules • SINUMERIK 840D sl
• OP 012 with PCU 50.5 (NCU 720.3B PN with CF-Card SW 4.7 basic version)
• MCP483 IE machine control panel The user must order a testrack licence separately.
• SINUMERIK 840D sl • SINAMICS drive for 2 axes
(NCU 720.3B PN with CF-Card Export-Version SW 4.7) • 2 × 1FK7022-5AK71 servo motors with DRIVE-CliQ interface
The user must order a testrack licence separately. • 1 incremental and 1 absolute measuring system
• NX10.3
The Training case SINUMERIK 840D sl is delivered complete
• SINAMICS S120 with PLC program ready for demonstration. Training case
- ALM 16 KW SINUMERIK 840D sl OP is used as the operator panel.
- 1-axis module 3 A
- 2-axis module 2 × 5 A
• 1 × synchronous motor 1FK7044-7AF71 with incremental
encoder
• 1 × synchronous motor 1FK7060-5AF71 with absolute encoder
• 1 × standard asynchronous motor 1LA7070-4AB10 with
HTL encoder
• Prepared for wiring for Safety Integrated functionality
The SINUMERIK 840D solution line training rack completely
assembled with CE marking, the adaptation programs are
installed.

■ Technical specifications ■ Technical specifications

Protection class in accordance with IP20 Protection class in accordance with IP00
DIN VDE 0470 Part 1/EN 60529/ DIN VDE 0470 Part 1/EN 60529/
IEC 529 IEC 529
Input voltage1) 3 400 V AC / 50 Hz Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature Approved ambient temperature
• Storage and transport -20 … +60 °C • Storage and transport -5 … +60 °C
• Operation +5 … +40 °C • Operation +5 … +40 °C
Dimensions in mm (W × H × D) 660 × 1 696 × 600 Dimensions in mm (W × H × D) 320 × 650 × 330
Weight approx. 150 kg Weight approx. 30 kg
1) 1)
Please observe the connecting conditions of the local energy supplier. Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No. ■ Selection and ordering data Article No.
Training rack 6ZB2410-0BK00 Training Case 6ZB2410-0BG01
SINUMERIK 840D solution line SINUMERIK 840D solution line

16 Siemens ITC Training Cases · March 2018

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Training Cases
SINUMERIK
Training Case SINUMERIK 840D sl OP

■ Application

This training case is used as the operator panel together with

the SINUMERIK 840D sl training case for practical training in the
commissioning and servicing of the SINUMERIK 840D sl. These
two training cases can also be used for demonstrations.

■ Design
• Hart shell case
• Operator panel OP010C
• PCU50.5 with software SINUMERIK Operate 4.7
• Machine control panel MCP 483C IE
The SINUMERIK 840D sl OP training case can only be used
together with the SINUMERIK 840D sl training case.

■ Technical specifications
Protection class in accordance with IP00
DIN VDE 0470 Part 1/EN 60529/
IEC 529
Input voltage1) 1 230 V AC / 50 Hz
Approved ambient temperature
• Storage and transport -5 …+60 °C
• Operation +5 … +40 °C
Dimensions in mm (W × H × D) 770 × 630 × 320
Weight approx. 32 kg
1)
Please observe the connecting conditions of the local energy supplier.

■ Selection and ordering data Article No.

Training Case 6ZB2410-0BH01
SINUMERIK 840D sl OP

Siemens ITC Training Cases · March 2018 17